JP2007205507A - Multilayer pipe - Google Patents

Multilayer pipe Download PDF

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JP2007205507A
JP2007205507A JP2006026758A JP2006026758A JP2007205507A JP 2007205507 A JP2007205507 A JP 2007205507A JP 2006026758 A JP2006026758 A JP 2006026758A JP 2006026758 A JP2006026758 A JP 2006026758A JP 2007205507 A JP2007205507 A JP 2007205507A
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thickness
intermediate layer
metal
metal intermediate
multilayer
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Takeshi Sakamoto
武司 坂本
Masaya Tokuda
雅也 徳田
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Tabuchi Corp
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Tabuchi Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a multilayer pipe easy to bend and superior in strength at welded portions of a metal intermediate layer. <P>SOLUTION: The multilayer pipe comprises a plurality of layers including the metal intermediate layer, the metal intermediate layer using band metal plates cylindrically formed with their both-side edges joined to each other and their joint portions welded to each other. The joint portions each have both-side edges shaped corresponding to each other so that the thickness of the joint portion is the same as the plate thickness of the meal intermediate layer and the joint area is larger than the face formed along the direction corresponding to the plate thickness and the longitudinal direction of the metal plate. They are formed by joining both-side edges to each other. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、給水、給湯、冷暖房用、排水、空調用の冷媒等の流体を移送するために使用される管のうち、金属中間層を備える複数の層から構成される多層管に関する。   The present invention relates to a multilayer pipe composed of a plurality of layers including a metal intermediate layer among pipes used for transferring fluid such as water supply, hot water supply, cooling / heating, drainage, and air conditioning refrigerant.

流体を移送するために使用される管においては、流体の移送条件に応じて各種の性能が要求される。例えば、給湯・冷温水用の管においては、高温領域での長期にわたる安全性、電気化学的腐食や水質変化に対する安全性、柔軟・軽量性による易施工性等が要求される。また、スプリンクラー配管では、耐圧性、耐振・耐震性、耐久性等の過酷な条件に耐えることができる性能が要求される。   In a pipe used for transferring a fluid, various performances are required depending on the transfer conditions of the fluid. For example, pipes for hot water supply and cold / hot water are required to have long-term safety in a high temperature region, safety against electrochemical corrosion and water quality change, easy workability due to flexibility and lightness, and the like. Sprinkler piping is required to have a performance capable of withstanding severe conditions such as pressure resistance, vibration resistance, earthquake resistance, and durability.

これらの諸性能を単一の材料で構成される管で充足させることは容易ではなく、そこで、機械的強度に優れた金属管(層)の外周面及び内周面に耐熱性や耐食性等に優れた熱可塑性樹脂層をそれぞれ配設(被覆)した三層管(多層管)が従来より提供されている。   It is not easy to satisfy these various performances with a tube made of a single material. Therefore, the outer and inner surfaces of a metal tube (layer) with excellent mechanical strength can have heat resistance and corrosion resistance. Conventionally, three-layer pipes (multi-layer pipes) each provided (coated) with an excellent thermoplastic resin layer have been provided.

このような三層管は、まず、両側縁が直線状に形成された帯状金属板の両側縁部を互いに重ね合わせるように、又は突き合わせるように接合して円筒状に形成し、その接合部を溶接することによって金属管(金属中間層)を形成した後、前記金属管の内周面及び外周面に熱可塑性樹脂を被覆(配設)し、所定長さに切断することによって形成される(特許文献1及び2参照)。
特表2002−516973号公報 特開平7−156241号公報
Such a three-layered tube is first formed into a cylindrical shape by joining both side edges of a strip-shaped metal plate having both side edges formed in a straight line so as to overlap or abut each other. After forming a metal tube (metal intermediate layer) by welding, a thermoplastic resin is coated (arranged) on the inner and outer peripheral surfaces of the metal tube and cut into a predetermined length. (See Patent Documents 1 and 2).
JP-T-2002-516773 Japanese Patent Laid-Open No. 7-156241

ところで、上述のように形成された三層管のうち、前記帯状金属の両側縁部を互いに重ね合わせて溶接した金属中間層を有するものは、該金属中間層の軸長方向における周方向の一部が前記両側縁部を重ね合わせて溶接されているため、この部分だけ前記金属中間層の厚さが二倍になっている。そのため、周方向すべて一定の厚さの金属中間層を有する三層簡と比べて管を曲げる際に曲げ難いという問題が生じていた。   By the way, among the three-layered tubes formed as described above, those having a metal intermediate layer in which both side edges of the band-shaped metal are overlapped and welded to each other are arranged in the circumferential direction in the axial length direction of the metal intermediate layer. Since the portion is welded with the side edges overlapped, the thickness of the metal intermediate layer is doubled only in this portion. For this reason, there has been a problem in that it is difficult to bend the tube when bending the tube as compared with the three-layer simpler having a metal intermediate layer having a constant thickness in the circumferential direction.

一方、前記帯状金属の両側部を互いに突き合わせて溶接した金属中間層を有するものは、前記両側縁部を重ね合わせて溶接した金属中間層に比べ、溶接部分の面積が小さく、そのため溶接部の強度(溶接部強度)が小さくなるという問題を生じていた。   On the other hand, those having a metal intermediate layer welded with both sides of the strip metal butted against each other have a smaller welded area than the metal intermediate layer welded with the side edges overlapped, and therefore the strength of the welded portion. There has been a problem that (weld strength) becomes small.

そこで、本発明は、上記問題点に鑑み、曲げ易く且つ金属中間層の溶接部強度の大きい多層管を提供することを課題とする。   In view of the above problems, an object of the present invention is to provide a multilayer pipe that is easy to bend and that has a high weld strength of a metal intermediate layer.

そこで、上記課題を解消すべく、本発明に係る多層管は、帯状の金属板を、その両側縁部を互いに接合させて円筒状に形成すると共に、前記接合部を溶接することによって形成される金属管を金属中間層とし、該金属中間層を含む複数の層から構成される多層管において、前記接合部は、該接合部の厚さが前記金属中間層の板厚と同じ厚さになるように、且つ接合面積が前記板厚に対応する方向と前記金属板の長手方向とに沿った面よりも大きくなるように前記両側縁部がそれぞれ対応する形状に形成され、該両側縁部を互いに接合することによって形成されることを特徴とする。   Therefore, in order to solve the above-mentioned problems, the multilayer tube according to the present invention is formed by forming a strip-shaped metal plate into a cylindrical shape by joining both side edges thereof and welding the joint. In a multilayer tube composed of a metal tube as a metal intermediate layer and composed of a plurality of layers including the metal intermediate layer, the thickness of the bonded portion is the same as the thickness of the metal intermediate layer. The side edges are formed in corresponding shapes so that the joining area is larger than the surface along the direction corresponding to the plate thickness and the longitudinal direction of the metal plate. It is formed by joining together.

