JP2007296424A - Coating method and device - Google Patents

Coating method and device Download PDF

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JP2007296424A
JP2007296424A JP2006124058A JP2006124058A JP2007296424A JP 2007296424 A JP2007296424 A JP 2007296424A JP 2006124058 A JP2006124058 A JP 2006124058A JP 2006124058 A JP2006124058 A JP 2006124058A JP 2007296424 A JP2007296424 A JP 2007296424A
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coating
head
liquid
cover member
coating liquid
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Kazunori Ichikawa
和紀 市川
Michio Tsuji
道男 辻
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Fujifilm Corp
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Fujifilm Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a coating method and device, wherein the quality of a coating film is prevented from becoming unstable due to volatilization of the coating liquid. <P>SOLUTION: The coating device 10 is provided with: a coating head 36 for applying the coating liquid to a support; coating liquid supply lines 56, 58 for circularly supplying the coating liquid to the coating head 36; supply pumps 66, 68; coating liquid circulation lines 60, 62; a cover member 80 for covering a coating liquid discharge part where the coating liquid is discharged upward for the coating head 36; and a moving cover member 90 for covering the coating head 36 of a preparatory state of coating work. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は塗布方法及び装置に係り、特に金属の帯状材料のようなウエブに溶剤系塗布液を塗布する塗布方法及び装置に関する。   The present invention relates to a coating method and apparatus, and more particularly to a coating method and apparatus for applying a solvent-based coating solution to a web such as a metal strip material.

電子写真製版法を含む近年の製版法では、製版工程の自動化を容易にすべく、感光性印刷版や感熱性印刷版等の平版印刷版〔以下、PS版(Pre-Sensitized Plate)と称する〕が広く使用されている。PS版は、シート状又はコイル状のアルミニウム板からなる支持体の面上に、例えば砂目立て、エッチング、陽極酸化、シリケート処理、及びその他化成処理等の親水化表面処理を各種表面処理槽内において単独又は適宜組み合わせて行い、次いで、感光液又は感熱液の塗布、乾燥処理を行った後、所望のサイズに切断することにより製造される(特許文献1参照)。   In recent plate making methods including electrophotographic plate making methods, lithographic printing plates such as photosensitive printing plates and heat-sensitive printing plates (hereinafter referred to as PS plates (Pre-Sensitized Plates)) are used to facilitate automation of the plate making process. Is widely used. The PS plate is subjected to hydrophilization surface treatment such as graining, etching, anodizing, silicate treatment, and other chemical conversion treatments in various surface treatment tanks on the surface of a support made of a sheet-like or coil-like aluminum plate. The process is carried out singly or in appropriate combination, followed by applying a photosensitive solution or a heat-sensitive solution and drying treatment, and then cutting to a desired size (see Patent Document 1).

ところで、PS版をはじめとして、感光材料、写真製版材料、磁気記録材料、記録紙材料などを製造する際には、薄い金属板、紙、フイルム等のウエブを長手方向に連続して走行させつつ各種塗布液を塗布している。このような塗布を行う塗布法としては、ロッドコータを用いて被塗布体の塗布面に塗工用バーを当接させ、バー表面に塗布液を供給しながらバーを回転させて塗布を行うバー塗布法が良く知られている。バー塗布法では、塗布液を過剰に供給するとともに、その塗布液の過剰分をバーによって掻き落として計量することが一般的に行われている(特許文献2参照)。   By the way, when manufacturing photosensitive materials, photoengraving materials, magnetic recording materials, recording paper materials, etc., including PS plates, webs such as thin metal plates, paper, and films are continuously run in the longitudinal direction. Various coating solutions are applied. As a coating method for performing such coating, a bar is used in which a coating bar is brought into contact with the coating surface of an object to be coated using a rod coater, and the bar is rotated while supplying a coating liquid to the bar surface. Application methods are well known. In the bar coating method, it is generally performed to supply an excessive amount of coating solution and to measure the excess amount of the coating solution by scraping it off with a bar (see Patent Document 2).

一方で、過剰な塗布液を塗布ヘッドの液溜部に貯留し、この貯留した塗布液を塗布ヘッドに循環供給する循環系の塗布装置が知られている(特許文献3参照)。
特開2002−240455号公報 特開2003−93948号公報 特開平9−70568号公報
On the other hand, there is known a circulation type coating apparatus that stores an excessive coating liquid in a liquid reservoir of a coating head and circulates and supplies the stored coating liquid to the coating head (see Patent Document 3).
JP 2002-240455 A JP 2003-93948 A JP-A-9-70568

しかしながら、循環系の塗布装置では、塗布ヘッドから溶剤が徐々に揮発して塗布液の濃度が上昇するため、塗布時間が長くなるにつれてウエブ上の塗布乾膜量が増加するという問題があった。したがって、従来装置で長いウエブを塗布すると、長手方向において塗布量のバラツキが発生するので、品質の安定した製品を提供することが困難であった。   However, in the circulation type coating apparatus, the solvent gradually volatilizes from the coating head and the concentration of the coating liquid increases, so that the coating dry film amount on the web increases as the coating time increases. Accordingly, when a long web is applied with a conventional apparatus, the coating amount varies in the longitudinal direction, and it is difficult to provide a product with stable quality.

このような不具合を防止するには、上述した特許文献3のように、塗布液の循環ラインに溶剤を加える粘度調整室が必要になるが、この場合には、管理が複雑になるという問題やライン速度の高速化に対応できなくなるという問題があった。   In order to prevent such inconvenience, a viscosity adjusting chamber for adding a solvent to the circulation line of the coating liquid is necessary as in Patent Document 3 described above. There was a problem that the line speed could not be increased.

本発明はこのような事情に鑑みてなされたもので、塗布液の揮発によって塗布の品質が不安定になることを防止する塗布方法及び装置を提供することを目的とする。   The present invention has been made in view of such circumstances, and an object of the present invention is to provide a coating method and apparatus that prevent the coating quality from becoming unstable due to volatilization of the coating liquid.

請求項1に記載の発明は前記目的を達成するために、塗布ヘッドによって塗布液を支持体(被塗布物)に塗布するとともに、その塗布液の一部を回収して前記塗布ヘッドに循環供給する塗布方法において、塗布運転状態の塗布ヘッドのうちの、前記塗布液が上方に開放される塗布液開放部をカバー部材で覆いながら塗布を行うことを特徴とする。   In order to achieve the above object, the first aspect of the present invention applies the coating liquid to the support (object to be coated) by the coating head, collects a part of the coating liquid, and circulates the coating liquid to the coating head. The coating method is characterized in that the coating is performed while covering the coating liquid opening portion of the coating head in the coating operation state where the coating liquid is opened upward with a cover member.

