JP2007204147A - Packaging container having shock absorption fixture for packaging - Google Patents
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- JP2007204147A JP2007204147A JP2006028880A JP2006028880A JP2007204147A JP 2007204147 A JP2007204147 A JP 2007204147A JP 2006028880 A JP2006028880 A JP 2006028880A JP 2006028880 A JP2006028880 A JP 2006028880A JP 2007204147 A JP2007204147 A JP 2007204147A
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Abstract
Description
本発明は、被梱包物の運搬,保管,取り扱い時における外部からの振動や衝撃を緩和することができ、しかも、その際に使用する緩衝材の量を最少にしながら梱包箱内部に被梱包物を確実に固定することができる梱包箱と梱包用緩衝固定具をからなる梱包容器に関する。 The present invention can alleviate external vibrations and shocks during transportation, storage, and handling of a packaged item, and also minimizes the amount of cushioning material used at that time while packing the packaged item inside It is related with the packing container which consists of a packing box which can fix reliably, and a buffering fixture for packing.
従来、比較的軽量であるか、あるいは、振動や衝撃により破損する心配が少ない被梱包物を梱包して搬送する際には、被梱包物を直方体型梱包箱内に収容し、その隙間に古紙を丸めたものや、発泡プラスチックのチップ,ダンボール屑等の無定形物を詰め込んで緩衝固定材として用いていた。
他方、被梱包物の中でも、たとえば、レールのように細長くて重量があり、振動や衝撃により破損する恐れのあるものを搬送する場合には、上述のような無定形の緩衝材を詰め込んだだけでは十分な緩衝効果が期待できないため、直方体型の梱包箱内において特定の形状を有する緩衝固定材を用いて被梱包物を確実に固定させて搬送等を行う必要があった。
この場合、たとえば、段ボールや厚紙、プラスチックボード等を所定の形状に切断し、さらに、切欠きを設けたり、折り曲げるなどし、あるいは、所定の形状に組み立てた物を複数組み合わせたり、貼り合わせたりして、箱状や井桁仕切り、嵌め込み板状に成形したものを緩衝固定材として用いていた。
このような緩衝固定材は、近年、リサイクルに適した段ボール成形物を使用することが多く、特に重量物を直方体型の梱包箱内に緩衝固定する際には、段ボールを直方体型、あるいは四角柱状に組み立てたものを用いる場合が多かった。
Conventionally, when packing an item to be packed that is relatively lightweight or less likely to be damaged by vibration or shock, the packaged item is stored in a rectangular parallelepiped packing box, and used paper is placed in the gap. It was used as a cushioning fixing material by packing rounded materials, foamed plastic chips, and amorphous materials such as cardboard scraps.
On the other hand, when transporting things that are slender and heavy, such as rails, and that may be damaged by vibration or impact, for example, only the above-mentioned amorphous cushioning material is packed. However, since a sufficient buffering effect cannot be expected, it has been necessary to carry out the transportation or the like by securely fixing an object to be packed using a buffer fixing material having a specific shape in a rectangular parallelepiped type packaging box.
In this case, for example, cardboard, cardboard, plastic board or the like is cut into a predetermined shape, and further, a notch is formed or bent, or a plurality of items assembled into a predetermined shape are combined or bonded together. In addition, a box shape, a cross girder partition, or a molded plate shape was used as a buffer fixing material.
In recent years, such buffer fixing materials often use cardboard molded products suitable for recycling. Especially when heavy objects are buffered and fixed in a rectangular parallelepiped type packaging box, the cardboard is rectangular parallelepiped type or rectangular column shape. In many cases, the assembly was used.
以下に、従来技術に係る梱包用緩衝固定具について図9を参照しながら説明する。
図9(a)は従来技術に係る梱包用緩衝固定具の概念図であり、(b)はその展開図である。
図9(b)に示すように、従来技術に係る四角柱状の梱包用緩衝固定具50は、主として細長い被梱包物を梱包する際に使用されるものであり、平板状の緩衝材を切り抜いて、手作業により直方体型に組立てて使用するものである。
このような従来技術に係る梱包用緩衝固定具50は、緩衝材51により構成され、図9(a)に示すように四角柱の対向する一対の角部を結ぶように掛け渡される対角補強部54と、四角柱の両端開口部を被覆しながらこの開口に折り込まれる折込部55,55を備え外力による梱包用緩衝固定具50の変形や潰れを防止するよう構成されるものである。
また、梱包用緩衝固定具50の胴部には、被梱包物の形状に嵌合する切欠き53が設けられているので、被梱包物56に少なくとも2個の梱包用緩衝固定具50を跨設して梱包箱57内に被梱包物56を固定している。
さらに、梱包用緩衝固定具50は、四角柱を構成する緩衝材51の端部が重なった接合面を備えており、この接合面には押込部52a,52bが設けられている。また、この押込部52a,52bは互いに符合する位置に設けられているので、緩衝材51を四角柱状に組立てた際に、押込部52a,52bを重ね合わせて四角柱の内部に押し込むことで、粘着テープ等の接合材を用いることなく梱包用緩衝固定具50の形状を保持できるよう構成されている。
また、図9(a)に示すような梱包用緩衝固定具50の上下を逆転することによれば、梱包箱57内において被梱包物56を浮かした状態で保持することも可能である。
Below, the buffering fixture for packing which concerns on a prior art is demonstrated, referring FIG.
Fig.9 (a) is a conceptual diagram of the buffering fixture for packing which concerns on a prior art, (b) is the expanded view.
As shown in FIG. 9 (b), the rectangular columnar packing buffer fixture 50 according to the prior art is mainly used when packing a long and narrow packaged object, and cuts a flat buffer material. It is assembled and used in a rectangular parallelepiped shape by hand.
Such a cushioning fixture 50 for packing according to the prior art is composed of a cushioning material 51, and is diagonally reinforced so as to connect a pair of opposing corners of a quadrangular prism as shown in FIG. 9 (a). The cover 54 is provided with folding portions 55 and 55 that are folded into the openings while covering the openings at both ends of the quadrangular prism, and is configured to prevent deformation and crushing of the packing buffer fixture 50 due to external force.
In addition, since the body portion of the packing buffer fixture 50 is provided with a notch 53 that fits into the shape of the package object, at least two packing buffer fixtures 50 are straddled over the package object 56. The packed object 56 is fixed in the packing box 57.
Further, the packing buffer fixture 50 includes a joint surface where the end portions of the cushioning material 51 constituting the quadrangular column overlap each other, and pressing portions 52a and 52b are provided on the joint surface. In addition, since the pushing portions 52a and 52b are provided at positions where they coincide with each other, when the cushioning material 51 is assembled into a quadrangular prism shape, the pushing portions 52a and 52b are overlapped and pushed into the quadrangular column, It is comprised so that the shape of the buffering fixing tool 50 for packing can be hold | maintained, without using bonding materials, such as an adhesive tape.
Further, by reversing the top and bottom of the packing buffer fixture 50 as shown in FIG. 9A, it is also possible to hold the packaged object 56 in a floating state in the packing box 57.
また、特許文献1には「重量物梱包用底台」という名称で、重量物が梱包される箱の内底に設置され、その重量物を支持する底台に関する考案が開示されている。
特許文献1に係る考案は、平板状の緩衝材を折曲して断面略台形状をなす四角柱状の桁部材を構成し、その内部に桁部材と一体の緩衝材を折り込んで収容することで、桁部材の耐荷重性を向上させている。
また、当該考案に係る桁部材の胴部には切欠きが設けられており、被梱包物の底部と桁部材の切欠きを嵌合させることで、重量物の揺動を防止することができる。
Japanese Patent Application Laid-Open No. H10-228707 discloses a device related to a base that is installed on the inner bottom of a box in which a heavy article is packed and supports the heavy article under the name “heavy article packaging base”.
The device according to Patent Literature 1 is configured by forming a rectangular columnar girder member having a substantially trapezoidal cross section by bending a flat cushioning material, and folding and accommodating the buffer material integral with the girder member therein. The load resistance of the girder member is improved.
Moreover, the notch is provided in the trunk | drum of the girder member which concerns on the said device, and rocking | fluctuation of a heavy article can be prevented by making the notch of the girder member and the bottom part of a to-be-packaged item fit. .
しかしながら、従来技術に係る梱包用緩衝固定具50のように、断面が略方形をなす角筒を緩衝固定具に採用する場合、このような角筒は、たとえば、建築用構造材で言い換えるならば柱と梁からなる構造であるといえる。そして、このような柱と梁からなる構造物は、垂直方向に作用する力に対しては強度を発揮するものの、水平方向や斜め方向からの力には特に弱いという特性を有している。
そこで、この弱点を補うために、たとえば、筋交い等の補強部材を設けたり、補強面材を追加して角筒を角柱にする必要があるが、そうすると、梱包用緩衝固定具50を形成するための展開図が複雑になり、使用する緩衝材の量も増えてしまう。この結果、梱包用緩衝固定具50を製造するためのコストが割高になってしまうという課題があった。
また、このような梱包用緩衝固定具50を製造する場合、図9(b)中の点線で示すような方形の緩衝材を切り抜いて角柱を形成しようとすると、斜線部分は不要となり、廃棄しなければならず、無駄である。このため、廃棄に係るコストがかさむという課題もあった。
さらに、従来技術に係る梱包用緩衝固定具50では、粘着テープ等の接合材を使用することなく緩衝材51を四角柱に保持することができるものの、押込部52a,52bを設けるためには、緩衝材51の端部を重ね合わせて接合面を形成する必要があった。そして、梱包用緩衝固定具50が大型の場合、接合面を形成するためには広い面積の緩衝材51が必要となり、粘着テープ等の接合材を用いた場合に比べてコストがかかる可能性もあり、不経済となる可能性があった。
加えて、このような従来技術に係る梱包用緩衝固定具50は、一般に手作業により組み立てられるのであるが、組み立ての際に、対角補強部54が適切な位置に配置されるよう片手で固定しながら四角柱状に組み立てる必要があり特に煩雑であった。このため、従来技術に係る梱包用緩衝固定具50を組立てる際にかかる時間が長くなりその分人件費がかさみ、梱包用緩衝固定具50の単価が上がるという課題もあった。
また、このような従来技術に係る梱包用緩衝固定具50は、使用後に廃棄又はリサイクルのために搬送する場合、このままの状態では嵩張るので解体する必要があった。
この場合、梱包用緩衝固定具50の四角柱の内部に押し込まれた押込部52aを、外側に引き出して解体する必要があり、このためには、まず、折込部55を開放し、四角柱の両端における開口から指を四角柱の内部に挿入して押込部52aを外部に押し出すか、あるいは、切欠き53から四角柱の内部に指を挿入して押込部52aを外側に押し出す必要があり特に煩雑であった。
However, when a square tube having a substantially square cross section is adopted as the buffer fixture, like the packing buffer fixture 50 according to the prior art, such a square tube can be rephrased as, for example, a building structural material. It can be said that the structure consists of columns and beams. Such a structure composed of pillars and beams exhibits strength against a force acting in the vertical direction, but has a characteristic that it is particularly weak against a force from a horizontal direction or an oblique direction.
Therefore, in order to make up for this weak point, for example, it is necessary to provide reinforcing members such as braces or to add a reinforcing surface material to make the rectangular tube into a rectangular column. In this case, the cushioning fixture 50 for packing is formed. The development of this will become complicated and the amount of cushioning material used will also increase. As a result, there has been a problem that the cost for manufacturing the buffering fixture 50 for packing becomes expensive.
When manufacturing such a buffering fixture 50 for packing, if a rectangular cushion is formed by cutting out a rectangular cushioning material as shown by the dotted line in FIG. 9B, the hatched portion becomes unnecessary and discarded. It must be wasteful. For this reason, there also existed the subject that the cost concerning disposal increased.
Furthermore, in the cushioning fixture 50 for packing according to the prior art, although the cushioning material 51 can be held on the square pillar without using a bonding material such as an adhesive tape, in order to provide the pushing portions 52a and 52b, It was necessary to overlap the end portions of the buffer material 51 to form a joint surface. And when the buffering fixture 50 for packing is large, in order to form a joining surface, the buffer material 51 of a large area is required, and possibility that cost may cost compared with the case where joining materials, such as an adhesive tape, are used. Yes, it could be uneconomical.