上記構成とすることで、対応する前記両側縁部を互いに接合し、かかる部分を溶接して金属中間を形成することによって、周方向における厚さ(板厚)が一定で且つ溶接面積の大きな金属中間層を備える多層管を得ることができるようになる。   By adopting the above-described configuration, the corresponding side edge portions are joined to each other and welded to form a metal middle so that the metal in the circumferential direction has a constant thickness (plate thickness) and a large welding area. A multilayer tube with an intermediate layer can be obtained.

また、前記接合部は、重ね合わせる際に厚さが一定となるように互いに対応する厚さ変化をそれぞれ有する前記両側縁部を重ね合わせることによって形成される構成としても良い。   Moreover, the said junction part is good also as a structure formed by superimposing the said both-sides edge part which each has a thickness change corresponding to each other so that thickness may become fixed when superimposing.

上記構成とすることで、板厚方向と長手方向とに沿った帯状金属板の側面(側縁部端面)を互いに接合するよりも接合面積は大きくなり、且つ重ね合わせる際に、この重ね合わせ部分が金属中間層の他の部分(板厚)と同じ厚さとなるよう接合することができるようになる。従って、周方向における厚さ(板厚)が一定(均一)の金属中間層を形成することができる。その結果、任意の方向に曲げ易く且つ金属中間層の溶接部強度が大きい多層管を形成することができるようになる。   By adopting the above-described configuration, the joining area becomes larger than joining the side surfaces (side edge portion end faces) of the belt-like metal plate along the plate thickness direction and the longitudinal direction, and when overlapping, this overlapping portion Can be joined to have the same thickness as other portions (plate thickness) of the metal intermediate layer. Accordingly, it is possible to form a metal intermediate layer having a constant thickness (plate thickness) in the circumferential direction (uniform thickness). As a result, it is possible to form a multilayer pipe that is easily bent in an arbitrary direction and has a high weld strength of the metal intermediate layer.

また、前記厚さ変化は、一方の側縁部がその端部に向かって且つ一方面に沿って厚さが漸減し、他方の側縁部がその端部に向かって且つ他方面に沿って厚さが漸減することによって形成される構成としても良い。   Further, the thickness change is such that one side edge portion gradually decreases toward the end portion and along one surface, and the other side edge portion extends toward the end portion and along the other surface. It is good also as a structure formed by thickness decreasing gradually.

上記構成とすることで、接合面は複雑な凹凸が少なくなるため、前記帯状金属の両側縁部の加工が行い易くなる。また、溶接作業も行い易くなる。   By adopting the above-described configuration, the joint surface has less complex irregularities, so that it becomes easier to process both side edges of the strip metal. Moreover, it becomes easy to perform welding work.

また、前記接合部は、互いに対応するような非直線形状にそれぞれ形成される前記両側縁部を突き合わせることによって形成される構成としても良い。   Moreover, the said junction part is good also as a structure formed by abutting the said both-sides edge part each formed in the non-linear shape corresponding to each other.

上記構成とすることで、長手方向に沿った直線状の側縁部よりも非直線状の側縁部の方が側縁部の長さが長くなるため、両側縁部を互いに接合する際の接合面積が大きくなり、溶接面積も大きくなる。その結果、周方向における厚さが一定で、且つ溶接強度の大きな金属中間層を得ることができるようになる。   By adopting the above configuration, the length of the side edge portion is longer than that of the non-linear side edge portion than the straight side edge portion along the longitudinal direction. The joining area increases and the welding area also increases. As a result, a metal intermediate layer having a constant thickness in the circumferential direction and high welding strength can be obtained.

また、前記非直線形状は、前記金属板の長手方向に対して直交する方向に変化する谷部と山部とを交互に配設するように形成される構成としても良い。   Moreover, the said non-linear shape is good also as a structure formed so that the trough part and peak part which change in the direction orthogonal to the longitudinal direction of the said metal plate may be arrange | positioned alternately.

上記構成とすることでも、前記同様、側縁部の長さが長くなるため、接合面積が大きくなる。その結果、周方向における厚さが一定で、且つ溶接強度の大きな金属中間層を得ることができるようになり、任意の方向に曲げ易く且つ金属中間層の溶接部強度が大きい多層管を形成することができるようになる。   Even in the above-described configuration, the length of the side edge portion is increased as described above, and thus the bonding area is increased. As a result, a metal intermediate layer having a constant thickness in the circumferential direction and a high welding strength can be obtained, and a multilayer pipe that is easy to bend in any direction and has a high weld strength of the metal intermediate layer is formed. Will be able to.

また、前記接合部は、重ね合わせる際に厚さが一定となるように互いに対応する厚さ変化をそれぞれ有すると共に、互いに対応するような非直線形状にそれぞれ形成される前記両側縁部を接合させることによって形成される構成としても良い。   In addition, the joint portions have thickness changes corresponding to each other so that the thickness is constant when they are overlapped, and the both side edges formed in non-linear shapes corresponding to each other are joined. It is good also as a structure formed by this.

上記構成とすることで、前記同様、前記接合部の接合面積が大きくなる。従って、周方向における厚さが一定で、且つ溶接強度の大きな金属中間層を得ることができるようになり、任意の方向に曲げ易く且つ金属中間層の溶接部強度が大きい多層管を形成することができるようになる。   By setting it as the said structure, the joining area of the said junction part becomes large like the above. Therefore, it becomes possible to obtain a metal intermediate layer having a constant thickness in the circumferential direction and high welding strength, and forming a multilayer tube that is easily bent in any direction and has a high weld strength of the metal intermediate layer. Will be able to.

また、前記金属中間層は、アルミニウムで形成される構成としても良い。   The metal intermediate layer may be made of aluminum.

上記構成とすることで、前記多層管内に大気中の酸素を透過し難くすることができるようになる。即ち、前記多層管の管壁を通して大気中の酸素が内部(管内)に透過して流体に溶解することを防ぐことができるようになる。   By setting it as the said structure, it becomes difficult to permeate | transmit oxygen in air | atmosphere in the said multilayer tube. That is, it is possible to prevent oxygen in the atmosphere from passing through the inside (inside the pipe) through the wall of the multilayer pipe and dissolving in the fluid.

その結果、例えば、前記多層管が冷暖房用の温水等を循環使用する場合の配管として使用された場合、給湯管の管壁を通して大気中の酸素が内部に透過して流体(温水)に溶解してしまい、このままの状態で長期間使用し続けると、内部の温水に溶解した酸素が熱源機等の金属部分を酸化腐食させるおそれがあるが、前記酸素が管壁を透過しなくなるため、前記流体内に溶解する酸素をなくすことができるようになり、前記酸化腐食を防ぐことができるようになる。   As a result, for example, when the multilayer pipe is used as a pipe when circulating hot water for cooling and heating, etc., oxygen in the atmosphere permeates through the pipe wall of the hot water pipe and dissolves in the fluid (hot water). If the product is used for a long time in this state, oxygen dissolved in the hot water inside may oxidize and corrode metal parts such as a heat source machine, but the oxygen does not permeate the tube wall. Oxygen dissolved therein can be eliminated, and the oxidative corrosion can be prevented.