請求項5に記載の発明は前記目的を達成するために、塗布液を支持体に塗布するとともに、塗布運転状態で前記塗布液が上方に開放される塗布液開放部を有する塗布ヘッドと、前記塗布ヘッドの塗布液の一部を回収し、前記塗布ヘッドに循環供給する循環供給手段と、前記塗布ヘッドの塗布液開放部を覆うカバー部材と、を備えたことを特徴とする。   In order to achieve the above-mentioned object, the invention according to claim 5 applies a coating liquid to a support, and has a coating head having a coating liquid release portion that opens the coating liquid upward in a coating operation state, and A circulation supply unit that collects a part of the coating liquid of the coating head and circulates and supplies the coating liquid to the coating head, and a cover member that covers the coating liquid release portion of the coating head are provided.

請求項1、5に記載の発明によれば、カバー部材を設けて塗布ヘッドの塗布液開放部を覆うようにしたので、開放面積が小さくなり、塗布液の揮発を抑制することができる。したがって、請求項1、5の発明によれば、塗布液の濃度変化を抑制できるので、塗布乾膜量の上昇を防止することができ、常に安定した高品質の塗布を行うことができる。   According to the first and fifth aspects of the present invention, since the cover member is provided to cover the coating liquid opening portion of the coating head, the open area is reduced, and volatilization of the coating liquid can be suppressed. Therefore, according to the first and fifth aspects of the invention, a change in the concentration of the coating solution can be suppressed, so that an increase in the coating dry film amount can be prevented, and stable and high-quality coating can always be performed.

請求項2に記載の発明は前記目的を達成するために、塗布ヘッドによって塗布液を支持体に塗布するとともに、その塗布液の一部を回収して前記塗布ヘッドに循環供給する塗布方法において、前記塗布ヘッドを前記支持体から退避させた塗布準備状態で、前記塗布ヘッドの上面に移動カバー部材を配置して該上面を覆うとともに、前記移動カバー部材を前記ヘッドの上面から退避移動させ、且つ、前記塗布ヘッドを前記支持体に近接させることによって、塗布運転を行うことを特徴とする。   In order to achieve the above object, the invention according to claim 2 is a coating method in which a coating liquid is applied to a support by a coating head, and a part of the coating liquid is collected and circulated to the coating head. In a coating preparation state in which the coating head is retracted from the support, a movable cover member is disposed on the upper surface of the coating head to cover the upper surface, and the movable cover member is retracted from the upper surface of the head, and The coating operation is performed by bringing the coating head close to the support.

請求項6に記載の発明は前記目的を達成するために、塗布液を支持体に塗布するとともに、塗布準備状態の際に前記支持体に対して離間させる塗布ヘッドと、前記塗布ヘッドで塗布した塗布液の一部を回収し、前記塗布ヘッドに循環供給する循環供給手段と、前記塗布準備状態の塗布ヘッドの上面を覆う移動カバー部材と、前記移動カバー部材を、前記塗布ヘッドの上面を覆う被覆位置と、前記塗布ヘッドに対して離間させた離間位置とで移動させる移動手段と、を備えたことを特徴とする。   In order to achieve the above-mentioned object, the invention according to claim 6 applies the coating liquid to the support, and applies the coating head to the support in a coating preparation state and the coating head. A circulation supply unit that collects a part of the coating liquid and circulates and supplies the coating head to the coating head, a moving cover member that covers the top surface of the coating head in the coating preparation state, and a cover member that covers the top surface of the coating head. And a moving means for moving between a covering position and a separating position separated from the coating head.

請求項2、6の発明によれば、塗布準備状態で移動カバー部材を被覆位置に配置させることによって、塗布ヘッドの支持体側面を移動カバー部材で覆うようにしたので、塗布準備状態における塗布液の揮発を防止することができる。これにより、塗布液の濃度変化を防止することができるので、塗布乾膜量の上昇を防止することができ、品質のより安定した塗布を行うことができる。なお、塗布準備状態とは、塗布ヘッドへ塗布液の循環供給を行った状態で、且つ、塗布ヘッドを支持体から退避させて離間させた状態である。   According to the second and sixth aspects of the invention, since the movable cover member is disposed at the coating position in the coating preparation state so that the support side surface of the coating head is covered with the moving cover member, the coating liquid in the coating preparation state Volatilization can be prevented. Thereby, since the change in the concentration of the coating liquid can be prevented, an increase in the coating dry film amount can be prevented, and more stable coating of quality can be performed. The coating preparation state is a state in which the coating liquid is circulated and supplied to the coating head, and the coating head is retracted from the support and separated.

請求項3に記載の発明は請求項1又は2の発明において、前記塗布液は、有機溶剤系の塗布液であることを特徴とする。本発明は、揮発量の多い有機溶剤系の塗布液を用いた場合において特に大きな効果を得ることができる。   A third aspect of the invention is characterized in that, in the first or second aspect of the invention, the coating solution is an organic solvent-based coating solution. The present invention can achieve a particularly great effect when an organic solvent-based coating liquid having a large volatilization amount is used.

請求項4に記載の発明は請求項1〜3のいずれか1の発明において、前記塗布を行う雰囲気の温度を、塗布液の温度に応じて制御することを特徴とする。請求項4の発明によれば、塗布の雰囲気温度を塗布液の温度に応じて制御するようにしたので、塗布液の揮発をより効果的に抑制することができる。   According to a fourth aspect of the present invention, in any one of the first to third aspects, the temperature of the atmosphere in which the coating is performed is controlled according to the temperature of the coating solution. According to the invention of claim 4, since the atmospheric temperature of the application is controlled according to the temperature of the application liquid, volatilization of the application liquid can be more effectively suppressed.

本発明によれば、カバー部材を設けて塗布ヘッドの塗布液開放部を覆って開放部分を小さくしたり、塗布準備状態に塗布ヘッドの支持体側面を移動カバー部材で覆ったりするので、塗布液の揮発を抑制することができ、塗布液の濃度変化を抑制して常に安定した高品質の塗布を行うことができる。   According to the present invention, the cover member is provided to cover the coating liquid opening portion of the coating head to reduce the open portion, or the support head side surface of the coating head is covered with the movable cover member in the coating preparation state. Volatilization can be suppressed, and a change in the concentration of the coating solution can be suppressed, and stable and high-quality coating can be performed at all times.

以下、添付図面に従って本発明に係る塗布方法及び装置の好ましい実施の形態について説明する。   Hereinafter, preferred embodiments of a coating method and apparatus according to the present invention will be described with reference to the accompanying drawings.

図1は本発明に係る塗布装置10の主要構成を示す模式図である。また、図2、図3はそれぞれ、塗布運転状態の塗布ヘッド、塗布準備状態の塗布ヘッドを示している。   FIG. 1 is a schematic diagram showing the main configuration of a coating apparatus 10 according to the present invention. 2 and 3 respectively show the application head in the application operation state and the application head in the application preparation state.