In addition, the packing buffer fixture 50 according to the related art is generally assembled manually, but is fixed with one hand so that the diagonal reinforcing portion 54 is arranged at an appropriate position during the assembly. However, it was particularly troublesome because it was necessary to assemble it into a quadrangular prism. For this reason, when assembling the buffering fixture 50 for packing which concerns on a prior art, the time which it takes becomes long, and the labor cost increases correspondingly, There also existed the subject that the unit price of the buffering fixture 50 for packing rose.
In addition, such a packing buffer fixture 50 according to the prior art, when transported for disposal or recycling after use, is bulky in this state, and thus has to be disassembled.
In this case, it is necessary to pull out the pushing portion 52a pushed into the rectangular column of the packing buffer fixture 50 and disassemble it. For this purpose, first, the folding portion 55 is opened, It is necessary to insert a finger into the rectangular column from the opening at both ends and push out the pushing portion 52a to the outside, or insert a finger into the inside of the square column from the notch 53 and push the pushing portion 52a outward. It was complicated.
また、上述の特許文献1に開示されるような従来の「重量物梱包用底台」において桁部材の耐加重性を向上させるためには、桁部材の内部に折り込まれる補強部材の折り畳み回数を増やせば良いのであるが、この場合、組立に係る人件費がかさみ、特許文献1に係る「重量物梱包用底台」のコストが高くなるという課題があった。
また、特許文献1に係る考案は、そもそも、洗濯機や冷蔵庫等の略直方体状の重量物を梱包する際に用いる底台に関するものであり、被梱包物を支持し、かつ耐荷重性を有するものの、被梱包物を収容する梱包箱の側面や上面を補強するという作用は備えていない。このため、梱包箱の上面や側面を補強するためには別に緩衝材を準備する必要があった。
そして、特許文献1に係る考案は、たとえば、レールのように細長く重量のある被梱包物を直方体型の梱包箱内に固定するものであるが、梱包箱を内側から補強し得るものではない。
Further, in order to improve the load resistance of the girder member in the conventional “base for packing heavy objects” as disclosed in Patent Document 1 described above, the number of times of folding of the reinforcing member folded into the girder member is set. However, in this case, there is a problem that the labor cost for assembling is high and the cost of the “base for packing heavy objects” according to Patent Document 1 is increased.
In addition, the device according to Patent Document 1 relates to a base used when packing a substantially rectangular parallelepiped heavy object such as a washing machine or a refrigerator, supports a packaged object, and has load resistance. However, it does not have an effect of reinforcing the side surface or the upper surface of the packaging box that accommodates the item to be packed. For this reason, in order to reinforce the upper surface and side surface of a packaging box, it was necessary to prepare a buffer material separately.
And although the device which concerns on patent document 1 fixes the elongate and heavy to-be-packaged object like a rail in the rectangular parallelepiped type packaging box, for example, the packaging box cannot be reinforced from the inside.
本発明はかかる従来の事情に対処してなされたものであり、その目的は、細長く重量のある被梱包物を梱包するための梱包箱と梱包用緩衝固定具を備える梱包容器において、梱包用緩衝固定具を構成する緩衝材の量又は面積を最少にし、かつ、その緩衝材の廃棄が最少となるような打ち抜き平面展開図を有するとともに、梱包用緩衝固定具自体が十分な耐荷重性を備えながら梱包箱を内側から補強する梱包容器を提供することにある。 The present invention has been made in view of such a conventional situation, and an object of the present invention is to provide a packing buffer in a packing container including a packing box for packing a long and heavy packaged item and a packing buffer fixing tool. It has a cut-out plan view that minimizes the amount or area of the cushioning material constituting the fixture and minimizes the disposal of the cushioning material, and the cushioning fixture for packaging itself has sufficient load resistance. An object of the present invention is to provide a packaging container that reinforces the packaging box from the inside.
上記目的を達成するため、請求項1記載の発明である梱包容器は、直方体型の梱包箱の内部に梱包用緩衝固定具を有する梱包容器であって、梱包用緩衝固定具は、平板状の緩衝材を三角筒状に折曲した三角筒本体と、この三角筒本体胴部側面の頂辺を形成して接触する緩衝材の接触部を固定するための接合材とを備え、三角筒本体は、胴部に被梱包物の形状に嵌合する少なくとも1の切欠部を具備するものである。
上記構成の梱包容器において、梱包箱は被梱包物を収容し、外部からの圧力や衝撃、振動等が被梱包物に直接作用するのを妨げる作用を有する。また梱包用緩衝固定具は、切欠部と被梱包物が嵌合して被梱包物を固定する作用を有する。また、接合材は三角筒を構成する緩衝材の接触部の一部を接合させることで三角筒状を保持する作用を有する。
In order to achieve the above object, a packaging container according to the first aspect of the present invention is a packaging container having a cushioning fixture for packaging inside a rectangular parallelepiped packaging box, and the cushioning fixture for packaging has a flat plate shape. A triangular cylinder main body comprising a triangular cylinder main body obtained by bending the cushioning material into a triangular cylindrical shape, and a bonding material for fixing the contact portion of the cushioning material that forms and contacts the top side of the triangular cylinder main body side surface. Is provided with at least one notch that fits in the shape of the article to be packed.
In the packing container having the above-described configuration, the packing box accommodates an object to be packed, and has an effect of preventing external pressure, impact, vibration, and the like from directly acting on the object to be packed. Moreover, the buffering fixture for packing has an effect | action which a notch part and a to-be-packaged object fit, and to fix a to-be-packaged object. Further, the bonding material has an action of holding the triangular cylinder shape by bonding a part of the contact portion of the cushioning material constituting the triangular cylinder.
請求項2に記載の発明である梱包容器は、請求項1記載の梱包容器であって、三角筒本体は、胴部を形成する3つの側面のうち、少なくとも1つの側面の内面と面接触する補強部材を備えるものである。
上記構成の梱包容器は、請求項1記載の梱包容器の作用に加え、補強部材は三角筒本体の剛性を高める作用を有し、さらに、これにより三角筒本体が圧潰変形するのを妨げる作用を有する。
A packaging container according to a second aspect of the present invention is the packaging container according to the first aspect, wherein the triangular cylinder body is in surface contact with an inner surface of at least one of the three side surfaces forming the body portion. A reinforcing member is provided.
In addition to the function of the packaging container according to claim 1, the reinforcing member has an effect of increasing the rigidity of the triangular cylinder body, and further prevents the triangular cylinder body from being crushed and deformed. Have.
請求項3に記載の発明である梱包容器は、請求項1記載の梱包容器であって、接触部を形成する緩衝材の少なくとも1の端部は、接触部から三角筒本体内部に折込まれて補強部を形成することを特徴とするものである。
上記構成の梱包容器は、請求項1記載の梱包容器の作用に加え、三角筒本体の接触部から三角筒本体内部に折込まれる緩衝材の少なくとも1の端部は、補強部を形成して三角筒本体の剛性を高め、三角筒本体が圧潰変形するのを妨げるという作用を有する。
A packaging container according to a third aspect of the present invention is the packaging container according to the first aspect, wherein at least one end portion of the cushioning material forming the contact portion is folded into the inside of the triangular cylinder body from the contact portion. The reinforcing portion is formed.
In addition to the operation of the packaging container according to claim 1, the packaging container having the above configuration has at least one end portion of the cushioning material folded into the triangular cylinder body from the contact portion of the triangular cylinder body to form a reinforcing portion. It has the effect of increasing the rigidity of the triangular cylinder body and preventing the triangular cylinder body from being crushed and deformed.
請求項4に記載の発明である梱包容器は、請求項3記載の梱包容器であって、補強部は、接触部を形成する緩衝材の両端部に形成され、この両端部に形成されるそれぞれの補強部の間に、別体の補強部材を備えるものである。
上記構成の梱包容器は、請求項3記載の梱包容器の作用に加え、別体の補強部材は少ない材料で三角筒本体の剛性を高め、三角筒本体が圧潰変形するのを一層妨げるという作用を有する。
A packaging container according to a fourth aspect of the present invention is the packaging container according to the third aspect, wherein the reinforcing portions are formed at both ends of the cushioning material forming the contact portion, and are formed at the both ends. A separate reinforcing member is provided between the reinforcing portions.
In addition to the operation of the packaging container according to claim 3, the packaging container having the above-described configuration has the effect of further preventing the triangular cylinder body from being crushed and deformed by increasing the rigidity of the triangular cylinder body with a small amount of material. Have.
請求項5に記載の発明である梱包容器は、請求項1乃至請求項4のいずれか1項記載の梱包容器であって、切欠部は、緩衝材の接触部に対向する側面及びこの側面に隣り合う2側面に連続して設けられ、三角筒本体の両端は梱包箱の側面に当接し、接触部は梱包箱の上面に当接するものである。
上記構成の梱包容器においては、請求項1乃至請求項4のいずれか1項記載の梱包容器の作用に加えて、切欠部が緩衝材の接触部に対向する側面及びこの側面に隣り合う2側面に連続して設けられることで、接触部に対向する側面及びこの側面に隣り合う2側面において被梱包物を挟持するという作用を有する。また、三角筒本体の両端は梱包箱の側面に当接して梱包箱の側面を内側から補強するという作用を有する。さらに、接触部は梱包箱の上面に当接して梱包箱の上面を内側から補強するという作用を有する。
A packaging container according to a fifth aspect of the present invention is the packaging container according to any one of the first to fourth aspects, wherein the notch is formed on a side surface facing the contact portion of the cushioning material and on this side surface. Provided continuously on two adjacent side surfaces, both ends of the triangular cylinder main body are in contact with the side surface of the packaging box, and the contact portion is in contact with the upper surface of the packaging box.
In the packaging container of the said structure, in addition to the effect | action of the packaging container of any one of Claim 1 thru | or 4, the side surface in which a notch part opposes the contact part of a shock absorbing material, and two side surfaces adjacent to this side surface By being provided continuously, it has the effect of sandwiching the object to be packed between the side surface facing the contact portion and the two side surfaces adjacent to the side surface. Further, both ends of the triangular cylinder main body abut on the side surface of the packaging box and have an effect of reinforcing the side surface of the packaging box from the inside. Furthermore, the contact portion abuts on the upper surface of the packaging box and has an action of reinforcing the upper surface of the packaging box from the inside.
請求項6に記載の発明である梱包容器は、請求項1乃至請求項4のいずれか1項記載の梱包容器であって、切欠部は、緩衝材の接触部を形成する2側面に連続して設けられ、三角筒本体の両端は梱包箱の側面に当接し、接触部は梱包箱の上面又は下面に当接し、接触部に対向する側面は梱包箱の下面又は上面に面接触するものである。
上記構成の梱包容器においては、請求項1乃至請求項4のいずれか1項記載の梱包容器の作用に加えて、三角筒本体の切欠部は、緩衝材の接触部を形成する2側面に連続して設けられることで、三角筒本体の接触部側で被梱包物を支持するという作用を有する。また、三角筒本体の両端は梱包箱の側面に当接して梱包箱の側面を内側から補強するという作用を有する。さらに、接触部は梱包箱の上面又は下面に当接して梱包箱の上面又は下面を内側から補強するという作用を有する。そして、接触部に対向する側面は梱包箱の下面又は上面に面接触して梱包箱の下面又は上面を内側から補強するという作用を有する。
A packaging container according to a sixth aspect of the present invention is the packaging container according to any one of the first to fourth aspects, wherein the notch portion is continuous with two side surfaces forming the contact portion of the cushioning material. Both ends of the triangular cylinder body are in contact with the side surface of the packaging box, the contact portion is in contact with the upper surface or lower surface of the packaging box, and the side surface facing the contact portion is in surface contact with the lower surface or upper surface of the packaging box. is there.
In the packaging container having the above configuration, in addition to the operation of the packaging container according to any one of claims 1 to 4, the notch portion of the triangular cylinder body is continuous with two side surfaces forming the contact portion of the cushioning material. By being provided, it has the effect | action that a to-be-packaged item is supported by the contact part side of a triangular cylinder main body. Further, both ends of the triangular cylinder main body abut on the side surface of the packaging box and have an effect of reinforcing the side surface of the packaging box from the inside. Furthermore, the contact portion abuts on the upper surface or the lower surface of the packaging box and has an action of reinforcing the upper surface or the lower surface of the packaging box from the inside. And the side surface which opposes a contact part has the effect | action which carries out surface contact with the lower surface or upper surface of a packaging box, and reinforces the lower surface or upper surface of a packaging box from an inner side.
