JP2007211802A - Cage for rolling bearing, and submersible pump - Google Patents

Cage for rolling bearing, and submersible pump Download PDF

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JP2007211802A
JP2007211802A JP2006029555A JP2006029555A JP2007211802A JP 2007211802 A JP2007211802 A JP 2007211802A JP 2006029555 A JP2006029555 A JP 2006029555A JP 2006029555 A JP2006029555 A JP 2006029555A JP 2007211802 A JP2007211802 A JP 2007211802A
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Prior art keywords
bearing
cage
rolling bearing
rolling
lubricant
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Japanese (ja)
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Hideki Koizumi
秀樹 小泉
Hiroshi Ishiguro
博 石黒
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NSK Ltd
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/38Ball cages
    • F16C33/41Ball cages comb-shaped
    • F16C33/412Massive or moulded comb cages, e.g. snap ball cages
    • F16C33/414Massive or moulded comb cages, e.g. snap ball cages formed as one-piece cages, i.e. monoblock comb cages
    • F16C33/416Massive or moulded comb cages, e.g. snap ball cages formed as one-piece cages, i.e. monoblock comb cages made from plastic, e.g. injection moulded comb cages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6603Special parts or details in view of lubrication with grease as lubricant
    • F16C33/6607Retaining the grease in or near the bearing
    • F16C33/6614Retaining the grease in or near the bearing in recesses or cavities provided in retainers, races or rolling elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/04Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
    • F16C19/06Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2360/00Engines or pumps
    • F16C2360/44Centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/66Special parts or details in view of lubrication
    • F16C33/6603Special parts or details in view of lubrication with grease as lubricant
    • F16C33/6629Details of distribution or circulation inside the bearing, e.g. grooves on the cage or passages in the rolling elements

Abstract

<P>PROBLEM TO BE SOLVED: To provide a cage for a rolling bearing capable of constantly maintaining lubrication performance and rotation performance of the bearing for a long time and to provide a submersible pump maintaining constant operation accuracy for a long time and excellent in durability. <P>SOLUTION: The cage 20 for the rolling bearing is provided along a circumferential direction with a plurality of pockets 20p for holding a plurality of rolling elements 6c one by one and a plurality of pillar portions 20h for interconnecting adjacent pockets, has openings 20k on one side for inserting the rolling elements in the pockets and is closed at the other end. The pillar portion is provided with at least one through hole 20a for letting lubricant flow for lubricating the rolling bearing and the through hole is formed to penetrate from the one side of the pillar portion to the other side. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、潤滑性能について改良された転がり軸受用保持器に関し、さらに、当該保持器が組み込まれた軸受を用いた水中ポンプに関する。   The present invention relates to a rolling bearing cage improved in terms of lubrication performance, and further relates to a submersible pump using a bearing in which the cage is incorporated.

従来から、主軸が垂直方向に延出した立軸構造を成す各種の機器として、例えば、水中ポンプ、電動工具、工作機械及び誘導電動機などが知られている。
このうち、例えば水中ポンプの構成としては、図4に示すような構成がその一例として挙げられ、当該水中ポンプは、ポンプ部Pの垂直上方にオイル室Sとモータ部Mとを順に立設して構成されているとともに、モータ部Mからオイル室Sを経てポンプ部Pまで貫通する1本の主軸2が回転自在に垂直方向に延出されている。この場合、モータ部Mには、主軸2を回転させるための電動機(モータ)4及び当該主軸2を回転自在に支持する2つの転がり軸受6,8(図4の下側の軸受(下側軸受6)と同図の上側の軸受(上側軸受8))がそれぞれ収容されている。また、ポンプ部Pには、ポンプ部P内の液体(例えば、各種の排水など)を圧送させるとともに循環させるための複数の羽根12を有する羽根車10が収容されている。
Conventionally, for example, a submersible pump, a power tool, a machine tool, and an induction motor are known as various devices having a vertical shaft structure in which a main shaft extends in a vertical direction.
Among these, for example, as a configuration of the submersible pump, a configuration as shown in FIG. 4 can be cited as an example, and the submersible pump has an oil chamber S and a motor unit M standing upright above the pump unit P. A single main shaft 2 penetrating from the motor part M through the oil chamber S to the pump part P is extended in the vertical direction so as to be rotatable. In this case, the motor unit M includes an electric motor (motor) 4 for rotating the main shaft 2 and two rolling bearings 6 and 8 that rotatably support the main shaft 2 (lower bearings (lower bearings in FIG. 4). 6) and the upper bearing (upper bearing 8)) in the figure are accommodated. In addition, the pump unit P accommodates an impeller 10 having a plurality of blades 12 for pumping and circulating the liquid (for example, various kinds of drainage) in the pump unit P.

ところで、このような水中ポンプは水中で使用されるため、液体(例えば、各種の排水など)が外界からポンプ内部に侵入し、当該ポンプの性能を低下させてしまう場合がある。このため、上述したように、ポンプ部Pとモータ部Mとの間にオイル室Sを設け、当該オイル室Sの内部にモータ部Mを気密状態に保つためのメカニカルシール18が配設されている。また、オイル室Sの内部には、メカニカルシール18の摺動部(ポンプ部P側の摺動部とモータ部M側の摺動部)の潤滑及び冷却を行うため、潤滑液(例えば、潤滑油など)が封入されている。これにより、メカニカルシール18の摺動部の摩擦による摩耗や温度上昇を防止している。   By the way, since such a submersible pump is used in water, liquid (for example, various drainage etc.) may enter the inside of the pump from the outside and may deteriorate the performance of the pump. Therefore, as described above, the oil chamber S is provided between the pump portion P and the motor portion M, and the mechanical seal 18 for keeping the motor portion M in an airtight state is disposed inside the oil chamber S. Yes. Also, in the oil chamber S, a lubricating liquid (for example, lubrication) is used to lubricate and cool the sliding portion of the mechanical seal 18 (the sliding portion on the pump portion P side and the sliding portion on the motor portion M side). Oil). This prevents wear and temperature rise due to friction of the sliding portion of the mechanical seal 18.

しかしながら、メカニカルシール18の寿命は、一般的に主軸2を支持する軸受6,8の寿命よりも短い。このため、例えば、メカニカルシール18の摩耗が進行すると、その密封性能が低下して摺動部に隙間が生じてしまう場合がある。
例えば、ポンプ部P側の摺動部に隙間が生じると、各種の排水中に含まれる異物(金属粉や汚泥など)がオイル室S内に侵入し、当該異物がオイル室Sの内部に封入された潤滑液(例えば、潤滑油など)に混入する場合がある。さらに、モータ部M側の摺動部に隙間が生じると、例えば、異物が混入した潤滑油が軸受6,8の内部にまで浸入する場合がある。
However, the life of the mechanical seal 18 is generally shorter than that of the bearings 6 and 8 that support the main shaft 2. For this reason, for example, when the wear of the mechanical seal 18 progresses, the sealing performance may be reduced and a gap may be generated in the sliding portion.
For example, if a gap occurs in the sliding part on the pump part P side, foreign substances (metal powder, sludge, etc.) contained in various wastewaters enter the oil chamber S, and the foreign substances are enclosed in the oil chamber S. In some cases, it may be mixed in the lubricating fluid (for example, lubricating oil). Further, when a gap is generated in the sliding part on the motor part M side, for example, lubricating oil mixed with foreign matter may enter the bearings 6 and 8.

この場合、例えば、当該異物が軌道輪の軌道面と転動体の転動面との間に噛み込まれ、当該軌道面及び転動面に傷が付くことで、軸受6,8から異音が生じる場合がある。この結果、当該軸受6,8を長期に亘って一定の回転精度で使用することができなくなってしまう。また、例えば、当該軸受6,8の内部に封入されている潤滑剤(例えば、グリース)が軟化し、当該グリースが軸受内から軸受外へ漏洩(流出)してしまう場合がある。この場合、軸受内のグリース量が減少し、当該軸受6,8が潤滑不足となり、例えば、軌道輪の軌道面と転動体の転動面とが摩擦により損傷(摩耗や焼き付け)してしまう場合がある。この結果、当該軸受6,8を長期に亘って一定の回転精度で使用することができなくなってしまう。   In this case, for example, the foreign matter is caught between the raceway surface of the raceway and the rolling surface of the rolling element, and the raceway surface and the rolling surface are scratched. May occur. As a result, the bearings 6 and 8 cannot be used with a constant rotational accuracy over a long period of time. Further, for example, the lubricant (for example, grease) enclosed in the bearings 6 and 8 may be softened and the grease may leak (outflow) from the inside of the bearing to the outside of the bearing. In this case, the amount of grease in the bearing decreases, and the bearings 6 and 8 become insufficiently lubricated.For example, the raceway surface of the bearing ring and the rolling surface of the rolling element are damaged (worn or seized) by friction. There is. As a result, the bearings 6 and 8 cannot be used with a constant rotational accuracy over a long period of time.

