JP2007283404A - Assembly caulking metallic plate-like body and column-like body, method and apparatus for manufacturing it - Google Patents

Assembly caulking metallic plate-like body and column-like body, method and apparatus for manufacturing it Download PDF

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JP2007283404A
JP2007283404A JP2007053670A JP2007053670A JP2007283404A JP 2007283404 A JP2007283404 A JP 2007283404A JP 2007053670 A JP2007053670 A JP 2007053670A JP 2007053670 A JP2007053670 A JP 2007053670A JP 2007283404 A JP2007283404 A JP 2007283404A
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columnar body
mounting hole
assembly
thick
metal plate
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JP5061655B2 (en
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Yasuyuki Watanabe
泰之 渡邉
Hisanori Kawasaki
久則 川崎
Hidemitsu Watanabe
秀満 渡邉
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APS JAPAN CO Ltd
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APS JAPAN CO Ltd
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Priority to JP2007053670A priority Critical patent/JP5061655B2/en
Priority to CN200710089154.2A priority patent/CN101041172B/en
Priority to CN201010516307.9A priority patent/CN102009321B/en
Priority to US11/725,551 priority patent/US7918007B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a caulked assembly, in which it is not necessary to provide a flange part in the midway of a column-like body and to manufacture a complicated special shape, which can be manufactured easily and inexpensively and can keep sufficient assembling strength even when it is a thin plate-like body, a method and an apparatus for manufacturing the assembly. <P>SOLUTION: This method comprises: a stage where a mounting hole 20 for inserting and assembling the column-like body 3 into the metallic plate-like body 2 is provided and also a thick part 21 is formed along the inner periphery of the mounting hole; a stage where a peripheral groove 30 having a prescribed depth in the assembling position of the outer peripheral surface of the column-like body which is inserted into the mounting hole of the metallic plate-like body; a stage where the column-like body is inserted into the mounting hole of the metal plate-like body and the thick part and the peripheral groove are set in the opposing assembling positions and a caulking stage where the thick part is made to bite into the peripheral groove of the column-like body by plastically deforming the thick part in the center direction of the mounting hole by compressively pressing the thick part from the axial direction. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、金属製の板状体と中空又は中実の柱状体を強固に固定できる高強度のカシメ加工技術に関する。   The present invention relates to a high-strength caulking technique capable of firmly fixing a metal plate-like body and a hollow or solid columnar body.

この種の板状体と柱状体とのカシメ加工は、従来、特許文献1のように軸カシメとして軸体側の途中部にフランジ部を形成するとともに、組み付け対象のプレス部品である板状体側に丸穴を穿設し、この丸穴を挿通させた軸体の先端部を専用のカシメ機械で潰し、潰された軸体頭部とフランジ部との間にプレス部品を挟みこむようにして組み付けるか、或いは、軸体側に更に複雑な特殊形状を形成しておき、プレス部品に開いた丸穴に軸体を圧入することで接合していた。   Conventionally, this type of plate-like body and columnar body is crimped by forming a flange portion in the middle of the shaft body side as a shaft caulking as in Patent Document 1, and on the plate-like body side that is the press part to be assembled. Drill a round hole and squeeze the tip of the shaft through which this round hole is inserted with a special caulking machine, and assemble the press part between the crushed shaft head and the flange, Alternatively, a more complicated special shape is formed on the shaft body side, and the shaft body is press-fitted into a round hole opened in the press part and joined.

しかしながら、潰した軸体頭部との間でプレス部品を挟み込むためには大きなフランジ部を軸体途中部に設けなければならず、製品使用上必要な軸径よりも50%程度太い軸材料から削り出してフランジ形状を作製する必要があり、材料コストおよび加工コストが増大する。また、特殊形状の形成にも製造コストが嵩み、コスト低減に限界があった。
特開2003−260529号公報
However, in order to sandwich the pressed part with the crushed shaft body head, a large flange must be provided in the middle of the shaft body, and the shaft material is about 50% thicker than the shaft diameter required for product use. It is necessary to cut out and produce a flange shape, which increases material cost and processing cost. In addition, the production cost also increases for the formation of special shapes, and there is a limit to cost reduction.
JP 2003-260529 A

そこで、本発明が前述の状況に鑑み、解決しようとするところは、軸体等の柱状体の途中部にフランジ部を設けたり、複雑な特殊形状を作製する必要がなく、容易に且つ低コストで製造でき、薄い板状体であっても十分な組付強度を維持できるカシメ組付品およびその製造方法を提供する点にある。   Therefore, in view of the above-mentioned situation, the present invention intends to solve the problem by providing a flange part in the middle part of a columnar body such as a shaft body or producing a complicated special shape easily and at a low cost. It is in the point which provides the crimping | assembling assembly | attachment which can be manufactured by this, and can maintain sufficient assembly | attachment intensity | strength even if it is a thin plate-shaped object, and its manufacturing method.

本発明は、前述の課題解決のために、金属製板状体と中空又は中実の柱状体とのカシメ組付品の製造方法であって、金属製板状体に、柱状体を挿入して組み付けるための取付穴を設けるとともに、該取付穴の内周縁に沿って厚肉部を形成する工程と、前記取付穴に挿入される柱状体外周面の組付位置に、所定深さの周溝を形成する工程と、前記柱状体を金属製板状体の取付穴に挿入し、前記厚肉部と周溝とが対向した組付位置にセットする工程と、前記厚肉部を軸方向から圧縮プレスして取付穴中心方向に塑性変形させることにより対向する柱状体の周溝内に食い込ませるカシメ工程と、よりなることを特徴とするカシメ組付品の製造方法を提供する。   The present invention is a method for producing a caulking assembly of a metal plate and a hollow or solid columnar body for solving the above-mentioned problem, wherein the columnar body is inserted into the metal plate body. Mounting holes for assembling, and forming a thick portion along the inner peripheral edge of the mounting holes, and mounting positions on the outer peripheral surface of the columnar body inserted into the mounting holes. A step of forming a groove, a step of inserting the columnar body into an attachment hole of the metal plate-like body, and setting the thick portion and the circumferential groove at an assembly position facing each other; And a caulking process in which it is bitten into the circumferential grooves of the opposing columnar bodies by being subjected to compression pressing and plastically deforming in the direction of the center of the mounting hole, and a method for producing a caulking assembly comprising the caulking assembly.

