JP2007184180A - Induction heating cooker - Google Patents

Induction heating cooker Download PDF

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JP2007184180A
JP2007184180A JP2006002067A JP2006002067A JP2007184180A JP 2007184180 A JP2007184180 A JP 2007184180A JP 2006002067 A JP2006002067 A JP 2006002067A JP 2006002067 A JP2006002067 A JP 2006002067A JP 2007184180 A JP2007184180 A JP 2007184180A
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heating
circuit
switching element
time
heating coil
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JP4407639B2 (en
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Taizo Ogata
大象 緒方
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an induction heating cooker capable of restraining sound of a pot generated at the start of heating an object to be heated made of metal having low resistance. <P>SOLUTION: The induction heating cooker has a plurality of induction heating parts composed of a direct current output; an arm circuit electrically connected to both ends of the direct current output, composed of two switching elements turning on and off alternately; a resonance circuit formed by serially connecting a heating coil and a resonance capacitor; a control means connecting one end of the resonance circuit to a connection point of the arm circuit, and the other end to the direct current output, controlling heat amount of the object to be heated by driving the arm circuit with a constant frequency and by changing a conduction rate. The control means has a pot material judging function judging the material of the metal put on the heating coil. The pot material judging function drives the arm circuit and performs the above judgement by setting turn-on period of the switching element at one side to minimum value, and discretely changing turn-on period of the switching element at the other side from small value to large value. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、一般家庭及び業務用として使用される誘導加熱調理器に関するものである。   The present invention relates to an induction heating cooker used for general household and business use.

従来、この種の誘導加熱調理器は、直流電源と、鍋を加熱する加熱コイルと第1のスイッチング素子とを直列に接続し、前記加熱コイルに直列接続された共振コンデンサと、前記第1のスイッチング素子と直列に接続された第2のスイッチング素子とで構成されるインバータ回路とその制御手段を有し、前記制御手段は発振器と可変導通比設定部と導通比検知部と入力検知手段とを有し、前記2個のスイッチング素子を交互に導通させると共にその導通比を可変とし、前記導通比検知部でその導通比を検知し、前記入力検知手段の出力と、前記導通比検知部の出力とを比較することによって不適性負荷を検知している(例えば、特許文献1参照)。   Conventionally, this type of induction heating cooker has a DC power source, a heating coil for heating a pan, and a first switching element connected in series, a resonance capacitor connected in series to the heating coil, and the first An inverter circuit including a second switching element connected in series with the switching element and a control unit thereof, the control unit including an oscillator, a variable conduction ratio setting unit, a conduction ratio detection unit, and an input detection unit; Having the two switching elements alternately conducted and the conduction ratio being variable, the conduction ratio detecting unit detecting the conduction ratio, and the output of the input detecting means and the output of the conduction ratio detecting unit Is detected as an inappropriate load (see, for example, Patent Document 1).

図5は、特許文献1に記載された従来の誘導加熱調理器を示すものである。図5に示すように、41は商用電源を整流した直流出力、42はインバータ回路で、直列に接続した第1のスイッチング素子43aと第2のスイッチング素子43bからなるアーム回路43、及び、その上部に鍋などの被加熱物44fを載置して調理を行う加熱コイル44aと共振コンデンサ44bとを直列に接続した共振回路44とを有し、アーム回路43の両端は直流出力41に接続し、アーム回路43の中間接続点を共振回路44の一端に接続し、共振回路44の他端を直流出力の一端に接続している。   FIG. 5 shows a conventional induction heating cooker described in Patent Document 1. As shown in FIG. As shown in FIG. 5, 41 is a DC output obtained by rectifying a commercial power supply, 42 is an inverter circuit, an arm circuit 43 including a first switching element 43a and a second switching element 43b connected in series, and an upper part thereof A heating coil 44a for placing a heated object 44f such as a pan on and a resonance circuit 44 in which a resonance capacitor 44b is connected in series, and both ends of the arm circuit 43 are connected to the DC output 41, The intermediate connection point of the arm circuit 43 is connected to one end of the resonance circuit 44, and the other end of the resonance circuit 44 is connected to one end of the DC output.

45は制御手段で第1のスイッチング素子43aと第2のスイッチング素子43bを駆動しており、一定の発振周波数で発振する発振器45aと可変導通比設定部45bによって第1のスイッチング素子43aと第2のスイッチング素子43bの導通時間を設定する。さらに、可変導通比設定部45bで設定された導通比を検知する導通比検知部45c、入力電流を検知する入力検知手段41cを制御手段45は有している。   Reference numeral 45 denotes a control means for driving the first switching element 43a and the second switching element 43b, and the first switching element 43a and the second switching element 45b are oscillated by an oscillator 45a that oscillates at a constant oscillation frequency and a variable conduction ratio setting unit 45b. The conduction time of the switching element 43b is set. Further, the control unit 45 includes a conduction ratio detection unit 45c that detects the conduction ratio set by the variable conduction ratio setting unit 45b, and an input detection unit 41c that detects an input current.

以上のように構成された誘導加熱調理器について以下その動作を図6、図7を用いて説明する。   The operation of the induction heating cooker configured as described above will be described below with reference to FIGS.

図5において、商用電源を整流した直流出力41をアーム回路43の構成要素である第1のスイッチング素子43a、第2のスイッチング素子43bを制御手段45によって交互にオンオフすることにより、共振回路44へ高周波電流を供給し、加熱コイル44a上部に載置した鍋などの被加熱物を加熱する。このとき、一定の発振周波数で発振する発振器45aに接続された可変導通比設定部45bで設定された導通時間によって第1のスイッチング素子43a、第2のスイッチング素子43bは交互に駆動されている。また、この可変導通比設定部45bが導通比を変化すると、一定周波数のままで第1のスイッチング素子43a、第2のスイッチング素子43bの導通時間が変化し、入力を変化させる。上記制御を行うインバータ回路42において、被加熱物の種類を変えた場合の可変導通比設定部45bで設定された導通比と、入力検知手段41cにて検知された入力電流の関係について図6に示す。   In FIG. 5, the DC output 41 obtained by rectifying the commercial power supply is turned on and off alternately by the control means 45 by the first switching element 43 a and the second switching element 43 b that are constituent elements of the arm circuit 43, thereby returning to the resonance circuit 44. A high-frequency current is supplied to heat an object to be heated such as a pan placed on the heating coil 44a. At this time, the first switching element 43a and the second switching element 43b are alternately driven by the conduction time set by the variable conduction ratio setting unit 45b connected to the oscillator 45a that oscillates at a constant oscillation frequency. Further, when the variable conduction ratio setting unit 45b changes the conduction ratio, the conduction time of the first switching element 43a and the second switching element 43b changes with the constant frequency, and the input changes. FIG. 6 shows the relationship between the conduction ratio set by the variable conduction ratio setting unit 45b and the input current detected by the input detection means 41c when the type of the object to be heated is changed in the inverter circuit 42 that performs the above control. Show.

