JP2007278647A - Cooling storage cabinet - Google Patents

Cooling storage cabinet Download PDF

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JP2007278647A
JP2007278647A JP2006108134A JP2006108134A JP2007278647A JP 2007278647 A JP2007278647 A JP 2007278647A JP 2006108134 A JP2006108134 A JP 2006108134A JP 2006108134 A JP2006108134 A JP 2006108134A JP 2007278647 A JP2007278647 A JP 2007278647A
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cooled
food
freezing
temperature
cooling
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JP4767072B2 (en
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Yoji Imahori
洋二 今堀
Toshimichi Hirata
俊通 平田
Masashi Toyoshima
昌志 豊嶋
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Sanyo Electric Co Ltd
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Sanyo Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent a cell membrane from being broken as much as possible as ice crystals of moisture in a cooled object become larger when storing the cooled object such as food at low temperatures (equal to or lower than freezing temperature). <P>SOLUTION: In a freezing method of the cooling storage cabinet 1 equipped with a refrigerating device 5 and a freezing chamber 3 for cooling the cooled object 10 by cold air from the refrigerating device 5, the cooled object 10 is applied with ultrasonic vibration by an ultrasonic vibrator 11. As thermal energy applied for the cooled object 10 by the ultrasonic vibrator 11 is smaller than thermal energy taken from the cooled object 10 by the cold air, the cooled object 10 is frozen. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、肉などの被冷却物を冷凍室で凍結して貯蔵する冷凍冷蔵庫などの冷却貯蔵庫に関する。   The present invention relates to a cooling storage such as a refrigerator-freezer that freezes and stores an object to be cooled such as meat in a freezer compartment.

食品を凍結して場合、食品内に生成される氷結晶が小さい方が、食品のダメージが小さいことはよく知られている。   It is well known that when a food is frozen, the smaller the ice crystals formed in the food, the less damage the food has.

食品を凍結する場合、最大氷結晶生成帯を素速く通過させることが、重要であり、急速冷却が用いられている。   When freezing food, it is important to pass through the maximum ice crystal formation zone quickly and rapid cooling is used.

急速冷却を行っても食品に厚みがあると食品の中心部での凍結は遅れてしまう。このため、特許文献1に示されるように、食品の外部と中心部との温度差を小さくするために食品を予冷することが知られている。   Even if rapid cooling is performed, if the food is thick, freezing at the center of the food is delayed. For this reason, as shown in Patent Document 1, it is known to pre-cool food in order to reduce the temperature difference between the outside and the center of the food.

また、単純な急速冷却だけでなく、食品内に生成される氷結晶を小さくする方法として、冷却時に電場・磁場・超音波等の外力を食品に与えて食品を凍結しない過冷却状態に保ち、その後、外力を止めて一気に食品を凍結させるものもある(非特許文献1、特許文献2参照)。なお、この方法については、現時点においては、理論先行であり、科学的根拠及び凍結させた食品の品質については立証されていないらしい(非特許文献2参照)。
特開平6−101949号公報 特開2004−44891号公報 発明協会発行の雑誌「発明」 2005年11月号 「特集 冷凍食品の熱い最前線」17p〜19p。 日本冷凍空調学会発行の雑誌「冷凍」 2005年12月号 鈴木徹著「基本原理から新しい技術を探る」4p〜8p。
In addition to simple rapid cooling, as a method of reducing the ice crystals generated in foods, during cooling, external forces such as electric fields, magnetic fields, and ultrasonic waves are applied to the food to keep it in a supercooled state that does not freeze the food, After that, some foods are frozen by stopping the external force (see Non-Patent Document 1 and Patent Document 2). In addition, about this method, it is theoretically precedent at present, and it seems that scientific basis and the quality of the frozen food are not proved (refer nonpatent literature 2).
Japanese Patent Laid-Open No. 6-101949 JP 2004-44891 A Journal “Invention” published by the Society of Inventions November 2005 “Special Feature Hot Frontiers of Frozen Foods” 17p-19p. Magazine "Frozen" published by the Japan Society of Refrigerating and Air Conditioning, December 2005 issue Toru Suzuki "Searching for New Technology from Basic Principles" 4p-8p.