そこで、上述したような問題を解消するための方策の一つとして、従来から軸受6,8の内部を密封するための密封板(図示しない)を軸受6,8の軌道輪間に介在させる方策がある。かかる方策によれば、軸受6,8の内部に封入された潤滑剤(例えば、グリース)が当該軸受6,8の外部へ漏洩することを防止するとともに、軸受6,8の外部から異物(例えば、金属粉や汚泥など)が当該軸受6,8の内部に侵入することを防止することができる。さらに、上述したような問題を解消するための方策として、例えば、特許文献1には、軌道輪間に組み込まれる保持器(図示しない)の外径面にスロープを設け、保持器の回転によって潤滑剤(例えば、グリースや潤滑油)を保持器の開口部に供給する手段がその一例として開示されている。また、例えば、特許文献2には、保持器(図示しない)の内径部に傾斜して成る切り欠きを設け、当該切り欠きに潤滑剤(例えば、グリースや潤滑油)を貯留する手段がその一例として開示されている。これにより、軸受の潤滑性能を一定に維持することができ、当該軸受を長期に亘って一定の回転精度で使用することができる。   Therefore, as one of the measures for solving the above-mentioned problems, conventionally, a measure for interposing a sealing plate (not shown) for sealing the inside of the bearings 6 and 8 between the bearing rings of the bearings 6 and 8 is used. There is. According to such a measure, the lubricant (e.g., grease) sealed inside the bearings 6 and 8 is prevented from leaking to the outside of the bearings 6 and 8, and foreign substances (e.g., , Metal powder, sludge, etc.) can be prevented from entering the bearings 6 and 8. Furthermore, as a measure for solving the above-described problem, for example, in Patent Document 1, a slope is provided on the outer diameter surface of a cage (not shown) incorporated between the races, and lubrication is performed by rotating the cage. Means for supplying an agent (for example, grease or lubricating oil) to the opening of the cage is disclosed as an example. Further, for example, Patent Document 2 includes an example in which a notch that is inclined is provided in an inner diameter portion of a cage (not shown) and a lubricant (for example, grease or lubricating oil) is stored in the notch. It is disclosed as. Thereby, the lubrication performance of the bearing can be maintained constant, and the bearing can be used with a constant rotational accuracy over a long period of time.

ところで、上述したように、水中ポンプにはポンプ部Pとモータ部Mとの間にオイル室Sが設けられ、当該オイル室Sの内部にメカニカルシール18を配設することで、モータ部Mが気密状態に維持されている。このような構成の水中ポンプにおいては、モータ部Mに配設された電動機(モータ)4が回転して発熱することで、軸受6,8の温度が上昇してしまう。このため、例えば、軸受6,8の内部に封入した潤滑剤(グリース)が軟化したり、当該グリースを構成する基油が蒸発してしまう場合がある。なお、軸受6,8が潤滑不良であると、当該軸受6,8の温度はさらに上昇し易くなるため、グリースの軟化やその基油の蒸発が発生し易くなってしまう。さらに、当該水中ポンプは、立軸構造を成しているため、軸受6,8の内部に封入したグリースが軟化すると、当該グリースは、重力の作用を受けて所定方向(オイル室の方向(図4の下方向))へ移動する。このため、上述したような密封板を軌道輪間に介在させた場合や、保持器にスロープ(特許文献1参照)や切り欠き(特許文献2参照)を設けた場合であっても、グリースの漏洩防止効果や貯留効果が充分に発揮されず、軸受6,8の内部に封入したグリースが軸受6,8の外部へ漏洩してしまう場合がある。
この結果、軸受内のグリース量が減少し、当該軸受6,8が潤滑不足となり、例えば、軌道輪の軌道面と転動体の転動面とが摩擦により損傷(摩耗や焼き付け)し、当該軸受6,8を長期に亘って一定の回転精度で使用することができなくなってしまう場合がある。
特開2003−314558号公報 特開2005−214259号公報
Incidentally, as described above, the submersible pump is provided with the oil chamber S between the pump portion P and the motor portion M, and the mechanical seal 18 is disposed inside the oil chamber S, so that the motor portion M It is kept airtight. In the submersible pump having such a configuration, the temperature of the bearings 6 and 8 rises when the electric motor (motor) 4 disposed in the motor unit M rotates and generates heat. For this reason, for example, the lubricant (grease) enclosed in the bearings 6 and 8 may be softened or the base oil constituting the grease may evaporate. If the bearings 6 and 8 are poorly lubricated, the temperature of the bearings 6 and 8 is likely to rise further, so that the softening of the grease and the evaporation of the base oil easily occur. Further, since the submersible pump has a vertical shaft structure, when the grease sealed in the bearings 6 and 8 is softened, the grease is subjected to the action of gravity in a predetermined direction (the direction of the oil chamber (FIG. 4 Move down))). For this reason, even when a sealing plate as described above is interposed between the races, or when a slope (see Patent Document 1) or a notch (see Patent Document 2) is provided in the cage, The leakage prevention effect and the storage effect are not sufficiently exhibited, and the grease sealed inside the bearings 6 and 8 may leak to the outside of the bearings 6 and 8.
As a result, the amount of grease in the bearing decreases, and the bearings 6 and 8 become insufficiently lubricated.For example, the raceway surface of the bearing ring and the rolling surface of the rolling element are damaged by friction (wearing or seizing), and the bearing 6 and 8 may not be able to be used with a certain rotational accuracy over a long period of time.
JP 2003-314558 A JP 2005-214259 A

本発明は、このような課題を解決するためになされており、その目的は、転がり軸受の潤滑性能を長期に亘って一定に維持することができる転がり軸受用保持器を提供するとともに、長期に亘って一定の運転精度を維持する耐久性に優れた水中ポンプを提供することにある。   The present invention has been made in order to solve such a problem, and an object of the present invention is to provide a rolling bearing cage capable of maintaining the lubrication performance of a rolling bearing constant over a long period of time. Another object of the present invention is to provide a submersible pump excellent in durability that maintains a constant operation accuracy.

このような目的を達成するために、本発明に係る転がり軸受用保持器は、複数の転動体を1つずつ保持する複数のポケットと、隣り合うポケット相互を連結する複数の柱部とが周方向に沿って設けられ、一方側に転動体をポケットに挿入するための開口を有し、他方側が閉塞されている。このような構成において、柱部には、転がり軸受を潤滑する潤滑剤を流動させるための貫通孔が少なくとも1つ設けられており、当該貫通孔は、柱部の一方側から他方側までを貫通して形成されている。この場合、前記転がり軸受用保持器の他方側には、潤滑剤を貯留するための潤滑剤貯留部が少なくとも1つ設けられており、当該潤滑剤貯留部は、貫通孔と連通して形成されている。   In order to achieve such an object, a rolling bearing retainer according to the present invention includes a plurality of pockets for holding a plurality of rolling elements one by one and a plurality of column portions for connecting adjacent pockets to each other. It is provided along the direction, has an opening for inserting the rolling element into the pocket on one side, and is closed on the other side. In such a configuration, the column portion is provided with at least one through hole for flowing a lubricant for lubricating the rolling bearing, and the through hole extends from one side of the column portion to the other side. Is formed. In this case, at least one lubricant reservoir for storing the lubricant is provided on the other side of the rolling bearing cage, and the lubricant reservoir is formed in communication with the through hole. ing.

また、このような目的を達成するために、本発明に係る水中ポンプは、垂直方向に延出した主軸を回転させる電動機、及び当該主軸を回転自在に支持する複数の転がり軸受が収容されたモータ部と、主軸の下端側に取り付けられた羽根車が収容されたポンプ部と、モータ部とポンプ部との間に位置し、当該モータ部を気密に保つためのメカニカルシールが配設されたオイル室とが垂直方向に立設されている。このような構成において、少なくともオイル室寄りに配設された転がり軸受には、上述したいずれかの転がり軸受用保持器が用いられているとともに、一対の軌道輪と、軌道輪間に転動自在に組み込まれた複数の転動体とが備えられており、当該転がり軸受用保持器は、当該転がり軸受が主軸を支持した状態において、その開口を垂直方向の上側へ向けて軌道輪間に組み込まれている。   In order to achieve such an object, the submersible pump according to the present invention includes an electric motor that rotates a main shaft extending in the vertical direction, and a motor that houses a plurality of rolling bearings that rotatably support the main shaft. And a pump part in which an impeller attached to the lower end side of the main shaft is housed, and an oil having a mechanical seal disposed between the motor part and the pump part for keeping the motor part airtight The room is erected vertically. In such a configuration, the rolling bearing disposed at least near the oil chamber uses any of the above-described rolling bearing retainers, and can freely roll between the pair of race rings and the race rings. The rolling bearing retainer is assembled between the bearing rings with the opening facing upward in the vertical direction when the rolling bearing supports the main shaft. ing.