図6から容易に分かるように、導通比と入力との関係をとることによって包丁といった小物の被加熱物とステンレスといった非磁性の材質で構成される被加熱物とを明確に区別することができる。そこで、図6中に示したように適性負荷検知線を設定することによって、負荷の適性の是非を容易に判別することができるものである。入力検知手段41cからの入力と導通比検知部45cで検知した導通比を比較して、適性負荷検知線の上側にあれば不適性負荷、下側にあれば適性負荷と判断し、不適性負荷であれば制御手段45はアーム回路43の駆動を中止する。   As can be easily understood from FIG. 6, by taking the relationship between the conduction ratio and the input, it is possible to clearly distinguish a small object to be heated such as a knife from a heated object made of a nonmagnetic material such as stainless steel. . Therefore, by setting an appropriate load detection line as shown in FIG. 6, it is possible to easily determine whether the load is appropriate. The input from the input detection means 41c and the conduction ratio detected by the conduction ratio detection unit 45c are compared, and if it is above the appropriate load detection line, it is judged as an inappropriate load, and if it is below, it is judged as an appropriate load. If so, the control means 45 stops driving the arm circuit 43.

以上のように、入力検知手段41cの出力と導通比検知部45cの出力とを比較する事によってステンレス負荷を適性負荷と検知して、かつ入力を大きくした時に包丁等の小物負荷を不適性負荷と検知する事ができ、小物負荷に大きな入力が入らず安全性に優れたものとなる。   As described above, the stainless steel load is detected as an appropriate load by comparing the output of the input detection means 41c and the output of the continuity ratio detection unit 45c, and a small load such as a knife is improperly loaded when the input is increased. It can be detected, and a large input does not enter the small load, which is excellent in safety.

その一方で、従来の構成では、一定の発振周波数で発振する発振器45aの出力を可変導通比設定部45bによって第1のスイッチング素子43aの導通時間と第2のスイッチング素子43bの導通時間とに変換し、第1のスイッチング素子43aの導通時間を増加してインバータ回路42への入力電流を増加する場合に、加熱開始時は最小導通時間で制御手段45が第1のスイッチング素子43aを駆動するが、動作周波数が一定の場合には第2のスイッチング素子43bが導通している間に加熱コイル44aの電流が転流して、加熱コイル44a上に載置された被加熱物(負荷)の材質によっては加熱コイル44aの電流が過大となる可能性がある。   On the other hand, in the conventional configuration, the output of the oscillator 45a oscillating at a constant oscillation frequency is converted into the conduction time of the first switching element 43a and the conduction time of the second switching element 43b by the variable conduction ratio setting unit 45b. When the conduction time of the first switching element 43a is increased to increase the input current to the inverter circuit 42, the control means 45 drives the first switching element 43a with the minimum conduction time at the start of heating. When the operating frequency is constant, the current of the heating coil 44a is commutated while the second switching element 43b is conducting, and depending on the material of the object to be heated (load) placed on the heating coil 44a. There is a possibility that the current of the heating coil 44a becomes excessive.

その結果、加熱開始時に急激に加熱コイル44aへと過大な電流が流れ、加熱コイル44a上に載置された鍋などの被加熱物にも電流が急峻に誘導されて振動し、「コツッ」という鍋を叩いた様な音を発生させていた。
特許第2532661号公報
As a result, an excessive current suddenly flows into the heating coil 44a at the start of heating, and the current is suddenly induced in the heated object such as a pan placed on the heating coil 44a to vibrate. It generated a sound like hitting a pot.
Japanese Patent No. 2532661

しかしながら、前記従来の構成では、一定の発振周波数で発振する発振器45aに接続された可変導通比設定部45bで設定された導通比で、第1のスイッチング素子43aと第2のスイッチング素子43bが交互に駆動されており、また、この導通比を変化させることにより、インバータ回路42への入力を変化させている。よって、導通比を最小設定値とする事で入力を極力絞る事が可能である。   However, in the conventional configuration, the first switching element 43a and the second switching element 43b are alternately arranged at the conduction ratio set by the variable conduction ratio setting unit 45b connected to the oscillator 45a that oscillates at a constant oscillation frequency. Further, the input to the inverter circuit 42 is changed by changing the conduction ratio. Therefore, it is possible to reduce the input as much as possible by setting the conduction ratio to the minimum set value.

ここで、導通比を最小設定値とした場合に、例えば第1のスイッチング素子43aの導通時間は最小として、一方で第2のスイッチング素子43bの導通時間が最大となった場合の各部の電流波形を図7に示す。   Here, when the conduction ratio is set to the minimum setting value, for example, the conduction time of the first switching element 43a is minimized, while the current waveform of each part when the conduction time of the second switching element 43b is maximized. Is shown in FIG.

図7(a)は鉄材質で構成された被加熱物の場合、図7(b)はアルミ材質で構成された被加熱物の場合で、それぞれ第1のスイッチング素子43aの電流電圧波形を実線で、加熱コイル44aの電流を破線で示す。図7(a)では加熱コイル44aの電流は転流せず振幅は小さいが、図7(b)では第1のスイッチング素子43aがオフしている間に加熱コイル44aの電流が転流し、アルミ材質は抵抗率が小さいのでコイル電流は減衰せずに振幅が大きくなる。前記振幅の大きさは、鉄材質の被加熱物での場合に比べてアルミ材質の被加熱物の場合は約6倍の大きな電流が加熱コイル44aに発生する。よって、被加熱物に発生する渦電流もアルミ材質では大きいので、反発力により鍋が振動し、叩いた様な音が発生するという課題を有していた。   FIG. 7A shows a case where the object to be heated is made of an iron material, and FIG. 7B shows a case where the object to be heated is made of an aluminum material. The solid line represents the current voltage waveform of the first switching element 43a. The current of the heating coil 44a is indicated by a broken line. In FIG. 7A, the current of the heating coil 44a does not commutate and the amplitude is small, but in FIG. 7B, the current of the heating coil 44a commutates while the first switching element 43a is off, and the aluminum material is used. Since the resistivity is small, the coil current does not attenuate and the amplitude increases. The amplitude is larger in the heating coil 44a by about 6 times in the case of an aluminum material to be heated than in the case of an iron material to be heated. Therefore, since the eddy current generated in the object to be heated is also large in the aluminum material, the pan vibrates due to the repulsive force, and there is a problem that a sound like hitting is generated.

また、図5の回路構成のインバータを制御する場合、従来例に記載のように一定周波数駆動して導通比を可変して入力を制御する方法以外に、導通比を略1/2に固定して周波数を可変して入力を制御する方法もある。しかし、複数の加熱コイルを有する誘導加熱調理器において、複数バーナーを同時加熱した際に発生する動作周波数のずれにより干渉音が発生するという課題が発生する。   In addition, when controlling the inverter having the circuit configuration of FIG. 5, the conduction ratio is fixed to about ½ in addition to the method of controlling the input by varying the conduction ratio by driving at a constant frequency as described in the conventional example. There is also a method of controlling the input by changing the frequency. However, in an induction heating cooker having a plurality of heating coils, there arises a problem that an interference sound is generated due to a shift in operating frequency that occurs when a plurality of burners are simultaneously heated.

本発明は、上記従来の課題を解決するもので、加熱開始時に鍋材質を判別する鍋材質判別機能を備え、加熱開始時に一方のスイッチング素子のオン時間を最小設定値にして他方のオン時間を小さい設定値から大きい設定値に離散的に変化して前記インバータ回路を駆動して判別を行うことにより、複数バーナーを同時加熱した際に発生する動作周波数のずれを可聴周波数以上として干渉音を抑制するとともに、アルミ材質など抵抗率の低い金属で構成された被加熱物を加熱コイル上に載置して加熱開始した場合に発生する鍋音を抑制する制御を行う誘導加熱調理器を提供することを目的とする。   The present invention solves the above-described conventional problems, has a pan material discrimination function for discriminating the pan material at the start of heating, and sets the on time of one switching element to the minimum set value at the start of heating. By discriminating from a small set value to a large set value and driving the inverter circuit to make a discrimination, the operating frequency shift that occurs when multiple burners are heated simultaneously is made more than an audible frequency and interference noise is suppressed. And providing an induction heating cooker that performs control to suppress a pot sound that occurs when an object to be heated composed of a metal having a low resistivity such as an aluminum material is placed on a heating coil and starts heating. With the goal.

