JP2007275385A - Medical adhesive tape or sheet - Google Patents

Medical adhesive tape or sheet Download PDF

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JP2007275385A
JP2007275385A JP2006107114A JP2006107114A JP2007275385A JP 2007275385 A JP2007275385 A JP 2007275385A JP 2006107114 A JP2006107114 A JP 2006107114A JP 2006107114 A JP2006107114 A JP 2006107114A JP 2007275385 A JP2007275385 A JP 2007275385A
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sensitive adhesive
pressure
sheet
adhesive tape
medical
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JP4916757B2 (en
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Shigeo Funakoshi
慈生 船越
Kenji Komori
研二 古森
Takeshi Kasahara
剛 笠原
Hiroko Yamamoto
裕子 山本
Hiroshi Hatanaka
宏 畑中
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Nitto Denko Corp
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Nitto Denko Corp
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Priority to JP2006107114A priority Critical patent/JP4916757B2/en
Priority to CA 2583954 priority patent/CA2583954C/en
Priority to EP20070007347 priority patent/EP1844747B1/en
Priority to US11/783,473 priority patent/US20070238382A1/en
Priority to ES07007347.3T priority patent/ES2523687T3/en
Priority to CN2007100960383A priority patent/CN101053542B/en
Publication of JP2007275385A publication Critical patent/JP2007275385A/en
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Publication of JP4916757B2 publication Critical patent/JP4916757B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a medical adhesive tape or sheet which hardly becomes stuffy, feels soft, is produced at reduced cost, and is eco-friendly. <P>SOLUTION: The adhesive tape or sheet includes an adhesive layer on at least one surface of base materials, wherein at least two layers of base materials different in bulk density are laminated, the laminated base materials are sealed, and the adhesive tape or sheet has a loop hardness of ≥15 mN and ≤60 mN. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、空隙率の高い基材を用いた皮膚に優しい医療用粘着テープまたはシートに関し、エマルション粘着剤の直写により製造コストが低減され、かつ貼付時の使用感が優れた粘着テープまたはシートに関する。   TECHNICAL FIELD The present invention relates to a skin-friendly medical pressure-sensitive adhesive tape or sheet using a substrate having a high porosity, and the pressure-sensitive adhesive tape or sheet has a reduced production cost due to direct copying of an emulsion pressure-sensitive adhesive and has an excellent feeling when used. About.

皮膚面に貼付して使用することを目的とする医療用粘着テープまたはシートは、一般に粘着剤層を介して適用すべき皮膚面に貼付使用される。この時に空隙率の高い基材を用いた粘着シートまたはテープを使用すると、肌触りが良好であり、貼付時の不快感が減少される。しかし、空隙率の高い基材を用いる場合は、空隙から粘着剤が裏抜けするのを防ぐため、転写により粘着剤を積層するのが一般的である。該転写による場合は、基材に粘着剤を積層するために予め剥離紙などのシートに粘着剤を積層し、該粘着剤が積層されたシートを基材に貼り合わせて転写させる操作が必要となる。しかし、基材に粘着剤が転写された後は、医療用粘着テープまたはシートの形態によっては該剥離紙などのシートが不要となる場合があり、該剥離紙などのシートは廃棄されるので製造コストがかかる。   A medical pressure-sensitive adhesive tape or sheet intended to be used by being attached to the skin surface is generally used by being applied to the skin surface to be applied via an adhesive layer. At this time, when an adhesive sheet or tape using a substrate having a high porosity is used, the touch is good and the discomfort at the time of application is reduced. However, in the case of using a substrate with a high porosity, it is common to laminate the adhesive by transfer in order to prevent the adhesive from slipping through the void. In the case of the transfer, an operation of laminating the pressure-sensitive adhesive on a sheet such as a release paper in advance to laminate the pressure-sensitive adhesive on the base material, and bonding the sheet on which the pressure-sensitive adhesive is laminated to the base material and transferring it is necessary. Become. However, after the adhesive is transferred to the base material, depending on the form of the medical adhesive tape or sheet, a sheet such as the release paper may be unnecessary, and the sheet such as the release paper is discarded and manufactured. costly.

製造コストの低減や環境面を考慮すると、基材に直接粘着剤を塗布する直写法により粘着剤を積層することが望まれる。しかし、空隙率の高い基材に直写で粘着剤を積層すると、基材の隙間に粘着剤が浸入し、粘着シートとしての機能を果たさなくなるという問題が生じる。また、粘着剤が基材の裏側に漏出するという裏抜けも生じうる。   In consideration of reduction in manufacturing cost and environmental aspects, it is desired to laminate the adhesive by a direct copy method in which the adhesive is directly applied to the substrate. However, when a pressure-sensitive adhesive is laminated directly on a base material having a high porosity, there is a problem that the pressure-sensitive adhesive enters a gap between the base materials and does not function as a pressure-sensitive adhesive sheet. In addition, there may be a case where the adhesive leaks out to the back side of the substrate.

基材の隙間への粘着剤の浸入を防止するために、基材に目止め処理を行うと空隙率が低下し、肌触りが悪くなる上に、基材端部での物理刺激によりかぶれを生じるなどの問題が考えられる。
また特許文献1には、貼付剤用支持体(基材)に関し、粘着剤の直写を行うために不織布とフィルムを組み合わせ、フィルム面への直写を可能とする方法が開示されている。しかし、フィルムを皮膚へ長時間貼付する場合、フィルムに通気性がないと蒸れが発生する。
In order to prevent the adhesive from entering the gaps in the base material, when the base material is subjected to a sealing treatment, the porosity is lowered and the touch is deteriorated, and rash is caused by physical stimulation at the end of the base material. Such a problem is considered.
Patent Document 1 discloses a method for enabling direct copying on a film surface by combining a non-woven fabric and a film in order to perform direct copying of an adhesive with respect to a support for a patch (base material). However, when the film is applied to the skin for a long time, stuffiness occurs if the film is not breathable.

