JP2007209612A - Shearing blade unit - Google Patents

Shearing blade unit Download PDF

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JP2007209612A
JP2007209612A JP2006034213A JP2006034213A JP2007209612A JP 2007209612 A JP2007209612 A JP 2007209612A JP 2006034213 A JP2006034213 A JP 2006034213A JP 2006034213 A JP2006034213 A JP 2006034213A JP 2007209612 A JP2007209612 A JP 2007209612A
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blade
spring
wall
fixed
movable
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JP4811923B2 (en
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Nobuki Yahiro
伸紀 八尋
Kotaro Iwakura
幸太郎 岩倉
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Kyushu Hitachi Maxell Ltd
Maxell Holdings Ltd
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Kyushu Hitachi Maxell Ltd
Hitachi Maxell Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a shearing blade unit capable of exerting a favorable cutting quality for a long period of time and improving the cutting efficiency by uniformly pushing and energizing a movable blade to closely stick to a stationary blade across a whole stroke area of a cutting blade sliding surface. <P>SOLUTION: This shearing blade unit is constituted of the stationary blade 40, the movable blade 41 and a clamping spring 42 using a spring plate material as a raw material. The clamping spring 42 consists of a base wall 70 and a spring wall 71 which are opposed to each other, and a connecting arm 72 connecting the both walls 70 and 71 together. An operation part 73 provided at a free end side of the sprig wall 71 pushes the movable blade 41 across the almost whole width of the cutting blade sliding face 45 of the stationary blade 40 to eliminate the local concentration of the spring force. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、固定刃と可動刃、および可動刃を固定刃に押し付ける挟持ばねを備えているせん断刃ユニットに関する。せん断刃ユニットは、例えば電気かみそりのきわ剃刃やトリミング刃、あるいはバリカン刃などに適用される。   The present invention relates to a shear blade unit including a fixed blade, a movable blade, and a clamping spring that presses the movable blade against the fixed blade. The shearing blade unit is applied to, for example, an electric razor sharp razor blade, a trimming blade, or a clipper blade.

一般的なバリカン刃は、固定刃、可動刃、および押えばねなどで構成されている。従来の押えばねは、ばね線材を素材にして捻りコイルばねとして形成してあることが多いが、ばね腕先端の押え爪で可動刃を点状に押圧するので、ばね腕による押圧力が押え爪の近傍に集中する。そのため、押圧力を受けた刃壁は、ごく僅かではあるが固定刃の側へ向かって部分球殻状に凹むことになり、その分だけ刃先が切刃摺動面から浮き上がって切れ味が低下しやすい。しかも、ばね腕が左右に揺動変形しながら可動刃の往復動作に追随するため、可動刃には常に傾動する向きの力が作用することとなる。   A typical clipper blade is composed of a fixed blade, a movable blade, a presser spring, and the like. Conventional presser springs are often formed as torsion coil springs using spring wire as the raw material, but since the movable blade is pressed in the form of dots with the presser claw at the tip of the spring arm, the pressing force of the spring arm causes the presser claw to press. Concentrate in the vicinity of For this reason, the blade wall that receives the pressing force is recessed in a partial spherical shell shape toward the fixed blade side, but the cutting edge is lifted from the sliding surface of the cutting blade and the sharpness is reduced. Cheap. Moreover, since the spring arm follows the reciprocating motion of the movable blade while swinging and deforming left and right, a force in the direction of tilting always acts on the movable blade.

本発明のせん断刃ユニットにおいては、上記のようなばね線材で形成した押えばねの問題点を解消するために、押えばねをばね板材で形成するが、この種の押えばねは特許文献1、2に公知である。特許文献1の押えばねは、長方形状のベース壁と、ベース壁の両端に連続して断面U字状に折り曲げられる左右一対のばね腕とを備えている。ばね腕の上側の自由端にはV字状の押え爪が形成してあり、この押え爪に対応して駆動ピースの上面にV字状の溝が形成してある。ばね腕の下側の自由端は、固定刃に係合装着してある。   In the shear blade unit of the present invention, in order to solve the problem of the presser spring formed of the spring wire as described above, the presser spring is formed of a spring plate material. It is well known. The presser spring of Patent Document 1 includes a rectangular base wall and a pair of left and right spring arms that are bent into a U-shaped cross section continuously at both ends of the base wall. A V-shaped presser claw is formed on the upper free end of the spring arm, and a V-shaped groove is formed on the upper surface of the drive piece corresponding to the presser claw. The lower free end of the spring arm is engaged with the fixed blade.

特許文献2の押えばねは、固定刃にリベットで固定される左右横長のベース壁と、ベース壁の両側前部に折り曲げ形成される左右一対のばね腕とで構成してある。ばね腕の自由端にはV字状の押え爪が形成してあり、この押え爪で可動刃に装着した駆動ピースを押圧している。   The presser spring of Patent Document 2 is composed of a horizontally long base wall that is fixed to a fixed blade with rivets, and a pair of left and right spring arms that are bent at the front portions on both sides of the base wall. A V-shaped presser claw is formed at the free end of the spring arm, and the drive piece attached to the movable blade is pressed by this presser claw.

特開昭51−42660号公報(第1頁右欄、第1図)JP 51-42660 (right column of page 1, Fig. 1) 特開昭51−141069号公報(第1頁左欄、第1図)Japanese Patent Laid-Open No. 51-141069 (left column of page 1, Fig. 1)

特許文献1、2では、可動刃に装着した駆動ピースを左右一対の押えばねで押し付けることにより、可動刃を固定刃に密着させている。このように、可動刃の上面2箇所を局部的に押し付けるばね構造では、ばね線材で形成した押えばねに比べて、押え爪の接触長さを大きくできるものの、依然としてばね腕による押圧力が押え爪の近傍に集中するのを避けられず、可動刃と固定刃との切刃摺動面における面圧がばらつきやすい。詳しくは、押え爪から遠い位置にある切刃摺動面の面圧が小さくなり、その結果、可動刃の切刃部分、とくに側端部分が切刃摺動面から浮き離れやすく、その分だけ切れ味が低下する。   In Patent Documents 1 and 2, the movable blade is brought into close contact with the fixed blade by pressing the drive piece attached to the movable blade with a pair of left and right presser springs. As described above, the spring structure that locally presses the two upper surfaces of the movable blade can increase the contact length of the presser claw as compared to the presser spring formed of the spring wire material, but the pressing force by the spring arm still remains. Inevitably, the contact pressure on the sliding surface of the movable blade and the fixed blade tends to vary. Specifically, the surface pressure of the cutting blade sliding surface located far from the presser claw is reduced, and as a result, the cutting blade portion of the movable blade, especially the side edge portion, is easily lifted away from the cutting blade sliding surface. Sharpness decreases.

特許文献1のバリカン刃では、ばね腕の自由端に設けた左右の押え爪でV字状の溝を押圧することにより、駆動ピースおよび可動刃をスライド可能に案内支持している。つまり一対のばね腕は、可動刃をスライド案内するためのガイド体を兼ねており、一般的なバリカン刃において必須のガイド構造が省略されている。そのため、可動刃が駆動軸で左右に往復駆動されるとき、ばね腕が捻られて可動刃の姿勢が傾きやすく、その分だけバリカン刃の切断効率が落ちるうえ、ばね腕が捻られる分だけ溝の摺動抵抗が増えて動力損が増加する。   In the clipper blade of Patent Document 1, the drive piece and the movable blade are slidably guided and supported by pressing the V-shaped groove with the left and right press claws provided at the free end of the spring arm. That is, the pair of spring arms also serves as a guide body for slidingly guiding the movable blade, and an essential guide structure is omitted in a general clipper blade. Therefore, when the movable blade is reciprocated left and right by the drive shaft, the spring arm is twisted and the posture of the movable blade is easy to tilt. The sliding resistance increases and the power loss increases.

本発明の目的は、可動刃を固定刃に対して、切刃摺動面ほぼ全ストローク範囲にわたって均一に押圧付勢でき、したがって可動刃を固定刃に対して常に適正に密着させて、長期にわたって良好な切れ味を発揮し、切断効率を向上できるせん断刃ユニットを提供することにある。   The object of the present invention is to uniformly press and bias the movable blade against the fixed blade over almost the entire stroke range of the cutting blade sliding surface. An object of the present invention is to provide a shearing blade unit that exhibits good sharpness and can improve cutting efficiency.

