JP2007237618A - Plate for screen printing, its manufacturing method, and manufacturing method for electronic component - Google Patents

Plate for screen printing, its manufacturing method, and manufacturing method for electronic component Download PDF

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JP2007237618A
JP2007237618A JP2006064925A JP2006064925A JP2007237618A JP 2007237618 A JP2007237618 A JP 2007237618A JP 2006064925 A JP2006064925 A JP 2006064925A JP 2006064925 A JP2006064925 A JP 2006064925A JP 2007237618 A JP2007237618 A JP 2007237618A
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surface side
mesh
wire
flat portion
printing
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Ryuji Hosogaya
隆二 細萱
Naomi Yoshiike
直美 吉池
Miki Sato
美樹 佐藤
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TDK Corp
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TDK Corp
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  • Manufacture Or Reproduction Of Printing Formes (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Manufacturing Of Printed Wiring (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a plate for screen printing, which enables the proper manufacture of a thinned and microsized electrode, and which can be obtained through a simple manufacturing process. <P>SOLUTION: In this plate for screen printing, a mesh is rolling-worked or press-worked, so that a printing surface-side flat part 7A and a squeegee surface-side flat part, parallel to a surface of the mesh, are formed on both sides, that is, the printing surface side and squeegee surface side of an intersection point part of a warp 4 and a woof 5. After that, working for reducing the width w<SB>1</SB>of the flat part 7A is applied to at least one 7A of the printing surface-side flat part 7A and the squeegee surface-side flat part. The width w<SB>1</SB>satisfies the inequality: 0<w<SB>1</SB>≤0.8w<SB>2</SB>(w<SB>2</SB>represents the wire diameter of a wire which is positioned on the printing surface side at the intersection point part, and the maximum wire diameter in a direction orthogonal to the longitudinal direction of the wire and parallel to the surface of the mesh, at the intersection point part). <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、スクリーン印刷用版及びその製造方法並びに電子部品の製造方法に関し、特に積層セラミックチップコンデンサ及び積層チップインダクタ等の電極をスクリーン印刷により作製する際に用いるスクリーン印刷用版及びその製造方法並びに電子部品の製造方法に関する。   The present invention relates to a screen printing plate, a method for manufacturing the same, and a method for manufacturing an electronic component, and more particularly, to a screen printing plate used for manufacturing electrodes such as a multilayer ceramic chip capacitor and a multilayer chip inductor by screen printing, a method for manufacturing the same The present invention relates to a method for manufacturing an electronic component.

積層セラミックチップコンデンサ及び積層チップインダクタは、携帯電話、パソコン等の種々の電子機器に組み込まれ、その需要は年々増加してきている。   Multilayer ceramic chip capacitors and multilayer chip inductors are incorporated in various electronic devices such as mobile phones and personal computers, and the demand thereof is increasing year by year.

一方、携帯電話、パソコン等の電子機器は小型化・軽量化が進んでおり、それらに用いられる積層セラミックチップコンデンサ及び積層チップインダクタの電極も、薄膜化・微小化が強く求められてきている。   On the other hand, electronic devices such as mobile phones and personal computers are becoming smaller and lighter, and there is a strong demand for thinning and miniaturization of the electrodes of multilayer ceramic chip capacitors and multilayer chip inductors used therefor.

この要求に対しては、前記電極を作製するためのスクリーン印刷用版を構成するメッシュの線材の線径を細くするとともに、さらに前記メッシュにカレンダー(圧延)処理を施すことで対応が取られてきた。   To meet this demand, measures have been taken by reducing the wire diameter of the mesh wire constituting the screen printing plate for producing the electrode, and further applying a calendar (rolling) treatment to the mesh. It was.

しかし、このようにしてスクリーン印刷用版を作製することには多くの技術課題があり、積層セラミックチップコンデンサ及び積層チップインダクタ等の電極の薄膜化・微小化には困難が伴っているのが現状である。   However, there are many technical problems in producing a screen printing plate in this way, and it is difficult to reduce the thickness and miniaturization of electrodes such as multilayer ceramic chip capacitors and multilayer chip inductors. It is.

例えば、積層セラミックチップコンデンサC0402サイズ等のように面積が小さい電極を、カレンダー(圧延)処理を施したメッシュを用いてスクリーン印刷法により作製する場合、電極印刷時に電極形状の角が丸くなったり、電極形状にくびれが出たり、電極形状が途切れて分断してしまう等の電極形状の欠け(以下、印刷パターン欠けと記載する。)が発生してしまうことがあった。   For example, when an electrode having a small area such as a multilayer ceramic chip capacitor C0402 size is produced by a screen printing method using a mesh subjected to a calendar (rolling) process, corners of the electrode shape are rounded during electrode printing, In some cases, the electrode shape is constricted, or the electrode shape is cut off and divided (hereinafter referred to as a printed pattern chip).

また、電極の薄膜化・微小化を実現するためには、スクリーン印刷用版のメッシュを薄くし、かつ、メッシュの大きさを小さくすることが必要であり、スクリーン印刷用版のメッシュの線材の径を細くするとともに、メッシュの大きさを小さくすることが必要であるが、現状の技術では限界があった。   In addition, in order to realize thinning and miniaturization of electrodes, it is necessary to make the screen printing plate mesh thin and to reduce the size of the mesh. While it is necessary to reduce the diameter and mesh size, the current technology has its limitations.

これに対し、特許文献1では、メッシュ部を構成するメッシュ線状部の長手方向に直交する方向のメッシュ線状部の断面形状を、印刷面側に円弧部分が向くような略半円又は略半楕円形状とし、他方の面を平坦とするスクリーン印刷版が提案されている。このスクリーン印刷版を用いると、メッシュ線状部の下面が被印刷体に当接する場合にも、メッシュ線状部の下面と被印刷体の接触状態が線接触の状態となり、メッシュ開口穴を通過したペーストが入り込むスペースが確保されることになり、薄膜のペースト印刷膜を形成すべき場合にも、被印刷体のペーストを印刷すべき領域に、いわゆるメッシュ跡のない、均一なペースト印刷膜を形成することができると記載されている。   On the other hand, in Patent Document 1, the cross-sectional shape of the mesh linear portion in the direction orthogonal to the longitudinal direction of the mesh linear portion constituting the mesh portion is substantially semicircular or substantially such that the arc portion faces the print surface side. A screen printing plate having a semi-elliptical shape and a flat other surface has been proposed. When this screen printing plate is used, even when the lower surface of the mesh linear portion abuts on the substrate, the contact state between the lower surface of the mesh linear portion and the substrate is in line contact and passes through the mesh opening hole. Even when a thin paste printing film is to be formed, a uniform paste printing film without a so-called mesh mark is formed in the area to be printed with the paste. It is described that it can be formed.

しかしながら、特許文献1に記載のスクリーン印刷版を作製するためには、複数回のレジストの配設及び複数回の電気めっきを行い、さらにレジストの除去と基板の除去を行う必要があり、手間がかかる。   However, in order to produce the screen printing plate described in Patent Document 1, it is necessary to dispose a plurality of resists and perform electroplating a plurality of times, and further to remove the resist and the substrate. Take it.

特開2002−1909号公報JP 2002-1909 A

本発明はかかる問題点に鑑みてなされたものであって、薄膜化・微小化された電極を良好に作製することができるスクリーン印刷用版であって、かつ、簡易な製造工程により得られるスクリーン印刷用版を提供することを目的とする。   The present invention has been made in view of such problems, and is a screen printing plate capable of satisfactorily producing thinned and miniaturized electrodes, and a screen obtained by a simple manufacturing process. The purpose is to provide a printing plate.