ここで、前記取付穴の厚肉部をバーリング加工により形成することが好ましい。   Here, it is preferable that the thick part of the mounting hole is formed by burring.

また、前記柱状体を摺動案内する挿通穴を有し、該柱状体にセットされる金属製板状体の厚肉部を軸方向一方側から当接支持する支持具と、前記厚肉部を軸方向他方側から直接的または間接的にプレスする加圧パンチとにより前記厚肉部を圧縮プレスすることが好ましい。   Also, a support having an insertion hole for slidingly guiding the columnar body, and abutting and supporting the thick portion of the metal plate-like body set on the columnar body from one side in the axial direction, and the thick portion It is preferable to compress and press the thick portion with a pressure punch that directly or indirectly presses the shaft from the other side in the axial direction.

さらに、前記柱状体の周溝内に、凹凸加工により周方向に交差する方向に延びる凹凸溝を全周にわたって複数形成したものが好ましい。   Furthermore, it is preferable that a plurality of concave and convex grooves extending in the direction intersecting the circumferential direction are formed in the peripheral groove of the columnar body over the entire circumference by concave and convex processing.

また、本発明は、金属製板状体と中空又は中実の柱状体とのカシメ組付品の製造装置であって、金属製板状体に、柱状体を挿入して組み付けるための取付穴を設けるとともに、該取付穴の内周縁に沿って厚肉部を形成する手段と、前記取付穴に挿入される柱状体外周面の組付位置に、所定深さの周溝を形成する手段と、前記柱状体を金属製板状体の取付穴に挿入し、前記厚肉部と周溝とが対向した組付位置にセットする手段と、前記厚肉部を軸方向から圧縮プレスして取付穴中心方向に塑性変形させることにより対向する柱状体の周溝内に食い込ませるカシメ手段とよりなることを特徴とするカシメ組付品の製造装置をも提供する。   The present invention also relates to a manufacturing apparatus for caulking assembly of a metal plate-like body and a hollow or solid columnar body, wherein the mounting holes for inserting and assembling the columnar body into the metal plate-like body And means for forming a thick portion along the inner peripheral edge of the mounting hole, and means for forming a circumferential groove having a predetermined depth at the assembly position of the outer peripheral surface of the columnar body inserted into the mounting hole. The columnar body is inserted into the mounting hole of the metal plate-like body, and the thick wall portion and the circumferential groove are set at an assembly position facing each other, and the thick wall portion is compressed and pressed from the axial direction. There is also provided an apparatus for manufacturing a caulking assembly, characterized by comprising caulking means that bite into the circumferential grooves of the opposing columnar bodies by plastic deformation in the hole center direction.

ここで、前記取付穴の厚肉部をバーリング加工により形成するものが好ましく、また、前記柱状体を摺動案内する挿通穴を有し、該柱状体にセットされる金属製板状体の厚肉部を軸方向一方側から当接支持する支持具と、前記厚肉部を軸方向他方側から直接的または間接的にプレスする加圧パンチとにより前記厚肉部を圧縮プレスしてなるものが好まし。   Here, it is preferable that the thick part of the mounting hole is formed by burring, and the thickness of the metal plate-like body set in the columnar body has an insertion hole for slidingly guiding the columnar body. The thick part is compression-pressed by a support that abuts and supports the thick part from one side in the axial direction and a pressure punch that directly or indirectly presses the thick part from the other side in the axial direction. Is preferred.

本発明は、金属製板状体と中空又は中実の柱状体とよりなるカシメ組付品であって、金属製板状体に、柱状体を挿入して組み付けるための取付穴を設けるとともに、該取付穴の内周縁に沿って厚肉部を形成し、前記取付穴に挿入される柱状体外周面の組付位置に、所定深さの周溝を形成し、前記柱状体を金属製板状体の取付穴に挿入し、前記厚肉部と周溝とが対向した組付位置にセットした状態で、前記厚肉部を軸方向から圧縮プレスして取付穴中心方向に塑性変形させることにより対向する柱状体の周溝内に食い込ませて固定したことを特徴とするカシメ組付品をも提供する。   The present invention is a caulking assembly comprising a metal plate-like body and a hollow or solid columnar body, provided with mounting holes for inserting and assembling the columnar body into the metal plate-like body, A thick wall portion is formed along the inner periphery of the mounting hole, a circumferential groove having a predetermined depth is formed at the assembly position of the outer peripheral surface of the columnar body inserted into the mounting hole, and the columnar body is made of a metal plate. In a state where the thick wall portion and the circumferential groove are set at an assembly position where the thick wall portion and the circumferential groove face each other, the thick wall portion is compressed and pressed from the axial direction to be plastically deformed toward the center of the mounting hole. The caulking assembly is also provided, characterized in that it is fixed by being bitten into the circumferential grooves of the opposing columnar bodies.

以上にしてなる本願発明によれば、柱状体の途中部にフランジ部を設けたり、複雑な特殊形状を作製する必要がなく、柱状体に形成が容易に周溝を設け、板状体の取付穴周囲に、同じく形成が容易な厚肉部を設けるだけで、簡単なプレス加工で且つ低コストで板状体と柱状体とのカシメ組付が可能となる。また、板状体の厚肉部を形成し、塑性変形して周溝に食い込ませているので、十分なカシメ強度が得られると同時に、板状体自体の強度も得られることから、従来よりも薄い板状体であっても従来と同様の高いカシメ強度を得ることができる。このように軸の形状を単純化することにより、従来比でおよそ20〜70%のコストダウンが図れる。   According to the present invention as described above, there is no need to provide a flange portion in the middle of the columnar body or to create a complicated special shape, and the columnar body can be easily provided with a circumferential groove, and the plate-shaped body is attached. By simply providing a thick part that can be easily formed around the hole, it is possible to assemble the plate-like body and the columnar body with simple press work and at low cost. In addition, since the thick part of the plate-like body is formed and plastically deformed and bites into the circumferential groove, sufficient caulking strength can be obtained at the same time, and the strength of the plate-like body itself can be obtained. Even if it is a thin plate-like body, the same high caulking strength as before can be obtained. By simplifying the shape of the shaft in this way, the cost can be reduced by about 20 to 70% compared to the conventional case.

