JP2007253454A - Resin coated metal sheet for container - Google Patents

Resin coated metal sheet for container Download PDF

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JP2007253454A
JP2007253454A JP2006080453A JP2006080453A JP2007253454A JP 2007253454 A JP2007253454 A JP 2007253454A JP 2006080453 A JP2006080453 A JP 2006080453A JP 2006080453 A JP2006080453 A JP 2006080453A JP 2007253454 A JP2007253454 A JP 2007253454A
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resin
metal plate
film
polyester
coated metal
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JP5082269B2 (en
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Junichi Kitagawa
淳一 北川
Atsushi Chino
淳 千野
Yoichiro Yamanaka
洋一郎 山中
Yoshihiko Yasue
良彦 安江
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a resin coated metal sheet for a container excellent in the takeout properties of content, the adhesion with a metal sheet, heat resistance, molding processability, etc. <P>SOLUTION: The resin film becoming the inner surface side of the container comprises a resin layer based on a polyester and contains 0.1-30 mass% of a hydrophobic polymer with respect to the resin layer. Further, in order to set the distribution state of the hydrophobic polymer in the resin film to a proper range, the surface of the resin layer after the container is molded using the resin film and subjected to retort treatment is set so that a Raman band intensity ratio I<SB>2968</SB>/I<SB>3085</SB>is 0.10-1.0. Herein, I<SB>2968</SB>is the Raman band intensity in the vicinity of 2,968±5 cm<SP>-1</SP>originating from the C-H expansion and contraction of the glycol component of the polyester resin due to a laser Raman spectral method and I<SB>3085</SB>is the Raman band intensity in the vicinity of 3,085±5 cm<SP>-1</SP>originating from the C-H expansion and contraction of the benzene ring of the polyester resin due to the laser Raman spectral method. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、容器用樹脂被覆金属板に関するものである。詳しくは製缶工程での成形性及び密着性が良好であり、内容物充填後の耐衝撃性及びレトルト処理後の内容物取り出し性に優れ、絞り成形やしごき成形等の成形加工によって製造される金属缶の蓋や胴の素材に好適なポリエステル樹脂被覆金属板に関するものである。   The present invention relates to a resin-coated metal plate for containers. Specifically, the moldability and adhesion in the can making process are good, the impact resistance after filling the contents and the contents taking out after the retort treatment are excellent, and it is manufactured by a molding process such as drawing or ironing. The present invention relates to a polyester resin-coated metal plate suitable for a material of a lid or body of a metal can.

従来から、ティンフリースチール(TFS)やアルミニウム等を用いた金属缶の缶内面及び外面には、金属板の防食を目的として、熱可塑性樹脂フィルムが積層されている。そして、熱可塑性樹脂フィルムを加熱した金属板あるいはめっき等各種の表面処理を施した金属板に積層する方法が数多く提案されている。   Conventionally, a thermoplastic resin film is laminated on the inner surface and outer surface of a metal can using tin-free steel (TFS), aluminum or the like for the purpose of preventing corrosion of the metal plate. And many methods of laminating a thermoplastic resin film on a heated metal plate or a metal plate subjected to various surface treatments such as plating have been proposed.

例えば、特許文献1には、特定の密度及び面配向係数を有する二軸配向ポリエステルフィルムからなる金属板ラミネート用ポリエステルフィルムが開示されている。
また、特許文献2には、所定の酸成分とグリコール成分からなり、特定の結晶化度を有する金属板ラミネート用共重合ポリエステルフィルムが開示されている。
For example, Patent Document 1 discloses a polyester film for laminating metal plates made of a biaxially oriented polyester film having a specific density and a plane orientation coefficient.
Patent Document 2 discloses a copolymerized polyester film for metal plate lamination, which is composed of a predetermined acid component and a glycol component and has a specific crystallinity.

しかしながら、特許文献1および2で提案されているラミネート金属板を食品缶詰用途に使用すると、容器から内容物を取り出す際に内容物が容器内面に強固に付着してしまい、内容物を取り出しにくいという問題がある。   However, when the laminated metal plate proposed in Patent Documents 1 and 2 is used for food canning, the contents are firmly attached to the inner surface of the container when the contents are taken out from the container, and the contents are difficult to take out. There's a problem.

上記問題に対して、特許文献3では、内容物取り出し性を向上させるべく、ラミネート後のフィルム表面を水との接触角で規定している。しかし、食品缶詰用途では、殺菌工程として120℃前後でのレトルト処理が行われるため、この処理によりポリエステルフィルムの結晶構造が変化し内容物の取り出し性に影響を与えるため、特許文献3による方法では、必ずしも十分な効果が得られていない。また、食品缶詰用途では内容物が多岐にわたり、親水性から親油性の内容物まで幅広く取り扱っており、様々な内容物に対して取り出し性を確保する必要があるため、水とラミネート後のフィルム表面の接触角を規定するだけでは必ずしも満足な性能を得ることができない。
特開昭64−22530号公報 特開平2−57339号公報 特開2004−168365公報
With respect to the above problem, Patent Document 3 defines the film surface after lamination by the contact angle with water in order to improve the content takeout property. However, in food canned applications, since the retort process is performed at around 120 ° C. as a sterilization process, the crystal structure of the polyester film is changed by this process and affects the takeout of the contents. However, sufficient effects are not always obtained. In addition, food cans are used in a wide variety of contents, handling a wide range of contents from hydrophilic to lipophilic, and it is necessary to ensure the removability of various contents. Satisfactory performance cannot always be obtained simply by defining the contact angle.
JP-A 64-22530 Japanese Patent Laid-Open No. 2-57339 JP 2004-168365 A

本発明は、係る事情に鑑みてなされたものであり、食品缶詰用途で用いられた場合にレトルト処理後も内容物の取り出し性に優れ、さらには、金属板との密着性、耐熱性、成形加工性に優れる容器用樹脂被覆金属板を提供することを目的とする。   The present invention has been made in view of such circumstances, and when used in food canning applications, is excellent in the ability to take out the contents even after retort processing, and further has good adhesion to metal plates, heat resistance, and molding. It aims at providing the resin-coated metal plate for containers excellent in workability.

本発明者らは、上記課題を解決するために、鋭意検討した。その結果、以下の知見を得た。食品内容物との密着を防ぐには樹脂フィルムに含有される疎水性高分子とポリエステル樹脂層の親和性が重要であること、その親和性はポリエステル樹脂層の結晶配向に大きく影響を受けること、ゆえに、ポリエステル樹脂層の結晶配向を最適な状態とすることが重要となること、そして、ポリエステル樹脂層の結晶配向を表す指標としてレーザーラマン法によるラマンバンド強度を用いて、ポリエステル樹脂のベンゼン環C−H伸縮由来の3085cm−1±5cm−1付近のラマンバンド強度(I3085)とポリエステル樹脂のグリコール成分のC−H伸縮由来の2968cm−1±5cm−1付近のラマンバンド強度(I2968)の強度比を適切な範囲とし、樹脂フィルム構造を高度に制御することで、内容物取り出し性が向上すること、以上を見出した。 In order to solve the above-mentioned problems, the present inventors have intensively studied. As a result, the following knowledge was obtained. Affinity between the hydrophobic polymer contained in the resin film and the polyester resin layer is important to prevent adhesion with food contents, and the affinity is greatly influenced by the crystal orientation of the polyester resin layer. Therefore, it is important to optimize the crystal orientation of the polyester resin layer, and using the Raman band intensity by the laser Raman method as an index representing the crystal orientation of the polyester resin layer, the benzene ring C of the polyester resin is used. Raman band intensity near 3085cm -1 ± 5cm -1 from -H stretch (I 3085) and C-H stretch Raman band intensity near 2968cm -1 ± 5cm -1 from the glycol component of the polyester resin (I 2968) By making the strength ratio of the material within an appropriate range and highly controlling the resin film structure, the contents can be taken out easily. Be above, we have found more.