塗布装置10は、アルミニウム等から成るウエブ(帯状の支持体)12に有機溶剤系の塗布液を塗布する装置であり、主として送出し部22、塗布部24、乾燥部26、及び、巻取部28で構成される。送出し部22には、ウエブ12がロール状に巻取されたウエブロール30がセットされており、このウエブロール30からウエブ12が送り出される。送り出されたウエブ12は、塗布部24によって塗布液が塗布された後、乾燥部26で塗布液の乾燥処理が行われ、巻取部28によってロール状に巻き取られる。なお、塗布装置10の構成はこれに限定するものではなく、塗布部24と乾燥部26を繰り返して複数設けたり、巻取部28の前段に裁断工程等の他の工程を設けたりしてもよい。   The coating apparatus 10 is an apparatus for applying an organic solvent-based coating liquid to a web (band-shaped support) 12 made of aluminum or the like, and mainly includes a feeding section 22, a coating section 24, a drying section 26, and a winding section. 28. A web roll 30 in which the web 12 is wound in a roll shape is set in the delivery unit 22, and the web 12 is sent out from the web roll 30. The fed web 12 is coated with a coating solution by the coating unit 24, and then dried with the drying unit 26, and is wound into a roll by the winding unit 28. The configuration of the coating apparatus 10 is not limited to this, and a plurality of coating units 24 and drying units 26 may be repeatedly provided, or other processes such as a cutting process may be provided before the winding unit 28. Good.

塗布部24は、図1に示すように、塗布室14の内部に設置される。塗布室14は、循環ダクト16を介して空調機18に接続されており、塗布室14内のエアを循環ダクト16に循環させるとともにその循環エアを空調機18によって一定の温湿度に調節している。これにより、塗布室14の内部温度を一定に保つことができる。なお、空調機18は後述の制御装置20によって制御されており、塗布室14の温度は塗布液の温度に応じて制御される。   The application unit 24 is installed inside the application chamber 14 as shown in FIG. The coating chamber 14 is connected to the air conditioner 18 via the circulation duct 16, and the air in the coating chamber 14 is circulated to the circulation duct 16 and the circulating air is adjusted to a constant temperature and humidity by the air conditioner 18. Yes. Thereby, the internal temperature of the coating chamber 14 can be kept constant. In addition, the air conditioner 18 is controlled by the control apparatus 20 mentioned later, and the temperature of the coating chamber 14 is controlled according to the temperature of a coating liquid.

図2、図3に示すように、塗布部24は、回動自在に支持された一対のサポートローラ32、32と、この一対のサポートローラ32、32間に配置された押圧ローラ34及び塗布ヘッド36を備える。押圧ローラ34は、ウエブ12を挟んで塗布ヘッド36の反対側(上側)に配置されており、回動自在に支持されている。また、押圧ローラ34は、図3に示す塗布準備状態においてサポートローラ32、32間のウエブ12の平面性を損なわない程度にウエブ12に接触する位置で、且つ、図2に示す塗布運転状態においてウエブ12が上下に屈曲して走行するようになっている。走行中のウエブ12は、押圧ローラ34と塗布ヘッド36によって上下方向(厚み方向)の移動が規制されるので、ウエブ12のバタツキを防止することができる。   As shown in FIGS. 2 and 3, the application unit 24 includes a pair of support rollers 32, 32 that are rotatably supported, a pressing roller 34 disposed between the pair of support rollers 32, 32, and an application head. 36. The pressing roller 34 is disposed on the opposite side (upper side) of the coating head 36 with the web 12 interposed therebetween, and is rotatably supported. Further, the pressing roller 34 is in a position in contact with the web 12 so as not to impair the planarity of the web 12 between the support rollers 32 and 32 in the application preparation state shown in FIG. 3, and in the application operation state shown in FIG. The web 12 is configured to bend up and down. Since the moving web 12 is restricted from moving in the vertical direction (thickness direction) by the pressing roller 34 and the coating head 36, the web 12 can be prevented from fluttering.

塗布ヘッド36は、ウエブ12に対して下方から接触するバー38を備える。バー38は、略円柱状(又は円筒状)に形成されており、その長手方向がウエブ12の幅方向に配置される。また、バー38は、上面が円弧状に形成された軸受部材40によって、回動可能な状態で支持されている。なお、バー38を、ウエブ12の走行方向、あるいは走行方向の反対方向に回転駆動してもよい。   The coating head 36 includes a bar 38 that contacts the web 12 from below. The bar 38 is formed in a substantially columnar shape (or cylindrical shape), and its longitudinal direction is arranged in the width direction of the web 12. The bar 38 is supported in a rotatable state by a bearing member 40 having an upper surface formed in an arc shape. The bar 38 may be rotationally driven in the traveling direction of the web 12 or in the direction opposite to the traveling direction.

軸受部材40に対してウエブ12の走行方向の上流側、下流側にはそれぞれ、堰板42、44が設けられる。堰板42、44は軸受部材40に対して所定の間隙を持って配置されており、この間隙によって塗布液供給路46、48が構成されている。塗布液供給路46、48には、後述の塗布液供給ライン56、58が接続される。   Weir plates 42 and 44 are provided on the upstream side and the downstream side, respectively, in the running direction of the web 12 with respect to the bearing member 40. The weir plates 42 and 44 are disposed with a predetermined gap with respect to the bearing member 40, and the coating liquid supply paths 46 and 48 are configured by this gap. Application liquid supply lines 56 and 58 described later are connected to the application liquid supply paths 46 and 48.

堰板42、44の上部には、軸受部材40側が高く、且つ、軸受部材40から離れるに連れて低くなる傾斜面42a、44aが形成されている。したがって、軸受部材40側からの過剰な塗布液は、傾斜面42aを介して堰板42の上流側、又は、傾斜面44aを介して堰板44の下流側に流れ落ちるようになっている。   On the top of the weir plates 42 and 44, inclined surfaces 42a and 44a are formed which are higher on the bearing member 40 side and lower as the distance from the bearing member 40 increases. Accordingly, the excessive coating liquid from the bearing member 40 side flows down to the upstream side of the dam plate 42 via the inclined surface 42a or to the downstream side of the dam plate 44 via the inclined surface 44a.

上述した軸受部材40、堰板42、44は、ホルダ50によって一体的に保持されている。ホルダ50は、凹状に形成されており、堰板42の上流側と堰板44の下流側に立設された側板50a、50aを備える。また、ホルダ50は、ウエブ12の幅方向の両側面に側板(一方のみ図示)50bが取りつけられている。これにより、堰板42の上流側には、堰板42と側板50a、50b、50bによって囲まれるとともに上方に開口された液溜部52が形成され、堰板42の傾斜面42aから流れ落ちた塗布液を液溜部52に貯留することができる。同様に、堰板44の下流側には、堰板44と側板50a、50b、50bによって囲まれるとともに上方に開口された液溜部54が形成され、堰板44の傾斜面44aから流れ落ちた塗布液を液溜部54に貯留することができる。   The bearing member 40 and the dam plates 42 and 44 described above are integrally held by a holder 50. The holder 50 is formed in a concave shape, and includes side plates 50 a and 50 a erected on the upstream side of the dam plate 42 and the downstream side of the dam plate 44. The holder 50 has side plates (only one shown) 50b attached to both side surfaces of the web 12 in the width direction. Thereby, on the upstream side of the dam plate 42, a liquid reservoir 52 surrounded by the dam plate 42 and the side plates 50 a, 50 b, 50 b and opened upward is formed, and the coating that has flowed down from the inclined surface 42 a of the dam plate 42 is formed. The liquid can be stored in the liquid reservoir 52. Similarly, on the downstream side of the dam plate 44, a liquid reservoir portion 54 is formed that is surrounded by the dam plate 44 and the side plates 50a, 50b, and 50b and is opened upward, and the coating flows down from the inclined surface 44a of the dam plate 44. The liquid can be stored in the liquid reservoir 54.