従って、蒸れにくく、肌触りの良好な医療用粘着テープまたはシートであって、かつ製造コストが低減された医療用粘着テープまたはシートが望まれる。
特開平10−67652号公報
Therefore, a medical pressure-sensitive adhesive tape or sheet that is difficult to stuffy and has a good touch and that has a reduced manufacturing cost is desired.
Japanese Patent Laid-Open No. 10-67652

本発明は、蒸れにくく、肌触りの良好な医療用粘着テープまたはシートであって、かつ製造コストが低減され、環境に優しい医療用粘着テープまたはシートを提供することを課題とする。   An object of the present invention is to provide a medical pressure-sensitive adhesive tape or sheet that is difficult to stuffy and has a good touch, and that is low in manufacturing cost and is environmentally friendly.

本発明者らは、上記の課題を解決すべく鋭意検討した結果、基材が積層され、該積層された基材に目止め処理を施すことにより、基材の隙間に粘着剤が浸入したり裏抜けするのを防止でき、かつ肌触りの良い基材を提供できることを見出した。さらに、粘着テープまたはシートのループ硬さを15mN以上60mN以下とすることで、優れた医療用粘着テープまたはシートを提供しうることを見出し、本発明を完成するに至った。   As a result of intensive studies to solve the above-mentioned problems, the present inventors have laminated a base material, and by applying a sealing treatment to the laminated base material, the pressure-sensitive adhesive enters the gap between the base materials. It has been found that it is possible to provide a base material that can be prevented from slipping through and has a good touch. Furthermore, it has been found that an excellent medical pressure-sensitive adhesive tape or sheet can be provided by setting the loop hardness of the pressure-sensitive adhesive tape or sheet to 15 mN or more and 60 mN or less, and the present invention has been completed.

すなわち本発明は、以下よりなる。
1.基材の少なくとも片面に粘着剤層を有する医療用粘着テープまたはシートであって、基材が積層され、該積層された基材が目止め処理されてなり、ループ硬さが15mN以上60mN以下であることを特徴とする医療用粘着テープまたはシート。
2.積層された基材が、嵩密度の異なる不織布が少なくとも2層積層されて構成されている前項1に記載の医療用粘着テープまたはシート。
3.積層された基材の少なくとも一方が、嵩密度が0.25g/cm以下の不織布からなり、他の一方が嵩密度0.30g/cm以上の不織布からなる前項1または2に記載の医療用粘着テープまたはシート。
4.目止め処理により、基材に対して目止め剤が10〜50g/m塗布されてなる前項1〜3のいずれか1項に記載の医療用粘着テープまたはシート。
5.目止め剤が、エマルション剤である前項1〜4のいずれか1項に記載の医療用粘着テープまたはシート。
6.粘着剤が、エマルション粘着剤である前項1〜5のいずれか1項に記載の医療用粘着テープまたはシート。
7.嵩密度の異なる不織布の少なくとも一方が、メルトブロー法により作製された不織布である前項2〜6のいずれか1項に記載の医療用粘着テープまたはシート。
8.基材を構成する部材が、ポリエステルからなる前項1〜7のいずれか1項に記載の医療用粘着テープまたはシート。
9.医療用粘着テープまたはシートが、ロール状の形態からなる前項1〜8のいずれか1項に記載の医療用粘着テープまたはシート。
That is, this invention consists of the following.
1. A medical pressure-sensitive adhesive tape or sheet having a pressure-sensitive adhesive layer on at least one side of a base material, wherein the base material is laminated, the laminated base material is subjected to a sealing treatment, and the loop hardness is 15 mN or more and 60 mN or less A medical pressure-sensitive adhesive tape or sheet.
2. 2. The medical pressure-sensitive adhesive tape or sheet according to item 1, wherein the laminated base material is constituted by laminating at least two layers of nonwoven fabrics having different bulk densities.
3. 3. The medical treatment according to item 1 or 2, wherein at least one of the laminated base materials is made of a nonwoven fabric having a bulk density of 0.25 g / cm 3 or less and the other one is made of a nonwoven fabric having a bulk density of 0.30 g / cm 3 or more. Adhesive tape or sheet.
4). 4. The medical pressure-sensitive adhesive tape or sheet according to any one of items 1 to 3, wherein the sealing agent is applied to the base material by 10 to 50 g / m 2 by a sealing treatment.
5). 5. The medical adhesive tape or sheet according to any one of items 1 to 4, wherein the filler is an emulsion agent.
6). 6. The medical pressure-sensitive adhesive tape or sheet according to any one of items 1 to 5, wherein the pressure-sensitive adhesive is an emulsion pressure-sensitive adhesive.
7). 7. The medical adhesive tape or sheet according to any one of items 2 to 6, wherein at least one of the nonwoven fabrics having different bulk densities is a nonwoven fabric produced by a melt blow method.
8). 8. The medical pressure-sensitive adhesive tape or sheet according to any one of items 1 to 7, wherein the member constituting the substrate is made of polyester.
9. 9. The medical pressure-sensitive adhesive tape or sheet according to any one of items 1 to 8, wherein the medical pressure-sensitive adhesive tape or sheet has a roll shape.

本発明の医療用粘着テープまたはシートにより、蒸れにくく、粘着剤層とは反対側の基材表面について、肌触りのよい医療用粘着テープまたはシートを提供することができる。さらには、本発明の医療用粘着テープまたはシートは、エマルション粘着剤が直写されて製造されたものであり、環境に優しく、経済的かつ品質の優れたものである。
本発明の医療用粘着テープまたはシートは、上記性質を有するため、肌に優しい医療用の医療用粘着テープまたはシートとして利用することができる。
With the medical pressure-sensitive adhesive tape or sheet of the present invention, it is possible to provide a medical pressure-sensitive adhesive tape or sheet that is not easily stuffy and has a good touch on the surface of the substrate opposite to the pressure-sensitive adhesive layer. Furthermore, the medical pressure-sensitive adhesive tape or sheet of the present invention is produced by directly copying an emulsion pressure-sensitive adhesive, and is environmentally friendly, economical and excellent in quality.
Since the medical pressure-sensitive adhesive tape or sheet of the present invention has the above properties, it can be used as a medical-use medical pressure-sensitive adhesive tape or sheet that is gentle to the skin.

