JP2007246936A - Method and apparatus for continuously cleaning steel sheet - Google Patents

Method and apparatus for continuously cleaning steel sheet Download PDF

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JP2007246936A
JP2007246936A JP2006067923A JP2006067923A JP2007246936A JP 2007246936 A JP2007246936 A JP 2007246936A JP 2006067923 A JP2006067923 A JP 2006067923A JP 2006067923 A JP2006067923 A JP 2006067923A JP 2007246936 A JP2007246936 A JP 2007246936A
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steel plate
steel sheet
superheated steam
continuously
cleaning
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Hisatoshi Wakabayashi
久幹 若林
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Nippon Steel Corp
Nippon Steel Engineering Co Ltd
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Nippon Steel Corp
Nippon Steel Engineering Co Ltd
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  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for continuously and effectively cleaning a steel sheet without using an alkaline solution. <P>SOLUTION: The steel sheet S is continuously cleaned by spraying superheated steam to both surfaces of the continuously traveling steel sheet S by a superheated steam spray gun 1, then brushing both surfaces of the steel sheet S by brush rolls 2a, and further, atomizing water to both surfaces of the steel sheet S by a water sprayer 3. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、例えば鋼板の連続焼鈍ラインや連続溶融金属メッキラインにおいて、焼鈍処理やメッキ処理の前に、鋼板に付着した圧延油あるいは鉄粉等の異物を洗浄して除去する鋼板の連続洗浄方法及び装置に関する。   The present invention, for example, in a continuous annealing line or continuous molten metal plating line of a steel sheet, cleans and removes foreign matter such as rolling oil or iron powder attached to the steel sheet before annealing or plating. And an apparatus.

連続焼鈍ラインや連続溶融金属メッキラインには、通常、冷延鋼板や熱延鋼板が通板される。冷延鋼板や熱延鋼板には、圧延する際にロールや鋼板の冷却及び潤滑のために噴射された圧延油や、機械油、鉄粉、塵芥等の異物が両面に付着している。これらの油類や異物が鋼板に付着したままであると、後工程の処理ラインが汚損されたり、製品に残存した場合は表面の汚れとなり鋼板の商品価値が損なわれたりする。したがって、後工程の処理前に、連続的に鋼板を洗浄し、付着している油類や異物を除去する必要がある。   Cold-rolled steel sheets and hot-rolled steel sheets are usually passed through the continuous annealing line and the continuous molten metal plating line. In the cold-rolled steel sheet and hot-rolled steel sheet, rolling oil injected for cooling and lubrication of the roll and steel sheet during rolling, and foreign matters such as machine oil, iron powder, and dust adhere to both surfaces. If these oils and foreign substances remain attached to the steel sheet, the processing line in the subsequent process is damaged, and if it remains in the product, the surface becomes dirty and the commercial value of the steel sheet is impaired. Therefore, it is necessary to continuously wash the steel plate and remove the adhered oils and foreign matters before the subsequent process.

従来、鋼板の連続洗浄方法としては、特許文献1に記載されているように、洗浄液としてNaOH等のアルカリ溶液に鋼板を浸漬し、鋼板の両面に近接して対向配置した電極によってアルカリ溶液の電気分解を行い、鋼板の両面から水素、酸素の気泡を発生させ、この気泡により汚れを持ち上げて剥落させる電解洗浄を施すか、あるいは、鋼板の両面に洗浄液としてアルカリ溶液を噴射し、同時にブラシロールによって鋼板の両面をブラッシングする方法が一般的に採用されている。   Conventionally, as described in Patent Document 1, as a continuous cleaning method for a steel plate, the steel plate is immersed in an alkaline solution such as NaOH as a cleaning solution, and an electric solution of the alkaline solution is formed by electrodes disposed in close proximity to both surfaces of the steel plate. Decompose and generate hydrogen and oxygen bubbles from both sides of the steel sheet, and perform electrolytic cleaning to lift and remove dirt by these bubbles, or spray an alkaline solution as a cleaning solution on both sides of the steel sheet, and at the same time with a brush roll A method of brushing both surfaces of a steel plate is generally employed.

