JP2007260594A - Recovery apparatus of unfixed coating material and recovery method thereof - Google Patents

Recovery apparatus of unfixed coating material and recovery method thereof Download PDF

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JP2007260594A
JP2007260594A JP2006090704A JP2006090704A JP2007260594A JP 2007260594 A JP2007260594 A JP 2007260594A JP 2006090704 A JP2006090704 A JP 2006090704A JP 2006090704 A JP2006090704 A JP 2006090704A JP 2007260594 A JP2007260594 A JP 2007260594A
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separation tank
paint
separating agent
tank
collected
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Saburo Tanaka
佐生郎 田中
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Separation Of Suspended Particles By Flocculating Agents (AREA)
  • Removal Of Floating Material (AREA)
  • Treatment Of Sludge (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a recovery apparatus of unfixed coating material and a recovery method thereof which can efficiently coagulate and recover unfixed coating material, being not fixed to a work even in the coating equipment of performing coating with an aqueous coating material, and can prevent the apparatus from being made larger-size. <P>SOLUTION: The unfixed coating material produced in a coating booth 4 is collected by collecting water and is fed into a fist separation tank 12, where coating material sludge is coagulated and floated with a separating agent supplied through a first separating agent supply piping 21, the coagulated and floated coating material sludge is transferred to a second separation tank 14 by a float type pump 13 and is coagulated and floated for the second time with a separating agent supplied through a second separating agent supply piping 33, and the coating material sludge coagulated and floated for the second time is collected in a collecting chamber 35 and is recovered into a recovery tank 37. A suction pipe 30 for producing fine air bubbles in collecting liquid in a transfer path 16 is connected to the float type pump 13. Therein, a polymer coagulant and a charge neutralizer are included in the separating agent supplied through the first separating agent supply piping 21, and a polymer coagulant is included in the separating agent supplied through the second separating agent supply piping 33. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、塗装設備で発生する塗料ミストを回収する技術に関する。   The present invention relates to a technique for recovering paint mist generated in a painting facility.

塗装ブースでスプレーガンや、静電塗装等によりワークに塗装を施す際、ワーク表面に塗着しない未塗着塗料が塗装ブース内に滞留し、再びワーク表面に付着し、肌荒れ等の塗装不良を引き起こすことがある。このため、従来より、塗装ブース内を上方から下方に流れるエア流を作り出し、未塗着塗料を塗装ブース下方の捕集室に流下させ、捕集室内壁面に沿って流す捕集水によってこれを捕集するとともに、分離装置により捕集水から未塗着塗料を分離捕捉し、廃棄するような技術が知られている。   When painting a workpiece with a spray gun or electrostatic painting at the painting booth, uncoated paint that does not adhere to the workpiece surface stays in the painting booth and adheres again to the workpiece surface, resulting in poor coating such as rough skin. May cause. For this reason, conventionally, an air flow that flows downward from above in the painting booth is created, and uncoated paint is caused to flow down into the collection chamber below the painting booth, and this is collected by the collected water that flows along the wall surface of the collection chamber. A technique is known that collects, separates and captures an uncoated paint from collected water by a separation device, and discards it.

この際、特許文献1で提案される「塗装設備の塗料ミスト除去装置」においては、排気空間入口の洗浄器に供給されるミスと捕捉用液により捕捉された未塗着塗料を給液路により第1分離槽に流下させ、給液路の途中でアルカリ剤と凝集剤を添加することにより、第1分離槽内のミスト捕捉用液に捕捉された未塗着塗料を液面に浮上凝集させて浮上スラッジとし、第1分離槽の集積ピットに集めた後、ミスト捕捉用液とともにスラッジポンプで第2分離槽に送り込むようにしている。そして、この第2分離槽で更に凝集を進行させ、大きくなった浮上スラッジを、第2分離槽に配設した掻きだし装置により下方のスラッジ貯留槽に排出し、更に、脱水機により塗料スラッジとミスト捕捉用液に分離し、塗料スラッジを可搬型のスラッジ容器に、ミスト捕捉用液を第1分離槽にそれぞれ送り込むような機構を採用している。
特開平7−148451号公報
At this time, in the “Paint Mist Removal Device for Coating Equipment” proposed in Patent Document 1, mistakes supplied to the cleaning device at the entrance of the exhaust space and uncoated paint captured by the capturing liquid are supplied through a liquid supply path. By flowing down to the first separation tank and adding an alkali agent and an aggregating agent in the middle of the liquid supply path, the uncoated paint captured by the mist capturing liquid in the first separation tank floats and aggregates on the liquid surface. The sludge is floated and collected in the collecting pit of the first separation tank, and then sent to the second separation tank together with the mist capturing liquid by a sludge pump. Then, the agglomeration further progresses in this second separation tank, and the increased floating sludge is discharged to the lower sludge storage tank by a scraping device disposed in the second separation tank, and further, the paint sludge and A mechanism is adopted in which the mist capturing liquid is separated and the paint sludge is sent to a portable sludge container and the mist capturing liquid is sent to the first separation tank.
JP 7-148451 A

ところが、上記従来技術では、有機溶剤型塗料の処理に関しては対応可能であるものの、環境問題等で最近使用されることが多くなっている水性塗料の場合は、元来水に溶けやすい性質を有しているため、上記のような分離装置で分離しようとすると、第1分離槽で液面に浮上凝集した浮上スラッジがスラッジポンプにより攪拌され、再びミスト捕捉用液中に再溶解して第2分離槽に送られるようになり、第2分離槽で再度スラッジを凝集させて浮上させ、成長させる必要が生じる等、塗料スラッジの凝集浮上に時間を要し、また、第2分離槽の大型化を招く等の不具合があった。   However, although the above-mentioned conventional technology can deal with the treatment of organic solvent-type paints, water-based paints that have recently been frequently used due to environmental problems and the like are inherently soluble in water. Therefore, when it is attempted to separate with the separation device as described above, the floating sludge that has floated and aggregated on the liquid surface in the first separation tank is stirred by the sludge pump, re-dissolved in the mist capturing liquid, and second It takes time to agglomerate and float the paint sludge, such as when it is sent to the separation tank, and it is necessary to agglomerate and float the sludge again in the second separation tank. There was a problem such as inviting.

そこで本発明は、水性塗料を塗装する場合でも塗料スラッジを効率的に凝集させて回収できるようにし、また、装置の大型化等を招かないようにすることを目的とする。   SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to make it possible to efficiently agglomerate and collect paint sludge even when a water-based paint is applied, and to prevent an increase in the size of the apparatus.