さらに、アルミニウムは、比重が他の金属に比べて小さいことから前記多層管の重量を軽くすることができるため配管作業が行い易く、施工性が向上する。   Furthermore, since the specific gravity of aluminum is smaller than that of other metals, the weight of the multilayer pipe can be reduced, so that piping work can be easily performed, and workability is improved.

また、前記金属中間層は、銅又はSUSで形成される構成としても良い。   The metal intermediate layer may be formed of copper or SUS.

上記構成とすることで、上記同様、管内に酸素を透過し難くすることができる。さらに、銅又はSUSは、水に対する耐腐食性に優れているため水に接しても問題がないことから、前記多層管が給湯や給水に使用される場合、即ち、管内を流れる流体が水の場合には、分岐用の管継手を用いることなく、前記金属中間層が配設されている部位の管壁に穴を開けて管内を流れる水(又はお湯)を直接分岐取り出しすることが可能となる。   By setting it as the said structure, it can make it difficult to permeate | transmit oxygen into a pipe | tube like the above. Further, since copper or SUS has excellent corrosion resistance against water, there is no problem even if it comes into contact with water. Therefore, when the multilayer pipe is used for hot water supply or water supply, that is, the fluid flowing in the pipe is water. In this case, it is possible to directly branch out water (or hot water) flowing through the pipe by making a hole in the pipe wall where the metal intermediate layer is disposed without using a pipe joint for branching. Become.

また、前記金属中間層と対向するように金属中間層をさらに配設する構成としても良い。   Moreover, it is good also as a structure which further arrange | positions a metal intermediate | middle layer so that the said metal intermediate | middle layer may be opposed.

上記構成とすることで、金属中間層の数が増えることから、前記多層管の強度が大きくなる。   By setting it as the said structure, since the number of metal intermediate | middle layers increases, the intensity | strength of the said multilayer tube becomes large.

また、最外層の外周面に厚さ3mm以下の保温材をさらに配設する構成としても良い。   Moreover, it is good also as a structure which further arrange | positions the heat insulating material of thickness 3mm or less on the outer peripheral surface of outermost layer.

上記構成とすることで、外径をあまり大きくすることなく十分な保温機能を備える多層管(保温材付き多層管)を得ることができるようになる。従って、施工現場での取り扱いが容易になり施工性が向上する。さらに、保温材が3mm以下と薄いため、保温層(保温材)を含む多層管全体の外径もあまり大きくならず曲げ加工も行い易い。   By setting it as the said structure, a multilayer pipe | tube (multilayer pipe | tube with a heat insulating material) provided with sufficient heat retention function can be obtained, without enlarging an outer diameter too much here now. Accordingly, handling at the construction site is facilitated, and workability is improved. Furthermore, since the heat insulating material is as thin as 3 mm or less, the outer diameter of the entire multilayer tube including the heat insulating layer (heat insulating material) is not so large and bending is easy to perform.

以上より、本発明によれば、曲げ易く且つ金属中間層の溶接部強度の大きい多層管を提供することができるようになる。   As described above, according to the present invention, it is possible to provide a multilayer pipe that is easy to bend and has a high weld strength of the metal intermediate layer.

以下、本発明の第一実施形態に係る多層管について、図1を参照しつつ説明する。   Hereinafter, a multilayer tube according to a first embodiment of the present invention will be described with reference to FIG.

図1に示すように、本実施形態に係る多層管1は、軸方向に同一径の筒状体として形成され、その管壁が周方向に沿った複数の層を備えるように構成ている。即ち、同一中心軸を有する複数の管状(筒状)の層が積層されるように配設されることで構成されている。本実施形態の場合、多層管1の内部から外部(中心軸から径方向外側)に向かって熱可塑性樹脂で形成される内層(最内層)2と、金属で形成される金属中間層3と、熱可塑性樹脂で形成される外層(最外層)4との三層が順に積層されることで構成されている。   As shown in FIG. 1, the multilayer tube 1 according to the present embodiment is formed as a cylindrical body having the same diameter in the axial direction, and the tube wall includes a plurality of layers along the circumferential direction. That is, it is configured by arranging a plurality of tubular (tubular) layers having the same central axis so as to be laminated. In the case of this embodiment, an inner layer (innermost layer) 2 formed of a thermoplastic resin from the inside of the multilayer tube 1 toward the outside (radially outward from the central axis), a metal intermediate layer 3 formed of metal, It is comprised by laminating | stacking three layers with the outer layer (outermost layer) 4 formed with a thermoplastic resin in order.

より詳細には、例えば、多層管1は、外径が16mm、内径が12mm、肉厚(管壁の厚さ)が、およそ2mmの筒状体として形成されており、住宅等で給湯や給水用の配管として使用されるものである。各層の厚さは、内層2が0.90mm、金属中間層3の板厚が0.20mm、外層が0.90mmである。各層は、接着層(接着剤)5を介して接合されている。接着層5は、変形ポリエチレンで構成されており、その厚さは、およそ0.05mmである。また、多層管1を構成する前記三つの層は、内層2と外層4とが高耐熱ポリエチレンで形成され、金属中間層3が強化アルミニウムで形成されている。   More specifically, for example, the multilayer pipe 1 is formed as a cylindrical body having an outer diameter of 16 mm, an inner diameter of 12 mm, and a wall thickness (the thickness of the pipe wall) of about 2 mm. It is used as piping for use. The thickness of each layer is 0.90 mm for the inner layer 2, 0.20 mm for the metal intermediate layer 3, and 0.90 mm for the outer layer. Each layer is bonded via an adhesive layer (adhesive) 5. The adhesive layer 5 is made of deformed polyethylene and has a thickness of approximately 0.05 mm. In the three layers constituting the multilayer tube 1, the inner layer 2 and the outer layer 4 are made of high heat-resistant polyethylene, and the metal intermediate layer 3 is made of reinforced aluminum.

尚、前記各層は、上述のような素材に限定される必要はない。即ち、内層2は、柔軟で多層管1内を流れる流体に対して耐食性を有していれば良いことから、塩化ビニル、ポリエチレン、架橋ポリエチレン、ポリプロピレン、アクリル系樹脂、フッ素系樹脂、アミド系樹脂、シリコン系樹脂、ポリエチレンテレフタレート、ポリブデン等の熱可塑性樹脂であっても良い。   The respective layers need not be limited to the above materials. That is, the inner layer 2 only needs to be flexible and have corrosion resistance to the fluid flowing in the multilayer tube 1, so that vinyl chloride, polyethylene, crosslinked polyethylene, polypropylene, acrylic resin, fluorine resin, amide resin Further, it may be a thermoplastic resin such as silicone resin, polyethylene terephthalate, or polybuden.