本発明のせん断刃ユニットは、固定刃40と、可動刃41と、ばね板材で形成されて可動刃40と固定刃41とを密着付勢する挟持ばね42と、可動刃41を左右スライドのみ自在に案内するガイド構造とを備えている。固定刃40および可動刃41は、それぞれ切刃47・59が形成してある刃本体44・57と、各刃本体44・57を支持する固定刃ホルダー23および可動刃ホルダー58とからなる。挟持ばね42は、固定刃40の刃本体44と固定刃ホルダー23との間に固定されるベース壁70と、刃本体44および可動刃41を間に挟んでベース壁70と対向するばね壁71と、これら両壁70・71を繋ぐ連結腕72とを一体に備えている。以て、ばね壁71の自由端側に、可動刃41を固定刃40の切刃摺動面45のほぼ全幅にわたって押圧する作用部73が形成してあることを特徴とする。なお、切刃摺動面45のほぼ全幅とは、作用部73による押圧範囲が切刃摺動面45の幅方向の大半以上を占めていることを意味し、切刃摺動面45の全幅を作用部73で押圧する場合はもちろん、切刃摺動面45の全幅の過半部以上を作用部73で押圧する場合を含むこととする。また、図11に示すように、作用部73で切刃摺動面45を断続的に押圧する場合を当然に含むこととする。   The shear blade unit of the present invention includes a fixed blade 40, a movable blade 41, a sandwiching spring 42 that is formed of a spring plate material and urges the movable blade 40 and the fixed blade 41 in close contact, and the movable blade 41 can be slid only to the left and right. And a guide structure for guiding. The fixed blade 40 and the movable blade 41 include a blade body 44 and 57 in which cutting blades 47 and 59 are formed, and a fixed blade holder 23 and a movable blade holder 58 that support the blade bodies 44 and 57, respectively. The clamping spring 42 includes a base wall 70 that is fixed between the blade body 44 of the fixed blade 40 and the fixed blade holder 23, and a spring wall 71 that faces the base wall 70 with the blade body 44 and the movable blade 41 interposed therebetween. And a connecting arm 72 that connects both the walls 70 and 71 is provided integrally. Thus, an action portion 73 that presses the movable blade 41 over substantially the entire width of the cutting blade sliding surface 45 of the fixed blade 40 is formed on the free end side of the spring wall 71. The almost full width of the cutting blade sliding surface 45 means that the pressing range by the action portion 73 occupies most of the width direction of the cutting blade sliding surface 45, and the full width of the cutting blade sliding surface 45. Of course, the action part 73 includes a case where the action part 73 presses a majority or more of the full width of the cutting blade sliding surface 45. Moreover, as shown in FIG. 11, it is natural to include a case where the cutting edge sliding surface 45 is intermittently pressed by the action portion 73.

挟持ばね42のベース壁70、および固定刃40の刃本体44のそれぞれに組付穴49・76をそれぞれ形成する。ベース壁70の組付穴76と、刃本体44に形成した組付穴49とは、固定刃ホルダー23に突設した組付ピン54に装着されて位置決めされている。以て、組付ピン54の突端をかしめ具でかしめることにより、固定刃40の刃本体44とベース壁70とを固定刃ホルダー23に固定する。   Assembly holes 49 and 76 are formed in the base wall 70 of the clamping spring 42 and the blade body 44 of the fixed blade 40, respectively. The assembly hole 76 of the base wall 70 and the assembly hole 49 formed in the blade body 44 are mounted and positioned on the assembly pins 54 protruding from the fixed blade holder 23. Thus, the blade body 44 of the fixed blade 40 and the base wall 70 are fixed to the fixed blade holder 23 by caulking the protruding end of the assembly pin 54 with a caulking tool.

固定刃40を構成する刃本体44の切刃摺動面45の少なくとも両側近傍に組付穴49を形成する。かしめ具を挿入するための加工穴78を、組付ピン54に対応してばね壁71に形成する。   Assembly holes 49 are formed in the vicinity of at least both sides of the cutting blade sliding surface 45 of the blade body 44 constituting the fixed blade 40. A machining hole 78 for inserting a caulking tool is formed in the spring wall 71 corresponding to the assembly pin 54.

挟持ばね42のベース壁70、および固定刃40の刃本体44を、組付ピン54と協同して位置決めする複数個の位置決めピン55を固定刃ホルダー23に突設する。ガイド構造は、可動刃41に設けたスライド溝64と、スライド溝64と嵌合して可動刃41を往復スライド自在に案内支持する前記位置決めピン55とで構成する。   A plurality of positioning pins 55 are provided on the fixed blade holder 23 to position the base wall 70 of the holding spring 42 and the blade body 44 of the fixed blade 40 in cooperation with the assembly pin 54. The guide structure includes a slide groove 64 provided in the movable blade 41 and the positioning pin 55 that is fitted to the slide groove 64 and guides and supports the movable blade 41 so as to be slidable back and forth.

ベース壁70とばね壁71とを繋ぐ連結腕72は、刃本体44の駆動側摺動面46と可動刃41を迂回する状態で、ベース壁70に連続して優弧状に反転屈曲する。ばね壁71は、連結腕72の湾曲終端に連続して段落ち状に形成する。   The connecting arm 72 that connects the base wall 70 and the spring wall 71 is reversely bent in a dominant arc shape continuously to the base wall 70 while bypassing the drive-side sliding surface 46 and the movable blade 41 of the blade body 44. The spring wall 71 is formed in a stepped shape continuously with the curved end of the connecting arm 72.

固定刃ホルダー23と対向配置した対向壁25に、連結腕72の湾曲終端寄りのばね壁71を受け止める押圧部75を形成する。押圧部75に隣接して、連結腕72の湾曲壁を受け入れる逃げ部30を対向壁25に形成する。   A pressing portion 75 that receives the spring wall 71 near the curved end of the connecting arm 72 is formed on the opposing wall 25 that is disposed to face the fixed blade holder 23. An escape portion 30 that receives the curved wall of the connecting arm 72 is formed in the opposing wall 25 adjacent to the pressing portion 75.

ばね壁71の自由端側に、作用部73とスリット96とを交互に形成する。   Action portions 73 and slits 96 are alternately formed on the free end side of the spring wall 71.

本発明では、固定刃40および可動刃41と、ばね板材を素材とする挟持ばね42と、固定刃40と可動刃41との間に設けられるガイド構造などでせん断刃ユニットを構成した。さらに、互いに対向するベース壁70およびばね壁71と、これら両壁70・71を繋ぐ連結腕72とで挟持ばね42を構成し、ばね壁71の自由端側に設けた作用部73によって、可動刃41を固定刃40の切刃摺動面45のほぼ全幅にわたって押圧できるようにした。   In the present invention, the shear blade unit is configured by the fixed blade 40 and the movable blade 41, the sandwiching spring 42 made of a spring plate material, the guide structure provided between the fixed blade 40 and the movable blade 41, and the like. Further, the clamping spring 42 is constituted by the base wall 70 and the spring wall 71 facing each other, and the connecting arm 72 connecting both the walls 70 and 71, and is movable by the action portion 73 provided on the free end side of the spring wall 71. The blade 41 can be pressed over substantially the entire width of the cutting blade sliding surface 45 of the fixed blade 40.

したがって、本発明のせん断刃ユニットによれば、従来のばね線材やばね板材で形成した押えばねを備えたせん断刃構造に比べて、挟持ばね42による押圧力が局部的に集中するのを解消して、可動刃41を固定刃40に対して、その切刃摺動面45のほぼ全ストローク範囲にわたって均一に押圧付勢できる。これにより、可動刃41を固定刃40に対して常に適正に密着させて、長期にわたって良好な切れ味を発揮でき、しかも、可動刃41が往復スライドするとき、ばね壁71や作用部73が捻られて変形するのを一掃して、せん断刃ユニットの切断作用を円滑化できる。   Therefore, according to the shearing blade unit of the present invention, compared with the shearing blade structure having a presser spring formed of a conventional spring wire or spring plate material, the pressing force by the clamping spring 42 is not concentrated locally. Thus, the movable blade 41 can be pressed and urged uniformly against the fixed blade 40 over substantially the entire stroke range of the cutting blade sliding surface 45. As a result, the movable blade 41 can always be properly adhered to the fixed blade 40, and a good sharpness can be exhibited over a long period of time, and when the movable blade 41 reciprocates, the spring wall 71 and the action portion 73 are twisted. Therefore, the cutting action of the shearing blade unit can be smoothed.