上記目的を達成するため本発明は、塗装設備の塗装ブースから排出される未塗着塗料を捕集液により捕集して第1分離槽に送り込み、第1分離槽で凝集浮上した未塗着塗料を移送ポンプにより移送路を通して第2分離槽に送り込み、第2分離槽で凝集した未塗着塗料を回収槽で回収するようにした未塗着塗料回収装置において、前記第1分離槽に、槽内に分離剤を供給するための第1分離剤供給配管を設けるとともに、前記第2分離槽に、槽内に分離剤を供給するための第2分離剤供給配管を設けた。   In order to achieve the above object, the present invention collects uncoated paint discharged from a painting booth of a painting facility by a collecting liquid, sends it to the first separation tank, and uncoating which floats in the first separation tank. In the unpainted paint recovery apparatus in which the paint is sent to the second separation tank through the transfer path by the transfer pump, and the unpainted paint aggregated in the second separation tank is collected in the collection tank, in the first separation tank, While providing the 1st separating agent supply piping for supplying a separating agent in a tank, the 2nd separating agent supply piping for supplying a separating agent in a tank was provided in the said 2nd separating tank.

そして、第1分離剤供給配管から第1分離槽の捕集液中に分離剤を供給して塗料スラッジを浮上凝集させ、移送ポンプにより凝集浮上した塗料スラッジを第2分離槽に送り込んだ後、更に、第2分離剤供給配管から第2分離槽の捕集液中に分離剤を供給して塗料スラッジを凝集浮上させ、この塗料スラッジを回収槽で回収するが、第1分離槽から第2分離槽に塗料スラッジを送り込む際、移送ポンプによって攪拌され塗料スラッジが捕集液中に再溶解しても、第2分離槽で再度分離剤を供給するため、第2分離槽内で効率的に塗料スラッジを凝集浮上させることができ、また、第2分離槽の大型化を避けることができる。   Then, after supplying the separating agent from the first separating agent supply pipe into the collected liquid of the first separation tank to float and aggregate the paint sludge, and after feeding the paint sludge aggregated and floated by the transfer pump to the second separation tank, Further, the separating agent is supplied from the second separating agent supply pipe into the collected liquid of the second separation tank to cause the paint sludge to coagulate and float, and this paint sludge is collected in the collection tank. Even when the paint sludge is fed into the separation tank, even if the paint sludge is dissolved by the transfer pump and re-dissolved in the collected liquid, the separation agent is supplied again in the second separation tank. The paint sludge can be agglomerated and floated, and an increase in the size of the second separation tank can be avoided.

この際、各分離槽における分離剤としては、例えば請求項3のように、第1分離槽では、高分子凝集剤と荷電中和剤が含まれる分離剤を槽内に供給するようにし、第2分離槽では、高分子凝集剤と荷電中和剤のうち高分子凝集剤だけが含まれる分離剤を槽内に供給すれば、凝集効果の点や、コストの面から好ましい。   At this time, as a separation agent in each separation tank, for example, as in claim 3, in the first separation tank, a separation agent containing a polymer flocculant and a charge neutralizing agent is supplied into the tank. In the two-separation tank, it is preferable to supply a separation agent containing only the polymer flocculant among the polymer flocculant and the charge neutralizer from the viewpoint of the aggregation effect and cost.

また本発明では、前記移送ポンプを、吸引開口部が液面下のほぼ一定の位置を保つようなフロート式に構成し、また、該移送ポンプの近傍に、上端部が常時液面上に突出して開口し、下端部がポンプの吸入部内に開口する吸気管を配設するようにした。
そして、請求項4のように、移送ポンプの駆動により、前記移送路の捕集液中に微細な気泡が混入されるようにすれば、移送路内の塗料スラッジの濃度が濃い場合でも、途中で詰まったり、移送路の内壁に塗料スラッジが付着したりするような不具合が防止される。
また、移送ポンプの吸引開口部を液面下のほぼ一定の位置を保つようなフロート式に構成することで、塗料スラッジを効率的に第2分離槽に送り込むことができる。
In the present invention, the transfer pump is configured as a float type in which the suction opening maintains a substantially constant position below the liquid level, and the upper end always protrudes above the liquid level in the vicinity of the transfer pump. And an intake pipe having a lower end opened in the suction part of the pump.
Further, if fine bubbles are mixed into the collected liquid in the transfer path by driving the transfer pump as in claim 4, even if the concentration of the paint sludge in the transfer path is high, This prevents problems such as clogging and paint sludge adhering to the inner wall of the transfer path.
Further, by configuring the suction opening of the transfer pump to be a float type that maintains a substantially constant position below the liquid level, the paint sludge can be efficiently fed into the second separation tank.

捕集液により捕集した未塗着塗料を第1分離槽に送り込み、第1分離剤供給配管を通して供給した分離剤により塗料スラッジを凝集浮上させ、これを移送ポンプで第2分離槽に送り込んだ後、第2分離槽で第2分離剤供給配管を通して新たな分離剤を供給することで、塗料スラッジが再溶解する場合でも効率的に回収することができる。この際、第1分離槽に供給する分離剤として、高分子凝集剤と荷電中和剤が含まれるようにし、第2分離槽に供給する分離剤として、高分子凝集剤だけが含まれるようにすれば、塗料スラッジの効率的な分離回収が図られる。
また、移送ポンプをフロート式に構成するとともに、移送ポンプの近傍に、上端部が液面上に突出して開口し、下端部がポンプの吸入部内に開口する吸気管を設けることにより、移送路の捕集液中に微細な気泡を混入させることができ、移送路が詰まったり、内壁に塗料スラッジが付着するような不具合が防止される。
The uncoated paint collected by the collection liquid was sent to the first separation tank, and the paint sludge was flocculated and floated by the separation agent supplied through the first separation agent supply pipe, and this was sent to the second separation tank by the transfer pump. Thereafter, by supplying a new separating agent through the second separating agent supply pipe in the second separation tank, the coating sludge can be efficiently recovered even when it is re-dissolved. At this time, the polymer flocculant and the charge neutralizing agent are included as the separating agent supplied to the first separation tank, and only the polymer flocculant is included as the separating agent supplied to the second separation tank. Then, efficient separation and recovery of paint sludge can be achieved.
In addition, the transfer pump is constructed as a float type, and an intake pipe is provided in the vicinity of the transfer pump so that the upper end protrudes above the liquid level and opens, and the lower end opens into the suction part of the pump. Fine bubbles can be mixed in the collected liquid, and problems such as clogging of the transfer path and adhesion of paint sludge to the inner wall are prevented.

本発明の実施の形態について添付した図面に基づき説明する。
ここで図1は本発明に係る回収装置の構成概要全体を示す説明図、図2は本装置に使用されるフロート式ポンプの正面図、図3は同フロート式ポンプの平面図である。
Embodiments of the present invention will be described with reference to the accompanying drawings.
Here, FIG. 1 is an explanatory view showing the overall configuration of the recovery apparatus according to the present invention, FIG. 2 is a front view of a float pump used in the apparatus, and FIG. 3 is a plan view of the float pump.

本発明に係る未塗着塗料回収装置は、塗装ブースで発生する未塗着塗料を効率的に回収できるようにされ、水性塗料の場合でも効果的に且つ装置の大型化を招かないで回収できるようにされている。   The unpainted paint recovery device according to the present invention can efficiently recover the unpainted paint generated at the coating booth, and can recover the water paint effectively and without increasing the size of the device. Has been.