請求項7に記載の発明である梱包容器は、請求項1乃至請求項4のいずれか1項記載の梱包容器であって、梱包用緩衝固定具は一対設けられ、この一対の梱包用緩衝固定具の三角筒本体の切欠部は、緩衝材の接触部を形成する2側面に連続して設けられ、一対の梱包用緩衝固定具の三角筒本体の両端は梱包箱の左右側面に当接し、一対の梱包用緩衝固定具の三角筒本体の接触部に対向する側面は梱包箱の下面と上面にそれぞれ面接触し、一対の梱包用緩衝固定具で被梱包物を挟持するものである。
上記構成の梱包容器においては、請求項1乃至請求項4のいずれか1項記載の梱包容器の作用に加えて、三角筒本体の切欠部は、緩衝材の接触部を形成する2側面に連続して設けられることで、三角筒本体の接触部側で被梱包物を支持するという作用を有する。また、一対設けられる梱包用緩衝固定具は、被梱包物を挟持するという作用を有する。さらに、一対の梱包用緩衝固定具の三角筒本体の両端は梱包箱の左右側面に当接して梱包箱の側面を内側から補強するという作用を有する。そして、一対の梱包用緩衝固定具の三角筒本体の接触部に対向する側面は梱包箱の下面と上面にそれぞれ面接触することで、梱包箱の下面と上面を内側からそれぞれ補強するという作用を有する。
A packaging container according to a seventh aspect of the present invention is the packaging container according to any one of the first to fourth aspects, wherein a pair of packing buffer fixing tools are provided, and the pair of packing buffer fixings are provided. The notch portion of the triangular tube body of the tool is provided continuously on the two side surfaces forming the contact portion of the cushioning material, and both ends of the triangular tube body of the pair of packing buffer fixing tools abut on the left and right side surfaces of the packing box, The side surfaces of the pair of packing buffer fixtures facing the contact portions of the triangular cylinder main body are in surface contact with the lower surface and the upper surface of the packing box, respectively, and the packing object is sandwiched between the pair of packing buffer fixtures.
In the packaging container having the above configuration, in addition to the operation of the packaging container according to any one of claims 1 to 4, the notch portion of the triangular cylinder body is continuous with two side surfaces forming the contact portion of the cushioning material. By being provided, it has the effect | action that a to-be-packaged item is supported by the contact part side of a triangular cylinder main body. Further, the pair of packing buffer fixtures provided as a pair has an effect of sandwiching an object to be packed. Furthermore, both ends of the triangular cylinder main body of the pair of cushioning fixtures for packing have an action of abutting the left and right side surfaces of the packing box to reinforce the side surfaces of the packing box from the inside. And the side surface which faces the contact part of the triangular cylinder main body of a pair of cushioning fixtures for packing is in contact with the lower surface and the upper surface of the packaging box, respectively, thereby reinforcing the lower surface and the upper surface of the packaging box from the inside. Have.
本発明の請求項1記載の梱包容器は、梱包用緩衝固定具により梱包箱の内部に被梱包物を固定できるので、搬送時の被梱包物の揺動を防止するという効果を有する。
また、梱包箱は外部からの圧力や衝撃、または振動で、被梱包物が破損するのを防止するという効果を有する。
また、梱包用緩衝固定具を三角筒状に形成することで、梱包用緩衝固定具自体の変形を防止するために筋交い部材や、補強面材を設ける必要がなく、梱包用緩衝固定具をシンプルな構造にすることができるという効果を有する。また、構造の簡素化に伴って、梱包用緩衝固定具を形成するための打ち抜き平面展開図を単純な形状にすることができるという効果を有する。このため、高い耐荷重性を備える梱包用緩衝固定具を最少の緩衝材で作成することができるという効果を有する。
さらに、梱包用緩衝固定具に係る打ち抜き平面展開図の単純化に伴い、緩衝材を打ち抜き成形した際の廃棄物の量を削減できるという効果を有する。
また、梱包用緩衝固定具は、構造がシンプルなので組立作業にかかる時間も短縮することができ、しかも、緩衝材の端部を、接合材を用いて固定することで組立作業にかかる時間を一層短縮することができる。この結果、梱包用緩衝固定具を組立てる際の人件費を削減でき、梱包容器を製造するためのコストを大幅に削減できるという効果を有する。
The packaging container according to claim 1 of the present invention has an effect of preventing the object to be packed from being swung during transportation because the object to be packed can be fixed inside the packaging box by the buffering fixture for packing.
Further, the packaging box has an effect of preventing the packaged item from being damaged by external pressure, impact, or vibration.
In addition, by forming the packing buffer fixture in a triangular tube shape, there is no need to provide a bracing member or reinforcing surface material to prevent deformation of the packing buffer fixture itself, and the packing buffer fixture is simple. It has the effect that it can be made into a simple structure. Further, with the simplification of the structure, there is an effect that the punched plane development view for forming the packing buffer fixture can be made into a simple shape. For this reason, it has the effect that the buffering fixture for packing provided with high load resistance can be created with the least amount of cushioning material.
Furthermore, with the simplification of the punched plane development view related to the packaging buffer fixture, there is an effect that it is possible to reduce the amount of waste when stamping the buffer material.
In addition, since the cushioning fastener for packing has a simple structure, the time required for the assembly work can be shortened, and moreover, the time required for the assembly work can be further increased by fixing the end of the cushioning material with a bonding material. It can be shortened. As a result, it is possible to reduce the labor cost when assembling the packing fixture for packing, and to significantly reduce the cost for manufacturing the packing container.
本発明の請求項2記載の梱包容器は、請求項1記載の梱包容器の効果に加え、補強部材を備えることで、梱包用緩衝固定具に被梱包物自体の荷重や、外部からの圧力や衝撃あるいは振動が作用した場合に、梱包箱や梱包用緩衝固定具が圧潰変形して被梱包物が損傷するのを防止するという効果を有する。 The packaging container according to claim 2 of the present invention is provided with a reinforcing member in addition to the effect of the packaging container according to claim 1, so that the load of the object to be packed itself, the pressure from the outside, When an impact or vibration is applied, there is an effect that the packing box and the cushioning fixture for packing are prevented from being crushed and deformed to damage the object to be packed.
本発明の請求項3記載の梱包容器は、請求項1記載の梱包容器の効果に加え、緩衝材の端部に補強部を備えることで、梱包用緩衝固定具に被梱包物自体の荷重や、外部からの圧力や衝撃あるいは振動が作用した場合に、梱包箱や梱包用緩衝固定具が圧潰変形して被梱包物が損傷するのを防止するという効果を有する。 In addition to the effects of the packaging container according to claim 1, the packaging container according to claim 3 of the present invention is provided with a reinforcing portion at the end of the cushioning material, so that When the external pressure, impact, or vibration is applied, the packing box and the cushioning fixture for packing are prevented from being crushed and deformed to prevent the packaged item from being damaged.
本発明の請求項4記載の梱包容器は、請求項3記載の梱包容器の効果に加え、補強部の間に別体の補強部材を備えることで、大幅な構成部材の増加を伴うことなく梱包用緩衝固定具の強度を飛躍的に向上させるという効果を有する。 In addition to the effect of the packaging container according to claim 3, the packaging container according to claim 4 of the present invention is provided with a separate reinforcing member between the reinforcing portions, so that the packaging is not significantly increased. It has the effect of dramatically improving the strength of the buffer fixture for use.
本発明の請求項5記載の梱包容器は、請求項1乃至請求項4記載のいずれか1項記載の梱包容器の効果に加え、切欠部が緩衝材の接触部に対向する側面及びこの側面に隣り合う2側面に連続して設けられることで被梱包物と嵌合する際に、被梱包物と梱包用緩衝固定具の接触面積を大きくすることができ、梱包用緩衝固定具による被梱包物の固定効果が高まるという効果を有する。
また、三角筒本体の両端が梱包箱の側面を、接触部が梱包箱の上面をそれぞれ補強して、梱包箱が外部からの圧力や衝撃あるいは振動で圧潰するのを防止するという効果を有する。この結果、被梱包物が損傷するのを防止できるという効果を有する。
In addition to the effect of the packaging container according to any one of claims 1 to 4, the packaging container according to claim 5 of the present invention has a side surface where the notch portion faces the contact portion of the cushioning material and this side surface. It is possible to increase the contact area between the packing object and the packing buffer fixing tool when mating with the packing object by being continuously provided on the two adjacent side surfaces. This has the effect of increasing the fixing effect.
Further, both ends of the triangular cylinder main body reinforce the side surface of the packaging box, and the contact portion reinforces the upper surface of the packaging box, thereby preventing the packaging box from being crushed by external pressure, impact, or vibration. As a result, there is an effect that it is possible to prevent the packaged item from being damaged.
本発明の請求項6記載の梱包容器は、請求項1乃至請求項4記載のいずれか1項記載の梱包容器の効果に加え、三角筒本体の両端が梱包箱の側面を、三角筒本体の接触部が梱包箱の上面又は下面を、また、三角筒本体の接触部に対向する側面が梱包箱の下面又は上面をそれぞれ補強して、梱包箱が外部からの圧力や衝撃あるいは振動で圧潰するのを防止するという効果を有する。この結果、被梱包物が損傷するのを防止できるという効果を有する。
また、たとえば断面が略円形である等の理由で梱包箱内に安定した状態で静置できない被梱包物を梱包用緩衝固定具により梱包箱の内部において底部から離間させた状態で固定できるという効果を有する。このため、細長くて不安定な形状を有する被梱包物や、細長い精密品の確実にかつ低コストで梱包することができるという効果を有する。
In addition to the effects of the packaging container according to any one of claims 1 to 4, the packaging container according to claim 6 of the present invention has both ends of the triangular cylinder body facing the side surfaces of the packaging box, The contact part reinforces the upper or lower surface of the packaging box, and the side surface facing the contact part of the triangular cylinder body reinforces the lower or upper surface of the packaging box, and the packaging box is crushed by external pressure, impact, or vibration. It has the effect of preventing. As a result, there is an effect that it is possible to prevent the packaged item from being damaged.
Further, for example, an effect that a packaged object that cannot be placed in a stable state in the packing box due to, for example, a substantially circular cross section can be fixed in a state separated from the bottom inside the packing box by a packing buffer fixing tool. Have For this reason, it has the effect that it can pack up the to-be-packaged object which has an elongate and unstable shape, and a long and slender precision goods reliably and at low cost.
本発明の請求項7記載の梱包容器は、請求項1乃至請求項4記載のいずれか1項記載の梱包容器の効果に加え、一対の梱包用緩衝固定具の三角筒本体の両端が梱包箱の側面を、一対の梱包用緩衝固定具の三角筒本体の接触部に対向する側面が梱包箱の下面と上面をそれぞれ補強して、梱包箱が外部からの圧力や衝撃あるいは振動で圧潰するのを防止するという効果を有する。この結果、被梱包物が損傷するのを防止できるという効果を有する。
また、一対の梱包用緩衝固定具を備えることで、被梱包物を梱包箱の内部において底部から離間した状態で固定できるという効果を有する。このため、細長くて不安定な形状を有する被梱包物や、細長い精密品でありかつ、重量が重い被梱包物や、垂直方向の高さが大きい被梱包物を確実にかつ低コストで梱包することができるという効果を有する。
The packaging container according to claim 7 of the present invention has the effect of the packaging container according to any one of claims 1 to 4, and both ends of the triangular cylinder main body of the pair of cushioning fixtures for packing are packaging boxes. The side surfaces of the pair of cushioning fasteners facing the contact part of the triangular cylinder body reinforce the lower and upper surfaces of the packing box, respectively, and the packing box is crushed by external pressure, impact, or vibration. It has the effect of preventing. As a result, there is an effect that it is possible to prevent the packaged item from being damaged.
Moreover, it has the effect that it can fix in the state spaced apart from the bottom part inside the packing box by providing a pair of buffering fixing tools for packing. For this reason, a packaged object having an elongated and unstable shape, a long and slender precision product, a heavy packaged object, and a packaged object having a large vertical height are reliably and inexpensively packed. It has the effect of being able to.