本発明の医療用粘着テープまたはシートは、基材の少なくとも片面に粘着剤層を有するものであり、嵩密度の異なる基材が積層され、該積層された基材が目止め処理されており、粘着テープまたはシートのループ硬さが15mN以上60mN以下であることを特徴とする。   The medical pressure-sensitive adhesive tape or sheet of the present invention has a pressure-sensitive adhesive layer on at least one side of a base material, a base material having a different bulk density is laminated, and the laminated base material is subjected to a sealing treatment. The loop hardness of the adhesive tape or sheet is from 15 mN to 60 mN.

本発明において、粘着剤は基材の少なくとも片面に、直写により積層されてなるものである。粘着剤は、層状に塗布乾燥した際に粘着性を示し、良好な接着力や保持力等を有するものあれば特に限定されないが、環境保護の観点から特にエマルション粘着剤が好適に使用される。エマルション粘着剤として、アクリル系ポリマー、ウレタン−アクリル系ポリマー等の水分散体、スチレン−ブタジエン共重合体等の合成ゴム、天然ゴム等のゴム系ポリマーの水分散体が挙げられる。本発明においては、必要に応じて架橋剤、粘着付与樹脂、充填剤、オイル、顔料等の添加剤を配合してもよい。   In the present invention, the pressure-sensitive adhesive is laminated on at least one surface of the substrate by direct copying. The pressure-sensitive adhesive is not particularly limited as long as the pressure-sensitive adhesive exhibits adhesiveness when it is applied and dried in layers, and has good adhesive force, holding power, etc., but an emulsion pressure-sensitive adhesive is particularly preferably used from the viewpoint of environmental protection. Examples of the emulsion adhesive include aqueous dispersions such as acrylic polymers and urethane-acrylic polymers, synthetic rubbers such as styrene-butadiene copolymers, and aqueous dispersions of rubber polymers such as natural rubber. In this invention, you may mix | blend additives, such as a crosslinking agent, tackifying resin, a filler, oil, and a pigment, as needed.

本発明の医療用粘着テープまたはシートのループ硬さは、15mN以上60mN以下が望ましく、より望ましくは15mN以上50mN以下であり、より望ましくは15mN以上40mN以下である。ループ硬さが60mNよりも硬い場合は、貼付時の不快感などが生じ、ループ硬さが15mN以下の場合は、目止め処理が不足しているため、粘着剤を直写により積層することができない。
本発明において、ループ硬さは、JIS L 1069に準拠してループ圧縮法により測定することができる。
The loop hardness of the medical adhesive tape or sheet of the present invention is preferably from 15 mN to 60 mN, more preferably from 15 mN to 50 mN, and even more preferably from 15 mN to 40 mN. When the loop hardness is higher than 60 mN, discomfort or the like at the time of application occurs, and when the loop hardness is 15 mN or less, the sealing treatment is insufficient, so that the adhesive may be laminated by direct copying. Can not.
In the present invention, the loop hardness can be measured by a loop compression method in accordance with JIS L 1069.

本発明において、基材は少なくとも2層積層されている。基材を1層とすると、後述の目止め処理を施した場合に、目止め剤の塗布量が多く必要となるため、医療用粘着テープまたはシートの肌触りが悪くなることや、蒸れが生じやすくなるなどの欠点が生ずる。また、目止め処理が容易にできるように、嵩密度の高い部材のみとすると、粘着剤層とは反対側の基材の肌触りが悪くなる。前記少なくとも2層から構成される基材は、嵩密度の異なる部材であり、好適には嵩密度の異なる不織布とすることができる。嵩密度の高い基材により、目止め処理を容易に行うことができ、嵩密度の低い基材により、肌触りのよい基材とすることができる。   In the present invention, at least two layers of the base material are laminated. When the base material is a single layer, when the sealing treatment described later is applied, a large amount of the sealing agent is required, so that the touch of the medical pressure-sensitive adhesive tape or sheet becomes poor and stuffiness tends to occur. There are disadvantages such as Moreover, when only a member with a high bulk density is used so that the sealing process can be easily performed, the touch of the base material on the side opposite to the pressure-sensitive adhesive layer is deteriorated. The base material comprised from the said at least 2 layer is a member from which a bulk density differs, It can be suitably set as the nonwoven fabric from which a bulk density differs. With a base material with a high bulk density, the sealing treatment can be easily performed, and with a base material with a low bulk density, it is possible to make a base material with a good touch.

このような基材として、積層された基材の少なくとも一方を嵩密度が0.25g/cm以下の不織布とし、他の一方を嵩密度が0.30g/cm以上の不織布とすることができる。より好適には、基材の少なくとも一方を0.23g/cm以下の不織布とし、他の一方を0.37g/cm以上の不織布とすることができる。嵩密度が0.30g/cmより高い場合には、目止め処理を容易にすることができるが、肌触りの点で問題があり、嵩密度が0.25g/cmより少ない場合には、肌触りが優れているが、目止め処理を十分に行うには困難がある。 As such a substrate, at least one of the laminated substrates may be a nonwoven fabric having a bulk density of 0.25 g / cm 3 or less, and the other one may be a nonwoven fabric having a bulk density of 0.30 g / cm 3 or more. it can. More preferably, at least one of the substrate and 0.23 g / cm 3 or less of the nonwoven fabric, the other hand it is possible to 0.37 g / cm 3 or more nonwoven. When the bulk density is higher than 0.30 g / cm 3 , the sealing treatment can be facilitated, but there is a problem in touch, and when the bulk density is less than 0.25 g / cm 3 , Although the touch is excellent, it is difficult to perform the sealing process sufficiently.