しかし、従来の洗浄方法では、上述のとおり、洗浄液としてアルカリ溶液を使用するため、その廃液処理が必要であるという問題がある。また、洗浄液は循環して一定期間使用するため、汚れの進行により洗浄能力が低下するという問題もある。さらに、洗浄液としてアルカリ溶液を使用するため、泡の発生が避けられず洗浄槽や洗浄液循環槽で泡が溢れ出し作業環境を悪化させるという問題もある。加えて、電解洗浄方式の場合、設備コスト及びランニングコストが高くなるという問題がある。
特開平9−59789号公報
However, as described above, the conventional cleaning method uses an alkaline solution as a cleaning liquid, and thus has a problem that its waste liquid treatment is necessary. In addition, since the cleaning liquid circulates and is used for a certain period of time, there is also a problem that the cleaning ability is reduced due to the progress of dirt. Furthermore, since an alkaline solution is used as the cleaning liquid, the generation of bubbles is unavoidable, and there is also a problem that bubbles overflow in the cleaning tank and the cleaning liquid circulation tank and the working environment is deteriorated. In addition, in the case of the electrolytic cleaning method, there is a problem that equipment cost and running cost are increased.
JP-A-9-59789

本発明が解決しようとする課題は、アルカリ溶液を使用することなく効果的に鋼板を連続洗浄する方法及び装置を提供することにある。   The problem to be solved by the present invention is to provide a method and an apparatus for continuously cleaning a steel sheet effectively without using an alkaline solution.

上記課題を解決するため、本発明では、洗浄液としてアルカリ溶液を使用せずに、鋼板の両面に過熱水蒸気を吹き付けることにより鋼板を洗浄するようにした。   In order to solve the above problems, in the present invention, the steel sheet is cleaned by spraying superheated steam on both surfaces of the steel sheet without using an alkaline solution as the cleaning liquid.

すなわち、本発明の鋼板の連続洗浄方法は、連続走行する鋼板の両面に過熱水蒸気を吹き付けて鋼板を連続洗浄することを特徴とするものである。   That is, the steel sheet continuous cleaning method of the present invention is characterized in that superheated steam is sprayed on both surfaces of a continuously traveling steel sheet to continuously clean the steel sheet.

また、本発明の鋼板の連続洗浄装置は、連続走行する鋼板の両面を連続洗浄する鋼板の連続洗浄装置において、連続走行する鋼板の両面に過熱水蒸気を吹き付ける過熱水蒸気吹付器を設けたことを特徴とするものである。   Further, the continuous cleaning apparatus for a steel sheet of the present invention is a continuous cleaning apparatus for a steel sheet that continuously cleans both surfaces of a continuously traveling steel sheet, and is provided with a superheated steam sprayer that sprays superheated steam on both surfaces of a continuously traveling steel sheet. It is what.

本発明で使用する過熱水蒸気とは、飽和水蒸気にさらに熱を加えて過熱した100℃以上の高温の水蒸気のことである。本発明では、この過熱水蒸気を鋼板の両面に吹き付けることで、鋼板の両面に付着している圧延油、機械油等の油類を加熱、気化させて除去する。また、これと同時に、鋼板の両面に付着している鉄粉等の異物も過熱水蒸気で洗い流して除去する。   The superheated steam used in the present invention is high-temperature steam at 100 ° C. or higher, which is heated by further adding heat to saturated steam. In this invention, this superheated steam is sprayed on both surfaces of a steel plate, and oils, such as rolling oil and machine oil adhering to both surfaces of a steel plate, are heated and vaporized and removed. At the same time, foreign matters such as iron powder adhering to both surfaces of the steel plate are also washed away with superheated steam and removed.

本発明では、鋼板の両面に付着している鉄粉等の異物をより確実に除去するために、連続走行する鋼板の両面に過熱水蒸気を吹き付け、その後、ブラシロールにより鋼板の両面をブラッシングし、さらに、鋼板の両面に水を噴霧して鋼板を連続洗浄することが好ましい。そのための装置構成としては、過熱水蒸気吹付器の下流側に、鋼板の両面に配置された複数のブラシロールを有するブラシスクラバーを設け、ブラシスクラバーの下流側に、鋼板の両面に水を噴霧する水噴霧器を設ける。このような構成とすることで、過熱水蒸気の吹き付けによる洗浄で残った鉄粉等の異物は、ブラシロールにより掻き落とされ、水の噴霧により洗い流される。   In the present invention, in order to more reliably remove foreign substances such as iron powder adhering to both sides of the steel plate, spraying superheated steam on both sides of the continuously running steel plate, then brushing both sides of the steel plate with a brush roll, Furthermore, it is preferable to continuously wash the steel sheet by spraying water on both sides of the steel sheet. As an apparatus configuration for this purpose, a brush scrubber having a plurality of brush rolls arranged on both surfaces of the steel plate is provided on the downstream side of the superheated steam sprayer, and water is sprayed on both surfaces of the steel plate on the downstream side of the brush scrubber. Provide a sprayer. By adopting such a configuration, foreign matters such as iron powder remaining after washing by spraying superheated steam are scraped off by a brush roll and washed away by spraying water.