前記従来の課題を解決するために、本発明の誘導加熱調理器は、商用電源を整流してなる直流出力と、前記直流出力の両端に電気的に接続されて交互にオンオフする2個のスイッチング素子を直列に接続したアーム回路と、加熱コイルと共振コンデンサとを直列に接続した共振回路と、前記共振回路の一端を前記アーム回路の接続点に他端を直流出力に接続し、前記アーム回路を一定周波数で駆動し導通比を可変して被加熱物の加熱量を制御する制御手段と、を有する誘導加熱部を複数備え、前記制御手段は前記加熱コイルの上に載置された金属の材質を判別する鍋材質判別機能を有し、前記鍋材質判別機能は、加熱開始時では一方のスイッチング素子のオン時間を最小設定値にして他方のオン時間を小さい設定値から大きい設定値に離散的に変化して前記アーム回路を駆動し判別を行うこととしたものである。   In order to solve the above-described conventional problems, an induction heating cooker according to the present invention includes a DC output obtained by rectifying a commercial power supply and two switching units that are electrically connected to both ends of the DC output and alternately turned on and off. An arm circuit in which elements are connected in series; a resonance circuit in which a heating coil and a resonance capacitor are connected in series; one end of the resonance circuit is connected to a connection point of the arm circuit, and the other end is connected to a DC output; And a control means for controlling the amount of heating of the object to be heated by varying the conduction ratio and driving the constant current ratio, the control means comprising a plurality of induction heating sections, the control means of the metal mounted on the heating coil It has a pan material discriminating function for discriminating the material. At the start of heating, the pan material discriminating function discretes the on time of one switching element from the minimum set value to the large set value while the on time of one switching element is set to the minimum set value. Target Changes to one in which it was decided to perform the determination to drive the arm circuit.

本発明においては、制御手段がアーム回路を一定周波数で駆動しつつ被加熱物の加熱量を導通比によって可変し、隣接する誘導加熱部との動作周波数のズレによる干渉音の発生を防ぐ。   In the present invention, the control means drives the arm circuit at a constant frequency and varies the amount of heating of the object to be heated according to the conduction ratio, thereby preventing the generation of interference sound due to the deviation of the operating frequency with the adjacent induction heating unit.

さらに、加熱開始時に発生する鍋音を防ぐために、加熱開始時には一方のスイッチング素子のオン時間を最小設定値にしたまま他方のオン時間を小さい設定値とし、被加熱物の加熱量を導通比によって可変する周波数よりも高い動作周波数でアーム回路を駆動する。   Furthermore, in order to prevent the pan noise generated at the start of heating, the on-time of one switching element is kept at the minimum set value at the start of heating, the other on-time is set to a small set value, and the heating amount of the object to be heated is determined by the conduction ratio. The arm circuit is driven at an operating frequency higher than the variable frequency.

これによって、他方のスイッチング素子がオンしている間に加熱コイルの電流が転流して、被加熱物の材質によっては過大な加熱コイル電流の振幅となる状態を抑制し、他方のスイッチング素子のオン時間を大きい設定値とすると過大な電流振幅となる材質の被加熱物であると判断した場合は、加熱を停止する。   As a result, the current of the heating coil is commutated while the other switching element is turned on, and the state where the amplitude of the heating coil current becomes excessive depending on the material of the object to be heated is suppressed, and the other switching element is turned on. If it is determined that the material to be heated has an excessive current amplitude when the time is set to a large setting value, the heating is stopped.

また、過大な電流振幅とならない材質の被加熱物であると判断した場合は、一方のスイッチング素子のオン時間を最小設定値にしたままで、他方のスイッチング素子のオン時間を大きい設定値、すなわち加熱量を制御する動作周波数へと離散的に変化するため、周波数のズレによる干渉音を回避して、且つ、起動時(加熱開始時)の鍋音も低減した制御が実現できることとなる。   In addition, when it is determined that the material to be heated does not have an excessive current amplitude, the ON time of one switching element is kept at the minimum setting value, and the ON time of the other switching element is set to a large setting value, that is, Since it changes discretely to the operating frequency for controlling the amount of heating, it is possible to achieve control that avoids interference sound due to frequency shift and also reduces the pot noise at the start (heating start).

本発明の誘導加熱調理器は、例えば使用者がアルミ材質などで構成された被加熱物を加熱コイルの上に載置して加熱開始した場合に、「コツッ」という鍋を叩いた様な音の発生を抑制し、且つ、加熱コイルに一定周波数で流れる電流を、アーム回路の導通比を変化させて制御することが実現できるという有利な効果が得られる。   The induction heating cooker of the present invention, for example, when a user places an object to be heated made of an aluminum material on a heating coil and starts heating, sounds such as hitting a pot called “Katsutsu”. This is advantageous in that it is possible to control the current flowing in the heating coil at a constant frequency by changing the conduction ratio of the arm circuit.

第1の発明は、商用電源を整流してなる直流出力と、前記直流出力の両端に電気的に接続されて交互にオンオフする2個のスイッチング素子を直列に接続したアーム回路と、加熱コイルと共振コンデンサとを直列に接続した共振回路と、前記共振回路の一端を前記アーム回路の接続点に他端を直流出力に接続し、前記アーム回路を一定周波数で駆動し導通比を可変して被加熱物の加熱量を制御する制御手段と、を有する誘導加熱部を複数備え、前記制御手段は前記加熱コイルの上に載置された金属の材質を判別する鍋材質判別機能を有し、前記鍋材質判別機能は、加熱開始時では一方のスイッチング素子のオン時間を最小設定値にして他方のオン時間を小さい設定値から大きい設定値に離散的に変化して前記アーム回路を駆動し判別を行う。   According to a first aspect of the present invention, there is provided a direct current output obtained by rectifying a commercial power supply, an arm circuit in which two switching elements that are electrically connected to both ends of the direct current output and alternately turned on and off are connected in series, a heating coil, A resonance circuit in which a resonance capacitor is connected in series, one end of the resonance circuit is connected to a connection point of the arm circuit, and the other end is connected to a direct current output, and the arm circuit is driven at a constant frequency to change a conduction ratio to be covered. A plurality of induction heating units having control means for controlling the heating amount of the heated object, the control means having a pan material discrimination function for discriminating the material of the metal placed on the heating coil, The pan material discriminating function discriminates by driving the arm circuit by discretely changing the ON time of one switching element from the small setting value to the large setting value at the start of heating and setting the ON time of the other switching element to the minimum setting value. Do.

これにより、他方のスイッチング素子がオンしている間に加熱コイルの電流が転流して、被加熱物の材質によっては過大な加熱コイル電流の振幅となる状態を抑制し、他方のスイッチング素子のオン時間を大きい設定値とすると過大な電流振幅となる材質の被加熱物であると判断した場合は、加熱を停止することができる。   As a result, the current of the heating coil is commutated while the other switching element is turned on, and depending on the material of the object to be heated, an excessive heating coil current amplitude is suppressed, and the other switching element is turned on. If it is determined that the material to be heated has an excessive current amplitude when the time is set to a large setting value, the heating can be stopped.