本発明は、凍結時に食品に対するダメージの小さい冷却貯蔵庫及びその冷凍法を提供するものである。   The present invention provides a cold storage with little damage to foods when frozen and a method for freezing the same.

本発明の冷却貯蔵庫(1)は、冷凍室(3)内の被冷却物(10)に超音波振動を与える超音波振動子(11)を備えたことを特徴とする。   The cooling storage (1) of the present invention includes an ultrasonic vibrator (11) that applies ultrasonic vibration to an object (10) to be cooled in the freezer compartment (3).

また、本発明は、冷却器(5)とこの冷却器(5)からの冷気により被冷却物(10)を冷却して凍結させる冷凍室(3)とを備える冷却貯蔵庫(1)の冷凍方法において、前記被冷却物(10)に超音波振動子(11)により超音波振動を与え、この超音波振動子(11)により前記被冷却物(10)に与えられる熱エネルギーは前記冷気により前記被冷却物(10)より奪われる熱エネルギーより小さくして、前記被冷却物(10)を凍結させることを特徴とする。   Moreover, this invention is a freezing method of a cooling store | warehouse | chamber (1) provided with the cooler (5) and the freezing room (3) which cools and freezes to-be-cooled object (10) with the cold air from this cooler (5). The ultrasonic vibration is applied to the object to be cooled (10) by the ultrasonic vibrator (11), and the thermal energy given to the object to be cooled (10) by the ultrasonic vibrator (11) is caused by the cold air. The object to be cooled (10) is frozen by making it smaller than the thermal energy taken away from the object (10) to be cooled.

本発明によれば、冷凍肉を解凍したときに発生するドリップの量が少なくなった。   According to the present invention, the amount of drip generated when thawing frozen meat is reduced.

食品などの被冷却物を凍結して保存する際に、被冷却物に超音波振動子からの超音波振動を与えながら、この被冷却物を凍結させる。   When the object to be cooled such as food is frozen and stored, the object to be cooled is frozen while applying the ultrasonic vibration from the ultrasonic vibrator to the object to be cooled.

本発明を実施した冷凍冷蔵庫(冷却貯蔵庫)である実施例1を、図1〜図4を用いて説明する。図1は実施例1の冷凍冷蔵庫の下部の断面図である。図2は制御系のブロック回路図である。図3は食品を冷却する際のフローチャートである。図4は食品(被冷却物)を冷却する際の温度変化図である。   Example 1 which is the refrigerator-freezer (cooling storage) which implemented this invention is demonstrated using FIGS. 1-4. 1 is a cross-sectional view of the lower part of the refrigerator-freezer of Example 1. FIG. FIG. 2 is a block circuit diagram of the control system. FIG. 3 is a flowchart for cooling the food. FIG. 4 is a temperature change diagram when the food (cooled object) is cooled.

図1において、2は冷凍冷蔵庫1の冷凍温度帯室(冷凍室)である。3も冷凍室である。4は圧縮機、5は冷凍室3,4を冷却するための冷却器である。なお、図示しない冷蔵温度帯室(冷蔵室・野菜室)は、図示しない第2の冷却器により冷却される。   In FIG. 1, 2 is a freezing temperature zone room (freezing room) of the refrigerator 1. 3 is also a freezer compartment. Reference numeral 4 is a compressor, and 5 is a cooler for cooling the freezing compartments 3 and 4. In addition, the refrigeration temperature zone room (refrigeration room / vegetable room) (not shown) is cooled by a second cooler (not shown).