本発明者は、上記課題を解決するため、鋭意研究開発を進めた。その結果、金属の細線を編んだ構造のメッシュを圧延加工又はプレス加工し、該メッシュの交点部に平坦部を形成して該メッシュの紗厚hを所定量以上薄くした後、該メッシュの少なくとも印刷面側を研磨し、印刷面側の平坦部の幅w1を所定の値以下にすることで、上記目的を達成できるスクリーン印刷用版が得られることを見出した。本発明はかかる知見に基づき完成されたものである。即ち、上記目的は、以下の実施例により達成される。 In order to solve the above-mentioned problems, the present inventor has advanced earnestly research and development. As a result, a mesh having a structure in which metal fine wires are knitted is rolled or pressed, a flat portion is formed at the intersection of the mesh, and the thickness h of the mesh is reduced by a predetermined amount or more. It has been found that a screen printing plate capable of achieving the above object can be obtained by polishing the printing surface side and setting the width w 1 of the flat portion on the printing surface side to a predetermined value or less. The present invention has been completed based on such findings. That is, the above object is achieved by the following examples.

(1)線材が編まれてなるメッシュを有するスクリーン印刷用版であって、前記メッシュを圧延加工又はプレス加工することによって前記線材の交点部の印刷面側及びスキージ面側の両面に前記メッシュの面と平行な印刷面側平坦部及びスキージ面側平坦部を形成した後、該印刷面側平坦部及びスキージ面側平坦部のうち少なくとも印刷面側平坦部について、印刷面側平坦部の幅w1を減じる加工を行い、w1が0<w1≦0.8w2(w2は、前記交点部において印刷面側に位置する線材の線径であって、前記交点部において、前記線材の長手方向と直交し、かつ、前記メッシュの面と平行する方向の最大の線径)を満たすようにしたことを特徴とするスクリーン印刷用版。 (1) A screen printing plate having a mesh formed by knitting a wire, and by rolling or pressing the mesh, the mesh is formed on both the printing surface side and the squeegee surface side of the intersection portion of the wire. After forming the printing surface side flat portion and the squeegee surface side flat portion parallel to the surface, at least the printing surface side flat portion of the printing surface side flat portion and the squeegee surface side flat portion, the width w of the printing surface side flat portion 1 is performed, and w 1 is 0 <w 1 ≦ 0.8w 2 (w 2 is the wire diameter of the wire positioned on the printing surface side at the intersection, and the wire A screen printing plate characterized by satisfying a maximum wire diameter in a direction perpendicular to the longitudinal direction and parallel to the surface of the mesh.

ここで、印刷面側とは、スクリーン印刷をする際に被印刷体に面する側のことであり、スキージ面側とはスクリーン印刷をする際にスキージを押し付ける側のことであり、メッシュの面とは、メッシュの各部の厚さを二分する平面のことである。また、w1は、前記メッシュを構成する線材の交点部において、印刷面側に位置する線材の印刷面側平坦部の幅であって、該線材の長手方向と直交し、かつ、該平坦部と平行する方向の最大の幅のことである。 Here, the printing surface side is the side that faces the substrate when screen printing is performed, and the squeegee surface side is the side that presses the squeegee when screen printing is performed. Is a plane that bisects the thickness of each part of the mesh. W 1 is the width of the printing surface side flat portion of the wire located on the printing surface side at the intersection of the wire constituting the mesh, and is perpendicular to the longitudinal direction of the wire, and the flat portion Is the maximum width in the direction parallel to.

(2)線材が編まれてなるメッシュを有するスクリーン印刷用版であって、前記メッシュは、前記線材の交点部において、印刷面側及びスキージ面側の両面に前記メッシュの面と平行な印刷面側平坦部及びスキージ面側平坦部を有し、前記メッシュの紗厚をhとしたとき、0.5w2≦h/2≦0.7w2(w2は、前記交点部において印刷面側に位置する線材の線径であって、前記交点部において、前記線材の長手方向と直交し、かつ、前記メッシュの面と平行する方向の最大の線径)を満たし、かつ、前記印刷面側平坦部の幅w1は、0<w1≦0.8w2であることを特徴とするスクリーン印刷用版。 (2) A screen printing plate having a mesh formed by knitting a wire, the mesh being a printing surface parallel to the surface of the mesh on both the printing surface side and the squeegee surface side at the intersection of the wire material having a side flat portion and the squeegee side flat part, the ShaAtsu of the mesh when the h, 0.5w 2 ≦ h / 2 ≦ 0.7w 2 (w 2 are on the printing surface side in the intersection portion The wire diameter of the wire positioned, and at the intersection, satisfying the maximum wire diameter in the direction perpendicular to the longitudinal direction of the wire and parallel to the surface of the mesh) and flat on the printing surface side The width w 1 of the part is 0 <w 1 ≦ 0.8w 2 .

ここで、メッシュの紗厚とは、メッシュの面と直交する方向におけるメッシュの最大の厚さのことである。   Here, the thickness of the mesh is the maximum thickness of the mesh in a direction orthogonal to the plane of the mesh.

(3)前記印刷面側平坦部の幅w1が、前記スキージ面側平坦部の幅w3よりも小さいことを特徴とする(1)または(2)に記載のスクリーン印刷用版。 (3) The screen printing plate according to (1) or (2), wherein a width w 1 of the printing surface side flat portion is smaller than a width w 3 of the squeegee surface side flat portion.

ここで、w3は、前記メッシュを構成する線材の交点部において、スキージ面側に位置する線材のスキージ面側平坦部の幅であって、該線材の長手方向と直交し、かつ、該平坦部と平行する方向の最大の幅のことである。 Here, w 3 is the width of the flat portion of the squeegee surface side of the wire positioned on the squeegee surface side at the intersection of the wire constituting the mesh, and is orthogonal to the longitudinal direction of the wire and flat It is the maximum width in the direction parallel to the part.

(4)線材が編まれてなるメッシュを有するスクリーン印刷用版であって、前記メッシュを圧延加工又はプレス加工することによって前記線材の交点部の印刷面側及びスキージ面側の両面に前記メッシュの面と平行な印刷面側平坦部及びスキージ面側平坦部を形成した後、前記印刷面側平坦部及びスキージ面側平坦部のうち少なくとも前記印刷面側平坦部に加工を行い、前記交点部において、印刷面側の線材が印刷面側に凸な曲面又は印刷面側に凸な多角形形状を有するようにしたことを特徴とするスクリーン印刷用版。   (4) A screen printing plate having a mesh formed by knitting a wire, wherein the mesh is formed on both the printing surface side and the squeegee surface side of the intersection portion of the wire by rolling or pressing the mesh. After forming the printing surface side flat portion and the squeegee surface side flat portion parallel to the surface, at least the printing surface side flat portion is processed among the printing surface side flat portion and the squeegee surface side flat portion, and at the intersection portion The screen printing plate, wherein the wire on the printing surface side has a curved surface convex on the printing surface side or a polygonal shape convex on the printing surface side.

ここで、印刷面側の方向に凸な多角形形状を有するとは、前記線材の交点部において印刷面側に位置する線材を、その長手方向と直交する面で切断したときに得られる断面の印刷面側の形状が多角形の一部となることをいう。   Here, having a polygonal shape that is convex in the direction of the printing surface means that the cross-section obtained when the wire located on the printing surface side at the intersection of the wires is cut along a plane perpendicular to the longitudinal direction. It means that the shape on the printing surface side becomes a part of a polygon.