本発明によれば、転がり軸受の潤滑性能を長期に亘って一定に維持することができる転がり軸受用保持器を提供するとともに、長期に亘って一定の運転精度を維持する耐久性に優れた水中ポンプを提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, while providing the rolling bearing retainer which can maintain the lubrication performance of a rolling bearing constant over a long period of time, it is the water which was excellent in durability which maintains a constant driving | operation precision over a long period of time. A pump can be provided.

以下、本発明の一実施形態に係る転がり軸受用保持器及び水中ポンプについて、添付図面を参照して説明する。なお、本発明に係る転がり軸受用保持器は、垂直方向に延出した主軸(立軸)を回転自在に支持する各種の転がり軸受に用いることができる。このような立軸構造を成す機器には、例えば、水中ポンプ、電動工具、工作機械及び誘導電動機などがあるが、以下の説明では、一例として水中ポンプを適用した場合を想定する。   Hereinafter, a rolling bearing cage and a submersible pump according to an embodiment of the present invention will be described with reference to the accompanying drawings. The rolling bearing cage according to the present invention can be used for various types of rolling bearings that rotatably support a main shaft (vertical shaft) extending in the vertical direction. Examples of such a vertical shaft structure include a submersible pump, an electric tool, a machine tool, and an induction motor. In the following description, a case where a submersible pump is applied is assumed as an example.

図2(a)には、本実施形態に係る水中ポンプが示されており、係る水中ポンプは、ポンプ部Pの垂直上方にオイル室Sとモータ部Mとを順に立設して構成されているとともに、モータ部Mからオイル室Sを経てポンプ部Pまで貫通する1本の主軸2が回転自在に垂直方向に延出されている。
図2(a)に示す構成において、モータ部Mには、垂直方向に延出した主軸2を回転させる電動機(モータ)4と、当該主軸2を回転自在に支持する複数(2つ)の転がり軸受6,8とが収容されている。この場合、2つの転がり軸受6,8は、モータ4を主軸2の延出方向(図2(a)の上下方向)の両側から挟むように配設されており、転がり軸受(下側軸受)6が図2(a)の下側に位置付けられ、転がり軸受(上側軸受)8が図2(a)の上側に位置付けられている。また、ポンプ部Pには、主軸2の下端側(図2(a)の下側)に取り付けられ、ポンプ部P内の液体(例えば、各種の排水など)を圧送させるとともに循環させるための複数の羽根12を有する羽根車10が収容されている。
FIG. 2A shows a submersible pump according to the present embodiment, and the submersible pump is configured by an oil chamber S and a motor unit M standing upright in the vertical upper direction of the pump unit P. At the same time, one main shaft 2 penetrating from the motor part M to the pump part P through the oil chamber S is extended in the vertical direction so as to be freely rotatable.
In the configuration shown in FIG. 2A, the motor unit M includes an electric motor (motor) 4 that rotates the main shaft 2 extending in the vertical direction, and a plurality (two) of rollers that rotatably support the main shaft 2. Bearings 6 and 8 are accommodated. In this case, the two rolling bearings 6 and 8 are arranged so as to sandwich the motor 4 from both sides in the extending direction of the main shaft 2 (vertical direction in FIG. 2A), and the rolling bearing (lower bearing). 6 is positioned on the lower side of FIG. 2 (a), and the rolling bearing (upper bearing) 8 is positioned on the upper side of FIG. 2 (a). The pump part P is attached to the lower end side of the main shaft 2 (the lower side of FIG. 2A), and a plurality of liquids for pumping and circulating the liquid (for example, various kinds of drainage) in the pump part P. An impeller 10 having a plurality of blades 12 is accommodated.

なお、モータ4には、主軸2に固定されたロータ4aとフレーム14に固定されたステータ4bとが設けられており、例えば、ステータ4bに電流を供給した際の当該ステータ4bとロータ4aとの間の磁気的な相互作用により、モータ4は主軸2を回転させることができる。これにより、水中ポンプは、主軸2に取り付けられた羽根車10の複数の羽根12が回転することで、ポンプ部P内の液体(例えば、各種の排水など)を圧送させるとともに循環させることができる。   The motor 4 is provided with a rotor 4a fixed to the main shaft 2 and a stator 4b fixed to the frame 14. For example, when the current is supplied to the stator 4b, the stator 4b and the rotor 4a Due to the magnetic interaction between them, the motor 4 can rotate the main shaft 2. Thereby, the submersible pump can circulate while circulating the liquid (for example, various waste water etc.) in the pump part P, when the several blade | wing 12 of the impeller 10 attached to the main shaft 2 rotates. .

また、オイル室Sは、モータ部Mとポンプ部Pとの間に位置しており、その内部には、当該モータ部Mを気密に保つためのメカニカルシール18が配設されている。この場合、メカニカルシール18は、主軸2に外嵌されている。これにより、例えば、ポンプ部Pから圧送される液体(例えば、各種の排水など)がモータ部M内へ浸入することを防止でき、この結果、モータ部Mを気密に保つことができる。なお、メカニカルシール18としては、任意の形式のシールを適用することができるため、その形式はここでは特に限定しない。例えば、メカニカルシール18として、その両端(ポンプ部P側の端部とモータ部M側の端部(図2(a)の上下端))にそれぞれ摺動部(摺動面)(合計2つ)を有し、1つのコイルスプリング(図示しない)によって各摺動面に面圧を付与する、いわゆるモノコイルダブルシール形式のシールを適用することができる。また、メカニカルシール室Sの内部には、メカニカルシール18の摺動面の潤滑及び冷却を行うための潤滑液(例えば、潤滑油など)が封入されている。   The oil chamber S is located between the motor part M and the pump part P, and a mechanical seal 18 for keeping the motor part M airtight is disposed therein. In this case, the mechanical seal 18 is fitted on the main shaft 2. Thereby, for example, it is possible to prevent liquid (for example, various kinds of drainage) pumped from the pump unit P from entering the motor unit M, and as a result, the motor unit M can be kept airtight. In addition, since the seal | sticker of arbitrary formats can be applied as the mechanical seal 18, the format is not specifically limited here. For example, the mechanical seal 18 has sliding portions (sliding surfaces) (two in total) at both ends thereof (the end portion on the pump portion P side and the end portion on the motor portion M side (upper and lower ends in FIG. 2A)). And a so-called monocoil double seal type seal that applies surface pressure to each sliding surface by one coil spring (not shown). In addition, inside the mechanical seal chamber S, a lubricating liquid (for example, lubricating oil) for sealing and cooling the sliding surface of the mechanical seal 18 is enclosed.

また、主軸2を回転自在に支持する2つの転がり軸受(下側軸受6及び上側軸受8)は、それぞれ相対回転可能に対向して配置された一対の軌道輪(内輪6a,8a及び外輪6b,8b)と、内輪6a,8a及び外輪6b,8bの対向面にそれぞれ形成された軌道面間に転動自在に組み込まれた複数の転動体(玉)6c,8cとを備えている。なお、この場合、2つの転がり軸受6,8には、軌道輪(内輪6a,8a及び外輪6b,8b)の軌道面及び転動体6c,8cの転動面を潤滑するための潤滑剤(例えば、グリースや潤滑油)が、その内部にそれぞれ封入されている。   The two rolling bearings (the lower bearing 6 and the upper bearing 8) that rotatably support the main shaft 2 are paired with bearing rings (inner rings 6a, 8a and outer rings 6b, 8b) and a plurality of rolling elements (balls) 6c, 8c that are rotatably incorporated between raceways formed on the opposing surfaces of the inner rings 6a, 8a and the outer rings 6b, 8b. In this case, the two rolling bearings 6 and 8 are provided with a lubricant (for example, a lubricant for lubricating the raceway surfaces of the bearing rings (inner rings 6a and 8a and outer rings 6b and 8b) and the rolling surfaces of the rolling elements 6c and 8c). , Grease and lubricating oil) are enclosed in the inside.