本発明は上記知見に基づいてなされたものであり、その要旨は以下の通りである。
[1]樹脂フィルムを両面に被覆する容器用金属板であって、容器内面側になる樹脂フィルムは、ポリエステルを主成分とする樹脂層であり、樹脂層に対し0.1〜30mass%の疎水性高分子を含有し、さらに、容器に成形し、レトルト処理後の前記樹脂層表面は、ラマンバンド強度比I2968/I3085が0.10以上1.0以下であることを特徴とする容器用樹脂被覆金属板。
ただし、I2968はレーザーラマン分光法によるポリエステル樹脂のグリコール成分のC−H伸縮由来の2968cm−1±5cm−1付近のラマンバンド強度であり、I3085はレーザーラマン法によるポリエステル樹脂のベンゼン環C−H伸縮由来の3085cm−1±5cm−1付近のラマンバンド強度である。
[2]前記[1]において、さらに、容器用樹脂被覆金属板の長手方向における前記ラマンバンド強度比I2968/I3085は0.2以上0.6以下であり、かつ、容器用樹脂被覆金属板の幅方向における前記ラマンバンド強度比I2968/I3085は0.10以上0.5以下であることを特徴とする容器用樹脂被覆金属板。
[3]前記[1]または[2]において、前記ポリエステルを主成分とする樹脂層は、ポリエステルの構成単位の80モル%以上がエチレンテレフタレート単位であることを特徴とする容器用樹脂被覆金属板。
[4]前記[1]〜[3]のいずれかにおいて、前記ポリエステルを主成分とする樹脂層は、2層以上から構成され、前記疎水性高分子を、内容物と接する層のみに、0.1〜30mass%含有することを特徴とする容器用樹脂被覆金属板。
[5]前記[1]〜[4]のいずれかにおいて、前記容器内面側になる樹脂フィルムにおける複屈折率が0.02以下となる領域が、金属板との接触界面から樹脂フィルム厚み方向に5μm未満であることを特徴とする容器用樹脂被覆金属板。
The present invention has been made based on the above findings, and the gist thereof is as follows.
[1] A metal plate for a container that covers both sides of a resin film, and the resin film on the inner surface side of the container is a resin layer mainly composed of polyester and has a hydrophobicity of 0.1 to 30 mass% with respect to the resin layer. A container having a Raman band intensity ratio I 2968 / I 3085 of 0.10 or more and 1.0 or less on the surface of the resin layer after retort treatment. Resin coated metal plate.
However, I 2968 is the Raman band intensity near 2968cm -1 ± 5cm -1 from C-H stretching of glycol component of the polyester resin by the laser Raman spectroscopy, I 3085 is a benzene ring of the polyester resin by laser Raman C This is the Raman band intensity around 3085 cm −1 ± 5 cm −1 derived from −H stretching.
[2] In the above [1], the Raman band intensity ratio I 2968 / I 3085 in the longitudinal direction of the resin-coated metal plate for containers is 0.2 or more and 0.6 or less, and the resin-coated metal for containers The resin-coated metal plate for containers, wherein the Raman band intensity ratio I 2968 / I 3085 in the width direction of the plate is 0.10 or more and 0.5 or less.
[3] The resin-coated metal plate for containers according to [1] or [2], wherein the resin layer containing polyester as a main component has 80 mol% or more of the structural units of the polyester as ethylene terephthalate units. .
[4] In any one of [1] to [3], the resin layer mainly composed of the polyester is composed of two or more layers, and the hydrophobic polymer is added to only the layer in contact with the contents. . A resin-coated metal plate for containers, containing 1 to 30 mass%.
[5] In any one of [1] to [4], the region where the birefringence of the resin film on the inner surface side of the container is 0.02 or less is from the contact interface with the metal plate in the resin film thickness direction. A resin-coated metal plate for containers, characterized by being less than 5 μm.

本発明によれば、内容物の取り出し性に優れ、さらには、耐衝撃性、金属板との密着性、耐熱性、成形加工性に優れる容器用樹脂被覆金属板が得られる。本発明による容器用樹脂被覆金属板は上記特性を有するため、絞り成形やしごき成形等の成形加工によって製造される金属缶の蓋や胴の素材として好適である。   According to the present invention, it is possible to obtain a resin-coated metal plate for a container which is excellent in the content take-out property, and further excellent in impact resistance, adhesion to a metal plate, heat resistance and molding processability. Since the resin-coated metal plate for containers according to the present invention has the above-mentioned properties, it is suitable as a material for a lid or body of a metal can manufactured by a forming process such as drawing or ironing.

まず、本発明の完成に至った主たる技術思想について説明する。
同じ組成割合でポリエステル樹脂に疎水性の高分子を塗布および/または含有するフィルムであっても、樹脂被覆金属板の製造条件、レトルト処理の有無等で、内容物取り出し性が異なる場合がある。これは、ポリエステル樹脂層の結晶配向により、ポリエステル樹脂層と疎水性高分子との親和性が異なり、その結果、フィルム表面状態が異なるためと考えられる。これまで、ポリエステル樹脂層の表面状態に着目した内容物取り出し性の検討はなされていない。そこで、まず、容器内面側となる疎水性高分子を含有したポリエステル樹脂層の結晶配向状態と内容物取り出し性の関係について調査検討した。
First, the main technical idea that led to the completion of the present invention will be described.
Even in the case of a film in which a hydrophobic polymer is applied and / or contained in a polyester resin at the same composition ratio, the contents can be taken out differently depending on the production conditions of the resin-coated metal sheet, the presence or absence of retorting, and the like. This is presumably because the affinity between the polyester resin layer and the hydrophobic polymer is different depending on the crystal orientation of the polyester resin layer, and as a result, the film surface state is different. Until now, examination of the content taking-out property which paid its attention to the surface state of a polyester resin layer is not made | formed. Therefore, first, a study was conducted on the relationship between the crystal orientation state of the polyester resin layer containing the hydrophobic polymer on the inner surface side of the container and the content take-out property.

食品缶詰には内容物としてタンパク質類、脂肪類が含まれ、アミド基、カルボキシル基、水酸基等の極性基が存在する。そのため、これらの食品内容物は疎水性高分子との親和性が劣る。一方、ポリエステル樹脂は、主としてテレフタル酸等のジカルボン酸成分とエチレングリコール等の2価のジオール成分の構造を有し、カルボキシル基等の極性基とベンゼン環等の芳香族環およびエチレン鎖等の脂肪族類の疎水性基等が存在する。したがって、ポリエステル樹脂のみでは、食品内容物との親和性が存在し、フィルム表面に内容物が付着しやすい。以上の考察の結果から、食品内容物との親和性を阻害し、樹脂フィルム表面に内容物が付着しないようにするためには、ポリエステル樹脂に疎水性高分子を含有させることが重要と考えられる。   Canned foods contain proteins and fats as contents, and have polar groups such as amide groups, carboxyl groups, and hydroxyl groups. Therefore, these food contents have poor affinity with the hydrophobic polymer. On the other hand, a polyester resin mainly has a structure of a dicarboxylic acid component such as terephthalic acid and a divalent diol component such as ethylene glycol, a polar group such as a carboxyl group, an aromatic ring such as a benzene ring, and a fatty acid such as an ethylene chain. There are hydrophobic groups of the family. Therefore, the polyester resin alone has an affinity for food contents, and the contents easily adhere to the film surface. From the results of the above considerations, it is considered important to include a hydrophobic polymer in the polyester resin in order to inhibit the affinity with food contents and prevent the contents from adhering to the resin film surface. .

