JP2007246218A - Air transport device for powder and granule - Google Patents

Air transport device for powder and granule Download PDF

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JP2007246218A
JP2007246218A JP2006071980A JP2006071980A JP2007246218A JP 2007246218 A JP2007246218 A JP 2007246218A JP 2006071980 A JP2006071980 A JP 2006071980A JP 2006071980 A JP2006071980 A JP 2006071980A JP 2007246218 A JP2007246218 A JP 2007246218A
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compressed air
air supply
air
powder
discharge pipe
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Toyohiko Ota
東洋彦 太田
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Mitsubishi Materials Trading Corp
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Mitsubishi Materials Trading Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a device which enables low-pressure air transport of wet powder and granule and is sanitary, labor-saving and highly operable, safe and economical. <P>SOLUTION: A discharge pipe 2 having an opened lower face is provided in the vicinity of a bottom face of a closed pressure tank lower part 10, and an upper compressed air supply pipe 3, an intermediate compressed air supply pipe 4 and a lower compressed air supply pipe 8 are connected. In addition, a secondary compressed air supply pipe 6 is connected to the discharge pipe 2. An opening of the discharge pipe 2 has a structure capable of adjusting its opening area according to conveyed objects. Powder and granule inside closed takes 1, 9, 10 are fluidized by compressed air alternately flowed in as pulse jet air 100 to 1,200 times per minute from a plurality of multidimensional directions from air supply pipes at a plurality of upper, intermediate and lower stages or at one lowermost stage, and smoothly transported via the discharge pipe 2. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、湿潤粉粒体の空気輸送に係わる、低圧空気輸送にて安定した空気輸送ができる、湿潤粉粒体の空気輸送装置関する。 The present invention relates to an air transport device for wet powder particles, which is capable of stable air transport by low-pressure air transport, related to pneumatic transport of wet powder particles.

特開2002−145687に記載されているように、従来加圧タンクに加振機を取り付け、加圧タンクを振動させ粉紛粒体の流動化を促進させていた。加振機は電動回転機を動力とした偏荷重回転体方式である。
特開2002−145687
As described in Japanese Patent Application Laid-Open No. 2002-145687, a conventional shaker is attached to a pressurized tank, and the pressurized tank is vibrated to promote fluidization of the powder particles. The vibration exciter is an unbalanced rotating body system powered by an electric rotating machine.
JP2002-145687

しかしながら、加振機により輸送機全体を振動させる為、防振対策で、装置が大変複雑になり、不衛生であり、振動による付属機器、本体溶接部の劣化等の課題があった。 However, since the entire transport machine is vibrated by a vibration exciter, the apparatus becomes very complicated and unsanitary due to vibration prevention measures, and there are problems such as deterioration of attached equipment and main body welded parts due to vibration.

この発明は、上記のような課題を鑑み、その課題を解決すべく創案されたものであって、その目的とするところは、輸送機全体を強制的に振動させることなく、加圧タンク内の粉粒体の流動化を促進することにある。     The present invention has been devised in view of the problems as described above to solve the problems. The object of the present invention is to force the entire transport machine to vibrate without compulsorily vibrating it. It is to promote fluidization of the powder.

本発明は、上記問題点を解決するために次ぎの技術手段を講じた。すなわち、加振機で加圧タンクを振動させるかわりに、加圧タンク内にタンク上部、中部及び下部の複数段又は最下部1段から輸送用空気を複数多次元方向より、毎分100〜1200回交互にパルスジェットエアーとして流入し、粉粒体の流動化を促進する。 The present invention takes the following technical means in order to solve the above problems. That is, instead of vibrating the pressurized tank with a vibrator, a plurality of air for transportation from a plurality of stages at the upper, middle, and lower parts of the tank, or from the lowest one in the pressurized tank, from a plurality of multidimensional directions, 100 to 1200 per minute. It flows in alternately as pulse jet air and promotes fluidization of the powder.

上記方法を好適に実施することができる本発明の装置は、加圧タンクの上部、中部、下部の複数段又は最下部1段に圧縮空気装入管を配設し、被輸送物を装入する装入口を設けると共に加圧タンク底面の近傍に開口を有する排出管を配設したことを特徴とする粉粒体の空気輸送装置である。 The apparatus of the present invention capable of suitably carrying out the above method is provided with a compressed air charging pipe disposed in a plurality of stages of the upper, middle, and lower parts of the pressurized tank, or one stage at the bottom, and the object to be transported is charged. An air transporting device for a granular material, characterized in that a discharge port having an opening is provided in the vicinity of the bottom surface of the pressurized tank while providing a charging inlet.