(5)線材が編まれてなるメッシュを有するスクリーン印刷用版であって、前記メッシュは、前記線材の交点部において、スキージ面側には前記メッシュの面と平行な平坦部を有し、前記メッシュの紗厚をhとしたとき、0.5w2≦h/2≦0.7w2(w2は、前記交点部において印刷面側に位置する線材の線径であって、前記交点部において、前記線材の長手方向と直交し、かつ、前記メッシュの面と平行する方向の最大の線径)を満たし、かつ、印刷面側には前記メッシュの面と平行な平坦部を有さず、印刷面側に凸な曲面又は印刷面側に凸な多角形形状を有することを特徴とするスクリーン印刷用版。 (5) A screen printing plate having a mesh formed by knitting a wire, wherein the mesh has a flat portion parallel to the surface of the mesh on the squeegee surface side at the intersection of the wire, when the ShaAtsu mesh was h, 0.5w 2 ≦ h / 2 ≦ 0.7w 2 (w 2 is a wire diameter of the wire located on the printing surface side in the intersection portion, in the intersection portion The maximum wire diameter in the direction perpendicular to the longitudinal direction of the wire and parallel to the surface of the mesh), and the printed surface side does not have a flat portion parallel to the surface of the mesh, A screen printing plate having a curved surface convex on the printing surface side or a polygonal shape convex on the printing surface side.

(6)前記線材が金属からなることを特徴とする(1)乃至(5)のいずれかに記載のスクリーン印刷用版。   (6) The screen printing plate according to any one of (1) to (5), wherein the wire is made of metal.

(7)線材が編まれてなるメッシュを有するスクリーン印刷用版の製造方法であって、前記メッシュを圧延加工又はプレス加工することによって前記線材の交点部の印刷面側及びスキージ面側の両面に前記メッシュの面と平行な印刷面側平坦部及びスキージ面側平坦部を形成した後、該印刷面側平坦部及びスキージ面側平坦部のうち少なくとも印刷面側平坦部について、印刷面側平坦部の幅w1を減じる加工を行い、w1が0<w1≦0.8w2(w2は、前記交点部において印刷面側に位置する線材の線径であって、前記交点部において、前記線材の長手方向と直交し、かつ、前記メッシュの面と平行する方向の最大の線径)を満たすようにすることを特徴とするスクリーン印刷用版の製造方法。 (7) A method for producing a screen printing plate having a mesh formed by knitting a wire, and by rolling or pressing the mesh on both the printing surface side and the squeegee surface side of the intersection portion of the wire After forming the printing surface side flat portion and the squeegee surface side flat portion parallel to the surface of the mesh, at least the printing surface side flat portion of the printing surface side flat portion and the squeegee surface side flat portion is the printing surface side flat portion. The width w 1 is reduced, and w 1 is 0 <w 1 ≦ 0.8w 2 (w 2 is the wire diameter of the wire located on the printing surface side at the intersection, and at the intersection, A method for producing a screen printing plate, characterized by satisfying a maximum wire diameter in a direction perpendicular to the longitudinal direction of the wire and parallel to the surface of the mesh.

(8)前記w1を減じる加工が研磨であることを特徴とする(7)に記載のスクリーン印刷用版の製造方法。 (8) The method for producing a screen printing plate as described in (7), wherein the process of reducing w 1 is polishing.

ここで、研磨とは、物理的な手法によるもの以外に、化学的なエッチングによるものも含む。   Here, the term “polishing” includes chemical etching as well as physical processing.

(9)印刷面側の前記平坦部の幅w1を、スキージ面側の前記平坦部の幅w3よりも小さくすることを特徴とする(7)または(8)に記載のスクリーン印刷用版の製造方法。 (9) The screen printing plate according to (7) or (8), wherein a width w 1 of the flat portion on the printing surface side is smaller than a width w 3 of the flat portion on the squeegee surface side. Manufacturing method.

(10)線材が編まれてなるメッシュを有するスクリーン印刷用版の製造方法であって、前記メッシュを圧延加工又はプレス加工することによって前記線材の交点部の印刷面側及びスキージ面側の両面に前記メッシュの面と平行な印刷面側平坦部及びスキージ面側平坦部を形成した後、前記印刷面側平坦部及びスキージ面側平坦部のうち少なくとも印刷面側平坦部に加工を行い、前記交点部において、印刷面側の線材が印刷面側に凸な曲面又は印刷面側に凸な多角形形状を有するようにすることを特徴とするスクリーン印刷用版の製造方法。   (10) A method for producing a screen printing plate having a mesh formed by knitting a wire, and by rolling or pressing the mesh on both the printing surface side and the squeegee surface side of the intersection portion of the wire After forming the printing surface side flat portion and the squeegee surface side flat portion parallel to the mesh surface, at least the printing surface side flat portion is processed among the printing surface side flat portion and the squeegee surface side flat portion, and the intersection point The method for producing a screen printing plate, characterized in that the wire on the printing surface side has a curved surface convex on the printing surface side or a polygonal shape convex on the printing surface side.

(11)前記印刷面側平坦部に行う加工が研磨であることを特徴とする(10)に記載のスクリーン印刷用版の製造方法。   (11) The method for producing a screen printing plate as described in (10), wherein the processing performed on the printing surface side flat portion is polishing.

(12)前記線材を金属とすることを特徴とする(7)乃至(11)のいずれかに記載のスクリーン印刷用版の製造方法。   (12) The method for producing a screen printing plate according to any one of (7) to (11), wherein the wire is made of metal.

(13)(1)乃至(6)のいずれかに記載のスクリーン印刷用版を用いることを特徴とする電子部品の製造方法。   (13) A method for producing an electronic component, wherein the screen printing plate according to any one of (1) to (6) is used.

本発明に係るスクリーン印刷用版においては、メッシュの紗厚が薄くなっているので、スクリーン印刷によって得られる電極において、薄膜化が可能となる。また、線材の交点部における印刷面側平坦部の幅w1が、0<w1≦0.8w2を満たすので、スクリーン印刷用版のメッシュがスクリーン印刷の際に上方からの押圧力を受けて被印刷体が接触しても、交点部の印刷面側の線材と被印刷体との間に、メッシュ開口部を通過した電極塗料が入り込むスペースが確保されることとなり、印刷パターン欠けが防止される。 In the screen printing plate according to the present invention, since the mesh thickness is thin, it is possible to reduce the thickness of the electrode obtained by screen printing. Further, since the width w 1 of the flat portion on the printing surface side at the intersection of the wires satisfies 0 <w 1 ≦ 0.8w 2 , the mesh of the screen printing plate receives a pressing force from above during screen printing. Even if the substrate to be printed comes into contact, a space for the electrode paint that has passed through the mesh opening to enter between the wire on the printing surface side of the intersection and the substrate to be printed is secured, and printing pattern chipping is prevented. Is done.

さらに、スキージ面側平坦部の幅w3はあまり減少させず印刷面側平坦部の幅w1をより大きく減少させれば、線材の強度低下を抑えつつ、印刷パターン欠けを防止できるので、線径の小さい線材を使用しやすくなり、電極の微小化にも対応しやすくなる。 Further, if reducing larger width w 1 of width w 3 is the printing surface side flat portion without significantly decreasing the squeegee side flat portion, while suppressing reduction in strength of the wire, since the print pattern chipping can be prevented, the line It becomes easy to use a wire with a small diameter, and it becomes easy to cope with miniaturization of electrodes.

また、本発明に係るスクリーン印刷用版は、例えば、圧延加工又はプレス加工によってメッシュの交点部に平坦部を形成した後、該メッシュの少なくとも印刷面側を研磨するという簡易な方法により製造することができる。   In addition, the screen printing plate according to the present invention is manufactured by a simple method in which, for example, a flat portion is formed at the intersection of meshes by rolling or pressing, and then at least the printing surface side of the mesh is polished. Can do.