そこで、ポリエステル樹脂に疎水性高分子を含有させ、食品内容物との付着状態の検討を行った。その結果、食品内容物との密着を防ぐためには疎水性高分子が効果的にポリエステル樹脂表面層に存在しなければならず、そのためには、疎水性高分子とポリエステル樹脂層の親和性が重要であり、その親和性はポリエステル樹脂層の結晶配向に大きく影響を受けることがわかった。   Therefore, a hydrophobic polymer was included in the polyester resin, and the adhesion state with the food contents was examined. As a result, the hydrophobic polymer must be effectively present in the surface layer of the polyester resin in order to prevent adhesion with the food contents. For this purpose, the affinity between the hydrophobic polymer and the polyester resin layer is important. It was found that the affinity is greatly affected by the crystal orientation of the polyester resin layer.

ポリエステル樹脂層の結晶配向状態を調査する手法として共焦点型レーザーラマン分光法がある。レーザーラマン分光による2986cm−1±5cm−1付近のラマンバンド強度(I2986)はポリエステル樹脂層におけるグリコール成分のC−H結合の並び方を反映し、この強度が相対的に大きいと、フィルムのポリエステル樹脂鎖の並び方は比較的無秩序に近い状態であり、非晶部分が多く存在する状態であると考えられる。レーザーラマン分光による3085cm−1±5cm−1付近のラマンバンド強度(I3085)は樹脂層のベンゼン環のC−H結合の並び方を反映し、この強度が相対的に大きいと、並び方はベンゼン環等の芳香族環面がフィルム表面方向と平行であり、結晶部分が多く存在し結晶がフィルム表面方向と平行に配向していると考えられる。 As a method for investigating the crystal orientation state of the polyester resin layer, there is confocal laser Raman spectroscopy. The Raman band intensity (I 2986 ) in the vicinity of 2986 cm −1 ± 5 cm −1 by laser Raman spectroscopy reflects the arrangement of the C—H bonds of the glycol component in the polyester resin layer. The arrangement of the resin chains is in a relatively disordered state, and it is considered that there are many amorphous parts. The Raman band intensity (I 3085 ) around 3085 cm −1 ± 5 cm −1 by laser Raman spectroscopy reflects the arrangement of C—H bonds of the benzene rings in the resin layer. It is considered that the aromatic ring surface such as is parallel to the film surface direction, there are many crystal parts, and the crystals are oriented parallel to the film surface direction.

以上から、両者の強度比(I2986/I3085)はポリエステル樹脂層の結晶配向状態、すなわち、樹脂層と疎水性高分子の親和性を示す指標となると考え、これを基にさらに検討を進めた。その結果、両者の強度比(I2968/I3085)と内容物取り出し性には相関があることが明らかになり、さらに、レトルト処理後の両者の強度比を適切な範囲に規定すると、レトルト処理を行った食品缶詰においても、優れた内容物取り出し性が発現できることを見出した。本発明はこの知見に基づくものである。 Based on the above, the strength ratio (I 2986 / I 3085 ) is considered to be an index indicating the crystalline orientation state of the polyester resin layer, that is, the affinity between the resin layer and the hydrophobic polymer. It was. As a result, it is clear that there is a correlation between the strength ratio (I 2968 / I 3085 ) of the two and the content take-out property, and further, when the strength ratio between the two after the retort treatment is defined within an appropriate range, the retort treatment is performed. The present inventors also found that excellent contents can be taken out even in food canned foods. The present invention is based on this finding.

次に、上記技術思想に基づき、本発明の限定理由を説明する。
本発明は、樹脂を両面に被覆した金属板であり、容器成形後に容器内面側となる樹脂フィルムは、優れた内容物取り出し性を得るために、ポリエステルを主成分とする樹脂層とし、樹脂層に対し0.1〜30mass%の疎水性高分子を含有する。さらには、容器に成形し、レトルト処理後の前記樹脂層表面は、ラマンバンド強度比I2968/I3085を0.10以上1.0以下とする。なお、ここで、I2968はレーザーラマン分光法によるポリエステル樹脂のグリコール成分のC−H伸縮由来の2968cm−1±5cm−1付近のラマンバンド強度であり、I3085はレーザーラマン法によるポリエステル樹脂のベンゼン環C−H伸縮由来の3085cm−1±5cm−1付近のラマンバンド強度である。
Next, the reasons for limitation of the present invention will be described based on the above technical idea.
The present invention is a metal plate coated with a resin on both sides, and the resin film that becomes the inner surface of the container after molding the container is a resin layer containing polyester as a main component in order to obtain excellent content takeout properties. 0.1-30 mass% of hydrophobic polymer is contained. Further, the resin layer surface after being molded into a container and subjected to retorting treatment has a Raman band intensity ratio I 2968 / I 3085 of 0.10 or more and 1.0 or less. Note that, I 2968 is the Raman band intensity near 2968cm -1 ± 5cm -1 from C-H stretching of glycol component of the polyester resin by the laser Raman spectroscopy, I 3085 is a polyester resin by laser Raman 3085cm from the benzene ring C-H stretching -1 Raman band intensity near ± 5 cm -1.

前述した通り、ラマンバンド強度比(I2850/I3090)と内容物取り出し性には相関があるため、本発明では、レトルト処理後の両者の強度比を適切な範囲に規定することが重要である。この点から、まず、強度比(I2968/I3085)は0.10以上1.0以下とする。0.10未満ではフィルム表面の結晶配向が高くなり、製缶時のフィルム破断やフィルム割れ等が起こるため加工性が低下し、また、レトルト処理によるフィルム割れ等が発生する。一方、1.0を超えるとフィルム表面の結晶配向が小さくなり、非晶部分が増える。そのため、フィルム表面の表面粗さ等が大きくなり、また、レトルト処理を行った場合、結晶化が進み、ポリエステル樹脂層と疎水性高分子との親和性が低下し、内容物の取り出し性が悪化する。 As described above, there is a correlation between the Raman band intensity ratio (I 2850 / I 3090 ) and the content take-out property. Therefore, in the present invention, it is important to define the intensity ratio between the two after retorting in an appropriate range. is there. From this point, first, the intensity ratio (I 2968 / I 3085 ) is set to 0.10 or more and 1.0 or less. If it is less than 0.10, the crystal orientation on the film surface becomes high, and film breakage and film cracking during can making occur, so that workability is reduced, and film cracking due to retort treatment occurs. On the other hand, if it exceeds 1.0, the crystal orientation on the film surface becomes small and the amorphous part increases. Therefore, the surface roughness of the film surface increases, and when retort treatment is performed, crystallization proceeds, the affinity between the polyester resin layer and the hydrophobic polymer decreases, and the contents can be easily removed. To do.