[1]以下に、本発明の第1の実施の形態に係る梱包容器を図1及び図2に基づき説明する。(特に請求項1乃至請求項5に対応)
図1は本発明の第1の実施の形態に係る梱包容器の使用状態を示す概念図である。
図1に示すように、本発明の第1の実施の形態に係る梱包容器1a1は、梱包箱9と梱包用緩衝固定具2a1により構成され、梱包箱9の内部に少なくとも2個の梱包用緩衝固定具2a1を備えることで、細長く重量のある被梱包物10aを確実に固定できるものである。
本実施の形態に係る梱包容器1a1は、梱包用緩衝固定具2a1の構造及び梱包箱9内における梱包用緩衝固定具2a1の配置に特に特徴を有するものであり、本実施の形態に係る梱包箱9は、たとえば、ダンボール等のような剛性及び緩衝性を有する材料からなる立方体型の筐体であり、その上面に一体又は別体に蓋を備えている。
また、梱包箱9及び梱包用緩衝固定具2a1を構成する材料は、特に限定しないが、段ボール、ボール紙、厚板紙、段ボール状成型プラスチック板、発泡プラスチック板などが適している。これらの材料を単独で用いても良いし複数種類の材料を組み合わせて用いてもよい。なお、本願明細書中に記載される他の実施の形態においても同様である。
[1] Hereinafter, a packaging container according to a first embodiment of the present invention will be described with reference to FIGS. (Especially corresponding to claims 1 to 5)
FIG. 1 is a conceptual diagram showing a usage state of the packaging container according to the first embodiment of the present invention.
As shown in FIG. 1, the packaging container 1a 1 according to the first embodiment of the present invention is composed of a packaging box 9 and a cushioning fixture 2a 1 for packaging, and at least two packages are provided inside the packaging box 9. By providing the buffer fixing tool 2a 1 for use, the long and heavy packaged object 10a can be reliably fixed.
Packaging container 1a 1 of the present embodiment is one having a particular characteristic to the arrangement of the packing buffer fixture 2a 1 in the packing buffer structure of the fixture 2a 1 and the packaging box 9, the present embodiment The packaging box 9 is a cubic housing made of a material having rigidity and buffering properties such as cardboard, for example, and is provided with a lid on its upper surface or as a separate body.
The material constituting the packaging box 9 and packaging buffer fixture 2a 1 is not particularly limited, cardboard, cardboard, thick paperboard, cardboard-like molded plastic plates, etc. foamed plastic plate is suitable. These materials may be used alone, or a plurality of types of materials may be used in combination. The same applies to other embodiments described in this specification.
まず、本実施の形態に係る梱包用緩衝固定具及びその変形例について図2乃至図6を参照しながら説明する。
図2(a),(c)はそれぞれ本発明の第1の実施の形態に係る梱包用緩衝固定具の概念図であり、(b),(d)はそれぞれ図2(a),(c)の展開図である。また、図3(a)〜(d)はそれぞれ図2に示す梱包用緩衝固定具の変形例を示す断面図である。なお、図1に記載されたものと同一部分については同一符号を付し、その構成についての説明は省略する。
図2(a)に示すように、本実施の形態に係る梱包用緩衝固定具2a1は、緩衝材4を折曲して形成した三角筒本体3と、緩衝材4の端部7a,7aを接触させた状態でその一部を固定する接合材5により構成されている。
また、三角筒本体3を構成する3つの側面の胴部には、図示しない被梱包物と嵌合する切欠部6が設けられており、この切欠部6と被梱包物を嵌合させることで梱包箱9の内部で被梱包物を固定するのである。
また図2(b)に示すように、本実施の形態に係る梱包用緩衝固定具2a1の展開図は、方形状の緩衝材4に切欠部6が設けられた極めてシンプルなものである。
このような梱包用緩衝固定具2a1を構成する三角筒は、たとえば、建築用構造材に置き換えるならば、柱と梁と筋交いを併せ持つ構造であるといえる。そして、このような構造は、垂直方向や水平方向、又は斜め方向からの力のいずれにも優れた強度を発揮するのである。
従って、梱包用緩衝固定具2a1を構成する三角筒本体3を安定させるために、別途筋交い部材や、補強面材を設ける必要がない。このため、梱包用緩衝固定具2a1を形成するための打ち抜き平面展開図を極めてシンプルにすることができる。よって、耐荷重性を備える梱包用緩衝固定具2a1を最少量の緩衝材で作成することができるという効果を有する。
さらに、梱包用緩衝固定具2a1を製造するための打ち抜き平面展開図の単純化に伴い、平板状の緩衝材を打ち抜き成形した際の廃棄物を削減できるという効果も有する。
また、梱包用緩衝固定具2a1は、構造が極めてシンプルなので組立作業にかかる時間を大幅に短縮することができる。しかも、接合材5を用いて緩衝材4の端部7a,7aを固定することで組立作業にかかる時間を一層短縮することができる。
この結果、梱包用緩衝固定具2a1を組立てる際の人件費が削減され、本実施の形態に係る梱包容器1a1を製造するためにかかるコストを大幅に削減できるという特に優れた効果を発揮するのである。
First, a packing buffer fixture according to the present embodiment and a modification thereof will be described with reference to FIGS.
2 (a) and 2 (c) are conceptual views of the cushioning fixture for packing according to the first embodiment of the present invention, respectively. (B) and (d) are FIGS. 2 (a) and (c), respectively. ). 3 (a) to 3 (d) are cross-sectional views showing modifications of the packing buffer fixture shown in FIG. In addition, the same code | symbol is attached | subjected about the part same as what was described in FIG. 1, and the description about the structure is abbreviate | omitted.
As shown in FIG. 2A, the packing buffer fixture 2a 1 according to the present embodiment includes a triangular cylinder body 3 formed by bending the buffer material 4, and end portions 7a and 7a of the buffer material 4. It is comprised by the joining material 5 which fixes the one part in the state which contacted.
Moreover, the notch part 6 which fits with the to-be-packaged object which is not shown in figure is provided in the trunk | drum of the three side surfaces which comprise the triangular cylinder main body 3, By fitting this notch part 6 and the to-be-packaged object, An object to be packed is fixed inside the packing box 9.
Further, as shown in FIG. 2B, the developed view of the packing buffer fixture 2a 1 according to the present embodiment is a very simple one in which the cut-out portion 6 is provided in the rectangular buffer material 4.
If such a triangular cylinder constituting the packing buffer fixture 2a 1 is replaced with, for example, a structural material for construction, it can be said that the structure has both pillars, beams and braces. Such a structure exhibits excellent strength in any of the forces from the vertical direction, the horizontal direction, and the oblique direction.
Therefore, it is not necessary to separately provide a bracing member or a reinforcing surface material in order to stabilize the triangular cylinder body 3 constituting the packing buffer fixture 2a 1 . For this reason, the punching plan development view for forming the buffering fixture 2a 1 for packing can be made extremely simple. Therefore, it has the effect that the buffering fixture 2a 1 for packing provided with load resistance can be created with a minimum amount of cushioning material.
Furthermore, with the simplification of the punched plane development view for manufacturing the buffering fixture 2a 1 for packing, there is also an effect that it is possible to reduce waste when the flat cushioning material is punched and formed.
Further, since the packing buffer fixture 2a 1 has a very simple structure, the time required for the assembly work can be greatly reduced. In addition, the time required for the assembly work can be further shortened by fixing the end portions 7a and 7a of the cushioning material 4 using the bonding material 5.
As a result, the labor cost at the time of assembling the packing buffer fixture 2a 1 is reduced, and a particularly excellent effect that the cost for manufacturing the packaging container 1a 1 according to the present embodiment can be greatly reduced is exhibited. It is.
また、収容される被梱包物の破損を防止するためには、外部からの圧力や衝撃、あるいは振動によって梱包容器1a1が圧潰変形しないよう梱包箱9自体の強度を高める必要があるのであるが、本実施の形態に係る梱包容器1a1においては、先の図1にも示されるように、梱包用緩衝固定具2a1における三角筒本体3の三角形を形成する両端が梱包箱9の左右側面に、三角筒本体3の接触部7が梱包箱9の上面に、さらに、梱包用緩衝固定具1a1の底面8が梱包箱9の底面に面接触するよう構成されている。
このため、梱包箱9の左又は右側面に作用する力は三角筒本体3を介して梱包箱9の右又は左側面に分散することができ、梱包箱9の上面又は下面に作用する力は三角筒本体3を介して梱包箱9の下面又は上面に分散することができ、この結果、梱包箱9は容易に圧潰変形しないのである。
このように、本実施の形態に係る梱包容器1a1においては、梱包用緩衝固定具2a1の接触部7や底面8を梱包箱9に接触させることで、梱包用緩衝固定具2a1自体が梱包箱9の補強部材、すなわち、筋交い部材として機能するため、梱包箱9に外力が作用した際に梱包箱9の圧潰変形を確実に防止できるという効果を有するのである。
Further, in order to prevent damage to the object to be packed is to be accommodated, the pressure and impact from the outside, or is packed in the vibration chamber 1a 1 is the need to increase the strength of the packaging box 9 itself so as not to crush deformation In the packaging container 1a 1 according to the present embodiment, as shown in the previous FIG. 1, both ends forming the triangle of the triangular cylinder body 3 in the packaging buffer fixture 2a 1 are the left and right side surfaces of the packaging box 9. Further, the contact portion 7 of the triangular cylinder body 3 is configured to be in surface contact with the upper surface of the packaging box 9, and further, the bottom surface 8 of the packaging buffer fixture 1 a 1 is in surface contact with the bottom surface of the packaging box 9.
For this reason, the force acting on the left or right side of the packaging box 9 can be distributed to the right or left side of the packaging box 9 via the triangular cylinder body 3, and the force acting on the top or bottom surface of the packaging box 9 is It can disperse | distribute to the lower surface or upper surface of the packaging box 9 via the triangular cylinder main body 3, As a result, the packaging box 9 does not crush and deform | transform easily.
Thus, in the packaging container 1a 1 according to the present embodiment, the packaging buffer fixture 2a 1 itself is brought into contact with the packaging box 9 by bringing the contact portion 7 and the bottom surface 8 of the packaging buffer fixture 2a 1 into contact with the packaging box 9. Since it functions as a reinforcing member of the packing box 9, that is, a bracing member, it has an effect of reliably preventing crushing deformation of the packing box 9 when an external force is applied to the packing box 9.
また、梱包用緩衝固定具2a1に係る三角筒本体3は、二等辺三角筒であることが望ましく、さらには正三角筒が最適である。
このように、梱包用緩衝固定具2a1に係る三角筒本体3を二等辺三角筒とすることで、梱包箱9の上面/下面に作用する力が接触部7又は底面8を介して2つの側面に均等に分散されるため、特定の側面にのみ負荷が集中してしまう恐れが少なく、よって、三角筒本体3が圧潰変形し難いのである。そして、この効果は三角筒本体3が正三角筒である場合に最も顕著であり、三角筒本体3には正三角筒が最適である。
さらに、図2に示す梱包用緩衝固定具2a1の三角筒本体3を二等辺三角筒とした場合、二等辺面のなす角θは、45°から75°の範囲に設定されることが望ましい。
これは、二等辺面のなす角θが45°よりも小さくなるにつれて底面8の面積が相対的に狭くなり、組立作業時に厚みを有する緩衝材4の折り曲げ作業が困難になり、作業性が低下するだけでなく、梱包箱9内に梱包用緩衝固定具2a1を設置した際の安定性が極度に低下するという不具合を生じる。また、この場合、被梱包物10aの搬送時に、振動や衝撃で梱包用緩衝固定具2a1が転倒する恐れもあり、緩衝効果が十分に発揮されない可能性もある。
他方、二等辺面のなす角θを75°よりも大きく設定した場合には、垂直方向の耐荷重性が低下する傾向が現れはじめ、この傾向は二等辺面のなす角θが90°を超える場合に特に顕著になる。
従って、本実施の形態に係る梱包用緩衝固定具2a1を構成する三角筒本体3は二等辺三角筒であることが望ましく、この場合、二等辺面のなす角θは45°から75°の範囲に設定されることが望ましいのである。
また、本実施の形態に係る梱包容器1a1は、たとえば、レール等のような細長くて重量のある被梱包物10aを梱包する場合に特に適している。この場合、梱包容器1a1における梱包箱9内に少なくとも2個の梱包用緩衝固定具2a1を設けることで被梱包物10aを確実に固定することができる。また、被梱包物10aが特に長い場合には、梱包箱9の補強機能を高めるために一定間隔ごとに梱包用緩衝固定具2a1を配置することが望ましい。
Further, it is desirable that the triangular cylinder body 3 related to the packing buffer fixture 2a 1 is an isosceles triangular cylinder, and a regular triangular cylinder is optimal.
