JP2007190808A - Method and apparatus of cooling vulcanized tire - Google Patents

Method and apparatus of cooling vulcanized tire Download PDF

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JP2007190808A
JP2007190808A JP2006011265A JP2006011265A JP2007190808A JP 2007190808 A JP2007190808 A JP 2007190808A JP 2006011265 A JP2006011265 A JP 2006011265A JP 2006011265 A JP2006011265 A JP 2006011265A JP 2007190808 A JP2007190808 A JP 2007190808A
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cooling
vulcanized tire
tire
post
vulcanized
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Yoshio Hirose
佳男 廣瀬
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • B29D30/0633After-treatment specially adapted for vulcanising tyres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • B29D30/0633After-treatment specially adapted for vulcanising tyres
    • B29D30/0643Cooling during post cure inflation; Post cure inflators used therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and an apparatus of cooling a vulcanized tire which permit further shortening a post-cure time and uniformizing a quality of each part. <P>SOLUTION: The method of cooling the vulcanized tire using a post-cure inflator is characterized by cooling by means of contacting metal cooling bodies 6, 7 to an inner face and/or an outer face of the vulcanized tire T fitted with rims to a pair of support plates 3 of the post-cure inflator 2. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、加硫済みタイヤの冷却方法及び装置に関し、さらに詳しくは、ポストキュア時間の短縮化と品質均一化を可能にする加硫済みタイヤの冷却方法及び装置に関する。   The present invention relates to a method and an apparatus for cooling a vulcanized tire, and more particularly to a method and an apparatus for cooling a vulcanized tire that can shorten post-curing time and uniform quality.

空気入りタイヤの製造工程において、加硫金型から取り出された加硫処理後の加硫済みタイヤは、そのまま自然冷却するとタイヤ部材の有機繊維コード等が収縮してタイヤ形状が変形してしまうおそれがある。そのため、図2のように、加硫済みタイヤをポストキュアインフレータに装着して、インフレート状態にして自然冷却するポストキュアインフレート工程に付されている。   In a pneumatic tire manufacturing process, a vulcanized tire that has been vulcanized and removed from a vulcanization mold may be naturally cooled, and the organic fiber cord of the tire member may shrink and the tire shape may be deformed. There is. Therefore, as shown in FIG. 2, the vulcanized tire is attached to a post-cure inflator and is subjected to a post-cure inflation process in which the vulcanized tire is inflated and naturally cooled.

しかし、従来のポストキュアインフレート工程は、冷却速度が遅く、所定温度以下にまで冷却するのに時間が長くかかり生産性が低いこと、また、加硫済みタイヤ内部の空気は時間の経過と共に上下部間に温度差を生ずるため加硫度に差が生じ、均一な品質が得られないという問題があった。   However, in the conventional post-cure inflation process, the cooling rate is slow, and it takes a long time to cool down to a predetermined temperature or less, and the productivity is low, and the air inside the vulcanized tire moves up and down over time. The temperature difference between the parts causes a difference in the degree of vulcanization, and there is a problem that uniform quality cannot be obtained.

上述した問題の対策として、特許文献1は、冷却媒体を充填したゴム製ブラダーをタイヤの内面に接触させて冷却する方法を提案している。しかし、ゴム製のブラダーは熱伝導率が低いため、冷却時間の短縮化及びタイヤ各部の品質均一化は必ずしも十分とはいえず、更なる改善が必要であった。
特開2003−320538号公報
As a countermeasure against the above-described problem, Patent Document 1 proposes a method of cooling by bringing a rubber bladder filled with a cooling medium into contact with an inner surface of a tire. However, since the rubber bladder has a low thermal conductivity, the shortening of the cooling time and the uniform quality of each part of the tire are not always sufficient, and further improvement is necessary.
JP 2003-320538 A

本発明の目的は、加硫済みタイヤのポストキュア時間の一層の短縮化と各部の品質均一化を可能にする加硫済みタイヤの冷却方法及び装置を提供することにある。   An object of the present invention is to provide a method and an apparatus for cooling a vulcanized tire that can further shorten the post-curing time of the vulcanized tire and make the quality of each part uniform.