次に、本発明の実施形態を添付図面に基づき詳細に説明する。   Next, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

図1は、本発明に係るカシメ組付品に用いる金属製の板状体2と柱状体3を示し、図1〜5は製造方法の第1実施形態、図6は第2実施形態、図7は第3実施形態を示す。図中符号1はカシメ組付品、2は板状体、3は柱状体をそれぞれ示している。   FIG. 1 shows a metal plate-like body 2 and a columnar body 3 used in a caulking assembly according to the present invention, FIGS. 1 to 5 show a first embodiment of the manufacturing method, FIG. 6 shows a second embodiment, and FIG. 7 shows a third embodiment. In the figure, reference numeral 1 denotes a caulking assembly, 2 denotes a plate-like body, and 3 denotes a columnar body.

本発明に係るカシメ組付品1は、図1に示すように、金属製の板状体2と中空又は中実の柱状体3とをカシメ加工により組みつけたカシメ組付品であり、とくに電子部品などに好適であるが、その他種々の部品、製品に適用できることは勿論である。   The caulking assembly 1 according to the present invention is a caulking assembly in which a metal plate 2 and a hollow or solid columnar body 3 are assembled by caulking, as shown in FIG. Although it is suitable for electronic parts etc., it is needless to say that it can be applied to various other parts and products.

板状体2には、柱状体3を挿入して組み付けるための取付穴20が設けられ、該取付穴の内周縁に沿って厚肉部21が形成される。以下の説明では、バーリング加工により穴縁部を一方向に起立させて厚肉部21を形成しているが、その他の形状に加工してもよい。
また、柱状体3には、外周面に所定深さの周溝30が形成される。
The plate-like body 2 is provided with a mounting hole 20 for inserting and assembling the columnar body 3, and a thick portion 21 is formed along the inner periphery of the mounting hole. In the following description, the hole edge portion is erected in one direction by burring to form the thick portion 21, but it may be processed into other shapes.
Further, the columnar body 3 is formed with a circumferential groove 30 having a predetermined depth on the outer peripheral surface.

そして、第1〜第3実施形態で説明するように、柱状体3を板状体2の取付穴20に挿入し、厚肉部21と周溝30とが対向した状態で厚肉部21を軸方向から圧縮プレスすることにより、該厚肉部21が穴中心方向に塑性変形し、周溝30内の隙間Sに食い込むことにより固定されることになる。   And as demonstrated in 1st-3rd embodiment, the columnar body 3 is inserted in the attachment hole 20 of the plate-shaped body 2, and the thick part 21 is made into the state where the thick part 21 and the circumferential groove 30 were facing. By compressing and pressing from the axial direction, the thick portion 21 is plastically deformed toward the center of the hole, and is fixed by biting into the gap S in the circumferential groove 30.

具体的には、板状体2に、柱状体3を挿入して組み付けるための取付穴を設けるとともに、該取付穴の内周縁に沿って厚肉部をバーリング加工により形成するバーリング加工部と、前記取付穴に挿入される柱状体外周面の組付位置に、所定深さの周溝を形成する溝加工手段と、前記柱状体3を板状体2の取付穴20に挿入し、厚肉部21と周溝30とが対向した組付位置にセットする取付手段と、厚肉部21を軸方向から圧縮プレスして取付穴中心方向に塑性変形させることにより対向する柱状体の周溝内に食い込ませるカシメ部を備えた製造装置を用いて加工される。   Specifically, the plate-like body 2 is provided with a mounting hole for inserting and assembling the columnar body 3, and a burring portion that forms a thick portion by burring along the inner peripheral edge of the mounting hole; Inserting the columnar body 3 into the mounting hole 20 of the plate-like body 2 at the assembly position of the outer peripheral surface of the columnar body inserted into the mounting hole and inserting the columnar body 3 into the mounting hole 20 of the plate-like body 2 Mounting means for setting the portion 21 and the circumferential groove 30 to be opposed to each other, and compression-pressing the thick portion 21 from the axial direction and plastically deforming in the center direction of the mounting hole, thereby opposing circumferential grooves in the columnar body It is processed using a manufacturing apparatus provided with a caulking portion that bites into.

カシメ部の構造は、図2〜4にも示すように、柱状体3を内部に摺動案内できる挿通穴40を有しかつ板状体2の厚肉部21を下方から当接支持する下受け支持具41、および該板状体3を取付穴20の周辺部で上方にばね付勢しながら支持する外形保持具42と、厚肉部21を軸方向他方側から直接的または間接的にプレスする加圧パンチ43とより構成されている。   As shown in FIGS. 2 to 4, the structure of the caulking portion has an insertion hole 40 through which the columnar body 3 can be slid and guided, and supports the thick portion 21 of the plate-like body 2 from below. The support holder 41, the outer shape holder 42 that supports the plate-like body 3 while being urged upward at the periphery of the mounting hole 20, and the thick portion 21 directly or indirectly from the other side in the axial direction. The press punch 43 is configured to be pressed.

以下、図1〜5に基づき第1実施形態の製造方法を説明する。   Hereinafter, the manufacturing method of 1st Embodiment is demonstrated based on FIGS.

まず、板状体2に対して、柱状体3を挿入して組み付けるための取付穴20が設けられ、該取付穴20の内周縁に沿って厚肉部21が形成される。板状体2には、少なくとも板状部分に開けられた取付穴20およびその厚肉部21が存在すればよく、他の部分に板状以外の構造があってもよい。   First, an attachment hole 20 for inserting and assembling the columnar body 3 is provided in the plate-like body 2, and a thick portion 21 is formed along the inner peripheral edge of the attachment hole 20. The plate-like body 2 only needs to have at least the mounting holes 20 formed in the plate-like portion and the thick portion 21 thereof, and other portions may have a structure other than the plate-like shape.

一方、この取付穴20に挿入される柱状体3の外周面には、板状体2が取付けられる予定の組付位置に、所定深さの周溝30が形成される。また本例では、柱状体端部にフランジ部31が形成されている。   On the other hand, a circumferential groove 30 having a predetermined depth is formed on the outer peripheral surface of the columnar body 3 inserted into the mounting hole 20 at an assembly position where the plate-like body 2 is to be attached. Moreover, in this example, the flange part 31 is formed in the columnar body edge part.