また、外層4は、前記内層2と同様の熱可塑性樹脂でも良く、さらに金属中間層3を保護し、保温性を向上させるような軟質塩化ビニル樹脂、天然ゴム、合成ゴム等の弾性を有する熱可塑性樹脂であっても良い。   Further, the outer layer 4 may be the same thermoplastic resin as the inner layer 2, and further protects the metal intermediate layer 3 and improves the heat retaining property, such as soft vinyl chloride resin, natural rubber, synthetic rubber, etc. It may be a plastic resin.

また、金属中間層3も強化アルミニウムに限定される必要はなく、酸素透過性が低く、管に配設された際に、該管の曲げ加工を行い易く且つ曲げ固定し易い素材であれば良いことから、アルミニウム、アルミニウム合金、鉄、銅、SUS等の金属であっても良い。また、接着層5も変形ポリエチレンに限定される必要はない。   Further, the metal intermediate layer 3 need not be limited to reinforced aluminum as long as it has a low oxygen permeability and can be easily bent and fixed when placed on the pipe. Therefore, metals such as aluminum, aluminum alloy, iron, copper, and SUS may be used. Further, the adhesive layer 5 need not be limited to deformed polyethylene.

金属中間層3は、図2に示すように、一枚の帯状の強化アルミニウム板の両側縁部31,32を互いに接合し、かかる接合部33を後述するように溶接することによって筒状に形成したものである。前記強化アルミニウム板の一方側の側縁部31は、軸長方向において、その端部34から一定幅且つ一定厚さだけ外周面(表面)を切り欠いた形状に形成されている。他方側の側縁部32は、軸長方向において、その端部35から一定幅且つ一定厚さ(前記一方側の側縁部31の切り欠きに対応する幅及び厚さ)だけ内周面(裏面)を切り欠いた形状に形成されている。即ち、切り欠き面36と37とが接する(対向する)ように重ね合わせた際に、切り欠き面36と37との全面が接触し、重ね合わせ部の厚さが金属中間層3の板厚と同一となるような切り欠き形状である。本実施形態の場合、幅1.0〜10.0mm、厚さが0.1mmとなるように切り欠かれている。   As shown in FIG. 2, the metal intermediate layer 3 is formed into a cylindrical shape by joining the side edges 31 and 32 of a single band-shaped reinforced aluminum plate to each other and welding the joint 33 as described later. It is a thing. The side edge portion 31 on one side of the reinforced aluminum plate is formed in a shape in which the outer peripheral surface (surface) is cut out from the end portion 34 by a certain width and a certain thickness in the axial length direction. The side edge portion 32 on the other side has an inner circumferential surface (width and thickness corresponding to the cutout of the side edge portion 31 on the one side) from the end portion 35 in the axial length direction by a certain width and a certain thickness. The back surface is formed in a cut-out shape. That is, when the cut-out surfaces 36 and 37 are overlapped so that the cut-out surfaces 36 and 37 are in contact (opposed), the entire surfaces of the cut-out surfaces 36 and 37 are in contact with each other, and the thickness of the overlap portion is the plate thickness of the metal intermediate layer 3. It is a notch shape which becomes the same. In the case of this embodiment, it is notched so as to have a width of 1.0 to 10.0 mm and a thickness of 0.1 mm.

前記切り欠かれた一方側の側縁部31と他方側の側縁部32との切り欠き面36,37が接するように接合させることによって接合部33が構成されている。かかる部分が後述するように溶接されることによって、帯状の強化アルミニウム板が円筒形状に形成され、金属管(金属中間層)3が形成される。この時、金属中間層3を平面視すると、両側縁部31,32の接合部33が中心軸(多層管1の中心軸)に沿った直線状に現れる。   The joining portion 33 is configured by joining the notched side edges 31 and the notched surfaces 36 and 37 of the other side edge 32 so as to contact each other. By welding these portions as described later, a band-shaped reinforced aluminum plate is formed in a cylindrical shape, and a metal tube (metal intermediate layer) 3 is formed. At this time, when the metal intermediate layer 3 is viewed in plan, the joint portion 33 of the side edge portions 31 and 32 appears linearly along the central axis (the central axis of the multilayer tube 1).

次に、本実施形態に係る多層管の製造方法について図3を参照しつつ説明するが、まず、製造装置40について説明する。   Next, the manufacturing method of the multilayer tube according to the present embodiment will be described with reference to FIG. 3. First, the manufacturing apparatus 40 will be described.

図3において、41は帯状強化アルミニウム材の供給ボビンである。42は前処理槽であり、例えば、脱脂処理、除錆処理、防錆処理等を行うことができる。43は、U字状賦形装置である。44は円管賦形装置であり、U字状帯状強化アルミニウム材110が管状に賦形(形成)される。45は、溶接機であり管状に賦形された帯状強化アルミニウム材110の両側縁端の合わせ目の接合に用いられる。46は、熱可塑性樹脂押出金型であり、先端部外周に沿って接着剤を吐出すると共に高耐熱ポリエチレンを吐出する吐出口を有する水平円筒通路部461と垂直通路部462とボックス部463とを備え、U字状賦形装置43と管状賦形装置44との間を搬送される半管状帯状強化アルミニウム材110の開口に垂直通路部462が差し込まれて水平円筒通路部461が管状賦形強化アルミニウム材内に挿入され、吐出部464が溶接機45よりも下流側に位置されている。47は、熱可塑性樹脂外層被覆用の押出装置、48は冷却槽、49は切断装置である。   In FIG. 3, reference numeral 41 denotes a supply bobbin of a band-shaped reinforced aluminum material. Reference numeral 42 denotes a pretreatment tank, which can perform, for example, a degreasing treatment, a rust removal treatment, and a rust prevention treatment. 43 is a U-shaped shaping apparatus. Reference numeral 44 denotes a circular tube shaping device, in which a U-shaped band-shaped reinforced aluminum material 110 is shaped (formed) in a tubular shape. 45 is a welding machine, and is used for joining joints at both side edges of the strip-shaped reinforced aluminum material 110 shaped in a tubular shape. Reference numeral 46 denotes a thermoplastic resin extrusion die, which includes a horizontal cylindrical passage portion 461, a vertical passage portion 462, and a box portion 463 each having a discharge port for discharging an adhesive along the outer periphery of the tip portion and discharging high heat-resistant polyethylene. The vertical passage portion 462 is inserted into the opening of the semi-tubular reinforced aluminum material 110 conveyed between the U-shaped shaping device 43 and the tubular shaping device 44, and the horizontal cylindrical passage portion 461 is strengthened in the tubular shaping. It is inserted into the aluminum material, and the discharge part 464 is positioned downstream of the welding machine 45. 47 is an extrusion device for coating the outer layer of the thermoplastic resin, 48 is a cooling tank, and 49 is a cutting device.