なお、図2(b)には、下側軸受6の構成の一例が示されており、かかる下側軸受6には、複数の転動体(玉)6cを1つずつ回転自在に保持する保持器20が内外輪6a,6b間に組み込まれている。また、図2(b)に示す構成において、下側軸受6には、その内外輪6a,6b間に軸受内部を密封するための密封板22が介在されている。この場合、密封板22としては、環状の鋼板(例えば、各種の金属などから成る平板状の芯材)を弾性材(例えば、ゴムや合成樹脂などのシール材)でコーティングした接触型のシールが一例として適用されており、当該シール22が転動体(玉)6cを挟んだ両側(図2(b)の上側と下側)にそれぞれ1つずつ(合計2つ)介在されている。また、シール22は、その外径部が外輪6bの内径面に沿って周方向に連続して形成された取付溝6mに固定され、一方、その内径部の先端(リップ22p)が内輪6aの外径面に沿って周方向に連続して形成されたシール溝6sと接触するように位置決めされている。なお、シール22の大きさ、形状及び数は、例えば、下側軸受6の大きさなどによって任意に設定されるため、ここでは特に限定しない。   FIG. 2 (b) shows an example of the configuration of the lower bearing 6, and the lower bearing 6 holds a plurality of rolling elements (balls) 6c that are rotatably held one by one. A vessel 20 is incorporated between the inner and outer rings 6a, 6b. In the configuration shown in FIG. 2B, the lower bearing 6 is provided with a sealing plate 22 between the inner and outer rings 6a and 6b for sealing the inside of the bearing. In this case, the sealing plate 22 is a contact type seal in which an annular steel plate (for example, a flat core made of various metals) is coated with an elastic material (for example, a sealing material such as rubber or synthetic resin). The seal 22 is applied as an example, and the seal 22 is interposed on each of both sides (the upper side and the lower side of FIG. 2B) sandwiching the rolling elements (balls) 6c (two in total). Further, the seal 22 is fixed to a mounting groove 6m whose outer diameter portion is continuously formed in the circumferential direction along the inner diameter surface of the outer ring 6b, while the tip (lip 22p) of the inner diameter portion is the inner ring 6a. It is positioned so as to come into contact with the seal groove 6s formed continuously in the circumferential direction along the outer diameter surface. In addition, since the magnitude | size, the shape, and the number of the seal | sticker 22 are arbitrarily set by the magnitude | size of the lower side bearing 6, etc., for example, it does not specifically limit here.

これにより、下側軸受6はその内部が密封状態に維持され、例えば、軸受内部に封入された潤滑剤(例えば、グリース)の軸受外部への漏洩や、軸受外部の異物(例えば、水や塵埃)の軸受内部への侵入を防止することができる。なお、例えば、オイル室Sの内部に封入された潤滑液(例えば、潤滑油など)Rがオイル室Sから漏洩してモータ部Mへ浸入した場合であっても、下側軸受6の外部(例えば、図2(b)の下部)から押し上げられ、シール20のリップ22pに押し付けられた潤滑油Rは、内輪6aが回転することで発生する遠心力の作用により、シール22の径寸法の大きい方向(シール22の外径方向(図2(b)の左方向))へ移動する力(ループ力)Fpを受ける。このため、潤滑油Rが下側軸受6の内部方向(図2(b)の上方向))へ移動する力Ffが抑制され、結果として、当該潤滑油Rが下側軸受6の内部に浸入することを有効に防止することができる。   As a result, the inside of the lower bearing 6 is maintained in a sealed state. For example, a lubricant (eg, grease) sealed inside the bearing leaks to the outside of the bearing, or foreign matter (eg, water or dust) outside the bearing. ) Can be prevented from entering the bearing. Note that, for example, even when the lubricating liquid (for example, lubricating oil) R sealed in the oil chamber S leaks from the oil chamber S and enters the motor unit M, the outside of the lower bearing 6 ( For example, the lubricating oil R pushed up from the lower part of FIG. 2 (b) and pressed against the lip 22p of the seal 20 has a large diameter of the seal 22 due to the centrifugal force generated by the rotation of the inner ring 6a. A force (loop force) Fp moving in the direction (the outer diameter direction of the seal 22 (the left direction in FIG. 2B)) is received. For this reason, the force Ff of the lubricating oil R moving in the inner direction of the lower bearing 6 (upward in FIG. 2B) is suppressed, and as a result, the lubricating oil R enters the lower bearing 6. This can be effectively prevented.

また、図1(a)〜(d)には、保持器20の構成の一例が示されている。かかる保持器20は、円筒状に形成されており、複数の転動体(玉)6cを1つずつ保持する複数のポケット20pと、隣り合うポケット20p相互を連結する複数の柱部20hとを周方向に沿って配列して構成されている。なお、保持器20としては、一方側(図1(b)の上側)に転動体(玉)6cをポケット20pに挿入するための開口20kを有し、他方側(図1(b)の下側)が閉塞された冠型(冠型保持器)を想定する。この場合、保持器20は、下側軸受6が主軸2(図2(a)参照)を支持した状態において、その開口20kを垂直方向の上側(図1(d)の上側)へ向けて、当該下側軸受6の内外輪6a,6b間に組み込まれている。なお、保持器20の柱部20hには、開口20kを一部覆うように突出した一対の爪部20tが設けられており、各ポケット20pに挿入された転動体(玉)6cは、これら爪部20tにより挟持された状態で当該ポケット20p内に保持されている。また、保持器20の材料は、特に限定されず、例えば、PTFE(四フッ化エチレン)、PPE(ポリフェニレンエーテル)及びPA(ポリアミド)などの樹脂を任意に適用することができるが、本実施形態においては、一例として、PA(ポリアミド)製の保持器20が適用されている場合を想定する。   1A to 1D show an example of the configuration of the cage 20. The cage 20 is formed in a cylindrical shape, and surrounds a plurality of pockets 20p for holding a plurality of rolling elements (balls) 6c one by one and a plurality of column portions 20h for connecting adjacent pockets 20p. It is arranged along the direction. The cage 20 has an opening 20k for inserting the rolling element (ball) 6c into the pocket 20p on one side (the upper side in FIG. 1B) and the other side (the lower side in FIG. 1B). Assume a coronal shape with a closed side. In this case, in the state where the lower bearing 6 supports the main shaft 2 (see FIG. 2 (a)), the cage 20 has its opening 20k directed upward in the vertical direction (upper side in FIG. 1 (d)). It is incorporated between the inner and outer rings 6a, 6b of the lower bearing 6. The column 20h of the cage 20 is provided with a pair of claws 20t protruding so as to partially cover the opening 20k, and the rolling elements (balls) 6c inserted into the pockets 20p are provided with these claws. It is held in the pocket 20p in a state of being sandwiched by the portion 20t. The material of the cage 20 is not particularly limited. For example, a resin such as PTFE (tetrafluoroethylene), PPE (polyphenylene ether), and PA (polyamide) can be arbitrarily applied. As an example, a case where a PA (polyamide) cage 20 is applied is assumed.

本実施形態において、保持器20の柱部20hには、下側軸受6を潤滑する潤滑剤(例えば、グリースや潤滑油)Gを流動させるための貫通孔20aが少なくとも1つ設けられており、当該貫通孔20aは、柱部20hの一方側(図1(b)の上側)から他方側(図1(b)の下側)までを貫通して形成されている。一例として、図1(a)〜(d)に示す構成において、貫通孔20aは、柱部20hの一方側(図1(b)の上側)から他方側(図1(b)の下側)までを直径1ミリメートルの円筒状を成して貫通する円筒孔として構成され、各柱部20hに1つずつ(合計7つ(図1(c)では一部省略))、周方向に等間隔を成して設けられている。なお、貫通孔20aの大きさ、形状及び数は、例えば、保持器20の大きさや、ポケット20p(転動体(玉)6c)の数などにより任意に設定されるため、ここでは特に限定しない。例えば、貫通孔20aを円すい孔や矩形孔として構成してもよい。また、例えば、全ての柱部20hにそれぞれ複数の貫通孔20aを設けてもよく、一部の柱部20hにそれぞれ1つ若しくは複数の貫通孔20aを設けてもよい。さらに、貫通孔20aの形成方法も特に限定されず、例えば、保持器20とともに一体成形してもよいし、保持器成形後に柱部20hに対して穿孔加工を施すようにしてもよい。   In the present embodiment, the pillar portion 20h of the cage 20 is provided with at least one through hole 20a for allowing a lubricant (for example, grease or lubricating oil) G to lubricate the lower bearing 6 to flow. The through-hole 20a is formed so as to penetrate from one side (upper side of FIG. 1B) to the other side (lower side of FIG. 1B) of the column portion 20h. As an example, in the configuration shown in FIGS. 1A to 1D, the through hole 20a extends from one side (upper side in FIG. 1B) to the other side (lower side in FIG. 1B) of the column 20h. It is configured as a cylindrical hole penetrating up to 1 mm in diameter, one for each column 20h (total of seven (partially omitted in FIG. 1 (c))), equally spaced in the circumferential direction Is provided. Note that the size, shape, and number of the through holes 20a are not particularly limited because they are arbitrarily set depending on the size of the cage 20, the number of pockets 20p (rolling elements (balls) 6c), and the like. For example, the through hole 20a may be configured as a conical hole or a rectangular hole. Further, for example, a plurality of through holes 20a may be provided in all the column parts 20h, or one or a plurality of through holes 20a may be provided in some of the column parts 20h. Furthermore, the method for forming the through hole 20a is not particularly limited, and for example, the through hole 20a may be integrally formed with the cage 20 or may be perforated with respect to the column portion 20h after the cage is molded.

