JP2007183226A - Method and device of inspecting vacancy of product - Google Patents

Method and device of inspecting vacancy of product Download PDF

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JP2007183226A
JP2007183226A JP2006003040A JP2006003040A JP2007183226A JP 2007183226 A JP2007183226 A JP 2007183226A JP 2006003040 A JP2006003040 A JP 2006003040A JP 2006003040 A JP2006003040 A JP 2006003040A JP 2007183226 A JP2007183226 A JP 2007183226A
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hole
article
air
inspection
penetration
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JP4784310B2 (en
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Naoki Fuse
直紀 布施
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Daido Steel Co Ltd
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Daido Steel Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an inspecting method for quickly performing both the inspections of penetration inspection and inspection, such as foreign matters when performing both the inspections of the penetration inspection of vacancy in a product and the inspection, such as the foreign matters, and to provide an inspecting device. <P>SOLUTION: The inspection method includes a process for mounting the product in a ventilation hole of a work stage; a process for penetration inspection for determining the presence of a through hole, on the basis of a pressure reduction state in product vacancy in a prescribed time, by supplying compressed air toward the vacancy inside from a compressed air supply means of a penetration inspection system and closing a valve so as to prevent leak from the inside of the vacancy; and a process of the inspection, such as foreign matters for determining the presence of the foreign matters or the like of the vacancy on the basis of a measured wind state, by drawing the air in the vacancy by a vacuum means of foreign matters or the like inspection system and measuring the state of wind introduced inside of the vacancy from a second opening part with a sensor. After performing either the process of penetration inspection process or the foreign matters or the like inspection, a ventilation tube, used for the remaining other, is changed over to the ventilation hole so as to communicate with the ventilation hole of the work stage, and the remaining process is performed. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、物品の空孔の検査方法および検査装置に関し、さらに詳しくは、例えばタービンハウジングのように内部に空孔を有する物品の空孔の検査方法および検査装置に関する。   The present invention relates to an inspection method and an inspection apparatus for a hole in an article, and more particularly to an inspection method and an inspection apparatus for a hole in an article having an internal hole such as a turbine housing.

従来、空孔を有する物品、例えばタービンハウジングにおける空孔と外部との貫通の有無を検査する貫通検査を行う場合は、次のようにしている。
まず、タービンハウジング内の空孔が外部に対して気密状態になるようにタービンハウジングの開口部を密閉する。次に、上記空孔内に圧縮空気を送り込む。
空孔内が所定の気圧になった後は、送り込んだ圧縮空気が空孔内から開口部を通して漏れ出さないようにする。圧力計で物品の空孔内の減圧状態をみる。減圧が無い場合は貫通無し、減圧がある場合は貫通有りと判定する。
このようにして、空孔と物品外部の貫通の有無を検査していた。
Conventionally, in the case of performing a penetration inspection for inspecting the presence or absence of penetration between a hole in an article, for example, a turbine housing, and the outside, the following is performed.
First, the opening of the turbine housing is sealed so that the holes in the turbine housing are airtight with respect to the outside. Next, compressed air is sent into the holes.
After the inside of the hole reaches a predetermined atmospheric pressure, the supplied compressed air is prevented from leaking from the hole through the opening. Check the depressurized state in the hole of the article with a pressure gauge. When there is no pressure reduction, it is determined that there is no penetration, and when there is pressure reduction, it is determined that there is penetration.
In this way, the presence or absence of penetration between the holes and the outside of the article was inspected.

次に、物品における空孔内部の欠陥(空孔内部のバリ、異物)の有無を検査する異物等の検査をする場合は次のようにしている。
手法1:針金などを挿入して、バリや異物による閉塞・狭窄状況を調べる。
手法2:内視鏡と光ファイバ光源、又はボアスコープ等を挿入して目視で調べる。
手法3:1つの開口部から超音波を放射し、他の開口部での音量を検知することによりバリや異物による閉塞、狭窄状態を判定する(例えば、特許文献1参照)。
Next, in the case of inspecting a foreign substance or the like for inspecting the presence or absence of defects inside the hole (burrs and foreign substances inside the hole) in the article, the following is performed.
Method 1: Insert a wire or the like to check the state of occlusion / stenosis caused by burrs or foreign matter.
Method 2: An endoscope and an optical fiber light source, or a borescope are inserted and examined visually.
Method 3: An ultrasonic wave is radiated from one opening, and the volume and the stenosis state by a burr | flash or a foreign material are determined by detecting the sound volume in another opening (for example, refer patent document 1).