さらに、容器用樹脂被覆金属板の長手方向(MD)における前記ラマンバンド強度比(I2968/I3085)は0.2以上0.6以下であり、かつ、容器用樹脂被覆金属板の幅方向(TD)における前記ラマンバンド強度比(I2968/I3085)は0.10以上0.5以下であることが好ましい。このように、長手方向(MD)における前記ラマンバンド強度(I2968/I3085)と幅方向(TD)における前記ラマンバンド強度比(I2968/I3085)を最適範囲とすることで、加工性に優れ、内容物との親和性が効果的に低下し、内容物取り出し性がより一層優れることになる。
ラマンバンド強度比(I2968/I3085)は、樹脂原料の触媒添加量、固有粘度、結晶化核剤の添加量、延伸条件等の制御により、または、ラミネート条件の調整等により制御することができる。例えば、樹脂原料の触媒量を増やす、固有粘度を下げる、結晶化核剤の添加量を増やす、または、延伸条件等(延伸倍率を上げる等)の調整によりラマンバンド強度比を低下させることができる。また、ラミネート条件(ラミネート開始時の金属板温度を下げる、ラミネートロール温度を下げる、ラミネートロールニップ圧力を下げる、ラミネートロールニップ時間を短くする、ラミネート後の冷却までの時間を短くする等)の制御によりラマンバンド強度比を低下させることができる。なお、共焦点レーザーラマン分光によるラマンバンド強度比の求め方は実施例において後述する。
Further, the Raman band intensity ratio (I 2968 / I 3085 ) in the longitudinal direction (MD) of the resin-coated metal plate for containers is 0.2 or more and 0.6 or less, and the width direction of the resin-coated metal plate for containers The Raman band intensity ratio (I 2968 / I 3085 ) in (TD) is preferably 0.10 or more and 0.5 or less. Thus, by making the Raman band intensity (I 2968 / I 3085 ) in the longitudinal direction (MD) and the Raman band intensity ratio (I 2968 / I 3085 ) in the width direction (TD) within the optimum range, workability is improved. The affinity with the contents is effectively reduced, and the contents can be taken out more effectively.
The Raman band intensity ratio (I 2968 / I 3085 ) can be controlled by controlling the addition amount of the resin raw material catalyst, the intrinsic viscosity, the addition amount of the crystallization nucleating agent, the stretching conditions, or adjusting the lamination conditions. it can. For example, the Raman band intensity ratio can be reduced by increasing the amount of catalyst of the resin raw material, decreasing the intrinsic viscosity, increasing the amount of crystallization nucleating agent added, or adjusting the stretching conditions (such as increasing the stretching ratio). . Also, control of lamination conditions (such as lowering the metal plate temperature at the start of lamination, lowering the laminate roll temperature, lowering the laminate roll nip pressure, shortening the laminate roll nip time, shortening the time until cooling after lamination, etc.) Thus, the Raman band intensity ratio can be reduced. In addition, how to obtain | require the Raman band intensity ratio by confocal laser Raman spectroscopy is mentioned later in an Example.

次に、容器内面側になる樹脂フィルムについて説明する。前記樹脂フィルムは、ポリエステルを主成分とする。そして、樹脂層に対し0.1〜30mass%の疎水性高分子を含有する。なお、樹脂フィルムは、単層であっても複層であってもよい。また、ポリエステルを主成分とするとは、樹脂全体に対して、ポリエステル樹脂が70mass%以上含まれることを意味する。   Next, the resin film which becomes a container inner surface side is demonstrated. The resin film contains polyester as a main component. And 0.1-30 mass% of hydrophobic polymer is contained with respect to the resin layer. The resin film may be a single layer or multiple layers. Moreover, polyester as a main component means that 70 mass% or more of polyester resin is contained with respect to the whole resin.

さらに、内容物取り出し性、耐熱性及び味特性の要求性能の観点から、ポリエステルを主成分とする樹脂層は、ポリエステルの構成単位の80モル%以上がエチレンテレフタレート単位であることが好ましい。これにより特に高度な内容物取り出し性、耐熱性及び味特性を得ることができる。エチレンテレフタレート単位が80mol%未満になるとフィルムの結晶性が著しく低下し、上記特性が悪化する場合がある。   Further, from the viewpoint of the required performance of content takeout properties, heat resistance and taste characteristics, it is preferable that 80 mol% or more of the structural unit of the polyester is the ethylene terephthalate unit in the polyester resin-based resin layer. As a result, particularly high contents can be taken out, heat resistance and taste characteristics can be obtained. When the ethylene terephthalate unit is less than 80 mol%, the crystallinity of the film is remarkably lowered, and the above characteristics may be deteriorated.

しかしながら、ポリエステル樹脂としては上記に限定されず、耐熱性、味特性を損ねない範囲で他のジカルボン酸成分、グリコール成分を共重合させたものであってもよい。例えば、ジカルボン酸成分としては、イソフタル酸、ナフタレンジカルボン酸、ジフェニルジカルボン酸、ジフェニルスルホンジカルボン酸、ジフェノキシエタンジカルボン酸、5−ナトリウムスルホイソフタル酸、フタル酸等の芳香族ジカルボン酸;シュウ酸、コハク酸、アジピン酸、セバシン酸、ダイマー酸、マレイン酸、フマル酸等の脂肪族ジカルボン酸;シクロヘキサンジカルボン酸等の脂環族カルボン酸;p−オキシ安息香酸等のオキシカルボン酸等を挙げることができ、これらの1種又は2種以上を用いることができる。
また、グリコール成分としては、例えば、プロパンジオール、ブタンジオール、ペンタンジオール、ヘキサンジオール、ネオペンチルグリコール等の脂肪族グリコール;シクロヘキサンジメタノール等の脂環族グリコール;ビスフェノールA、ビスフェノールS等の芳香族グリコール、ジエチレングリコール等が挙げられ、これらの1種又は2種以上を用いることができる。
さらに、本発明の効果を阻害しない限りにおいて、トリメリット酸、トリメシン酸、トリメチロールプロパン等の多官能化合物を共重合させてもよい。
また、本発明では、上記ポリマーを2種以上ブレンドして使用することも可能である。なお、必要に応じて、酸化防止剤、熱安定剤、紫外線吸収剤、可塑剤、顔料、帯電防止剤、結晶核剤等を配合できる。
However, the polyester resin is not limited to the above, and may be one obtained by copolymerizing other dicarboxylic acid components and glycol components within a range not impairing heat resistance and taste characteristics. For example, dicarboxylic acid components include isophthalic acid, naphthalene dicarboxylic acid, diphenyl dicarboxylic acid, diphenyl sulfone dicarboxylic acid, diphenoxyethane dicarboxylic acid, 5-sodium sulfoisophthalic acid, phthalic acid and other aromatic dicarboxylic acids; oxalic acid, succinic acid Examples thereof include aliphatic dicarboxylic acids such as acid, adipic acid, sebacic acid, dimer acid, maleic acid and fumaric acid; alicyclic carboxylic acids such as cyclohexanedicarboxylic acid; oxycarboxylic acids such as p-oxybenzoic acid, and the like. These 1 type (s) or 2 or more types can be used.
Examples of the glycol component include aliphatic glycols such as propanediol, butanediol, pentanediol, hexanediol, and neopentyl glycol; alicyclic glycols such as cyclohexanedimethanol; aromatic glycols such as bisphenol A and bisphenol S. , Diethylene glycol and the like, and one or more of these can be used.
Furthermore, a polyfunctional compound such as trimellitic acid, trimesic acid, and trimethylolpropane may be copolymerized as long as the effects of the present invention are not impaired.
In the present invention, two or more of the above polymers can be blended and used. If necessary, an antioxidant, a heat stabilizer, an ultraviolet absorber, a plasticizer, a pigment, an antistatic agent, a crystal nucleating agent, and the like can be blended.

疎水性高分子を容器内面側になる樹脂フィルム中に含有することにより、(i)フィルムの表面自由エネルギーを低下させ、(ii)フィルム表面へ潤滑性を付与する。そして、(i)の効果によってフィルムに内容物が密着し難くなり、(ii)の効果によってフィルム表面の摩擦係数を低下させ内容物の取り出し性を飛躍的に向上させることが可能となる。   By containing the hydrophobic polymer in the resin film on the inner surface side of the container, (i) the surface free energy of the film is reduced, and (ii) lubricity is imparted to the film surface. Then, the content (i) makes it difficult for the contents to adhere to the film, and the effect (ii) reduces the coefficient of friction of the film surface, and can dramatically improve the take-out properties of the contents.