また、保持器20には、その閉塞側(上述した他方側(図1(b)の下側))に、潤滑剤(例えば、グリースや潤滑油)Gを貯留するための潤滑剤貯留部20cが少なくとも1つ設けられており、当該潤滑剤貯留部20cは、貫通孔20aと連通して形成されている。一例として、図1(a)〜(d)に示す構成において、潤滑剤貯留部20cは、保持器20の閉塞側(図1(b)の下側)から柱部20hに形成した凹状部として構成されている。この場合、潤滑剤貯留部20cは、保持器20の内径面と外径面との間であって、且つ隣り合うポケット20pの間に設けられている。また、潤滑剤貯留部20cは、各貫通孔20aに1つずつ連通した矩形状に合計7つ(図1(c)では一部省略)形成され、当該7つの潤滑剤貯留部20cが周方向に等間隔を成して設けられている。なお、潤滑剤貯留部20cの大きさ、形状及び数は、例えば、保持器20の大きさや、貫通孔20aの数などにより任意に設定されるため、ここでは特に限定しない。例えば、潤滑剤貯留部20cを円筒状や円すい状に形成してもよい。また、例えば、全ての柱部20hにそれぞれ複数の潤滑剤貯留部20cを設けてもよく、一部の柱部20hにそれぞれ1つ若しくは複数の潤滑剤貯留部20cを設けてもよい。さらに、潤滑剤貯留部20cの形成方法も特に限定されず、例えば、保持器20と一体成形してもよいし、保持器成形後に保持器20の閉塞側(図1(b)の下側)に切削加工を施すようにしてもよい。   Further, the retainer 20 has a lubricant reservoir 20c for storing a lubricant (for example, grease or lubricating oil) G on the closed side (the other side described above (the lower side in FIG. 1B)). Is provided, and the lubricant reservoir 20c is formed in communication with the through hole 20a. As an example, in the configuration shown in FIGS. 1A to 1D, the lubricant reservoir 20c is a concave portion formed on the column 20h from the closed side of the cage 20 (the lower side in FIG. 1B). It is configured. In this case, the lubricant reservoir 20c is provided between the inner diameter surface and the outer diameter surface of the cage 20 and between the adjacent pockets 20p. Further, a total of seven lubricant reservoirs 20c are formed in a rectangular shape communicating with each through-hole 20a one by one (partially omitted in FIG. 1C), and the seven lubricant reservoirs 20c are circumferential. Are provided at equal intervals. In addition, since the magnitude | size, the shape, and the number of the lubricant storage part 20c are arbitrarily set by the magnitude | size of the holder | retainer 20, the number of through-holes 20a, etc., for example, it does not specifically limit here. For example, the lubricant reservoir 20c may be formed in a cylindrical shape or a conical shape. Further, for example, a plurality of lubricant reservoirs 20c may be provided in all the column parts 20h, or one or a plurality of lubricant reservoirs 20c may be provided in some of the column parts 20h. Furthermore, the formation method of the lubricant reservoir 20c is not particularly limited. For example, the lubricant reservoir 20c may be formed integrally with the cage 20, or after the cage is molded, the closed side of the cage 20 (the lower side in FIG. 1B). You may make it perform cutting.

ここで、図1(a)〜(d)に示す本実施形態に係る保持器20の潤滑性能について、図5(a),(b)に示すような従来の保持器50と比較して説明する。
図5(a),(b)に示すように、従来の保持器50には、貫通孔20a(図1(a)〜(d)参照)が設けられておらず、潤滑剤貯留部20c内の空気の抜け道がないため、潤滑剤貯留部20cに空気層Lが発生し易い。この結果、潤滑剤(例えば、グリース)Gの流動性が悪く、グリースGは、潤滑剤貯留部20cの入り口(保持器50の閉塞側(図5(b)の下側))付近に停滞してしまう(図5(b)参照)。このため、グリースGが潤滑剤貯留部20cに付着及び貯留されるまでに時間を要し、その付着量及び貯留量も少なくなってしまう。なお、図5(a),(b)に示す構成において、保持器50は冠型を成し、ポケット20p、柱部20h及び爪部20tは、図1(a)〜(d)に示す本実施形態に係る保持器20と同様にそれぞれ構成されている。
Here, the lubrication performance of the cage 20 according to the present embodiment shown in FIGS. 1A to 1D will be described in comparison with the conventional cage 50 as shown in FIGS. 5A and 5B. To do.
As shown in FIGS. 5 (a) and 5 (b), the conventional retainer 50 is not provided with a through hole 20a (see FIGS. 1 (a) to 1 (d)), and the inside of the lubricant reservoir 20c. Therefore, the air layer L is likely to be generated in the lubricant reservoir 20c. As a result, the fluidity of the lubricant (for example, grease) G is poor, and the grease G stagnates near the entrance of the lubricant reservoir 20c (the closed side of the cage 50 (the lower side of FIG. 5B)). (See FIG. 5B). For this reason, it takes time until the grease G adheres and is stored in the lubricant reservoir 20c, and the amount of adhesion and the amount of storage are also reduced. In the configuration shown in FIGS. 5A and 5B, the cage 50 has a crown shape, and the pocket 20p, the column portion 20h, and the claw portion 20t are the same as those shown in FIGS. 1A to 1D. Each is configured similarly to the cage 20 according to the embodiment.

これに対し、図1(a)〜(d)に示す本実施形態に係る保持器20では、上述したように、潤滑剤貯留部20cに加えて、当該潤滑剤貯留部20cと連通した貫通孔20aを設けることで、潤滑剤貯留部20c内の空気の抜け道(貫通孔20a)が確保されるため、潤滑剤貯留部20cに空気層L(図5(b)参照)が発生しない。この結果、潤滑剤(例えば、グリース)Gの流動性が良く、グリースGを下側軸受6(保持器20)の回転により攪拌させ、潤滑剤貯留部20cに容易に付着させることができるとともに、潤滑剤貯留部20cに容易に貯留させることができる(図1(d)参照)。このため、下側軸受6の内部(例えば、内外輪6a,6bの軌道面や転動体(玉)6cの転動面)に対して直ちにグリースGを行き亘らせることができるとともに、下側軸受6を直ちに安定した良好な潤滑状態とすることができる。   On the other hand, in the cage 20 according to the present embodiment shown in FIGS. 1A to 1D, as described above, in addition to the lubricant reservoir 20c, the through-hole communicating with the lubricant reservoir 20c. By providing 20a, an air passage (through hole 20a) in the lubricant reservoir 20c is secured, so that no air layer L (see FIG. 5B) is generated in the lubricant reservoir 20c. As a result, the fluidity of the lubricant (for example, grease) G is good, the grease G can be stirred by the rotation of the lower bearing 6 (the retainer 20), and can be easily attached to the lubricant reservoir 20c. The lubricant can be easily stored in the lubricant storage unit 20c (see FIG. 1D). For this reason, the grease G can be immediately distributed to the inside of the lower bearing 6 (for example, the raceway surfaces of the inner and outer rings 6a and 6b and the rolling surfaces of the rolling elements (balls) 6c), and the lower side. The bearing 6 can be immediately brought into a stable and good lubricating state.

また、貫通孔20a及び潤滑剤貯留部20cを保持器20に設けることで、下側軸受6の内部(保持器20の潤滑剤貯留部20c)へのグリースGの付着量及び貯留量を充分に確保することができる。さらに、貫通孔20aを保持器20に設けることにより、下側軸受6の内部でのグリースGの循環が促進される。このため、下側軸受6は、安定した良好な潤滑状態に維持され、潤滑不良となることがなく、例えば、内外輪6a,6bの軌道面と転動体(玉)6cの転動面との摩擦による損傷(摩耗や焼き付き)を有効に防止することができる。また、潤滑剤貯留部20cに充分な量の潤滑剤G(例えば、グリース)を長期に亘って貯留することができ、例えば、グリースGからその基油を滲み出させることが可能となるため、内外輪6a,6bの軌道面や転動体(玉)6cの転動面が損傷(摩耗や焼き付け)することをさらに有効に防止することができる。   Further, by providing the retainer 20 with the through hole 20a and the lubricant reservoir 20c, the amount of grease G attached to the inside of the lower bearing 6 (the lubricant reservoir 20c of the cage 20) and the reservoir amount can be sufficiently increased. Can be secured. Furthermore, by providing the through hole 20a in the cage 20, circulation of the grease G inside the lower bearing 6 is promoted. For this reason, the lower bearing 6 is maintained in a stable and good lubrication state, and does not become poorly lubricated. Damage (wear and seizure) due to friction can be effectively prevented. Further, a sufficient amount of lubricant G (for example, grease) can be stored in the lubricant storage portion 20c for a long period of time, and for example, the base oil can be oozed out of the grease G. It is possible to more effectively prevent the raceway surfaces of the inner and outer rings 6a, 6b and the rolling surfaces of the rolling elements (balls) 6c from being damaged (weared or burned).