周溝30の深さは、板状体2の厚肉部21が食い込んで固定された状態で十分な強度を維持できるように、板状体2の厚み、軸の外径などの大きさに応じて適宜設定される。柱状体3には少なくとも外周面に形成された周溝30が存在すればよく、他の部分に軸状以外の構造があってもよい。   The depth of the circumferential groove 30 is set to a size such as the thickness of the plate-like body 2 and the outer diameter of the shaft so that sufficient strength can be maintained in a state where the thick-walled portion 21 of the plate-like body 2 is bitten and fixed. It is set accordingly. The columnar body 3 only needs to have a circumferential groove 30 formed on at least the outer peripheral surface, and other portions may have a structure other than the shaft shape.

本例では、板状体2の厚肉部21が形成された取付穴20の形状を円形とし、柱状体をそれに嵌挿される断面視円形の外周面を有する軸体としたが、本発明はこのような形状になんら限定されず、たとえば断面視異形状、円弧状、あるいは角型形状等の柱状体3でも、図8に示すように、それに応じた形状の取付穴20を形成することにより板状体2を組付けることが可能である。また、双方の形状が同じでなくてもよく、たとえば柱状体3が断面視多角形であり、取付穴20がこれに外接する円形のものや、柱状体3が断面視円形で、取付穴20をこれに外接する多角形としたものなども好ましい。柱状体3は中実であってもよいし、薄板を筒状にした、例えば自動車のフレーム、ピラーなどの筒状体であってもよく、この場合、周溝はプレス加工で容易に形成できる。   In this example, the shape of the mounting hole 20 in which the thick portion 21 of the plate-like body 2 is formed is a circular shape, and the columnar body is a shaft body having a circular outer peripheral surface that is inserted in the columnar body. The shape is not limited to such a shape. For example, even in a columnar body 3 such as a cross-sectionally irregular shape, an arc shape, or a square shape, as shown in FIG. The plate-like body 2 can be assembled. Moreover, both shapes do not need to be the same, for example, the columnar body 3 has a polygonal cross-sectional view, and the mounting hole 20 circumscribes it, or the columnar body 3 has a circular cross-sectional view and the mounting hole 20. It is also preferable to use a polygon circumscribing this. The columnar body 3 may be solid, or may be a cylindrical body such as an automobile frame or a pillar in which a thin plate is formed into a cylindrical shape. In this case, the circumferential groove can be easily formed by pressing. .

また、厚肉部21を塑性変形させる板状体2は金属製のものが使用されるが、これに対する柱状体3は、金属製以外にも合成樹脂、セラミックス、木製、複合繊維など種々の素材からなるものを適用できる。   The plate-like body 2 that plastically deforms the thick-walled portion 21 is made of metal, but the columnar body 3 is made of various materials such as synthetic resin, ceramics, wood, and composite fibers in addition to metal. Can be applied.

次に、図2に示すように、柱状体3を内部に摺動案内できる挿通穴40を有しかつ板状体2の厚肉部21を下方から当接支持する下受け支持具41、および該板状体3を取付穴20の周辺部で上方にばね付勢しながら支持する外形保持具42より構成されるカシメ治具4に、板状体2が取り付けられ、該板状体2の取付穴20と下受け支持具41の挿通穴40に柱状体3がフランジ部31を上にして挿入され、フランジ部31が取付穴20の上面に係止した状態にセットされる。これにより厚肉部21と周溝30とが対向した状態となる。   Next, as shown in FIG. 2, a lower support 41 having an insertion hole 40 through which the columnar body 3 can be slidably guided and supporting the thick portion 21 of the plate-like body 2 from below, The plate-like body 2 is attached to a caulking jig 4 constituted by an outer shape holder 42 that supports the plate-like body 3 while being spring-biased upward at the periphery of the mounting hole 20. The columnar body 3 is inserted into the mounting hole 20 and the insertion hole 40 of the lower support 41 with the flange portion 31 facing upward, and the flange portion 31 is set in a state of being locked to the upper surface of the mounting hole 20. As a result, the thick portion 21 and the circumferential groove 30 face each other.

なお、本例ではバーリング加工により形成された厚肉部21が下向きとなり、その端部が下受け支持具41に当接するようにセットされているが、上向きにセットすることも勿論可能である。   In this example, the thick portion 21 formed by the burring process is set to face downward and the end thereof is in contact with the lower support 41. However, it is of course possible to set it upward.

そして、カシメ治具4にセットされた板状体2および柱状体3に対し、上方から加圧パンチ43を押下し、柱状体3のフランジ部31を介して厚肉部21が下受け支持具41との間で圧縮プレスされる。これにより、厚肉部21は、図3に示すように取付穴中心方向に塑性変形して対向する柱状体の周溝30内の隙間Sに食い込んでゆき、最終的には、図4、5に示すように塑性変形した厚肉部21が周溝30内部を満たし、板状体2と柱状体3が強固に一体化したカシメ組付品1が得られる。   Then, the pressing punch 43 is pressed down from above on the plate-like body 2 and the columnar body 3 set on the crimping jig 4, and the thick-walled portion 21 is supported by the lower support through the flange portion 31 of the columnar body 3. 41 and compression pressed. As a result, the thick portion 21 is plastically deformed toward the center of the mounting hole as shown in FIG. 3 and bites into the gap S in the circumferential groove 30 of the opposing columnar body. As shown in FIG. 4, the thickened portion 21 plastically deformed fills the inside of the circumferential groove 30, and the crimped assembly 1 in which the plate-like body 2 and the columnar body 3 are firmly integrated is obtained.

次に、図6に基づき第2実施形態の製造方法を説明する。   Next, the manufacturing method of 2nd Embodiment is demonstrated based on FIG.

第1実施形態では柱状体3に外径より突出するフランジ部31を設けたものについて説明したが、本実施形態ではこのようなフランジ部を設けることなく柱状体3と板状体2を組み付ける方法について説明する。   Although 1st Embodiment demonstrated what provided the flange part 31 which protrudes from an outer diameter to the columnar body 3, the method of assembling the columnar body 3 and the plate-shaped body 2 without providing such a flange part in this embodiment. Will be described.

柱状体3の端部には外径よりも突出するフランジ部31は形成されない。図6(a)に示すように、柱状体3の端部を他の外周面と同様の外径とし、端部近傍に周溝30が形成されている。板状体2は上記第1実施形態と同様である。柱状体3は、第1実施形態と同様のカシメ治具4により、上端面が板状体2と面一であり、周溝30と厚肉部21が対向する位置にセットされる。   A flange portion 31 protruding beyond the outer diameter is not formed at the end of the columnar body 3. As shown in FIG. 6A, the end of the columnar body 3 has the same outer diameter as the other outer peripheral surface, and a circumferential groove 30 is formed in the vicinity of the end. The plate-like body 2 is the same as that in the first embodiment. The columnar body 3 is set at a position where the upper end surface is flush with the plate-like body 2 and the circumferential groove 30 and the thick portion 21 face each other by a caulking jig 4 similar to that of the first embodiment.