本発明は、次のa、bの2つの作用を組み合わせて粉粒体を空気輸送するものである。 The present invention is to pneumatically transport a granular material by combining the following two actions a and b.

a、タンク内で粉粒体を流動化させること。流動化させるために、流動化空気を供給して流動層を形成する。前記流動化空気は上部、中部、下部の複数段又は最下部1段の圧縮空気装入管より、複数多次元方向より、毎分100〜1200回交互にパルスジェットエアーとして流入される。前記上部圧縮空気装入管は図2に示すように、加圧タンクの接線方向斜め下向きに配設され、粉粒体を撹拌する。さらに中部圧縮空気装入管は図3に示すように、加圧タンク中心方向に下向きに配設され、粉粒体を排出管に向けて移動させる。下部圧縮空気装入管は図4に示すように、加圧タンクの接線方向に配設され、粉粒体を撹拌する。この3種の圧縮空気により粉粒体の流動化が促進される。 a. Fluidizing the granular material in the tank. In order to fluidize, fluidized air is supplied to form a fluidized bed. The fluidized air is alternately introduced as pulse jet air 100 to 1200 times per minute from a plurality of multi-dimensional directions from a plurality of compressed air charging pipes in the upper, middle and lower stages or in the lowest stage. As shown in FIG. 2, the upper compressed air charging pipe is disposed obliquely downward in the tangential direction of the pressurized tank, and stirs the granular material. Further, as shown in FIG. 3, the middle compressed air charging pipe is disposed downward toward the center of the pressurized tank, and moves the powder particles toward the discharge pipe. As shown in FIG. 4, the lower compressed air charging pipe is disposed in the tangential direction of the pressurized tank and stirs the granular material. The fluidization of the granular material is promoted by these three kinds of compressed air.

b、流動化した粉粒体を、流動層の底面近傍の排出口から、流動化ガスとともに輸送管路に送出すること。           b. Sending the fluidized granular material together with the fluidizing gas from the outlet near the bottom of the fluidized bed to the transport line.

前記排出口の開口面積を調整することによって、粉粒体の粒度、比重、輸送量に対応して最適条件で輸送することができる。空気圧は、粉粒体の条件、輸送量、輸送距離等に支配される。 By adjusting the opening area of the discharge port, it can be transported under optimum conditions corresponding to the particle size, specific gravity, and transport amount of the granular material. The air pressure is governed by the conditions of the granular material, the transport amount, the transport distance and the like.

本発明の好ましい実施例の粉粒体の空気輸送装置は、加圧タンク、排出管、圧縮空気装入管を主要要素とし、これ等の形状、寸法を適正化し、粉粒体量、空気供給量、シーケンス制御等の必要条件に応じて、総合的に最適な条件で操業することができるものである。本発明の粉粒体の空気輸送装置は、特に、湿潤粉粒体の空気輸送に威力を発揮し、加圧タンク内に湿潤粉粒体を充填し、これをバッチ的、又は交互に開閉するダブルダンパを設けて連続投入を行い連続的に圧縮空気で配管路を輸送することができる。その原理は、湿潤粉粒体の粒子同士の凝集をパルスジェットエアーでほぐしながら、流動化させ、粉体と空気を完全に混相状態にして排出するものである。   The granular material pneumatic transport device according to a preferred embodiment of the present invention includes a pressurized tank, a discharge pipe, and a compressed air charging pipe as main elements, and optimizes the shape and dimensions thereof, and the amount of granular material and air supply. Depending on the required conditions such as quantity and sequence control, it is possible to operate under optimal conditions comprehensively. The pneumatic transport apparatus for granular material of the present invention is particularly effective for pneumatic transportation of wet granular material, and fills a pressurized tank with wet granular material, and opens and closes this batchwise or alternately. A double damper can be provided for continuous charging, and the pipeline can be transported continuously with compressed air. The principle is that the particles of wet powder particles are fluidized while being loosened with pulse jet air, and the powder and air are completely mixed and discharged.