よって、例えば使用者がアルミ材質などで構成された被加熱物を加熱コイルの上に載置して加熱開始した場合に、「コツッ」という鍋を叩いた様な音の発生を抑制することができるとともに、ステンレス材質や鉄材質など抵抗率の高い被加熱物(負荷)を加熱する場合には、一定周波数の電流を加熱コイルに供給して、アーム回路の導通比によって被加熱物の加熱量を制御する事ができる。   Therefore, for example, when a user places an object to be heated made of an aluminum material on a heating coil and starts heating, the generation of a sound like hitting a pot called “Katsutsu” can be suppressed. In addition, when heating a highly heated object (load) such as stainless steel or iron material, a constant frequency current is supplied to the heating coil, and the heating amount of the object to be heated is determined by the continuity ratio of the arm circuit. Can be controlled.

第2の発明は、特に、第1の発明に記載の他方のスイッチング素子を小さい設定値から大きい設定値へと離散的に変化する際に、オン時間が小さい設定値の動作周波数とオン時間が大きい設定値との差が可変周波数以上となる様に設定する。   In the second invention, in particular, when the other switching element described in the first invention is discretely changed from a small set value to a large set value, the operating frequency and the on time of the set value having a small on time are set. Set so that the difference from the larger set value is greater than the variable frequency.

これにより、複数の誘導加熱部を有する誘導加熱調理器において、片側のバーナーを加熱中している時、残りのバーナーを第1の発明に記載のように高い周波数で加熱開始しても、動作周波数の差が可聴周波数以上に設定されているため干渉音の発生を抑制する事ができる。   Thereby, in the induction heating cooker having a plurality of induction heating units, when one side of the burner is being heated, even if the remaining burner starts heating at a high frequency as described in the first invention, the operation is performed. Since the frequency difference is set to be higher than the audible frequency, the generation of interference sound can be suppressed.

第3の発明は、制御手段は、第1の発明に記載の商用電源の位相を検知する電源位相検知手段を備え、スイッチング素子のオン時間を小さい設定値から大きい設定値に離散的に変更するタイミングを商用電源が零ボルト付近に設定する事により、加熱コイルの電流が少ないタイミングで動作周波数を変化させるため、加熱コイルの電流量を抑制して離散的に周波数を変更する際に発生する鍋の振動を抑制する事ができる。   According to a third aspect of the invention, the control means includes a power supply phase detection means for detecting the phase of the commercial power supply according to the first invention, and discretely changes the ON time of the switching element from a small set value to a large set value. When the commercial power supply is set to near zero volts, the operating frequency is changed at a timing when the heating coil current is small. Therefore, the pot generated when the frequency is changed discretely while suppressing the amount of current in the heating coil. Can suppress vibration.

第4の発明は、特に、第1の発明に記載の制御手段は加熱コイルの電流を検知するコイル電流検知手段を備え、スイッチング素子のオン時間を小さい設定値から大きい設定値へと離散的に変化した後、加熱コイルに流れる電流がアルミ材質を識別する所定の判別値以上の場合、鍋材質判別機能の誤判別と判断してアーム回路の駆動を停止する事により、被加熱物の材質によって過大な共振電流が発生しても、加熱停止時のコイル電流が設定値以下となるように制御する事で、加熱停止時に発生する鍋音を抑制することができる。   According to a fourth aspect of the invention, in particular, the control means according to the first aspect of the invention comprises coil current detection means for detecting the current of the heating coil, and the ON time of the switching element is discretely changed from a small set value to a large set value. After the change, if the current flowing through the heating coil is equal to or greater than the predetermined discriminating value for identifying the aluminum material, it is determined that the pan material discriminating function is erroneously discriminated, and the arm circuit drive is stopped, depending on the material to be heated. Even if an excessive resonance current is generated, the pot noise generated when heating is stopped can be suppressed by controlling the coil current when heating is stopped to be equal to or less than the set value.

第5の発明は、特に、第1の発明に記載の共振回路と並列に、補助コンデンサとスイッチの直列回路を備え、前記制御手段は前記鍋材質判別機能によって前記加熱コイルの上に載置された金属の材質が非磁性体と判断した場合、一旦、前記アーム回路の駆動を停止した後、制御手段が前記スイッチの接点を閉じて補助コンデンサを接続して共振コンデンサの容量が増加するので、加熱コイル上に非磁性材質の被加熱物を載置した場合でも共振回路の共振周波数が低くなり、加熱コイルに流れる電流が転流する状態を防止してコイル電流の増加を防ぐことができるので、加熱開始時と加熱停止時の鍋に誘起される電流量の増加を抑制し、鍋音の発生を防ぐことができる。   In particular, the fifth invention includes a series circuit of an auxiliary capacitor and a switch in parallel with the resonance circuit described in the first invention, and the control means is placed on the heating coil by the pan material discrimination function. If the metal material is determined to be non-magnetic, once the drive of the arm circuit is stopped, the control means closes the contact of the switch and connects the auxiliary capacitor to increase the capacity of the resonant capacitor. Even when a non-magnetic material to be heated is placed on the heating coil, the resonance frequency of the resonance circuit is lowered, preventing the current flowing through the heating coil from commutating and preventing an increase in coil current. It is possible to suppress an increase in the amount of current induced in the pan when heating is started and when heating is stopped, and to prevent the generation of pan noise.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、本発明の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, this invention is not limited by the form of this invention.

(実施の形態1)
図1は、本発明の第1の実施の形態における誘導加熱調理器の回路構成を示すものである。
(Embodiment 1)
FIG. 1 shows a circuit configuration of an induction heating cooker according to the first embodiment of the present invention.

図1において、1は直流出力で1aの商用電源と1bの整流器を構成要素とし、入力検知手段1cも備え、直流出力1から出力して2のインバータ回路へ入力される電流を検知している。インバータ回路2はアーム回路3、共振回路4を構成要素とし、アーム回路3は直列に接続した第1のスイッチング素子3aと第2のスイッチング素子3bからなる。図には特に記載していないが、第1のスイッチング素子3aと第2のスイッチング素子3bはそれぞれ逆導通ダイオードを備え、ゼロカレントスイッチングが可能な構成となっている。共振回路4は、その上部に鍋などの被加熱物4fを載置して調理を行う加熱コイル4aと共振コンデンサ4bとを直列に接続して構成される。アーム回路3の両端は直流出力1に接続し、アーム回路3内部にある2個のスイッチング素子の接続点を共振回路4の一端に接続し、共振回路4の他端は直流出力1の一端に接続している。   In FIG. 1, reference numeral 1 denotes a direct current output, which includes a 1a commercial power source and a 1b rectifier as components, and also includes an input detection means 1c for detecting a current output from the direct current output 1 and input to the inverter circuit 2. . The inverter circuit 2 includes an arm circuit 3 and a resonance circuit 4, and the arm circuit 3 includes a first switching element 3a and a second switching element 3b connected in series. Although not particularly shown in the figure, each of the first switching element 3a and the second switching element 3b includes a reverse conducting diode, and is configured to be capable of zero current switching. The resonance circuit 4 is configured by connecting a heating coil 4a and a resonance capacitor 4b in series on which an object to be heated 4f such as a pan is placed and cooked. Both ends of the arm circuit 3 are connected to the DC output 1, a connection point of two switching elements in the arm circuit 3 is connected to one end of the resonance circuit 4, and the other end of the resonance circuit 4 is connected to one end of the DC output 1. Connected.