本発明において、嵩密度は1cmの基材の重量と厚みを測定し、以下の式により算出することができる。
嵩密度[g/cm]=基材重量[g/cm]/厚み[cm]
In the present invention, the bulk density can be calculated by the following equation by measuring the weight and thickness of a 1 cm 2 substrate.
Bulk density [g / cm 3 ] = Substrate weight [g / cm 2 ] / Thickness [cm]

本発明において、基材が少なくとも2層積層とは、2層以上積層されていればよいが、医療用粘着テープまたはシートの硬さを15mN以上60mN以下とするために、2〜4層積層され、好ましくは2〜3層積層される。基材の積層方法は、特に限定されないが、熱溶融や接着剤による方法など、一般的な方法を適用することができる。このような方法により、例えば嵩密度が0.25g/cm以下の不織布と嵩密度0.30g/cm以上の不織布を積層したものや、嵩密度0.30g/cm以上の不織布の両側に嵩密度が0.25g/cm以下の不織布を積層することができる。 In the present invention, it is sufficient that the base material is at least two layers laminated, but two to four layers are laminated so that the medical adhesive tape or sheet has a hardness of 15 mN to 60 mN. Preferably, 2 to 3 layers are laminated. The method for laminating the base material is not particularly limited, and general methods such as heat melting and a method using an adhesive can be applied. By such a method, for example, a laminate of a nonwoven fabric having a bulk density of 0.25 g / cm 3 or less and a nonwoven fabric having a bulk density of 0.30 g / cm 3 or more, or both sides of a nonwoven fabric having a bulk density of 0.30 g / cm 3 or more. A nonwoven fabric having a bulk density of 0.25 g / cm 3 or less can be laminated.

本発明において、基材を構成する部材は、高融点の材質のものを使用することができる。このような材質のものとして、ポリエステルが好適である。ポリエステルとしては、具体的にはポリエチレンエレフタレート(PET)やポリブチレンテレフタレート(PBT)など耐熱性に優れているものがより好適である。   In the present invention, a member having a high melting point can be used as a member constituting the substrate. Polyester is preferable as such a material. Specifically, polyesters having excellent heat resistance such as polyethylene terephthalate (PET) and polybutylene terephthalate (PBT) are more preferable.

本発明において、嵩密度が0.30g/cm以上の不織布は、メルトブロー法により作製することができる。また、嵩密度が0.25g/cm以下の不織布は、一般的な不織布の作製方法により作製することができる。例えば、乾式法では接着剤型の浸漬法、プリント法、スプレー法、粉末法、サーマルボンド法など、機械結合型のフェルト法、ステッチ法、ニードルパンチ法、水流絡合型のスパンレース法、紡糸型のスパンボンド法、網状法、メルトブロー法、フィルム法などが挙げられ、湿式法では水流絡合型のスパンレース法、紡糸法のスパンボンド法、フラッシュ法、抄紙法の熱融着繊維法、熱圧法、接着剤法等を採用することができる。 In the present invention, a nonwoven fabric having a bulk density of 0.30 g / cm 3 or more can be produced by a melt blow method. Moreover, the nonwoven fabric whose bulk density is 0.25 g / cm < 3 > or less can be produced with the production method of a general nonwoven fabric. For example, in the dry method, adhesive-type dipping method, printing method, spray method, powder method, thermal bond method, etc., mechanical bond type felt method, stitch method, needle punch method, hydroentangled type spunlace method, spinning Spunbond method of mold, network method, melt blow method, film method, etc. In wet method, hydroentangled type spunlace method, spinning method spunbond method, flash method, papermaking method heat fusion fiber method, A hot pressing method, an adhesive method, or the like can be employed.

本発明において、目止め処理は、10〜50g/mの目止め剤を基材に対して塗布することにより施すことができる。塗布量が10g/mより少ない場合は、粘着剤の裏抜けが防止できない。一方、塗布量が50g/mより多い場合は、肌触りが悪く蒸れやすくなり、基材端部の物理的刺激によりかぶれを生じる場合も考えられる。したがって、好ましい塗布量は10〜35g/mであり、より好適には10〜20g/mである。 In the present invention, the sealing treatment can be performed by applying a sealing agent of 10 to 50 g / m 2 to the base material. When the coating amount is less than 10 g / m 2 , it is not possible to prevent the adhesive from coming through. On the other hand, when the coating amount is more than 50 g / m 2 , the skin feels poor and is easily stuffed, and it may be possible to cause rash due to physical irritation at the edge of the substrate. Therefore, a preferable coating amount is 10 to 35 g / m 2 , and more preferably 10 to 20 g / m 2 .

目止め処理を施さなければ、直写法によりエマルション粘着剤を直接基材に積層する際に、基材に粘着剤が浸入してしまったり、あるいは、エマルション粘着剤の裏抜けなどにより、医療用粘着テープまたはシートとして機能しなくなる場合がある。   If the sealing treatment is not applied, when the emulsion adhesive is directly laminated on the substrate by the direct copy method, the adhesive may penetrate into the substrate, or the emulsion adhesive may fall through, etc. May not function as a tape or sheet.

本発明において目止め剤塗布量は、目止め剤を塗布した基材1mの重量を測定し、以下の式により算出することができる。
目止め剤塗布量[g/m
=目止め剤を塗布した基材重量[g/m]−基材重量[g/m
In the present invention, the coating amount of the sealing agent can be calculated by the following formula by measuring the weight of the base material 1 m 2 coated with the sealing agent.
Sealing agent application amount [g / m 2 ]
= Base weight coated with sealer [g / m 2] - substrate weight [g / m 2]

目止め剤については、特に限定されるものではないが、酢酸ビニル系樹脂、アクリル系樹脂、スチレン−ブタジエンゴム(SBR)系、ロジン系樹脂等を用いることができる。溶剤系のものを用いても良いが、環境保護の観点からエマルション状の水系のものが望ましい。目止め処理の方法としては、目止め剤を基材に含浸させ、乾燥させるなど、一般的な方法を用いる事ができる。   The sealant is not particularly limited, and vinyl acetate resin, acrylic resin, styrene-butadiene rubber (SBR), rosin resin, and the like can be used. A solvent-based one may be used, but an emulsion-based water-based one is desirable from the viewpoint of environmental protection. As a method for the sealing treatment, a general method such as impregnating a sealing agent into a base material and drying can be used.