以下、本発明の実施の形態について、図面を参照して詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図1は、本発明の一実施形態に係るスクリーン印刷用版1の概略を示す平面図である。図1に示されるように、本発明の一実施形態に係るスクリーン印刷用版1は、メッシュ2と、メッシュ2の周囲を取り囲む支持部材3とから構成される。   FIG. 1 is a plan view schematically showing a screen printing plate 1 according to an embodiment of the present invention. As shown in FIG. 1, a screen printing plate 1 according to an embodiment of the present invention includes a mesh 2 and a support member 3 surrounding the mesh 2.

図2は、メッシュ2の一部を拡大して示す平面図であり、図2(A)は印刷面側であり、図2(B)はスキージ面側である。メッシュ2は、圧延加工又はプレス加工がなされている。図2からわかるように、メッシュ2は、縦糸4と横糸5とを編んで構成され、電極塗料が通過する開口部6が設けられている。メッシュ2の織り方としては、平織り(縦糸と横糸を交互に交差させる織り方)、綾織り(縦糸や横糸が2本又はそれ以上連続して織られる織り方)等を用いることができる。   2 is an enlarged plan view showing a part of the mesh 2. FIG. 2A is a printing surface side, and FIG. 2B is a squeegee surface side. The mesh 2 is rolled or pressed. As can be seen from FIG. 2, the mesh 2 is formed by knitting warps 4 and wefts 5 and is provided with an opening 6 through which the electrode paint passes. As the weaving method of the mesh 2, plain weaving (weaving method in which warp yarns and weft yarns are alternately crossed), twill weaving method (weaving method in which two warp yarns or weft yarns are continuously woven) or the like can be used.

縦糸4と横糸5との交点部には、圧延加工又はプレス加工により、メッシュ2の面と平行な印刷面側平坦部7A(図2(A)参照)及びスキージ面側平坦部7B(図2(B)参照)を設け、さらに、少なくとも印刷面側平坦部7Aに加工を施すことにより、前記メッシュの紗厚をhとしたとき、0.5w2≦h/2≦0.7w2となるようにする(図3参照)。このようにすることで、スクリーン印刷によって得られる電極において、薄膜化が可能となる。h/2の値が0.7w2を上回ると、スクリーン印刷によって得られる電極の薄膜化が不十分となり、h/2の値が0.5w2を下回ると、スクリーン印刷の際の電極塗料の通過面積が小さくなりすぎ、印刷パターン欠けが発生する可能性が高くなる。印刷パターン欠けが発生する可能性をより低くする観点からは、h/2の値の範囲の下限を0.6w2とすることが好ましく、得られる電極をより薄膜化する観点からは、h/2の値の範囲の上限を、0.65w2とすることが好ましい。 A printing surface side flat portion 7A (see FIG. 2A) parallel to the surface of the mesh 2 and a squeegee surface side flat portion 7B (FIG. 2) are formed at the intersections of the warp yarn 4 and the weft yarn 5 by rolling or pressing. the (B) refer) provided, further, by carrying out working to at least the printing surface side flat portion 7A, when the ShaAtsu of the mesh was is h, the 0.5w 2 ≦ h / 2 ≦ 0.7w 2 (See FIG. 3). By doing in this way, thinning is possible in the electrode obtained by screen printing. When the value of h / 2 exceeds 0.7 w 2, the electrodes obtained by the screen printing thinning becomes insufficient, the value of h / 2 falls below 0.5 w 2, the electrodes the paint during screen printing The passage area becomes too small, and there is a high possibility that print pattern chipping will occur. From the viewpoint of lowering the possibility of print pattern chipping, the lower limit of the h / 2 value range is preferably 0.6 w 2, and from the viewpoint of further thinning the resulting electrode, h / The upper limit of the value range of 2 is preferably 0.65 w 2 .

また、先に述べた、交点部における印刷面側平坦部の幅w1とは、図2に示す印刷面側平坦部7Aの幅w1のことであり、メッシュ2を構成する縦糸4と横糸5との交点部において、印刷面側に位置する線材(図2では縦糸4)の印刷面側平坦部7Aの幅のことであって、該線材の長手方向と直交し、かつ、該平坦部と平行する方向の最大の幅のことである。また、先に述べたw2とは、図2に示すw2のことであり、縦糸4と横糸5との交点部において、印刷面側に位置する線材(図2では縦糸4)の線径であって、前記交点部において、前記線材の長手方向と直交し、かつ、印刷面側平坦部7Aと平行する方向(メッシュ2の面と平行する方向)の最大の線径のことである。 Moreover, previously noted, the width w 1 of the print surface side flat portion in the intersection point is that of the width w 1 of the print surface side flat portion 7A shown in FIG. 2, warps 4 forming the mesh 2 and weft 5 is the width of the printing surface side flat portion 7A of the wire rod (warp yarn 4 in FIG. 2) located on the printing surface side at the intersection with 5 and is orthogonal to the longitudinal direction of the wire rod and the flat portion Is the maximum width in the direction parallel to. Also, the w 2 described earlier is that the w 2 shown in FIG. 2, at the intersection of warp 4 and weft 5, diameter of the wire located on the printing surface side (in FIG. 2 warps 4) And in the said intersection part, it is the largest wire diameter of the direction (direction parallel to the surface of the mesh 2) orthogonal to the longitudinal direction of the said wire, and parallel to the printing surface side flat part 7A.

印刷面側平坦部7Aの幅w1は0<w1≦0.8w2とする。このようにすることで、スクリーン印刷用版1がスクリーン印刷の際に上方からの押圧力を受けて、メッシュ2の印刷面側と被印刷体8が接触しても、図3に示すように、メッシュ2を構成する縦糸4と横糸5との交点部において、印刷面側に位置する線材(図3では縦糸4)と被印刷体8との間に、スペース9が確保され、開口部6を通過した電極塗料はスペース9に入り込むことができる。その結果、被印刷体8の印刷面において電極塗料が回り込みやすくなり、印刷パターン欠けが防止される。なお、図3は、図2(A)のIII−III線に沿う断面の一部を示したものであって、縦糸4を中心にし、かつ、印刷面側を下側にして示したものである。また、説明の都合上、図3には、被印刷体8も描いている。 The width w 1 of the printing surface side flat portion 7A is 0 <w 1 ≦ 0.8w 2 . In this way, even if the screen printing plate 1 receives a pressing force from above during screen printing and the printing surface side of the mesh 2 and the substrate 8 come into contact with each other, as shown in FIG. A space 9 is secured between the wire rod (the warp yarn 4 in FIG. 3) located on the printing surface side and the printed material 8 at the intersection of the warp yarn 4 and the weft yarn 5 constituting the mesh 2, and the opening 6. The electrode paint that has passed through can enter the space 9. As a result, the electrode paint easily turns around on the printing surface of the printing medium 8, and printing pattern chipping is prevented. FIG. 3 shows a part of a cross section taken along line III-III in FIG. 2 (A), with the warp 4 as the center and the printing surface side facing down. is there. For convenience of explanation, FIG. 3 also shows the substrate 8 to be printed.

また、図4に示すように、印刷面側平坦部7Aに加工を施し、縦糸4と横糸5との交点部において、印刷面側に位置する縦糸4の印刷面側の外観形状を印刷面側に凸な曲面としてもよい。この場合は、メッシュ部の印刷面側が被印刷体8と接触しても、線接触に止まり、スペース9が確保されやすくなる。   Further, as shown in FIG. 4, the printing surface side flat portion 7A is processed, and the appearance shape on the printing surface side of the warp yarn 4 located on the printing surface side at the intersection of the warp yarn 4 and the weft yarn 5 is set on the printing surface side. It may be a convexly curved surface. In this case, even if the printing surface side of the mesh portion comes into contact with the substrate 8 to be printed, the line contact is stopped and the space 9 is easily secured.