すなわち、湿潤粉粒体は漏斗状の加圧タンク斜面を、パルスジェットエアーにより滑り落ち、排出管から圧縮空気と共に送出される。排出管の開口位置を漏斗の下端に下向きに開口させることによって加圧タンク内に湿潤粉粒体が残留することなく完全に排出することができる。したがって、加圧タンク内において残量が固結する等の問題もない。   That is, the wet granular material slides down the funnel-shaped pressurized tank slope by pulse jet air and is sent out together with the compressed air from the discharge pipe. By opening the opening position of the discharge pipe downward at the lower end of the funnel, the wet powder particles can be completely discharged without remaining in the pressurized tank. Therefore, there is no problem that the remaining amount is consolidated in the pressurized tank.

使用する圧縮空気の圧力、空気量は、対象とする湿潤粉粒体の性質、処理量、輸送管路の条件等に適した圧縮空気の圧力、風量で送出する。これ等は簡単な試験によって、適切な固気比、圧力損失を定めることができる。   The compressed air pressure and air volume to be used are sent at a compressed air pressure and air volume suitable for the properties of the target wet granular material, the processing amount, the conditions of the transportation pipeline, and the like. These can determine an appropriate solid-gas ratio and pressure loss by a simple test.

本発明の粉粒体の空気輸送装置は、衛生的で、省力的、操作性、安全性に富み、極めて有用である。 The pneumatic transport apparatus for granular materials of the present invention is very useful because it is hygienic, labor-saving, rich in operability and safety.

図1に本発明の実施例の粉粒体の空気輸送装置を示した。直径500mm高さ1000mmの密閉加圧タンク1、9、10は漏斗状となっている。漏斗の頂角は60度以下とする。したがって漏斗の斜面の傾斜角は60度以上である。この角度は対象とする粉粒体の特性に応じて選定することができる。 FIG. 1 shows an air transport device for granular materials according to an embodiment of the present invention. The sealed pressurized tanks 1, 9, and 10 having a diameter of 500 mm and a height of 1000 mm have a funnel shape. The apex angle of the funnel shall be 60 degrees or less. Therefore, the inclination angle of the slope of the funnel is 60 degrees or more. This angle can be selected according to the characteristics of the target granular material.

圧力タンク1、9、10内には底面近傍に下面が開口した排出管2を加圧タンクの鉛直中心軸に一致させて設け、加圧タンク外の輸送用ダクトに連結している。加圧タンクの上部、中部、下部に圧縮空気装入管を配設している。 In the pressure tanks 1, 9, and 10, a discharge pipe 2 having an open bottom surface in the vicinity of the bottom surface is provided so as to coincide with the vertical center axis of the pressurized tank, and is connected to a transport duct outside the pressurized tank. Compressed air charging pipes are arranged in the upper, middle and lower parts of the pressurized tank.

次に、図1に示す本発明の装置を用いて、湿塩を空気輸送した実施例を図5に示す作業系統図を元に説明する。粉粒体供給ホッパー22から、圧力タンク1に湿塩が供給される。圧力タンクレベル計13が、圧力タンク内の、湿塩を検知したところで、ダンパー24は閉となる。同時に、圧力タンク1内の、圧縮空気供給管3へ、圧縮空気を送るバルブ18、20が毎分100〜1200回交互に開き、圧縮空気を間欠的、瞬間的に圧力タンク1に、サイクルエアーハンマーとして供給する。圧力タンク1内の圧力が、輸送設定圧力に達したら、圧力検出装置17にて検出し、それにより吐出管2の吐出バルブ15を開放する。この時湿塩はサイクルエアーハンマーによる、渦巻き流にて充分に浮遊・流動化された状態であり、圧力風量調節器16、19、21によって制御された圧縮空気は、湿塩を伴って吐出管2より、内径50mmの半透明軟質塩化ビニールホースの輸送管25通って、空気輸送される。輸送管路は垂直上り5m、水平管路40mである。このときの圧力タンク1内の圧力0.16Mpa風量3Nm3/min輸送量117kg/min、サイクルエアーハンマー毎分600回であった。圧力タンク1底面及び内面には、附着やブリッジ等残量は無く全量輸送する事が出来た。圧力タンクや及び輸送ダクト内に、輸送物である湿塩が無くなると、空気抵抗が無くなり圧力も低下する。圧力検出装置、によって圧力低下を検出し、圧縮空気供給バルブを閉じ、輸送物投入ダンパー24を再び開き、一定量の湿塩を圧力タンク1内へ供給し、上記一連の作業を繰り返す。2次圧縮空気供給管6は、ダクト内で輸送物の閉塞を防止の為に、輸送物の量と空気量の比率を調整を目的とするものである。 Next, an embodiment in which wet salt is pneumatically transported using the apparatus of the present invention shown in FIG. 1 will be described based on the work system diagram shown in FIG. Wet salt is supplied to the pressure tank 1 from the granular material supply hopper 22. When the pressure tank level meter 13 detects wet salt in the pressure tank, the damper 24 is closed. At the same time, valves 18 and 20 for sending compressed air to the compressed air supply pipe 3 in the pressure tank 1 are alternately opened 100 to 1200 times per minute, and the compressed air is intermittently and instantaneously supplied to the pressure tank 1 in cycle air. Supply as a hammer. When the pressure in the pressure tank 1 reaches the transport set pressure, the pressure detection device 17 detects the pressure, thereby opening the discharge valve 15 of the discharge pipe 2. At this time, the wet salt is sufficiently floated and fluidized by the swirl flow by the cycle air hammer, and the compressed air controlled by the pressure air flow regulators 16, 19, and 21 is discharged along with the wet salt. 2 is pneumatically transported through a transport pipe 25 of a translucent soft vinyl chloride hose having an inner diameter of 50 mm. The transport pipeline is 5 m vertically upward and 40 m horizontal. At this time, the pressure in the pressure tank 1 was 0.16 Mpa, the air volume was 3 Nm3 / min, the transport volume was 117 kg / min, and the cycle air hammer was 600 times per minute. The bottom surface and the inner surface of the pressure tank 1 had no remaining amount such as attachments and bridges, and could be transported entirely. When there is no wet salt as a transported material in the pressure tank and the transport duct, the air resistance is lost and the pressure is lowered. A pressure drop is detected by the pressure detection device, the compressed air supply valve is closed, the transport input damper 24 is opened again, a certain amount of wet salt is supplied into the pressure tank 1, and the above series of operations is repeated. The secondary compressed air supply pipe 6 is intended to adjust the ratio of the amount of transported goods and the amount of air in order to prevent clogging of the transported goods in the duct.