液溜部52、54には、塗布液循環ライン60、62が接続されている。塗布液循環ライン60、62の先端は、図1に示す密閉系の塗布液タンク64に接続されており、塗布液循環ライン60、62を介して液溜部52、54内の塗布液が塗布液タンク64に循環される。   Application liquid circulation lines 60 and 62 are connected to the liquid reservoirs 52 and 54. The leading ends of the coating liquid circulation lines 60 and 62 are connected to a closed coating liquid tank 64 shown in FIG. 1, and the coating liquid in the liquid reservoirs 52 and 54 is applied via the coating liquid circulation lines 60 and 62. Circulated to the liquid tank 64.

塗布液タンク64には前述の塗布液供給ライン56、58が接続されており、塗布液供給ライン56、58にはそれぞれ、供給ポンプ66、68が配設される。したがって、供給ポンプ66、68を駆動することによって、塗布液タンク64内に貯留された塗布液を、塗布液供給ライン56、58を介して塗布ヘッド36の塗布液供給路46、48(図2、図3参照)に供給することができる。なお、供給ポンプ66、68は、制御装置20に接続されており、制御装置20によって、塗布液の供給量、循環量が制御される。また、塗布液供給ライン56、58、塗布液循環ライン60、62、又は、塗布液タンク64に、塗布液中の異物を捕集除去する手段(たとえばフィルタ)や塗布液の粘度を調節する粘度調節手段を設けてもよい。   The coating liquid supply lines 56 and 58 are connected to the coating liquid tank 64, and supply pumps 66 and 68 are disposed in the coating liquid supply lines 56 and 58, respectively. Accordingly, by driving the supply pumps 66 and 68, the coating liquid stored in the coating liquid tank 64 is applied to the coating liquid supply paths 46 and 48 of the coating head 36 via the coating liquid supply lines 56 and 58 (FIG. 2). , See FIG. 3). The supply pumps 66 and 68 are connected to the control device 20, and the supply amount and the circulation amount of the coating liquid are controlled by the control device 20. Also, means for collecting and removing foreign matter in the coating liquid (for example, a filter) and viscosity for adjusting the viscosity of the coating liquid in the coating liquid supply lines 56 and 58, the coating liquid circulation lines 60 and 62, or the coating liquid tank 64. Adjustment means may be provided.

塗布液タンク64には、有機溶剤系の塗布液が貯留されている。有機溶剤系の塗布液とは有機溶剤を主体とするものであり、有機溶剤としては例えば任意の比率でアセトン、メチルエチルケトン、メチルイソブチルケトン、ジイソブチルケトン、シクロヘキサノン、イソホロン、テトラヒドロフラン、等のケトン類、メタノール、エタノール、プロパノール、ブタノール、イソブチルアルコール、イソプロピルアルコール、メチルシクロヘキサノール、などのアルコール類、酢酸メチル、酢酸ブチル、酢酸イソブチル、酢酸イソプロピル、乳酸エチル、酢酸グリコール等のエステル類、グリコールジメチルエーテル、グリコールモノエチルエーテル、ジオキサン、などのグリコールエーテル系、ベンゼン、トルエン、キシレン、クレゾール、クロルベンゼン、などの芳香族炭化水素類、メチレンクロライド、エチレンクロライド、四塩化炭素、クロロホルム、エチレンクロルヒドリン、ジクロルベンゼン−等の塩素化炭化水素類、N,N−ジメチルホルムアミド、ヘキサン等のものが使用できる。これら有機溶媒は必ずしも100%純粋ではなく、主成分以外に異性体、未反応物、副反応物、分解物、酸化物、水分等の不純分がふくまれてもかまわない。   The coating liquid tank 64 stores an organic solvent based coating liquid. The organic solvent-based coating liquid is mainly composed of an organic solvent. Examples of the organic solvent include ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, diisobutyl ketone, cyclohexanone, isophorone, tetrahydrofuran, and the like in any ratio. , Ethanol, propanol, butanol, isobutyl alcohol, isopropyl alcohol, methylcyclohexanol, and other alcohols, methyl acetate, butyl acetate, isobutyl acetate, isopropyl acetate, ethyl lactate, glycol acetate, glycol dimethyl ether, glycol monoethyl Glycol ethers such as ether and dioxane, aromatic hydrocarbons such as benzene, toluene, xylene, cresol and chlorobenzene, methylene chloride Ethylene chloride, carbon tetrachloride, chloroform, ethylene chlorohydrin, dichlorobenzene - chlorinated hydrocarbons such as, N, N- dimethylformamide, those hexane and the like can be used. These organic solvents are not necessarily 100% pure, and may contain impurities such as isomers, unreacted materials, side reaction products, decomposition products, oxides, and moisture in addition to the main components.

塗布液タンク64の外周部分にはジャケット74が装着されている。このジャケット74には一定温度の熱媒体が循環されており、これによって塗布液タンク64内の塗布液が一定温度に制御される。塗布液の温度は、不図示の温度センサによって測定され、その測定値が目標温度となるように制御装置20によって制御されており、この塗布液の測定温度及び目標温度に応じて、前述した空調機18の温度(すなわち、塗布室14の温度)が制御される。たとえば、塗布液の温度を22℃〜28℃の範囲に制御する際に、塗布室14の温度を22℃以上28℃以下、好ましくは24℃以上26℃以下になるように制御する。その際、塗布室14の温度が塗布液の目標温度に対して±3℃になるように制御することが好ましい。さらに、塗布液の測定温度が目標温度よりも高い時は、塗布室14の温度をその目標温度よりも低く制御し、塗布液の測定温度が目標温度よりも低い時は、塗布室14の温度をその目標温度になるように制御することが好ましい。このように制御することによって、塗布液の溶剤の揮発をより効果的に抑制することができ、塗布液の濃度変化を防止することができる。また、上記の如く制御することによって、温度が上昇して塗布液に発泡が生じることや、温度が低下して塗布液の粘度が変動することを防止することができる。さらに、塗布室14の温度制御によって、塗布液の温度をより正確に制御することができる。なお、塗布液を送液する塗布液供給ライン60、62に保温手段を設け、保温しながら送液するようにしてもよい。   A jacket 74 is attached to the outer peripheral portion of the coating liquid tank 64. A heat medium having a constant temperature is circulated in the jacket 74, whereby the coating liquid in the coating liquid tank 64 is controlled to a constant temperature. The temperature of the coating liquid is measured by a temperature sensor (not shown), and is controlled by the control device 20 so that the measured value becomes the target temperature. The air conditioning described above is performed according to the measured temperature and the target temperature of the coating liquid. The temperature of the machine 18 (ie, the temperature of the coating chamber 14) is controlled. For example, when the temperature of the coating solution is controlled in the range of 22 ° C. to 28 ° C., the temperature of the coating chamber 14 is controlled to be 22 ° C. or higher and 28 ° C. or lower, preferably 24 ° C. or higher and 26 ° C. or lower. At that time, it is preferable to control the temperature of the coating chamber 14 to be ± 3 ° C. with respect to the target temperature of the coating solution. Further, when the measured temperature of the coating liquid is higher than the target temperature, the temperature of the coating chamber 14 is controlled to be lower than the target temperature, and when the measured temperature of the coating liquid is lower than the target temperature, the temperature of the coating chamber 14 is controlled. Is preferably controlled so as to reach the target temperature. By controlling in this way, volatilization of the solvent of a coating liquid can be suppressed more effectively, and the density | concentration change of a coating liquid can be prevented. Further, by controlling as described above, it is possible to prevent the temperature from rising and foaming from occurring in the coating liquid, and the temperature from decreasing to change the viscosity of the coating liquid. Further, the temperature of the coating solution can be controlled more accurately by controlling the temperature of the coating chamber 14. It should be noted that heat retaining means may be provided in the coating liquid supply lines 60 and 62 for feeding the coating liquid, and the liquid may be fed while being kept warm.