そして、上方から加圧パンチ43を押下することにより、該パンチにより直接厚肉部21が下受け支持具41との間で圧縮プレスされ、これにより第1実施形態と同様、図6(b)に示すように塑性変形した厚肉部21が周溝30内部の隙間Sを満たし、板状体2と柱状体3が強固に一体化したカシメ組付品1が得られる。   Then, by pressing the pressure punch 43 from above, the thick portion 21 is directly compressed and pressed with the lower support 41 by the punch, and as in the first embodiment, as shown in FIG. As shown in FIG. 2, the plastically deformed thick portion 21 fills the gap S in the circumferential groove 30, and the crimped assembly 1 in which the plate-like body 2 and the columnar body 3 are firmly integrated is obtained.

本例では柱状体3も同時に圧縮されるが、板状体2と同じように、柱状体下端をばね付勢により支持しておき、加圧パンチ43と一緒に下方に移動可能として圧縮させないように構成することも好ましい例である。また、後述の第3実施形態と同様、厚肉部21に下端部が当接するスペーサ部材を介して圧縮プレスしたり、加圧パンチ43の下端に厚肉部にのみ当接する筒状部を一体的に形成するようにしても良い。柱状体3、板状体2の素材や構造その他の変形例などは、第1実施形態と同様に適用できる。   In this example, the columnar body 3 is also compressed at the same time, but like the plate-like body 2, the lower end of the columnar body is supported by a spring bias so that it can be moved downward together with the pressure punch 43 so as not to be compressed. It is also a preferable example to configure. Further, as in the third embodiment to be described later, compression pressing is performed via a spacer member whose lower end abuts on the thick portion 21, or a cylindrical portion that abuts only on the thick portion is integrated with the lower end of the pressure punch 43. Alternatively, it may be formed. The materials, structures, and other modifications of the columnar body 3 and the plate-like body 2 can be applied as in the first embodiment.

次に、図7に基づき第3実施形態の製造方法を説明する。   Next, the manufacturing method of 3rd Embodiment is demonstrated based on FIG.

上記の第1、第2実施形態では、板状体2を柱状体3の端部に組み付ける例について説明したが、本実施形態では柱状体3の端部ではなく途中部に板状体2を組み付ける例について説明する。   In the first and second embodiments described above, the example in which the plate-like body 2 is assembled to the end portion of the columnar body 3 has been described. However, in this embodiment, the plate-like body 2 is not disposed at the end portion of the columnar body 3. An example of assembly will be described.

図7(a)に示すように、柱状体3の軸方向途中部に周溝30が形成され、これに組み付けられる板状体2は上記第1実施形態と同様である。柱状体3は、第1実施形態と同様のカシメ治具4により周溝30と厚肉部21が対向する位置にセットされるとともに、周溝30よりも上側で板状体2よりも上方に突出した部分に、下端部50が厚肉部21の上端面に当接する筒状部を備えたスペーサ部材5が別途被着される。   As shown in FIG. 7A, a circumferential groove 30 is formed in the middle of the columnar body 3 in the axial direction, and the plate-like body 2 assembled to this is the same as in the first embodiment. The columnar body 3 is set at a position where the circumferential groove 30 and the thick portion 21 face each other by the caulking jig 4 similar to that of the first embodiment, and above the circumferential groove 30 and above the plate-like body 2. A spacer member 5 having a cylindrical portion with which the lower end portion 50 abuts against the upper end surface of the thick portion 21 is separately attached to the protruding portion.

そして、上方から加圧パンチ43で前記スペーサ部材5を押下することにより、該スペーサ部材5を介して厚肉部21が下受け支持具41との間で圧縮プレスされ、これにより第1実施形態と同様、図7(b)に示すように塑性変形した厚肉部21が周溝30内部の隙間Sを満たし、板状体2と柱状体3が強固に一体化したカシメ組付品1が得られる。   Then, by pressing the spacer member 5 from above with the pressure punch 43, the thick portion 21 is compressed and pressed with the lower support 41 via the spacer member 5, thereby the first embodiment. 7B, the thickened portion 21 plastically deformed fills the gap S in the circumferential groove 30, and the crimped assembly 1 in which the plate-like body 2 and the columnar body 3 are firmly integrated is obtained. can get.

ここで、スペーサ部材5を下側に開口した有底の形状に構成しているが、上側も開口した筒形状に構成してもよい。また、スペーサ部材5により柱状体3も途中から一緒に圧縮しているが、スペーサ部材5と柱状体3上端面との隙間を十分にとって柱状体3に圧縮力が作用しないように構成してもよい。   Here, although the spacer member 5 is configured in a bottomed shape opened to the lower side, the spacer member 5 may be configured to have a cylindrical shape opened also on the upper side. Further, although the columnar body 3 is also compressed together from the middle by the spacer member 5, even if the gap between the spacer member 5 and the upper end surface of the columnar body 3 is sufficiently large, no compression force acts on the columnar body 3. Good.

さらには、板状体2と同じように、柱状体下端をばね付勢により支持しておき、スペーサ部材5と一緒に下方に移動可能として圧縮させないように構成することも好ましい例である。
本例では、加圧パンチ43と厚肉部21との間に別途スペーサ部材5を介装したが、加圧パンチ43の下端部にスペーサ部材5と同様の筒状部を一体的に形成したものも好ましい。柱状体3、板状体2の素材や構造その他の変形例などは、第1実施形態と同様に適用できる。
Further, like the plate-like body 2, it is also a preferable example that the lower end of the columnar body is supported by a spring bias so as to be movable together with the spacer member 5 so as not to be compressed.
In this example, the spacer member 5 is separately interposed between the pressure punch 43 and the thick portion 21, but a cylindrical portion similar to the spacer member 5 is integrally formed at the lower end portion of the pressure punch 43. Those are also preferred. The materials, structures, and other modifications of the columnar body 3 and the plate-like body 2 can be applied as in the first embodiment.

次に、図9に基づき第4実施形態の製造方法を説明する。   Next, the manufacturing method of 4th Embodiment is demonstrated based on FIG.