上記目的を達成するための本発明の加硫済みタイヤの冷却方法は、加硫済みタイヤをポストキュアインフレータを用いて冷却する加硫済みタイヤの冷却方法において、前記加硫済みタイヤの内面及び/又は外面に金属製冷却体を接触させて冷却を行うことを特徴とする。   In order to achieve the above object, a method for cooling a vulcanized tire according to the present invention is a method for cooling a vulcanized tire in which the vulcanized tire is cooled using a post-cure inflator. Alternatively, cooling is performed by bringing a metal cooling body into contact with the outer surface.

また、本発明の加硫済みタイヤの冷却装置は、加硫済みタイヤをリム組みする一対の支持板を有するポストキュアインフレータであって、前記支持板にリム組みされた加硫済みタイヤの内面及び/又は外面に金属製冷却体を配置したことを特徴とする。   The vulcanized tire cooling device of the present invention is a post-cure inflator having a pair of support plates for assembling a vulcanized tire with a rim, the inner surface of the vulcanized tire assembled with the support plate, The metal cooling body is arrange | positioned on the outer surface.

本発明の加硫済みタイヤの冷却方法及び装置は、ポストキュアインフレータにセットした加硫済みタイヤの内面及び/又は外面に金属製冷却体を接触させて冷却するため、高熱伝導率の金属製冷却体による吸熱及び放冷作用により、冷却速度を速くし、冷却時間を短縮化すると共に、タイヤ各部を均一に冷却して加硫度の差を小さくすることができる。   The method and apparatus for cooling a vulcanized tire according to the present invention cools a metal cooling body in contact with the inner surface and / or outer surface of a vulcanized tire set in a post-cure inflator. The heat absorption and cooling by the body can increase the cooling rate, shorten the cooling time, and uniformly cool each part of the tire to reduce the difference in the degree of vulcanization.

図1は、本発明の加硫済みタイヤの冷却方法を実施するポストキュアインフレータを模式的に示すタイヤ子午線方向の断面図である。   FIG. 1 is a cross-sectional view in the tire meridian direction schematically showing a post-cure inflator for carrying out the method for cooling a vulcanized tire of the present invention.

ポストキュアインフレータ2は、中心軸1の上下両端にそれぞれ円盤状の支持板3を有し、その支持板3の外周にリム4が形成されている。支持板3のリム4に加硫済みタイヤTがリム組みされ、中心軸1に設けた気体供給口5から圧縮空気が充填されることにより、加硫済みタイヤTがインフレートされるようになっている。   The post-cure inflator 2 has disk-like support plates 3 at both upper and lower ends of the central shaft 1, and a rim 4 is formed on the outer periphery of the support plate 3. The vulcanized tire T is assembled on the rim 4 of the support plate 3 and filled with compressed air from the gas supply port 5 provided on the central shaft 1 so that the vulcanized tire T is inflated. ing.

リム組みされた加硫済みタイヤTの内側空洞部と外側には、それぞれ内側の金属製冷却体6と外側の金属製冷却体7とが設けられ、さらに外側の金属製冷却体7は、加硫済みタイヤTのトレッドに対面する冷却部7tとサイドウォールに対面する冷却部7sとに分かれている。これら内側と外側の金属製冷却体6、7は、それぞれ加硫済みタイヤTの周方向に沿って複数のブロックに分割されている。   An inner metal cooling body 6 and an outer metal cooling body 7 are provided on the inner cavity and the outer side of the rim-set vulcanized tire T, respectively. It is divided into a cooling part 7t facing the tread of the vulcanized tire T and a cooling part 7s facing the sidewall. These inner and outer metal cooling bodies 6 and 7 are each divided into a plurality of blocks along the circumferential direction of the vulcanized tire T.

これらのうち内側の金属製冷却体6はパンタグラフ機構からなる伸縮手段によりタイヤ径方向に往復移動し、また外側の金属製冷却体7も同様に移動手段(図示せず)により、冷却部7tは、タイヤ径方向に往復移動すると共に、冷却部7sの方はタイヤ径方向に直交する方向に往復移動し、それぞれ加硫済みタイヤTの内面と外面とに接触したり、離間したりするようになっている。   Of these, the inner metal cooling body 6 is reciprocated in the tire radial direction by an expansion / contraction means comprising a pantograph mechanism, and the outer metal cooling body 7 is similarly moved by a moving means (not shown) to In addition to reciprocating in the tire radial direction, the cooling portion 7s reciprocates in the direction perpendicular to the tire radial direction so as to contact or separate from the inner and outer surfaces of the vulcanized tire T, respectively. It has become.