さらに、共振回路4は補助コンデンサ4cとスイッチ4dの直列回路を有し、前記直列回路は共振コンデンサ4bと並列に接続されている。また、共振回路4内部にコイル電流検知手段4eを有し、加熱コイル4aに過大な電流が流れているかどうかを検知している。   Further, the resonance circuit 4 has a series circuit of an auxiliary capacitor 4c and a switch 4d, and the series circuit is connected in parallel with the resonance capacitor 4b. The resonance circuit 4 includes a coil current detection unit 4e that detects whether an excessive current is flowing through the heating coil 4a.

5の制御手段は、インバータ2内部の第1のスイッチング素子3aを駆動する第1の導通時間出力5aと、第2のスイッチング素子3bを駆動する第2の導通時間出力5bとを備え、第1の導通時間出力5aと第2の導通時間出力5bは交互に導通時間を出力して共振回路4へと高周波電流を供給し、一定周波数で導通比を変化して加熱コイル4aの上に載置された被加熱物4fの加熱量を制御している。   The control means 5 includes a first conduction time output 5a for driving the first switching element 3a in the inverter 2 and a second conduction time output 5b for driving the second switching element 3b. The conduction time output 5a and the second conduction time output 5b alternately output conduction time to supply a high-frequency current to the resonance circuit 4, and change the conduction ratio at a constant frequency to be placed on the heating coil 4a. The amount of heating of the heated object 4f is controlled.

5cは電源位相検知手段で、商用電源1aの位相を検知しており、商用電源1aの出力が零ボルト付近の位相で第1の導通時間出力5aと第2の導通時間出力5bの出力時間を変更している。5dは鍋材質判別機能で、本実施の形態においては、コイル電流検知手段4eと入力検視手段1cの情報を得て、第1の導通時間出力5aが最小導通時間を出力している時に鍋種の判別を行う。   5c is a power supply phase detection means for detecting the phase of the commercial power supply 1a. The output time of the first conduction time output 5a and the second conduction time output 5b is determined when the output of the commercial power supply 1a is in a phase near zero volts. It has changed. 5d is a pan material discriminating function. In this embodiment, when the first conduction time output 5a outputs the minimum conduction time when the information of the coil current detection means 4e and the input visual inspection means 1c is obtained, To determine.

以上のように構成された誘導加熱調理器の回路の構成について、以下その動作、作用について図2、図3、図4を用いて説明する。   The operation and action of the circuit configuration of the induction heating cooker configured as described above will be described below with reference to FIGS. 2, 3, and 4.

まず、図1において、商用電源1aを整流した直流出力1をアーム回路3の構成要素である第1のスイッチング素子3a、第2のスイッチング素子3bを制御手段5によって交互にオンオフすることにより、共振回路4へ高周波電流を供給し、加熱コイル4a上部に載置した鍋などの被加熱物4fを加熱する。このとき、第1の導通時間出力5aと第2の導通時間出力5bは同じ周波数で動作しており、加熱開始の起動時のみ高い周波数(f1)で所定時間動作した後に、離散的に加熱量を制御する所定の周波数(f2)へと周波数が変化する。   First, in FIG. 1, the DC output 1 obtained by rectifying the commercial power source 1a is resonated by alternately turning on and off the first switching element 3a and the second switching element 3b which are constituent elements of the arm circuit 3 by the control means 5. A high frequency current is supplied to the circuit 4 to heat an object to be heated 4f such as a pan placed on the heating coil 4a. At this time, the first conduction time output 5a and the second conduction time output 5b operate at the same frequency, and after operating for a predetermined time at a high frequency (f1) only at the start of heating start, The frequency is changed to a predetermined frequency (f2) for controlling.

その後、一定周波数(f2)にて第1の導通時間出力5aと第2の導通時間出力5bは出力を継続して、第1の導通時間出力5aのオン時間を増加して第2の導通時間出力5bのオン時間を減少することによって導通比を可変し、被加熱物4fへの加熱量を制御する。   Thereafter, the first conduction time output 5a and the second conduction time output 5b continue to be output at a constant frequency (f2), and the on-time of the first conduction time output 5a is increased to increase the second conduction time. By reducing the ON time of the output 5b, the conduction ratio is varied, and the heating amount to the heated object 4f is controlled.

図2に第1の導通時間出力5a、第2の導通時間出力5b、及び加熱コイル4aの電流が起動時に変化する様子を示す。   FIG. 2 shows how the first conduction time output 5a, the second conduction time output 5b, and the current of the heating coil 4a change during startup.

加熱開始時における第1の導通時間出力5aのオン出力は図2(a)に記載した様に最小出力時間(ta1)であり、第1の導通時間出力5aのオフ期間に第2の導通時間出力5bがオン信号(tb1)を出力する。この時、加熱コイルに流れる電流は、鉄材質や非磁性ステンレス材質の被加熱物4fであれば抵抗率が大きいため加熱コイル4aに流れる電流の振幅も図2(a)記載の様に小さいが、アルミ材質であれば抵抗率が小さいため加熱コイル4aに流れる電流の振幅が図2(a)記載の様に大きく、設定値を超えるため、鍋材質がアルミ材といった抵抗率の低い材質の判別が可能であり、誘導加熱に適さない鍋として加熱動作を停止する。   The ON output of the first conduction time output 5a at the start of heating is the minimum output time (ta1) as described in FIG. 2A, and the second conduction time is output during the OFF period of the first conduction time output 5a. The output 5b outputs an on signal (tb1). At this time, the current flowing through the heating coil has a high resistivity if the object to be heated 4f is made of iron or non-magnetic stainless steel, so the amplitude of the current flowing through the heating coil 4a is small as shown in FIG. In the case of aluminum material, since the resistivity is small, the amplitude of the current flowing in the heating coil 4a is large as shown in FIG. 2 (a) and exceeds the set value, so that the pan material is discriminated as a low resistivity material such as aluminum material. It is possible to stop the heating operation as a pan not suitable for induction heating.

続いて、制御手段5は、電源位相検知手段5cによって商用電源1aの位相を検知し、本実施の形態では4回目の零ボルト電圧位相が来た時点で図2(b)に示す様に第2の導通時間出力5bのオン時間を(tb1)から(tb2)へと増加する。この時、図2(b)の様に鉄材質であれば加熱コイル4aに流れる電流は転流しないが、非磁性ステンレスといった非磁性体材質であれば、第2の導通時間出力(tb2)が共振周期に近づくため。加熱コイル4aに流れる電流は転流して振幅が大きくなる。しかし、抵抗率が大きいために転流時の電流は減衰して鍋音が発生する程には至らない。しかし、抵抗率が小さいアルミ材質の場合、加熱コイル4aの電流は点線で示す様に転流時の電流も減衰せずに、第2の導通時間出力(tb2)が共振周期に近づき電流が大きくなるため、鍋音が発生する。   Subsequently, the control means 5 detects the phase of the commercial power supply 1a by means of the power supply phase detection means 5c, and in this embodiment, when the fourth zero volt voltage phase comes, as shown in FIG. The ON time of the conduction time output 5b of 2 is increased from (tb1) to (tb2). At this time, as shown in FIG. 2 (b), the current flowing through the heating coil 4a is not commutated if it is an iron material, but if it is a nonmagnetic material such as nonmagnetic stainless steel, the second conduction time output (tb2) is To approach the resonance period. The current flowing through the heating coil 4a is commutated to increase the amplitude. However, since the resistivity is large, the current at the time of commutation is attenuated and does not reach a level where a pan sound is generated. However, in the case of an aluminum material with a low resistivity, the current of the heating coil 4a does not attenuate the current at the time of commutation as shown by the dotted line, and the second conduction time output (tb2) approaches the resonance period and the current becomes large. Therefore, a pot sound is generated.