Thus, by making the triangular cylinder main body 3 related to the packing buffer fixture 2a 1 into an isosceles triangular cylinder, two forces acting on the upper surface / lower surface of the packaging box 9 are transmitted via the contact portion 7 or the bottom surface 8. Since the load is evenly distributed on the side surfaces, there is little possibility that the load is concentrated only on the specific side surfaces. Therefore, the triangular cylinder body 3 is not easily deformed by crushing. This effect is most prominent when the triangular cylinder body 3 is a regular triangular cylinder, and the regular triangular cylinder is optimal for the triangular cylinder body 3.
Further, when the triangular cylinder body 3 of the packing buffer fixture 2a 1 shown in FIG. 2 is an isosceles triangular cylinder, the angle θ formed by the isosceles surface is preferably set in a range of 45 ° to 75 °. .
This is because, as the angle θ formed by the isosceles surface becomes smaller than 45 °, the area of the bottom surface 8 becomes relatively narrow, and it becomes difficult to bend the cushioning material 4 having a thickness at the time of assembling work, and the workability is lowered. In addition to this, there arises a problem that the stability when the packaging buffer fixture 2a 1 is installed in the packaging box 9 is extremely lowered. In this case, during transport of the object to be packed 10a, there is also a risk of overturning packing buffer fixture 2a 1 by vibration or impact, it is possible that the buffer effect is not sufficiently exhibited.
On the other hand, when the angle θ formed by the isosceles surface is set to be larger than 75 °, the tendency to reduce the load resistance in the vertical direction starts to appear, and this tendency indicates that the angle θ formed by the isosceles surface exceeds 90 °. Especially in cases.
Accordingly, it is desirable that the triangular cylinder main body 3 constituting the packing buffer fixture 2a 1 according to the present embodiment is an isosceles triangular cylinder. In this case, the angle θ formed by the isosceles surface is 45 ° to 75 °. It is desirable to set the range.
Further, the packaging container 1a 1 according to this embodiment, for example, are particularly suited for packaging elongated a weight object to be packed 10a such as a rail or the like. In this case, it is possible to reliably fix the object to be packed 10a by providing the packing buffer fixture 2a 1 of at least two within the packaging box 9 of the packaging container 1a 1. Further, when the object to be packed 10a is particularly long, it is desirable to place the packing buffer fixture 2a 1 at fixed intervals in order to enhance the reinforcing function of the packaging box 9.
さらに、図2(a)に示すように接触部7は2つの二等辺面がなす頂辺に設けられ、かつ接触部7が梱包箱9の上面又は下面に当接することが望ましく、このとき、梱包用緩衝固定具2a1の耐荷重性は最大になる。
このように接触部7を配置すると、たとえば、梱包箱9の外部から圧力が作用した際に、緩衝材4の両端部7a,7a、すなわち、接触部7には2つの二等辺面を互いに押し合うような力が作用するので、接触部7が決して広がらないのである。このため、梱包用緩衝固定具2a1を組み立てる際に緩衝材4の端部を接合接着させるための力は極めて少なくて済むのである。
すなわち、緩衝材4を三角筒本体3に組み立てる場合、緩衝材4の端部7a,7aが自然に開かないように接触部7を簡易に固定するだけでよく、具体的には、たとえば、メンディングテープやガムテープ等の接合材5で緩衝材4の端部を固定すればよい。
また、接触部7を固定する方法としては、上述の方法以外にも、接着剤あるいは緩衝材4を嵌め合せにより接合する方法等も採用可能であるが、組み立て時や分解時の手間がかかってしまったり、嵌め合せにするための特別な構造を設ける必要もあり、結局コスト高になってしまうので、接着テープ等の接合材5による接着が最も簡易であり、十分な安定性も期待できる。
なお、梱包用緩衝固定具2a1の緩衝材4に段ボールを採用する場合には、ライナー(外側の紙)に挟まれるフルート(波状の紙)の凸部が並ぶ方向に特に留意する必要がある。一般に、ダンボールの耐荷重性は、このフルート並びに平行な方向に荷重をかけた場合に最大となる。従って、上下方向の耐荷重性を重視する場合は、緩衝材4の端部7a,7aにおける切断面は、フルート並びに対して垂直であることが望ましい。また、逆に左右方向の耐荷重性を重視する場合は、緩衝材4の端部7a,7aにおける切断面は、フルート並びに対して平行であることが望ましい。
Further, as shown in FIG. 2 (a), the contact portion 7 is preferably provided on the top side formed by two isosceles surfaces, and the contact portion 7 is preferably in contact with the upper surface or the lower surface of the packaging box 9, The load resistance of the cushioning fixture 2a 1 for packing is maximized.
When the contact portion 7 is arranged in this way, for example, when pressure is applied from the outside of the packaging box 9, the two isosceles surfaces are pressed against each other at both ends 7 a and 7 a of the cushioning material 4, that is, the contact portion 7. Since the force which fits acts, the contact part 7 never spreads. For this reason, when assembling the buffering fixture 2a 1 for packing, the force for joining and adhering the edge part of the buffering material 4 can be very small.
That is, when assembling the cushioning material 4 to the triangular cylinder body 3, it is only necessary to simply fix the contact portion 7 so that the ends 7a, 7a of the cushioning material 4 do not open naturally. What is necessary is just to fix the edge part of the buffer material 4 with the joining materials 5, such as a ding tape and a gummed tape.
Moreover, as a method of fixing the contact portion 7, in addition to the above-described method, it is possible to employ a method of joining the adhesive or the buffer material 4 by fitting them, but it takes time for assembly or disassembly. Further, it is necessary to provide a special structure for fitting or fitting, and the cost is eventually increased. Therefore, the bonding with the bonding material 5 such as an adhesive tape is the simplest, and sufficient stability can be expected.
When cardboard is used for the cushioning material 4 of the packing buffer fixture 2a 1 , it is necessary to pay particular attention to the direction in which the convex portions of the flute (wavy paper) sandwiched between the liners (outer paper) are arranged. . Generally, the load resistance of corrugated cardboard is maximized when a load is applied in the flute and parallel directions. Therefore, when importance is attached to the load resistance in the vertical direction, it is desirable that the cut surfaces at the end portions 7a and 7a of the cushioning material 4 are perpendicular to the flute arrangement. On the other hand, when importance is attached to the load resistance in the left-right direction, it is desirable that the cut surfaces at the end portions 7a, 7a of the cushioning material 4 are parallel to the flute arrangement.
再び梱包用緩衝固定具2a1の構造についての説明に戻るが、図2(a)に示すように、本実施の形態に係る梱包用緩衝固定具2a1には、底面8と底面8に隣り合う2つの側面に連続する切欠部6が設けられている。
このように切欠部6を配置することで、被梱包物10a上に梱包用緩衝固定具2a1を跨設できるという効果を有する。
このような切欠部6の配置は、被梱包物10aの下面が平面状であり梱包箱9内に被梱包物10aを安定した状態で載置できる場合や、被梱包物10aの左右側面及び上面を特に保護する必要がある場合、さらに、被梱包物10aの荷重が梱包用緩衝固定具2a1の耐荷重を超えて重い場合に最適である。
なお、この場合、梱包箱9の底面に別体の緩衝材を敷きつめたり、別体の緩衝材を梱包用緩衝固定具2a1の底面8と符合する位置に設置してもよい。このように、梱包用緩衝固定具2a1に係る底面8を別体の緩衝材を介して梱包箱9の底面と面接触させた場合であっても、梱包用緩衝固定具2a1による梱包箱9の補強効果を十分に期待できる。
Returning to the description of the structure of the packing buffer fixture 2a 1 again, as shown in FIG. 2 (a), the packaging buffer fixture 2a 1 according to this embodiment, adjacent to the bottom surface 8 and the bottom 8 A continuous notch 6 is provided on two matching side surfaces.
By arranging the cutout portion 6 in this way, there is an effect that the buffering fixture 2a 1 for packing can be straddled on the article to be packed 10a.
Such an arrangement of the notch 6 is such that the lower surface of the article to be packed 10a is flat and the object to be packed 10a can be placed in a stable state in the packing box 9, or the left and right side surfaces and the upper surface of the object to be packed 10a. Is particularly suitable when the load of the object to be packed 10a is heavy, exceeding the load resistance of the cushioning fixture 2a 1 for packing.
In this case, or spread a cushioning material separate on the bottom of the packaging box 9 may be installed cushioning material separate in a position consistent with the bottom surface 8 of the packing buffer fixture 2a 1. Thus, even when the bottom surface 8 related to the packing buffer fixture 2a 1 is brought into surface contact with the bottom surface of the packaging box 9 via a separate cushioning material, the packaging box using the packing buffer fixture 2a 1 is used. The reinforcement effect of 9 can be expected sufficiently.
なお、梱包用緩衝固定具2a1に係る切欠部6は、図2(c)に示す梱包用緩衝固定具2a2のように接触部7を構成する2つの側面に連続するように設けてもよい。このように切欠部6を三角筒本体3の接触部7側に配置した場合、図1に示す梱包用緩衝固定具2a1の上下が逆転した状態で梱包用緩衝固定具2a2が被梱包物10a上に跨設されるのであるが、その効果は梱包用緩衝固定具2a1の場合と同じである。また、図2(d)に示すように、この場合の梱包用緩衝固定具2a2の展開図も極めてシンプルであるため、緩衝材4を打ち抜き成形する際の金型を安価にできるという効果を有する。 Note that the cutout portion 6 related to the packing buffer fixture 2a 1 may be provided so as to be continuous with the two side surfaces constituting the contact portion 7 like the packing buffer fixture 2a 2 shown in FIG. Good. When the notch portion 6 is arranged on the contact portion 7 side of the triangular cylinder body 3 in this way, the packing buffer fixture 2a 2 is to be packed with the packing buffer fixture 2a 1 shown in FIG. Although it is straddled on 10a, the effect is the same as the case of the buffering fixture 2a 1 for packing. Further, as shown in FIG. 2 (d), since the development view of the cushioning fixture 2a 2 for packing in this case is also very simple, it is possible to reduce the cost of the mold for punching and molding the cushioning material 4. Have.
次に、本実施の形態に係る梱包用緩衝固定具2a1の変形例1〜4について図3を参照しながら説明する。
図3(a)〜(d)はそれぞれ図2に示す梱包用緩衝固定具の変形例1〜4を示す断面図である。なお、図1及び図2に記載されたものと同一部分については同一符号を付し、その構成についての説明は省略する。
変形例1〜4に係る梱包用緩衝固定具2b1〜2b4は、三角筒本体3を構成する3つの側面のうち少なくとも1つの側面の内面と面接触する別体の補強部材11a〜11d備えることで、梱包用緩衝固定具2b1〜2b4の耐荷重性を強化したものである。
たとえば、上述の梱包用緩衝固定具2a1の耐荷重性を最少量の補強部材により効率よく向上させるには、図3(a)に示す変形例1に係る梱包用緩衝固定具2b1のように、接触部7を構成する2つの二等辺面のそれぞれと面接触する断面略「く」字型の補強部材11aを設ければよい。
また、図3(b),(c)に示す変形例2又は3に係る梱包用緩衝固定具2b2,2b3のように、別体の補強部材11b,11cを備えて三角筒本体3を二重構造としてもよい。この場合、梱包箱9の上面又は下面に作用する力を梱包箱9の下面又は上面にスムースに伝達させるには、図3(b)に示す変形例2に係る梱包用緩衝固定具2b2のように、補強部材11bの接触部14aを接触部7と符合する位置に設けるか、あるいは、図3(c)に示す変形例3に係る梱包用緩衝固定具2b3のように、接触部14bを三角筒本体3の底面8上に設けることが望ましい。
さらに、図3(d)に示す変形例4に係る梱包用緩衝固定具2b4のように、三角筒本体3の底面8において一旦当接した補強部材11dを、互いに面接触させた状態で接触部7まで延設して接触体15aを形成することによれば、梱包用緩衝固定具2b4の耐荷重性を一層優れたものにすることができる。
なお、変形例1〜4に係る梱包用緩衝固定具2b1〜2b4において、梱包用緩衝固定具2b1〜2b4及び補強部材11a〜11dを構成する緩衝材4として特に段ボールを採用する場合、これらを構成する段ボールの切断面に関して以下の点に留意することで、図示しない梱包箱9の上下左右面の全てを段ボールの耐荷重性が最大となるフルート並びに直交する切断面で支持することができるという優れた効果を発揮することができる。
すなわち、梱包用緩衝固定具2b1〜2b4において、接触部7と平行に配置される緩衝材4の切断面が、つまり三角筒本体3の端部7a,7aがフルート並びに対して直交するように、また、接触部7と平行に配置される補強部材11a〜11dの切断面が、つまり端部16a又は接触部14a又は接触部14b又は端部16bがフルート並びと平行になるように段ボールを裁断すればよい。
なお、上述のような段ボールを裁断する際の条件は、梱包用緩衝固定具2b1〜2b4に関する条件と、補強部材11a〜11dに関する条件を逆にした場合であっても成立する。
つまり、梱包用緩衝固定具2b1〜2b4と補強部材11a〜11dが互いに面接触する場所において、梱包用緩衝固定具2b1〜2b4を構成する段ボールのフルート並びと、補強部材11a〜11dを構成する段ボールのフルート並びが互いに直交することが望ましい。
このような変形例1〜4に係る梱包用緩衝固定具2b1〜2b4に内包される補強部材11a〜11dは、折線も少ないので組み立てる際の時間が少なくてすむという長所を有する。また、補強部材11a〜11dの展開図は、いずれも方形の緩衝材4に切欠部6を設けるだけなので極めて単純であり、金型も安価に製造できるという効果を有する。
さらに、使用済みの梱包用緩衝固定具2b1〜2b4は、リサイクルあるいは廃棄のために解体する場合、接合材5を剥がすか、あるいは接合材5を接触部7に沿って切断するだけで容易に広がり、簡単に平面状にできる点が特に優れている。
Next, modifications 1 to 4 of the cushioning fixture 2a 1 for packing according to the present embodiment will be described with reference to FIG.