この製造装置40を使用して多層管1を製造するには、まず、供給ボビン41に帯状強化アルミニウム材110のコイルを供給する。   In order to manufacture the multilayer tube 1 using the manufacturing apparatus 40, first, the coil of the band-shaped reinforced aluminum material 110 is supplied to the supply bobbin 41.

強化アルミニウム材110のコイルは、幅が一定の帯状の強化アルミニウム板を巻き付けたものである。この帯状の強化アルミニウム板は、一方側の側縁部(長手方向の縁部)表面が、その端部から内側へ一定幅且つ前記強化アルミニウム板の厚さの半分が切り欠かれ、他方側の側縁部裏面が、その端部から内側へ前記一方側の切り欠きに対応する幅且つ前記強化アルミニウム板の厚さの半分を切り欠かれた形状に形成されている。   The coil of the reinforced aluminum material 110 is obtained by winding a strip-shaped reinforced aluminum plate having a constant width. This band-shaped reinforced aluminum plate has a side edge (longitudinal edge) surface on one side, a constant width from the end to the inside, and half of the thickness of the reinforced aluminum plate is cut out, and the other side The side edge portion back surface is formed in a shape corresponding to the cutout on the one side and half of the thickness of the reinforced aluminum plate cut out from the end portion to the inside.

次ぎに前処理槽42で所定の前処理を行ったうえ、帯状強化アルミニウム材110をU字状賦形装置43に通過させ、帯状強化アルミニウム材110をU字状に賦形(形成)していく。さらにこのU字状アルミニウム材110を管状賦形装置44により、帯状強化アルミニウム材110の前記両側縁部に形成された切り欠きを互いに重ね合わせて(接合させて)管状に成形し、その後、合わせ目(接合部)を溶接機45により溶接する。この溶接された金属管の内面に、熱可塑性樹脂押出金型46の水平円筒通路部461の先端部外周から接着剤(変性ポリエチレン)を吐出すると共に熱可塑性樹脂(高耐熱ポリエチレン)を吐出し、金属管内周面を被覆していく。   Next, after performing a predetermined pretreatment in the pretreatment tank 42, the band-shaped reinforced aluminum material 110 is passed through the U-shaped shaping device 43, and the band-shaped reinforced aluminum material 110 is shaped (formed) into a U-shape. Go. Further, the U-shaped aluminum material 110 is formed into a tubular shape by overlapping (joining) the notches formed on both side edges of the band-shaped reinforced aluminum material 110 with the tubular shaping device 44, and then combined. The eyes (joining part) are welded by a welding machine 45. The adhesive (modified polyethylene) is discharged from the outer periphery of the distal end of the horizontal cylindrical passage portion 461 of the thermoplastic resin extrusion mold 46 to the inner surface of the welded metal tube, and the thermoplastic resin (high heat resistant polyethylene) is discharged. Cover the inner peripheral surface of the metal tube.

このようにして、熱可塑性樹脂層(多層管1の内層)を押出被覆した後に、押出装置47により金属管外周面に熱可塑性樹脂層(多層管1の外層)を被覆する。この内層及び外層を被覆された金属管は、冷却槽48を通過させることで冷却され、切断装置49により所定の長さに切断して多層管1を得る。   In this manner, after the thermoplastic resin layer (inner layer of the multilayer tube 1) is extrusion coated, the outer peripheral surface of the metal tube is coated with the thermoplastic resin layer (outer layer of the multilayer tube 1) by the extrusion device 47. The metal tube coated with the inner layer and the outer layer is cooled by passing through the cooling bath 48 and is cut into a predetermined length by the cutting device 49 to obtain the multilayer tube 1.

以上のように製造された多層管1は、図1及び図2に示すように、金属中間層3の周方向の厚さが均一に形成されるため、多層管1を配設する場所に沿った形状に曲げる際に曲げ易くなる。   As shown in FIGS. 1 and 2, the multilayer tube 1 manufactured as described above has a uniform thickness in the circumferential direction of the metal intermediate layer 3, and therefore, along the place where the multilayer tube 1 is disposed. It becomes easier to bend when bent into a different shape.

即ち、金属中間層3を形成するための帯状強化アルミニウム板の両側縁部に、互いに対応する切り欠きを設けることによって、該両側縁部を重ね合わせて筒状にした際に接触(接合)面積が増大し、且つ重ね合わせても板厚と同一となる様に重ね合わせることができるため、周方向の厚さが均一で接合部の接合面積が大きな金属中間層3を形成することができるようになる。そのため、かかる金属中間層3を備える多層管1は、金属中間層の接合部(重ね合わせ部)の厚さが板厚よりも分厚くなっていた従来の多層管と比べ曲げ易くなる。   That is, by providing notches corresponding to each other at both side edges of the belt-like reinforced aluminum plate for forming the metal intermediate layer 3, the contact (joining) area when the both side edges are overlapped to form a cylinder. And the metal intermediate layer 3 having a uniform thickness in the circumferential direction and a large joint area can be formed. become. Therefore, the multilayer tube 1 including the metal intermediate layer 3 is easier to bend than a conventional multilayer tube in which the thickness of the joint portion (overlapping portion) of the metal intermediate layer is larger than the plate thickness.

また、両側縁部が長手方向に沿った直線状の帯状アルミニウム板の該両側縁部を互いに突き合わせて接合し、かかる接合部を溶接した従来の多層管の金属中間層に対し、本実施形態にかかる多層管1の金属中間層3は、両側縁部が切り欠かれた帯状強化アルミニウム板の該両側縁部を、切り欠き面36,37が接する(対向する)様に重ね合わせて接合し、かかる接合部を溶接するために溶接面積が大きくなり、溶接部の溶接強度が向上する。従って、かかる金属中間層3を備えることによって、曲げ易く且つ金属中間層の溶接部強度の大きい多層管を得ることができる。   In addition, the present embodiment is applied to the metal intermediate layer of the conventional multilayer tube in which both side edges of the straight strip-shaped aluminum plate whose both side edges are along the longitudinal direction are joined to each other and welded. The metal intermediate layer 3 of the multilayer tube 1 is joined by overlapping the both side edges of the band-shaped reinforced aluminum plate with both side edges notched so that the notched surfaces 36 and 37 are in contact (opposing), In order to weld such a joint, the weld area is increased, and the weld strength of the weld is improved. Therefore, by providing such a metal intermediate layer 3, it is possible to obtain a multilayer tube that is easy to bend and has a high weld strength of the metal intermediate layer.

次ぎに、本発明の第二実施形態に係る多層管について、図4及び図5を参照しつつ説明する。尚、本実施形態に係る多層管は、金属中間層以外の構成が第一実施形態に係る多層管と略同一構成であるので、以下の説明において金属中間層6のみの説明を行い、同一又は相当する構成については、第一実施形態と同一名称及び同一符号を付して説明を割愛する。   Next, a multilayer tube according to a second embodiment of the present invention will be described with reference to FIGS. 4 and 5. Since the multilayer tube according to this embodiment has substantially the same configuration as the multilayer tube according to the first embodiment except for the metal intermediate layer, only the metal intermediate layer 6 will be described in the following description. About the corresponding structure, the same name and the same code | symbol as 1st embodiment are attached | subjected, and description is omitted.