本発明の医療用粘着テープまたはシートは、積層された基材の少なくとも片面に、粘着剤層を有する。粘着剤層は、目止め処理された基材の側に直写され、積層されているのが好適である。基材が目止め処理されていることにより、粘着剤の浸入や裏抜けを防止することができる。   The medical pressure-sensitive adhesive tape or sheet of the present invention has a pressure-sensitive adhesive layer on at least one surface of the laminated base material. The pressure-sensitive adhesive layer is preferably directly copied and laminated on the side of the base material subjected to the sealing treatment. Since the base material is subjected to a sealing treatment, it is possible to prevent the adhesive from entering and back through.

本発明の医療用粘着テープまたはシートの形態は、特に限定されないが、例えばロール状粘着部材のように、剥離紙を伴わないものが好適である。ロール状の粘着テープまたはシートは剥離紙を必要としないため、粘着剤の直写法での積層方法による製造コストの低減効果が大きいからである。ロール状の粘着テープまたはシートとする場合には、基材の粘着剤層とは反対側の面に背面処理を施す必要がある。背面処理剤としては、フッ素系剥離剤や長鎖アルキル系剥離剤、シリコーン系剥離剤またはその混合系等を用いることができる。背面処理の方法については一般的な方法を用いる事ができる。   Although the form of the medical adhesive tape or sheet | seat of this invention is not specifically limited, For example, the thing without a release paper like a roll-shaped adhesive member is suitable. This is because a roll-like adhesive tape or sheet does not require a release paper, and therefore has a great effect of reducing the manufacturing cost by the lamination method using the direct-copying method of the adhesive. In the case of a roll-like pressure-sensitive adhesive tape or sheet, it is necessary to perform a back surface treatment on the surface of the substrate opposite to the pressure-sensitive adhesive layer. As the back surface treatment agent, a fluorine-based release agent, a long-chain alkyl release agent, a silicone-based release agent, or a mixed system thereof can be used. A general method can be used for the back surface processing.

以下に実施例を列記して本発明をさらに具体的に説明するが、本発明はこれに限定されるものではなく、本発明の技術的思想を逸脱しない範囲内で種々の応用が可能である。
なお、以下の実施例において「部」とあるのは「重量部」を意味する。
The present invention will be described in more detail below by listing examples, but the present invention is not limited to this, and various applications are possible without departing from the technical idea of the present invention. .
In the following examples, “parts” means “parts by weight”.

1.粘着シートの製造方法
1)粘着剤層形成用のポリマーの調製
アクリル酸2−エチルヘキシル95部およびアクリル酸5部からなる単量体混合物を、ラウリル硫酸ナトリウム(乳化剤)2部および過硫酸カリウム(重合開始剤)0.2部を使用して、常法により乳化重合させることにより、粒子内ゲル分(架橋分)を46重量%含有し、溶剤可溶分のポリマーの重量平均分子量が80万であるアクリル系ポリマーが水中に均一に乳化分散されてなる、固形分濃度が50重量%のエマルション粘着剤を得た。これを、粘着剤層形成用ポリマーとした。
1. Production method of pressure-sensitive adhesive sheet 1) Preparation of polymer for forming pressure-sensitive adhesive layer A monomer mixture composed of 95 parts of 2-ethylhexyl acrylate and 5 parts of acrylic acid was mixed with 2 parts of sodium lauryl sulfate (emulsifier) and potassium persulfate (polymerized). Initiator) by emulsion polymerization using 0.2 part, and containing 46% by weight of gel particles (cross-linked) in a conventional manner, the solvent-soluble polymer has a weight average molecular weight of 800,000. An emulsion adhesive having a solid content concentration of 50% by weight obtained by uniformly emulsifying and dispersing an acrylic polymer in water was obtained. This was made into the adhesive layer forming polymer.

2)目止め処理
目止め剤として、アクリルエステル共重合体のエマルション(Tg=−30℃)を用いた。目止め剤を基材に含浸させ、120℃で2分間乾燥した。
2) Sealing treatment As a sealing agent, an acrylic ester copolymer emulsion (Tg = -30 ° C) was used. The sealing agent was impregnated into the base material and dried at 120 ° C. for 2 minutes.

3)粘着剤層の形成
<直写による粘着剤層の形成方法>
調製した粘着剤層形成用ポリマーを、基材の片面に糊厚が40μmになるよう塗布し、130℃にて3分間乾燥し、粘着シートを得た。
3) Formation of pressure-sensitive adhesive layer <Method of forming pressure-sensitive adhesive layer by direct copying>
The prepared pressure-sensitive adhesive layer-forming polymer was applied to one side of the substrate so that the paste thickness was 40 μm, and dried at 130 ° C. for 3 minutes to obtain a pressure-sensitive adhesive sheet.

<転写による粘着剤層の形成方法>
調製した粘着剤層形成用ポリマーを、剥離紙上に糊厚が40μmになるよう塗布し、130℃にて3分間乾燥し、予め粘着剤層を形成した。基材へ剥離紙上の粘着剤を転写することにより粘着シートを得た。
<Method for forming pressure-sensitive adhesive layer by transfer>
The prepared polymer for forming a pressure-sensitive adhesive layer was applied onto release paper so that the paste thickness was 40 μm, and dried at 130 ° C. for 3 minutes to form a pressure-sensitive adhesive layer in advance. An adhesive sheet was obtained by transferring the adhesive on the release paper to the substrate.

2.試験方法
各実施例および各比較例にて得られた皮膚貼付用粘着シートについて、以下の試験を行った。
2. Test Method The following test was conducted on the adhesive sheet for skin application obtained in each Example and each Comparative Example.