本発明において使用する過熱水蒸気の温度は、鋼板に付着する圧延油、機械油等の油類の沸点が200〜300℃程度であることから、その気化による除去を効率的に行うために200〜500℃程度とすることが好ましい。   The superheated steam used in the present invention has a boiling point of about 200 to 300 ° C. of oils such as rolling oil and machine oil adhering to the steel sheet. Preferably, the temperature is about 500 ° C.

本発明によれば、洗浄液としてアルカリ溶液を使用せずに、鋼板の両面に過熱水蒸気を吹き付けることにより鋼板を洗浄するようにしたことで、以下の効果を奏する。   According to the present invention, the following effects can be obtained by cleaning the steel sheet by spraying superheated steam on both surfaces of the steel sheet without using an alkaline solution as the cleaning liquid.

1.洗浄液としてのアルカリ溶液が不要となり、その廃液処理も不要となるので、ランニングコストを削減できる。 1. Since an alkaline solution as a cleaning liquid is not required and the waste liquid treatment is not required, the running cost can be reduced.

2.洗浄液としてのアルカリ溶液の劣化による洗浄能力の低下の問題がなくなり、洗浄能力が安定する。 2. The problem of a decrease in cleaning ability due to deterioration of the alkaline solution as the cleaning liquid is eliminated, and the cleaning ability is stabilized.

3.洗浄プロセスに電解が不要となり、設備構成も簡易になるので、設備コストを削減できる。 3. The cleaning process does not require electrolysis, and the equipment configuration is simplified, thereby reducing the equipment cost.

4.従来、洗浄液としてアルカリ溶液を使用していた場合に見られた泡の発生がなく、作業環境の悪化を防止できる。 4). Conventionally, there is no generation of bubbles seen when an alkaline solution is used as the cleaning liquid, and the working environment can be prevented from deteriorating.

以下、図面に示す実施例に基づき本発明の実施の形態を説明する。   Embodiments of the present invention will be described below based on examples shown in the drawings.

図1は、本発明に係る鋼板の連続洗浄装置の一実施例を示す装置構成図である。   FIG. 1 is an apparatus configuration diagram showing an embodiment of a continuous cleaning apparatus for steel sheets according to the present invention.

図1において、鋼板Sの通板方向に沿って順に、過熱水蒸気吹付器1、ブラシスクラバー2、水噴霧器3、及び乾燥器4が配置されている。   In FIG. 1, the superheated steam sprayer 1, the brush scrubber 2, the water sprayer 3, and the dryer 4 are arrange | positioned in order along the plate | board passing direction of the steel plate S. FIG.

過熱水蒸気吹付器1には、水蒸気を過熱器5で加熱して得られた過熱水蒸気が供給される。この過熱水蒸気は、鋼板Sの両面側に配置されたヘッダ管1aに導入され、ヘッダ管1aに接続された複数のノズル1bより、鋼板Sの両面に吹き付けられる。   The superheated steam sprayer 1 is supplied with superheated steam obtained by heating the steam with the superheater 5. This superheated steam is introduced into the header pipe 1a disposed on both sides of the steel sheet S, and is sprayed onto both sides of the steel sheet S from a plurality of nozzles 1b connected to the header pipe 1a.

ブラシスクラバー2は、鋼板の両面に配置された複数のブラシロール2aを有し、このブラシロール2aにより鋼板Sの両面をブラッシングして鋼板Sに付着した鉄粉等の異物を掻き落とす。ブラシスクラバー2の出口部には、水切り用のリンガーロール2bが設けられている。また、必要に応じて、ブラシスクラバー2には鋼板Sの両面に水を噴霧する複数のノズルを設けてもよい。   The brush scrubber 2 has a plurality of brush rolls 2a disposed on both sides of the steel plate, and the brush roll 2a brushes both sides of the steel plate S to scrape off foreign matters such as iron powder attached to the steel plate S. At the outlet of the brush scrubber 2, a drainer ringer roll 2b is provided. Moreover, you may provide the some nozzle which sprays water on both surfaces of the steel plate S in the brush scrubber 2 as needed.

水噴霧器3には温水が供給され、この温水は、鋼板Sの両面側に配置されたヘッダ管3aに導入され、ヘッダ管3aに接続された複数のノズル3bより、鋼板Sの両面に吹き付けられる。水噴霧器3の出口部には、水切り用のリンガーロール3cが設けられている。   Hot water is supplied to the water sprayer 3, and this hot water is introduced into the header pipe 3 a disposed on both sides of the steel plate S, and sprayed on both sides of the steel plate S from a plurality of nozzles 3 b connected to the header pipe 3 a. . At the outlet of the water sprayer 3, a ringer roll 3c for draining water is provided.