次に本発明の特徴部分であるカバーについて説明する。本実施の形態の塗布装置10には、塗布ヘッド36を覆うためのカバー部材80、80…と移動カバー部材90が設けられている。   Next, the cover which is a characteristic part of the present invention will be described. In the coating apparatus 10 of the present embodiment, cover members 80, 80... For covering the coating head 36 and a movable cover member 90 are provided.

カバー部材80は、図2に示す塗布運転状態において、塗布ヘッド36の塗布液開放部に設けられる。塗布液開放部とは、図4に示すように、塗布運転状態に上方から見て塗布液が見える部分である。   The cover member 80 is provided in the coating liquid release portion of the coating head 36 in the coating operation state shown in FIG. As shown in FIG. 4, the coating solution opening portion is a portion where the coating solution is visible when viewed from above in the coating operation state.

図4は、塗布運転状態における、カバー部材80のない塗布ヘッド36を示す平面図である。同図に示すように、液溜部52、54の上方は、その一部がウエブ12によって覆われているが、ウエブ12の幅方向の外側部分では上方に開口され、塗布液が上方から見て露出している。この部分が塗布液開放部であり、この部分では塗布液の揮発量が多いという問題がある。   FIG. 4 is a plan view showing the coating head 36 without the cover member 80 in the coating operation state. As shown in the figure, the liquid reservoirs 52 and 54 are partially covered with the web 12, but are opened upward in the outer portion of the web 12 in the width direction so that the coating liquid can be seen from above. Exposed. This part is a coating liquid release part, and there is a problem that the volatilization amount of the coating liquid is large in this part.

そこで、本実施の形態では、図5に示すように、塗布液開放部である塗布ヘッド36の四つのコーナー部を覆うために、カバー部材80、80を設けている。図5は、図2に示した塗布運転状態の塗布ヘッド36の平面図である。   Therefore, in the present embodiment, as shown in FIG. 5, cover members 80 and 80 are provided to cover the four corner portions of the coating head 36 that is the coating liquid release portion. FIG. 5 is a plan view of the coating head 36 in the coating operation state shown in FIG.

図2、図5に示すように、カバー部材80、80は、ステンレスやアルミ等の板材を屈曲させることによって形成されており、傾斜部80a、係合部80b、及び、閉塞部80cで構成されている。カバー部材80の係合部80bは、ホルダ50の側板50aや側板50bの上部に係合され、これによって、カバー部材80がホルダ50に取りつけられる。   As shown in FIGS. 2 and 5, the cover members 80 and 80 are formed by bending a plate material such as stainless steel or aluminum, and include an inclined portion 80 a, an engaging portion 80 b, and a closing portion 80 c. ing. The engaging portion 80 b of the cover member 80 is engaged with the upper side of the side plate 50 a and the side plate 50 b of the holder 50, whereby the cover member 80 is attached to the holder 50.

カバー部材80の傾斜部80aは、図2に示す如く堰板42又は44の傾斜面42a又は44aと平行に形成され、傾斜面42a又は44aに対して所定の隙間を持って配置されている。したがって、傾斜面42a、44aを流れる塗布液がその隙間を通って液溜部52、54に流れ落ちるようになっている。   The inclined portion 80a of the cover member 80 is formed in parallel with the inclined surface 42a or 44a of the barrier plate 42 or 44 as shown in FIG. 2, and is disposed with a predetermined gap with respect to the inclined surface 42a or 44a. Therefore, the coating liquid flowing on the inclined surfaces 42a and 44a flows down to the liquid reservoirs 52 and 54 through the gaps.

カバー部材80の閉塞部80cは液溜部52又は54の上方を塞ぐように構成される。これにより、液溜部52又は54の塗布液が揮発して外部に逃げることを防止することができる。   The closing portion 80 c of the cover member 80 is configured to close the liquid reservoir portion 52 or 54. Thereby, it can prevent that the coating liquid of the liquid storage part 52 or 54 volatilizes and escapes outside.

なお、カバー部材80は、塗布ヘッド36に固定することが好ましく、たとえばネジ止めなどの固定方法によって塗布ヘッド36に着脱自在に固定してもよい。   The cover member 80 is preferably fixed to the coating head 36, and may be detachably fixed to the coating head 36 by a fixing method such as screwing.

また、カバー部材80は上述した形状に限定されるものではなく、液溜部52、54のうち少なくとも、上方から見て塗布液が露出する部分(塗布液開放部)を覆うように形成されていればよい。したがって、たとえば図6に示すように、塗布ヘッド36の四つのコーナー部をそれぞれ個別に、カバー部材81で覆うようにしてもよい。このカバー部材81は、ウエブ12の外側の液溜部52、54を覆うような一定幅で形成されている。このカバー部材81は、ステンレスやアルミ等の板材を屈曲させることによって形成されており、堰板42の傾斜面42a又は堰板44の傾斜面44aに密着する傾斜部81aと、ホルダ50の側板50aの上部に係合する係合部81bと、液溜部52又は54の上方に配置される閉塞部81cとで構成される。そして、傾斜部81aを傾斜面42a又は44aに載置し、係合部81bを側板50aの上端に係合することによって、閉塞部81cが液溜部52、54の上方に配置される。このカバー部材81は、ウエブ12の幅寸法を変更した際に取付位置を変更したり、カバー部材81の幅寸法を変更したりすることが好ましい。   Further, the cover member 80 is not limited to the shape described above, and is formed so as to cover at least a portion of the liquid reservoirs 52 and 54 where the coating liquid is exposed as viewed from above (coating liquid opening portion). Just do it. Therefore, for example, as shown in FIG. 6, the four corner portions of the coating head 36 may be individually covered with a cover member 81. The cover member 81 is formed with a constant width so as to cover the liquid reservoirs 52 and 54 outside the web 12. The cover member 81 is formed by bending a plate material such as stainless steel or aluminum. The cover member 81 is formed by bending the inclined surface 42a of the dam plate 42 or the inclined surface 81a of the dam plate 44, and the side plate 50a of the holder 50. An engaging portion 81b that engages with an upper portion of the liquid reservoir 52 and a closing portion 81c disposed above the liquid reservoir 52 or 54. The blocking portion 81c is disposed above the liquid reservoirs 52 and 54 by placing the inclined portion 81a on the inclined surface 42a or 44a and engaging the engaging portion 81b with the upper end of the side plate 50a. The cover member 81 preferably has its mounting position changed when the width of the web 12 is changed, or the width of the cover member 81 is changed.