非磁性判別の設定値以上となった場合は、非磁性材質であると判断し、一旦、第1の導通時間出力5aと第2の導通時間出力5bを停止し、制御手段5はスイッチ4dをオンした後、再度、第1の導通時間出力5aと第2の導通時間出力5bによってアーム回路3を駆動して誘導加熱を開始する。   When the value is greater than the set value for non-magnetic discrimination, it is determined that the material is a non-magnetic material, and the first conduction time output 5a and the second conduction time output 5b are temporarily stopped, and the control means 5 switches the switch 4d. After turning on, the arm circuit 3 is again driven by the first conduction time output 5a and the second conduction time output 5b to start induction heating.

アルミ判別の設定値以上となった場合は、誘導加熱には適さない鍋と判断して加熱を停止し、誘導加熱に適さない鍋である旨を、図には特に記載していないが、表示手段や報知手段を用いて使用者へに知らしめる。   If it exceeds the set value for aluminum discrimination, it is judged that the pan is not suitable for induction heating, heating is stopped, and it is not indicated in the figure that the pan is not suitable for induction heating. Inform the user using the means and the notification means.

図3は、被加熱物4fの材質が非磁性ステンレスの場合において、スイッチ4dがオンしている時の加熱コイル4aの電流波形を実線で、オフしている時の加熱コイル4aの電流を破線で示している。スイッチ4dがオフしていると、非磁性材質の被加熱物4fの影響を受けて加熱コイル4aと共振コンデンサ4bの共振周期が第2の導通時間出力(tb2)に近くなるため、加熱コイル4aの電流が転流して電流振幅が大きくなる。しかし、スイッチ4dをオンすると、共振コンデンサ4bと補助コンデンサ4cが並列に接続されるため共振周期が大きくなり、加熱コイル4aの電流が転流せずに小さな振幅となり、一定周波数のまま導通比を可変して被加熱物4fの加熱量を制御することが可能となる。   FIG. 3 shows a solid line for the current waveform of the heating coil 4a when the switch 4d is turned on and a broken line for the current of the heating coil 4a when the switch 4d is turned off when the material of the object to be heated 4f is nonmagnetic stainless steel. Is shown. When the switch 4d is off, the resonance period of the heating coil 4a and the resonant capacitor 4b is close to the second conduction time output (tb2) due to the influence of the non-magnetic material to be heated 4f. Current commutates and the current amplitude increases. However, when the switch 4d is turned on, the resonance capacitor 4b and the auxiliary capacitor 4c are connected in parallel, so that the resonance period becomes large, the current of the heating coil 4a becomes small amplitude without commutation, and the conduction ratio is variable with a constant frequency. Thus, the heating amount of the article to be heated 4f can be controlled.

図4は、鍋材質判別機能5dが、コイル電流検知手段4eと入力検知手段1cの出力での判別する場合の判断基準を示す。この時、第1の導通時間出力5aは最小導通時間(ta1)を出力しており、図4(a)のエリアは、第2の導通時間出力5bが高い周波数での最小導通時間(tb1)の鍋材質判別エリアを示しており、被加熱物4fが非磁性体で抵抗率の低い材質(例えばアルミ材質)で構成された鍋(被加熱物4f)が、入力が低くてコイル電流が大きい斜線で示したエリアに相当する。被加熱物4fがアルミ材質の様な非磁性体で抵抗率の低い材質(斜線エリア内)であると判別した場合、第2の導通時間出力5bを低い動作周波数での最小導通時間設定値(tb2)へと変更する前に加熱動作を停止して、鍋音の発生を防止している。なお、抵抗率が高い材質であると判断される場合には、継続して第2の導通時間出力5bを低い動作周波数での最小導通時間設定値(tb2)へと変更し、図4(b)での鍋材質判別を行う。   FIG. 4 shows judgment criteria when the pan material discrimination function 5d discriminates based on the outputs of the coil current detection means 4e and the input detection means 1c. At this time, the first conduction time output 5a outputs the minimum conduction time (ta1), and the area of FIG. 4A shows the minimum conduction time (tb1) at the frequency at which the second conduction time output 5b is high. The pan material discrimination area is shown, and the pan (heated material 4f) made of a non-magnetic material with low resistivity (for example, aluminum material) has a low input and a large coil current. Corresponds to the area shown by diagonal lines. When it is determined that the object to be heated 4f is a non-magnetic material such as an aluminum material and has a low resistivity (within the hatched area), the second conduction time output 5b is set to a minimum conduction time setting value at a low operating frequency ( Before changing to tb2), the heating operation is stopped to prevent the generation of pot sound. If it is determined that the material has a high resistivity, the second conduction time output 5b is continuously changed to the minimum conduction time setting value (tb2) at a low operating frequency, and FIG. ) To determine the pot material.

図4(b)のエリアは、第2の導通時間出力5bが低い周波数での最小導通時間(tb2)での鍋材質判別エリアを示す。この場合、本実施の形態においては、非磁性材質と磁性材質の判別をメインとしており、非磁性材質と判別した場合は、一旦加熱を停止して、スイッチ4dをオンした後、第1の導通時間出力5aの最小時間(ta1)と、第2の導通時間出力5bの最小時間(tb2)から動作を開始する。なお、非磁性体であっても抵抗率が低い材質であると判別した場合、加熱を停止して誘導加熱に適さない旨の表示・報知を行う。非磁性体で抵抗率が高い材質であれば、スイッチ4dをオンした後に、第1の導通時間出力5aの出力時間を増加して第2の導通時間出力5bの出力時間を減少することで、一定の動作周波数で導通比を可変して加熱量を制御することが可能となる。   The area of FIG. 4B shows a pan material discrimination area at the minimum conduction time (tb2) at a frequency where the second conduction time output 5b is low. In this case, in the present embodiment, the main distinction is made between the nonmagnetic material and the magnetic material. When it is determined that the material is a nonmagnetic material, the heating is temporarily stopped, the switch 4d is turned on, and then the first conduction is performed. The operation starts from the minimum time (ta1) of the time output 5a and the minimum time (tb2) of the second conduction time output 5b. In addition, even if it is a non-magnetic material, when it is determined that the material has a low resistivity, the heating is stopped and a display / notification indicating that it is not suitable for induction heating is performed. If the material is non-magnetic and has a high resistivity, by turning on the switch 4d, increasing the output time of the first conduction time output 5a and decreasing the output time of the second conduction time output 5b, It becomes possible to control the heating amount by varying the conduction ratio at a constant operating frequency.