乾燥器4には熱風が供給され、この熱風は、鋼板Sの両面側に配置されたヘッダ管4aに導入され、ヘッダ管4aに接続された複数のノズル4bより、鋼板Sの両面に吹き付けられる。   Hot air is supplied to the dryer 4, and this hot air is introduced into the header pipe 4 a disposed on both sides of the steel plate S, and blown onto both sides of the steel plate S from a plurality of nozzles 4 b connected to the header pipe 4 a. .

以上の構成において、まず鋼板Sは過熱水蒸気吹付器1に通板され、鋼板Sの両面に過熱水蒸気が吹き付けられる。これにより、鋼板の両面に付着している圧延油、機械油等の油類が加熱、気化して除去される。また、これと同時に、鋼板の両面に付着している鉄粉等の異物も過熱水蒸気で洗い流されて除去される。   In the above configuration, first, the steel sheet S is passed through the superheated steam sprayer 1, and superheated steam is sprayed on both surfaces of the steel sheet S. Thereby, oils, such as rolling oil and machine oil adhering to both surfaces of a steel plate, are removed by heating and vaporization. At the same time, foreign matters such as iron powder adhering to both surfaces of the steel plate are also washed away with superheated steam and removed.

その後、鋼板Sはブラシスクラバー2に通板される。ブラシスクラバー2では鋼板Sの両面に配置されたブラシロール2aにより鋼板の両面がブラッシングされる。これにより、鋼板Sの両面に残っていた鉄粉等の異物が掻き落とされる。次に、鋼板Sは水噴霧器4に通板され、温水により鋼板S上の鉄粉等の異物が洗い流される。最後に、鋼板Sは乾燥器4に通板され、鋼板S上の水分が完全に乾燥、除去される。   Thereafter, the steel plate S is passed through the brush scrubber 2. In the brush scrubber 2, both surfaces of the steel plate are brushed by the brush rolls 2a disposed on both surfaces of the steel plate S. Thereby, foreign matters such as iron powder remaining on both surfaces of the steel sheet S are scraped off. Next, the steel plate S is passed through the water sprayer 4, and foreign matters such as iron powder on the steel plate S are washed away by the hot water. Finally, the steel plate S is passed through the dryer 4, and the moisture on the steel plate S is completely dried and removed.

このように、本発明によれば、洗浄液としてアルカリ溶液を使用することなく効果的に鋼板Sを連続洗浄することができる。   Thus, according to the present invention, it is possible to effectively continuously clean the steel sheet S without using an alkaline solution as a cleaning liquid.

図2には、図1に示した本発明の実施例と、従来技術のアルカリ溶液を使用した電解洗浄+ブラシ洗浄の洗浄効果の経時変化を比較して概念的に示す。   FIG. 2 conceptually shows a comparison of the change over time of the cleaning effect of the electrolytic cleaning + brush cleaning using the alkaline solution of the prior art with the embodiment of the present invention shown in FIG.

本発明では、常に新鮮な過熱水蒸気をかけ流すため洗浄効果は一定である。一方、従来技術では洗浄液が劣化していき、1回/月程度で洗浄液の交換が必要となる。   In the present invention, since the fresh superheated steam is always poured, the cleaning effect is constant. On the other hand, in the prior art, the cleaning liquid deteriorates, and the cleaning liquid needs to be replaced about once a month.

また、本発明では過熱水蒸気を使用し、機械油等の油類を気化により効率的に除去できるので、従来技術において洗浄液が新液の時と比べても洗浄効果が高い。   Further, in the present invention, superheated steam is used, and oils such as machine oil can be efficiently removed by vaporization. Therefore, the cleaning effect is higher than that in the prior art when the cleaning liquid is a new liquid.

本発明は、鋼板の連続焼鈍ラインや連続溶融金属メッキラインなど、各種の鋼板処理の前工程としての洗浄処理に利用可能である。   INDUSTRIAL APPLICABILITY The present invention can be used for a cleaning process as a pre-process for various steel sheet processes such as a continuous annealing line for steel sheets and a continuous molten metal plating line.

本発明に係る鋼板の連続洗浄装置の一実施例を示す装置構成図である。It is an apparatus block diagram which shows one Example of the continuous washing apparatus of the steel plate which concerns on this invention. 図1に示した本発明の実施例と、従来技術のアルカリ溶液を使用した電解洗浄+ブラシ洗浄の洗浄効果の経時変化を比較して概念的に示す。FIG. 1 conceptually shows a comparison between the embodiment of the present invention shown in FIG. 1 and the change over time in the cleaning effect of electrolytic cleaning and brush cleaning using an alkaline solution of the prior art.