また、内側の金属製冷却体6と外側の金属製冷却体7には、内部にジャケット8、9が設けられている。これらジャケット8、9にはゴムチューブなどの供給管10が連結され、これら供給管10を介することにより冷却媒体がジャケット8、9内に循環するようになっている。   The inner metal cooling body 6 and the outer metal cooling body 7 are provided with jackets 8 and 9 inside. A supply pipe 10 such as a rubber tube is connected to the jackets 8 and 9, and the cooling medium circulates in the jackets 8 and 9 through the supply pipes 10.

上述したポストキュアインフレータ2による加硫済みタイヤTのポストキュアインフレーション処理(冷却処理)は、以下のようにして実施することができる。   The post-cure inflation process (cooling process) of the vulcanized tire T by the post-cure inflator 2 described above can be performed as follows.

まず、加硫工程で加硫された加硫済みタイヤTを支持板2にリム組みし、気体供給口5から供給する圧縮空気によりインフレート状態にする。同時に内側の金属製冷却体6と外側の金属製冷却体7とを移動させて、それぞれ加硫済みタイヤTの内面と外面とに接圧すると共に、これら金属製冷却体6、7に冷却媒体を循環させることにより、加硫済みタイヤTを冷却する。この冷却処理では、金属製冷却体6、7が高熱伝導性であるため、加硫済みタイヤTとの間の熱交換が速く、所定温度までの冷却時間を短縮することができる。また、タイヤ各部に対して均一に冷却するため、相互の加硫度の差を小さくし、品質に優れたタイヤにすることができる。   First, the vulcanized tire T vulcanized in the vulcanization process is assembled on the support plate 2 and inflated with compressed air supplied from the gas supply port 5. At the same time, the inner metal cooling body 6 and the outer metal cooling body 7 are moved to contact the inner and outer surfaces of the vulcanized tire T, respectively, and a cooling medium is applied to these metal cooling bodies 6 and 7. The vulcanized tire T is cooled by circulating it. In this cooling process, since the metal cooling bodies 6 and 7 have high thermal conductivity, heat exchange with the vulcanized tire T is fast, and the cooling time to a predetermined temperature can be shortened. Moreover, since each part of the tire is uniformly cooled, the difference in the degree of vulcanization can be reduced, and the tire can be made excellent in quality.

本発明において、金属製冷却体を構成する金属材料としては、金属が一般に高熱伝導率を有するので特に限定されない。例えば、鉄、アルミニウム、銅などを挙げることができる。これらのうちでも特に銅及びその合金は他の金属よりもさらに高い熱伝導率を有するので好ましい材料である。   In the present invention, the metal material constituting the metal cooling body is not particularly limited because a metal generally has a high thermal conductivity. For example, iron, aluminum, copper, etc. can be mentioned. Of these, copper and its alloys are preferred materials because they have a higher thermal conductivity than other metals.

金属製冷却体は、上記実施態様のように加硫済みタイヤの内面側と外面側との両方に配置することが好ましいが、いずれか一方だけを設けるようにしてもよい。また、金属製冷却体には、実施態様のように冷却媒体を循環するようにすることが好ましいが、冷却媒体を循環させずに金属製冷却体だけを接触させるものであってもよい。   The metal cooling body is preferably disposed on both the inner surface side and the outer surface side of the vulcanized tire as in the above embodiment, but only one of them may be provided. Further, it is preferable that the cooling medium is circulated in the metal cooling body as in the embodiment, but only the metal cooling body may be contacted without circulating the cooling medium.

冷却媒体を循環させる場合、冷却媒体の設定温度としては、40〜100℃の範囲が好ましく、より好ましくは40〜80℃の範囲に設定するとよい。冷却媒体の設定温度が40℃未満であると、タイヤの温度低下が速すぎてポストキュアインフレータ工程での加硫反応が不足し、設定温度が100℃を超えると冷却効率が低くなりポストキュアインフレータ工程でのタイヤ温度が十分に低くならず好ましくない。冷却媒体の温度制御は、公知の手段及び方法を用いることができる。   When circulating the cooling medium, the set temperature of the cooling medium is preferably in the range of 40 to 100 ° C, more preferably in the range of 40 to 80 ° C. If the set temperature of the cooling medium is less than 40 ° C., the temperature of the tire will drop too quickly and the vulcanization reaction in the post cure inflator process will be insufficient, and if the set temperature exceeds 100 ° C., the cooling efficiency will be lowered and the post cure inflator The tire temperature in the process is not sufficiently low, which is not preferable. For controlling the temperature of the cooling medium, known means and methods can be used.