FIGS. 3A to 3D are cross-sectional views showing modified examples 1 to 4 of the cushioning fixture for packing shown in FIG. The same parts as those described in FIGS. 1 and 2 are denoted by the same reference numerals, and description of the configuration is omitted.
The buffering fixtures 2b 1 to 2b 4 for packing according to the modified examples 1 to 4 include separate reinforcing members 11a to 11d that are in surface contact with the inner surface of at least one of the three side surfaces constituting the triangular cylinder body 3. Thus, the load-carrying capacity of the packing fixtures 2b 1 to 2b 4 for packing is enhanced.
For example, in order to efficiently improve the load resistance of the above-described packing buffer fixture 2a 1 with a minimum amount of reinforcing members, the packing buffer fixture 2b 1 according to Modification 1 shown in FIG. In addition, it is only necessary to provide a reinforcing member 11a having a substantially "<"-shaped cross section in surface contact with each of the two isosceles surfaces constituting the contact portion 7.
Further, like the cushioning fasteners 2b 2 and 2b 3 for packing according to the modified example 2 or 3 shown in FIGS. 3B and 3C, the triangular cylinder body 3 is provided with separate reinforcing members 11b and 11c. It is good also as a double structure. In this case, in order to smoothly transmit the force acting on the upper surface or the lower surface of the packaging box 9 to the lower surface or the upper surface of the packaging box 9, the cushioning fixture 2b 2 for packaging according to the modified example 2 shown in FIG. Thus, the contact portion 14b of the reinforcing member 11b is provided at a position coincident with the contact portion 7, or the contact portion 14b as in the buffering fixture 2b 3 for packing according to the modified example 3 shown in FIG. Is preferably provided on the bottom surface 8 of the triangular cylinder body 3.
Further, like the packing buffer fixture 2b 4 according to the modified example 4 shown in FIG. 3 (d), the reinforcing members 11d that are once brought into contact with each other on the bottom surface 8 of the triangular cylinder body 3 are brought into contact with each other in a surface contact state. By extending to the part 7 and forming the contact body 15a, the load resistance of the packaging buffer fixture 2b 4 can be further improved.
Note that in the packaging buffer fixture 2b 1 ~2b 4 according to the modified example 1-4, particularly when employing a corrugated cardboard as a buffer material 4 constituting the packaging buffer fixture 2b 1 ~2b 4 and the reinforcing member 11a~11d In consideration of the following points regarding the cut surfaces of the corrugated cardboard constituting them, all the upper, lower, left and right surfaces of the unillustrated packing box 9 are supported by the flute that maximizes the load resistance of the corrugated cardboard and the orthogonal cut surfaces. It is possible to exert an excellent effect of being able to.
That is, in the packing buffer fixture 2b 1 ~2b 4, the cut surface of the buffer material 4 is arranged parallel to the contact portion 7, i.e. so that the end portion 7a of the triangular cylinder body 3, 7a is perpendicular to the flute arrangement In addition, the corrugated cardboard is placed so that the cut surfaces of the reinforcing members 11a to 11d arranged in parallel with the contact portion 7, that is, the end portion 16a, the contact portion 14a, the contact portion 14b, or the end portion 16b are parallel to the flute arrangement. Just cut.
The conditions at the time of cutting the corrugated board as described above, a condition related to packing buffer fixture 2b 1 ~2b 4, even if the condition relating to the reinforcing member 11a~11d was reversed established.
That is, at a location reinforcing member 11a~11d packing buffer fixture 2b 1 ~2b 4 is in surface contact with each other, and flute arrangement of cardboard constituting the packaging buffer fixture 2b 1 ~2b 4, the reinforcing member 11a~11d It is desirable that the flute arrangements of the corrugated cardboards that form the are orthogonal to each other.
Such reinforcing members 11a~11d according to a modification 1-4 enclosed in the packing buffer fixture 2b 1 ~2b 4 has the advantage of requiring less time in assembling because polygonal line is small. In addition, the development views of the reinforcing members 11a to 11d are all simple because only the cutout portion 6 is provided in the rectangular cushioning material 4, and the mold can be manufactured at low cost.
Further, when the used packaging buffer fixtures 2b 1 to 2b 4 are disassembled for recycling or disposal, it is easy to simply peel off the bonding material 5 or cut the bonding material 5 along the contact portion 7. It is particularly excellent in that it can be easily spread and flattened.
続いて、本実施の形態に係る梱包用緩衝固定具2a1の変形例5,6について図4を参照しながら説明する。
図4(a),(c)はそれぞれ図2に示す梱包用緩衝固定具の変形例5,6を示す概念図であり、(b),(d)はそれぞれ図4(a),(c)の展開図である。なお、図1乃至図3に記載されたものと同一部分については同一符号を付し、その構成についての説明は省略する。
変形例5,6に係る梱包用緩衝固定具2c1,2c2は、いずれも三角筒本体3を形成する緩衝材4の端部7b,7bを接触部7から三角筒本体3内部に折込んで補強部12a,12aを形成し、この補強部12a,12aを底面8に垂設することで、梱包用緩衝固定具2c1,2c2の垂直方向の耐荷重性を強化したものである。
なお、変形例5に係る梱包用緩衝固定具2c1の作用及び効果は上述の梱包用緩衝固定具2a1と、変形例6に係る梱包用緩衝固定具2c2の作用及び効果は上述の梱包用緩衝固定具2a2とほぼ同じであるが、垂直方向の耐荷重性については変形例5,6に係る梱包用緩衝固定具2c1,2c2の方が優れている。
また、図4(b),(d)に示すように、変形例5,6に係る梱包用緩衝固定具2c1,2c2の展開図も方形の緩衝材4に切欠部6を設けただけのシンプルな構造であるため、製造の際の金型を安価にすることができる。上述の梱包用緩衝固定具2a1,2a2の場合と同様に組み立てが簡単なので組立に係る人件費を抑制することができるという効果を有する。
Next, modified examples 5 and 6 of the packing buffer fixture 2a 1 according to the present embodiment will be described with reference to FIG.
4 (a) and 4 (c) are conceptual diagrams showing modified examples 5 and 6 of the packing buffer fixture shown in FIG. 2, and FIGS. 4 (b) and 4 (d) respectively show FIGS. 4 (a) and (c). ). The same parts as those described in FIGS. 1 to 3 are denoted by the same reference numerals, and description of the configuration is omitted.
The packaging buffer fixtures 2c 1 and 2c 2 according to the modified examples 5 and 6 are formed by folding the end portions 7b and 7b of the cushioning material 4 forming the triangular cylinder body 3 into the triangular cylinder body 3 from the contact portion 7. The reinforcing portions 12a and 12a are formed, and the reinforcing portions 12a and 12a are suspended from the bottom surface 8, thereby enhancing the vertical load resistance of the packing buffer fixtures 2c 1 and 2c 2 .
The operation and effect of the packing buffer fixture 2c 1 according to the modified example 5 are the same as those of the packaging buffer fixture 2a 1 described above and the packaging buffer fixture 2c 2 according to the modified example 6 are described above. The packing buffer fixtures 2c 1 and 2c 2 according to the modified examples 5 and 6 are superior in terms of the load resistance in the vertical direction, although it is substantially the same as the buffer fixture 2a 2 for packaging.
Further, as shown in FIGS. 4B and 4D, the developed views of the packing buffer fixtures 2c 1 and 2c 2 according to the modified examples 5 and 6 are also provided with a notch 6 in the rectangular cushioning material 4. Because of this simple structure, the mold for manufacturing can be made inexpensive. As in the case of the above-described packing buffer fixtures 2a 1 and 2a 2 , since the assembly is simple, there is an effect that the labor cost related to the assembly can be suppressed.
さらに、本実施の形態に係る梱包用緩衝固定具2a1の変形例7〜10に係る梱包用緩衝固定具2c3〜2c6について図5を参照しながら説明する。
図5(a)〜(d)はそれぞれ図2に示す梱包用緩衝固定具の変形例7〜10を示す断面図である。なお、図1乃至図4に記載されたものと同一部分については同一符号を付し、その構成についての説明は省略する。
変形例7〜10に係る梱包用緩衝固定具2c3〜2c6は、いずれも三角筒本体3を形成する緩衝材4の端部7c,7cを接触部7から三角筒本体3内部に折込んで補強部12b〜12eを形成して梱包用緩衝固定具2c3〜2c6の耐荷重性を一層強化したものである。
変形例1〜4に係る梱包用緩衝固定具2b1〜2b4では、補強のための部材を梱包用緩衝固定具とは別体に設けているのに対し、変形例7〜10に係る梱包用緩衝固定具2c3〜2c6では補強のための部材を梱包用緩衝固定具と一体に設けている点が異なる。
図5(a)に示す変形例7に係る梱包用緩衝固定具2c3は、三角筒本体3と一体に形成される補強部12b,12bが互いに面接触して接触体15bを形成し、さらにこの補強部12bが底面8とも面接触することで、垂直方向の耐荷重性が強化された梱包用緩衝固定具を実現している。
また、図5(b)に示す変形例8に係る梱包用緩衝固定具2c4では、変形例7に係る補強部12b,12bの構造と共通する構造に加え、底面8と面接触した補強部12c,12cが2つの二等辺面のそれぞれと面接触することで、上述の変形例4に係る梱包用緩衝固定具2b4と同等の強度を有する梱包用緩衝固定具を実現している。
さらに、図5(c)に示す変形例9に係る梱包用緩衝固定具2c5では、三角筒本体3の内部に折り込まれる補強部12d,12dが二等辺面のそれぞれと面接触することで、上述の変形例1に係る梱包用緩衝固定具2b1と同等の強度を有する梱包用緩衝固定具を実現している。
加えて、図5(d)に示す変形例10に係る梱包用緩衝固定具2c6では、変形例9に係る補強部12d,12dの構造と共通する構造に加え、二等辺面のそれぞれと面接触した補強部12e,12eがさらに、底面8と直接又は間接的に面接触することで、底面8の耐荷重性が特に強化された梱包用緩衝固定具を実現している。
なお、変形例7〜10に係る梱包用緩衝固定具2c3〜2c6の展開図も、やはり方形の緩衝材4に切欠部6を設けただけのシンプルな構造であるため、金型を安価に製造することができ、梱包用緩衝固定具2a1,2a2の場合と同様に組み立てが容易であるという効果を有する。
Further, packing buffer fixtures 2c 3 to 2c 6 according to modified examples 7 to 10 of the packing buffer fixture 2a 1 according to the present embodiment will be described with reference to FIG.