一方、移動カバー部材90は、図3に示す塗布準備状態の塗布ヘッド36に取りつけられ、図2に示す塗布運転状態の塗布ヘッド36からは取り外されるカバーである。塗布準備状態とは、塗布液供給ライン56、58から塗布ヘッド36へ塗布液の供給を続けた状態で、且つ、塗布ヘッド36をウエブ12から離した状態をいう。   On the other hand, the movable cover member 90 is a cover that is attached to the coating head 36 in the coating preparation state shown in FIG. 3, and is removed from the coating head 36 in the coating operation state shown in FIG. The coating preparation state refers to a state in which the coating liquid is continuously supplied from the coating liquid supply lines 56 and 58 to the coating head 36 and the coating head 36 is separated from the web 12.

移動カバー部材90は、図3に示すように、塗布ヘッド36の上部形状に倣った逆V状に形成されており、塗布ヘッド36の上部全体を覆うように形成される。移動カバー部材90の材質は特に限定するものではなく、たとえば、ステンレスやアルミが用いられる。なお、移動カバー部材90の側面は、図7に示すように、バー38に接触しないように切欠部90aを設けるとよい。また、移動カバー部材90の形状は上述したものに限定されるものではなく、塗布準備状態で塗布液が上方に露出する部分を覆うように形成されているのであればよい。したがって、たとえば図8に示すように、液溜部52、54の上方がカバー部材80によって覆われている場合には、バー38の上方を囲む形状の移動カバー91を用いてもよい。この場合、移動カバー部材91と塗布ヘッド36との間のスペースが小さくなるので、塗布液の揮発量をより確実に防止することができる。   As shown in FIG. 3, the movable cover member 90 is formed in an inverted V shape following the upper shape of the coating head 36, and is formed so as to cover the entire upper portion of the coating head 36. The material of the movable cover member 90 is not particularly limited, and for example, stainless steel or aluminum is used. As shown in FIG. 7, the side surface of the movable cover member 90 may be provided with a notch 90 a so as not to contact the bar 38. Further, the shape of the movable cover member 90 is not limited to that described above, and it may be formed so as to cover the portion where the coating liquid is exposed upward in the coating preparation state. Therefore, for example, as shown in FIG. 8, when the upper portions of the liquid reservoirs 52 and 54 are covered with the cover member 80, a movable cover 91 having a shape surrounding the upper portion of the bar 38 may be used. In this case, since the space between the movable cover member 91 and the coating head 36 is reduced, the volatilization amount of the coating liquid can be more reliably prevented.

移動カバー部材90は、図5に実線で示すように、塗布運転状態では、塗布ヘッド36に対してウエブ12の幅方向に離れた退避位置に移動するようになっている。また、塗布運転状態では、図5に二点鎖線で示すように、塗布ヘッド36の上方の被覆位置に移動するようになっている。なお、移動カバー部材90の移動は、自動で行うようにしてもよいし、手動で行うようにしてもよい。   As shown by a solid line in FIG. 5, the movable cover member 90 moves to a retracted position away from the coating head 36 in the width direction of the web 12 in the coating operation state. Further, in the coating operation state, as shown by a two-dot chain line in FIG. 5, the coating head 36 moves to a coating position above the coating head 36. The movement of the movable cover member 90 may be performed automatically or manually.

次に上記の如く構成された塗布装置10の作用について説明する。   Next, the operation of the coating apparatus 10 configured as described above will be described.

まず、塗布液を塗布ヘッド36に循環させて塗布準備状態にする。すなわち、図1の供給ポンプ66、68を駆動して塗布液タンク64の塗布液を塗布液供給ライン56、58を介して塗布ヘッド36に供給し、液溜部52、54に回収された塗布液を塗布液循環ライン60、62を介して塗布液タンク64に返送する。これにより、塗布液タンク64内の塗布液が塗布ヘッド36に循環供給される。   First, the coating liquid is circulated through the coating head 36 to prepare for coating. That is, the supply pumps 66 and 68 of FIG. 1 are driven to supply the application liquid in the application liquid tank 64 to the application head 36 via the application liquid supply lines 56 and 58, and the application recovered in the liquid reservoirs 52 and 54. The liquid is returned to the coating liquid tank 64 through the coating liquid circulation lines 60 and 62. As a result, the coating liquid in the coating liquid tank 64 is circulated and supplied to the coating head 36.

この塗布準備状態では、図3に示すように、塗布ヘッド36は、ウエブ12から離れた位置に配置される。このため、従来の場合(すなわち塗布ヘッド36に移動カバー部材80がない場合)には、ウエブ12と塗布ヘッド36との大きな隙間から塗布液が揮発するという問題があった。その結果、塗布準備状態の経時時間に伴って塗布液の濃度が変化し、塗布後の乾膜量が所望の値からずれるという問題があった。   In this coating preparation state, the coating head 36 is disposed at a position away from the web 12 as shown in FIG. For this reason, in the conventional case (that is, when the moving head member 80 is not provided in the coating head 36), there has been a problem that the coating liquid volatilizes from a large gap between the web 12 and the coating head 36. As a result, there has been a problem that the concentration of the coating solution changes with the lapse of time in the coating preparation state, and the dry film amount after coating deviates from a desired value.

これに対して、本実施の形態では、塗布準備状態の塗布ヘッド36の上部に移動カバー部材90を配置し、塗布ヘッド36の上面全体を移動カバー部材90で覆っている。したがって、塗布ヘッド36の上面には、塗布液の揮発成分が逃げ出す隙間がなくなるので、塗布準備状態における塗布液の濃度が変化することを防止できる。これにより、塗布後に所望の乾膜量を正確に得ることができる。   On the other hand, in the present embodiment, the moving cover member 90 is disposed on the upper part of the coating head 36 in a coating preparation state, and the entire upper surface of the coating head 36 is covered with the moving cover member 90. Therefore, since there is no gap for the volatile component of the coating liquid to escape on the upper surface of the coating head 36, it is possible to prevent the concentration of the coating liquid in the coating preparation state from changing. Thereby, a desired dry film amount can be accurately obtained after application.