なお、この場合、潤滑剤(例えば、グリース)Gの下側軸受6の内部への封入方法は特に限定されないが、グリースGを保持器20の潤滑剤貯留部20cへ容易に付着及び貯留させるためには、グリースGは、保持器20の開口20k側から貫通孔20aを通して、潤滑剤貯留部20cに封入することが好ましい。また、下側軸受6の組立時に、グリースGを保持器20の潤滑剤貯留部20cへ予め封入しておいてもよい。   In this case, the method for enclosing the lubricant G (for example, grease) G in the lower bearing 6 is not particularly limited, but the grease G is easily attached and stored in the lubricant storage portion 20c of the cage 20. The grease G is preferably sealed in the lubricant reservoir 20c from the opening 20k side of the cage 20 through the through hole 20a. Further, when assembling the lower bearing 6, the grease G may be sealed in advance in the lubricant reservoir 20c of the cage 20.

以上、本実施形態によれば、下側軸受6が水中ポンプの主軸2(図2(a))を支持した状態において、当該下側軸受6に保持器20をその開口20kが垂直方向の上側へ向くように組み込むことで、下側軸受6の潤滑性能を長期に亘って一定に維持することができる。この結果、下側軸受6は、長期に亘って一定の回転精度を維持し、優れた耐久性を発揮することができる。したがって、例えば、メカニカルシール18が摩耗した場合であっても、直ちに下側軸受6に異常(例えば、内外輪6a,6bの軌道面や転動体(玉)6cの転動面の摩耗や焼き付き)が発生することはない。この場合には、当該メカニカルシール18を交換するだけで、水中ポンプを長期に亘って一定の回転精度で運転し続ける(長寿命化する)ことができるため、コストの低減を図ることができる。   As described above, according to the present embodiment, in a state where the lower bearing 6 supports the main shaft 2 (FIG. 2A) of the submersible pump, the cage 20 is attached to the lower bearing 6 and the opening 20 k is the upper side in the vertical direction. As a result, the lubricating performance of the lower bearing 6 can be kept constant over a long period. As a result, the lower bearing 6 can maintain a constant rotational accuracy over a long period of time and exhibit excellent durability. Therefore, for example, even when the mechanical seal 18 is worn, the lower bearing 6 is immediately abnormal (for example, wear or seizure of the raceway surfaces of the inner and outer rings 6a and 6b and the rolling surfaces of the rolling elements (balls) 6c). Will not occur. In this case, since the submersible pump can be operated with a constant rotational accuracy for a long period of time (long life) by simply replacing the mechanical seal 18, the cost can be reduced.

なお、上述した本実施形態において、下側軸受6の大きさについては特に言及しなかったが、その大きさは、例えば、当該軸受6が用いられる立軸機器(例えば、水中ポンプなど)の大きさなどによって任意に設定すればよい。一例として、本実施形態においては、軸受外径を62ミリメートル、軸受内径を30ミリメートル、軸受幅を16ミリメートルに設定した。   In the above-described embodiment, the size of the lower bearing 6 is not particularly mentioned, but the size is, for example, the size of a vertical shaft device (for example, a submersible pump) in which the bearing 6 is used. Any setting may be made according to the above. As an example, in this embodiment, the outer diameter of the bearing is set to 62 mm, the inner diameter of the bearing is set to 30 mm, and the bearing width is set to 16 mm.

また、上述した本実施形態において、下側軸受6の内部に封入する潤滑剤Gの種類(成分)及び封入量についても特に言及しなかったが、所定種類の潤滑剤を、所定量だけ任意に封入すればよい。一例として、本実施形態においては、増ちょう剤がウレア系、基油が合成炭化水素油で、40℃における動粘度が毎秒48平方ミリメートル、混和ちょう度が250のグリースGを適用し、当該グリースGを上記下側軸受6の軸受空間容積の25パーセントの量だけ封入した。なお、この場合、当該グリースGの増ちょう剤の種類は特に限定されず、ウレアの他、例えば、リチウム石鹸、ナトリウム石鹸、ベントナイト、PTFE(四フッ化エチレン樹脂)及びカーボンブラックなどを適用してもよい。同様に、当該グリースGの基油の種類も特に限定されず、合成炭化水素油の他、例えば、エステル油、エーテル油、フッ素油、シリコーン油及び鉱油などを適用してもよい。   Further, in the above-described embodiment, the type (component) and the amount of the lubricant G to be enclosed in the lower bearing 6 are not particularly mentioned. However, the predetermined type of lubricant is arbitrarily given by a predetermined amount. What is necessary is just to enclose. As an example, in the present embodiment, a grease G is applied in which the thickener is urea, the base oil is a synthetic hydrocarbon oil, the kinematic viscosity at 40 ° C. is 48 square millimeters per second, and the penetration is 250. G was enclosed by an amount of 25% of the bearing space volume of the lower bearing 6. In this case, the type of thickener of the grease G is not particularly limited, and in addition to urea, for example, lithium soap, sodium soap, bentonite, PTFE (tetrafluoroethylene resin) and carbon black are applied. Also good. Similarly, the type of base oil of the grease G is not particularly limited, and for example, ester oil, ether oil, fluorine oil, silicone oil, mineral oil, and the like may be applied in addition to the synthetic hydrocarbon oil.

さらに、上述した本実施形態においては、一例として、PA(ポリアミド)製の保持器20を適用したが、その材料には、PA66(ポリアミド66)に補強剤繊維としてグラスファイバーを25パーセント添加した素材を使用した。なお、この場合、基本材の種類は特に限定されず、PA66(ポリアミド66)の他、例えば、PA46(ポリアミド46)、PPS(ポリフェニレンサルファイド)、ポリイミド及びPEEK(ポリエーテルエーテルケトン)などを適用してもよい。同様に、基本材に加える補強剤繊維の種類及び添加量も特に限定されない。
また、上述した本実施形態においては、下側軸受6にのみ貫通孔20a及び潤滑剤貯留部20cを設けた保持器20を組み込んだが、下側軸受6に加えて、上側軸受8に当該保持器20を組み込んでもよい。
Furthermore, in the above-described embodiment, as an example, the cage 20 made of PA (polyamide) is applied, and the material thereof is a material obtained by adding 25% glass fiber as a reinforcing fiber to PA66 (polyamide 66). It was used. In this case, the type of the basic material is not particularly limited. In addition to PA66 (polyamide 66), for example, PA46 (polyamide 46), PPS (polyphenylene sulfide), polyimide, PEEK (polyetheretherketone), and the like are applied. May be. Similarly, the type and amount of reinforcing fiber added to the base material are not particularly limited.
In the above-described embodiment, the cage 20 provided with the through hole 20a and the lubricant reservoir 20c is incorporated only in the lower bearing 6, but the cage is attached to the upper bearing 8 in addition to the lower bearing 6. 20 may be incorporated.

ここで、本実施形態に係る転がり軸受の潤滑性能について、試験を行って検証した。以下、当該試験内容及び試験結果について説明する。
当該試験においては、試料として2つの転がり軸受を用意し、一方の転がり軸受には、貫通孔20a及び潤滑剤貯留部20cを設けた保持器(図1(c)に示す保持器20(以下、本件保持器20という))を内外輪間に組み込んだ(以下、当該軸受を本件軸受という)。これに対し、他方の転がり軸受には、貫通孔は設けず、潤滑剤貯留部20cのみを設けた保持器(図5(a)に示す保持器50(以下、比較保持器50という))を内外輪間に組み込んだ(以下、当該軸受を比較軸受という)。
Here, the lubrication performance of the rolling bearing according to the present embodiment was verified by performing a test. The test contents and test results will be described below.
In the test, two rolling bearings were prepared as samples, and one of the rolling bearings was provided with a through-hole 20a and a lubricant reservoir 20c (a cage 20 shown in FIG. The present cage 20)) was assembled between the inner and outer rings (hereinafter, the bearing is referred to as the present bearing). On the other hand, the other rolling bearing is not provided with a through-hole, and is provided with a cage (only a cage 50 shown in FIG. 5A (hereinafter referred to as a comparative cage 50)) provided with only a lubricant reservoir 20c. It was assembled between the inner and outer rings (hereinafter, this bearing is referred to as a comparative bearing).