また、図5及び図6に示すように、印刷面側平坦部7Aに加工を施し、縦糸4と横糸5との交点部において、印刷面側に位置する縦糸4の印刷面側の外観形状を印刷面側に凸な多角形の一部としてもよい。図5及び図6の場合も、メッシュ部の印刷面側が被印刷体8と接触しても、線接触に止まり、スペース9が確保されやすくなる。   Further, as shown in FIGS. 5 and 6, the printing surface side flat portion 7 </ b> A is processed, and the appearance shape on the printing surface side of the warp yarn 4 located on the printing surface side at the intersection of the warp yarn 4 and the weft yarn 5 is formed. It is good also as a part of polygon convex to the printing surface side. Also in the case of FIGS. 5 and 6, even if the printing surface side of the mesh portion comes into contact with the printing medium 8, the line contact is stopped and the space 9 is easily secured.

なお、図3〜図6では、縦糸4と横糸5との交点部において、縦糸4が印刷面側に位置する場合を示しているが、横糸5が印刷面側に位置する場合も同様である。   3 to 6 show the case where the warp yarn 4 is located on the printing surface side at the intersection of the warp yarn 4 and the weft yarn 5, but the same applies when the weft yarn 5 is located on the printing surface side. .

縦糸4と横糸5の材質としては、圧延加工又はプレス加工により、縦糸4と横糸5との交点部にメッシュ2の面と平行な平坦部を設けることができる材質であれば用いることができ、例えば金属や樹脂を好適に用いることができる。金属としては、例えばステンレス、真鍮、りん青銅、銅等の金属線を用いることができるが、引張強度及び伸びの点でステンレスを用いることが好ましい。   As the material of the warp 4 and the weft 5, any material can be used as long as it can provide a flat portion parallel to the surface of the mesh 2 at the intersection of the warp 4 and the weft 5 by rolling or pressing. For example, a metal or a resin can be preferably used. As the metal, for example, a metal wire such as stainless steel, brass, phosphor bronze, or copper can be used, but stainless steel is preferably used in terms of tensile strength and elongation.

縦糸4と横糸5の線径(メッシュ2に圧延加工又はプレス加工を行う前)は、10〜30μmとすることが好ましい。縦糸4と横糸5の径の好ましい範囲の上限値が30μmであるのは、それを上回ると、スクリーン印刷によって得られる電極の薄膜化が困難となるからであり、また、縦糸4と横糸5の径の好ましい範囲の下限値が10μmであるのは、それを下回ると、現状では縦糸4及び横糸5の必要な引張強度を確保することが困難になるからである。   The wire diameter of the warp 4 and the weft 5 (before rolling or pressing the mesh 2) is preferably 10 to 30 μm. The upper limit of the preferred range of the diameters of the warp 4 and the weft 5 is 30 μm because if it exceeds that, it becomes difficult to reduce the thickness of the electrode obtained by screen printing. The lower limit value of the preferred range of the diameter is 10 μm because if it is less than that, it is difficult to secure the necessary tensile strength of the warp 4 and the weft 5 at present.

スクリーン印刷用版1を用いてスクリーン印刷を行う場合は、支持部材3の近傍のメッシュ2の外周部を含む電極を印刷しない部分を乳剤12でマスキングした後、図7に示すように、スクリーン印刷用版1の上に電極塗料11を供給し、スキージ10をスクリーン印刷版1に押し付けて水平方向に移動させる。これにより、電極塗料11は被印刷体8の表面に転写される。   When screen printing is performed using the screen printing plate 1, a portion of the mesh 2 in the vicinity of the support member 3 where the electrode is not printed is masked with an emulsion 12, and then screen printing is performed as shown in FIG. The electrode paint 11 is supplied onto the printing plate 1, and the squeegee 10 is pressed against the screen printing plate 1 and moved in the horizontal direction. As a result, the electrode paint 11 is transferred to the surface of the substrate 8.

次に、縦糸4及び横糸5として金属を用いた場合について、スクリーン印刷用版1を製造する方法について、図8により説明する。図8は、メッシュ2を圧延加工又はプレス加工して、縦糸4と横糸5の交点部に、メッシュ2の面と平行な印刷面側平坦部7A及びスキージ面側平坦部7Bを設けた後、印刷面側平坦部7に対して加工を施している状況を示したものである。   Next, a method of manufacturing the screen printing plate 1 in the case where metal is used as the warp 4 and the weft 5 will be described with reference to FIG. FIG. 8 shows a process of rolling or pressing the mesh 2 to provide a printing surface side flat portion 7A and a squeegee surface side flat portion 7B parallel to the surface of the mesh 2 at the intersection of the warp yarn 4 and the weft yarn 5. The state which is processing with respect to the printing surface side flat part 7 is shown.

線径が10〜30μmであるステンレス、真鍮、りん青銅、銅等の金属線を平織り、綾織り等の織物状に織ってメッシュ2とする。メッシュ2の紗厚は23〜60μm程度になる。得られたメッシュ2に、圧延加工又はプレス加工を施して、紗厚を16〜42μm程度にまで薄くする。   A metal wire of stainless steel, brass, phosphor bronze, copper or the like having a wire diameter of 10 to 30 μm is woven into a woven shape such as a plain weave or a twill weave to form a mesh 2. The thickness of the mesh 2 is about 23 to 60 μm. The obtained mesh 2 is subjected to rolling or pressing to reduce the thickness to about 16 to 42 μm.

そして、圧延加工又はプレス加工をした後のメッシュ2の印刷面側を加工し、圧延加工又はプレス加工により縦糸4と横糸5の交点部に生じた印刷面側平坦部7Aの幅w1を0<w1≦0.8w2(w2は、縦糸4と横糸5との交点部において、印刷面側に位置する線材の線径であって、前記交点部において、前記線材の長手方向と直交し、かつ、印刷面側平坦部7Aと平行する方向(メッシュ2の面と平行する方向)の最大の線径)にまで減じる(図8(A)参照)。また、印刷面側平坦部7Aに加工を行い、前記交点部において、印刷面側の線材が、印刷面側に凸な曲面(図8(B)参照)又は印刷面側に凸な多角形形状(図8(C)、(D)参照)を有するようにしてもよい。 Then, the printing surface side of the mesh 2 after rolling or pressing is processed, and the width w 1 of the printing surface side flat portion 7A generated at the intersection of the warp 4 and weft 5 by rolling or pressing is set to 0. <W 1 ≦ 0.8w 2 (w 2 is the wire diameter of the wire located on the printing surface side at the intersection of the warp 4 and the weft 5, and is orthogonal to the longitudinal direction of the wire at the intersection And the maximum wire diameter in the direction parallel to the printing surface side flat portion 7A (direction parallel to the surface of the mesh 2) is reduced (see FIG. 8A). In addition, the printing surface side flat portion 7A is processed, and at the intersection, the printing surface side wire is a curved surface convex on the printing surface side (see FIG. 8B) or a polygonal shape convex on the printing surface side. (See FIGS. 8C and 8D).

印刷面側平坦部7Aの幅を小さくするための加工方法、並びに、前記交点部において、印刷面側の線材が印刷面側に凸な曲面を有するようにする加工方法、及び印刷面側に凸な多角形形状を有するようにする加工方法は特に限定されず、物理的に研磨する方法や、化学的にエッチングする方法等を用いることができる。物理的に研磨する方法としては、例えば流体研磨をあげることができる。また、化学的に研磨する方法としては電解研磨をあげることができる。   A processing method for reducing the width of the printing surface side flat portion 7A, a processing method for causing the printing surface side wire to have a curved surface convex on the printing surface side, and a convex surface on the printing surface side at the intersection. There is no particular limitation on the processing method for making such a polygonal shape, and a physical polishing method, a chemical etching method, or the like can be used. An example of a physical polishing method is fluid polishing. Moreover, electrolytic polishing can be mentioned as a method of chemically polishing.