6は冷気循環用の送風機であり、冷却器5からの冷気を両冷凍室2,3に供給する。7は、ダンパーであり、このダンパー7は開閉制御されて冷凍室3に供給される冷気を調整する。8は冷凍室内の容器である。9は赤外線温度センサーであり、冷凍室3内の食品10の表面温度を検知する。11は超音波振動子であり、容器8の裏面に取り付けられている。   Reference numeral 6 denotes a blower for circulating cold air, which supplies the cold air from the cooler 5 to both freezing rooms 2 and 3. Reference numeral 7 denotes a damper. The damper 7 is controlled to be opened and closed to adjust the cold air supplied to the freezer compartment 3. 8 is a container in the freezer compartment. An infrared temperature sensor 9 detects the surface temperature of the food 10 in the freezer compartment 3. Reference numeral 11 denotes an ultrasonic vibrator, which is attached to the back surface of the container 8.

図2において、12は、1チップマイコン等からなる制御回路である。13は冷凍冷蔵庫1の冷蔵室扉の前面に設けられた操作パネルである。14は冷凍室2内の温度を測定するための冷凍室温度センサである。   In FIG. 2, 12 is a control circuit comprising a one-chip microcomputer or the like. An operation panel 13 is provided on the front surface of the refrigerator compartment door of the refrigerator 1. Reference numeral 14 denotes a freezer compartment temperature sensor for measuring the temperature in the freezer compartment 2.

この冷凍冷蔵庫1の冷却について説明する。なお、この説明は冷凍室2に関するものであり、冷蔵温度帯室に関しては説明を省略している。   The cooling of the refrigerator-freezer 1 will be described. In addition, this description is related to the freezer compartment 2, and a description of the refrigerated temperature zone chamber is omitted.

図2の冷凍室温度センサ14からの出力により、制御回路12が冷凍室2の温度上昇を検知すると、制御回路12は圧縮機4及び送風機6をONとし、ダンパー7を全開とする。圧縮機4の動作により、冷却器5は冷却され、この冷却器5で冷却された空気は、図1の矢印で示されるように送風機6により冷凍室2,3に循環される。これにより、冷凍室2,3が冷却される。ダンパー7が全開の時には、冷凍室3が重点的に冷却されるように予めこの冷凍冷蔵庫1は設計されている。赤外線センサ9からの出力により、制御回路12が冷凍室3の温度が所定温度までの下降したのを検知すると、制御回路12はダンパー7を全閉とする。そして、冷却器5からの冷気は、冷凍室2にのみ供給されることになる。冷凍室温度センサ14からの出力により、制御回路12が冷凍室2の所定温度までの温度下降を検知すると、制御回路12は圧縮機4及び送風機6をOFFとする。   When the control circuit 12 detects an increase in the temperature of the freezer compartment 2 based on the output from the freezer temperature sensor 14 in FIG. 2, the control circuit 12 turns on the compressor 4 and the blower 6 and fully opens the damper 7. The cooler 5 is cooled by the operation of the compressor 4, and the air cooled by the cooler 5 is circulated to the freezer compartments 2 and 3 by the blower 6 as indicated by arrows in FIG. 1. Thereby, the freezer compartments 2 and 3 are cooled. This refrigerator-freezer 1 is designed in advance so that the freezer compartment 3 is cooled preferentially when the damper 7 is fully opened. When the control circuit 12 detects that the temperature of the freezer compartment 3 has decreased to a predetermined temperature by the output from the infrared sensor 9, the control circuit 12 fully closes the damper 7. The cool air from the cooler 5 is supplied only to the freezer compartment 2. When the control circuit 12 detects a temperature drop to the predetermined temperature in the freezer compartment 2 based on the output from the freezer temperature sensor 14, the control circuit 12 turns off the compressor 4 and the blower 6.

次に、超音波を用いた冷凍に関して説明する。使用者が、冷凍室3の容器8に食品を入れ、この冷凍室扉を閉じる。使用者は、操作パネル13中の「超音波冷凍」ボタンを押す(図3のS1)。   Next, freezing using ultrasonic waves will be described. A user puts food in the container 8 of the freezer compartment 3 and closes the freezer compartment door. The user presses the “ultrasonic freezing” button in the operation panel 13 (S1 in FIG. 3).