すなわち、図1に示すように、本未塗着塗料回収装置が適用される塗装設備1は、車体Wに塗料を噴霧する塗装装置2と、車体に塗着しなかった未塗着塗料を含む捕集液を一時的に滞留させ、その中から未塗着塗料を分離回収する分離装置3を備えており、塗装装置2は、車体Wが搬送コンベアの搬送台車Dによって搬入出される塗装ブース4と、塗装ブース4内に配設される塗装ロボット5を備えるとともに、塗装ロボット5には、車体Wに塗料を噴霧するための塗装ガン5aが設けられている。   That is, as shown in FIG. 1, a coating facility 1 to which the present unpainted paint recovery apparatus is applied includes a coating apparatus 2 that sprays paint onto the vehicle body W and an unpainted paint that has not been applied to the vehicle body. The collection device 3 is provided with a separation device 3 for temporarily retaining the collected liquid and separating and recovering the uncoated paint from the coating solution 2. And a painting robot 5 disposed in the painting booth 4, and the painting robot 5 is provided with a painting gun 5 a for spraying paint onto the vehicle body W.

そして、塗装ブース4の上面部には、上方のエア噴出孔6から下向きに送気されるエアを整流化するためのパンチングメタル4pが配設され、また、塗装ブース4の下方部には、塗装ガン5aから噴霧された塗料のうち、車体Wに塗着しなかった未塗着塗料を捕集するための捕集室4hが設けられている。そして、捕集室4hの下面は傾斜床7とされ、この傾斜床7の上部には、床面に沿って捕集水をカーテン状に流下させることのできる捕集水供給槽8が設けられ、エア流によって流下した未塗着塗料を傾斜床7下方の排水口10や排水路11を通して、第1分離槽12に送り込むことができるようにされている。   And the punching metal 4p for rectifying the air sent downward from the upper air ejection hole 6 is disposed on the upper surface of the painting booth 4, and in the lower part of the painting booth 4, Of the paint sprayed from the coating gun 5a, a collection chamber 4h for collecting uncoated paint that has not been applied to the vehicle body W is provided. The lower surface of the collection chamber 4h is an inclined floor 7, and an upper part of the inclined floor 7 is provided with a collected water supply tank 8 capable of flowing the collected water in a curtain shape along the floor surface. The uncoated paint flowed down by the air flow can be fed into the first separation tank 12 through the drainage port 10 and the drainage channel 11 below the inclined floor 7.

前記分離装置3は、捕集した未塗着塗料や捕集液を貯留する前記第1分離槽12と、第1分離槽12からフロート式ポンプ13で送られる捕集液を貯留する第2分離槽14と、第2分離槽14から排出される塗料スラッジを工業用水とともに回収する回収槽15を備えており、第1分離槽12から第2分離槽14に向けて一部の捕集液を送り込むため、前記フロート式ポンプ13の出力部には移送路16が接続されており、また、第1分離槽12の下方には、捕集液の一部を前記捕集水供給槽8に供給するための捕集水供給路17が接続されており、この捕集水供給路17の途中には、送給ポンプ18が配設されている。そして、捕集水が送給された捕集水供給槽8では、前述のように、傾斜床7に向けて捕集水をカーテン状に吐出する。   The separation device 3 stores the first separation tank 12 that stores the collected uncoated paint and collected liquid, and the second separation that stores the collected liquid sent from the first separation tank 12 by the float pump 13. A tank 14 and a recovery tank 15 for recovering paint sludge discharged from the second separation tank 14 together with industrial water are provided, and a part of the collected liquid is directed from the first separation tank 12 toward the second separation tank 14. In order to feed, a transfer path 16 is connected to the output part of the float pump 13, and a part of the collected liquid is supplied to the collected water supply tank 8 below the first separation tank 12. A collected water supply path 17 is connected, and a feed pump 18 is disposed in the middle of the collected water supply path 17. In the collected water supply tank 8 to which the collected water is supplied, the collected water is discharged in a curtain shape toward the inclined floor 7 as described above.

なお、第1分離槽12のうち、前記排水路11から未塗着塗料が送り込まれる一端側を便宜上、上流端側12aとした場合、前記捕集水供給路17は、上流端側12aとは反対の他端側である下流端側12bの下方に接続されている。また、前記フロート式ポンプ13も、下流端側12bに配設されている。   In addition, when the one end side into which the unpainted coating material is sent from the said drainage channel 11 among the 1st separation tanks 12 is made into the upstream end side 12a for convenience, the said collected water supply path 17 is the upstream end side 12a. It is connected below the downstream end 12b which is the opposite other end. The float pump 13 is also disposed on the downstream end side 12b.

前記第2分離槽14には、第2分離槽14の捕集液の一部を第1分離槽12に還流させることのできる帰還路20が接続されており、この帰還路20の出口部分は、第1分離槽12の上流端側12aで且つ液面より一定距離離間した上方位置になるようにされている。また、前記排水路11の出口部分も、液面より一定距離離間した上方位置になるようにされている。   A return path 20 is connected to the second separation tank 14 so that a part of the collected liquid in the second separation tank 14 can be returned to the first separation tank 12, and an outlet portion of the return path 20 is The upper end 12a of the first separation tank 12 is located at an upper position spaced apart from the liquid surface by a certain distance. Further, the outlet portion of the drainage channel 11 is also located at an upper position spaced apart from the liquid surface by a certain distance.

前記第1分離槽12の上流端側12aには、第1分離槽12内に高分子凝集剤と荷電中和剤が含まれる分離剤を希釈した分離剤希釈液を供給するための第1分離剤供給配管21が配設されており、塗装ブース4が作動している間、常時一定量の分離剤希釈液を供給するようにされている。そして、この分離剤希釈液を添加することにより、塗料スラッジの凝集浮上が促進されるようにしている。   A first separation for supplying a separating agent diluted solution obtained by diluting a separating agent containing a polymer flocculant and a charge neutralizing agent in the first separation tank 12 to the upstream end side 12 a of the first separation tank 12. An agent supply pipe 21 is provided, and a constant amount of the separating agent diluent is always supplied while the coating booth 4 is operating. Then, by adding this separating agent diluent, coagulation and floating of the paint sludge is promoted.