含有量が0.1mass%未満では、上記の(i)、(ii)の効果が乏しくなり、内容物の取り出し性が劣る。一方、30mass%を超えると、疎水性高分子と母層のポリエステル樹脂との相溶性から内容物取り出し性がほぼ飽和してしまい、疎水性高分子の添加量の増加による効果が見られないとともに、フィルム製膜において生産性が低下しコスト的に不利になる。   When the content is less than 0.1 mass%, the effects (i) and (ii) described above become poor, and the contents can be taken out poorly. On the other hand, if it exceeds 30 mass%, the content takeout property is almost saturated due to the compatibility between the hydrophobic polymer and the polyester resin of the mother layer, and the effect due to the increase in the addition amount of the hydrophobic polymer is not seen. In the film production, productivity is lowered and disadvantageous in cost.

本発明において適用する疎水性高分子成分としては、有機・無機滑材が使用可能である。ポリオレフィン樹脂等、パラフィンワックス類、モンタン酸ワックス、モンタン酸エステルワックス、シリコーン樹脂類、ステアリン酸等の脂肪酸類、ステアリン酸アミド、エシルアミド、エチレンビスステアリン酸アミド等の脂肪酸アミド類、n−ブチルステアレート、グリセリン脂肪酸エステル等の脂肪酸エステル類、脂肪アルコール類、フッ素樹脂類等の有機滑材が望ましく、なかでもα−オレフィンを1種または2種以上を重合して得られるポリエチレン、ポリプロピレン、ポリブテン、ポリペンテン、ポリメチルペンテン、エチレン−プロピレン共重合体、エチレン−ブテン共重合体や、ステアリン酸、ヒドロキシステアリン酸、ステアリン酸アミド、エチレンビスステアリン酸アミド、オレイン酸アミド、四フッ化エチレン樹脂等がさらに望ましい。また、これら疎水性高分子を単独あるいは2種類以上混合して使うことができる。また、ポリオレフィン樹脂は上記のオレフィン成分が主成分であれば問題なく、アクリル酸、アクリル酸メチル、メタクリル酸、メタクリル酸メチル、無水マレイン酸等を共重合してもよい。   Organic and inorganic lubricants can be used as the hydrophobic polymer component applied in the present invention. Polyolefin resins, paraffin waxes, montanic acid wax, montanic acid ester wax, silicone resins, fatty acids such as stearic acid, fatty acid amides such as stearic acid amide, esylamide, ethylenebisstearic acid amide, n-butyl stearate Organic lubricants such as fatty acid esters such as glycerin fatty acid esters, fatty alcohols and fluororesins are desirable, and in particular, polyethylene, polypropylene, polybutene, polypentene obtained by polymerizing one or more α-olefins. , Polymethylpentene, ethylene-propylene copolymer, ethylene-butene copolymer, stearic acid, hydroxystearic acid, stearic acid amide, ethylenebisstearic acid amide, oleic acid amide, tetrafluoroethylene resin But more desirable. These hydrophobic polymers can be used alone or in admixture of two or more. The polyolefin resin may be copolymerized with acrylic acid, methyl acrylate, methacrylic acid, methyl methacrylate, maleic anhydride, or the like, as long as the olefin component is a main component.

また、容器内面側になる樹脂フィルムとしては、前述の通り、単層、複層の如何を問わない。複層構造とした場合は、各々の層に0.1〜30mass%の疎水性高分子を添加してもよいが、疎水性高分子を含有させる目的から内容物と接するフィルムの層に疎水性高分子が含有されていることが必要である。この点から、経済性等を考慮した場合、フィルムの最上層にのみに疎水性高分子が0.1〜30mass%含有されていることが好ましい。なお、この場合の含有とは、疎水性高分子の塗布もその対象とする。   Moreover, as a resin film used as a container inner surface side, it does not ask | require whether it is a single layer and a multilayer as above-mentioned. In the case of a multi-layer structure, 0.1 to 30 mass% of a hydrophobic polymer may be added to each layer, but the film layer in contact with the contents is hydrophobic for the purpose of containing the hydrophobic polymer. It is necessary for the polymer to be contained. From this point, in consideration of economy and the like, it is preferable that 0.1 to 30 mass% of the hydrophobic polymer is contained only in the uppermost layer of the film. In addition, in this case, the application includes a hydrophobic polymer.

また、容器成形後に容器内面側になる樹脂フィルムは、複屈折率が0.02以下である領域を、金属板との接触界面からフィルム厚み方向に5μm未満とすることが望ましい。樹脂被覆金属板は通常以下のようにして製造される。まず、加熱された金属板にフィルムを接触、圧着させ金属板界面のフィルム樹脂を溶融させる。そして、金属板にフィルム樹脂を濡れさせることで、金属板とフィルムとの接着を行う。従って、フィルムと金属板との密着性を確保するためにはフィルムが溶融していることが必要であり、必然的に樹脂被覆後の金属板と接する部分のフィルム複屈折率は低下することとなる。ここで、本発明に規定するように樹脂被覆後の金属板と接する部分のフィルム複屈折率が0.02以下であれば、樹脂被覆時のフィルム溶融濡れが十分であることを示し、従って、優れた密着性を確保することが可能となる。なお、複屈折率は公知の方法にて測定することができる。   Moreover, as for the resin film which becomes a container inner surface side after container shaping | molding, it is desirable that the area | region whose birefringence is 0.02 or less shall be less than 5 micrometers in a film thickness direction from a contact interface with a metal plate. The resin-coated metal plate is usually produced as follows. First, a film is brought into contact with a heated metal plate and pressed to melt the film resin at the metal plate interface. And a metal plate and a film are adhere | attached by wetting film resin to a metal plate. Therefore, in order to ensure the adhesion between the film and the metal plate, it is necessary that the film is melted, and the film birefringence of the portion in contact with the metal plate after the resin coating inevitably decreases. Become. Here, as specified in the present invention, if the film birefringence of the portion in contact with the metal plate after resin coating is 0.02 or less, it indicates that the film melt wetting at the time of resin coating is sufficient, It becomes possible to ensure excellent adhesion. The birefringence can be measured by a known method.

さらに、本発明で用いる樹脂フィルムは機械的特性、ラミネート性、味特性を向上させる点からポリエステルの固有粘度が0.50dl/g以上が好ましく、さらに好ましくは0.60dl/g以上、特に好ましくは0.63dl/g以上である。固有粘度が0.50dl/g未満ではオリゴマーの溶出などにより味特性が悪化する場合がある。   Further, the resin film used in the present invention preferably has an intrinsic viscosity of 0.50 dl / g or more, more preferably 0.60 dl / g or more, particularly preferably from the viewpoint of improving mechanical properties, laminating properties and taste properties. It is 0.63 dl / g or more. When the intrinsic viscosity is less than 0.50 dl / g, taste characteristics may be deteriorated due to elution of oligomers.

また、本発明の疎水性高分子を含有した樹脂フィルムは、ポリエステル樹脂に所定量の疎水性高分子をロールコート等で塗布するか、直接、あるいは予めブレンダー、ミキサー等で混合した後、通常の一軸、二軸押出機を用いて溶融混練し、通常の製膜方法で製造することができる。   The resin film containing the hydrophobic polymer of the present invention may be prepared by applying a predetermined amount of the hydrophobic polymer to the polyester resin by a roll coat or the like, or by directly mixing in advance with a blender, a mixer or the like. Melting and kneading can be performed using a single-screw or twin-screw extruder, and the film can be manufactured by a normal film forming method.

容器成形後に容器外面側になる樹脂フィルムについては、特に限定しない。例えば、ポリエステル樹脂を主成分とする樹脂層等を用いることができる。   It does not specifically limit about the resin film which becomes a container outer surface side after container shaping | molding. For example, a resin layer mainly composed of a polyester resin can be used.