挟持ばね42のベース壁71、および固定刃40の刃本体44のそれぞれに設けた組付穴49・76を、固定刃ホルダー23に突設した組付ピン54に装着して位置決めし、この状態で組付ピン54の突端をかしめ具でかしめることにより、固定刃40の刃本体44とベース壁71とを固定刃ホルダー23に共締め固定するせん断刃ユニットによれば、刃本体44と挟持ばね42、および固定刃ホルダー23の三者を、適正に位置決めした状態で一体化できる。さらに、挟持ばね42と刃本体44とを、組み付け位置のばらつきがない状態で、しかも全方向へがたつきのない状態で正確に組むことができるので、挟持ばね42によって可動刃41に加えられる押圧力、および押圧位置を常に一定にして、せん断刃ユニットの切れ味を向上できる。   The assembly holes 49 and 76 provided in the base wall 71 of the clamping spring 42 and the blade body 44 of the fixed blade 40 are respectively mounted on the assembly pins 54 protruding from the fixed blade holder 23 and positioned. With the shearing blade unit for fixing the blade body 44 and the base wall 71 of the fixed blade 40 together with the fixed blade holder 23 by caulking the protruding end of the assembly pin 54 with a caulking tool, the blade body 44 is clamped. The three members of the spring 42 and the fixed blade holder 23 can be integrated in a properly positioned state. Further, since the clamping spring 42 and the blade body 44 can be assembled accurately with no variation in the assembly position and with no wobbling in all directions, the pressing force applied to the movable blade 41 by the clamping spring 42 can be reduced. The sharpness of the shearing blade unit can be improved by always keeping the pressure and the pressing position constant.

固定刃40を構成する刃本体44の切刃摺動面45の少なくとも両側近傍に組付穴49を形成すると、固定刃ホルダー23から浮き離れやすい刃本体44の両端寄りを確実に、しかも切刃摺動面45の近傍において強固に固定でき、これにより可動刃41を受け止める切刃摺動面45を常に面一に保持して、固定刃40と可動刃41とによるせん断作用をさらに適正化して、切れ味を向上できる。また、組付ピン54に対応する加工穴78がばね壁71に形成してあると、加工穴78を介してかしめ具を挿入することにより、組付ピン54のかしめ作業を常に確実に、しかも簡便に行うことができ、その分だけせん断刃ユニットの組み立てに要する手間とコストを削減できる。   When the assembly holes 49 are formed at least near both sides of the cutting blade sliding surface 45 of the blade body 44 constituting the fixed blade 40, the edge of the blade body 44 that is likely to be lifted off from the fixed blade holder 23 is surely located at both ends. The cutting blade sliding surface 45 that can be firmly fixed in the vicinity of the sliding surface 45 and thus receives the movable blade 41 is always kept flush, and the shearing action by the fixed blade 40 and the movable blade 41 is further optimized. Can improve sharpness. Further, if the machining hole 78 corresponding to the assembly pin 54 is formed in the spring wall 71, the caulking tool can be inserted through the machining hole 78 to ensure that the assembly pin 54 is always caulked. This can be done easily, and the labor and cost required for assembling the shear blade unit can be reduced accordingly.

上記の組付ピン54とは別に、複数個の位置決めピン55を固定刃ホルダー23に設けると、固定刃40の刃本体44と挟持ばね42を、がたつきのない状態でさらに正確に位置決めできるので、可動刃41に対する刃本体44と挟持ばね42との組み付け精度をさらに向上できる。しかも、位置決めピン55を利用して可動刃41用のガイド構造を構成するので、構造に無駄がない分だけせん断刃ユニットの構造を簡素化して、その製造コストを削減できる。   If a plurality of positioning pins 55 are provided on the fixed blade holder 23 in addition to the assembly pins 54 described above, the blade body 44 and the clamping spring 42 of the fixed blade 40 can be more accurately positioned without rattling. The assembly accuracy of the blade body 44 and the clamping spring 42 with respect to the movable blade 41 can be further improved. In addition, since the guide structure for the movable blade 41 is configured using the positioning pin 55, the structure of the shear blade unit can be simplified and the manufacturing cost can be reduced as much as there is no waste in the structure.

連結腕72をベース壁70に連続して優弧状に反転屈曲し、ばね壁71を連結腕72の湾曲終端に連続して段落ち状に形成した挟持ばね42によれば、ばね壁71を固定刃40から離れる向きに変形操作するとき、連結腕72の屈曲長さが長い分だけ、ばね壁71を無理なく拡開操作でき、したがって、固定刃40とばね壁71との間に可動刃41を組み付けるための作業を簡便に行える。ばね壁71を拡開操作する際に、連結腕72が弾性限界を越えて変形操作されることも良く防止できる。   According to the sandwiching spring 42 in which the connecting arm 72 is continuously bent to the base wall 70 in a reverse arc shape and the spring wall 71 is formed in a stepped shape continuously to the curved end of the connecting arm 72, the spring wall 71 is fixed. When the deformation operation is performed in a direction away from the blade 40, the spring wall 71 can be easily expanded by an amount corresponding to the longer bending length of the connecting arm 72. Therefore, the movable blade 41 is interposed between the fixed blade 40 and the spring wall 71. The work for assembling can be done easily. When the spring wall 71 is expanded, the connecting arm 72 can be well prevented from being deformed beyond the elastic limit.

固定刃ホルダー23と対向配置される対向壁25に、ばね壁71を受け止める押圧部75を形成し、押圧部75に隣接して、連結腕72の湾曲壁を受け入れる逃げ部30を対向壁25に形成すると、ばね壁71のみの弾性力によって可動刃41を切刃摺動面45に適正に、しかも均一に押し付けることができる。つまり、連結腕72の弾性力で可動刃41を切刃摺動面45に押し付ける場合に比べて、弾性を発揮するばねの腕長さを小さくし、しかも連結腕72の湾曲形状のばらつきの影響を排除できるので、可動刃41を切刃摺動面45に対して強固に、しかも常に一定の弾性力を発揮した状態で安定して押し付けることができる。連結腕72の湾曲壁が逃げ部30内に入り込む分だけ、せん断刃ユニットの全厚み寸法を小さくしてコンパクト化できる利点もある。   A pressing portion 75 that receives the spring wall 71 is formed on the facing wall 25 that is disposed to face the fixed blade holder 23, and a relief portion 30 that receives the curved wall of the connecting arm 72 adjacent to the pressing portion 75 is formed on the facing wall 25. When formed, the movable blade 41 can be appropriately and uniformly pressed against the cutting blade sliding surface 45 by the elastic force of only the spring wall 71. That is, as compared with the case where the movable blade 41 is pressed against the cutting blade sliding surface 45 by the elastic force of the connecting arm 72, the arm length of the spring exhibiting elasticity is reduced, and the influence of the variation in the curved shape of the connecting arm 72 is affected. Therefore, the movable blade 41 can be firmly pressed against the cutting blade sliding surface 45 in a state where a constant elastic force is always exerted. There is also an advantage that the total thickness dimension of the shearing blade unit can be reduced and made compact by the amount that the curved wall of the connecting arm 72 enters the escape portion 30.

ばね壁71の自由端側に、作用部73とスリット96とを交互に形成した挟持ばね42によれば、作用部73が断続的に分断されるので、ひとつの作用部71と切刃摺動面45との間に髭が挟まるような場合に、他の作用部71が切刃摺動面45から浮き離れるのを防止しながら、可動刃41を切刃摺動面45に対して均等に押し付けることができる。   According to the sandwiching spring 42 in which the action portions 73 and the slits 96 are alternately formed on the free end side of the spring wall 71, the action portion 73 is intermittently divided, so that one action portion 71 and the cutting blade slide. When the heel is caught between the surface 45 and the other working part 71 is prevented from being lifted away from the cutting blade sliding surface 45, the movable blade 41 is evenly arranged with respect to the cutting blade sliding surface 45. Can be pressed.