この第1分離槽12の容量は、塗装ブース4における塗料の噴霧量や、塗着効率や、塗装ブース4の床面の面積や、塗装ブース4の傾斜床7を流れる捕集水の量や、塗料スラッジと捕集水の分離に要する時間などにより変化するが、本実施例の場合、第1分離槽12の容積は、後述するフロート式ポンプ13を採用したこと、および、第2分離槽14でも塗料スラッジを効率的に凝集浮上させることができる構成にしたこと(後述)から、第1分離槽12内における捕集液の滞留時間を短縮することが可能となり、従来より小型化が図れるようになった。
なお、本実施例の第1分離槽12の容量は約300トンである。
The capacity of the first separation tank 12 is the amount of paint sprayed in the painting booth 4, the coating efficiency, the floor area of the painting booth 4, the amount of collected water flowing through the inclined floor 7 of the painting booth 4, However, in the case of the present embodiment, the volume of the first separation tank 12 employs a float pump 13 described later, and the second separation tank. 14 also enables the paint sludge to be efficiently agglomerated and floated (described later), so that the residence time of the collected liquid in the first separation tank 12 can be shortened, and the size can be reduced as compared with the prior art. It became so.
In addition, the capacity | capacitance of the 1st separation tank 12 of a present Example is about 300 tons.

前記フロート式ポンプ13は、図2、図3に示すように、4つのフロート22と、このフロート22に接続される架台支持部23と、この架台支持部23に架台24を介して取付けられるモータ25を備えており、このモータ25は、ケーシング26内に内装されるとともに、このケーシング26の一端側には、吸入部27を介してカップ28が接続されている。そして、このカップ28の上面開口部28aは、塗料スラッジを含む捕集液を吸引できるようにされ、常に一定の深さeの液面(仮想線で示す)下に位置するようにされている。   As shown in FIGS. 2 and 3, the float pump 13 includes four floats 22, a gantry support portion 23 connected to the float 22, and a motor attached to the gantry support portion 23 via a gantry 24. The motor 25 is housed in a casing 26, and a cup 28 is connected to one end side of the casing 26 via a suction portion 27. The upper surface opening 28a of the cup 28 can suck the collected liquid including the paint sludge, and is always positioned below the liquid surface (indicated by the phantom line) having a certain depth e. .

ちなみに、この液面からの深さeは、液面に凝集浮上した塗料スラッジを効率的に第2分離槽14に送り込むため、本実施例では10〜30mmに設定している。10mmより少ないと、第2分離槽14への供給量を適正に確保することが困難になるとともに、カップ28の開口部付近に凝集浮上する塗料スラッジがカップ28の開口部に付着堆積しやすくなって、吸引を妨げる恐れを生じるようになり、30mmを超えると、第2分離槽14に送られる工業用水の塗料スラッジ濃度が低下し、第2分離槽14における塗料スラッジの分離が効率的に行われなくなる恐れが生じる。   Incidentally, the depth e from the liquid level is set to 10 to 30 mm in the present embodiment in order to efficiently feed the paint sludge that has agglomerated and floated on the liquid level to the second separation tank 14. If it is less than 10 mm, it is difficult to ensure an adequate supply amount to the second separation tank 14, and paint sludge that coagulates and floats near the opening of the cup 28 tends to adhere to and accumulate on the opening of the cup 28. Therefore, if it exceeds 30 mm, the concentration of the industrial sludge for industrial water sent to the second separation tank 14 decreases, and the separation of the paint sludge in the second separation tank 14 is efficiently performed. There is a risk of being lost.

また、前記吸入部27には、ケーシング26内にエアを吸引するための吸気管30が接続されており、この吸気管30は、上端のエア吸引口が液面より上方に位置するような長さにされている。   In addition, an intake pipe 30 for sucking air into the casing 26 is connected to the suction portion 27, and the intake pipe 30 has a length such that the upper air suction port is located above the liquid level. It has been.

そして、前記モータ25の出力軸には、回転体31が設けられ、この回転体31のフィン31fによって、吸引した捕集液を吐出管32に送り込むことができるようにされるとともに、この吐出管32に前記移送路16が接続されている。
また、フィン31fの先端部からケーシング26との間には、本実施例では5mm程度の隙間dを持たせるようにしており、回転体31とケーシング26の間に塗料スラッジが詰まりにくいようにしている。この隙間dが小さすぎると、回転体31とケーシング26の間に塗料スラッジが詰まって、ポンプ13の吐出不良を招くからである。
A rotating body 31 is provided on the output shaft of the motor 25, and the sucked collected liquid can be fed into the discharge pipe 32 by the fins 31f of the rotating body 31, and the discharge pipe The transfer path 16 is connected to 32.
Further, in this embodiment, a gap d of about 5 mm is provided between the tip of the fin 31f and the casing 26 so that the paint sludge is not easily clogged between the rotating body 31 and the casing 26. Yes. This is because if this gap d is too small, paint sludge is clogged between the rotating body 31 and the casing 26, leading to discharge failure of the pump 13.

以上のようなフロート式ポンプ13は、カップ28により塗料スラッジを含む捕集液を吸引する際、吸気管30から同時にエアを吸引し、吸引されたエアはケーシング26内でフィン31fを有する回転体31の回転によって捕集液中で攪拌されることにより、微細なバブルとなり、移送路16内で塗料スラッジが凝集したり、移送路16の内壁に付着堆積したりするのを防止する効果を発揮する。
また、特に、第1分離槽12を小型化したような場合、容積が少なくなるため水位が上下に変動しやくなるが、フロート式ポンプ13を採用することにより、液面からほぼ一定の箇所の塗料スラッジを含む捕集液を吸引することができる。
The float pump 13 as described above sucks air simultaneously from the intake pipe 30 when sucking the collected liquid containing paint sludge through the cup 28, and the sucked air is a rotating body having fins 31f in the casing 26. By stirring in the collected liquid by the rotation of 31, fine bubbles are formed, and the effect of preventing the paint sludge from aggregating in the transfer path 16 and adhering to the inner wall of the transfer path 16 is demonstrated. To do.
In particular, when the size of the first separation tank 12 is reduced, the water level is likely to fluctuate up and down because the volume is reduced. However, by adopting the float pump 13, a substantially constant location from the liquid level can be obtained. The collected liquid containing the paint sludge can be sucked.

前記第2分離槽14は、第1分離槽12から送られた捕集液から再度塗料スラッジを凝集浮上させ、濃度の濃い塗料スラッジを分離回収して廃棄するために設けられ、容積は第1分離槽12の容積に較べて1/10から1/100程度に形成されている。そして本実施例では約4トンである。   The second separation tank 14 is provided to agglomerate and float the paint sludge again from the collected liquid sent from the first separation tank 12, to separate and recover the concentrated paint sludge and to discard it. Compared to the volume of the separation tank 12, it is formed to be about 1/10 to 1/100. In this embodiment, it is about 4 tons.

この第2分離槽14は、図1に示すように、前記移送路16から捕集液が供給される一端側を便宜上、上流端側14aとし、その反対の他端側を下流端側14bとした場合、上流端側14aの液面より上方の位置に移送路16の出口が位置するようにされ、また、移送路16の終端部付近に、第2分離剤供給配管33が連結されている。また、前記帰還路20は、下流端側14bの下方に接続されている。   As shown in FIG. 1, the second separation tank 14 has an upstream end side 14a as one end side to which the collected liquid is supplied from the transfer path 16 for convenience, and a downstream end side 14b as the other end side opposite thereto. In this case, the outlet of the transfer path 16 is positioned at a position above the liquid level on the upstream end side 14a, and the second separating agent supply pipe 33 is connected to the vicinity of the terminal end of the transfer path 16. . The return path 20 is connected below the downstream end side 14b.