図3(a)には、転がり軸受Aの潤滑性能を検証するための試験機が示されており、当該試験機を用いて、本件軸受及び比較軸受(転がり軸受A)を、所定条件のもとに所定速度で所定時間だけそれぞれ回転させた後、両軸受の内部に封入した潤滑剤の密封板及び保持器への付着量を比較することで、両軸受の潤滑性能について検証した。検証に際し、本件軸受及び比較軸受(転がり軸受A)は、軸受外径を62ミリメートル、軸受内径を30ミリメートル、軸受幅を16ミリメートルに設定した。また、軸受A(本件軸受及び比較軸受)には、密封板36(接触型のゴムシール)を取り付けるための取付溝を外輪32に設け、シール36の先端(リップ)を接触させるための接触溝を内輪30に設け、シール36を内外輪30,32間の両側(図3の上側と下側)にそれぞれ1つずつ(合計2つ)介在させた。また、保持器34(本件保持器20及び比較保持器50)としては、PA66(ポリアミド66)製の冠型保持器を適用し、当該保持器34をその開口側が所定方向(図3の上側)を向くように内外輪30,32間に組み込んだ。なお、図3(a)においては、保持器34として、本件保持器20を内外輪30,32間に組み込んだ軸受A(本件軸受)の試験状態を一例として示している。   FIG. 3 (a) shows a test machine for verifying the lubrication performance of the rolling bearing A. Using the test machine, the bearing and the comparative bearing (rolling bearing A) are subjected to a predetermined condition. The bearings were tested for lubrication performance by comparing the amount of lubricant encapsulated in the inside of both bearings on the sealing plate and the cage. In the verification, the bearing and the comparative bearing (rolling bearing A) were set to have a bearing outer diameter of 62 mm, a bearing inner diameter of 30 mm, and a bearing width of 16 mm. The bearing A (the bearing and the comparative bearing) is provided with a mounting groove for mounting the sealing plate 36 (contact type rubber seal) in the outer ring 32, and a contact groove for contacting the tip (lip) of the seal 36. Provided on the inner ring 30, one seal 36 is interposed between the inner and outer rings 30 and 32 (upper and lower sides in FIG. 3). Further, as the retainer 34 (the present retainer 20 and the comparison retainer 50), a PA66 (polyamide 66) crown-shaped retainer is applied, and the retainer 34 has an opening side in a predetermined direction (upper side in FIG. 3). It was installed between the inner and outer rings 30, 32 so that 3A shows, as an example, a test state of a bearing A (present bearing) in which the present retainer 20 is incorporated between the inner and outer rings 30 and 32 as the retainer 34. FIG.

試験に当たっては、以下の作業を前処理として行った。まず、転がり軸受A(本件軸受及び比較軸受)をヘキサンにて洗浄し、洗浄後の軸受本体(内外輪30,32、転動体(玉)38及び保持器34)の重量(重量X)、及び各軸受本体に取り付ける2つのゴムシール36の個別の重量(重量U)をそれぞれ測定した。次いで、保持器34(本件保持器20及び比較保持器50)の開口側に潤滑剤としてグリースを2グラム封入し、潤滑剤封入後の軸受Aに2つのシール36を取り付けた。そして、軸受本体(内外輪30,32、転動体(玉)38及び保持器34)、シール36及びグリースの総重量を本件軸受及び比較軸受のそれぞれについて測定した。   In the test, the following work was performed as a pretreatment. First, the rolling bearing A (the bearing and the comparative bearing) is washed with hexane, and the weight (weight X) of the washed bearing body (inner and outer rings 30, 32, rolling elements (balls) 38 and cage 34), and The individual weights (weight U) of the two rubber seals 36 attached to each bearing body were measured. Next, 2 grams of grease as a lubricant was sealed on the opening side of the cage 34 (the present cage 20 and the comparative cage 50), and two seals 36 were attached to the bearing A after the lubricant was sealed. The total weight of the bearing body (inner and outer rings 30, 32, rolling elements (balls) 38 and cage 34), seal 36 and grease was measured for each of the present bearing and the comparative bearing.

このような転がり軸受A(本件軸受及び比較軸受)を主軸40に外嵌するとともに、ハウジング42に内嵌して試験装置に組み込み、当該主軸40を1分間に3000回転する速度で、16時間回転させた。なお、この場合、転がり軸受A(本件軸受及び比較軸受)には、49ニュートンのアキシアル荷重を加え、試験中は、当該軸受Aが組み込まれた試験機の内部空間の温度が室温となるように調整した。   Such a rolling bearing A (the present bearing and the comparative bearing) is externally fitted to the main shaft 40, and is fitted into the housing 42 into the test apparatus, and the main shaft 40 is rotated for 16 hours at a speed of 3000 rotations per minute. I let you. In this case, an axial load of 49 Newton is applied to the rolling bearing A (the present bearing and the comparative bearing), and the temperature of the internal space of the testing machine in which the bearing A is incorporated becomes room temperature during the test. It was adjusted.

試験終了後、転がり軸受A(本件軸受及び比較軸受)を主軸40から取り外し、まず、軸受Aの総重量(軸受本体(内外輪30,32、転動体(玉)38及び保持器34)、シール36及びグリースの各重量の合計)(重量Y)を本件軸受及び比較軸受のそれぞれについて測定した。次いで、2つのシール36を軸受A(本件軸受及び比較軸受)から取り外し、当該2つのシール36の重量(重量Z)を本件軸受及び比較軸受のそれぞれについて測定した。なお、この場合、2つのシール36について、一方側(図3の上側)の重量(重量V)と他方側(図3の下側)の重量をそれぞれ個別に測定した。そして、軸受A(本件軸受及び比較軸受)について、上側のシール36に付着したグリース量(上側シールグリース付着量(W1))を、試験後のシール36の重量(重量V)から試験前のシールの重量(重量U)を差し引いた値として算出した(W1=V−U)。また、軸受A(本件軸受及び比較軸受)について、保持器34の近傍に付着したグリース量(保持器近傍グリース付着量(W2))を、試験後の軸受Aの総重量(重量Y)から試験後の2つのシール36の重量(重量Z)と試験前の軸受本体の重量(重量X)をそれぞれ差し引いた値として算出した(W2=Y−Z−X)。
なお、上述した試験を本件軸受及び比較軸受について、それぞれ5回ずつ行った。
After the test is completed, the rolling bearing A (the bearing and the comparative bearing) is removed from the main shaft 40. First, the total weight of the bearing A (bearing body (inner and outer rings 30, 32, rolling elements (balls) 38 and cage 34), seal) 36 and the total weight of grease) (weight Y) were measured for each of the present bearing and the comparative bearing. Next, the two seals 36 were removed from the bearing A (the present bearing and the comparative bearing), and the weight (weight Z) of the two seals 36 was measured for each of the present bearing and the comparative bearing. In this case, for the two seals 36, the weight (weight V) on one side (upper side in FIG. 3) and the weight on the other side (lower side in FIG. 3) were individually measured. For the bearing A (the bearing and the comparative bearing), the amount of grease adhering to the upper seal 36 (the amount of adhering upper seal grease (W1)) is calculated from the weight (weight V) of the seal 36 after the test before the test. Was calculated as a value obtained by subtracting the weight (weight U) (W1 = V−U). For bearing A (this bearing and comparative bearing), the amount of grease adhering to the vicinity of the cage 34 (the amount of grease adhering to the cage (W2)) was tested from the total weight (weight Y) of the bearing A after the test. The weights (weight Z) of the latter two seals 36 and the weight (weight X) of the bearing body before the test were subtracted from each other (W2 = Y−Z−X).
In addition, the test mentioned above was performed 5 times each about this bearing and the comparison bearing.

図3(b)には、上述した試験の結果が示されており、同図に示すように、比較軸受に関しては、5回の試験中、上側シールグリース付着量(W1)が、0.6〜0.9グラムの場合が2回、0.3〜0.6グラムの場合が3回であり、その付着量は安定しなかった。また、保持器近傍グリース付着量(W2)は、いずれも1.2〜1.3グラムの範囲内であった。
これに対し、本件軸受に関しては、上側シールグリース付着量(W1)が、いずれも0.3〜0.6グラムの範囲内であった。また、保持器近傍グリース付着量(W2)は、いずれも1.3グラム以上であった。
FIG. 3B shows the result of the above-described test. As shown in FIG. 3B, in the comparative bearing, the upper seal grease adhesion amount (W1) was 0.6 during the five tests. The case of -0.9 gram was twice, and the case of 0.3-0.6 gram was three times, and the adhesion amount was not stable. Also, the grease adhesion amount (W2) in the vicinity of the cage was in the range of 1.2 to 1.3 grams.
On the other hand, regarding the present bearing, the upper seal grease adhesion amount (W1) was in the range of 0.3 to 0.6 gram. Also, the grease adhering amount (W2) in the vicinity of the cage was 1.3 g or more in all cases.