(実施例) 図1ないし図10は本発明に係るせん断刃ユニットを電気かみそりに適用した実施例を示す。図2ないし図4において電気かみそりは、本体ケース1と、本体ケース1に組み付けられる作動ユニット2と、本体ケース1の背面に配置されるトリマーユニット3、およびトリミング高さを調整するアタッチメント4などで構成する。本体ケース1は前後に二分割される前ケース1aおよび後ケース1bと、これら前後ケース1a・1bに下方から外嵌する下ケース1cなどを接合して構成してある。前ケース1aの前面上下には、モーター起動用のスイッチノブ5と、電気かみそりの運転状態を表示するための表示灯6などが設けてある。 (Example) FIGS. 1-10 shows the Example which applied the shearing blade unit based on this invention to the electric shaver. 2 to 4, the electric razor includes a main body case 1, an operation unit 2 assembled to the main body case 1, a trimmer unit 3 disposed on the back surface of the main body case 1, and an attachment 4 that adjusts the trimming height. Constitute. The main body case 1 is configured by joining a front case 1a and a rear case 1b, which are divided into two parts in the front and the rear, and a lower case 1c and the like which are externally fitted to the front and rear cases 1a and 1b. At the top and bottom of the front case 1a, there are provided a switch knob 5 for starting the motor and an indicator lamp 6 for displaying the operating state of the electric razor.

図4に示すように作動ユニット2は、下半側を占める電装品ユニットと、その上部に設けられるかみそりヘッド9、およびモーター10などで構成する。電装品ユニットは、電装品ホルダーに回路基板と2次電池11などを組み付けて構成してある。回路基板には、先のスイッチノブ5で切り換え操作されるスイッチや、制御回路を構成する電子部品、および表示灯6の光源となるLEDなどが実装してある。電装品ユニットは本体ケース1内に収容され、この組み付け状態において、モーター10を含むかみそりヘッド9が前後、左右、上下の全方位方向へ浮動可能に支持される。   As shown in FIG. 4, the operation unit 2 includes an electrical component unit occupying the lower half, a razor head 9 provided on the upper part, a motor 10, and the like. The electrical component unit is configured by assembling the circuit board, the secondary battery 11 and the like to the electrical component holder. On the circuit board, switches that are switched by the previous switch knob 5, electronic components that constitute the control circuit, LEDs that serve as the light source of the indicator lamp 6, and the like are mounted. The electrical component unit is accommodated in the main body case 1, and in this assembled state, the razor head 9 including the motor 10 is supported so as to be able to float in all directions of front and rear, left and right, and up and down.

図3および図10に示すように、かみそりヘッド9には、前後一対のメイン刃12と、一対のメイン刃12の間に配置されるセンター刃13と、これらを往復駆動するモーター10および駆動機構などが組み込んである。モーター10の回転動力は、その出力軸に固定した偏心カム15と、ヘッドケース16に組み込んだ振動子17とで往復動力に変換され、振動子17の上部に設けた前後一対の駆動軸18・18を介してメイン刃12へと伝動される。   As shown in FIGS. 3 and 10, the razor head 9 includes a pair of front and rear main blades 12, a center blade 13 disposed between the pair of main blades 12, a motor 10 and a driving mechanism that reciprocally drive them. Etc. are incorporated. The rotational power of the motor 10 is converted into reciprocating power by an eccentric cam 15 fixed to the output shaft and a vibrator 17 incorporated in the head case 16, and a pair of front and rear drive shafts 18. 18 is transmitted to the main blade 12 via 18.

ケース前方に位置する駆動軸18には、センター刃13を同時に駆動するための駆動ピース19aが固定してあり、ケース後方に位置する駆動軸18には、後述するトリマーユニット3のトリミング刃24を駆動する駆動ピース19bが固定してある。駆動軸18とヘッドケース16との間はパッキンで封止してある。符号20は、ヘッドケース16の下面に固定されるモーターホルダーであり、先の振動子17はモーターホルダー20の上部に形成される振動子収納部に組み込んである。   A drive piece 19a for simultaneously driving the center blade 13 is fixed to the drive shaft 18 located at the front of the case, and a trimming blade 24 of the trimmer unit 3 described later is attached to the drive shaft 18 located at the rear of the case. A driving piece 19b to be driven is fixed. The drive shaft 18 and the head case 16 are sealed with packing. Reference numeral 20 denotes a motor holder fixed to the lower surface of the head case 16, and the previous vibrator 17 is incorporated in a vibrator housing portion formed on the upper part of the motor holder 20.

図5および図6において、トリマーユニット3は、後ケース1bの後面に設けた平坦面7に沿って上下スライド自在に支持されるホルダー23と、ホルダー23の上部に配置されるトリミング刃24と、ホルダー23の内面に係合装着されて、トリミング刃24を覆う内カバー(対向壁)25などで構成する。トリミング刃24は本発明に係るせん断刃ユニットで構成されている。   5 and 6, the trimmer unit 3 includes a holder 23 supported so as to be vertically slidable along a flat surface 7 provided on the rear surface of the rear case 1b, a trimming blade 24 disposed above the holder 23, An inner cover (opposing wall) 25 that is engaged and mounted on the inner surface of the holder 23 and covers the trimming blade 24 is formed. The trimming blade 24 is composed of a shear blade unit according to the present invention.

ホルダー23は、後述する固定刃40を構成する固定刃ホルダーを兼ねており、後ケース1bとの対向面、および上面が開口された羽子板状のプラスチック成形品からなる。広幅に形成されるホルダー23の上部内面にトリミング刃24が配置され、その下方に駆動動力をトリミング刃24に伝える伝動レバー27が組み込んである。ホルダー23の外面下部には、トリマーユニット3を上下にスライド操作するための指当部26が凹み形成してある(図3参照)。ホルダー23の内面上部に設けた左右一対の係合片28を内カバー25の開口29に係合することにより、ホルダー23と内カバー25とが一体化される。内カバー25には、先の開口29とは別に左右一対の逃げ部30を形成するが、その機能は後述する。   The holder 23 also serves as a fixed blade holder that constitutes the fixed blade 40 described later, and is made of a plastic plate-shaped plastic product having a face facing the rear case 1b and an upper surface opened. A trimming blade 24 is arranged on the inner surface of the upper portion of the holder 23 formed in a wide width, and a transmission lever 27 for transmitting driving power to the trimming blade 24 is incorporated below the trimming blade 24. A finger holder 26 for sliding the trimmer unit 3 up and down is formed in the lower part of the outer surface of the holder 23 (see FIG. 3). The holder 23 and the inner cover 25 are integrated by engaging a pair of left and right engaging pieces 28 provided at the upper part of the inner surface of the holder 23 with the opening 29 of the inner cover 25. The inner cover 25 is formed with a pair of left and right relief portions 30 separately from the previous opening 29, the function of which will be described later.

ホルダー内面の上下中央には一対のスライド脚31が形成してあり、これらのスライド脚31を、後ケース1bの平坦壁7に設けた左右一対のガイド壁32(図5参照)に内側から係合することにより、ホルダー23および内カバー25が、本体ケース1で下方の待機位置と上方の作動位置との間をスライド変位可能に支持される。この組み付け状態においては、図7に示すようにホルダー23の内面下部に設けた縦リブ33が、後ケース1bに設けたガイド溝34で係合案内されてホルダー23の蛇行を規制するので、駆動ピース19bから伝動レバー27を介してトリミング刃24に動力を伝動する時の伝動ロスを解消できる。   A pair of slide legs 31 are formed at the upper and lower center of the inner surface of the holder, and these slide legs 31 are engaged with a pair of left and right guide walls 32 (see FIG. 5) provided on the flat wall 7 of the rear case 1b from the inside. By combining, the holder 23 and the inner cover 25 are supported by the main body case 1 so as to be slidable between the lower standby position and the upper operation position. In this assembled state, as shown in FIG. 7, the longitudinal rib 33 provided at the lower inner surface of the holder 23 is engaged and guided by the guide groove 34 provided in the rear case 1b to restrict the meandering of the holder 23. Transmission loss when power is transmitted from the piece 19b to the trimming blade 24 via the transmission lever 27 can be eliminated.