特開2000−338090公報JP 2000-338090 A

この従来の異物等検査においては、上記手法1や手法2によると、大変な手間を要するとともに、精度も低く異物等を見逃すことも多いという問題点がある。
さらに、物品における空孔の形状が複雑である場合には、多大な手間を要し、精度もさらに低くなる恐れがある。
さらに、物品における空孔の形状が複雑である場合には、上記手法3によっても、超音波の伝達途中の損失およびノイズ混入の度合いが大きくなり、正確な判定が困難であるといった問題点もあった。
In this conventional foreign matter inspection, there are problems in that the above method 1 and method 2 require a lot of labor and are often inaccurate due to low accuracy.
Furthermore, when the shape of the hole in the article is complicated, a great deal of labor is required and the accuracy may be further lowered.
Furthermore, when the shape of the hole in the article is complicated, there is a problem that the method 3 also increases the loss during transmission of ultrasonic waves and the degree of noise mixing, making accurate determination difficult. It was.

本件出願の目的は、物品の空孔の貫通検査をする場合は、物品における空孔と外部との貫通の有無が検査できる検査方法および検査装置を提供しようとするものである。
他の目的は、物品の空孔の異物等検査する場合は、空孔内部のバリ、異物等の有無を検査することができる検査方法および検査装置を提供しようとするものである。
他の目的は、上記物品の空孔の異物等検査において、物品の空孔の形状が複雑である場合であっても、短時間でかつ、精度良く検査することができる検査方法および検査装置を提供しようとするものである。
他の目的は、物品について空孔の貫通検査と異物等検査の両方の検査をする場合、貫通検査と異物等検査の検査の両方を速やかにすることができる検査方法および検査装置を提供しようとするものである。
他の目的及び利点は図面及びそれに関連した以下の説明により容易に明らかになるであろう。
An object of the present application is to provide an inspection method and an inspection apparatus capable of inspecting the presence or absence of penetration between a hole in an article and the outside when the penetration inspection of the hole in the article is performed.
Another object of the present invention is to provide an inspection method and an inspection apparatus capable of inspecting the presence or absence of burrs and foreign matters in the pores when inspecting the foreign matters in the pores of the article.
Another object of the present invention is to provide an inspection method and an inspection apparatus capable of inspecting in a short time and with high accuracy even when the shape of the hole of the article is complicated in the inspection of the foreign matter etc. of the hole of the article. It is something to be offered.
Another object of the present invention is to provide an inspection method and an inspection apparatus capable of promptly performing both the penetration inspection and the inspection of foreign matter, etc., when both the hole penetration inspection and the foreign matter inspection are performed on the article. To do.
Other objects and advantages will be readily apparent from the drawings and the following description associated therewith.