このように、本件軸受は、上側シールグリース付着量(W1)及び保持器近傍グリース付着量(W2)がいずれも安定しており、且つ、比較軸受よりも上側シールグリース付着量(W1)が少なく、保持器近傍グリース付着量(W2)が多かった。すなわち、本件軸受は、軸受内に封入したグリースの多く(重量比で約65パーセント)が保持器近傍に長期に亘って安定して付着(滞留)し続けるため、潤滑効率が高いことが確認できた。
以上、貫通孔20a及び潤滑剤貯留部20cを設けた保持器34(本件保持器20)を組み込んだ本件軸受によれば、潤滑剤貯留部20cのみを設けた保持器34(比較保持器50)を組み込んだ比較軸受と比べて、例えば、内外輪30,32の軌道面と転動体(玉)38の転動面との摩擦による損傷(摩耗や焼き付き)を有効に防止することができ、長期に亘って一定の回転精度を維持し、優れた耐久性を発揮することができることが上述の試験により、検証された。
As described above, the present bearing has both the upper seal grease adhesion amount (W1) and the cage vicinity grease adhesion amount (W2) stable, and the upper seal grease adhesion amount (W1) is smaller than that of the comparative bearing. The amount of grease adhering to the cage (W2) was large. In other words, this bearing can be confirmed to have high lubrication efficiency because most of the grease (about 65% by weight) in the bearing keeps adhering (staying) stably in the vicinity of the cage over a long period of time. It was.
As described above, according to the present bearing incorporating the retainer 34 (the present retainer 20) provided with the through-hole 20a and the lubricant reservoir 20c, the retainer 34 (the comparative retainer 50) provided with only the lubricant reservoir 20c. Compared with a comparative bearing incorporating a roller, for example, it is possible to effectively prevent damage (wear and seizure) due to friction between the raceway surfaces of the inner and outer rings 30 and 32 and the rolling surface of the rolling elements (balls) 38, for a long time. Through the above test, it was verified that a constant rotational accuracy can be maintained over a long period of time and excellent durability can be exhibited.

本発明の一実施形態に係る転がり軸受用保持器の構成例を示す図であって、(a)は、開口側から見た保持器の一部を示す平面図、(b)は、断面図、(c)は、保持器全体を示す斜視図、(d)は、軸受に封入された潤滑剤の潤滑状態を示す断面図。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the structural example of the cage for rolling bearings concerning one Embodiment of this invention, Comprising: (a) is a top view which shows some cages seen from the opening side, (b) is sectional drawing. (C) is a perspective view which shows the whole holder | retainer, (d) is sectional drawing which shows the lubrication state of the lubricant enclosed with the bearing. (a)は、本発明の一実施形態に係る水中ポンプの構成例を示す断面図、(b)は、水中ポンプに用いた転がり軸受の構成例を示す断面図。(a) is sectional drawing which shows the structural example of the submersible pump which concerns on one Embodiment of this invention, (b) is sectional drawing which shows the structural example of the rolling bearing used for the submersible pump. 転がり軸受の潤滑性能の検証試験を説明するための図であって、(a)は、試験装置の主要部分の構成例を示す断面図、(b)は、試験結果を示す図。It is a figure for demonstrating the verification test of the lubrication performance of a rolling bearing, Comprising: (a) is sectional drawing which shows the structural example of the principal part of a testing apparatus, (b) is a figure which shows a test result. 従来の水中ポンプの主要部分の構成例を示す断面図。Sectional drawing which shows the structural example of the principal part of the conventional submersible pump. 従来の転がり軸受用保持器の構成例を示す図であって、(a)は、保持器全体を示す斜視図、(b)は、軸受に封入された潤滑剤の潤滑状態を示す断面図。It is a figure which shows the structural example of the conventional cage for rolling bearings, Comprising: (a) is a perspective view which shows the whole holder | retainer, (b) is sectional drawing which shows the lubrication state of the lubricant enclosed with the bearing.

符号の説明Explanation of symbols

2 主軸
4 電動機
6,8 転がり軸受
10 羽根車
18 メカニカルシール
20 保持器
20a 貫通孔
20c 潤滑剤貯留部
20h 柱部
20k 開口
20p ポケット
20t 爪部
22 密封板
G 潤滑剤
M モータ部
P ポンプ部
S オイル室
2 Spindle 4 Electric motor 6, 8 Rolling bearing 10 Impeller 18 Mechanical seal 20 Cage 20a Through hole 20c Lubricant reservoir 20h Column 20k Opening 20p Pocket 20t Claw 22 Sealing plate G Lubricant M Motor part P Pump part S Oil Room

Claims (3)

複数の転動体を1つずつ保持する複数のポケットと、隣り合うポケット相互を連結する複数の柱部とが周方向に沿って設けられ、一方側に転動体をポケットに挿入するための開口を有し、他方側が閉塞された転がり軸受用保持器であって、
柱部には、転がり軸受を潤滑する潤滑剤を流動させるための貫通孔が少なくとも1つ設けられており、当該貫通孔は、柱部の一方側から他方側までを貫通して形成されていることを特徴とする転がり軸受用保持器。
A plurality of pockets for holding a plurality of rolling elements one by one and a plurality of pillars connecting adjacent pockets are provided along the circumferential direction, and an opening for inserting the rolling elements into the pocket is provided on one side. A rolling bearing retainer having the other side closed,
The column portion is provided with at least one through hole for allowing a lubricant to lubricate the rolling bearing to flow, and the through hole is formed to penetrate from one side of the column portion to the other side. A cage for a rolling bearing characterized by that.
前記転がり軸受用保持器の他方側には、潤滑剤を貯留するための潤滑剤貯留部が少なくとも1つ設けられており、当該潤滑剤貯留部は、貫通孔と連通して形成されていることを特徴とする請求項1に記載の転がり軸受用保持器。   At least one lubricant reservoir for storing lubricant is provided on the other side of the rolling bearing retainer, and the lubricant reservoir is formed in communication with the through hole. The cage for a rolling bearing according to claim 1. 垂直方向に延出した主軸を回転させる電動機、及び当該主軸を回転自在に支持する複数の転がり軸受が収容されたモータ部と、主軸の下端側に取り付けられた羽根車が収容されたポンプ部と、モータ部とポンプ部との間に位置し、当該モータ部を気密に保つためのメカニカルシールが配設されたオイル室とが垂直方向に立設された水中ポンプであって、
少なくともオイル室寄りに配設された転がり軸受には、請求項1又は2に記載の転がり軸受用保持器が用いられているとともに、一対の軌道輪と、軌道輪間に転動自在に組み込まれた複数の転動体とが備えられており、当該転がり軸受用保持器は、当該転がり軸受が主軸を支持した状態において、その開口を垂直方向の上側へ向けて軌道輪間に組み込まれていることを特徴とする水中ポンプ。
An electric motor that rotates a main shaft that extends in the vertical direction, a motor unit that houses a plurality of rolling bearings that rotatably support the main shaft, and a pump unit that contains an impeller attached to the lower end side of the main shaft An oil chamber located between the motor unit and the pump unit and provided with an oil chamber in which a mechanical seal for keeping the motor unit airtight is installed in a vertical direction,
The rolling bearing cage according to claim 1 or 2 is used for a rolling bearing disposed at least near the oil chamber, and the rolling bearing is incorporated between a pair of race rings and the race rings so as to be freely rollable. A plurality of rolling elements, and the rolling bearing retainer is incorporated between the bearing rings with the opening facing upward in the vertical direction in a state where the rolling bearing supports the main shaft. Submersible pump characterized by
JP2006029555A 2006-02-07 2006-02-07 Cage for rolling bearing, and submersible pump Pending JP2007211802A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2006029555A JP2007211802A (en) 2006-02-07 2006-02-07 Cage for rolling bearing, and submersible pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2006029555A JP2007211802A (en) 2006-02-07 2006-02-07 Cage for rolling bearing, and submersible pump

Publications (1)

Publication Number Publication Date
JP2007211802A true JP2007211802A (en) 2007-08-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2006029555A Pending JP2007211802A (en) 2006-02-07 2006-02-07 Cage for rolling bearing, and submersible pump

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015034564A (en) * 2013-08-07 2015-02-19 株式会社ジェイテクト Bearing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015034564A (en) * 2013-08-07 2015-02-19 株式会社ジェイテクト Bearing device

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