金属中間層6は、第一実施形態と同様に、一枚の強化アルミニウム板の両側縁部61,62を互いに接合し、かかる接合部63を溶接することで筒状に形成したものである。前記強化アルミニウム板の一方側の側縁部61は、その端部が長手方向に対して直交する方向の凹部と凸部とが交互に配設された形状に形成されている。より詳細には、前記強化アルミニウム板の長手方向に対して45°の傾斜辺を有し、直角に屈曲する谷部と山部とが交互に連続して配設された形状(いわゆるジグザグ形状)に形成されている。他方側の側縁部62は、その端部が前記一方側の側縁部に対応するように、長手方向に対して直交する方向の凸部(山部)と凹部(谷部)とが交互に配設された形状に形成されている。即ち、両側縁部61と62とを互いに突き合わせた際に、一方側の山部と他方側の谷部とが隙間なく接触し、且つ一方側の谷部と他方側の山部とが隙間なく接触するような側縁形状である。本実施形態の場合、斜辺の長さが1.0〜10.0mm、屈曲部の角度が90°となるようなジグザグ形状である。   Similarly to the first embodiment, the metal intermediate layer 6 is formed in a cylindrical shape by joining the side edges 61 and 62 of a single reinforced aluminum plate to each other and welding the joint 63. The side edge portion 61 on one side of the reinforced aluminum plate is formed in a shape in which concave portions and convex portions in the direction orthogonal to the longitudinal direction are alternately arranged. More specifically, a shape having an inclined side of 45 ° with respect to the longitudinal direction of the reinforced aluminum plate, and a valley portion and a mountain portion that are bent at right angles are continuously arranged (a so-called zigzag shape). Is formed. The side edge 62 on the other side has alternating protrusions (peaks) and recesses (valleys) in the direction perpendicular to the longitudinal direction so that the end corresponds to the side edge on the one side. It is formed in the shape arrange | positioned. That is, when the side edge portions 61 and 62 are brought into contact with each other, the peak portion on one side and the valley portion on the other side are in contact with each other without any gap, and the valley portion on one side and the peak portion on the other side are without gaps. It is a side edge shape that makes contact. In the case of the present embodiment, the zigzag shape is such that the length of the hypotenuse is 1.0 to 10.0 mm and the angle of the bent portion is 90 °.

前記ジグザグ形状の一方側の側縁部61と他方側の側縁部62とを突き合わすように接合させ、かかる部分を溶接することによって、金属中間層6が形成される。この時、金属中間層6を平面視すると、両側縁部61,62の接合部63が中心軸に沿ったジグザグ形状として現れる。   The metal intermediate layer 6 is formed by joining the side edge portion 61 on one side and the side edge portion 62 on the other side of the zigzag so as to abut each other and welding the portion. At this time, when the metal intermediate layer 6 is viewed in plan, the joint 63 between the side edges 61 and 62 appears as a zigzag shape along the central axis.

尚、本実施形態に係る金属中間層6も、素材を強化アルミニウムに限定する必要はなく、第一実施形態同様に種々の金属で形成されても良い。   The metal intermediate layer 6 according to the present embodiment need not be limited to reinforced aluminum, and may be formed of various metals as in the first embodiment.

以上のように、本実施形態に係る多層管は、第一実施形態同様に、金属中間層3の周方向の板厚が均一(一定)に形成されるため、多層管1を配設する場所に沿った形状に曲げる際に曲げ易くなる。   As described above, the multilayer tube according to this embodiment is formed with a uniform (constant) thickness in the circumferential direction of the metal intermediate layer 3 as in the first embodiment. It becomes easy to bend when it bends in the shape along.

即ち、帯状強化アルミニウム板の両側縁部を互いに突き合わせて接合するため、接合部の厚さは、他の部分の厚さ(板厚)と同一となる。従って、第一実施形態同様に、前記帯状強化アルミニウム板から形成される金属中間層6の周方向の厚さは、均一(一定)となり、かかる金属中間層6を備える多層管1は、所望の形状に曲げ加工を行い易くなる。   That is, since both side edge portions of the belt-like reinforced aluminum plate are brought into contact with each other and joined, the thickness of the joined portion is the same as the thickness (plate thickness) of other portions. Therefore, as in the first embodiment, the thickness in the circumferential direction of the metal intermediate layer 6 formed from the band-shaped reinforced aluminum plate is uniform (constant), and the multilayer tube 1 including the metal intermediate layer 6 has a desired thickness. It becomes easy to bend the shape.

また、筒状に形成する際に互いに突き合わせて接合させる両側縁部61,62は、中心軸方向(長手方向)に対し直交する方向に山部と谷部とが交互に配設された形状に形成されていることから、長手方向に沿った直線状の両側縁部よりも接合する際に接触面積が大きくなる。従って、溶接面積も大きくなり溶接強度が向上する。従って、第一実施形態と同様に、前記金属中間層6を備えることによって、曲げ易く且つ金属中間層の溶接部強度の大きい多層管を得ることができる。   In addition, the side edges 61 and 62 that are joined to each other when they are formed into a cylindrical shape have a shape in which peaks and valleys are alternately arranged in a direction orthogonal to the central axis direction (longitudinal direction). Since it is formed, the contact area becomes larger when joining than the linear side edges along the longitudinal direction. Accordingly, the welding area is increased and the welding strength is improved. Therefore, as in the first embodiment, by providing the metal intermediate layer 6, it is possible to obtain a multilayer tube that is easy to bend and has a high weld strength of the metal intermediate layer.

尚、本発明の多層管は、上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加え得ることは勿論である。   The multilayer pipe of the present invention is not limited to the above-described embodiment, and various changes can be made without departing from the scope of the present invention.