本願発明における物品の空孔の検査方法は、表面に物品Wを装着する設置域6aを備え、かつ上記設置域6a内において、設置される物品Wの第1開口部4bに通じる通気孔7を備えるワークステージ1と、上記ワークステージ1における上記通気孔7に連通させる通気管15を備える貫通検査系統2であって、上記貫通検査系統2は、上記通気管15と通気孔7を通して物品の空孔4a内へ圧縮空気を送る為の圧縮空気供給手段10と、上記空孔4a内に送った空気が上記通気管15を通じて漏れ出すのを防止する為のバルブと、空孔4a内の減圧状態を計測する為の圧力計測手段12とを備える貫通検査系統2と、
上記ワークステージ1における通気孔7に連通させる通気管24を備える異物等検査系統3であって、上記異物等検査系統3は、上記通気孔7と通気管24を通して空孔内の空気を引き出す為の真空手段20と、上記空孔4a内の空気が真空手段20によって引き出されることによって、物品Wの第2開口部4cから空孔4a内に導入される風の状態を測定するセンサー34と、上記センサー34で測定した値に基づいて空孔4a内の異物等の有無を判定する判定手段35とを備える異物等検査系統3とを用いて、空孔4aを有する物品Wの空孔内部における欠陥を検出する空孔検査方法であって、上記空孔検査方法は、ワークステージ1の通気孔7に物品Wの第1開口部4bが合う状態で物品Wを装着する工程と、上記貫通検査系統2における圧縮空気供給手段10から空孔4a内部に向けて圧縮空気を送り込み、上記送り込んだ空気が空孔4a内から漏れ出さないようにバルブを閉め、所定時間内における物品空孔内の減圧状態に基づいて貫通の有無を判定する貫通検査の工程と、上記異物等検査系統3における真空手段20で空孔内の空気を引き出し、引き出されることによって第2開口部4cから空孔4a内に導入される風の状態を上記センサー34で計測し、計測された風の状態に基づいて上記空孔4aの異物等の有無を判定する異物等検査の工程とを含み、上記貫通検査の工程又は異物等検査の工程のいずれか一方の工程を行った後、残る他方の工程に用いられる通気管を上記ワークステージ1の通気孔7に連通するように切換えて、残る工程を行うようにしたものである。
The method for inspecting a hole of an article in the present invention includes an installation area 6a on the surface of which the article W is mounted, and the ventilation hole 7 leading to the first opening 4b of the article W to be installed in the installation area 6a. A penetration inspection system 2 including a work stage 1 provided and a vent pipe 15 communicating with the vent hole 7 in the work stage 1, wherein the penetration inspection system 2 is configured to empty an article through the vent pipe 15 and the vent hole 7. Compressed air supply means 10 for sending compressed air into the hole 4a, a valve for preventing the air sent into the hole 4a from leaking through the vent pipe 15, and a decompressed state in the hole 4a Penetrating inspection system 2 comprising pressure measuring means 12 for measuring
A foreign matter inspection system 3 including a vent pipe 24 communicating with the vent hole 7 in the work stage 1, wherein the foreign matter test system 3 draws air in the hole through the vent hole 7 and the vent pipe 24. The vacuum means 20 and a sensor 34 for measuring the state of the wind introduced into the hole 4a from the second opening 4c of the article W by the air in the hole 4a being drawn out by the vacuum means 20; Using the foreign matter inspection system 3 provided with the determination means 35 for determining the presence or absence of foreign matter or the like in the hole 4a based on the value measured by the sensor 34, the inside of the hole of the article W having the hole 4a is used. A hole inspection method for detecting defects, wherein the hole inspection method includes a step of mounting the article W in a state where the first opening 4b of the article W is aligned with the vent hole 7 of the work stage 1, and the penetration inspection described above. From the compressed air supply means 10 in the system 2 to the inside of the hole 4a A process of penetrating inspection that feeds compressed air, closes the valve so that the fed air does not leak out of the holes 4a, and determines whether there is penetration based on the reduced pressure state in the article holes within a predetermined time; In the foreign matter inspection system 3, the air in the air holes is drawn out by the vacuum means 20, and the state of the wind introduced into the air holes 4 a from the second opening 4 c is measured by the sensor 34. A foreign matter inspection step for determining the presence or absence of foreign matter etc. in the air holes 4a based on the state of the wind, and after performing either one of the penetration inspection step or the foreign matter inspection step. Then, the remaining process is performed by switching the ventilation pipe used in the other process to communicate with the vent hole 7 of the work stage 1.