1)目止め剤塗布量
目止め剤を塗布した基材1mの重量を測定し、以下の式により目止め剤塗布量を算出した。
目止め剤塗布量[g/m
=目止め剤を塗布した基材重量[g/m]−基材重量[g/m
1) Amount of sealing agent applied The weight of the base material 1 m 2 coated with the sealing agent was measured, and the amount of the sealing agent applied was calculated according to the following formula.
Sealing agent application amount [g / m 2 ]
= Base weight coated with sealer [g / m 2] - substrate weight [g / m 2]

2)嵩密度
1cmの基材の重量と厚みを測定し、以下の式より嵩密度を算出した。
嵩密度[g/cm]=基材重量[g/cm]/厚み[cm]
2) Bulk density The weight and thickness of a 1 cm 2 base material were measured, and the bulk density was calculated from the following formula.
Bulk density [g / cm 3 ] = Substrate weight [g / cm 2 ] / Thickness [cm]

3.評価方法
各実施例および各比較例にて得られた皮膚貼付用粘着シートについて、以下により評価を行った。
1)粘着シートの形成
2)粘着剤層形成用ポリマーの裏抜け
基材片面に粘着剤層を形成した後に、該粘着剤層と反対側に粘着剤層形成用ポリマーが染み出ているか否かを官能評価した。
○:染み出しなし
△:染み出し、しっとりしている
×:染み出しべたべたしている
3)ループ硬さ
JIS L 1069に準拠し、ループ圧縮法により基材のループ硬さの測定を行った。
4)貼付時の観察
「蒸れ」や「カブレ」について、前腕部に25mm×50mmの粘着シートを貼付し、官能による確認を行った。
○:蒸れ無、カブレ無
×:蒸れ有、カブレ有
3. Evaluation method About the adhesive sheet for skin sticking obtained in each Example and each comparative example, it evaluated by the following.
1) Formation of pressure-sensitive adhesive sheet 2) Back-through of pressure-sensitive adhesive layer-forming polymer Whether or not the pressure-sensitive adhesive layer-forming polymer oozes out on the side opposite to the pressure-sensitive adhesive layer after forming the pressure-sensitive adhesive layer on one side of the substrate Sensory evaluation.
○: No exudation △: Exudation and moistness ×: Exudation and stickiness 3) Loop hardness
In accordance with JIS L 1069, the loop hardness of the substrate was measured by the loop compression method.
4) Observation at the time of sticking About "steaming" and "fogging", a 25 mm x 50 mm pressure sensitive adhesive sheet was stuck on the forearm part, and it checked by sensory.
○: No steaming, no fogging ×: Steaming, fogging

(実施例1)
メルトブロー法にて作製された嵩密度0.37g/cmのポリエチレンテレフタレート不織布の両側に、それぞれスパンボンド法にて作製された嵩密度0.23g/cmのポリエチレンテレフタレート不織布が積層された基材に、目止め剤を15g/m塗布し、その片面に、直写による粘着剤層の形成方法に従って40μmの粘着剤層形成用ポリマーを直写し、ループ硬さが26mNの粘着シートを得た。このとき粘着剤層形成用ポリマーの裏抜けは確認されなかった。皮膚へ貼付した際に蒸れに関しても問題なく、皮膚刺激も確認されなかった。
Example 1
On both sides of a polyethylene terephthalate nonwoven fabric having a bulk density of 0.37 g / cm 3 which is prepared by a melt blow method, a base material of polyethylene terephthalate nonwoven fabric having a bulk density of 0.23 g / cm 3 which is manufactured are laminated in each spunbond method In addition, 15 g / m 2 of a sealing agent was applied, and on one side, a 40 μm adhesive layer forming polymer was directly copied according to the method of forming an adhesive layer by direct copying to obtain an adhesive sheet having a loop hardness of 26 mN. . At this time, no see-through of the pressure-sensitive adhesive layer forming polymer was confirmed. There was no problem with stuffiness when applied to the skin, and no skin irritation was observed.

(実施例2)
メルトブロー法にて作製された嵩密度0.37g/cmのポリエチレンテレフタレート不織布の両側に、それぞれスパンボンド法にて作製された嵩密度0.23g/cmのポリエチレンテレフタレート不織布が積層された基材に、目止め剤を25g/m塗布し、その片面に、直写による粘着剤層の形成方法に従って40μmの粘着剤層形成用ポリマーを直写し、ループ硬さが30mNの粘着シートを得た。このとき粘着剤層形成用ポリマーの裏抜けは確認されなかった。皮膚へ貼付した際に蒸れに関しても問題なく、皮膚刺激も確認されなかった。
(Example 2)
On both sides of a polyethylene terephthalate nonwoven fabric having a bulk density of 0.37 g / cm 3 which is prepared by a melt blow method, a base material of polyethylene terephthalate nonwoven fabric having a bulk density of 0.23 g / cm 3 which is manufactured are laminated in each spunbond method Then, 25 g / m 2 of the sealing agent was applied, and 40 μm of the polymer for forming the adhesive layer was directly copied on one side according to the method of forming the adhesive layer by direct copying to obtain an adhesive sheet having a loop hardness of 30 mN. . At this time, no see-through of the pressure-sensitive adhesive layer forming polymer was confirmed. There was no problem with stuffiness when applied to the skin, and no skin irritation was observed.

(実施例3)
メルトブロー法にて作製された嵩密度0.30g/cmのポリエチレンテレフタレート不織布の片側に、スパンボンド法にて作製された嵩密度0.16g/cmのポリエチレンテレフタレート不織布が積層された基材に、目止め剤を40g/m塗布し、メルトブロー法にて作製された嵩密度0.30g/cmのポリエチレンテレフタレート不織布側へ、直写による粘着剤層の形成方法に従って40μmの粘着剤層形成用ポリマーを直写し、ループ硬さが15mNの粘着シートを得た。このとき粘着剤層形成用ポリマーの裏抜けは確認されなかった。皮膚へ貼付した際に蒸れに関しても問題なく、皮膚刺激も確認されなかった。
(Example 3)
A base material in which a polyethylene terephthalate nonwoven fabric having a bulk density of 0.16 g / cm 3 produced by a spunbond method is laminated on one side of a polyethylene terephthalate nonwoven fabric having a bulk density of 0.30 g / cm 3 produced by a melt blow method. the sealer 40 g / m 2 was applied, to a polyethylene terephthalate non-woven fabric side of the bulk density of 0.30 g / cm 3 which is prepared by a melt blow method, 40 [mu] m of the pressure-sensitive adhesive layer formed according to a method of forming the pressure-sensitive adhesive layer formed by straight shooting The adhesive polymer was directly copied to obtain an adhesive sheet having a loop hardness of 15 mN. At this time, no see-through of the pressure-sensitive adhesive layer forming polymer was confirmed. There was no problem with stuffiness when applied to the skin, and no skin irritation was observed.