本実施形態では、図9に示すように、柱状体3の外周面に形成される周溝30内に、凹凸加工により全周にわたって凹凸溝(本例では、ローレット加工によるローレット溝32)を形成し、板状体2の厚肉部21が周溝30内の隙間Sに食い込んできて固定される際、この凹凸溝に食い込ませることにより、組付け強度をより高めたものである。周溝30内における凹凸溝を形成する部位は、本例のように底部に形成したり、あるいは周溝内側壁に形成してもよい。またその双方に形成してもよい。さらに、底部や内側壁の全面に渡って形成する必要もなく、周溝底面の軸方向(溝幅方向)に沿った一部の領域に形成したり、同じく内側壁の径方向(溝深さ方向)に沿った一部の領域に形成してもよい。この凹凸溝は、周方向に交差する方向に延びる溝、とくに軸方向に延びる溝を間隔をおいて複数設けることにより回転強度をより高めることができるのである。
これら凹凸溝を形成する凹凸加工は、本例のようにローレット加工により行うことが好ましいが、その他の凹凸加工により形成することも勿論可能である。凹凸溝は、本例のごとく軸方向に沿ったもの以外に、斜め方向(螺旋状)や編目状に形成することも好ましい。柱状体3、板状体2の素材や構造、加工方法その他の変形例などは、上記第1〜第3実施形態と同様に適用できる。
In the present embodiment, as shown in FIG. 9, an uneven groove (in this example, a knurled groove 32 by knurling) is formed in the circumferential groove 30 formed on the outer peripheral surface of the columnar body 3 by uneven processing. However, when the thick portion 21 of the plate-like body 2 bites into the gap S in the circumferential groove 30 and is fixed, the assembling strength is further increased by biting into the concave and convex grooves. The part for forming the concave and convex grooves in the circumferential groove 30 may be formed on the bottom as in this example, or may be formed on the inner wall of the circumferential groove. Moreover, you may form in both. Furthermore, it is not necessary to form the entire surface of the bottom or inner wall, and it can be formed in a partial region along the axial direction (groove width direction) of the circumferential groove bottom, or in the radial direction of the inner wall (groove depth). (Direction) may be formed in a part of the region. This uneven groove can further increase the rotational strength by providing a plurality of grooves extending in the direction intersecting the circumferential direction, particularly a plurality of grooves extending in the axial direction at intervals.
The concavo-convex process for forming these concavo-convex grooves is preferably performed by knurling as in this example, but it is of course possible to form by other concavo-convex processes. It is also preferable to form the concavo-convex grooves in an oblique direction (spiral shape) or a stitch shape in addition to those along the axial direction as in this example. The materials and structures of the columnar body 3 and the plate-like body 2, the processing method, and other modifications can be applied in the same manner as in the first to third embodiments.

次に、本発明の製造方法により組み付けられた実施例1〜6の各カシメ組付品について強度試験を行った結果を説明する。   Next, the result of the strength test performed on each crimped assembly of Examples 1 to 6 assembled by the manufacturing method of the present invention will be described.

実施例1〜6は、それぞれ上記第1実施形態の方法でアルミニウム合金の柱状体(軸体)の端部にアルミニウム合金の板状体をカシメ加工により組み付けたものであり、軸体の外径、板状体の板厚は表1のとおり。   In Examples 1 to 6, a plate-like body of an aluminum alloy is assembled by crimping to the end of an aluminum alloy columnar body (shaft body) by the method of the first embodiment, and the outer diameter of the shaft body The thickness of the plate-like body is as shown in Table 1.

Figure 2007283404
Figure 2007283404

これら実施例1〜6について、それぞれ押込強度、倒れ強度、回転強度(実施例3〜6のみ)を試験した。押込強度は、図10(a)に示すように逃げ穴60を設けた基台6に板状体2を載せ、上方に立設されている軸体3が逃げ穴の真上になる位置で板状体を基台6に固定する。そして、軸体の上端にブロックを積むなどして叙々に下方に垂直荷重を負荷して軸体の抜けの有無をみる。   About these Examples 1-6, indentation intensity | strength, collapse strength, and rotational strength (only Examples 3-6) were tested, respectively. As shown in FIG. 10A, the indentation strength is such that the plate-like body 2 is placed on the base 6 provided with the relief hole 60, and the shaft body 3 erected upward is directly above the relief hole. The plate-like body is fixed to the base 6. Then, a vertical load is applied downward by placing a block on the upper end of the shaft body, and the presence or absence of the shaft body is checked.

倒れ強度は、図10(b)に示すように基台61から上方に延びる支持板62に板状体2を固定し、横方向に延びる軸体3の突出方向に沿って所定距離Hだけ離れた位置に、叙々に下方に垂直荷重を負荷して軸体の倒れの有無をみる。距離Hは、実施例1〜4では7mm、実施例5、6では40mmとした。   As shown in FIG. 10B, the collapse strength is fixed by a predetermined distance H along the protruding direction of the shaft body 3 extending in the lateral direction, with the plate-like body 2 fixed to the support plate 62 extending upward from the base 61. At each position, a vertical load is applied downward to see if the shaft has fallen. The distance H was 7 mm in Examples 1 to 4, and 40 mm in Examples 5 and 6.

回転強度は、図10(c)に示すように倒れ強度と同様に板状体2を支持板62に固定し、軸体に対して回転トルクを叙々に負荷して軸体の相対回転の有無をみる。回転強度は実施例3〜6のみ行った。   As shown in FIG. 10 (c), the rotational strength is determined by fixing the plate-like body 2 to the support plate 62 in the same manner as the collapse strength, and applying a rotational torque to the shaft body to determine whether the shaft body is relatively rotated. See. The rotational strength was only for Examples 3-6.

各試験の結果は表2〜4のとおり、すべての試験で規格強度をクリアできた。   As a result of each test, as shown in Tables 2 to 4, the standard strength could be cleared in all tests.

Figure 2007283404
Figure 2007283404

Figure 2007283404
Figure 2007283404

Figure 2007283404
Figure 2007283404

次に、上記第2実施形態の製造方法により組み付けられた実施例7のカシメ組付品(サンプル3品)、および上記第4実施形態の製造方法(ローレット溝付き)により組み付けられた実施例8のカシメ組付品(サンプル3品)について、それぞれ強度試験を行った結果を説明する。   Next, the caulking assembly (3 samples) of Example 7 assembled by the manufacturing method of the second embodiment and Example 8 of assembly by the manufacturing method (with knurled grooves) of the fourth embodiment. The results of performing a strength test on each of the crimped assemblies (three samples) will be described.