また好ましくは、表面に物品Wを装着する設置域6aを備え、かつ上記設置域6a内において、設置される物品Wの第1開口部に通じる通気孔7を備えるワークステージ1と、上記ワークステージ1における上記通気孔7に連通させる通気管15を備える貫通検査系統2であって、上記貫通検査系統2は、上記通気管15と通気孔7を通して物品の空孔4a内へ圧縮空気を送る為の圧縮空気供給手段10と、上記空孔4a内に送った空気が上記通気管15を通じて漏れ出すのを防止する為のバルブと、空孔4a内の減圧状態を計測する為の圧力計測手段12とを備える貫通検査系統2と、上記ワークステージ1における通気孔7に連通させる通気管24を備える異物等検査系統3であって、上記異物等検査系統3は、上記通気孔7と通気管24を通して空孔4a内の空気を引き出す為の真空手段20と、上記空孔4a内の空気が真空手段20によって引き出されることによって、物品Wの第2開口部4cから空孔4a内に導入される風の状態を測定するセンサー34と、上記センサー34で測定した値に基づいて空孔4a内の異物等の有無を判定する判定手段35とを備える異物等検査系統3とを備え、上記ワークステージ1の通気孔7に連通させる貫通検査系統2と異物等検査系統3とを選択的に切り換えて、空孔4aを有する物品の空孔内部における貫通と異物等の両欠陥の検査ができるようにしたものであればよい。   Preferably, the work stage 1 is provided with an installation area 6a for mounting the article W on the surface, and has a vent hole 7 communicating with the first opening of the article W to be installed in the installation area 6a. 1 is a penetration inspection system 2 including a ventilation pipe 15 communicating with the ventilation hole 7 in FIG. 1, and the penetration inspection system 2 sends compressed air through the ventilation pipe 15 and the ventilation hole 7 and into the air holes 4 a of the article. Compressed air supply means 10, a valve for preventing the air sent into the hole 4a from leaking through the vent pipe 15, and a pressure measuring means 12 for measuring the reduced pressure state in the hole 4a. A foreign substance inspection system 3 including a through inspection system 2 including a vent pipe 24 communicating with the vent hole 7 in the work stage 1, wherein the foreign substance inspection system 3 includes the vent hole 7 and the vent pipe 24. To draw out air in the hole 4a through The vacuum means 20 and a sensor 34 for measuring the state of the wind introduced into the hole 4a from the second opening 4c of the article W by the air in the hole 4a being drawn out by the vacuum means 20; A foreign substance inspection system 3 including a determination means 35 for determining the presence or absence of a foreign substance or the like in the hole 4a based on a value measured by the sensor 34, and a through inspection that communicates with the vent hole 7 of the work stage 1 Any system can be used as long as the system 2 and the foreign matter inspection system 3 are selectively switched so as to be able to inspect both the penetration of the article having the holes 4a and the defect such as the foreign matter.

以上のように本願発明は、物品の空孔の貫通検査をする場合、空孔内に圧縮空気を送り込んだ後、気密状態にして空孔内の圧が減圧するか否かをみて、減圧した場合は貫通有り、減圧しない場合は貫通無しと判定するので、物品における空孔と外部との貫通の有無が正確に検査でき、良質な物品を提供できる特長がある。   As described above, in the present invention, when performing a penetration inspection of a hole in an article, after sending compressed air into the hole, the pressure is reduced by checking whether the pressure in the hole is reduced in an airtight state. In this case, it is determined that there is penetration, and when there is no pressure reduction, it is determined that there is no penetration. Therefore, it is possible to accurately inspect the presence or absence of penetration between the voids in the article and the outside, and to provide a good quality article.

さらに本願発明は、物品の空孔の異物等検査をする場合、空孔内に通過させる風の状態をセンサーで測定し、その測定された風の状態に基づいて異物等の有無を判定する。
よって、従来の検査のような大変な手間を要することなく、空孔内部のバリ、異物等の有無を短時間で正しく検査することができる作業上の効果がある。
さらに、このことは、空孔の形状が複雑な物品について検査する場合であっても、短時間で検査することができる作業上の効果がある。
Further, according to the present invention, when inspecting foreign matter etc. in the hole of the article, the state of the wind passing through the hole is measured by a sensor, and the presence / absence of the foreign matter is determined based on the measured wind state.
Therefore, there is an operational effect that can correctly inspect the presence or absence of burrs and foreign matters in the holes in a short time without requiring much labor as in the conventional inspection.
Furthermore, this has an operational effect that allows inspection in a short time even when inspecting an article having a complicated hole shape.