内カバー25と後ケース1bとの間には、トリマーユニット3を待機位置と作動位置において位置保持する節度機構が設けてある。図6および図7に示すように、節度機構は、内カバー25の板面下部から連出されるU字状の弾性腕36と、弾性腕36の中途部対向面に形成されるピン状の節度突起37と、後ケース1bの平坦壁7に設けられる左右一対の節度リブ38とで構成する。   A moderation mechanism is provided between the inner cover 25 and the rear case 1b to hold the trimmer unit 3 in the standby position and the operating position. As shown in FIG. 6 and FIG. 7, the moderation mechanism includes a U-shaped elastic arm 36 that continues from the lower plate surface of the inner cover 25 and a pin-shaped moderation formed on a midway facing surface of the elastic arm 36. The projection 37 and a pair of left and right moderation ribs 38 provided on the flat wall 7 of the rear case 1b.

トリマーユニット3が待機位置にあるとき、節度突起37は節度リブ38の下端に乗りあがっている。図7に示すようにトリマーユニット3を作動位置へ押し上げ操作すると、節度突起37は弾性腕36を外膨らみ状に弾性変形させながら節度リブ38の外側面に沿って摺動し、摺動ストロークの上端においては、節度突起37が節度リブ38の上端に乗りあがって作動位置を保持する。   When the trimmer unit 3 is in the standby position, the moderation protrusion 37 rides on the lower end of the moderation rib 38. As shown in FIG. 7, when the trimmer unit 3 is pushed up to the operating position, the moderation protrusion 37 slides along the outer surface of the moderation rib 38 while elastically deforming the elastic arm 36 in an outward bulge shape. At the upper end, the moderation protrusion 37 rides on the upper end of the moderation rib 38 and holds the operating position.

図8においてトリミング刃24は、ホルダー23の内面上部に配置される固定刃40、および可動刃41と、固定刃40と可動刃41を密着挟持する挟持ばね42などで構成する。固定刃40は、プレス成形された刃本体44と、刃本体44を固定支持するホルダー(固定刃ホルダー)23とで構成する。刃本体44の上下には、研削仕上げされた切刃摺動面45と駆動側摺動面46とが設けてあり、切刃摺動面45の上縁に沿って一群の切刃47が鋸刃状に形成してある。刃本体44の全体は、切刃摺動面45の側から駆動側摺動面46の側へ向かってすぼまる逆台形状に形成してある。   In FIG. 8, the trimming blade 24 includes a fixed blade 40 and a movable blade 41 disposed on the inner surface of the holder 23, and a clamping spring 42 that tightly clamps the fixed blade 40 and the movable blade 41. The fixed blade 40 includes a press-molded blade body 44 and a holder (fixed blade holder) 23 that fixes and supports the blade body 44. On the upper and lower sides of the blade main body 44, a ground cutting edge sliding surface 45 and a driving side sliding surface 46 are provided, and a group of cutting edges 47 are sawed along the upper edge of the cutting edge sliding surface 45. It is formed in a blade shape. The entire blade body 44 is formed in an inverted trapezoidal shape that swells from the cutting blade sliding surface 45 side toward the driving side sliding surface 46 side.

切刃摺動面45と駆動側摺動面46との間には、ホルダー23の側へ向かって突出する締結座48が、刃本体44の左右幅の全体にわたって折り曲げ形成してある。締結座48には、組付穴49と位置決穴50とがそれぞれ左右一対ずつ形成してある。組付穴49は切刃摺動面45に隣接する折り曲げ部分の近傍で、座壁の左右側端寄りに形成してある。位置決穴50は駆動側摺動面46に隣接する折り曲げ部分の近傍に形成されている。   A fastening seat 48 that protrudes toward the holder 23 is formed between the cutting blade sliding surface 45 and the driving side sliding surface 46 so as to be bent over the entire lateral width of the blade body 44. The fastening seat 48 is formed with a pair of left and right assembly holes 49 and positioning holes 50. The assembly hole 49 is formed in the vicinity of the bent portion adjacent to the cutting blade sliding surface 45 and closer to the left and right ends of the seat wall. The positioning hole 50 is formed in the vicinity of a bent portion adjacent to the driving side sliding surface 46.

ホルダー23はプラスチック成形品からなり、上記の刃本体44を位置決め固定するために、その内面に組付穴49に係合する左右一対の組付ピン54と、位置決穴50に係合する左右一対の位置決めピン55とが、それぞれ一体に突設してある。位置決めピン55はガイド構造のガイドピンを兼ねる。後述するように、刃本体44は挟持ばね42と共にホルダー23に溶着固定される。   The holder 23 is made of a plastic molded product. In order to position and fix the blade main body 44, a pair of left and right assembly pins 54 that engage with the assembly holes 49 and a left and right assembly that engages with the positioning holes 50 are provided. A pair of positioning pins 55 project integrally with each other. The positioning pin 55 also serves as a guide pin having a guide structure. As will be described later, the blade body 44 is welded and fixed to the holder 23 together with the holding spring 42.

可動刃41は、エッチング処理で形成される平板状の刃本体57と、刃本体57を固定するための可動刃ホルダー58とで構成する。刃本体44には一群の切刃59が鋸刃状に形成してあり、その面壁に3個の溶着穴60と、左右一対の装着穴61とが形成してある。可動刃ホルダー58はプラスチック成形品からなり、その板面に溶着穴60に対応する3個の溶着ピン62と、一対のリブ63の間に設けられるスライド溝64とが形成してある。   The movable blade 41 includes a flat blade body 57 formed by an etching process and a movable blade holder 58 for fixing the blade body 57. A group of cutting blades 59 are formed in a saw blade shape in the blade body 44, and three welding holes 60 and a pair of left and right mounting holes 61 are formed in the face wall. The movable blade holder 58 is made of a plastic molded product, and three welding pins 62 corresponding to the welding holes 60 and a slide groove 64 provided between the pair of ribs 63 are formed on the plate surface.

可動刃ホルダー58の駆動縁側には、受動片65が膨出形成され、その中央に伝動レバー27の揺動動力を受け継ぐ受動穴66が形成してある。溶着ピン62と溶着穴60、およびリブ63と装着穴61とがそれぞれ互いに係合する状態で、刃本体57を可動刃ホルダー58に接合し、溶着ピン62の突端を溶融してかしめることにより、刃本体57と可動刃ホルダー58を一体化できる。   On the drive edge side of the movable blade holder 58, a passive piece 65 is formed to bulge, and a passive hole 66 that inherits the swinging power of the transmission lever 27 is formed at the center thereof. By joining the blade body 57 to the movable blade holder 58 in a state where the welding pin 62 and the welding hole 60 and the rib 63 and the mounting hole 61 are engaged with each other, the tip of the welding pin 62 is melted and caulked. The blade body 57 and the movable blade holder 58 can be integrated.

図8において挟持ばね42は、例えばステンレス板材などの金属製のばね板材を素材にして形成されており、横長長方形状のベース壁70と、ベース壁70と対向する門形のばね壁71と、これら両壁70・71を繋ぐ連結腕72とを一体に備えている。ばね壁71の自由端側には、可動刃41を切刃摺動面45のほぼ全幅にわたって押圧する作用部73と、保護リブ74とが形成してある。図9に示すようにばね壁71の左右幅は可動刃41の左右幅に比べて大きく設定してあって、可動刃41をスライドストロークのほぼ全範囲において押圧できるようにしてある。   In FIG. 8, the clamping spring 42 is formed using a metal spring plate material such as a stainless plate material, for example, a horizontally long base wall 70, a portal spring wall 71 facing the base wall 70, A connecting arm 72 that connects both the walls 70 and 71 is integrally provided. On the free end side of the spring wall 71, an action portion 73 that presses the movable blade 41 over almost the entire width of the cutting blade sliding surface 45 and a protective rib 74 are formed. As shown in FIG. 9, the left-right width of the spring wall 71 is set larger than the left-right width of the movable blade 41 so that the movable blade 41 can be pressed in almost the entire range of the slide stroke.

挟持ばね42のベース壁70には、先の組付ピン54および位置決めピン55に対応する組付穴76とピン穴77とが形成され、ばね壁71には、溶着ホーン(かしめ具)を挿入するための加工穴78が、先の組付穴76に対応して形成してある。連結腕72はベース壁70の駆動縁の両端に連続して優弧状に反転屈曲されており、その湾曲終端に連続してばね壁71が段落ち状に形成してある。ばね壁71の面壁の大半は、左右の連結腕72の対向縁に連続して大きく切抜かれており、この切抜き部分の左右に加工穴78が形成してある。   An assembly hole 76 and a pin hole 77 corresponding to the assembly pin 54 and the positioning pin 55 are formed in the base wall 70 of the clamping spring 42, and a welding horn (caulking tool) is inserted into the spring wall 71. A machining hole 78 is formed corresponding to the previous assembly hole 76. The connecting arm 72 is continuously bent and bent in a dominant arc shape at both ends of the drive edge of the base wall 70, and a spring wall 71 is formed in a stepped shape continuously at the curved end. Most of the face wall of the spring wall 71 is continuously cut out largely from the opposing edges of the left and right connecting arms 72, and processed holes 78 are formed on the left and right sides of the cut-out portion.