塗布準備状態において塗布液の循環供給が安定した後、ウエブ12を走行させる。そして、移動カバー部材90を図5の実線で示すように退避位置に移動させる。次いで、塗布ヘッド36を上方に移動させ、図2に示すように塗布ヘッド36のバー38をウエブ12に押し当てる。これにより、塗布運転状態になり、ウエブ12に塗布液が転移し、ウエブ12に塗布液の層が形成される。   After the circulation of the coating liquid is stabilized in the coating preparation state, the web 12 is run. Then, the movable cover member 90 is moved to the retracted position as indicated by the solid line in FIG. Next, the coating head 36 is moved upward, and the bar 38 of the coating head 36 is pressed against the web 12 as shown in FIG. As a result, a coating operation state is established, the coating liquid is transferred to the web 12, and a layer of the coating liquid is formed on the web 12.

この塗布運転状態では、塗布ヘッド36の液溜部52、54の上方にカバー部材80、80が配置され、液溜部52、54の上側がカバー部材80によって覆われた状態になる(図5参照)。したがって、ウエブ12と塗布ヘッド36との隙間が極力小さくなり、液溜部52、54の塗布液が揮発することを極力、抑制することができる。これにより、塗布運転を長時間連続した場合であっても、塗布液の揮発を抑制することができ、塗布液の濃度の経時変化を抑制することができる。よって、本実施の形態によれば、塗布後の乾膜量を安定させることができ、常に高い品質の塗布を行うことができる。   In this application operation state, the cover members 80 and 80 are disposed above the liquid reservoirs 52 and 54 of the application head 36, and the upper side of the liquid reservoirs 52 and 54 is covered with the cover member 80 (FIG. 5). reference). Therefore, the gap between the web 12 and the coating head 36 is minimized, and it is possible to suppress the evaporation of the coating liquid in the liquid reservoirs 52 and 54 as much as possible. Thereby, even if it is a case where application | coating operation is continued for a long time, volatilization of a coating liquid can be suppressed and the time-dependent change of the density | concentration of a coating liquid can be suppressed. Therefore, according to this embodiment, the amount of dry film after application can be stabilized, and high quality application can always be performed.

また、本実施の形態によれば、塗布室14の温度を塗布液の温度に応じて制御するようにしたので、塗布液の揮発を抑制することができ、塗布液の濃度の経時変化をさらに効果的に抑制することができる。   In addition, according to the present embodiment, the temperature of the coating chamber 14 is controlled according to the temperature of the coating solution, so that the volatilization of the coating solution can be suppressed, and the change with time of the concentration of the coating solution is further increased. It can be effectively suppressed.

なお、上述した実施形態では、塗布室14全体の温度を制御するようにしたが、これに限定するものではなく、塗布ヘッド36近傍の温度を制御するようにしてもよい。   In the above-described embodiment, the temperature of the entire coating chamber 14 is controlled. However, the present invention is not limited to this, and the temperature near the coating head 36 may be controlled.

また、上述した実施形態は、バー塗布法を用いた塗布装置を示したが、塗布方法はこれに限定するものではなく、塗布液が揮発する開放部を塗布ヘッドに有する塗布方法であれば上述した効果が得られる。たとえば、ディップ塗布、ローラ塗布、グラビア塗布、ブレード塗布において、特に大きな効果が得られる。   Moreover, although embodiment mentioned above showed the coating device using the bar coating method, a coating method is not limited to this, If it is the coating method which has an open part in which a coating liquid volatilizes in a coating head, it is above-mentioned. Effect. For example, particularly great effects can be obtained in dip coating, roller coating, gravure coating, and blade coating.

さらに、上述した実施形態は、有機溶剤系の塗布液を用いたが、これに限定するものではなく、塗布部の雰囲気温度で揮発する成分を有する塗布液であれば、本発明の効果が得られる。   Furthermore, although the embodiment described above uses an organic solvent-based coating solution, the present invention is not limited to this, and the effect of the present invention can be obtained if the coating solution has a component that volatilizes at the atmospheric temperature of the coating section. It is done.

試験1:塗布準備状態を5時間継続するとともに、その際の塗布液をサンプリングして濃度変動を測定した。また、そのサンプリングした塗布液を用いて、塗布を行い、乾膜量の変動を調べた。試験は、移動カバー部材90を設けた場合(実施例1)と、移動カバー部材90のない場合(比較例1)で行った。   Test 1: The coating preparation state was continued for 5 hours, and the coating solution at that time was sampled to measure the concentration fluctuation. In addition, coating was performed using the sampled coating solution, and the variation in the dry film amount was examined. The test was performed when the moving cover member 90 was provided (Example 1) and when the moving cover member 90 was not provided (Comparative Example 1).

なお、塗布条件は、アルミウエブの厚さ:0.3mm、ウエブ移動速度:50m/分、塗布方法:バー塗布、塗布量:20cc/m、バー径:10mm、バー回転数:−50rpm(ウエブの走行方向の反対方向に回転)、塗布液粘度:1.5mPa・s、送液量(塗布液供給量):1.5L/分、送液幅:1000mm、塗布液温度:25〜27℃、塗布室の温度:23℃前後、とした。 The coating conditions were as follows: aluminum web thickness: 0.3 mm, web moving speed: 50 m / min, coating method: bar coating, coating amount: 20 cc / m 2 , bar diameter: 10 mm, bar rotation speed: −50 rpm ( Rotating in the direction opposite to the web traveling direction), coating liquid viscosity: 1.5 mPa · s, liquid feeding amount (coating liquid supply amount): 1.5 L / min, liquid feeding width: 1000 mm, coating liquid temperature: 25 to 27 C., temperature of coating chamber: around 23.degree.

試験2:塗布運転状態を5時間継続するとともに、その際の塗布液の濃度変動と、乾膜量の変動を測定した。試験は、カバー部材80を設けた場合(実施例2)と、カバー部材80のない場合(比較例2)で行った。   Test 2: The coating operation state was continued for 5 hours, and the concentration variation of the coating solution and the variation of the dry film amount were measured. The test was performed when the cover member 80 was provided (Example 2) and when the cover member 80 was not provided (Comparative Example 2).

試験1、2の結果を表1に示す。   The results of tests 1 and 2 are shown in Table 1.

Figure 2007296424
表1から分かるように、移動カバー部材90のない比較例1では、塗布準備状態を継続することによって、塗布液の濃度が4〜5%と大きく変動し、塗布量乾膜量も4〜5%と大きく変動した。これに対して、移動カバー部材90を設けた実施例1では、塗布準備状態を継続しても、塗布液の濃度変動を0.4%未満に抑えることができ、塗布量乾膜量も0.4%未満に抑えることができた。
Figure 2007296424
As can be seen from Table 1, in Comparative Example 1 without the moving cover member 90, by continuing the coating preparation state, the concentration of the coating solution fluctuates greatly as 4 to 5%, and the coating amount and the dry film amount are also 4 to 5 % Greatly fluctuated. On the other hand, in Example 1 provided with the movable cover member 90, even if the coating preparation state is continued, the concentration fluctuation of the coating liquid can be suppressed to less than 0.4%, and the coating amount and the dry film amount are also zero. It was possible to suppress it to less than 4%.