以上のように、本実施の形態においては、上記に示す様に、第1のスイッチング素子3aが最小導通時間で駆動して、第2のスイッチング素子3bの導通時間については、加熱量を制御する際に使用する動作周波数に対応した導通時間(tb2)よりも小さい時間(tb1)に加熱開始時は設定して、被加熱物4fが非磁性材質であっても加熱コイル4aの電流が転流しない導通時間に設定することにより、加熱コイル4aに流れる電流量を抑制するとともに、被加熱物4fに誘導される電流を抑制して、加熱開始時に発生する「コツッ」という鍋を叩いた様な音が発生するのを防ぐことができる。   As described above, in the present embodiment, as described above, the first switching element 3a is driven with the minimum conduction time, and the heating amount is controlled for the conduction time of the second switching element 3b. When heating is started at a time (tb1) that is shorter than the conduction time (tb2) corresponding to the operating frequency used at the time, the current of the heating coil 4a is commutated even if the object to be heated 4f is a non-magnetic material. By setting the continuity time not to be used, the amount of current flowing through the heating coil 4a is suppressed, and the current induced in the object to be heated 4f is suppressed, so that a pot called “Katsutsu” generated at the start of heating is struck. The generation of sound can be prevented.

また、第2のスイッチング素子3bの導通時間が小さい時間(tb1)の場合の動作周波数(f1)と、第2のスイッチング素子3bの導通時間が大きい時間(tb2)の場合の動作周波数(f2)の差が可聴領域とされる周波数(約20kHz)以上となる様に設定することにより、通常は動作周波数を一定(f2)として、加熱量は導通比を可変として制御する場合に、起動時(加熱開始時)のみ高い周波数で動作した場合において、干渉音が使用者に聞こえることなく、また、鍋に誘起される電流も抑制して、鍋を叩いた様な音が発生するのを防ぐことができる。   Further, the operating frequency (f1) when the conduction time of the second switching element 3b is small (tb1) and the operating frequency (f2) when the conduction time of the second switching element 3b is large (tb2). Is set to be equal to or higher than the frequency (approximately 20 kHz) that is considered to be an audible region, so that the operating frequency is normally set to be constant (f2), and the heating amount is controlled at the start-up (when the conduction ratio is variable). When operating at a high frequency only (when heating is started), the interference sound is not heard by the user, and the current induced in the pan is also suppressed to prevent the sound of hitting the pan from occurring. Can do.

また、制御手段5は電源位相検知手段5cを備え、商用電源1aが零ボルトとなる位相付近で第2のスイッチング素子3bの導通時間を小さい時間(tb1)から大きい時間(tb2)へと変更することにより、加熱コイル4aに流れる電流が少ない位相で周波数を切り替えることができるので、加熱コイル4aの電流変化に伴う鍋音の発生を防ぐことができる。   The control means 5 includes a power supply phase detection means 5c, and changes the conduction time of the second switching element 3b from a small time (tb1) to a large time (tb2) near the phase where the commercial power supply 1a becomes zero volts. Thereby, since a frequency can be switched with a phase with little electric current which flows into the heating coil 4a, generation | occurrence | production of the pan sound accompanying the electric current change of the heating coil 4a can be prevented.

また、制御手段5は加熱コイル4aの電流をコイル電流検知手段4eによって検知し、第2のスイッチング素子3bの導通時間が小さい時間(tb1)から大きい時間(tb2)へと変更した後に、加熱コイル4aに流れる電流が鍋音を発生させる限度閾値以上である場合には、アーム回路3の駆動を即座に停止することにより、被加熱物4fの材質によって過大な共振電流が発生しても、加熱停止時のコイル電流を所定値以下として鍋音を抑えることができる。   Further, the control means 5 detects the current of the heating coil 4a by the coil current detection means 4e, and after the conduction time of the second switching element 3b is changed from the small time (tb1) to the large time (tb2), the heating coil When the current flowing through 4a is equal to or greater than the limit threshold value for generating a pan sound, the driving of the arm circuit 3 is stopped immediately, so that even if an excessive resonance current is generated due to the material of the article to be heated 4f, heating is performed. The pot sound can be suppressed by setting the coil current at the time of stopping to a predetermined value or less.

また、鍋材質判別機能5dによって、被加熱物4fの材質が非磁性体であると本実施の形態においては、加熱コイル4aの電流を検知するコイル電流検知手段4eと、インバータ回路2への入力電流を検知する入力検知手段1cからの情報をもとに判別しており、非磁性材質の被加熱物であると判別した場合には、一旦加熱を停止して、スイッチをオンした後、再度、被加熱物4fの加熱量を制御する周波数に固定して導通比を可変する制御を行う構成とすることにより、加熱コイル上に非磁性材質の被加熱物を載置した場合でも共振回路の共振周波数が低くなり、加熱コイルに流れる電流が転流する状態を防止してコイル電流の増加を防ぐことができるので、加熱開始時と加熱停止時の鍋に誘起される電流量の増加を抑制し、鍋音の発生を防ぐことができる。   Further, when the material of the object to be heated 4f is a non-magnetic material by the pan material discrimination function 5d, in the present embodiment, the coil current detection means 4e for detecting the current of the heating coil 4a and the input to the inverter circuit 2 It is determined based on the information from the input detection means 1c for detecting the current. If it is determined that the object is a non-magnetic material to be heated, the heating is once stopped, the switch is turned on, and then again. By adopting a configuration in which the heating ratio of the object to be heated 4f is fixed to a frequency for controlling the amount of heating and the conduction ratio is varied, the resonance circuit of the resonance circuit can be obtained even when a nonmagnetic material to be heated is placed on the heating coil. Resonance frequency is lowered and the current flowing in the heating coil can be prevented from commutating to prevent an increase in the coil current, thus suppressing an increase in the amount of current induced in the pan when heating starts and stops. And the generation of pot sound Gukoto can.

なお、実施の形態1では、加熱コイル4aの電流を検知する手段としてトランスを用いた図を記載しているが、加熱コイル4aの電流は共振コンデンサ4bの電圧に対応するため、共振コンデンサ4bの電圧を検知することによって同等の効果が得られることは言うまでもない。   In the first embodiment, a diagram is shown in which a transformer is used as a means for detecting the current of the heating coil 4a. However, since the current of the heating coil 4a corresponds to the voltage of the resonant capacitor 4b, It goes without saying that the same effect can be obtained by detecting the voltage.

以上のように、本発明にかかる誘導加熱調理器は、例えば使用者がアルミ材質などで構成された被加熱物を加熱コイルの上に載置して加熱開始した場合に、「コツッ」という鍋を叩いた様な音の発生を抑制し、且つ、加熱コイルに一定周波数で流れる電流を、アーム回路の導通比を変化させて制御することが実現できるので、例えば誘導加熱バーナーを複数備えた誘導加熱調理器において、加熱開始時、或いは加熱中に発生する鍋音を抑制する機能を備えた誘導加熱調理器の制御システム等の用途にも適用できる。   As described above, the induction heating cooker according to the present invention is a pot called “kotsutsu” when a user places an object to be heated made of aluminum material on a heating coil and starts heating. It is possible to control the current flowing in the heating coil at a constant frequency by changing the conduction ratio of the arm circuit, so that for example induction with multiple induction heating burners In a heating cooker, the present invention can also be applied to uses such as a control system for an induction heating cooker having a function of suppressing a pot sound generated at the start of heating or during heating.