トリミング刃24は、次のようにして組み立てる。図6に示すようにホルダー23にベース壁70と固定刃40の刃本体44とを記載順に接合して、ホルダー23に設けた組付ピン54および位置決めピン55に、ベース壁70の組付穴76とピン穴77、および刃本体44の組付穴49と位置決穴50とを係合する。次に、ばね壁71の加工穴78から溶着ホーンを挿入して、組付ピン54の突端を溶融させてかしめることにより、挟持ばね42と固定刃40の刃本体44とをホルダー23と一体化できる。   The trimming blade 24 is assembled as follows. As shown in FIG. 6, the base wall 70 and the blade body 44 of the fixed blade 40 are joined to the holder 23 in the order described, and the assembly pins 54 and the positioning pins 55 provided on the holder 23 are attached to the assembly holes of the base wall 70. 76, the pin hole 77, and the assembly hole 49 of the blade body 44 and the positioning hole 50 are engaged. Next, a welding horn is inserted from the processing hole 78 of the spring wall 71, and the protruding end of the assembly pin 54 is melted and caulked, whereby the holding spring 42 and the blade body 44 of the fixed blade 40 are integrated with the holder 23. Can be

このように、挟持ばね42と刃本体44とをホルダー23に共締め固定した状態では、挟持ばね42と刃本体44とが、組付ピン54および位置決めピン55の合計4個のピンで位置決めされるので、挟持ばね42と刃本体44とを、位置ずれやばらつきのない状態で、しかも全方向へがたつきのない状態で正確に組むことができる。このことは、挟持ばね42と可動刃41との関係位置を常に一定にして、挟持ばね42によって可動刃41に加えられる押圧力、および押圧位置を常に一定にできることを意味している。   In this manner, in a state where the clamping spring 42 and the blade body 44 are fastened and fixed together to the holder 23, the clamping spring 42 and the blade body 44 are positioned by a total of four pins, the assembly pin 54 and the positioning pin 55. Therefore, the clamping spring 42 and the blade main body 44 can be accurately assembled in a state where there is no positional deviation or variation and there is no backlash in all directions. This means that the relationship between the holding spring 42 and the movable blade 41 can be kept constant, and the pressing force and the pressing position applied to the movable blade 41 by the holding spring 42 can always be made constant.

この後、連結腕72を弾性変形させながら、ばね壁71を固定刃40から離れる向きに持ち上げて、ばね壁71と固定刃40との間に充分な隙間を確保し、この隙間から可動刃41を差し込んでスライド溝64を位置決めピン55に落とし込み係合させる。最後に、内カバー25をホルダー23に係合装着することにより、トリミング刃24を組みあげることができる。この組み付け状態においては、ばね壁71の作用部73が、可動刃41の切刃59寄りで可動刃ホルダー58を押圧する。しかも、作用部73は図9に示すように可動刃41を切刃摺動面のほぼ全幅にわたって均等に押圧する。   Thereafter, while elastically deforming the connecting arm 72, the spring wall 71 is lifted away from the fixed blade 40 to secure a sufficient clearance between the spring wall 71 and the fixed blade 40, and the movable blade 41 is secured from this clearance. Then, the slide groove 64 is dropped onto the positioning pin 55 and engaged. Finally, the trimming blade 24 can be assembled by engaging and mounting the inner cover 25 to the holder 23. In this assembled state, the action portion 73 of the spring wall 71 presses the movable blade holder 58 near the cutting blade 59 of the movable blade 41. Moreover, the action portion 73 presses the movable blade 41 evenly over substantially the entire width of the cutting blade sliding surface as shown in FIG.

このように、可動刃41を固定刃40に対して、切刃摺動面45の概ね全ストローク範囲にわたって均一に押圧付勢するトリミング刃24によれば、可動刃41を固定刃40に常に適正に密着させることができるので、トリミング刃24は長期にわたって良好な切れ味を発揮でき、髭の切断効率を向上できる。   Thus, according to the trimming blade 24 that presses and urges the movable blade 41 against the fixed blade 40 uniformly over substantially the entire stroke range of the cutting blade sliding surface 45, the movable blade 41 is always appropriate to the fixed blade 40. Therefore, the trimming blade 24 can exhibit a good sharpness over a long period of time, and can improve the cutting efficiency of the scissors.

上記の組み付け状態においては、図1に示すように連結腕72が固定刃40の駆動側摺動面46と可動刃41とを迂回し、その円弧壁の一部が逃げ部30内に入り込み、ばね壁71の連結腕72側の基端部71aが逃げ部30の周縁の押圧部75で受け止められている。このようにばね壁71の基端部71aを押圧部75で受け止めると、ばね壁71のみの弾性力によって、可動刃41を切刃摺動面45に適正に押し付けることができるので、反転屈曲された連結腕72の弾性力で可動刃41を切刃摺動面45に押し付ける場合に比べて、弾性を発揮するばねの腕長さを小さくできる。しかも連結腕72の湾曲形状のばらつきの影響を排除できるので、可動刃41を切刃摺動面45に対して強固に、しかも常に一定の弾性力を発揮した状態で押し付けることができる。   In the above assembled state, as shown in FIG. 1, the connecting arm 72 bypasses the drive side sliding surface 46 of the fixed blade 40 and the movable blade 41, and a part of the arc wall enters the escape portion 30, A base end portion 71 a on the connecting arm 72 side of the spring wall 71 is received by a pressing portion 75 at the periphery of the escape portion 30. When the base end portion 71a of the spring wall 71 is received by the pressing portion 75 in this way, the movable blade 41 can be appropriately pressed against the cutting blade sliding surface 45 by the elastic force of only the spring wall 71, and thus is inverted and bent. Compared with the case where the movable blade 41 is pressed against the cutting blade sliding surface 45 by the elastic force of the connecting arm 72, the arm length of the spring exhibiting elasticity can be reduced. In addition, since the influence of the variation in the curved shape of the connecting arm 72 can be eliminated, the movable blade 41 can be pressed firmly against the cutting blade sliding surface 45 while always exhibiting a certain elastic force.

図1および図9に示すように伝動レバー27は、その上下中途部がホルダー23の内面に設けた軸90に軸支されて左右揺動でき、レバーの下端に受動ピン91を有し、レバーの上端に駆動ピン92を有する。トリミング刃24および伝動レバー27をホルダー23に組み付けた状態において、駆動ピン92は可動刃ホルダー58の受動穴66と係合している。図10に示すように、ホルダー23を作動位置へ押し上げ操作すると、受動ピン91が駆動ピース19bに設けた係合溝93と係合するので、振動子17の往復動作を駆動ピース19bと伝動レバー27を介してトリミング刃24の可動刃41に伝動できる。   As shown in FIG. 1 and FIG. 9, the transmission lever 27 is supported by a shaft 90 provided on the inner surface of the holder 23 at the upper and lower middle portions, and can swing left and right. A drive pin 92 is provided at the upper end of the drive. In a state where the trimming blade 24 and the transmission lever 27 are assembled to the holder 23, the drive pin 92 is engaged with the passive hole 66 of the movable blade holder 58. As shown in FIG. 10, when the holder 23 is pushed up to the operating position, the passive pin 91 engages with the engagement groove 93 provided in the drive piece 19b, so that the reciprocating operation of the vibrator 17 is performed with the drive piece 19b and the transmission lever. 27 can be transmitted to the movable blade 41 of the trimming blade 24 via 27.