上記空気輸送装置において、水分を含んだミルスケール(金属粉粒体)嵩比重3、粒径6mm以下、含水率15%の空気輸送を実施した。輸送ダクトは配管用炭素綱鋼管50A(内径52.9mm)垂直輸送管上り20m水平輸送距離30mである。この時の、圧力タンク内圧力0.19Mpa風量4Nm3/min輸送量92kg/minサイクルエアーハンマー毎分600回にて、容易に輸送が出来た。 In the pneumatic transportation apparatus, pneumatic transportation was performed with a mill scale (metal powder) containing water and a bulk specific gravity of 3, a particle diameter of 6 mm or less, and a moisture content of 15%. The transport duct is a carbon steel pipe for piping 50A (inner diameter 52.9 mm), a vertical transport pipe 20 m up, and a horizontal transport distance 30 m. At this time, the pressure tank internal pressure was 0.19 Mpa, the air flow rate was 4 Nm3 / min, the transport amount was 92 kg / min, and the cycle air hammer could be easily transported at 600 times per minute.

粉粒体としては、無機有機の天然物及び人工物の粉粒体に適用される。例えば塩、砂糖、調味料粉末、樹脂粉、肥料、薬品、穀物粉、金属粉、酸化金属粉、ゴム、珪砂、陶石、セメント、砂など、食品、化学、窯業、金属等の分野の粉粒体のハンドリングに広く適用することができる。特に湿潤粉粒体のハンドリングに適し、洗浄直後の粉粒体等も容易に輸送することができる。 As a granular material, it applies to the granular material of an inorganic organic natural product and an artificial product. For example, salt, sugar, seasoning powder, resin powder, fertilizer, chemicals, grain powder, metal powder, metal oxide powder, rubber, silica sand, porcelain stone, cement, sand, food, chemical, ceramics, metal, etc. It can be widely applied to the handling of granules. It is particularly suitable for handling wet powder particles, and powder particles immediately after washing can be easily transported.