図9(A)及び(B)は、圧延加工又はプレス加工がなされたメッシュ2の少なくとも印刷面側を研磨した後のメッシュ2の一部を拡大して印刷面側から示す平面図である。研磨量が少ない場合は、図9(A)に示すように、印刷面側平坦部7Aがある程度の大きさで残る。研磨量を適切に増やすと、印刷面側平坦部7Aはほとんど残らなくなり、印刷面側平坦部7Aの幅w1を0に近づけることができる。さらに、図9(B)に示すように、最終的には交点部の印刷面側を曲面にして平坦部をなくすこともできる。 FIGS. 9A and 9B are plan views showing, from the printing surface side, a part of the mesh 2 after polishing at least the printing surface side of the mesh 2 that has been rolled or pressed. When the polishing amount is small, as shown in FIG. 9A, the printing surface side flat portion 7A remains with a certain size. When the polishing amount is increased appropriately, the printing surface side flat portion 7A hardly remains, and the width w 1 of the printing surface side flat portion 7A can be made close to zero. Furthermore, as shown in FIG. 9B, the flat portion can be eliminated by finally making the printing surface side of the intersection portion a curved surface.

ただし、研磨量が多くなるにしたがい、メッシュ2を構成する縦糸4及び横糸5の引張強度は低下する。したがって、研磨量は少なくしたほうが縦糸4及び横糸5の引張強度を維持する点では好ましい。   However, as the polishing amount increases, the tensile strength of the warp 4 and the weft 5 constituting the mesh 2 decreases. Therefore, it is preferable to reduce the polishing amount in terms of maintaining the tensile strength of the warp 4 and the weft 5.

しかし、前述のように、印刷パターン欠けを生じさせないようにするためには、メッシュの印刷面側をある程度以上研磨し、交点部の印刷面側の平坦部の幅w1を0.8w2以下にする必要がある。 However, as described above, in order to prevent printing pattern chipping, the mesh printing surface side is polished to some extent, and the width w 1 of the flat portion on the printing surface side of the intersection is 0.8 w 2 or less. It is necessary to.

したがって、メッシュ2の印刷面側を多く研磨し、スキージ面側の研磨を少なくすることが好ましい。これにより、線材の強度低下を抑えつつ、印刷パターン欠けを防止できるので、線径の小さい線材を使用しやすくなり、電極の微小化にも対応しやすくなる。   Accordingly, it is preferable to polish the printed surface side of the mesh 2 more and reduce the polishing on the squeegee surface side. As a result, it is possible to prevent chipping of the printed pattern while suppressing a decrease in the strength of the wire, so that it is easy to use a wire having a small wire diameter and to cope with miniaturization of the electrode.

なお、メッシュ2の印刷面側を研磨すれば、印刷面側に位置する線材の印刷面側の表面平滑性も高まり、被印刷体の印刷面においてさらに電極塗料が回り込みやすくなり、さらに印刷パターン欠けが防止されるという効果も得られる。   In addition, if the printing surface side of the mesh 2 is polished, the surface smoothness on the printing surface side of the wire located on the printing surface side is also increased, and the electrode paint is more likely to wrap around on the printing surface of the printing material, and the printed pattern is missing. The effect that is prevented is also obtained.

材質がステンレスで、線径が18.0μmの縦糸と横糸を平織りし、#500のメッシュを得た。得られたメッシュの紗厚は38.0μmであった。得られたメッシュに対し、圧延加工を施し、メッシュの紗厚を29μm程度とした。メッシュの紗厚はマイクロメーターにより測定した。   A warp and weft with a material diameter of stainless steel and a wire diameter of 18.0 μm were plain woven to obtain a mesh of # 500. The mesh thickness of the obtained mesh was 38.0 μm. The obtained mesh was subjected to a rolling process to make the mesh thickness about 29 μm. The thickness of the mesh was measured with a micrometer.

そして、印刷面となる面に流体研磨を施し、研磨量を違えたメッシュを作製した。そして、研磨後に、それぞれの研磨量のメッシュについて、図2のIII−III線に沿う断面の外縁を、超深度カラー3D形状測定顕微鏡VK−9500(株式会社キーエンス製)を用いて計測し、w1とw2の値を5箇所について測定し、その測定値の平均値を算出した。紗厚hは5箇所についてマイクロメーター用いて測定し、その測定値の平均値を算出した。h、w1、w2の測定結果を表1に示す。 And the surface which becomes a printing surface was fluid-polished, and the mesh with which the grinding | polishing amount differed was produced. And after grinding | polishing, the outer edge of the cross section which follows the III-III line | wire of FIG. 2 about each grinding | polishing amount mesh is measured using the ultra-depth color 3D shape measurement microscope VK-9500 (made by Keyence Corporation), w The values of 1 and w 2 were measured at five locations, and the average value of the measured values was calculated. The thickness h was measured using a micrometer at five locations, and the average value of the measured values was calculated. Table 1 shows the measurement results of h, w 1 and w 2 .

次に、それぞれの研磨量のメッシュを用いて、グリーンシートの上に電極印刷を行った。それぞれの研磨量のメッシュを用いて、1.0mm×0.5mmの電極を印刷して各1,000個の印刷状態を確認した。そして、印刷パターン欠けが0個から10個以下のものを○、印刷パターン欠けが11個以上100個以下発生したものを△、印刷パターン欠けが101個以上発生したものを×として評価した。その評価結果を表1に示す。   Next, electrode printing was performed on the green sheet using the mesh of each polishing amount. Using a mesh of each polishing amount, an electrode of 1.0 mm × 0.5 mm was printed, and 1,000 printed states were confirmed each. The evaluation was evaluated as “◯” when 0 to 10 print pattern defects occurred, “Δ” when 11 or more and 100 or less print pattern defects occurred, and “X” when 101 or more print pattern defects occurred. The evaluation results are shown in Table 1.

Figure 2007237618
Figure 2007237618

表1からわかるように、本発明の範囲内の実施例1〜5(いずれも(h/2)/w2の値が0.61〜0.64で、w1/w2の値が0.80以下)では、印刷パターン欠けが発生した電極が1,000個中10個以下と、良好な結果が得られた。 As can be seen from Table 1, Examples 1 to 5 within the scope of the present invention (both (h / 2) / w 2 have a value of 0.61 to 0.64 and w 1 / w 2 has a value of 0). .80 or less), a good result was obtained with 10 or less electrodes out of 1,000 in which a printed pattern chip occurred.

それに対し、本発明の範囲に属さない比較例1〜3(いずれもw1/w2の値が0.80を上回っている)では印刷パターン欠けが11個以上発生し、特にw1/w2の値が0.96と大きい比較例3では101個以上発生した。 On the other hand, in Comparative Examples 1 to 3 that do not belong to the scope of the present invention (both values of w 1 / w 2 exceed 0.80), 11 or more printed pattern defects occurred, and in particular w 1 / w In Comparative Example 3 where the value of 2 was as large as 0.96, 101 or more occurred.

なお、実施例1〜5は、いずれも紗厚が27.2〜28.1μmと薄くなっており、(h/2)/w2の値は0.61〜0.64であり、得られた乾燥後の電極の厚さは、レーザー顕微鏡で測定したところ、1.0〜1.1μmとなっており、薄膜化された電極が得られた。 In each of Examples 1 to 5, the thickness is as thin as 27.2 to 28.1 μm, and the value of (h / 2) / w 2 is 0.61 to 0.64. When the thickness of the dried electrode was measured with a laser microscope, it was 1.0 to 1.1 μm, and a thinned electrode was obtained.