さらに本願発明は、物品の空孔の貫通検査と異物等検査の両方の検査をする場合、物品をワークステージにセットした後は、貫通検査又は異物等検査のいずれか一方の検査をし、その後、残る他方の検査に用いる系統の通気管をワークステージの通気孔に連通するように切り換えて、他方の検査を行うようにするものなので、一方の検査に引き続いて他方の検査をすることができ、迅速に貫通検査と異物等検査の2つの検査をすることができる作業上の効果がある。   Furthermore, in the present invention, when both the penetration inspection of the hole of the article and the inspection of the foreign matter are inspected, after setting the article on the work stage, either the penetration inspection or the foreign matter inspection is performed, and thereafter Since the other ventilation pipe is used by switching the ventilation pipe of the system used for the remaining inspection to communicate with the work stage ventilation hole, the other inspection can be performed following the one inspection. There is an operational effect that can quickly perform two inspections, a penetration inspection and a foreign matter inspection.

以下本願発明の実施の形態を図面を用いて説明する。図1乃至図6において、Wは検査対象の空孔4aを有するワーク(物品ともいう)を示し、例えば周知のタービンハウジングを示す。4bは空孔4aに通じる第1開口部、4cは空孔4aに通じる第2開口部を示す。   Embodiments of the present invention will be described below with reference to the drawings. 1 to 6, W indicates a work (also referred to as an article) having a hole 4a to be inspected, for example, a known turbine housing. 4b shows the 1st opening part which leads to the hole 4a, 4c shows the 2nd opening part which leads to the hole 4a.

次に、Aは上記ワークWの空孔4a内部における貫通と異物等の欠陥を検出する為の検査装置を示す。
1は上記検査装置Aにおけるワークステージを示し、6は固設されている硬質材製の基台を示す。6aは基台6の表面に設けられたワークWを装着する為の設置域を示す。設置域6aは気密材で形成され、気密材としては、ワークWを装着した状態で設置域6aと第1開口部4bとが気密的になればよく、例えばゴム材で形成してあってもよい。7は設置域6a内において開口させた基台6を貫通する通気孔を示す。8は図2に示されるように、基台6の表面に対して、必要に応じて備えられる周知のクランプを示し、ワークWをワークステージ1に装着固定する為のものである。9は通気孔7に連通する共用管を示す。
Next, A shows an inspection device for detecting penetration of the workpiece W inside the hole 4a and defects such as foreign matters.
Reference numeral 1 denotes a work stage in the inspection apparatus A, and 6 denotes a fixed base made of hard material. Reference numeral 6 a denotes an installation area for mounting the workpiece W provided on the surface of the base 6. The installation area 6a is formed of an airtight material. As the airtight material, it is sufficient that the installation area 6a and the first opening 4b are airtight in a state where the workpiece W is mounted. For example, the installation area 6a may be formed of a rubber material. Good. Reference numeral 7 denotes a ventilation hole penetrating the base 6 opened in the installation area 6a. As shown in FIG. 2, reference numeral 8 denotes a known clamp that is provided on the surface of the base 6 as needed, and is for mounting and fixing the workpiece W to the workpiece stage 1. Reference numeral 9 denotes a common pipe communicating with the vent hole 7.