5 (a) to 5 (d) are cross-sectional views showing modified examples 7 to 10 of the cushioning fixture for packing shown in FIG. The same parts as those described in FIGS. 1 to 4 are denoted by the same reference numerals, and description of the configuration is omitted.
The cushioning fasteners 2c 3 to 2c 6 for packing according to the modified examples 7 to 10 are formed by folding the end portions 7c and 7c of the cushioning material 4 forming the triangular cylinder body 3 into the triangular cylinder body 3 from the contact portion 7. to form a reinforcing portion 12b~12e is obtained a load bearing packing buffer fixture 2c 3 ~2c 6 further strengthen.
In the packing buffer fixtures 2b 1 to 2b 4 according to the modified examples 1 to 4 , the reinforcing members are provided separately from the packing buffer fixtures, whereas the packaging according to the modified examples 7 to 10 that is provided with a member for reinforcing the use buffer fixture 2c 3 ~2c 6 integrally with the packing buffer fixtures are different.
In the cushioning fixture 2c 3 for packing according to the modified example 7 shown in FIG. 5A, the reinforcing portions 12b and 12b formed integrally with the triangular cylinder body 3 are in surface contact with each other to form the contact body 15b. The reinforcing portion 12b is also in surface contact with the bottom surface 8, thereby realizing a packaging buffer fixture with enhanced vertical load resistance.
In addition, in the cushioning fixture 2c 4 for packing according to the modified example 8 shown in FIG. 5B, in addition to the structure common to the structures of the reinforcing parts 12b and 12b according to the modified example 7, the reinforcing part in surface contact with the bottom surface 8 is provided. 12c and 12c are in surface contact with each of the two isosceles surfaces, thereby realizing a packing buffer fixture having the same strength as the packing buffer fixture 2b 4 according to the above-described modification 4.
Furthermore, in the buffering fixture 2c 5 for packing which concerns on the modification 9 shown in FIG.5 (c), the reinforcement parts 12d and 12d folded in the inside of the triangular cylinder main body 3 surface-contact with each of an isosceles surface, The packaging buffer fixture having the same strength as that of the packaging buffer fixture 2b 1 according to Modification 1 described above is realized.
In addition, in the cushioning fixture 2c 6 for packing according to the modified example 10 shown in FIG. 5 (d), in addition to the structure common to the structures of the reinforcing portions 12d and 12d according to the modified example 9, each isosceles surface and surface The reinforcing portions 12e and 12e that are in contact with each other further directly or indirectly come into surface contact with the bottom surface 8, thereby realizing a packaging buffer fixture in which the load resistance of the bottom surface 8 is particularly enhanced.
In addition, since the developed view of the cushioning fasteners 2c 3 to 2c 6 for packing according to the modified examples 7 to 10 is also a simple structure in which the notch 6 is provided in the rectangular cushioning material 4, the mold is inexpensive. As with the case of the cushioning fasteners 2a 1 and 2a 2 for packing, the assembly is easy.
本実施の形態に係る梱包用緩衝固定具2a1の変形例11に係る梱包用緩衝固定具2dについて図6を参照しながら説明する。
図6は図2に示す梱包用緩衝固定具の変形例11を示す断面図である。なお、図1乃至図5に記載されたものと同一部分については同一符号を付し、その構成についての説明は省略する。
図6に示す変形例11に係る梱包用緩衝固定具2dは、図4に示す変形例5,6に係る梱包用緩衝固定具2c1,2c2の補強部12a,12aの間に別体の補強部材13を備えることで、三角筒本体3の形状を一切変更することなく、つまり、三角筒本体3に係る展開図及び打抜用金型を一切変更することなく、梱包用緩衝固定具2dの耐圧仕様を自由に設定できるという効果を有する。
つまり、図1における垂直方向の圧縮に対して特に強度を有する材料を補強部材13として採用することにより、梱包用緩衝固定具2c1又は2c2の耐荷重性を飛躍的に向上できるという効果を有する。
たとえば、梱包用緩衝固定具2d及び補強部材13に段ボールを使用する場合、梱包用緩衝固定具2dにおいて、接触部7と平行に配置される緩衝材4の切断面を、すなわち端部7b,7bをフルート並びと平行に、また、接触部7と平行に配置される補強部材13の切断面を、すなわち端部13a,13aをフルート並びに直交させることで、梱包箱9における上下左右面のすべてを、段ボールの耐荷重性が最大となるフルート並びに直交する切断面で支持することができるという優れた効果を発揮することができる。
なお、上述のような段ボールを裁断する際の条件は、梱包用緩衝固定具2dに関する条件と、補強部材13に関する条件を逆にした場合であっても成立する。
つまり、梱包用緩衝固定具2dと補強部材13が互いに面接触する場所において、梱包用緩衝固定具2dを構成する段ボールのフルート並びと、補強部材13を構成する段ボールのフルート並びが互いに直交することが望ましい。
また、組立作業が極めて簡単であることも補強部材13を備える梱包用緩衝固定具2dの優れた特徴である。
なお、梱包用緩衝固定具2dに挿入する補強部材13は、必要に応じて複数枚挿入することも可能であり、これにより梱包用緩衝固定具2dに被梱包物10aの特性に応じた耐荷重性を付与することができるという効果を発揮する。
A packing buffer fixture 2d according to Modification 11 of the packing buffer fixture 2a 1 according to the present embodiment will be described with reference to FIG.
FIG. 6 is a cross-sectional view showing a modified example 11 of the cushioning fixture for packing shown in FIG. The same parts as those described in FIGS. 1 to 5 are denoted by the same reference numerals, and description of the configuration is omitted.
Packing buffer fastener 2d according to a modification 11 shown in FIG. 6, the reinforcing portion 12a of the packing buffer fixture 2c 1, 2c 2 according to the modified example 5 and 6 shown in FIG. 4, the the separate during 12a By providing the reinforcing member 13, the cushioning fixture 2 d for packing is not changed without changing the shape of the triangular cylinder body 3, that is, without changing the development drawing and the punching die related to the triangular cylinder body 3. The withstand voltage specification can be freely set.
In other words, by adopting a material having a particularly strong strength against the compression in the vertical direction in FIG. 1 as the reinforcing member 13, the load resistance of the packaging buffer fixture 2c 1 or 2c 2 can be dramatically improved. Have.
For example, when corrugated cardboard is used for the packing buffer fixture 2d and the reinforcing member 13, the cut surface of the buffer material 4 arranged in parallel with the contact portion 7 in the packing buffer fixture 2d, that is, the end portions 7b and 7b. Is parallel to the flute arrangement and the cut surface of the reinforcing member 13 arranged in parallel to the contact portion 7, that is, the ends 13 a, 13 a are perpendicular to the flute, so that all of the upper, lower, left and right surfaces of the packaging box 9 are Further, it is possible to exhibit an excellent effect that the corrugated board can be supported by the flute having the maximum load resistance and the orthogonal cutting plane.
It should be noted that the conditions for cutting the cardboard as described above are satisfied even when the conditions regarding the cushioning fixture 2d for packing and the conditions regarding the reinforcing member 13 are reversed.
That is, in the place where the packing buffer fixing tool 2d and the reinforcing member 13 are in surface contact with each other, the flute arrangement of the cardboards constituting the packing buffer fixing tool 2d and the flute arrangement of the cardboards forming the reinforcing member 13 are orthogonal to each other. Is desirable.
Further, the fact that the assembling work is extremely simple is also an excellent feature of the cushioning fixture 2d for packing provided with the reinforcing member 13.
In addition, a plurality of reinforcing members 13 to be inserted into the packing buffer fixture 2d can be inserted as necessary, whereby the load resistance according to the characteristics of the object to be packed 10a is added to the packing buffer fixture 2d. Demonstrate the effect of imparting sex.
[2]以下に、本発明の第2の実施の形態に係る梱包容器を図7に基づき説明する。(特に請求項1乃至請求項4及び請求項6に対応)
図7(a),(b)はそれぞれ本発明の第2の実施の形態に係る梱包容器の使用状態を示す概念図である。なお、図1乃至図6に記載されたものと同一部分については同一符号を付し、その構成についての説明は省略する。
図7(a)に示すように、本発明の第2の実施の形態に係る梱包容器1b1は、第1の実施の形態に係る梱包用緩衝固定具2c2を、三角筒本体3の両端を梱包箱9の側面に当接させ、さらに三角筒本体3の底面8を梱包箱9の下面に面接触させて設置し、被梱包物10bを梱包箱9の上面側から切欠部6に嵌合させて固定するものである。
この場合、被梱包物10bを梱包箱9の底面から離間させた状態で固定できるという優れた効果を有する。
なお、本実施の形態においては、梱包用緩衝固定具として、たとえば、上述の第1の実施の形態に係る梱包用緩衝固定具2c2を採用しているが、これ以外にも、梱包用緩衝固定具2a2や、梱包用緩衝固定具2b1〜2b4,2c3〜2b6,2dであって、かつ切欠部6が緩衝材4の接触部7を形成する2側面に連続して設けられているものを採用することができる。
このような梱包容器1bは、被梱包物10bの表面が曲面であったり、凹凸を有する等の理由により梱包箱9内に被梱包物10bを安定した状態で載置できない場合や、被梱包物10bの側面全てを厳重に保護する必要がある場合、あるいは被梱包物10b内部が精密品である場合に最適である。
さらに、図7(b)に示す梱包容器1b2のように、被梱包物10bを支持する梱包用緩衝固定具1c2の他に、被梱包物10bの上面側から被梱包物10bに嵌合する別の梱包用緩衝固定具1c2を跨設することによれば、梱包容器1b2に衝撃が加わった際に被梱包物10bが被梱包物10bを支持する梱包用緩衝固定具1c2から外れてしまう心配がなく、しかも、梱包箱9の高い補強効果をも期待することができる。
梱包用緩衝固定具1c1と梱包用緩衝固定具1c2が上下から挟持して被梱包物10bを支持しつつ、しかも三角筒本体3の側面同士が斜めに面接触することでこれら梱包用緩衝固定具が互いに支持し合うことができる。
また、三角筒本体3の三角形状の2つの両端を、それぞれ梱包箱9の左右側面に接触させることで被梱包物10bの長手方向に対して左右の揺れなどに対する耐荷重性を向上させることができる。
[2] Hereinafter, a packaging container according to a second embodiment of the present invention will be described with reference to FIG. (Particularly corresponding to claims 1 to 4 and claim 6)
FIGS. 7A and 7B are conceptual diagrams showing the usage state of the packaging container according to the second embodiment of the present invention. The same parts as those described in FIGS. 1 to 6 are denoted by the same reference numerals, and description of the configuration is omitted.
As shown in FIG. 7A, the packaging container 1b 1 according to the second embodiment of the present invention is configured such that the packing buffer fixture 2c 2 according to the first embodiment is connected to both ends of the triangular cylinder body 3. Is placed in contact with the side surface of the packaging box 9, and the bottom surface 8 of the triangular cylinder body 3 is placed in surface contact with the lower surface of the packaging box 9, and the object to be packed 10b is fitted into the notch 6 from the upper surface side of the packaging box 9. It is fixed together.
In this case, it has the outstanding effect that the to-be-packed object 10b can be fixed in the state spaced apart from the bottom face of the packaging box 9. FIG.
In the present embodiment, for example, the packing buffer fixture 2c 2 according to the first embodiment described above is employed as the packing buffer fixture. However, other than this, the packing buffer The fixing tool 2a 2 and the packing buffer fixing tools 2b 1 to 2b 4 , 2c 3 to 2b 6 , 2d, and the notch 6 is continuously provided on the two side surfaces forming the contact part 7 of the cushioning material 4 Can be adopted.
Such a packing container 1b is used when the object to be packed 10b cannot be placed in a stable state in the packing box 9 because the surface of the object to be packed 10b is a curved surface or has irregularities. This is optimal when it is necessary to strictly protect all of the side surfaces of 10b, or when the inside of the object to be packed 10b is a precision product.
Further, as in the packing container 1b 2 shown in FIG. 7B, in addition to the packing buffer fixture 1c 2 that supports the packed object 10b, it is fitted to the packed object 10b from the upper surface side of the packed object 10b. According to another packaging buffer fastener 1c 2 to be straddled, the packing buffer fastener 1c 2 to be packed 10b supports the object to be packed 10b when the impact is applied to the packaging container 1b 2 There is no fear of detachment, and a high reinforcing effect of the packaging box 9 can be expected.