(比較例1)
メルトブロー法にて作製された嵩密度0.37g/cmのポリエチレンテレフタレート不織布の両側に、それぞれスパンボンド法にて作製された嵩密度0.23g/cmのポリエチレンテレフタレート不織布が積層された基材に、目止め剤を30g/m塗布し、その片面に、直写による粘着剤層の形成方法に従って40μmの粘着剤層形成用ポリマーを直写し、ループ硬さが72mNの粘着シートを得た。このとき粘着剤層形成用ポリマーの裏抜けは確認されなかった。皮膚へ貼付した際に蒸れが確認され、粘着シートのエッジ部で皮膚刺激が確認された。
(Comparative Example 1)
On both sides of a polyethylene terephthalate nonwoven fabric having a bulk density of 0.37 g / cm 3 which is prepared by a melt blow method, a base material of polyethylene terephthalate nonwoven fabric having a bulk density of 0.23 g / cm 3 which is manufactured are laminated in each spunbond method In addition, 30 g / m 2 of the sealing agent was applied, and a 40 μm pressure-sensitive adhesive layer-forming polymer was directly copied on one side in accordance with the method of forming a pressure-sensitive adhesive layer by direct copying to obtain a pressure-sensitive adhesive sheet having a loop hardness of 72 mN. . At this time, no see-through of the pressure-sensitive adhesive layer forming polymer was confirmed. Steaming was confirmed when applied to the skin, and skin irritation was confirmed at the edge of the adhesive sheet.

(比較例2)
メルトブロー法にて作製された嵩密度0.37g/cmのポリエチレンテレフタレート不織布の両側に、それぞれスパンボンド法にて作製された嵩密度0.23g/cmのポリエチレンテレフタレート不織布が積層された基材に、目止め剤を10g/m塗布し、その片面に直写による粘着剤層の形成方法に従って40μmの粘着剤層形成用ポリマーを直写し、ループ硬さが22mNである粘着シートを作製しようとした。この条件では、粘着剤層形成用ポリマーの裏抜けが認められ、粘着シートを得ることができなかった。
(Comparative Example 2)
On both sides of a polyethylene terephthalate nonwoven fabric having a bulk density of 0.37 g / cm 3 which is prepared by a melt blow method, a base material of polyethylene terephthalate nonwoven fabric having a bulk density of 0.23 g / cm 3 which is manufactured are laminated in each spunbond method Next, apply 10 g / m 2 of the sealing agent, and directly copy the 40 μm pressure-sensitive adhesive layer-forming polymer on one side according to the method of forming the pressure-sensitive adhesive layer by direct copying to produce a pressure-sensitive adhesive sheet having a loop hardness of 22 mN. It was. Under these conditions, a back-through of the polymer for forming the pressure-sensitive adhesive layer was observed, and a pressure-sensitive adhesive sheet could not be obtained.

(比較例3)
メルトブロー法にて作製された嵩密度0.37g/cmのポリエチレンテレフタレート不織布の両側に、それぞれスパンボンド法にて作製された嵩密度0.23g/cmのポリエチレンテレフタレート不織布が積層された基材の片面に、直写による粘着剤層の形成方法に従って40μmの粘着剤層形成用ポリマーを直写したところ、粘着剤層形成用ポリマーの裏抜けが認められ、粘着シートを得る事ができなかった。
(Comparative Example 3)
On both sides of a polyethylene terephthalate nonwoven fabric having a bulk density of 0.37 g / cm 3 which is prepared by a melt blow method, a base material of polyethylene terephthalate nonwoven fabric having a bulk density of 0.23 g / cm 3 which is manufactured are laminated in each spunbond method When a 40 μm pressure-sensitive adhesive layer-forming polymer was directly copied on one side according to the method of forming a pressure-sensitive adhesive layer by direct copying, a back-through of the pressure-sensitive adhesive layer-forming polymer was observed, and a pressure-sensitive adhesive sheet could not be obtained. .

(比較例4)
メルトブロー法にて作製された嵩密度0.30g/cmのポリエチレンテレフタレート不織布の片側に、スパンボンド法にて作製された嵩密度0.16g/cmのポリエチレンテレフタレート不織布が積層された基材に、目止め剤を20g/m塗布し、メルトブロー法にて作製された嵩密度0.30g/cmのポリエチレンテレフタレート不織布側へ、直写による粘着剤層の形成方法に従って40μmの粘着剤層形成用ポリマーを直写したところ、粘着剤層形成用ポリマーの裏抜けが認められ、粘着シートを得ることができなかった。
(Comparative Example 4)
A base material in which a polyethylene terephthalate nonwoven fabric having a bulk density of 0.16 g / cm 3 produced by a spunbond method is laminated on one side of a polyethylene terephthalate nonwoven fabric having a bulk density of 0.30 g / cm 3 produced by a melt blow method. Then, 20 g / m 2 of the sealing agent was applied, and a 40 μm pressure-sensitive adhesive layer was formed on the polyethylene terephthalate nonwoven fabric having a bulk density of 0.30 g / cm 3 produced by the melt-blowing method according to the method of forming the pressure-sensitive adhesive layer by direct copying. When the polymer for copying was directly copied, it was confirmed that the polymer for forming the pressure-sensitive adhesive layer was seen through, and a pressure-sensitive adhesive sheet could not be obtained.

(比較例5)
厚さ8μmのポリエチレンフィルムとスパンボンド法にて作製された嵩密度0.23g/cmのポリエチレンテレフタレート不織布が積層された基材のポリエチレンフィルム側へ、転写による粘着剤層の形成方法に従い、予め成型した40μmの粘着剤層形成用ポリマーを転写し、粘着シートを得た。このとき粘着剤層形成用ポリマーの裏抜けは確認されなかった。皮膚へ貼付した際に皮膚刺激は確認されなかったが、蒸れを生じた。
(Comparative Example 5)
In accordance with a method for forming an adhesive layer by transfer to a polyethylene film side of a base material in which a polyethylene film having a thickness of 8 μm and a polyethylene terephthalate nonwoven fabric having a bulk density of 0.23 g / cm 3 produced by a spunbond method are laminated, The molded 40 μm adhesive layer forming polymer was transferred to obtain an adhesive sheet. At this time, no see-through of the pressure-sensitive adhesive layer forming polymer was confirmed. No skin irritation was observed when applied to the skin, but stuffiness occurred.