これにより、制御回路12は、圧縮機4及び送風機6をONとし、ダンパー7を全開とし、超音波振動子11をONとする(図3のS2)。圧縮機4の動作により、冷却器5は冷却され、この冷却器5で冷却された空気は、送風機6により冷凍室2,3に循環される。これにより、冷凍室3が主に冷却される。   As a result, the control circuit 12 turns on the compressor 4 and the blower 6, fully opens the damper 7, and turns on the ultrasonic transducer 11 (S <b> 2 in FIG. 3). The cooler 5 is cooled by the operation of the compressor 4, and the air cooled by the cooler 5 is circulated to the freezer compartments 2 and 3 by the blower 6. Thereby, the freezer compartment 3 is mainly cooled.

これにより、図4に示すように食品の表面温度は下降する。制御回路12は、赤外線温
度センサ9からの出力により、この食品10の表面温度を監視している。
Thereby, as shown in FIG. 4, the surface temperature of food falls. The control circuit 12 monitors the surface temperature of the food 10 based on the output from the infrared temperature sensor 9.

そして、ここでは、表面温度が1℃になるとダンパー7を閉じて食品10の冷却を止める。そして、表面温度が2.5℃に上昇するとダンパー7を開けて食品10の冷却を再開する(図3のS3)。これにより、図4に示されるように、食品の表面温度は、一定温度(1℃〜2.5℃)に制御される。このようにして食品を予冷して、食品の中心部まで冷却されるのを待つ、この実施例1では30分とした(図3のS4)。また、一定温度としては、食品が凍らない温度で一番低い温度が理想的である。   Here, when the surface temperature reaches 1 ° C., the damper 7 is closed to stop the cooling of the food 10. When the surface temperature rises to 2.5 ° C., the damper 7 is opened and the cooling of the food 10 is restarted (S3 in FIG. 3). Thereby, as FIG. 4 shows, the surface temperature of a foodstuff is controlled to fixed temperature (1 degreeC-2.5 degreeC). In this way, the food was pre-cooled and waited until it was cooled to the center of the food, which was 30 minutes in Example 1 (S4 in FIG. 3). The constant temperature is ideally the lowest temperature at which the food does not freeze.

例えば、水は凝固点温度は0℃であるが、水を冷却した場合は、実際には、0℃より低くなっても凍らず(過冷却状態)、更に冷却すると過冷却状態が壊れて凍り始めることは、よく知られている。従って、凝固点温度が水より低い一般的な食品(マイナス1℃〜マイナス4℃)においては、このマイナス1℃〜マイナス4℃より、低い温度が最適であると一度は考えた。   For example, water has a freezing point temperature of 0 ° C., but when water is cooled, it actually does not freeze even when the temperature falls below 0 ° C. (supercooled state), and when it is further cooled, the supercooled state breaks and begins to freeze. That is well known. Therefore, it was considered once that a temperature lower than minus 1 ° C. to minus 4 ° C. is optimal for general foods (minus 1 ° C. to minus 4 ° C.) having a freezing point temperature lower than that of water.

しかしながら、過冷却状態において、この過冷却状態が壊れる温度は一定の温度ではない。つまり、凍結が起こる(過冷却が壊れる)現象の発生は、確率的に発生する。従って、凝固点温度以下においては、常に、凍り始める可能性を持っている。   However, in the supercooled state, the temperature at which the supercooled state is broken is not a constant temperature. That is, the occurrence of a phenomenon in which freezing occurs (supercooling is broken) occurs stochastically. Therefore, there is a possibility that it will always start freezing below the freezing point temperature.

そこで、本願発明者は、前述の一定温度の理想値としては0℃を選定し、実際の制御に置いては、測定誤差および冷気ムラを考慮して、1℃から2.5℃の間を選定した。   Therefore, the inventor of the present application selects 0 ° C. as the ideal value of the above-mentioned constant temperature, and in actual control, taking into account measurement error and cold air non-uniformity, between 1 ° C. and 2.5 ° C. Selected.