例えば、図2に示されるように、第一実施形態では、接合面(接合部)33が、軸長方向において、階段状に現れるように形成されているが、これに限定される必要はなく、図6(イ)に示されるように、軸長方向において、接合面70が外周面71及び内周面72に対して一定角度となるように、換言すると周方向に対して常に一定角度を有して現れるように形成されても良く、図6(ロ)に示されるように、軸長方向において、接合面80が周方向に進みつつ、板厚方向へは、外周面81から内周面82へ向かい、一端、逆方向である内周面82から外周面81方向へ戻った後、再度、外周面81から内周面82方向へ向かうような形状、即ち、略S字状に現れるよう、形成されても良い。このような接合面であっても接合面積が大きくなるため、溶接面積も大きくなり、溶接強度が大きくなる。また、接合部の厚さも、板厚と同一に保つことができることから、金属中間層の接合部(重ね合わせ部)の厚さが板厚よりも分厚くなっていた従来の多層管と比べて曲げ易い。   For example, as shown in FIG. 2, in the first embodiment, the joint surface (joint portion) 33 is formed so as to appear stepwise in the axial length direction, but it is not necessary to be limited to this. As shown in FIG. 6 (a), in the axial length direction, the joining surface 70 is at a constant angle with respect to the outer peripheral surface 71 and the inner peripheral surface 72. As shown in FIG. 6 (b), the joining surface 80 advances in the circumferential direction in the axial length direction, while the thickness direction extends from the outer circumferential surface 81 to the inner circumference as shown in FIG. After going back to the surface 82 and returning from the inner peripheral surface 82, which is the opposite direction, to the outer peripheral surface 81, it again appears in the shape from the outer peripheral surface 81 toward the inner peripheral surface 82, that is, substantially S-shaped. May be formed. Even with such a joint surface, the joint area increases, so the weld area also increases and the weld strength increases. In addition, since the thickness of the junction can be kept the same as the plate thickness, the thickness of the junction (overlapping portion) of the metal intermediate layer is larger than that of the conventional multilayer tube, which is thicker than the plate thickness. easy.

また、第二実施形態においては、金属中間層6の外周面に中心軸に沿って接合面63がジグザグ形状に現れるように形成されているが、これに限定される必要はなく、接合面63’は、図6(ハ)及び(ニ)に示されるよう、円弧状に現れても良く、蛇行形状に現れるように形成されても良い。即ち、外周面において、中心軸に沿った直線形状以外の形状として現れるような接合面であれば、接合面積が大きくなり、溶接強度が大きくなる。   In the second embodiment, the joining surface 63 is formed on the outer peripheral surface of the metal intermediate layer 6 so as to appear in a zigzag shape along the central axis. However, the present invention is not limited to this, and the joining surface 63 is not limited thereto. As shown in FIGS. 6C and 6D, 'may appear in an arc shape or may appear in a meandering shape. That is, if it is a joining surface that appears as a shape other than a linear shape along the central axis on the outer peripheral surface, the joining area increases and the welding strength increases.

また、図7に示されるような、外周面において、中心軸に沿ったジグザグ形状に現れ、且つ軸長方向において周方向と一定角度を有する形状に現れるような接合面63’であっても接合面積を大きくすることができる。   In addition, even on the outer peripheral surface as shown in FIG. 7, even a joint surface 63 ′ that appears in a zigzag shape along the central axis and has a certain angle with the circumferential direction in the axial length direction is joined. The area can be increased.

また、本実施形態では、金属中間層3の内周面と外周面とに内層2及び外層3とが一層づつ配設された三層管として構成されているが、これに限定される必要はなく、金属中間層3の内周側及び外周側に複数の熱可塑性樹脂層が配設された多層管であっても良い。   Further, in the present embodiment, the metal intermediate layer 3 is configured as a three-layer tube in which the inner layer 2 and the outer layer 3 are disposed one by one on the inner peripheral surface and the outer peripheral surface, but it is necessary to be limited to this. Alternatively, a multilayer pipe in which a plurality of thermoplastic resin layers are disposed on the inner and outer peripheral sides of the metal intermediate layer 3 may be used.

また、金属中間層3以外に、さらに金属で形成された中間層が配設されても良い。その場合、金属層同士が隣接しても(対向するように積層しても)良く、金属層間に他の層を挟むように配設されても良い。その場合、各金属層は、同一素材である必要はなく、異なる素材で形成されても良い。同様に、熱可塑性樹脂層においては、内層2と外層4とが同じ熱可塑性樹脂で形成されているが、同一素材で形成される必要はなく、異なる素材で形成されても良い。   In addition to the metal intermediate layer 3, an intermediate layer made of metal may be further provided. In that case, the metal layers may be adjacent to each other (may be stacked so as to face each other), or may be disposed so as to sandwich another layer between the metal layers. In that case, each metal layer does not need to be the same material, and may be formed with a different material. Similarly, in the thermoplastic resin layer, the inner layer 2 and the outer layer 4 are formed of the same thermoplastic resin, but they need not be formed of the same material, and may be formed of different materials.

また、複数の熱可塑性樹脂層から構成される場合も各層が同一素材で形成されても良く、異なる素材で形成されても良い。   Moreover, when comprised from a some thermoplastic resin layer, each layer may be formed with the same raw material, and may be formed with a different raw material.

また、本実施形態に係る多層管1の外周面に3mm以下の保温材(断熱材)を配設して保温材付き多層管としても良い。この場合、金属中間層3の内側及び外側に熱可塑性樹脂で形成される内層2及び外層4がそれぞれ配設されているため、保温材の厚さを薄くしても内部を流れる流体を十分保温することができる。また、保温材の厚さを薄くすることで、保温材付き多層管であっても外径が大きくなり過ぎないため曲げ加工を行い易く、また、施工現場での取り扱いが容易になる。   Moreover, it is good also as a multilayer tube with a heat insulating material by arrange | positioning 3 mm or less heat insulating material (heat insulating material) in the outer peripheral surface of the multilayer tube 1 which concerns on this embodiment. In this case, since the inner layer 2 and the outer layer 4 formed of thermoplastic resin are respectively disposed on the inner side and the outer side of the metal intermediate layer 3, even if the thickness of the heat insulating material is reduced, the fluid flowing inside is sufficiently kept warm. can do. In addition, by reducing the thickness of the heat insulating material, the outer diameter of the multilayer tube with the heat insulating material does not become too large, so that it is easy to bend and handle at the construction site.

この場合、保温材としては、発泡架橋ポリエチレン、発泡ポリプロピレン、発泡アクリル樹脂、発泡ウレタン樹脂等の発泡性熱可塑性樹脂やガラスウール等が挙げられる。   In this case, examples of the heat insulating material include foamed thermoplastic resins such as foamed crosslinked polyethylene, foamed polypropylene, foamed acrylic resin, and foamed urethane resin, and glass wool.

第一実施形態に係る多層管の一部切欠断面斜視図を示す。1 is a partially cutaway perspective view of a multilayer tube according to a first embodiment. 同実施形態に係る多層管の(イ)は正面図を示し、(ロ)は平面図を示す。(A) of the multilayer tube which concerns on the embodiment shows a front view, (b) shows a plan view. 同実施形態に係る多層管の製造装置の概略構成図を示す。The schematic block diagram of the manufacturing apparatus of the multilayer tube concerning the embodiment is shown. 第二実施形態に係る多層管の一部切欠断面斜視図を示す。The partial notch cross-sectional perspective view of the multilayer tube which concerns on 2nd embodiment is shown. 同実施形態に係る多層管の(イ)は正面図を示し、(ロ)は平面図を示す。(A) of the multilayer tube which concerns on the embodiment shows a front view, (b) shows a plan view. (イ)及び(ロ)は、第一実施形態に係る多層管の接合部の変形例についての正面図を示し、(ハ)及び(ニ)は、第二実施形態に係る多層管の接合部の変形例についての平面図を示す。(A) and (B) are front views of modified examples of the joint portion of the multilayer tube according to the first embodiment, and (C) and (D) are joint portions of the multilayer tube according to the second embodiment. The top view about these modifications is shown. (イ)は、第一及び第二実施形態に係る多層管の接合部の変形例についての正面図を示し、(ロ)は同平面図を示す。(A) shows the front view about the modification of the junction part of the multilayered tube which concerns on 1st and 2nd embodiment, (b) shows the same top view.