金属板の両面に被覆する樹脂フィルムの厚さは、金属板に被覆した後の成形性、金属に対する被覆性、耐衝撃性、味特性の点で、内面側、外面側ともに、3〜50μmであることが好ましく、さらに好ましくは8〜30μmである。   The thickness of the resin film to be coated on both surfaces of the metal plate is 3 to 50 μm on both the inner surface side and the outer surface side in terms of formability after coating on the metal plate, metal coating property, impact resistance, and taste characteristics. It is preferable that the thickness is 8 to 30 μm.

次に、樹脂フィルムを金属板の両面に被覆する方法について述べる。
本発明では、例えば、金属板を樹脂フィルムの融点を超える温度に加熱し、その両面に樹脂フィルムを圧着ロール(以降、ラミネートロールと称す)を用いて接触させ、熱融着させる方法を用いることができる。
Next, a method for coating the resin film on both surfaces of the metal plate will be described.
In the present invention, for example, a method is used in which a metal plate is heated to a temperature exceeding the melting point of the resin film, and the resin film is brought into contact with both surfaces using a pressure-bonding roll (hereinafter referred to as a laminate roll) and thermally fused. Can do.

樹脂被覆条件については、本発明に規定する樹脂フィルム構造が得られるものであれば特に制限されるものではない。例えば、樹脂被覆開始時の温度を樹脂フィルム融点温度より10℃以上高くし、ニップ時間(ニップ長さ/ラミネート速度)は5msec〜50msecの範囲が好ましい。さらに、樹脂被覆時に樹脂フィルムの受ける温度履歴として、樹脂フィルムの融点以上の温度で接している時間を1〜20msecの範囲とすることが好ましい。このような樹脂被覆条件を達成するためには、高速での樹脂被覆に加え接着中の冷却も必要である。樹脂被覆時の加圧は特に規定するものではないが、面圧として9.8〜294N/cm(1〜30kgf/cm)が好ましい。この値が低すぎると、融点以上であっても時間が短時間であるため十分な密着性を得難い。また加圧が大きいと樹脂被覆金属板の性能上は不都合が無いものの、ラミネートロールにかかる力が大きく設備的な強度が必要となり装置の大型化を招くため不経済である。 The resin coating conditions are not particularly limited as long as the resin film structure specified in the present invention can be obtained. For example, the temperature at the start of resin coating is preferably 10 ° C. or more higher than the melting point temperature of the resin film, and the nip time (nip length / laminating speed) is preferably in the range of 5 to 50 msec. Furthermore, as the temperature history received by the resin film during resin coating, it is preferable that the time of contact at a temperature equal to or higher than the melting point of the resin film be in the range of 1 to 20 msec. In order to achieve such resin coating conditions, cooling during bonding is required in addition to high-speed resin coating. The pressure applied at the time of resin coating is not particularly specified, but the surface pressure is preferably 9.8 to 294 N / cm 2 (1 to 30 kgf / cm 2 ). If this value is too low, it is difficult to obtain sufficient adhesion because the time is short even if it is above the melting point. Also, if the pressure is large, there is no problem in the performance of the resin-coated metal plate, but it is uneconomical because the force applied to the laminate roll is large and the equipment strength is required, resulting in an increase in the size of the apparatus.

金属板としては、缶用材料として広く使用されているアルミニウム板や鋼板等を用いることができ、特に下層が金属クロム、上層がクロム水酸化物からなる2層皮膜を形成させた表面処理鋼板(例えば、TFS)等が最適である。TFSの金属クロム層、クロム水酸化物層の付着量についても、特に限定されないが、加工後密着性・耐食性の観点から、何れもCr換算で、金属クロム層は70〜200mg/m、クロム水酸化物層は10〜30mg/mの範囲とすることが望ましい。 As the metal plate, an aluminum plate or a steel plate that is widely used as a material for cans can be used, and in particular, a surface-treated steel plate (two-layered film in which the lower layer is made of chromium metal and the upper layer is made of chromium hydroxide) For example, TFS) is optimal. The amount of adhesion of the metal chromium layer and the chromium hydroxide layer of TFS is not particularly limited, but from the viewpoint of adhesion and corrosion resistance after processing, both are in terms of Cr, and the metal chromium layer is 70 to 200 mg / m 2 , chromium. hydroxide layer is preferably in the range of 10 to 30 mg / m 2.

冷間圧延、焼鈍、調質圧延を施した鋼板(厚さ0.18mm・幅977mm)に、脱脂、酸洗処理を施し、次いで、クロムめっき処理を行い、クロムめっき鋼板(TFS)を製造した。なお、クロムめっき処理は、CrO、F、SO 2−を含むクロムめっき浴でクロムめっき、中間リンス後、CrO、Fを含む化成処理液で電解した。その際、電解条件(電流密度・電気量等)を調整して金属クロム付着量とクロム水酸化物付着量を、Cr換算でそれぞれ120mg/m、15mg/mに調整した。 A steel plate (thickness 0.18 mm, width 977 mm) subjected to cold rolling, annealing, and temper rolling was subjected to degreasing and pickling treatment, and then chrome plating treatment to produce a chrome plated steel plate (TFS). . Incidentally, the chromium plating treatment, CrO 3, F -, chromium plated with chromium plating bath containing SO 4 2-, after intermediate rinsing, CrO 3, F -, electrolysis was chemical conversion treatment solution containing. At this time, electrolysis conditions adjusted to metallic chromium adhering amount and chromium hydroxide deposition amount (current density, the quantity of electricity, etc.), respectively Cr terms was adjusted to 120mg / m 2, 15mg / m 2.

次いで、前記により得られたクロムめっき鋼板に対して、金属帯のラミネート装置を用いて、金属帯加熱装置で加熱後、ラミネートロールで前記クロムめっき鋼板の両面に樹脂フィルムをラミネート(熱融着)し、樹脂被覆金属板(ラミネート鋼板)を製造した。なお、ラミネートロールは内部水冷式とし、ラミネート中に冷却水を強制循環し、フィルム接着中の冷却を行った。また、レーザーラマンによるラマンバンド強度比の調整は金属帯へのラミネート条件の変更で行った。ラミネートした樹脂フィルムの内容およびラミネート条件を表1に示す。   Next, the chrome-plated steel sheet obtained above is heated with a metal band laminator using a metal band laminator, and then laminated with a laminating roll on both surfaces of the chrome-plated steel sheet (heat fusion). Thus, a resin-coated metal plate (laminated steel plate) was produced. The laminating roll was an internal water-cooling type, and cooling water was forcibly circulated during laminating to perform cooling during film adhesion. Moreover, the adjustment of the Raman band intensity ratio by laser Raman was performed by changing the laminating conditions to the metal band. The contents of the laminated resin film and the lamination conditions are shown in Table 1.

Figure 2007253454
Figure 2007253454

以上より製造したラミネート鋼板に対して、下記の(1)〜(5)の方法により、ラマンバンド強度比、ポリエステルフィルムの複屈折率(複屈折率が0.02以下の層厚み)、内容物取り出し性、成形性、密着性及び耐衝撃性を測定、評価した。得られた結果を表2に示す。   For the laminated steel sheet produced as described above, the Raman band strength ratio, the birefringence of the polyester film (layer thickness with a birefringence of 0.02 or less), and contents are obtained by the following methods (1) to (5). The take-out property, moldability, adhesion and impact resistance were measured and evaluated. The obtained results are shown in Table 2.