本発明の一実施形態に係るスクリーン印刷用版の概略を示す平面図The top view which shows the outline of the screen printing plate which concerns on one Embodiment of this invention メッシュ2の一部を拡大して示す平面図((A)は印刷面側、(B)はスキージ面側)The top view which expands and shows a part of mesh 2 ((A) is a printing surface side, (B) is a squeegee surface side) 本発明の一実施形態の要部を示す部分断面図The fragmentary sectional view which shows the principal part of one Embodiment of this invention 本発明の別の実施形態の要部を示す部分断面図The fragmentary sectional view which shows the principal part of another embodiment of this invention 本発明のさらに別の実施形態の要部を示す部分断面図The fragmentary sectional view which shows the principal part of another embodiment of this invention 本発明のさらに別の実施形態の要部を示す部分断面図The fragmentary sectional view which shows the principal part of another embodiment of this invention 本発明の一実施形態に係るスクリーン印刷用版を使用して電極塗料のスクリーン印刷を行っている状態を示す断面図Sectional drawing which shows the state which is performing screen printing of the electrode coating material using the screen printing plate which concerns on one Embodiment of this invention 印刷面側平坦部7に対して加工を施している状況を示す部分断面図Partial sectional view showing the situation where the printing surface side flat portion 7 is processed 研磨の程度のより印刷面側の平坦部の大きさが変わることを示す拡大平面図((A)は研磨量が少ない場合、(B)は研磨量を適切に増やした場合)An enlarged plan view showing that the size of the flat portion on the printing surface side changes depending on the degree of polishing ((A) is when the polishing amount is small, (B) is when the polishing amount is appropriately increased)

符号の説明Explanation of symbols

1…スクリーン印刷用版
2…メッシュ
3…支持部材
4…縦糸
5…横糸
6…開口部
7A…印刷面側平坦部
7B…スキージ面側平坦部
8…被印刷体
9…スペース
10…スキージ
11…電極塗料
12…乳剤
DESCRIPTION OF SYMBOLS 1 ... Screen printing plate 2 ... Mesh 3 ... Supporting member 4 ... Warp thread 5 ... Weft 6 ... Opening part 7A ... Printing surface side flat part 7B ... Squeegee surface side flat part 8 ... To-be-printed body 9 ... Space 10 ... Squeegee 11 ... Electrode paint 12 ... Emulsion

Claims (13)

線材が編まれてなるメッシュを有するスクリーン印刷用版であって、前記メッシュを圧延加工又はプレス加工することによって前記線材の交点部の印刷面側及びスキージ面側の両面に前記メッシュの面と平行な印刷面側平坦部及びスキージ面側平坦部を形成した後、該印刷面側平坦部及びスキージ面側平坦部のうち少なくとも印刷面側平坦部について、印刷面側平坦部の幅w1を減じる加工を行い、w1が0<w1≦0.8w2(w2は、前記交点部において印刷面側に位置する線材の線径であって、前記交点部において、前記線材の長手方向と直交し、かつ、前記メッシュの面と平行する方向の最大の線径)を満たすようにしたことを特徴とするスクリーン印刷用版。 A screen printing plate having a mesh formed by knitting a wire, which is parallel to the surface of the mesh on both the printing surface side and the squeegee surface side of the intersection of the wire by rolling or pressing the mesh After forming the print surface side flat portion and the squeegee surface side flat portion, the width w 1 of the print surface side flat portion is reduced for at least the print surface side flat portion of the print surface side flat portion and the squeegee surface side flat portion. Processing is performed, and w 1 is 0 <w 1 ≦ 0.8w 2 (w 2 is the wire diameter of the wire located on the printing surface side at the intersection, and the longitudinal direction of the wire at the intersection is A screen printing plate characterized by satisfying a maximum wire diameter in a direction perpendicular to and parallel to the surface of the mesh. 線材が編まれてなるメッシュを有するスクリーン印刷用版であって、前記メッシュは、前記線材の交点部において、印刷面側及びスキージ面側の両面に前記メッシュの面と平行な印刷面側平坦部及びスキージ面側平坦部を有し、前記メッシュの紗厚をhとしたとき、0.5w2≦h/2≦0.7w2(w2は、前記交点部において印刷面側に位置する線材の線径であって、前記交点部において、前記線材の長手方向と直交し、かつ、前記メッシュの面と平行する方向の最大の線径)を満たし、かつ、前記印刷面側平坦部の幅w1は、0<w1≦0.8w2であることを特徴とするスクリーン印刷用版。 A screen printing plate having a mesh formed by knitting a wire, wherein the mesh is a flat portion on the printing surface side parallel to the surface of the mesh on both the printing surface side and the squeegee surface side at the intersection of the wire material and has a squeegee side flat portion, when the ShaAtsu of the mesh was h, 0.5w 2 ≦ h / 2 ≦ 0.7w 2 (w 2 are wires located on the printing surface side in the intersection portion And the width of the flat portion on the printing surface side that satisfies the maximum diameter in the direction perpendicular to the longitudinal direction of the wire and parallel to the surface of the mesh) at the intersection. w 1 is a screen printing plate, wherein 0 <w 1 ≦ 0.8w 2 . 請求項1又は2において、
前記印刷面側平坦部の幅w1が、前記スキージ面側平坦部の幅w3よりも小さいことを特徴とするスクリーン印刷用版。
In claim 1 or 2,
A screen printing plate, wherein a width w 1 of the printing surface side flat portion is smaller than a width w 3 of the squeegee surface side flat portion.
線材が編まれてなるメッシュを有するスクリーン印刷用版であって、前記メッシュを圧延加工又はプレス加工することによって前記線材の交点部の印刷面側及びスキージ面側の両面に前記メッシュの面と平行な印刷面側平坦部及びスキージ面側平坦部を形成した後、前記印刷面側平坦部及びスキージ面側平坦部のうち少なくとも前記印刷面側平坦部に加工を行い、前記交点部において、印刷面側の線材が印刷面側に凸な曲面又は印刷面側に凸な多角形形状を有するようにしたことを特徴とするスクリーン印刷用版。   A screen printing plate having a mesh formed by knitting a wire, which is parallel to the surface of the mesh on both the printing surface side and the squeegee surface side of the intersection of the wire by rolling or pressing the mesh After forming the printing surface side flat part and the squeegee surface side flat part, at least the printing surface side flat part is processed among the printing surface side flat part and the squeegee surface side flat part, and the printing surface A screen printing plate characterized in that the side wire has a curved surface convex on the printing surface side or a polygonal shape convex on the printing surface side. 線材が編まれてなるメッシュを有するスクリーン印刷用版であって、前記メッシュは、前記線材の交点部において、スキージ面側には前記メッシュの面と平行な平坦部を有し、前記メッシュの紗厚をhとしたとき、0.5w2≦h/2≦0.7w2(w2は、前記交点部において印刷面側に位置する線材の線径であって、前記交点部において、前記線材の長手方向と直交し、かつ、前記メッシュの面と平行する方向の最大の線径)を満たし、かつ、印刷面側には前記メッシュの面と平行な平坦部を有さず、印刷面側に凸な曲面又は印刷面側に凸な多角形形状を有することを特徴とするスクリーン印刷用版。 A screen printing plate having a mesh formed by knitting a wire, wherein the mesh has a flat portion parallel to the surface of the mesh on the squeegee surface side at the intersection of the wire, when the thickness was h, 0.5w 2 ≦ h / 2 ≦ 0.7w 2 (w 2 is a wire diameter of the wire located on the printing surface side in the intersection portion, in the intersection portion, the wire The maximum wire diameter in the direction perpendicular to the longitudinal direction of the mesh and parallel to the surface of the mesh), and the printing surface side does not have a flat portion parallel to the mesh surface, and the printing surface side. A screen printing plate having a convexly curved surface or a polygonal shape convex on the printing surface side. 請求項1乃至5のいずれかにおいて、
前記線材が金属からなることを特徴とするスクリーン印刷用版。
In any one of Claims 1 thru | or 5,
A screen printing plate, wherein the wire is made of metal.
線材が編まれてなるメッシュを有するスクリーン印刷用版の製造方法であって、前記メッシュを圧延加工又はプレス加工することによって前記線材の交点部の印刷面側及びスキージ面側の両面に前記メッシュの面と平行な印刷面側平坦部及びスキージ面側平坦部を形成した後、該印刷面側平坦部及びスキージ面側平坦部のうち少なくとも印刷面側平坦部について、印刷面側平坦部の幅w1を減じる加工を行い、w1が0<w1≦0.8w2(w2は、前記交点部において印刷面側に位置する線材の線径であって、前記交点部において、前記線材の長手方向と直交し、かつ、前記メッシュの面と平行する方向の最大の線径)を満たすようにすることを特徴とするスクリーン印刷用版の製造方法。 A method for producing a screen printing plate having a mesh formed by knitting a wire, wherein the mesh is formed on both the printing surface side and the squeegee surface side of the intersection of the wire by rolling or pressing the mesh. After forming the printing surface side flat portion and the squeegee surface side flat portion parallel to the surface, at least the printing surface side flat portion of the printing surface side flat portion and the squeegee surface side flat portion, the width w of the printing surface side flat portion 1 is performed, and w 1 is 0 <w 1 ≦ 0.8w 2 (w 2 is the wire diameter of the wire positioned on the printing surface side at the intersection, and the wire A method for producing a screen printing plate characterized by satisfying a maximum wire diameter in a direction perpendicular to the longitudinal direction and parallel to the surface of the mesh. 請求項7において、
前記w1を減じる加工が研磨であることを特徴とするスクリーン印刷用版の製造方法。
In claim 7,
A process for producing a screen printing plate, wherein the process of reducing w 1 is polishing.
請求項7又は8において、
前記印刷面側平坦部の幅w1を、前記スキージ面側平坦部の幅w3よりも小さくすることを特徴とするスクリーン印刷用版の製造方法。
In claim 7 or 8,
A method for producing a screen printing plate, wherein a width w 1 of the printing surface side flat portion is smaller than a width w 3 of the squeegee surface side flat portion.
線材が編まれてなるメッシュを有するスクリーン印刷用版の製造方法であって、前記メッシュを圧延加工又はプレス加工することによって前記線材の交点部の印刷面側及びスキージ面側の両面に前記メッシュの面と平行な印刷面側平坦部及びスキージ面側平坦部を形成した後、前記印刷面側平坦部及びスキージ面側平坦部のうち少なくとも印刷面側平坦部に加工を行い、前記交点部において、印刷面側の線材が印刷面側に凸な曲面又は印刷面側に凸な多角形形状を有するようにすることを特徴とするスクリーン印刷用版の製造方法。   A method for producing a screen printing plate having a mesh formed by knitting a wire, wherein the mesh is formed on both the printing surface side and the squeegee surface side of the intersection of the wire by rolling or pressing the mesh. After forming the printing surface side flat portion and the squeegee surface side flat portion parallel to the surface, at least the printing surface side flat portion is processed among the printing surface side flat portion and the squeegee surface side flat portion, A method for producing a screen printing plate, wherein the wire on the printing surface side has a curved surface convex on the printing surface side or a polygonal shape convex on the printing surface side. 請求項10において、
前記印刷面側平坦部に行う加工が研磨であることを特徴とするスクリーン印刷用版の製造方法。
In claim 10,
The method for producing a screen printing plate, wherein the processing performed on the printing surface side flat portion is polishing.
請求項7乃至11のいずれかにおいて、
前記線材を金属とすることを特徴とするスクリーン印刷用版の製造方法。
In any of claims 7 to 11,
A method for producing a screen printing plate, wherein the wire is made of metal.
請求項1乃至6のいずれかに記載のスクリーン印刷用版を用いることを特徴とする電子部品の製造方法。   A method for producing an electronic component, wherein the screen printing plate according to claim 1 is used.
JP2006064925A 2006-03-09 2006-03-09 Plate for screen printing, its manufacturing method, and manufacturing method for electronic component Pending JP2007237618A (en)