粉粒体の空気輸送装置の縦断面図Longitudinal cross section of pneumatic transport device for powder 図1のAーA部断面図Sectional view taken along the line AA in FIG. 図1のBーB部断面図Sectional view of BB part in Fig. 1 図1のCーC部断面図CC sectional view of FIG. 粉粒体の空気輸送装置の作動系統図Operation system diagram of pneumatic transportation equipment for granular materials

符号の説明Explanation of symbols

1 加圧タンク上部
2 排出管
3 上部圧縮空気供給管
4 中部圧縮空気供給管
5 クランプ継手
6 2次圧縮空気供給管
7 クランプバンド
8 下部圧縮空気供給管
9 加圧タンク中部
10 加圧タンク下部
11 クランプ継手
12 クランプバンド
13 レベル計
14 圧力検出装置
15 上部圧縮空気用バルブ
16 圧力風量調整器
17 排出バルブ
18 中部圧縮空気用バルブ
19 圧力風量調整器
20 下部圧縮空気用バルブ
21 圧力風量調整器
22 供給ホッパー
23 制御装置
24 ダンパー
25 軟質塩化ビニールホース
DESCRIPTION OF SYMBOLS 1 Pressure tank upper part 2 Discharge pipe 3 Upper compressed air supply pipe 4 Middle compressed air supply pipe 5 Clamp joint 6 Secondary compressed air supply pipe 7 Clamp band 8 Lower compressed air supply pipe 9 Pressurized tank middle part 10 Pressurized tank lower part 11 Clamp joint 12 Clamp band 13 Level gauge 14 Pressure detection device 15 Upper compressed air valve 16 Pressure air flow regulator 17 Discharge valve 18 Middle compressed air valve 19 Pressure air flow regulator 20 Lower compressed air valve 21 Pressure air flow regulator 22 Supply Hopper 23 Control device 24 Damper 25 Soft vinyl chloride hose

Claims (2)

加圧タンクに、被輸送物を装入する装入口を設けると共にタンク底面の近傍に開口を有する排出管を配設し、タンク上部、中部及び下部に圧縮空気装入管を配設し、さらに排出管に2次空気装入管を配設したことを特徴とする紛粒体の空気輸送装置。 A pressurized tank is provided with an inlet for charging the object to be transported, a discharge pipe having an opening in the vicinity of the bottom of the tank is provided, and a compressed air charging pipe is provided at the upper, middle and lower parts of the tank, and An air transportation device for powdery particles, characterized in that a secondary air charging tube is disposed in the discharge tube. 前記加圧タンクの上部、中部及び下部の圧縮空気装入管より輸送用空気を複数多
元方向より、毎分100〜1200回交互にパルスジェットエアーとして流入し、紛粒体を流動化させ、圧送することを特徴とする紛粒体の空気輸送機。
From the compressed air charging pipes at the upper, middle, and lower parts of the pressurized tank, air for transportation is flown alternately as pulse jet air 100 to 1200 times per minute from multiple directions, fluidizing the powder and pumping it. Pneumatic transporter for particulates characterized by
JP2006071980A 2006-03-16 2006-03-16 Air transport device for powder and granule Pending JP2007246218A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014057953A (en) * 2012-09-10 2014-04-03 Petroval Method and apparatus for retrieving particulate substance from container
CN105129433A (en) * 2015-09-18 2015-12-09 山东钢铁股份有限公司 Fluidifying feeding device for upward-leading type pneumatic conveying bin pump
JP2018167945A (en) * 2017-03-29 2018-11-01 Jfeスチール株式会社 Flux supply device for welding machine, submerge arc welding machine, and manufacturing facility for steel pipe
CN110356851A (en) * 2019-07-25 2019-10-22 江苏大学 A kind of powder material issuance device and method
JP2020186089A (en) * 2019-05-14 2020-11-19 住友金属鉱山株式会社 Granular material conveyance facility
CN113716348A (en) * 2021-09-30 2021-11-30 湖南皇爷食品有限公司 Pneumatic conveying system for continuously conveying betel nuts and having automatic cleaning function

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014057953A (en) * 2012-09-10 2014-04-03 Petroval Method and apparatus for retrieving particulate substance from container
CN105129433A (en) * 2015-09-18 2015-12-09 山东钢铁股份有限公司 Fluidifying feeding device for upward-leading type pneumatic conveying bin pump
JP2018167945A (en) * 2017-03-29 2018-11-01 Jfeスチール株式会社 Flux supply device for welding machine, submerge arc welding machine, and manufacturing facility for steel pipe
JP2020186089A (en) * 2019-05-14 2020-11-19 住友金属鉱山株式会社 Granular material conveyance facility
CN110356851A (en) * 2019-07-25 2019-10-22 江苏大学 A kind of powder material issuance device and method
CN110356851B (en) * 2019-07-25 2024-03-01 江苏大学 Powder material distributing device and method
CN113716348A (en) * 2021-09-30 2021-11-30 湖南皇爷食品有限公司 Pneumatic conveying system for continuously conveying betel nuts and having automatic cleaning function

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