冷却媒体の種類は、特に限定されることなく公知の冷却媒体を使用することができ、例えば、水、有機媒体、無機媒体を使用することができる。有機媒体としては、エチレングリコール等のグリコール類、無機媒体としては、塩化カルシウム、アンモニア等が挙げられる。また、冷却媒体として水と有機媒体及び/又は無機媒体の混合物を使用してもよい。   The kind of the cooling medium is not particularly limited, and a known cooling medium can be used. For example, water, an organic medium, or an inorganic medium can be used. Examples of the organic medium include glycols such as ethylene glycol, and examples of the inorganic medium include calcium chloride and ammonia. Further, a mixture of water and an organic medium and / or an inorganic medium may be used as a cooling medium.

本発明に使用する冷却媒体には、例えば塩化カルシウムを水に配合して使用することが好ましい。塩化カルシウムは熱容量が高いのでこれを配合することにより冷却効率を向上することができる。塩化カルシウムの濃度としては、10〜35重量%が好ましい。   For the cooling medium used in the present invention, for example, calcium chloride is preferably mixed with water. Since calcium chloride has a high heat capacity, the cooling efficiency can be improved by blending it. The concentration of calcium chloride is preferably 10 to 35% by weight.

以下に、実施例を挙げて本発明を説明するが、これにより本発明の範囲が制限を受けるものではない。   Hereinafter, the present invention will be described with reference to examples, but the scope of the present invention is not limited thereby.

ポストキュアインフレータとして、図1の装置(実施例)と図2の装置(従来例)とをそれぞれ使用し、タイヤサイズ215/45R17の空気入りタイヤを加硫成形した後、その加硫済みタイヤを冷却処理した。なお、実施例は、冷却媒体として水を使用し設定温度を60℃に制御した。   As the post-cure inflator, the device shown in FIG. 1 (example) and the device shown in FIG. 2 (conventional example) are respectively used. After vulcanizing a pneumatic tire of tire size 215 / 45R17, the vulcanized tire is It was cooled. In the examples, water was used as a cooling medium and the set temperature was controlled at 60 ° C.

冷却処理において、加硫済みタイヤのベルトカバー部の温度が初期温度160℃から100℃に冷却されるまでに要した時間を測定した結果、実施例の冷却時間は従来例の冷却時間の半分であった。   In the cooling process, as a result of measuring the time required for the temperature of the belt cover portion of the vulcanized tire to be cooled from the initial temperature of 160 ° C. to 100 ° C., the cooling time of the example is half of the cooling time of the conventional example. there were.

また、冷却後の空気入りタイヤのベルト部の左右両端の温度を測定し、予め求めておいたアレニウスの式より等価加硫度を算出し、ベルト部両端部の加硫度の差を算出したところ、実施例の空気入りタイヤの両端部の加硫度の差は、従来例の空気入りタイヤにおける加硫度の差の10分の1の差であった。   Further, the temperature of the left and right ends of the belt portion of the pneumatic tire after cooling was measured, the equivalent vulcanization degree was calculated from the Arrhenius equation obtained in advance, and the difference in the vulcanization degree between the belt portion both ends was calculated. However, the difference in the degree of vulcanization at both ends of the pneumatic tire of the example was one-tenth of the difference in the degree of vulcanization in the pneumatic tire of the conventional example.

本発明の加硫済みタイヤの冷却方法に使用するポストキュアインフレータの一例を模式的に示すタイヤ子午線方向の断面図である。It is sectional drawing of the tire meridian direction which shows typically an example of the post-cure inflator used for the cooling method of the vulcanized tire of this invention. 従来のポストキュアインフレータを模式的に示すタイヤ子午線方向の断面図である。It is sectional drawing of the tire meridian direction which shows the conventional post-cure inflator typically.