これにより、食品が凍ることがなく、且つ、冷凍冷蔵庫で制御可能な範囲での最低の温度とすることができる。   Thereby, it can be set as the minimum temperature in the range which a foodstuff does not freeze and is controllable with a refrigerator-freezer.

この一定温度期間が30分を過ぎると、制御回路12はダンパー7を開けて食品10を冷却する(図3のS4,S5)。図4に示すように、食品の表面温度は下がり過冷却状態となる。更に、冷却を続けると、過冷却状態が壊れ、食品表面温度は凝固点温度近傍まで一気に上昇する。このとき、食品中には氷結晶が成長している。その後、赤外線センサーで食品がマイナス18℃まで冷却され(図3のS6)るのを検知し、この後30分に超音波振動子11をOFF(図3のS7,S8)してこのモードを終了する(図3のS9)。   When this fixed temperature period exceeds 30 minutes, the control circuit 12 opens the damper 7 to cool the food 10 (S4, S5 in FIG. 3). As shown in FIG. 4, the surface temperature of the food is lowered and becomes supercooled. Furthermore, if the cooling is continued, the supercooled state is broken, and the food surface temperature rises rapidly to near the freezing point temperature. At this time, ice crystals are growing in the food. After that, it is detected by the infrared sensor that the food is cooled to minus 18 ° C. (S6 in FIG. 3), and then the ultrasonic transducer 11 is turned off (S7, S8 in FIG. 3) 30 minutes later to switch to this mode. The process ends (S9 in FIG. 3).

本発明によれば、肉を凍結させ解凍したときに発生するドリップの量が少なくなった。   According to the present invention, the amount of drip generated when meat is frozen and thawed is reduced.

尚、実施例1では、ダンパー7は全閉と全開の2つの状態を繰り返して一定温度制御を行ったが、これは、ダンパー7の開度を調整して実施してもよい。   In the first embodiment, the damper 7 is controlled at a constant temperature by repeating two states of fully closed and fully opened. However, this may be performed by adjusting the opening degree of the damper 7.

また、実施例1では、ダンパー7は全閉と全開の2つの状態を繰り返して一定温度制御を行ったが、これは、送風機6の回転速度を調整して実施してもよい。   In the first embodiment, the damper 7 performs the constant temperature control by repeating the two states of the fully closed state and the fully opened state, but this may be performed by adjusting the rotational speed of the blower 6.

また、一定温度制御としては、冷気による冷却エネルギーと同等の熱エネルギーを電場・磁場・超音波等により与えることにより実施してもよい。   Further, the constant temperature control may be performed by applying thermal energy equivalent to cooling energy by cold air by an electric field, a magnetic field, ultrasonic waves, or the like.

また、実施例1では、一定温度制御を行って食品の表面温度と中心温度の温度差を小さくしてから、再度通常強度の冷却を行うので中心部分の凍結が速やかに行われるため一定温度制御を行ったが、本願はこれに限定されるものではない。   Moreover, in Example 1, constant temperature control is performed to reduce the temperature difference between the surface temperature of the food and the center temperature, and then normal strength cooling is performed again, so that the central portion is quickly frozen, so constant temperature control is performed. However, the present application is not limited to this.

実施例1では、超音波振動子11を操作パネル13のボタン操作直後からONしているが、これは、凍結時(氷結晶の発生時及び成長時)に行えば十分とも考えられるので、図5に示すように一定温度制御終了時からONして、凍結終了時(最大氷結晶成長温度帯の通過終了時)でOFFとするようにしてもよい。   In the first embodiment, the ultrasonic transducer 11 is turned on immediately after the button operation on the operation panel 13, but this is considered sufficient if performed at the time of freezing (when an ice crystal is generated and grown). As shown in FIG. 5, it may be turned on at the end of the constant temperature control and turned off at the end of freezing (at the end of passing through the maximum ice crystal growth temperature zone).