実施例7、8は、いずれも鉄製の柱状体(丸棒)の端部に電気亜鉛メッキ鋼板(SECC)の板状体をカシメ加工により組み付けたものであり、軸体の外径は7.0mm、板状体の板厚は0.8mmである。これら実施例7、8について、図10(a)〜(c)に示す方法により同一条件で押込強度、倒れ強度、回転強度を試験し、三次元測定器で垂直度を測定した。結果は表5のとおり、第4実施形態のようなローレット加工を施すことにより回転強度が飛躍的に向上することが分かる。また、押込強度、回転強度とも、規格強度(押込強度245N以上、回転強度0.98Nm以上)をクリアしている。   In each of Examples 7 and 8, a plate-like body of an electrogalvanized steel plate (SECC) is assembled to the end of an iron columnar body (round bar) by caulking, and the outer diameter of the shaft body is 7. The plate thickness is 0 mm, and the plate thickness is 0.8 mm. For Examples 7 and 8, the indentation strength, collapse strength, and rotational strength were tested under the same conditions by the method shown in FIGS. 10A to 10C, and the perpendicularity was measured with a three-dimensional measuring instrument. As a result, as shown in Table 5, it can be seen that the rotational strength is remarkably improved by performing knurling as in the fourth embodiment. In addition, both the indentation strength and the rotational strength clear the standard strength (indentation strength of 245 N or higher, rotational strength of 0.98 Nm or higher).

Figure 2007283404
Figure 2007283404

以上、本発明の実施形態について説明したが、本発明はこうした実施例に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲において種々なる形態で実施し得ることは勿論である。   Although the embodiments of the present invention have been described above, the present invention is not limited to these embodiments, and can of course be implemented in various forms without departing from the gist of the present invention.

本発明の第1実施形態に係るカシメ組付品の各部材を示す斜視図。The perspective view which shows each member of the crimping assembly | attachment which concerns on 1st Embodiment of this invention. 同じく第1実施形態において、各部材をカシメ治具に取り付けた状態を示す断面図。Sectional drawing which shows the state which similarly attached each member in the crimping jig in 1st Embodiment. 厚肉部が塑性変形して柱状体の周溝に食い込んでゆく過程を示す断面図。Sectional drawing which shows the process in which a thick part plastically deforms and bites into the circumferential groove of a columnar body. カシメ加工が完了した状態を示す断面図。Sectional drawing which shows the state which the crimping process was completed. 第1実施形態のカシメ組付品を示す斜視図。The perspective view which shows the caulking assembly | attachment of 1st Embodiment. (a)および(b)は第2実施形態の製造方法を示す断面図。(A) And (b) is sectional drawing which shows the manufacturing method of 2nd Embodiment. (a)および(b)は第3実施形態の製造方法を示す断面図。(A) And (b) is sectional drawing which shows the manufacturing method of 3rd Embodiment. カシメ組付品の各部材の変形例を示す説明図。Explanatory drawing which shows the modification of each member of a crimping assembly | attachment. (a)〜(c)は第4実施形態の製造方法を示す断面図。(A)-(c) is sectional drawing which shows the manufacturing method of 4th Embodiment. (a)〜(c)は、それぞれ押込強度、倒れ強度、回転強度の試験方法を示す説明図。(A)-(c) is explanatory drawing which shows the test method of indentation intensity | strength, collapse strength, and rotational strength, respectively.

符号の説明Explanation of symbols

1 カシメ組付品
2 板状体
3 柱状体
4 カシメ治具
5 スペーサ部材
6 基台
20 取付穴
21 厚肉部
30 周溝
31 フランジ部
32 ローレット溝
40 挿通穴
41 支持具
42 外形保持具
43 加圧パンチ
50 下端部
60 穴
61 基台
62 支持板
H 距離
S 隙間
DESCRIPTION OF SYMBOLS 1 Caulking assembly 2 Plate-like body 3 Columnar body 4 Caulking jig 5 Spacer member 6 Base 20 Mounting hole 21 Thick part 30 Circumferential groove 31 Flange part 32 Knurled groove 40 Insertion hole 41 Supporting tool 42 Outer shape holding tool 43 Addition Pressure punch 50 Lower end 60 Hole 61 Base 62 Support plate H Distance S Gap

Claims (8)