アタッチメント4は、ホルダー23に装着される本体部80と、本体部80の上部に膨出形成されて斜め上向きに傾斜する一群の梳歯81と、両側端の梳歯81に連続する左右一対の側壁などでキャップ状に形成してある。隣接する梳歯81の間には髭を導入案内する櫛溝が形成される。本体部80は、ホルダー23で上下スライド可能に案内支持され、両者の間に設けたロック構造で一定間隔おきにロック保持できるようになっている。   The attachment 4 includes a main body portion 80 attached to the holder 23, a group of toothed teeth 81 bulging and inclined obliquely upward, and a pair of left and right continuous with the toothed teeth 81 on both side ends. It is formed in a cap shape with a sidewall or the like. Between the adjacent toothed teeth 81, comb grooves for introducing and guiding the eyelids are formed. The main body 80 is guided and supported by the holder 23 so as to be slidable up and down, and can be locked and held at regular intervals by a lock structure provided therebetween.

図10に示すようにロック構造は、本体部80の内面に組み付けられるロックレバー83と、ロックレバー83をロック付勢する捻りコイル形のばね84と、ロックレバー83をばね84に抗してロック解除操作するロック解除ボタン85と、ロックレバー83に対応してホルダー23の側に設けられる係合凹部86などで構成する。   As shown in FIG. 10, the lock structure has a lock lever 83 assembled to the inner surface of the main body 80, a torsion coil spring 84 that locks and biases the lock lever 83, and locks the lock lever 83 against the spring 84. A lock release button 85 for performing a release operation, an engagement recess 86 provided on the holder 23 side corresponding to the lock lever 83, and the like are included.

ロック解除ボタン85を押し込み操作して本体部80をスライド操作し、ロックレバー83と係合凹部86の係合位置を変更することにより、梳歯81とトリミング刃24との間隔を変更して、トリミング刃24によるトリミング高さを調整できる。なお、ロックレバー83のロック爪を最上段の係合凹部86より上方に位置させると、アタッチメント3をホルダー23から上方へ抜き外すことができ、この状態では、トリミング刃24でもみあげ部分や髭の周縁部分のきわ剃りを行える。   By pushing the lock release button 85 to slide the main body 80 and changing the engagement position of the lock lever 83 and the engagement recess 86, the distance between the toothed hook 81 and the trimming blade 24 is changed, The trimming height by the trimming blade 24 can be adjusted. If the lock claw of the lock lever 83 is positioned above the uppermost engaging recess 86, the attachment 3 can be removed from the holder 23 upward. The edge can be shaved.

髭のトリミングを行うときは、アタッチメント4をホルダー23に対して上方から差し込み装着し、ロック解除ボタン85を押し込み操作して、所定のトリミング高さになるまでアタッチメント4を調整移動操作する。この状態でトリマーユニット3を作動位置へ押上げ操作し、さらにスイッチノブ5をオン操作することにより、トリミング刃24を駆動して髭のトリミングを行うことができる。   When trimming the heel, the attachment 4 is inserted and attached to the holder 23 from above, the lock release button 85 is pushed in, and the attachment 4 is adjusted and moved until a predetermined trimming height is reached. In this state, when the trimmer unit 3 is pushed up to the operating position and the switch knob 5 is turned on, the trimming blade 24 can be driven to trim the ridge.

図11は、挟持ばね42の別の実施例を示す。そこでは、保護リブ74、および保護リブ74に隣接するばね壁71を6個のスリット96で分断して、作用部73を断続的に形成した。このように、作用部73が断続的に形成してある挟持ばね42によれば、スリット96と対向する切刃摺動面45での面圧が低下するものの、可動刃41の往復速度が充分に大きいので、その刃本体57を固定刃40に対して適正に密着させることができる。他は先の実施例と同じであるので、同じ部材に同じ符号を付してその説明を省略する。以下の実施例においても同様に扱う。   FIG. 11 shows another embodiment of the holding spring 42. In this case, the protective rib 74 and the spring wall 71 adjacent to the protective rib 74 are divided by six slits 96 to intermittently form the action portion 73. Thus, according to the clamping spring 42 in which the action part 73 is formed intermittently, the reciprocating speed of the movable blade 41 is sufficient although the surface pressure at the cutting blade sliding surface 45 facing the slit 96 is reduced. Therefore, the blade body 57 can be properly adhered to the fixed blade 40. Since others are the same as the previous embodiment, the same reference numerals are assigned to the same members, and descriptions thereof are omitted. The same applies to the following embodiments.

図12は、せん断刃ユニットを電気バリカンに適用した実施例を示す。そこでは、本体ケースに対して着脱される固定刃ホルダー23に刃本体44を固定して固定刃40とした。可動刃ホルダー58の上面後端には、往復動力を受け継ぐ受動ピース99を斜め上向きに突設した。さらに、本体ケースの庇壁(対向壁)97の内面に押圧突起(押圧部)75を設け、固定刃40を本体ケースに装着した状態において、ばね壁71の基端部71aが突起98で受け止められるようにした。   FIG. 12 shows an embodiment in which the shear blade unit is applied to an electric clipper. In this case, the blade main body 44 is fixed to the fixed blade holder 23 which is attached to and detached from the main body case, and the fixed blade 40 is obtained. A passive piece 99 that inherits the reciprocating power is provided obliquely upward at the rear end of the upper surface of the movable blade holder 58. Further, a pressing protrusion (pressing portion) 75 is provided on the inner surface of the collar wall (opposing wall) 97 of the main body case, and the base end portion 71a of the spring wall 71 is received by the protrusion 98 when the fixed blade 40 is mounted on the main body case. I was able to.

上記の実施例以外に、固定刃ホルダー23と、挟持ばね42のベース壁71と、固定刃40の刃本体44とは固定刃ホルダー23とは別体の組付ピン54をかしめて一体化することができる。連結腕72は断面優弧状に形成する必要はなく、断面半円状やコ字状などに形成することができる。可動刃41のガイド構造は、位置決めピン55とスライド溝64で構成する必要はなく、リブとスライド溝や、ガイド軸とスライド片などを要素にして構成することができる。連結腕72の円弧壁を受け入れる逃げ部30は、貫通穴である必要はなく、凹部で形成することができる。上記の実施例では、ばね壁71の基端部71aを押圧部75で受け止めるようにしたが、必要があれば、左右一対の連結腕72の弾性によって作用部73を可動刃41に押し付けることができる。   In addition to the above embodiment, the fixed blade holder 23, the base wall 71 of the holding spring 42, and the blade body 44 of the fixed blade 40 are integrated by caulking an assembly pin 54 separate from the fixed blade holder 23. be able to. The connecting arm 72 does not need to be formed in a cross-sectional arc shape, and can be formed in a semicircular cross-section or a U-shape. The guide structure of the movable blade 41 does not need to be configured by the positioning pin 55 and the slide groove 64, and can be configured by using a rib and a slide groove, a guide shaft and a slide piece, or the like as elements. The escape portion 30 that receives the arc wall of the connecting arm 72 does not need to be a through hole, and can be formed as a recess. In the above embodiment, the base end portion 71a of the spring wall 71 is received by the pressing portion 75. However, if necessary, the action portion 73 can be pressed against the movable blade 41 by the elasticity of the pair of left and right connecting arms 72. it can.

トリミング刃の縦断側面図である。It is a vertical side view of a trimming blade. 電気かみそりの正面図である。It is a front view of an electric razor. 電気かみそりの側面図である。It is a side view of an electric razor. 電気かみそりの分解側面図である。It is an exploded side view of an electric razor. トリミング刃のケース構造を示す分解斜視図である。It is a disassembled perspective view which shows the case structure of a trimming blade. トリミング刃を内面側から見た分解斜視図である。It is the disassembled perspective view which looked at the trimming blade from the inner surface side. 図10におけるA−A線断面図である。It is the sectional view on the AA line in FIG. トリミング刃の分解斜視図である。It is a disassembled perspective view of a trimming blade. トリミング刃を内面側から見た正面図である。It is the front view which looked at the trimming blade from the inner surface side. トリミング刃とアタッチメントの使用態様を示す縦断側面図である。It is a vertical side view which shows the use aspect of a trimming blade and an attachment. トリミング刃の別の実施例を示す正面図である。It is a front view which shows another Example of a trimming blade. せん断刃ユニットの別の適用例を示す縦断側面図である。It is a vertical side view which shows another example of application of a shear blade unit.