なお、真の意味での凍結終了時の検出は、食品の中心部の温度を計測しなくてなならないため、実際の冷蔵庫では困難である。従って、実施例1、2では食品の表面温度がマイナス18℃になってから30分経過した時を凍結終了時とした。しかし、本願はこれに限定されるものではない。   Note that detection at the end of freezing in a true sense is difficult in an actual refrigerator because the temperature of the center of the food must be measured. Therefore, in Examples 1 and 2, the time when 30 minutes had elapsed after the surface temperature of the food became minus 18 ° C. was regarded as the end of freezing. However, the present application is not limited to this.

本発明に依れば、食品の冷凍時の氷結晶が一様に小さくできるものと考える。従って、食品の冷凍保存において適用可能である。   According to the present invention, it is considered that ice crystals when food is frozen can be uniformly reduced. Therefore, it can be applied to frozen storage of food.

本発明の実施例1の冷凍冷蔵庫の下部の断面図である。It is sectional drawing of the lower part of the refrigerator-freezer of Example 1 of this invention. 実施例1の冷凍冷蔵庫の制御系を説明するための参考図である。It is a reference diagram for demonstrating the control system of the refrigerator-freezer of Example 1. FIG. 実施例1の制御を説明するためのフローチャート図である。FIG. 3 is a flowchart for explaining control of the first embodiment. 実施例1での食品の温度変化を説明するための図である。It is a figure for demonstrating the temperature change of the foodstuff in Example 1. FIG. 実施例2での食品の温度変化を説明するための図である。It is a figure for demonstrating the temperature change of the foodstuff in Example 2. FIG.

符号の説明Explanation of symbols

2 冷凍冷蔵庫(冷却貯蔵庫)、
3 冷凍室、
5 冷却器、
6 冷却器用送風機、
7 ダンパー、
9 赤外線温度センサー、
1 食品(被冷却物)。
2 refrigerator-freezer (cooling storage),
3 Freezer room,
5 cooler,
6 Cooler blower,
7 Damper,
9 Infrared temperature sensor,
1 Food (object to be cooled).

Claims (2)

冷凍室内の被冷却物に超音波振動を与える超音波振動子を備えたことを特徴とする冷却貯蔵庫。 A cooling storage comprising an ultrasonic vibrator for applying ultrasonic vibration to an object to be cooled in a freezer compartment. 冷却器と、この冷却器からの冷気により被冷却物を冷却して凍結させる冷凍室とを備える冷却貯蔵庫の冷凍方法において、
前記被冷却物に超音波振動子により超音波振動を与え、この超音波振動子により前記被冷却物に与えられる熱エネルギーは前記冷気により被冷却物より奪われる熱エネルギーより小さくして、前記被冷却物を凍結させることを特徴とする冷凍方法。
In a refrigeration method for a cold storage comprising a cooler and a freezing room for cooling and freezing an object to be cooled by cold air from the cooler,
The object to be cooled is subjected to ultrasonic vibration by an ultrasonic vibrator, and the thermal energy given to the object to be cooled by the ultrasonic vibrator is made smaller than the heat energy taken away from the object to be cooled by the cold air. A freezing method characterized by freezing a cooling object.
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JP2013100965A (en) * 2011-11-09 2013-05-23 Ke Corporation:Kk Cooling and cryopreservation method and cooling and refrigerating device for food
JP2018192260A (en) * 2017-05-16 2018-12-06 正徳 三浦 Hemolysis-suppressing cryopreservation method, fresh fish cryopreservation method, and refrigerator
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CN110487004A (en) * 2018-05-15 2019-11-22 青岛海尔智能技术研发有限公司 A kind of temperature-changing chamber and the refrigerating equipment with it

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Publication number Priority date Publication date Assignee Title
JP2013100965A (en) * 2011-11-09 2013-05-23 Ke Corporation:Kk Cooling and cryopreservation method and cooling and refrigerating device for food
CN110462314A (en) * 2017-04-21 2019-11-15 大金工业株式会社 Cooling device
JP2018192260A (en) * 2017-05-16 2018-12-06 正徳 三浦 Hemolysis-suppressing cryopreservation method, fresh fish cryopreservation method, and refrigerator

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