金属製板状体と中空又は中実の柱状体とのカシメ組付品の製造方法であって、
金属製板状体に、軸体を挿入して組み付けるための取付穴を設けるとともに、該取付穴の内周縁に沿って厚肉部を形成する工程と、
前記取付穴に挿入される柱状体外周面の組付位置に、所定深さの周溝を形成する工程と、
前記柱状体を金属製板状体の取付穴に挿入し、前記厚肉部と周溝とが対向した組付位置にセットする工程と、
前記厚肉部を軸方向から圧縮プレスして取付穴中心方向に塑性変形させることにより対向する柱状体の周溝内に食い込ませるカシメ工程と、
よりなることを特徴とするカシメ組付品の製造方法。
A method for producing a crimped assembly of a metal plate-like body and a hollow or solid columnar body,
Providing a metal plate-like body with an attachment hole for inserting and assembling the shaft body, and forming a thick portion along the inner periphery of the attachment hole;
Forming a circumferential groove of a predetermined depth at the assembly position of the columnar body outer circumferential surface inserted into the mounting hole;
Inserting the columnar body into the mounting hole of the metal plate-like body, and setting the assembly position where the thick wall portion and the circumferential groove face each other;
A caulking step for biting into the circumferential grooves of the opposing columnar body by compressively pressing the thick part from the axial direction and plastically deforming toward the center of the mounting hole,
The manufacturing method of the crimping | attachment assembly | attachment characterized by comprising.
前記取付穴の厚肉部をバーリング加工により形成してなる請求項1記載のカシメ組付品の製造方法。   The method for manufacturing a crimped assembly according to claim 1, wherein the thickened portion of the mounting hole is formed by burring. 前記柱状体を摺動案内する挿通穴を有し、該柱状体にセットされる金属製板状体の厚肉部を軸方向一方側から当接支持する支持具と、前記厚肉部を軸方向他方側から直接的または間接的にプレスする加圧パンチとにより前記厚肉部を圧縮プレスしてなる請求項1又は2記載のカシメ組付品の製造方法。   A support having an insertion hole for slidingly guiding the columnar body, and supporting and supporting the thick portion of the metal plate body set on the columnar body from one side in the axial direction, and the thick portion as the shaft The manufacturing method of the crimping | attachment assembly | attachment of Claim 1 or 2 formed by compression-pressing the said thick part by the press punch punched directly or indirectly from the other direction side. 前記柱状体の周溝内に、凹凸加工により周方向に交差する方向に延びる凹凸溝を全周にわたって複数形成してなる請求項1〜3の何れか1項に記載のカシメ組付品の製造方法。   The manufacturing of the crimped assembly according to any one of claims 1 to 3, wherein a plurality of concave and convex grooves extending in a direction intersecting the circumferential direction are formed over the entire circumference in the peripheral groove of the columnar body. Method. 金属製板状体と中空又は中実の柱状体とのカシメ組付品の製造装置であって、
金属製板状体に、柱状体を挿入して組み付けるための取付穴を設けるとともに、該取付穴の内周縁に沿って厚肉部を形成する手段と、
前記取付穴に挿入される柱状体外周面の組付位置に、所定深さの周溝を形成する手段と、
前記柱状体を金属製板状体の取付穴に挿入し、前記厚肉部と周溝とが対向した組付位置にセットする手段と、
前記厚肉部を軸方向から圧縮プレスして取付穴中心方向に塑性変形させることにより対向する柱状体の周溝内に食い込ませるカシメ手段と、
よりなることを特徴とするカシメ組付品の製造装置。
An apparatus for manufacturing a caulking assembly of a metal plate-like body and a hollow or solid columnar body,
A means for forming a thick portion along the inner peripheral edge of the mounting hole while providing a mounting hole for inserting and assembling the columnar body in the metal plate-like body,
Means for forming a circumferential groove with a predetermined depth at the assembly position of the outer peripheral surface of the columnar body inserted into the mounting hole;
Means for inserting the columnar body into the mounting hole of the metal plate-like body, and setting the assembled portion at which the thick portion and the circumferential groove face each other;
A caulking means for biting into the circumferential groove of the opposing columnar body by compressing and pressing the thick part from the axial direction and plastically deforming in the center direction of the mounting hole;
A caulking assembly manufacturing apparatus characterized by comprising:
前記取付穴の厚肉部をバーリング加工により形成してなる請求項5記載のカシメ組付品の製造装置。   The apparatus for manufacturing a crimped assembly according to claim 5, wherein the thick portion of the mounting hole is formed by burring. 前記柱状体を摺動案内する挿通穴を有し、該柱状体にセットされる金属製板状体の厚肉部を軸方向一方側から当接支持する支持具と、前記厚肉部を軸方向他方側から直接的または間接的にプレスする加圧パンチとにより前記厚肉部を圧縮プレスしてなる請求項5又は6記載のカシメ組付品の製造装置。   A support having an insertion hole for slidingly guiding the columnar body, and abutting and supporting the thick-walled portion of the metal plate-shaped body set on the columnar body from one side in the axial direction, and the thick-walled portion as a shaft The manufacturing apparatus of the crimping | attachment assembly | attachment of Claim 5 or 6 formed by compression-pressing the said thick part by the pressure punch pressed directly or indirectly from the other direction side. 金属製板状体と中空又は中実の柱状体とよりなるカシメ組付品であって、金属製板状体に、柱状体を挿入して組み付けるための取付穴を設けるとともに、該取付穴の内周縁に沿って厚肉部を形成し、前記取付穴に挿入される柱状体外周面の組付位置に、所定深さの周溝を形成し、前記柱状体を金属製板状体の取付穴に挿入し、前記厚肉部と周溝とが対向した組付位置にセットした状態で、前記厚肉部を軸方向から圧縮プレスして取付穴中心方向に塑性変形させることにより対向する柱状体の周溝内に食い込ませて固定したことを特徴とするカシメ組付品。   A caulking assembly consisting of a metal plate and a hollow or solid columnar body, provided with a mounting hole for inserting and assembling the columnar body into the metal plate, A thick wall is formed along the inner periphery, a circumferential groove having a predetermined depth is formed at the assembly position of the outer circumferential surface of the columnar body inserted into the mounting hole, and the columnar body is attached to the metal plate-like body. Opposite columnar shape by inserting into the hole and plastically deforming the thick part in the direction of the center of the mounting hole by compressing the thick part in the axial direction with the thick part and the circumferential groove set in an opposing mounting position A caulking assembly, characterized in that it is fixed by biting into the circumferential groove of the body.
JP2007053670A 2006-03-20 2007-03-05 A caulking assembly of a metal plate-like body and a columnar body, a manufacturing method thereof, and a manufacturing apparatus. Active JP5061655B2 (en)

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CN200710089154.2A CN101041172B (en) 2006-03-20 2007-03-20 Manufacturing method and device of caulking-assembled part
CN201010516307.9A CN102009321B (en) 2006-03-20 2007-03-20 Caulked assembly, assembly, manufacturing method and manufacturing apparatus thereof
US11/725,551 US7918007B2 (en) 2006-03-20 2007-03-20 Caulked assembly of metal plate body with columnar body, caulked assembly of resin molded body with columnar body, and method for producing the same

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JP2013173185A (en) * 2012-01-26 2013-09-05 Aps Japan Co Ltd Method of manufacturing caulked assembly
JP2018001192A (en) * 2016-06-29 2018-01-11 Apsジャパン株式会社 Caulking assembly article of metal tabular body with columnar body, manufacturing method for the same, and manufacturing apparatus for the same
WO2023002765A1 (en) 2021-07-21 2023-01-26 Apsジャパン株式会社 Photocatalyst unit and method for manufacturing photocatalyst unit

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JP2013173185A (en) * 2012-01-26 2013-09-05 Aps Japan Co Ltd Method of manufacturing caulked assembly
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JP2018001192A (en) * 2016-06-29 2018-01-11 Apsジャパン株式会社 Caulking assembly article of metal tabular body with columnar body, manufacturing method for the same, and manufacturing apparatus for the same
WO2023002765A1 (en) 2021-07-21 2023-01-26 Apsジャパン株式会社 Photocatalyst unit and method for manufacturing photocatalyst unit

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