実施例1〜3および比較例1〜5により得られた粘着シートを表1にまとめた。

Figure 2007275385
The pressure-sensitive adhesive sheets obtained in Examples 1 to 3 and Comparative Examples 1 to 5 are summarized in Table 1.
Figure 2007275385

実施例1〜3および比較例1〜5により得られた粘着シートの評価結果を表2にまとめた。

Figure 2007275385
Table 2 summarizes the evaluation results of the pressure-sensitive adhesive sheets obtained in Examples 1 to 3 and Comparative Examples 1 to 5.
Figure 2007275385

上記詳述したように、本発明の医療用粘着テープまたはシートは、粘着剤が直写により塗布されているため、環境に優しく、製造コストが低減され経済的である。さらに、本発明の医療用粘着テープまたはシートは、蒸れにくく、粘着剤層とは反対側の基材表面については肌触りがよい。したがって、本発明の医療用粘着テープまたはシートは、肌に優しい医療用の粘着テープまたはシートとして利用することができる。具体的には、救急絆創膏や巻絆、パッド付き大型絆創膏やドレッシング材などに使用することができる。   As described in detail above, the medical pressure-sensitive adhesive tape or sheet of the present invention is eco-friendly because the pressure-sensitive adhesive is applied by direct copying, and is economical because the production cost is reduced. Furthermore, the medical pressure-sensitive adhesive tape or sheet of the present invention is not easily stuffy, and the surface of the substrate opposite to the pressure-sensitive adhesive layer has a good touch. Therefore, the medical adhesive tape or sheet of the present invention can be used as a medical adhesive tape or sheet that is gentle to the skin. Specifically, it can be used for emergency plasters and wound ties, padded large plasters and dressings.

Claims (9)

基材の少なくとも片面に粘着剤層を有する医療用粘着テープまたはシートであって、基材が積層され、該積層された基材が目止め処理されてなり、ループ硬さが15mN以上60mN以下であることを特徴とする医療用粘着テープまたはシート。 A medical pressure-sensitive adhesive tape or sheet having a pressure-sensitive adhesive layer on at least one side of a base material, wherein the base material is laminated, the laminated base material is subjected to a sealing treatment, and the loop hardness is 15 mN or more and 60 mN or less A medical pressure-sensitive adhesive tape or sheet. 積層された基材が、嵩密度の異なる不織布が少なくとも2層積層されて構成されている請求項1に記載の医療用粘着テープまたはシート。 The medical adhesive tape or sheet according to claim 1, wherein the laminated base material is constituted by laminating at least two layers of nonwoven fabrics having different bulk densities. 積層された基材の少なくとも一方が、嵩密度が0.25g/cm以下の不織布からなり、他の一方が嵩密度0.30g/cm以上の不織布からなる請求項1または2に記載の医療用粘着テープまたはシート。 The at least one of the laminated | stacked base materials consists of a nonwoven fabric with a bulk density of 0.25 g / cm < 3 > or less, and the other one consists of a nonwoven fabric with a bulk density of 0.30 g / cm < 3 > or more. Medical adhesive tape or sheet. 目止め処理により、基材に対して目止め剤が10〜50g/m塗布されてなる請求項1〜3のいずれか1項に記載の医療用粘着テープまたはシート。 The medical pressure-sensitive adhesive tape or sheet according to any one of claims 1 to 3, wherein a sealing agent is applied to the substrate by 10 to 50 g / m 2 by a sealing process. 目止め剤が、エマルション剤である請求項1〜4のいずれか1項に記載の医療用粘着テープまたはシート。 The medical adhesive tape or sheet according to any one of claims 1 to 4, wherein the sealing agent is an emulsion agent. 粘着剤が、エマルション粘着剤である請求項1〜5のいずれか1項に記載の医療用粘着テープまたはシート。 The pressure-sensitive adhesive is an emulsion pressure-sensitive adhesive, or the medical pressure-sensitive adhesive tape or sheet according to any one of claims 1 to 5. 嵩密度の異なる不織布の少なくとも一方が、メルトブロー法により作製された不織布である請求項2〜6のいずれか1項に記載の医療用粘着テープまたはシート。 The medical adhesive tape or sheet according to any one of claims 2 to 6, wherein at least one of the nonwoven fabrics having different bulk densities is a nonwoven fabric produced by a melt blow method. 基材を構成する部材が、ポリエステルからなる請求項1〜7のいずれか1項に記載の医療用粘着テープまたはシート。 The medical adhesive tape or sheet according to any one of claims 1 to 7, wherein the member constituting the substrate is made of polyester. 医療用粘着テープまたはシートが、ロール状の形態からなる請求項1〜8のいずれか1項に記載の医療用粘着テープまたはシート。 The medical pressure-sensitive adhesive tape or sheet according to any one of claims 1 to 8, wherein the medical pressure-sensitive adhesive tape or sheet has a roll shape.
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EP20070007347 EP1844747B1 (en) 2006-04-10 2007-04-10 Pressure-sensitive adhesive tape or sheet, and process for producing pressure-sensitive adhesive tape or sheet
US11/783,473 US20070238382A1 (en) 2006-04-10 2007-04-10 Pressure-sensitive adhesive tape or sheet, and process for producing pressure-sensitive adhesive tape or sheet
ES07007347.3T ES2523687T3 (en) 2006-04-10 2007-04-10 Pressure sensitive adhesive tape or sheet, and process to produce pressure sensitive adhesive tape or sheet
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JPH04272984A (en) * 1991-02-27 1992-09-29 Sekisui Chem Co Ltd Pressure-sensitive adhesive tape
JP2002129478A (en) * 2000-07-05 2002-05-09 Fuji Photo Film Co Ltd Light-shielding cloth and light-shielding container for light sensitive material produced by using the cloth
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