符号の説明Explanation of symbols

1 過熱水蒸気吹付器
1a ヘッダ管
1b ノズル
2 ブラシスクラバー
2a ブラシロール
2b リンガーロール
3 水噴霧器
3a ヘッダ管
3b ノズル
4 乾燥器
4a ヘッダ管
4b ノズル
5 過熱器
S 鋼板
DESCRIPTION OF SYMBOLS 1 Superheated steam sprayer 1a Header pipe 1b Nozzle 2 Brush scrubber 2a Brush roll 2b Ringer roll 3 Water sprayer 3a Header pipe 3b Nozzle 4 Dryer 4a Header pipe 4b Nozzle 5 Superheater S Steel plate

Claims (4)

連続走行する鋼板の両面に過熱水蒸気を吹き付けて鋼板を連続洗浄する鋼板の連続洗浄方法。   A continuous steel plate cleaning method in which superheated steam is sprayed on both sides of a continuously running steel plate to continuously wash the steel plate. 連続走行する鋼板の両面に過熱水蒸気を吹き付け、その後、ブラシロールにより鋼板の両面をブラッシングし、さらに、鋼板の両面に水を噴霧して鋼板を連続洗浄する鋼板の連続洗浄方法。   A continuous steel plate cleaning method in which superheated steam is sprayed on both surfaces of a continuously traveling steel plate, and then both surfaces of the steel plate are brushed with a brush roll, and further, water is sprayed on both surfaces of the steel plate to continuously clean the steel plate. 連続走行する鋼板の両面を連続洗浄する鋼板の連続洗浄装置において、連続走行する鋼板の両面に過熱水蒸気を吹き付ける過熱水蒸気吹付器を設けた鋼板の連続洗浄装置。   A steel plate continuous cleaning apparatus for continuously cleaning both surfaces of a continuously traveling steel plate, wherein the steel plate is continuously cleaned with a superheated steam sprayer for spraying superheated steam on both surfaces of the continuously traveling steel plate. 過熱水蒸気吹付器の下流側に、鋼板の両面に配置された複数のブラシロールを有するブラシスクラバーを設け、ブラシスクラバーの下流側に、鋼板の両面に水を噴霧する水噴霧器を設けた請求項3に記載の鋼板の連続洗浄装置。   The brush scrubber which has the some brush roll arrange | positioned on both surfaces of a steel plate is provided in the downstream of the superheated steam sprayer, The water sprayer which sprays water on both surfaces of a steel plate is provided in the downstream of the brush scrubber. A continuous cleaning apparatus for steel sheets according to 1.
JP2006067923A 2006-03-13 2006-03-13 Method and apparatus for continuously cleaning steel sheet Withdrawn JP2007246936A (en)

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CN103157629A (en) * 2013-03-21 2013-06-19 贵州开磷(集团)有限责任公司 Cleaning method of phosphorous gypsum conveying-pipe-shaped belt
CN103949417A (en) * 2014-05-07 2014-07-30 张家港市维达纺织机械有限公司 Material cleaning device of pipe welder
KR101507480B1 (en) 2011-09-29 2015-03-31 다이도 메탈 고교 가부시키가이샤 Sliding bearing
CN114515720A (en) * 2022-01-11 2022-05-20 柳州东方工程橡胶制品有限公司 Cleaning device and cleaning method for vibration reduction and isolation rubber product steel plate

Cited By (7)

* Cited by examiner, † Cited by third party
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JP2009220054A (en) * 2008-03-18 2009-10-01 Ricoh Co Ltd Washing apparatus of sheet-like article
JP2010142779A (en) * 2008-12-22 2010-07-01 Nippon Handa Kk Washing apparatus performing defatting washing of lengthy article, and washing method
JP4642106B2 (en) * 2008-12-22 2011-03-02 ニホンハンダ株式会社 Cleaning apparatus and cleaning method for degreasing and cleaning long objects
KR101507480B1 (en) 2011-09-29 2015-03-31 다이도 메탈 고교 가부시키가이샤 Sliding bearing
CN103157629A (en) * 2013-03-21 2013-06-19 贵州开磷(集团)有限责任公司 Cleaning method of phosphorous gypsum conveying-pipe-shaped belt
CN103949417A (en) * 2014-05-07 2014-07-30 张家港市维达纺织机械有限公司 Material cleaning device of pipe welder
CN114515720A (en) * 2022-01-11 2022-05-20 柳州东方工程橡胶制品有限公司 Cleaning device and cleaning method for vibration reduction and isolation rubber product steel plate

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