符号の説明Explanation of symbols

T 加硫済みタイヤ
1 中心軸
2 ポストキュアインフレータ
3 支持板
4 リム
5 気体供給口
6 内側の金属製冷却体
7 外側の金属製冷却体
7s、7t 冷却部
8、9 ジャケット
10 供給管
T vulcanized tire 1 central shaft 2 post-cure inflator 3 support plate 4 rim 5 gas supply port 6 inner metal cooling body 7 outer metal cooling body 7s, 7t cooling section 8, 9 jacket 10 supply pipe

Claims (7)

加硫済みタイヤをポストキュアインフレータを用いて冷却する加硫済みタイヤの冷却方法において、
前記加硫済みタイヤの内面及び/又は外面に金属製冷却体を接触させて冷却を行う加硫済みタイヤの冷却方法。
In the method for cooling a vulcanized tire in which the vulcanized tire is cooled using a post-cure inflator,
A cooling method for a vulcanized tire in which a metal cooling body is brought into contact with an inner surface and / or an outer surface of the vulcanized tire for cooling.
前記金属製冷却体に冷却媒体を循環させる請求項1に記載の加硫済みタイヤの冷却方法。   The method for cooling a vulcanized tire according to claim 1, wherein a cooling medium is circulated through the metal cooling body. 前記冷却媒体の温度を40〜100℃の範囲内に制御する請求項2に記載の加硫済みタイヤの冷却方法。   The method for cooling a vulcanized tire according to claim 2, wherein a temperature of the cooling medium is controlled within a range of 40 to 100 ° C. 前記冷却媒体が塩化カルシウムを含む冷却水である請求項2又は3に記載の加硫済みタイヤの冷却方法。   The method for cooling a vulcanized tire according to claim 2 or 3, wherein the cooling medium is cooling water containing calcium chloride. 加硫済みタイヤをリム組みする一対の支持板を有するポストキュアインフレータであって、前記支持板にリム組みされた加硫済みタイヤの内面及び/又は外面に金属製冷却体を配置した加硫済みタイヤの冷却装置。   A post-cure inflator having a pair of support plates for assembling a vulcanized tire with a rim, and a vulcanized product in which a metal cooling body is arranged on the inner surface and / or outer surface of the vulcanized tire assembled on the support plate. Tire cooling device. 前記金属製冷却体を前記加硫済みタイヤの周方向に沿って複数のブロックに分割し、それぞれ前記加硫済みタイヤの径方向に移動可能にした請求項5に記載の加硫済みタイヤの冷却装置。   The cooling of the vulcanized tire according to claim 5, wherein the metal cooling body is divided into a plurality of blocks along a circumferential direction of the vulcanized tire and is movable in a radial direction of the vulcanized tire. apparatus. 前記金属製冷却体に、冷却媒体が循環するジャケットを設けた請求項5又は6に記載の加硫済みタイヤの冷却装置。   The vulcanized tire cooling device according to claim 5 or 6, wherein a jacket for circulating a cooling medium is provided on the metallic cooling body.
JP2006011265A 2006-01-19 2006-01-19 Method and apparatus of cooling vulcanized tire Pending JP2007190808A (en)

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Cited By (4)

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WO2012157310A1 (en) * 2011-05-13 2012-11-22 住友ゴム工業株式会社 Method for producing pneumatic tire
JP2018086780A (en) * 2016-11-29 2018-06-07 東洋ゴム工業株式会社 Method and device for post cure inflation of tire
EP3569395A1 (en) * 2018-05-17 2019-11-20 Continental Reifen Deutschland GmbH Method for vulcanizing a tyre, in particular a vehicle tyre, and vulcanization device
JP2021171929A (en) * 2020-04-20 2021-11-01 横浜ゴム株式会社 Manufacturing method and manufacturing apparatus of pneumatic tire

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012157310A1 (en) * 2011-05-13 2012-11-22 住友ゴム工業株式会社 Method for producing pneumatic tire
JP2012236388A (en) * 2011-05-13 2012-12-06 Sumitomo Rubber Ind Ltd Method for producing pneumatic tire
JP2018086780A (en) * 2016-11-29 2018-06-07 東洋ゴム工業株式会社 Method and device for post cure inflation of tire
EP3569395A1 (en) * 2018-05-17 2019-11-20 Continental Reifen Deutschland GmbH Method for vulcanizing a tyre, in particular a vehicle tyre, and vulcanization device
JP2021171929A (en) * 2020-04-20 2021-11-01 横浜ゴム株式会社 Manufacturing method and manufacturing apparatus of pneumatic tire
JP7469628B2 (en) 2020-04-20 2024-04-17 横浜ゴム株式会社 Manufacturing method and manufacturing device for pneumatic tire

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