そして、第2分離剤供給配管33からは、常時、移送路16に向けて高分子凝集剤が含まれる分離剤を希釈した分離剤希釈液が塗装ブース4の作動中、常時供給されるようになっている。   And from the 2nd separating agent supply piping 33, the separating agent dilution liquid which diluted the separating agent containing the polymer flocculant is always supplied toward the transfer path 16 during the operation of the coating booth 4. It has become.

また、第2分離槽14の下流端側14bには、液面より若干下方に堰34が設けられており、この堰34を越えて入り込んだ塗料スラッジを捕集するため、堰34に隣接して捕集室35が設けられるとともに、この捕集室35には、排出管36が接続され、排出管36の下流側には回収槽37が設けられている。そしてこの回収槽37の上部にはメッシュ状の金網が配設されている。   Further, a weir 34 is provided on the downstream end side 14b of the second separation tank 14 slightly below the liquid level, and is adjacent to the weir 34 in order to collect paint sludge that has entered beyond the weir 34. The collection chamber 35 is provided, and a discharge pipe 36 is connected to the collection chamber 35, and a collection tank 37 is provided downstream of the discharge pipe 36. A mesh-like wire net is disposed on the upper part of the collection tank 37.

そして、第2分離槽14に送り込まれる捕集液は、移送路16の出口から所定の高さ分だけ高い位置から液面上に投下され、ここでも捕集液とエアが攪拌されて塗料スラッジの凝集・成長が促進される。   Then, the collected liquid fed into the second separation tank 14 is dropped onto the liquid surface from a position higher by a predetermined height from the outlet of the transfer path 16, and the collected liquid and air are also stirred here to paint sludge. Aggregation and growth are promoted.

以上のような塗装設備1において、稼動させる前の前提として、工業用水供給配管より工業用水を分離装置3の第1分離槽12に供給するとともに、第1分離剤供給配管21から、高分子凝集剤と荷電中和剤を主成分とする分離剤を供給し、第1分離槽12内の分離剤濃度が2.5ppm(工業用水300トンに対し、分離剤750グラム)になるように調整する。このときの分離剤中の高分子凝集剤の含有量(固形分量)は0.8〜1.0%が好ましく、荷電中和剤の含有量(固形分量)は3.5〜5.5%が好ましい。   In the coating facility 1 as described above, as a precondition before the operation, the industrial water is supplied from the industrial water supply pipe to the first separation tank 12 of the separation device 3, and from the first separating agent supply pipe 21, the polymer agglomeration is performed. A separation agent mainly composed of an agent and a charge neutralizing agent is supplied, and the concentration of the separation agent in the first separation tank 12 is adjusted to 2.5 ppm (750 grams of separation agent for 300 tons of industrial water). . At this time, the content (solid content) of the polymer flocculant in the separating agent is preferably 0.8 to 1.0%, and the content (solid content) of the charge neutralizing agent is 3.5 to 5.5%. Is preferred.

すなわち、高分子凝集剤の含有量が0.8%未満だと、短時間での十分な凝集効果が得られず、1.0%を超えても、凝集効果は殆ど変化なく、コストアップとなる。
また、荷電中和剤の含有量(固形分量)が3.5%以下の場合、未塗着塗料の除電が不完全となって凝集ができにくくなり、含有量(固形分量)が5.5%より多くなると、高分子凝集剤の凝集効果を阻害するようになる。
なお、高分子凝集剤の分子量は、2万以上10万未満が望ましい。分子量が2万以下であると、塗料スラッジの凝集・成長に時間がかかり、分離槽が大型化する。また、分子量が10万以上であると、塗料スラッジの凝集が巨大化し、フロート式ポンプ13が詰まったり、堰34が詰まったりする。
That is, when the content of the polymer flocculant is less than 0.8%, a sufficient aggregation effect cannot be obtained in a short time, and even when the content exceeds 1.0%, the aggregation effect hardly changes, and the cost increases. Become.
In addition, when the content (solid content) of the charge neutralizing agent is 3.5% or less, the neutralization of the uncoated paint becomes incomplete and it becomes difficult to aggregate, and the content (solid content) is 5.5. When it exceeds more than%, the aggregation effect of the polymer flocculant is inhibited.
The molecular weight of the polymer flocculant is preferably 20,000 or more and less than 100,000. When the molecular weight is 20,000 or less, it takes time to agglomerate and grow the paint sludge, and the separation tank becomes large. On the other hand, if the molecular weight is 100,000 or more, the aggregation of the paint sludge becomes enormous and the float pump 13 is clogged or the weir 34 is clogged.

この状態で、車体Wが搬送コンベアにより塗装ブース4に搬送されてくると、塗装ロボット5が作動して車体Wに向けて塗料を噴霧する。このとき、車体Wに塗着しなかった未塗着塗料は、上方から吹き出されるエア流によって捕集室4hに集められ、傾斜床7をカーテン状に流下する捕集水に捕集されて排水口10、排水路11を通して第1分離槽12に送られる。   In this state, when the vehicle body W is conveyed to the painting booth 4 by the conveyance conveyor, the painting robot 5 is operated to spray the paint toward the vehicle body W. At this time, the uncoated paint that has not been applied to the vehicle body W is collected in the collection chamber 4h by the air flow blown from above, and is collected in the collected water flowing down the inclined floor 7 in a curtain shape. It is sent to the first separation tank 12 through the drain port 10 and the drain channel 11.

第1分離槽12では、第1分離剤供給配管21から高分子凝集剤と荷電中和剤を主成分とする分離剤が供給される。このときの分離剤中の高分子凝集剤の含有量(固形分量)は、0.8〜1.0%であり、荷電中和剤の含有量(固形分量)は、3.5〜5.5%である。
そして、分離剤の毎分の供給量は、塗装ブース4における車体Wへの塗着効率から算出される。例えば、1分あたりの未塗着塗料の0.2%程度となる量の分離剤を更に希釈して連続供給する。
In the first separation tank 12, a separation agent mainly composed of a polymer flocculant and a charge neutralizing agent is supplied from a first separation agent supply pipe 21. At this time, the content (solid content) of the polymer flocculant in the separating agent is 0.8 to 1.0%, and the content (solid content) of the charge neutralizing agent is 3.5 to 5. 5%.
Then, the supply amount of the separating agent per minute is calculated from the coating efficiency to the vehicle body W in the coating booth 4. For example, a separating agent in an amount of about 0.2% of the uncoated paint per minute is further diluted and continuously supplied.