次に、2は貫通検査系統を示し、上記ワークWの空孔4aにおける貫通の欠陥を検査する為に用いられるものである。貫通検査系統2について説明する。
15は共用管9、通気孔7に連通する通気管を示す。10は、図1、図4に示されるように通気管15、共用管9、通気孔7を介してワークWの空孔4a内へ圧縮空気を送り込む為の圧縮空気供給手段を示す。圧縮空気供給手段10としては、貫通検査するときに空孔4a内の気圧を所定の気圧、例えば空孔4a内を1.0〜10気圧にすることのできる機能を有するものであればよく、例えば周知のエアコンプレッサーを用いてもよい。11は通気管15に配設されたバルブを示し、例えば周知の手動バルブでも良いが、周知の電磁バルブを用いてもよい。12は通気管15に配設された圧力計測手段を示し、ワークの空孔内4aの気圧の状態を測定できるものであればよく、周知の圧力計を用いてもよい。13は通気管15に配設される周知の圧力調整弁を示し、上記圧縮空気供給手段10から通気管15を介して送り出される圧縮空気の圧力を調節することができる、例えば空孔4a内を1.0〜10気圧に調整できるようにしてある。14は周知の逆止弁を示し、空気を通気孔7方向へ通し、その反対方向へは逆流させないようにしてある。
なお、上記共用管9にバルブを介設してもよい。その場合には、貫通検査において空孔4a内を一定圧に加圧した後、共用管9に介設したバルブを閉じて減圧検査をしてもよい。その場合はその共用管9に介設したバルブよりも空孔4a側に圧力計を配置するとよい。
さらに、図1における符号9aで示す三叉路位置に、共用管9に対して通気管15又は通気管24を選択的に切換連通させる為の任意の電磁切換弁を配設し、単独で、又はバルブ11(又はバルブ21、23)と連動させる等、必要に応じて制御部36により開閉制御すればよい。
Next, 2 shows a penetration inspection system, which is used for inspecting a penetration defect in the hole 4a of the workpiece W. The penetration inspection system 2 will be described.
Reference numeral 15 denotes a common pipe 9 and a vent pipe communicating with the vent hole 7. Reference numeral 10 denotes compressed air supply means for sending compressed air into the air holes 4a of the workpiece W through the vent pipe 15, the common pipe 9, and the vent hole 7 as shown in FIGS. The compressed air supply means 10 only needs to have a function capable of setting the air pressure in the holes 4a to a predetermined pressure, for example, 1.0 to 10 atmospheres in the holes 4a when performing a penetration inspection. An air compressor may be used. Reference numeral 11 denotes a valve disposed in the vent pipe 15. For example, a well-known manual valve may be used, but a well-known electromagnetic valve may be used. Reference numeral 12 denotes a pressure measuring means disposed in the vent pipe 15 as long as it can measure the atmospheric pressure state in the work hole 4a, and a known pressure gauge may be used. Reference numeral 13 denotes a well-known pressure adjusting valve disposed in the vent pipe 15, and the pressure of the compressed air sent out from the compressed air supply means 10 through the vent pipe 15 can be adjusted, for example, in the hole 4a. The pressure can be adjusted to 1.0 to 10 atm. Reference numeral 14 denotes a known check valve, which allows air to pass in the direction of the vent hole 7 and not to flow back in the opposite direction.
Note that a valve may be interposed in the common pipe 9. In that case, after the inside of the hole 4a is pressurized to a constant pressure in the penetration inspection, the valve interposed in the common pipe 9 may be closed to perform the pressure reduction inspection. In that case, a pressure gauge may be arranged on the side of the hole 4a rather than the valve interposed in the common pipe 9.
Further, an arbitrary electromagnetic switching valve for selectively switching and communicating the ventilation pipe 15 or the ventilation pipe 24 with respect to the common pipe 9 is disposed at the three-way position indicated by reference numeral 9a in FIG. 11 (or valves 21, 23) may be interlocked with the control unit 36 as needed, for example, in conjunction with the valve.