また、カバー部材80のない比較例2では、塗布運転状態を継続することによって、塗布液の濃度が2〜3%と大きく変動し、塗布量乾膜量も2〜3%と大きく変動した。これに対して、カバー部材80を設けた実施例2では、塗布準備状態を継続しても、塗布液の濃度変動を0.2%未満に抑えることができ、塗布量乾膜量も0.2%未満に抑えることができた。   Moreover, in the comparative example 2 without the cover member 80, by continuing the application | coating operation state, the density | concentration of a coating liquid fluctuated greatly with 2-3%, and the coating amount dry film amount also fluctuated greatly with 2-3%. On the other hand, in Example 2 provided with the cover member 80, even if the coating preparation state is continued, the concentration fluctuation of the coating liquid can be suppressed to less than 0.2%, and the coating amount and the dry film amount are also set to be 0.1. It was possible to suppress it to less than 2%.

本発明に係る塗布装置の主要構成を示す模式図The schematic diagram which shows the main structures of the coating device which concerns on this invention 塗布運転状態の塗布ヘッドを示す断面図Sectional view showing the application head in the application operation state 塗布準備状態の塗布ヘッドを示す断面図Sectional view showing the application head in the application preparation state カバー部材を取りつける前の塗布ヘッドを示す平面図The top view which shows the application head before attaching a cover member カバー部材を取りつけた塗布運転状態の塗布ヘッドを示す平面図Top view showing the coating head in the coating operation state with the cover member attached 図5と異なる形状のカバー部材を取りつけた塗布ヘッドを示す平面図The top view which shows the application head which attached the cover member of a shape different from FIG. 図6の移動カバー部材を示す側面図The side view which shows the movable cover member of FIG. 図6と異なる形状の移動カバー部材を取り付けた塗布ヘッドを示す断面図Sectional drawing which shows the coating head which attached the movable cover member of a shape different from FIG.

符号の説明Explanation of symbols

10…塗布装置、12…ウエブ、14…塗布室、18…空調機、20…制御装置、24…塗布部、36…塗布ヘッド、38…バー、52、54…液溜部、64…塗布液タンク、80…カバー部材、90…移動カバー部材   DESCRIPTION OF SYMBOLS 10 ... Application | coating apparatus, 12 ... Web, 14 ... Application | coating chamber, 18 ... Air conditioner, 20 ... Control apparatus, 24 ... Application | coating part, 36 ... Application | coating head, 38 ... Bar, 52, 54 ... Liquid storage part, 64 ... Application liquid Tank, 80 ... cover member, 90 ... moving cover member

Claims (6)

塗布ヘッドによって塗布液を支持体に塗布するとともに、その塗布液の一部を回収して前記塗布ヘッドに循環供給する塗布方法において、
塗布運転状態の塗布ヘッドのうちの、前記塗布液が上方に開放される塗布液開放部をカバー部材で覆いながら塗布を行うことを特徴とする塗布方法。
In a coating method in which a coating liquid is applied to a support by a coating head, and a part of the coating liquid is collected and circulated to the coating head.
A coating method, wherein coating is performed while a coating member opening portion where the coating solution is opened upward in a coating head in a coating operation state is covered with a cover member.
塗布ヘッドによって塗布液を支持体に塗布するとともに、その塗布液の一部を回収して前記塗布ヘッドに循環供給する塗布方法において、
前記塗布ヘッドを前記支持体から退避させた塗布準備状態で、前記塗布ヘッドの上面に移動カバー部材を配置して該上面を覆うとともに、
前記移動カバー部材を前記ヘッドの上面から退避移動させ、且つ、前記塗布ヘッドを前記支持体に近接させることによって、塗布運転を行うことを特徴とする塗布方法。
In a coating method in which a coating liquid is applied to a support by a coating head, and a part of the coating liquid is collected and circulated to the coating head.
In a preparation state where the coating head is retracted from the support, a movable cover member is disposed on the top surface of the coating head to cover the top surface,
A coating method comprising performing a coating operation by moving the movable cover member away from the upper surface of the head and bringing the coating head close to the support.
前記塗布液は、有機溶剤系の塗布液であることを特徴とする請求項1又は2に記載の塗布方法。   The coating method according to claim 1, wherein the coating solution is an organic solvent-based coating solution. 前記塗布を行う雰囲気の温度を、塗布液の温度に応じて制御することを特徴とする請求項1〜3のいずれか1に記載の塗布方法。   The coating method according to claim 1, wherein the temperature of the atmosphere in which the coating is performed is controlled according to the temperature of the coating solution. 塗布液を支持体に塗布するとともに、塗布運転状態で前記塗布液が上方に開放される塗布液開放部を有する塗布ヘッドと、
前記塗布ヘッドの塗布液の一部を回収し、前記塗布ヘッドに循環供給する循環供給手段と、
前記塗布ヘッドの塗布液開放部を覆うカバー部材と、
を備えたことを特徴とする塗布装置。
An application head having an application liquid release portion that applies the application liquid to the support and the application liquid is opened upward in an application operation state;
A circulation supply means for collecting a part of the coating liquid of the coating head and circulatingly feeding the coating head to the coating head;
A cover member that covers the coating liquid opening of the coating head;
A coating apparatus comprising:
塗布液を支持体に塗布するとともに、塗布準備状態の際に前記支持体に対して離間させる塗布ヘッドと、
前記塗布ヘッドで塗布した塗布液の一部を回収し、前記塗布ヘッドに循環供給する循環供給手段と、
前記塗布準備状態の塗布ヘッドの上面を覆う移動カバー部材と、
前記移動カバー部材を、前記塗布ヘッドの上面を覆う被覆位置と、前記塗布ヘッドの上面から離間させた離間位置とで移動させる移動手段と、
を備えたことを特徴とする塗布装置。
An application head for applying the coating liquid to the support and separating the support from the support in the preparation state of application;
A circulation supply means for collecting a part of the coating liquid applied by the coating head and circulatingly supplying the coating liquid to the coating head;
A moving cover member covering the upper surface of the coating head in the coating preparation state;
Moving means for moving the moving cover member between a covering position covering the top surface of the coating head and a spaced position spaced from the top surface of the coating head;
A coating apparatus comprising:
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011011192A (en) * 2009-07-06 2011-01-20 Hitachi Chem Co Ltd Coating method and coating apparatus
JP2014018988A (en) * 2012-07-13 2014-02-03 Fujifilm Corp Coating device and ink jet recording device
WO2018061936A1 (en) * 2016-09-29 2018-04-05 富士フイルム株式会社 Application device and application method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011011192A (en) * 2009-07-06 2011-01-20 Hitachi Chem Co Ltd Coating method and coating apparatus
JP2014018988A (en) * 2012-07-13 2014-02-03 Fujifilm Corp Coating device and ink jet recording device
US9321072B2 (en) 2012-07-13 2016-04-26 Fujifilm Corporation Coating apparatus and inkjet recording apparatus
WO2018061936A1 (en) * 2016-09-29 2018-04-05 富士フイルム株式会社 Application device and application method

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