(1)ラマンバンド強度比(R)
レトルト処理した缶内面の底部からラミネート鋼板を切り取り、ラミネート鋼板の長手方向(MD)、幅方向(TD)ついて、下記測定条件により、レーザーラマンによる3085cm−1±5cm−1付近のラマンバンドと2968cm−1±5cm−1付近のラマンバンドの各々のラマンスペクトルを測定し、下記式によりラマンバンド強度比(R)を求めた。
<測定条件>
励起光源:Arレーザー(λ=514.5nm)、出力2mW
顕微倍率:×100
長手方向(MD):レーザー偏光面がラミネート鋼板の長手方向と平行になるようにレーザー光を入射。
幅方向(TD):レーザー偏光面がラミネート鋼板の長手方向と垂直になるようにレーザー光を入射。
R=I2968/I3085
2968:2968cm−1±5cm−1付近のラマンバンド強度
3085:3085cm−1±5cm−1付近のラマンバンド強度
(2)ポリエステルフィルムの複屈折率(複屈折率が0.02以下の層厚み)
偏光顕微鏡を用いてラミネート鋼板の金属板を除去した後のフィルムの断面方向のレタデーションを測定し、フィルムの断面方向の複屈折率を求めた。
測定方法を簡単に説明する。単色光を偏光板により直線偏光とする。この光をフィルムに入射すると、レタデーションを生じるため、フィルム層を通過後楕円偏光となる。この楕円偏光はセナルモン型コンペンセーターにより最初の直線偏光の振動方向に対してθの角度をもった直線偏光となる。このθを偏光板を回転させて測定する。レタデーションRとθの関係は式(1)で定義される。
R=λ・θ/180 (1)
λ:単色光の波長
また、レタデーションRは式(2)で定義される。
Δn=R/d (2)
Δn:複屈折率、d:フィルム層の厚み
したがって、複屈折率Δnは式(1)、(2)から以下の式で求められる。
Δn=(θ・λ/180)/d (3)
(3)内容物取り出し性
絞り加工機を用いて、ラミネート鋼板を、絞り工程で、ブランク径:100mm、絞り比(成形前径/成形後径):1.88でカップ成形した。続いて、このカップ内に、ランチョンミート用の塩漬け肉をカップ内に充填し、蓋を巻締め後、レトルト処理(130℃×90分間)を行った。その後、蓋を取り外し、カップを逆さまにして内容物を取り出した後に、カップ内側に残存する内容物の程度を観察することにより、内容物の取り出し易さの程度を評価した。
(評点について)
○:カップを逆さまにしただけで(手で振ることなく)内容物が取り出せ、取り出し後のカップ内面を肉眼で観察した際、付着物が殆ど確認できない状態になるもの。
△:カップを逆さまにしただけでは、カップ内側に内容物が残存するが、カップを上下に振動させる(手でカップを振るなどの動作をする)と、内容物が取り出せる。取り出し後のカップ内側を肉眼で観察した際、付着物が殆ど確認できない状態になるもの。
×:カップを上下に振動させる(手でカップを振るなどの動作をする)だけでは、内容物が取り出し難い。上下に振動させるスピードを極端に増すか、もしくはスプーンなどの器具を用いて内容物を強制的に取り出した後、カップ内面を肉眼で観察した際、付着物が明らかに確認できる状態になるもの。
(1) Raman band intensity ratio (R)
Cut laminated steel sheet from the bottom of the retort processed can inner, longitudinal laminated steel sheet (MD), with the width direction (TD), the following measurement conditions, Raman band near 3085cm -1 ± 5cm -1 by laser Raman and 2968cm Each Raman spectrum of the Raman band in the vicinity of −1 ± 5 cm −1 was measured, and the Raman band intensity ratio (R) was determined by the following formula.
<Measurement conditions>
Excitation light source: Ar laser (λ = 514.5 nm), output 2 mW
Microscopic magnification: x100
Longitudinal direction (MD): Laser light is incident so that the laser polarization plane is parallel to the longitudinal direction of the laminated steel sheet.
Width direction (TD): Laser light is incident so that the laser polarization plane is perpendicular to the longitudinal direction of the laminated steel sheet.
R = I 2968 / I 3085
I 2968: 2968cm -1 ± 5cm -1 vicinity of the Raman band intensity I 3085: 3085cm -1 Raman band intensity near ± 5 cm -1 (2) layers of birefringence (birefringence than 0.02 of the polyester film Thickness)
The retardation in the cross-sectional direction of the film after removing the metal plate of the laminated steel sheet using a polarizing microscope was measured to determine the birefringence in the cross-sectional direction of the film.
The measurement method will be briefly described. Monochromatic light is converted into linearly polarized light by a polarizing plate. When this light is incident on the film, retardation is generated, so that it becomes elliptically polarized light after passing through the film layer. This elliptically polarized light becomes linearly polarized light having an angle of θ with respect to the vibration direction of the first linearly polarized light by the Senarmont type compensator. This θ is measured by rotating the polarizing plate. The relationship between retardation R and θ is defined by equation (1).
R = λ · θ / 180 (1)
λ: wavelength of monochromatic light The retardation R is defined by the formula (2).
Δn = R / d (2)
Δn: Birefringence index, d: Film layer thickness Therefore, the birefringence index Δn can be obtained from the formulas (1) and (2) by the following formula.
Δn = (θ · λ / 180) / d (3)
(3) Content takeout ability Using a drawing machine, the laminated steel sheet was cup-formed in a drawing step with a blank diameter: 100 mm and a drawing ratio (diameter before forming / diameter after forming): 1.88. Subsequently, the cup was filled with salted meat for luncheon meat, the lid was wrapped, and then retort processing (130 ° C. × 90 minutes) was performed. Thereafter, the lid was removed, the contents were taken out by turning the cup upside down, and then the degree of ease of taking out the contents was evaluated by observing the degree of contents remaining inside the cup.
(About the score)
○: The contents can be taken out only by turning the cup upside down (without shaking by hand), and when the inner surface of the cup after taking out is observed with the naked eye, the deposits are hardly confirmed.
Δ: The contents remain inside the cup only by turning the cup upside down, but the contents can be taken out by vibrating the cup up and down (such as shaking the cup by hand). When the inside of the cup after removal is observed with the naked eye, it is in a state where almost no deposits can be confirmed.
X: It is difficult to take out the contents only by vibrating the cup up and down (such as shaking the cup by hand). When the speed of vibrating up and down is extremely increased, or when the contents are forcibly removed using a spoon or other instrument and the inside of the cup is observed with the naked eye, the deposit can be clearly confirmed.