符号の説明Explanation of symbols

1…多層管、2…内層、3…金属中間層(金属管)、4…外層、5…接着層、6…金属中間層、33…接合部(接合面)、40…製造装置、41…供給ボビン、42…前処理槽、43…U字状賦形装置、44…管状賦形装置、45…溶接機、46…熱可塑性樹脂押出金型、461…水平円筒通路部、462…垂直通路部、463…ボックス部、464…吐出部、47…押出装置、48…冷却槽、49…切断装置、63,63’…接合部(接合面)   DESCRIPTION OF SYMBOLS 1 ... Multilayer pipe, 2 ... Inner layer, 3 ... Metal intermediate | middle layer (metal pipe), 4 ... Outer layer, 5 ... Adhesive layer, 6 ... Metal intermediate | middle layer, 33 ... Joining part (joint surface), 40 ... Manufacturing apparatus, 41 ... Supply bobbin, 42 ... pretreatment tank, 43 ... U-shaped shaping device, 44 ... tubular shaping device, 45 ... welding machine, 46 ... thermoplastic resin extrusion mold, 461 ... horizontal cylindrical passage, 462 ... vertical passage 463 ... Box part, 464 ... Discharge part, 47 ... Extrusion device, 48 ... Cooling tank, 49 ... Cutting device, 63, 63 '... Joining part (joining surface)

Claims (10)

帯状の金属板を、その両側縁部を互いに接合させて円筒状に形成すると共に、前記接合部を溶接することによって形成される金属管を金属中間層とし、該金属中間層を含む複数の層から構成される多層管において、前記接合部は、該接合部の厚さが前記金属中間層の板厚と同じ厚さになるように、且つ接合面積が前記板厚に対応する方向と前記金属板の長手方向とに沿った面よりも大きくなるように前記両側縁部がそれぞれ対応する形状に形成され、該両側縁部を互いに接合することによって形成されることを特徴とする多層管。   A strip-shaped metal plate is formed into a cylindrical shape by joining both side edges thereof, and a metal tube formed by welding the joint is used as a metal intermediate layer, and a plurality of layers including the metal intermediate layer In the multi-layer tube constituted by the metal pipe, the joining portion has a thickness that is the same as the thickness of the metal intermediate layer, and the joining area has a direction corresponding to the plate thickness and the metal. A multilayer pipe characterized in that the side edges are formed in corresponding shapes so as to be larger than the plane along the longitudinal direction of the plate, and the side edges are joined to each other. 前記接合部は、重ね合わせる際に厚さが一定となるように互いに対応する厚さ変化をそれぞれ有する前記両側縁部を重ね合わせることによって形成されることを特徴とする請求項1記載の多層管。   The multilayer pipe according to claim 1, wherein the joining portion is formed by superposing the both side edge portions having thickness changes corresponding to each other so that the thickness becomes constant when they are superposed. . 前記厚さ変化は、一方の側縁部がその端部に向かって且つ一方面に沿って厚さが漸減し、他方の側縁部がその端部に向かって且つ他方面に沿って厚さが漸減することによって形成されることを特徴とする請求項2記載の多層管。   The thickness change is such that one side edge gradually decreases in thickness toward one end and along one surface, and the other side edge increases in thickness toward the end and along the other surface. The multilayer pipe according to claim 2, wherein the multilayer pipe is formed by gradually decreasing. 前記接合部は、互いに対応するような非直線形状にそれぞれ形成される前記両側縁部を突き合わせることによって形成されることを特徴とする請求項1記載の多層管。   The multilayer pipe according to claim 1, wherein the joint portion is formed by abutting the side edge portions formed in non-linear shapes corresponding to each other. 前記非直線形状は、前記金属板の長手方向に対して直交する方向に変化する谷部と山部とを交互に配設するように形成されることを特徴とする請求項4項記載の多層管。   5. The multilayer according to claim 4, wherein the non-linear shape is formed so that valleys and peaks changing in a direction orthogonal to a longitudinal direction of the metal plate are alternately arranged. tube. 前記接合部は、重ね合わせる際に厚さが一定となるように互いに対応する厚さ変化をそれぞれ有すると共に、互いに対応するような非直線形状にそれぞれ形成される前記両側縁部を接合させることによって形成されることを特徴とする請求項1記載の多層管。   The joint portions have thickness changes corresponding to each other so that the thickness is constant when they are overlapped, and by joining the both side edges respectively formed in non-linear shapes corresponding to each other. The multilayer pipe according to claim 1, wherein the multilayer pipe is formed. 前記金属中間層は、アルミニウムで形成されることを特徴とする請求項1乃至6の何れか一項に記載の多層管。   The multilayer pipe according to any one of claims 1 to 6, wherein the metal intermediate layer is formed of aluminum. 前記金属中間層は、銅又はSUSで形成されることを特徴とする請求項1乃至6の何れか一項に記載の多層管。   The multilayer pipe according to any one of claims 1 to 6, wherein the metal intermediate layer is formed of copper or SUS. 前記金属中間層と対向するように金属中間層をさらに配設することを特徴とする請求項1乃至8の何れか一項に記載の多層管。   The multilayer tube according to claim 1, further comprising a metal intermediate layer disposed so as to face the metal intermediate layer. 最外層の外周面に厚さ3mm以下の保温材をさらに配設することを特徴とする請求項1乃至9の何れか一項に記載の多層管。   The multilayer tube according to any one of claims 1 to 9, wherein a heat insulating material having a thickness of 3 mm or less is further disposed on the outer peripheral surface of the outermost layer.
JP2006026758A 2006-02-03 2006-02-03 Multilayer pipe Withdrawn JP2007205507A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011196650A (en) * 2010-03-23 2011-10-06 Sumisho Metalex Corp Hot water type floor heating device
US11846370B2 (en) 2019-03-26 2023-12-19 Titeflex Corporation Multilayer composite pipe and pipe assemblies including reflective insulation
GB2594624B (en) * 2019-03-26 2024-01-31 Titeflex Corp Multilayer composite pipe and pipe assemblies including reflective insulation

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011196650A (en) * 2010-03-23 2011-10-06 Sumisho Metalex Corp Hot water type floor heating device
US11846370B2 (en) 2019-03-26 2023-12-19 Titeflex Corporation Multilayer composite pipe and pipe assemblies including reflective insulation
GB2594624B (en) * 2019-03-26 2024-01-31 Titeflex Corp Multilayer composite pipe and pipe assemblies including reflective insulation

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