The packing buffer fixing tool 1c 1 and the packing buffer fixing tool 1c 2 hold the packing object 10b by sandwiching the packing buffer fixing tool 1c 1 and the packing buffer fixing tool 1c 2 from above and below. Fixtures can support each other.
Further, by bringing the two triangular ends of the triangular cylinder body 3 into contact with the left and right side surfaces of the packing box 9, the load resistance against left and right shaking with respect to the longitudinal direction of the packaged item 10b can be improved. it can.
[3]以下に、本発明の第3の実施の形態に係る梱包容器を図8に基づき説明する。(特に請求項1乃至請求項4及び請求項7に対応)
図8は本発明の第3の実施の形態に係る梱包容器の使用状態を示す概念図である。なお、図1乃至図7に記載されたものと同一部分については同一符号を付し、その構成についての説明は省略する。
図8に示すように、本発明の第3の実施の形態に係る梱包容器1cは、第1の実施の形態に係る梱包用緩衝固定具2c2を、梱包箱9内において接触部7が対向するように一対設け、この一対の梱包用緩衝固定具2c2の三角筒本体の両端を梱包箱9の左右側面に当接させ、さらに、この一対の梱包用緩衝固定具2c2の底面8を梱包箱9の下面と上面にそれぞれ面接触させ、加えて、この一対の梱包用緩衝固定具2c2で被梱包物10cを挟持して梱包箱9内に固定するものである。
なお、本実施の形態においては、梱包用緩衝固定具として、たとえば、上述の第1の実施の形態に係る梱包用緩衝固定具2c2を採用しているが、これ以外にも、梱包用緩衝固定具2a2や、梱包用緩衝固定具2b1〜2b4,2c3〜2b6,2dであって、かつ切欠部6が緩衝材4の接触部7を形成する2側面に連続して設けられているものを採用することができる。
このような梱包容器1cは、第2の実施の形態に係る梱包容器1b1,1b2の場合と同様に、被梱包物10cの表面が曲面であったり、凹凸を有する等の理由により梱包箱9内に被梱包物10cを安定した状態で載置できない場合や、被梱包物10cの側面全てを厳重に保護する必要がある場合、あるいは被梱包物10b内部が精密品である場合でかつ、被梱包物10cが大型であったり、被梱包物10cの重量が重い場合に最適である。
なお、図示しないが、本実施の形態に係る梱包容器1cにおいては、一対の梱包用緩衝固定具2c2の代わりに、切欠部6が底面8側に設けられる一対の梱包用緩衝固定具2c1を採用し、この底面8側に設けられる切欠部6で被梱包物10cを挟持して梱包箱9内に固定することも可能である。この場合、梱包用緩衝固定具として、たとえば、上述の第1の実施の形態に係る梱包用緩衝固定具2c1を採用しているが、これ以外にも、梱包用緩衝固定具2a2や、梱包用緩衝固定具2b1〜2b4,2c3〜2b6,2dであって、かつ切欠部6が緩衝材4の接触部7に対向する側面及びこの側面に隣り合う2側面に連続して設けられているものを採用することができる。また、特に梱包用緩衝固定具2dを採用し、補強部材13として厚みを有する緩衝材4を用いれば、たとえば、搬送中に梱包箱9に強い衝撃が加わる可能性がある場合に、梱包箱9の上面及び下面のそれぞれに当接する接触部7の面積が大きくなることで耐荷重性が増し、梱包箱9の圧潰変形を効果的に防止できるという効果を発揮する。
[3] Hereinafter, a packaging container according to a third embodiment of the present invention will be described with reference to FIG. (Particularly corresponding to claims 1 to 4 and claim 7)
FIG. 8 is a conceptual diagram showing a usage state of the packaging container according to the third embodiment of the present invention. The same parts as those described in FIGS. 1 to 7 are denoted by the same reference numerals, and description of the configuration is omitted.
As shown in FIG. 8, the packaging container 1 c according to the third embodiment of the present invention is configured such that the packing buffer fixture 2 c 2 according to the first embodiment is opposed to the contact portion 7 in the packaging box 9. A pair of packing buffer fixtures 2c 2 are provided so that both ends of the triangular cylinder main body are brought into contact with the left and right side surfaces of the packaging box 9, and the bottom surfaces 8 of the pair of packing buffer fixtures 2c 2 are is the surface-contact with the lower surface and the upper surface of the packaging box 9, in addition, is to fix the pair of packing buffer fixture 2c 2 by sandwiching the object to be packed 10c within the packaging box 9.
In the present embodiment, for example, the packing buffer fixture 2c 2 according to the first embodiment described above is employed as the packing buffer fixture. However, other than this, the packing buffer The fixing tool 2a 2 and the packing buffer fixing tools 2b 1 to 2b 4 , 2c 3 to 2b 6 , 2d, and the notch 6 is continuously provided on the two side surfaces forming the contact part 7 of the cushioning material 4 Can be adopted.
Such a packing container 1c is a packing box for the reason that the surface of the packaged object 10c is a curved surface or has irregularities, as in the case of the packing containers 1b 1 and 1b 2 according to the second embodiment. 9 when the object to be packed 10c cannot be placed in a stable state, when it is necessary to strictly protect all the side surfaces of the object to be packed 10c, or when the inside of the object to be packed 10b is a precision product, and This is optimal when the packaged object 10c is large or the packaged object 10c is heavy.
Although not shown, in the packaging container 1c according to the present embodiment, instead of a pair of packing buffer fixture 2c 2, notch 6 is a pair of packing buffer fixture 2c provided on the bottom surface 8 side 1 It is also possible to hold the object to be packed 10c at the notch 6 provided on the bottom surface 8 side and fix it in the packing box 9. In this case, for example, the packing buffer fixture 2c 1 according to the first embodiment described above is employed as the packing buffer fixture, but in addition to this, the packing buffer fixture 2a 2 or The cushioning fasteners 2b 1 to 2b 4 , 2c 3 to 2b 6 , 2d for packing, and the notch portion 6 is continuous to the side surface facing the contact portion 7 of the cushioning material 4 and the two side surfaces adjacent to the side surface. What is provided can be adopted. In particular, if the buffering fixture 2d for packing is employed and the buffer material 4 having a thickness is used as the reinforcing member 13, for example, when there is a possibility that a strong impact is applied to the packing box 9 during transportation, the packing box 9 By increasing the area of the contact portion 7 in contact with each of the upper surface and the lower surface, the load resistance is increased, and the effect that the crushing deformation of the packaging box 9 can be effectively prevented is exhibited.
以上説明したように、本発明の請求項1乃至請求項7に記載された発明は、細長くて重量のある被梱包物を、梱包箱内に梱包用緩衝固定具を用いて確実に固定でき、しかも、この梱包用緩衝固定具で梱包箱を内部から補強できるものであり、精密機器等の梱包容器として利用可能である。 As described above, the invention described in claims 1 to 7 of the present invention can securely fix a long and heavy packaged object in a packing box using a packing buffer fixing tool, In addition, the packing box can be reinforced from the inside with this packing buffer and can be used as a packing container for precision instruments and the like.
1a1〜1c…梱包容器 2a1〜2d…梱包用緩衝固定具 3…三角筒本体 4…緩衝材 5…接合材 6…切欠部 7…接触部 7a〜7c…端部 8…底面 9…梱包箱 10a〜10c…被梱包物 11a〜11d…補強部材 12a〜12e…補強部 13…補強部材 13a…端部 14a,14b…接触部 15a〜15c…接触体 端部…16a,16b 50…梱包用緩衝固定具 51…緩衝材 52a,52b…押込部 53…切欠き 54…対角補強部 55…折込部 56…被梱包物 57…梱包箱 1a 1 ~1c ... packaging container 2a 1 ~2d ... Packing buffer fastener 3 ... triangular barrel body 4 ... buffer 5 ... bonding material 6 ... notch 7 ... contact portion 7 a to 7 c ... end 8 ... bottom 9 ... Packing Boxes 10a to 10c ... Items to be packed 11a to 11d ... Reinforcement members 12a to 12e ... Reinforcement parts 13 ... Reinforcement members 13a ... End parts 14a and 14b ... Contact parts 15a to 15c ... Contact bodies End parts ... 16a and 16b 50 ... For packing Cushioning fixture 51 ... Cushioning material 52a, 52b ... Push-in part 53 ... Notch 54 ... Diagonal reinforcement part 55 ... Folding part 56 ... Packaged object 57 ... Packing box
Claims (7)
前記梱包用緩衝固定具は、平板状の緩衝材を三角筒状に折曲した三角筒本体と、この三角筒本体胴部側面の頂辺を形成して接触する前記緩衝材の接触部を固定するための接合材とを備え、
前記三角筒本体は、前記胴部に被梱包物の形状に嵌合する少なくとも1の切欠部を具備することを特徴とする梱包容器。 A packing container having a cushioning fixture for packing inside a rectangular parallelepiped packing box,
The packing buffer fixing tool fixes a triangular cylinder body obtained by bending a flat buffer material into a triangular cylinder shape, and a contact portion of the buffer material that forms and contacts the top side of the triangular cylinder main body side surface. And a bonding material for
The triangular cylinder body includes at least one notch that fits in the shape of an article to be packed in the body portion.
前記三角筒本体の両端は前記梱包箱の側面に当接し、
前記接触部は前記梱包箱の上面に当接することを特徴とする請求項1乃至請求項4のいずれか1項記載の梱包容器。 The notch is continuously provided on a side surface facing the contact portion of the cushioning material and two side surfaces adjacent to the side surface,
Both ends of the triangular cylinder body are in contact with side surfaces of the packing box,
The packaging container according to claim 1, wherein the contact portion abuts on an upper surface of the packaging box.
前記三角筒本体の両端は前記梱包箱の側面に当接し、
前記接触部は前記梱包箱の上面又は下面に当接し、
前記接触部に対向する側面は前記梱包箱の下面又は上面に面接触することを特徴とする請求項1乃至請求項4のいずれか1項記載の梱包容器。 The notch is continuously provided on two side surfaces forming the contact portion of the cushioning material,
Both ends of the triangular cylinder body are in contact with side surfaces of the packing box,
The contact portion is in contact with the upper or lower surface of the packaging box;
The packing container according to any one of claims 1 to 4, wherein a side surface facing the contact portion is in surface contact with a lower surface or an upper surface of the packing box.
前記一対の梱包用緩衝固定具の三角筒本体の両端は前記梱包箱の左右側面に当接し、
前記一対の梱包用緩衝固定具の三角筒本体の接触部に対向する側面は前記梱包箱の下面と上面にそれぞれ面接触し、
前記一対の梱包用緩衝固定具で被梱包物を挟持することを特徴とする請求項1乃至請求項4のいずれか1項記載の梱包容器。
A pair of the cushioning fasteners for packing is provided, and the notch portion of the triangular cylinder body of the pair of cushioning fasteners for packing is continuously provided on two side surfaces forming the contact portion of the cushioning material,
Both ends of the triangular cylinder main body of the pair of cushioning fixtures for packing are in contact with the left and right side surfaces of the packing box,
The side surfaces of the pair of cushioning fixtures for packing facing the contact portion of the triangular cylinder body are in surface contact with the lower surface and the upper surface of the packaging box, respectively.
The packing container according to any one of claims 1 to 4, wherein an object to be packed is sandwiched between the pair of packing buffer fixtures.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012148808A (en) * | 2011-01-20 | 2012-08-09 | Rengo Co Ltd | Cushioning material made of corrugated fiberboard |
JP2013056687A (en) * | 2011-09-08 | 2013-03-28 | Nippon Tokan Package Kk | Hanger box |
JP6085385B1 (en) * | 2016-03-29 | 2017-02-22 | 高山化成工業株式会社 | Packaging container and cushioning member |
-
2006
- 2006-02-06 JP JP2006028880A patent/JP2007204147A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012148808A (en) * | 2011-01-20 | 2012-08-09 | Rengo Co Ltd | Cushioning material made of corrugated fiberboard |
JP2013056687A (en) * | 2011-09-08 | 2013-03-28 | Nippon Tokan Package Kk | Hanger box |
JP6085385B1 (en) * | 2016-03-29 | 2017-02-22 | 高山化成工業株式会社 | Packaging container and cushioning member |
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