(4)成形性
被覆金属板にワックスを塗布後、直径179mmの円板を打ち抜き、絞り比1.80で浅絞り缶を得た。次いで、この絞り缶に対し、絞り比2.20で再絞り加工を行なった。この後、常法に従い、ドーミング成形を行った後、トリミングし、次いでネックイン−フランジ加工を施し深絞り缶を成形した。このようにして得た深絞り缶のネックイン部に着目し、フィルムの損傷程度を目視観察した。
(評点について)
○:成形後フィルムに損傷が認められない状態
△:成形可能であるが、部分的にフィルム損傷が認められる状態
×:缶が破胴し、成形不可能
(5)密着性
上記(4)で成形可能であった缶に対し、この缶胴部よりピール試験用のサンプル(幅15mm×長さ120mm)を切り出した。切り出したサンプルの長辺側端部からフィルムを一部剥離し、引張試験機で剥離した部分のフィルムを、フィルムが剥離されたクロムめっき鋼板とは反対方向(角度:180°)に開き、引張速度30mm/minでピール試験を行い、幅15mmあたりの密着力を評価した。なお、密着力測定対象面は、缶内面側とした。
(評点について)
◎:1.47N/15mm以上(0.15kgf/15mm以上)。
○:0.98N/15mm以上、1.47N/15mm未満(0.10kgf/15mm以上、0.15kgf/15mm未満)。
×:0.98N/15mm未満(0.10kgf/15mm未満)。
(4) Formability After applying wax to the coated metal plate, a disk having a diameter of 179 mm was punched out to obtain a shallow drawn can with a drawing ratio of 1.80. Next, the drawn can was redrawn at a drawing ratio of 2.20. Thereafter, in accordance with a conventional method, doming forming was performed, then trimming was performed, and then neck-in-flange processing was performed to form a deep drawn can. Focusing on the neck-in portion of the deep-drawn can thus obtained, the degree of film damage was visually observed.
(About the score)
○: No damage is observed in the film after molding Δ: Molding is possible, but film damage is partially recognized ×: Can is broken and cannot be molded (5) Adhesiveness In the above (4) A sample for peel test (width 15 mm × length 120 mm) was cut out from the can body portion of the can that was moldable. Part of the film is peeled off from the long side end of the cut sample, and the part of the film peeled off by the tensile tester is opened in the opposite direction (angle: 180 °) from the chrome-plated steel sheet from which the film has been peeled. A peel test was performed at a speed of 30 mm / min to evaluate the adhesion per 15 mm width. In addition, the contact | adhesion power measurement object surface was made into the can inner surface side.
(About the score)
A: 1.47 N / 15 mm or more (0.15 kgf / 15 mm or more).
A: 0.98 N / 15 mm or more and less than 1.47 N / 15 mm (0.10 kgf / 15 mm or more, less than 0.15 kgf / 15 mm).
X: Less than 0.98 N / 15 mm (less than 0.10 kgf / 15 mm).

(6)耐衝撃性
上記(4)で成形可能であった缶に対し、水を満中し、各試験について10個ずつを高さ1.25mから塩ビタイル床面へ落とした後、電極と金属缶に6Vの電圧をかけて3秒後の電流値を読み取り、10缶測定後の平均値を求めた。
(評点について)
◎:0.01mA未満。
○:0.01mA以上、0.1mA未満。
×:0.1mA以上。
(6) Impact resistance The can that was moldable in the above (4) was filled with water, and 10 pieces were dropped from a height of 1.25 m onto the PVC tile floor for each test, A voltage of 6 V was applied to the metal can, the current value after 3 seconds was read, and the average value after 10 cans was measured.
(About the score)
A: Less than 0.01 mA.
A: 0.01 mA or more and less than 0.1 mA.
X: 0.1 mA or more.

Figure 2007253454
Figure 2007253454

表1及び表2より、本発明範囲の発明例は、いずれも品質安定性に優れ良好な特性を示した。一方、本発明の範囲を外れる比較例は、内容物取り出し性、成形性、密着性、耐衝撃性のいずれか一つ以上が不良であった。   From Tables 1 and 2, all of the invention examples within the scope of the present invention were excellent in quality stability and exhibited good characteristics. On the other hand, in the comparative example that is out of the scope of the present invention, any one or more of the contents take-out property, moldability, adhesion, and impact resistance is poor.

本発明の容器用樹脂被覆金属板は、レトルト処理後も内容物取り出し性に優れ、金属板との密着性、耐熱性、成形加工性、耐衝撃性に優れるため、密着性、絞り加工等を行う容器用素材、特に食缶容器用素材として最適であることは勿論、それら以外にも、上記特性が要求される用途に対して用いることができる。   The resin-coated metal plate for containers according to the present invention has excellent content take-out properties even after retorting, and has excellent adhesion, heat resistance, molding processability, and impact resistance with the metal plate. In addition to being optimal as a container material to be used, particularly as a food can container material, it can be used for applications that require the above characteristics.

Claims (5)

樹脂フィルムを両面に被覆する容器用金属板であって、
容器内面側になる樹脂フィルムは、ポリエステルを主成分とする樹脂層であり、樹脂層に対し0.1〜30mass%の疎水性高分子を含有し、
さらに、容器に成形し、レトルト処理後の前記樹脂層表面は、ラマンバンド強度比I2968/I3085が0.10以上1.0以下である
ことを特徴とする容器用樹脂被覆金属板。
ただし、I2968はレーザーラマン分光法によるポリエステル樹脂のグリコール成分のC−H伸縮由来の2968cm−1±5cm−1付近のラマンバンド強度であり、I3085はレーザーラマン法によるポリエステル樹脂のベンゼン環C−H伸縮由来の3085cm−1±5cm−1付近のラマンバンド強度である。
A metal plate for a container covering a resin film on both sides,
The resin film that becomes the inner surface of the container is a resin layer containing polyester as a main component, and contains 0.1 to 30 mass% of a hydrophobic polymer with respect to the resin layer,
Furthermore, the resin-coated metal sheet for containers, wherein the resin layer surface after being molded into a container and having a retort treatment has a Raman band intensity ratio I 2968 / I 3085 of 0.10 or more and 1.0 or less.
However, I 2968 is the Raman band intensity near 2968cm -1 ± 5cm -1 from C-H stretching of glycol component of the polyester resin by the laser Raman spectroscopy, I 3085 is a benzene ring of the polyester resin by laser Raman C This is the Raman band intensity around 3085 cm −1 ± 5 cm −1 derived from −H stretching.
さらに、容器用樹脂被覆金属板の長手方向における前記ラマンバンド強度比I2968/I3085は0.2以上0.6以下であり、かつ、容器用樹脂被覆金属板の幅方向における前記ラマンバンド強度比I2968/I3085は0.10以上0.5以下であることを特徴とする請求項1に記載の容器用樹脂被覆金属板。 Further, the Raman band strength ratio I 2968 / I 3085 in the longitudinal direction of the resin-coated metal plate for containers is 0.2 or more and 0.6 or less, and the Raman band strength in the width direction of the resin-coated metal plate for containers. The resin-coated metal sheet for containers according to claim 1, wherein the ratio I 2968 / I 3085 is 0.10 or more and 0.5 or less. 前記ポリエステルを主成分とする樹脂層は、ポリエステルの構成単位の80モル%以上がエチレンテレフタレート単位であることを特徴とする請求項1または2に記載の容器用樹脂被覆金属板。   3. The resin-coated metal sheet for containers according to claim 1, wherein in the resin layer containing polyester as a main component, 80 mol% or more of the structural units of the polyester are ethylene terephthalate units. 前記ポリエステルを主成分とする樹脂層は、2層以上から構成され、前記疎水性高分子を、内容物と接する層のみに、0.1〜30mass%含有することを特徴とする請求項1〜3のいずれかに記載の容器用樹脂被覆金属板。   The said resin layer which has polyester as a main component is comprised from 2 or more layers, and contains 0.1-30 mass% of said hydrophobic polymer only in the layer which contact | connects the content. 4. The resin-coated metal plate for containers according to any one of 3 above. 前記容器内面側になる樹脂フィルムにおける複屈折率が0.02以下となる領域が、金属板との接触界面から樹脂フィルム厚み方向に5μm未満であることを特徴とする請求項1〜4のいずれかに記載の容器用樹脂被覆金属板。   The region where the birefringence in the resin film on the inner surface side of the container is 0.02 or less is less than 5 µm in the resin film thickness direction from the contact interface with the metal plate. A resin-coated metal plate for containers according to claim 1.
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WO2015064100A1 (en) * 2013-10-30 2015-05-07 Jfeスチール株式会社 Laminated metal sheet for container, method for producing metal can, and method for evaluating metal sheet moldability
WO2015125461A1 (en) * 2014-02-21 2015-08-27 Jfeスチール株式会社 Resin-coated metal sheet for container and process for manufacturing same
WO2016152168A1 (en) * 2015-03-26 2016-09-29 Jfeスチール株式会社 Resin coated metal plate for container
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