符号の説明Explanation of symbols

23 ホルダー
40 固定刃
41 可動刃
42 挟持ばね
44 刃本体
45 切刃摺動面
49 組付穴
54 組付ピン
57 刃本体
58 可動刃ホルダー
70 ベース壁
71 ばね壁
72 連結腕
73 作用部
23 Holder 40 Fixed blade 41 Movable blade 42 Nipping spring 44 Blade body 45 Cutting blade sliding surface 49 Assembly hole 54 Assembly pin 57 Blade body 58 Movable blade holder 70 Base wall 71 Spring wall 72 Connecting arm 73 Working part

Claims (7)

固定刃(40)と、可動刃(41)と、ばね板材で形成されて可動刃(40)と固定刃(41)とを密着付勢する挟持ばね(42)と、可動刃(41)を左右スライドのみ自在に案内するガイド構造とを備えており、
固定刃(40)および可動刃(41)は、それぞれ切刃(47)・(59)が形成してある刃本体(44)・(57)と、各刃本体(44)・(57)を支持する固定刃ホルダー(23)および可動刃ホルダー(58)とからなり、
挟持ばね(42)は、固定刃(40)の刃本体(44)と固定刃ホルダー(23)との間に固定されるベース壁(70)と、刃本体(44)および可動刃(41)を間に挟んでベース壁(70)と対向するばね壁(71)と、これら両壁(70)・(71)を繋ぐ連結腕(72)とを一体に備えており、
ばね壁(71)の自由端側に、可動刃(41)を固定刃(40)の切刃摺動面(45)のほぼ全幅にわたって押圧する作用部(73)が形成してあることを特徴とするせん断刃ユニット。
A fixed blade (40), a movable blade (41), a sandwiching spring (42) formed of a spring plate material to urge the movable blade (40) and the fixed blade (41) in close contact with each other, and a movable blade (41) It has a guide structure that guides only the left and right slides freely,
The fixed blade (40) and the movable blade (41) include a blade body (44) and (57) on which cutting blades (47) and (59) are formed, respectively, and each blade body (44) and (57). Comprising a supporting fixed blade holder (23) and a movable blade holder (58),
The clamping spring (42) includes a base wall (70) fixed between the blade body (44) of the fixed blade (40) and the fixed blade holder (23), the blade body (44), and the movable blade (41). A spring wall (71) facing the base wall (70) with a sandwiched between and a connecting arm (72) connecting these walls (70), (71).
An action portion (73) for pressing the movable blade (41) over substantially the entire width of the cutting blade sliding surface (45) of the fixed blade (40) is formed on the free end side of the spring wall (71). Shear blade unit.
挟持ばね(42)のベース壁(70)、および固定刃(40)の刃本体(44)のそれぞれに組付穴(49)・(76)がそれぞれ形成されており、
ベース壁(70)の組付穴(76)と、刃本体(44)に形成した組付穴(49)とが、固定刃ホルダー(23)に突設した組付ピン(54)に装着されて位置決めされており、
組付ピン(54)の突端をかしめ具でかしめることにより、固定刃(40)の刃本体(44)とベース壁(70)とが固定刃ホルダー(23)に固定してある請求項1記載のせん断刃ユニット。
Assembly holes (49) and (76) are respectively formed in the base wall (70) of the clamping spring (42) and the blade body (44) of the fixed blade (40),
An assembly hole (76) in the base wall (70) and an assembly hole (49) formed in the blade body (44) are attached to an assembly pin (54) protruding from the fixed blade holder (23). Are positioned,
The blade body (44) and the base wall (70) of the fixed blade (40) are fixed to the fixed blade holder (23) by caulking the protruding end of the assembly pin (54) with a caulking tool. The described shearing blade unit.
固定刃(40)を構成する刃本体(44)の切刃摺動面(45)の少なくとも両側近傍に組付穴(49)が形成されており、
かしめ具を挿入するための加工穴(78)が、組付ピン(54)に対応してばね壁(71)に形成してある請求項2記載のせん断刃ユニット。
Assembly holes (49) are formed at least near both sides of the cutting blade sliding surface (45) of the blade body (44) constituting the fixed blade (40),
3. The shearing blade unit according to claim 2, wherein a machining hole (78) for inserting the caulking tool is formed in the spring wall (71) corresponding to the assembly pin (54).
挟持ばね(42)のベース壁(70)、および固定刃(40)の刃本体(44)を、組付ピン(54)と協同して位置決めする複数個の位置決めピン(55)が固定刃ホルダー(23)に突設されており、
ガイド構造が、可動刃(41)に設けたスライド溝(64)と、スライド溝(64)と嵌合して可動刃(41)を往復スライド自在に案内支持する前記位置決めピン(55)とで構成されている請求項1から3のいずれかに記載のせん断刃ユニット。
A plurality of positioning pins (55) for positioning the base wall (70) of the clamping spring (42) and the blade body (44) of the fixed blade (40) in cooperation with the assembly pin (54) are fixed blade holders. (23)
The guide structure includes a slide groove (64) provided in the movable blade (41) and the positioning pin (55) which is fitted to the slide groove (64) and guides and supports the movable blade (41) so as to be slidable back and forth. The shear blade unit according to any one of claims 1 to 3, wherein the shear blade unit is configured.
ベース壁(70)とばね壁(71)とを繋ぐ連結腕(72)が、刃本体(47)の駆動側摺動面(46)と可動刃(41)を迂回する状態で、ベース壁(70)に連続して優弧状に反転屈曲されており、
ばね壁(71)が、連結腕(72)の湾曲終端に連続して段落ち状に形成してある請求項4記載のせん断刃ユニット。
In a state where the connecting arm (72) connecting the base wall (70) and the spring wall (71) bypasses the drive side sliding surface (46) and the movable blade (41) of the blade body (47), 70) is continuously inverted and bent in a dominant arc shape,
The shearing blade unit according to claim 4, wherein the spring wall (71) is formed in a stepped shape continuously with the curved end of the connecting arm (72).
固定刃ホルダー(23)と対向配置した対向壁(25)に、連結腕(72)の湾曲終端寄りのばね壁(71)を受け止める押圧部(75)が形成されており、
押圧部(75)に隣接して、連結腕(72)の湾曲壁を受け入れる逃げ部(30)が対向壁(25)に形成してある請求項5記載のせん断刃ユニット。
A pressing portion (75) for receiving the spring wall (71) near the curved end of the connecting arm (72) is formed on the opposing wall (25) arranged to face the fixed blade holder (23),
The shearing blade unit according to claim 5, wherein a relief portion (30) for receiving the curved wall of the connecting arm (72) is formed on the opposing wall (25) adjacent to the pressing portion (75).
ばね壁(71)の自由端側に、作用部(73)とスリット(96)とが交互に形成してある請求項5または6記載のせん断刃ユニット。   The shearing blade unit according to claim 5 or 6, wherein the action portion (73) and the slit (96) are alternately formed on the free end side of the spring wall (71).
JP2006034213A 2006-02-10 2006-02-10 Shear blade unit Expired - Fee Related JP4811923B2 (en)

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Publication number Priority date Publication date Assignee Title
JP2010142427A (en) * 2008-12-18 2010-07-01 Kyushu Hitachi Maxell Ltd Electric razor
US8024862B2 (en) 2006-12-11 2011-09-27 Panasonic Electric Works Co., Ltd. Hair clipper
CN109457963A (en) * 2018-12-28 2019-03-12 张连玉 Shear wall formwork support connection structure

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US3911572A (en) * 1974-06-14 1975-10-14 Sperry Rand Corp Trimmer device for an electric dry shaver
US4458417A (en) * 1982-07-26 1984-07-10 Andis Company Hair clipper blade set
JPS62178972A (en) * 1986-02-03 1987-08-06 Konishiroku Photo Ind Co Ltd Developing processing device for disk film
JPH04256771A (en) * 1990-10-11 1992-09-11 Andis Co Cutting head and cutting head assembly for electric hair trimmer
JP2003535614A (en) * 1998-12-29 2003-12-02 キム ラウベ Disposable cutting head for mower
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8024862B2 (en) 2006-12-11 2011-09-27 Panasonic Electric Works Co., Ltd. Hair clipper
JP2010142427A (en) * 2008-12-18 2010-07-01 Kyushu Hitachi Maxell Ltd Electric razor
CN109457963A (en) * 2018-12-28 2019-03-12 张连玉 Shear wall formwork support connection structure
CN109457963B (en) * 2018-12-28 2023-08-25 山东方圆建筑材料有限公司 Shear wall template support connection structure

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