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Cited By (9)

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Publication number Priority date Publication date Assignee Title
JP2009090519A (en) * 2007-10-05 2009-04-30 Nakanuma Art Screen Kk Mesh fabric, screen printing plate, and manufacturing process of mesh fabric
JP2009149024A (en) * 2007-12-21 2009-07-09 Asada Mesh Co Ltd Mesh fabric and screen printing plate
JP2010017887A (en) * 2008-07-08 2010-01-28 Fuchigami Micro:Kk Mesh sheet and method for manufacturing mesh sheet
JP2011143728A (en) * 2009-01-30 2011-07-28 Kobelco Kaken:Kk Method for manufacturing mesh member for screen printing
JP2013193360A (en) * 2012-03-21 2013-09-30 Tdk Corp Manufacturing method of screen printing plate and laminated electronic component
JP2014188517A (en) * 2013-03-26 2014-10-06 Yaokanaami Co Ltd Flat wire for metal gauze and metal gauze
JP2019025828A (en) * 2017-08-01 2019-02-21 株式会社ボンマーク Electroformed mesh sheet and method for production thereof
CN112937076A (en) * 2021-01-09 2021-06-11 浙江硕克科技有限公司 Screen printing plate without net knots and manufacturing process thereof
CN113547833A (en) * 2020-04-24 2021-10-26 仓和精密制造(苏州)有限公司 Horizontal line screen printing plate and manufacturing method thereof

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JP2002001909A (en) * 2000-06-23 2002-01-08 Murata Mfg Co Ltd Screen printing plate and its manufacturing method

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JPS55171550U (en) * 1979-05-26 1980-12-09
JPH10315650A (en) * 1997-05-19 1998-12-02 Hitachi Aic Inc Combination plate for full additive printed circuit board
JP2002001909A (en) * 2000-06-23 2002-01-08 Murata Mfg Co Ltd Screen printing plate and its manufacturing method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009090519A (en) * 2007-10-05 2009-04-30 Nakanuma Art Screen Kk Mesh fabric, screen printing plate, and manufacturing process of mesh fabric
JP2009149024A (en) * 2007-12-21 2009-07-09 Asada Mesh Co Ltd Mesh fabric and screen printing plate
JP2010017887A (en) * 2008-07-08 2010-01-28 Fuchigami Micro:Kk Mesh sheet and method for manufacturing mesh sheet
JP2011143728A (en) * 2009-01-30 2011-07-28 Kobelco Kaken:Kk Method for manufacturing mesh member for screen printing
JP2013193360A (en) * 2012-03-21 2013-09-30 Tdk Corp Manufacturing method of screen printing plate and laminated electronic component
JP2014188517A (en) * 2013-03-26 2014-10-06 Yaokanaami Co Ltd Flat wire for metal gauze and metal gauze
JP2019025828A (en) * 2017-08-01 2019-02-21 株式会社ボンマーク Electroformed mesh sheet and method for production thereof
CN113547833A (en) * 2020-04-24 2021-10-26 仓和精密制造(苏州)有限公司 Horizontal line screen printing plate and manufacturing method thereof
CN112937076A (en) * 2021-01-09 2021-06-11 浙江硕克科技有限公司 Screen printing plate without net knots and manufacturing process thereof

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