本発明の第1の実施の形態における誘導加熱調理器のブロック図The block diagram of the induction heating cooking appliance in the 1st Embodiment of this invention 本発明の加熱開始時におけるスイッチング素子と加熱コイルの動作波形を示す図The figure which shows the operation | movement waveform of a switching element and a heating coil at the time of the heating start of this invention 本発明の非磁性鍋判別した場合の、加熱開始時における各部の動作波形を示す図The figure which shows the operation waveform of each part at the time of a heating start at the time of discriminating the nonmagnetic pan of this invention 本発明の加熱開始時における鍋材質判別エリアを示す図The figure which shows the pan material discrimination | determination area at the time of the heating start of this invention 従来の誘導加熱調理器のブロック図Block diagram of a conventional induction heating cooker 従来の適性負荷検知エリアを示す図Diagram showing conventional aptitude load detection area 従来の被加熱物がアルミ材質時の各部の動作波形を示す図The figure which shows the operation waveform of each part when the conventional to-be-heated material is aluminum material

符号の説明Explanation of symbols

1 直流出力
1a 商用電源
1b 整流器
1c 入力検知手段
2 インバータ回路
3 アーム回路
3a 第1のスイッチング素子
3b 第2のスイッチング素子
4 共振回路
4a 加熱コイル
4b 共振コンデンサ
4c 補助コンデンサ
4d スイッチ
4e コイル電流検知手段
4f 被加熱物(鍋)(負荷)
5 制御手段
5a 第1の導通時間出力
5b 第2の導通時間出力
5c 電源位相検知手段
5d 鍋材質判別機能
DESCRIPTION OF SYMBOLS 1 DC output 1a Commercial power supply 1b Rectifier 1c Input detection means 2 Inverter circuit 3 Arm circuit 3a 1st switching element 3b 2nd switching element 4 Resonance circuit 4a Heating coil 4b Resonance capacitor 4c Auxiliary capacitor 4d Switch 4e Coil current detection means 4f Object to be heated (pan) (load)
5 Control means 5a First conduction time output 5b Second conduction time output 5c Power supply phase detection means 5d Pan material discrimination function

Claims (5)

商用電源を整流してなる直流出力と、前記直流出力の両端に電気的に接続されて交互にオンオフする2個のスイッチング素子を直列に接続したアーム回路と、加熱コイルと共振コンデンサとを直列に接続した共振回路と、前記共振回路の一端を前記アーム回路の接続点に他端を直流出力に接続し、前記アーム回路を一定周波数で駆動し導通比を可変して被加熱物の加熱量を制御する制御手段と、を有する誘導加熱部を複数備え、前記制御手段は前記加熱コイルの上に載置された金属の材質を判別する鍋材質判別機能を有し、前記鍋材質判別機能は、加熱開始時では一方の前記スイッチング素子のオン時間を最小設定値にして他方のオン時間を小さい設定値から大きい設定値に離散的に変化して前記アーム回路を駆動し判別を行う誘導加熱調理器。 A direct current output obtained by rectifying a commercial power supply, an arm circuit in which two switching elements that are electrically connected to both ends of the direct current output and alternately turned on and off are connected in series, a heating coil and a resonance capacitor are connected in series. Connect the resonant circuit and one end of the resonant circuit to the connection point of the arm circuit and the other end to a DC output, and drive the arm circuit at a constant frequency to vary the conduction ratio to control the heating amount of the object to be heated. A plurality of induction heating units having control means, the control means has a pan material discrimination function for discriminating the material of the metal placed on the heating coil, the pan material discrimination function, Induction heating cooking that discriminates by driving the arm circuit discretely by changing the ON time of one of the switching elements to the minimum set value and the other ON time from a small set value to a large set value at the start of heating. . 制御手段は、一方のスイッチング素子のオン時間を最小設定値にして他方のオン時間を小さい設定値から大きい設定値へと離散的に変化する際に、オン時間が小さい設定値の動作周波数と大きい設定値の動作周波数の差が可聴周波数以上となる様に設定された請求項1に記載の誘導加熱調理器。 When the ON time of one switching element is set to the minimum setting value and the other ON time is discretely changed from a small setting value to a large setting value, the control means has a large operating frequency with a small setting value. The induction heating cooker according to claim 1, wherein a difference between operating frequencies of set values is set to be equal to or higher than an audible frequency. 制御手段は商用電源の位相を検知する電源位相検知手段を備え、商用電源が零ボルト付近の位相でスイッチング素子のオン時間を小さい設定値から大きい設定値へと離散的に変化する請求項1または2に記載の誘導加熱調理器。 The control means includes power supply phase detection means for detecting the phase of the commercial power supply, and the commercial power supply discretely changes the on-time of the switching element from a small set value to a large set value at a phase near zero volts. 2. The induction heating cooker according to 2. 制御手段は加熱コイルの電流を検知するコイル電流検知手段を備え、スイッチング素子のオン時間を小さい設定値から大きい設定値へと離散的に変化した後、加熱コイルに流れる電流が設定値以上の場合、鍋材質判別機能の誤判別と判断してアーム回路の駆動を停止する請求項1〜3のいずれか1項に記載の誘導加熱調理器。 The control means is provided with a coil current detection means for detecting the current of the heating coil, and when the ON time of the switching element is discretely changed from a small set value to a large set value, and the current flowing through the heating coil is equal to or larger than the set value The induction heating cooker according to any one of claims 1 to 3, wherein the operation of the arm circuit is stopped by determining that the pan material determination function is erroneously determined. 共振回路と並列に、補助コンデンサとスイッチの直列回路を備え、前記制御手段は前記鍋材質判別機能によって前記加熱コイルの上に載置された金属の材質が非磁性体と判断した場合、前記アーム回路の駆動を一旦停止し、前記スイッチをオンして共振回路の共振周波数を変更した後、再び前記アーム回路を駆動して加熱を開始する請求項1に記載の誘導加熱調理器。 In parallel with the resonance circuit, a series circuit of an auxiliary capacitor and a switch is provided, and when the control means determines that the metal material placed on the heating coil is a non-magnetic material by the pan material discrimination function, the arm The induction heating cooker according to claim 1, wherein the driving of the circuit is temporarily stopped, the switch is turned on to change the resonance frequency of the resonance circuit, and then the arm circuit is driven again to start heating.
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JP2011071004A (en) * 2009-09-28 2011-04-07 Panasonic Corp Induction heating cooker
JP2011150798A (en) * 2010-01-19 2011-08-04 Panasonic Corp Induction heating cooker, and program therefor
US8343685B2 (en) 2007-01-31 2013-01-01 Technical University Of Denmark Composite material suitable for use as an electrode material in a SOC
US10813177B2 (en) 2016-09-01 2020-10-20 Samsung Electronics Co., Ltd. Cooking apparatus and method of controlling the same

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8343685B2 (en) 2007-01-31 2013-01-01 Technical University Of Denmark Composite material suitable for use as an electrode material in a SOC
JP2010518550A (en) * 2007-02-01 2010-05-27 ヴィーエムエフ ヴュルテンバーギッシュ メタルヴァーレンファグリク アーゲー Induction hob
JP2011071004A (en) * 2009-09-28 2011-04-07 Panasonic Corp Induction heating cooker
JP2011150798A (en) * 2010-01-19 2011-08-04 Panasonic Corp Induction heating cooker, and program therefor
US10813177B2 (en) 2016-09-01 2020-10-20 Samsung Electronics Co., Ltd. Cooking apparatus and method of controlling the same

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