すると、第1分離槽12では、捕集液は上流端側12aから下流端側12bに向けて流動し、捕集液中に分散している塗料が分離剤の作用により塗料スラッジとして凝集し、浮上する。これにより、第1分離槽12の底部付近、特に、下流端側12b付近の底部には塗料がほとんど含まれない状態となり、液面付近は塗料が凝集して形成された塗料スラッジを多く含む捕集液が集まった状態になる。   Then, in the first separation tank 12, the collected liquid flows from the upstream end side 12a toward the downstream end side 12b, and the paint dispersed in the collected liquid aggregates as paint sludge by the action of the separating agent, Surface. As a result, the paint is hardly contained in the vicinity of the bottom of the first separation tank 12, particularly in the vicinity of the downstream end side 12 b, and in the vicinity of the liquid surface, a large amount of paint sludge formed by agglomeration of the paint is collected. The collected liquid is collected.

液面付近の塗料スラッジを多く含む捕集液は、フロート式ポンプ13により吸引され、吸気管30から吸引されるエアと混合され、微細なバルブを含有した状態で第2分離槽14に送られる。このため、第2分離槽14には、高濃度の塗料スラッジを含む捕集液が送給されることになる。   The collected liquid containing a large amount of paint sludge near the liquid surface is sucked by the float pump 13, mixed with the air sucked from the intake pipe 30, and sent to the second separation tank 14 in a state containing a fine valve. . For this reason, the collection liquid containing a high concentration paint sludge is fed to the second separation tank 14.

移送路16内では、捕集液中でエアが微細なバブルに攪拌されながら送給されるため、移送路16内で詰まったり、内壁に凝集物が堆積しるような事態が抑制される。そして、移送路16の終端付近に連結される第2分離剤供給配管33から、高分子凝集剤だけを含んだ分離剤は供給され、液面より上方に開口する移送路16の出口から、塗料スラッジの凝集が促進された捕集液が第2分離槽14内に流下する。   In the transfer path 16, air is fed into the collected liquid while being agitated into fine bubbles, so that a situation in which clogging occurs in the transfer path 16 and aggregates accumulate on the inner wall is suppressed. Then, the separating agent containing only the polymer flocculant is supplied from the second separating agent supply pipe 33 connected to the vicinity of the terminal end of the transfer path 16, and the paint is supplied from the outlet of the transfer path 16 opened above the liquid level. The collected liquid whose sludge aggregation has been promoted flows down into the second separation tank 14.

ここで、移送路16の終端付近に連結される第2分離剤供給配管33から供給される分離剤中の高分子凝集剤の含有量(固形分量)は0.2〜0.4%であり、分離剤の毎分の供給量は、塗装ブース4における車体Wへの塗着効率から算出される。例えば、1分あたりの未塗着塗料の0.2%程度となる量の分離剤を更に希釈して連続供給する。   Here, the content (solid content) of the polymer flocculant in the separating agent supplied from the second separating agent supply pipe 33 connected near the end of the transfer path 16 is 0.2 to 0.4%. The supply amount of the separating agent per minute is calculated from the coating efficiency of the coating booth 4 on the vehicle body W. For example, a separating agent in an amount of about 0.2% of the uncoated paint per minute is further diluted and continuously supplied.

この際、高分子凝集剤の含有量(固形分量)が0.2%以下であると、短時間での十分な凝集効果が得られず、また、0.4%を超える量であっても、凝集効果は殆ど変化なく、コストアップを招く。   At this time, if the content (solid content) of the polymer flocculant is 0.2% or less, a sufficient aggregation effect cannot be obtained in a short time, and even if the content exceeds 0.4%. The agglomeration effect is hardly changed, resulting in an increase in cost.

そして第2分離剤供給配管33から分離剤を供給することによって、フロート式ポンプ13のフィン31fの攪拌によって塗料スラッジが捕集液中に再溶解したような場合でも、第2分離槽14では、短時間に塗料スラッジの凝集浮上が始まり、液面付近には粒径の大きい塗料スラッジが成長して浮上する。そしてこのような塗料スラッジは第2分離槽14の下流端側14bの堰34をオーバーフローして捕集室35で捕集され、回収槽37のメッシュ状の金網上に排出され、塗料スラッジが除去される。   And even if the coating sludge is redissolved in the collected liquid by stirring the fins 31f of the float pump 13 by supplying the separating agent from the second separating agent supply pipe 33, in the second separation tank 14, The paint sludge begins to agglomerate and float in a short time, and paint sludge having a large particle size grows and floats near the liquid surface. Such paint sludge overflows the weir 34 on the downstream end side 14b of the second separation tank 14 and is collected in the collection chamber 35, and is discharged onto a mesh-like wire net in the collection tank 37 to remove the paint sludge. Is done.

一方、塗料スラッジが浮上することにより、第2分離槽14の底部付近の捕集液の塗料含有量は低下する。この塗料含有量が低下した捕集液は、第2分離槽14の底部付近から取り出して、帰還路20を通して第1分離槽12の上流端側12aに戻される。また、この捕集液に分離しきれなかった塗料が多少含まれていても、下流端側12bに流動するまでの間に凝集して浮上し、再び第2分離槽14に導入されるので、結果的に捕集液に含まれる塗料は、殆どがフロート式ポンプ13や移送路16を経て第2分離槽14に送られ排出される。   On the other hand, when the paint sludge floats, the paint content of the collected liquid near the bottom of the second separation tank 14 decreases. The collected liquid having a reduced paint content is taken out from the vicinity of the bottom of the second separation tank 14 and returned to the upstream end 12 a of the first separation tank 12 through the return path 20. In addition, even if the collected liquid contains some paint that could not be separated, it floats by aggregation until it flows to the downstream end side 12b, and is again introduced into the second separation tank 14, As a result, most of the paint contained in the collected liquid is sent to the second separation tank 14 via the float pump 13 and the transfer path 16 and discharged.

また、殆ど塗料成分を含まない第1分離槽12の下流端側12bの底部付近の捕集液は、捕集水供給路17を経て捕集水供給槽8に送られ、捕集室4hの傾斜床7を流下して未塗着塗料の捕集に使用される。   Further, the collected liquid in the vicinity of the bottom portion on the downstream end side 12b of the first separation tank 12 containing almost no paint component is sent to the collected water supply tank 8 via the collected water supply path 17, and is stored in the collection chamber 4h. It flows down the inclined floor 7 and is used for collecting unpainted paint.

以上のように本発明の未塗着塗料回収装置によれば、第1分離槽12の上流端側12aに、排水路11や、帰還路20や、第1分離剤供給配管21を配設すると同時に、下流端側12bに、フロート式ポンプ13や捕集水供給路17の接続部を設けたため、下流側側12bに向けた流れが発生し、この流れに沿って凝集浮上した塗料スラッジを多く含む捕集液を下流端側12bに集めることができ、これらを効率的に第2分離槽14に送り込むことができる。   As described above, according to the uncoated paint recovery device of the present invention, when the drainage channel 11, the return channel 20, and the first separating agent supply pipe 21 are disposed on the upstream end side 12 a of the first separation tank 12. At the same time, since the connecting portion for the float pump 13 and the collected water supply passage 17 is provided on the downstream end side 12b, a flow toward the downstream side 12b is generated, and a large amount of paint sludge that agglomerates and floats along this flow. The collected liquid can be collected on the downstream end side 12b, and these can be efficiently fed into the second separation tank.

また、フロート式ポンプ13は、吸気管30からエアを吸い込んで捕集液中に混入させ、そのエアをフィン31fの回転によって微細なバブルに変換させることから、移送路16が詰まったり、内壁に塗料スラッジが付着堆積するような不具合を防止できる。この際、フィン31fとケーシング26の間の隙間dによって、ポンプ13が詰まるような不具合も防止される。   Further, the float pump 13 sucks air from the intake pipe 30 and mixes it in the collected liquid, and converts the air into fine bubbles by the rotation of the fins 31f. It is possible to prevent problems such as paint sludge being deposited and deposited. At this time, the gap d between the fins 31f and the casing 26 prevents a problem that the pump 13 is clogged.

更に、移送路16内の高濃度の塗料スラッジを含有する捕集水に、第2分離剤供給配管から分離剤を供給することにより、フロート式ポンプ13のフィン31fの攪拌によって塗料スラッジが捕集液中に再溶解したような場合でも、第2分離槽14では塗料スラッジの凝集浮上が促進され、短時間のうちに捕集水から塗料スラッジを確実に分離できるようになり、第1、第2分離槽12、14の底部に沈殿して固着する塗料も殆どなくなり、各槽12、14の清掃の頻度を少なくすることができる。   Furthermore, by supplying the separating agent from the second separating agent supply pipe to the collected water containing the high concentration paint sludge in the transfer path 16, the paint sludge is collected by stirring the fins 31f of the float pump 13. Even when it is redissolved in the liquid, the second separation tank 14 promotes the coagulation and floating of the paint sludge, so that the paint sludge can be reliably separated from the collected water within a short time. The paint that settles and adheres to the bottom of the two separation tanks 12 and 14 is almost eliminated, and the frequency of cleaning the tanks 12 and 14 can be reduced.

次に、本発明に係る未塗着塗料の回収技術の効果を試すための実験結果について説明する。
第1分離槽12に、300トンの捕集水を、第2分離槽14に4トンの工業用水を供給し、第1分離槽12の捕集水中の分離剤濃度を2.5ppm(工業用水300トンに対して分離剤750グラム)とした。このときの分離剤中の高分子凝集剤(ジエチレンアミンエピクロルヒドリン:分子量約10万)の含有量(固形分量)は1%、荷電中和剤(尿素メラミン樹脂)の含有量(固形分量)は5%とした。
Next, experimental results for testing the effect of the technique for collecting an uncoated paint according to the present invention will be described.
300 tons of collected water is supplied to the first separation tank 12, 4 tons of industrial water is supplied to the second separation tank 14, and the concentration of the separating agent in the collected water of the first separation tank 12 is 2.5 ppm (industrial water). The separating agent was 750 grams per 300 tons). At this time, the content (solid content) of the polymer flocculant (diethyleneamine epichlorohydrin: molecular weight about 100,000) in the separating agent is 1%, and the content (solid content) of the charge neutralizing agent (urea melamine resin) is 5%. %.

そして、比較例として、第1分離剤供給配管21を作動させ、高分子凝集剤(ジエチレンアミンエピクロルヒドリン:分子量約10万)の含有量(固形分量)1%、荷電中和剤(尿素メラミン樹脂)の含有量(固形分量)5%の分離剤を1分あたりの未塗着塗料量の0.2%となる量をさらに工業用水により希釈して毎分供給した。また、吸気管30を閉止し、更に、第2分離剤供給配管33の作動を停止した状態で塗装設備1を稼動した。
この結果、回収槽37により回収された塗料スラッジは極少量で、しかも、回収された塗料スラッジの含水率は90%であった。
As a comparative example, the first separating agent supply pipe 21 is operated, the content of the polymer flocculant (diethyleneamine epichlorohydrin: molecular weight about 100,000) (solid content) 1%, the charge neutralizing agent (urea melamine resin) A separating agent having a content (solid content) of 5% was further diluted with industrial water to an amount of 0.2% of the amount of uncoated paint per minute and supplied every minute. In addition, the painting pipe 1 was operated with the intake pipe 30 closed and the operation of the second separating agent supply pipe 33 stopped.
As a result, the paint sludge recovered by the recovery tank 37 was extremely small, and the water content of the recovered paint sludge was 90%.

これに対して、実施例として、第1分離剤供給配管21を作動させ、高分子凝集剤(ジエチレンアミンエピクロルヒドリン:分子量約10万)の含有量(固形分量)0.8%、荷電中和剤(尿素メラミン樹脂)の含有量(固形分量)5%の分離剤を1分あたりの未塗着塗料の0.2%となる量をさらに工業用水により希釈して毎分供給した。また、吸気管30を開放し、更に、第2分離剤供給配管33を作動させ、高分子凝集剤(ジエチレンアミンエピクロルヒドリン:分子量約10万)の含有量(固形分量)0.2%の分離剤を1分あたりの未塗着塗料の0.2%となる量をさらに工業用水により希釈して毎分供給した。この際、フロート式ポンプ13の吐出量は300リットル/分で行った。
この結果、塗料スラッジを確実に回収することができ、また、回収された塗料スラッジの含水量は60%であった。
この結果から本発明の有効性が確認された。
On the other hand, as an example, the first separating agent supply pipe 21 is operated, the content of the polymer flocculant (diethyleneamine epichlorohydrin: molecular weight about 100,000) (solid content) 0.8%, the charge neutralizing agent A separating agent having a content (solid content) of (urea melamine resin) of 5% was further diluted with industrial water at an amount of 0.2% of the uncoated paint per minute and supplied every minute. Further, the intake pipe 30 is opened, and the second separating agent supply pipe 33 is operated to separate the separating agent having a polymer flocculant (diethyleneamine epichlorohydrin: molecular weight of about 100,000) content (solid content) of 0.2%. The amount of 0.2% of uncoated paint per minute was further diluted with industrial water and supplied every minute. At this time, the discharge rate of the float pump 13 was 300 liters / minute.
As a result, the paint sludge could be reliably recovered, and the water content of the recovered paint sludge was 60%.
From this result, the effectiveness of the present invention was confirmed.

なお、本発明は以上のような実施形態に限定されるものではない。本発明の特許請求の範囲に記載した事項と実質的に同一の構成を有し、同一の作用効果を奏するものは本発明の技術的範囲に属する。
例えば被塗物の種類等は任意である。また、塗料は水性塗料に限られるものではない。
In addition, this invention is not limited to the above embodiments. What has substantially the same configuration as the matters described in the claims of the present invention and exhibits the same operational effects belongs to the technical scope of the present invention.
For example, the type of the object to be coated is arbitrary. The paint is not limited to water-based paint.

特に水性塗料を塗布する塗装設備での未塗着塗料を短時間に且つ効率的に回収することができ、しかも設備の大型化を招くことがなく、分離槽の清掃の手間を削減することができるので、特に使用頻度の高い塗装設備に効果的である。   In particular, it is possible to efficiently collect uncoated paint in a painting facility for applying a water-based paint in a short time, and without increasing the size of the facility, reducing the labor for cleaning the separation tank. This is particularly effective for painting equipment that is frequently used.

本発明に係る回収装置の構成概要全体を示す説明図Explanatory drawing which shows the whole structure outline | summary of the collection | recovery apparatus which concerns on this invention 本装置に使用されるフロート式ポンプの正面図Front view of float type pump used in this equipment 同フロート式ポンプの平面図Top view of the float pump

符号の説明Explanation of symbols

1…塗装設備、4…塗装ブース、8…捕集水供給槽、12…第1分離槽、13…フロート式ポンプ、14…第2分離槽、15…回収槽、16…移送路、21…第1分離剤供給配管、27…吸入部、28…カップ、28a…上面開口部、30…吸気管、33…第2分離剤供給配管、37…回収槽、W…車体。 DESCRIPTION OF SYMBOLS 1 ... Painting equipment, 4 ... Painting booth, 8 ... Collected water supply tank, 12 ... 1st separation tank, 13 ... Float type pump, 14 ... 2nd separation tank, 15 ... Collection tank, 16 ... Transfer path, 21 ... 1st separating agent supply piping, 27 ... suction part, 28 ... cup, 28a ... upper surface opening, 30 ... intake pipe, 33 ... 2nd separating agent supply piping, 37 ... collection tank, W ... vehicle body.

Claims (4)

塗装設備の塗装ブースから排出される未塗着塗料を捕集液により捕集して第1分離槽に送り込み、第1分離槽で凝集浮上した未塗着塗料を移送ポンプにより移送路を通して第2分離槽に送り込み、第2分離槽で凝集した未塗着塗料を回収槽で回収するようにした未塗着塗料回収装置であって、前記第1分離槽には、槽内に分離剤を供給するための第1分離剤供給配管が設けられるとともに、前記第2分離槽には、槽内に分離剤を供給するための第2分離剤供給配管が設けられることを特徴とする未塗着塗料回収装置。 The unpainted paint discharged from the painting booth of the painting facility is collected by the collecting liquid, sent to the first separation tank, and the unpainted paint that has been agglomerated and floated in the first separation tank is transferred to the second through the transfer path by the transfer pump. An unpainted paint recovery device that feeds into the separation tank and collects the uncoated paint agglomerated in the second separation tank in the recovery tank, and supplies the separation agent to the first separation tank. A first separating agent supply pipe for providing the separation agent and a second separating agent supply pipe for supplying the separating agent to the second separation tank are provided in the second separation tank. Recovery device. 前記移送ポンプは、吸引開口部が液面下のほぼ一定の位置を保つようなフロート式に構成され、また、該移送ポンプの近傍には、上端部が常時液面上に突出して開口し、下端部がポンプの吸入部内に開口する吸気管が配設されることを特徴とする請求項1に記載の未塗着塗料回収装置。 The transfer pump is configured in a float type so that the suction opening is maintained at a substantially constant position below the liquid level, and the upper end of the transfer pump always protrudes and opens above the liquid level in the vicinity of the transfer pump, 2. The uncoated paint recovery apparatus according to claim 1, wherein an intake pipe having a lower end opening in a suction portion of the pump is disposed. 塗装設備の塗装ブースから排出される未塗着塗料を捕集液により捕集して第1分離槽に送り込み、第1分離槽で凝集浮上した未塗着塗料を移送ポンプにより移送路を通して第2分離槽に送り込み、第2分離槽で凝集した未塗着塗料を回収槽で回収するようにした未塗着塗料回収方法であって、前記第1分離槽では、高分子凝集剤と荷電中和剤が含まれる分離剤を槽内に供給するようにされ、前記第2分離槽では、高分子凝集剤と荷電中和剤のうち高分子凝集剤だけが含まれる分離剤を槽内に供給するようにされることを特徴とする未塗着塗料回収方法。 The unpainted paint discharged from the painting booth of the painting facility is collected by the collecting liquid, sent to the first separation tank, and the unpainted paint that has been agglomerated and floated in the first separation tank is transferred to the second through the transfer path by the transfer pump. An uncoated paint collecting method that is fed to a separation tank and collects an uncoated paint aggregated in a second separation tank in a collection tank, wherein the first separation tank contains a polymer flocculant and charge neutralization In the second separation tank, the separation agent containing only the polymer flocculant among the polymer flocculant and the charge neutralizing agent is fed into the tank. An unpainted paint recovery method, characterized in that: 前記移送ポンプは、吸引開口部が液面下のほぼ一定の位置を保つようなフロート式に構成され、また該移送ポンプの近傍には、上端部が常時液面上に突出して開口し、下端部がポンプの吸入部内に開口する吸気管が配設され、該移送ポンプの駆動により、前記移送路の捕集液中に微細な気泡が混入されることを特徴とする請求項3に記載の未塗着塗料回収方法。 The transfer pump is configured to be a float type so that the suction opening is maintained at a substantially constant position below the liquid level, and the upper end of the transfer pump always projects and opens above the liquid level in the vicinity of the transfer pump. The intake pipe having an opening in the suction part of the pump is disposed, and fine bubbles are mixed into the collected liquid in the transfer path by driving the transfer pump. Unpainted paint collection method.
JP2006090704A 2006-03-29 2006-03-29 Recovery apparatus of unfixed coating material and recovery method thereof Withdrawn JP2007260594A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010017607A (en) * 2008-07-08 2010-01-28 Sekisui House Ltd Coating method
CN102078847A (en) * 2009-11-30 2011-06-01 鸿富锦精密工业(深圳)有限公司 Liquid recovery device and liquid recovery method by using same
JP2011194306A (en) * 2010-03-18 2011-10-06 Kurita Water Ind Ltd Method for treating wet coating booth-circulating water
JP2013188658A (en) * 2012-03-13 2013-09-26 Parker Corp Paint mist treatment agent for wet paint booth circulating water, and wet paint booth circulating water recovery apparatus

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010017607A (en) * 2008-07-08 2010-01-28 Sekisui House Ltd Coating method
CN102078847A (en) * 2009-11-30 2011-06-01 鸿富锦精密工业(深圳)有限公司 Liquid recovery device and liquid recovery method by using same
JP2011194306A (en) * 2010-03-18 2011-10-06 Kurita Water Ind Ltd Method for treating wet coating booth-circulating water
JP2013188658A (en) * 2012-03-13 2013-09-26 Parker Corp Paint mist treatment agent for wet paint booth circulating water, and wet paint booth circulating water recovery apparatus

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