次に、3は異物等検査系統を示し、上記ワークWの空孔4a内部におけるバリ、異物の欠陥を検査する為に用いられるものである。異物等検査系統3は、ワークWの空孔内から空気を引込むための引込系統Bと、ワークWの空孔内へ空気を供給する為の供給系統Sと、ワークWの空孔内部におけるバリ、異物の有無を判定する為の判定系統Jとを備える。
まず、引込系統Bについて説明する。
24は共用管9、通気孔7に連通する通気管を示す。20は通気管24を介してワークWの空孔4a内の空気を引き出す為の真空手段を示す。真空手段20として、例えば周知のコンバム(エジェクター式真空発生装置)を用いてもよい。コンバム20は広く知られているように、圧縮空気を駆動源として真空を発生するようになっている。コンバム20に供給する圧縮空気は、上記した貫通検査系統2における圧縮空気供給装置10を利用して供給するとよい。
21、23は通気管24に配設されたバルブを示し、例えば周知の手動又は電磁バルブを用いてもよい。22は通気管24に配設された周知の流量計/調整弁を示し、広く知られているように、通気管24を流れる空気の流量を計測・調節し、所定流量の空気が一定して通気管24を通過するようにしてある。
Next, reference numeral 3 denotes an inspection system for foreign matters and the like, which is used for inspecting burrs and foreign matter defects in the holes 4a of the workpiece W. The foreign matter inspection system 3 includes a drawing system B for drawing air from the holes of the workpiece W, a supply system S for supplying air into the holes of the workpiece W, and a burrs inside the holes of the workpiece W. And a determination system J for determining the presence or absence of foreign matter.
First, the lead-in system B will be described.
Reference numeral 24 denotes a common pipe 9 and a vent pipe communicating with the vent hole 7. Reference numeral 20 denotes a vacuum means for drawing out air in the air holes 4a of the workpiece W through the vent pipe 24. As the vacuum means 20, for example, a known comb (ejector type vacuum generator) may be used. As is well known, the convert 20 generates a vacuum using compressed air as a drive source. The compressed air supplied to the convert 20 may be supplied using the compressed air supply device 10 in the penetration inspection system 2 described above.
Reference numerals 21 and 23 denote valves disposed in the vent pipe 24. For example, a known manual or electromagnetic valve may be used. 22 is a well-known flow meter / regulator valve installed in the vent pipe 24. As is widely known, the flow rate of the air flowing through the vent pipe 24 is measured and adjusted so that the air at a predetermined flow rate is constant. It passes through the vent pipe 24.

次に、供給系統Sについて説明する。
26は後述するエアタンク27を設置する為の設置部材を示し、図示のようにワークWの第2開口部4c側に固設してある。27は設置部材26上に対して矢印43a、43b方向への進退を自在に載置された周知のエアタンクを示し、その載置は設置部材において横方向(図2の奥行き方向)へ移動することのないようにされている。エアタンク27の容量は、ワークWの空孔4a内に導入する空気のバッファとして機能するように充分に大きな容量にしてある。28はエアタンク27に備える周知のフィルターを示し、外部からエアタンク27内に流入する外気に含まれる粉塵、オイルミストを除去する為のものである。42は、図2に表れる矢印43a、43b方向に進退自在に動作する周知のエアシリンダ(図示省略)のロッドを示す。このロッド42は、パッキン30をワークWにおける第2開口部4cに対して気密的にしたい場合に用いるもので、図示のように先部に備える二股状に突出した当接部42aをエアタンク27の後端部側に当接させ、矢印43a方向に押圧動作させるとよい。なお、フィルター28に対しては両側から空気が導入される。30はパッキンを示し、図1、図2に示されるようなワークWが装着された状態で、ワークの第2開口部4cに対して気密的な着脱を自在に装着するようにしたもので、周知の弾性材、例えばゴム材で形成してある。31は通気管を示し、図2によく表れるように一端をエアタンク27の開口部27aに対して連通させ、他端はパッキン30に接続させ、ワークWが装着された状態にあっては、空孔4aと連通するようになっている。29は通気管31に配設されたバルブを示し、例えば周知の電磁バルブを用いるとよい。
Next, the supply system S will be described.
Reference numeral 26 denotes an installation member for installing an air tank 27 to be described later, which is fixed to the second opening 4c side of the workpiece W as shown in the figure. Reference numeral 27 denotes a known air tank mounted on the installation member 26 so as to freely advance and retreat in the directions of arrows 43a and 43b, and the installation moves laterally (depth direction in FIG. 2) on the installation member. There has been no such thing. The capacity of the air tank 27 is sufficiently large so as to function as a buffer for air introduced into the air holes 4a of the workpiece W. Reference numeral 28 denotes a well-known filter provided in the air tank 27 for removing dust and oil mist contained in the outside air flowing into the air tank 27 from the outside. Reference numeral 42 denotes a rod of a well-known air cylinder (not shown) that is movably moved in the directions of arrows 43a and 43b shown in FIG. This rod 42 is used when the packing 30 is desired to be airtight with respect to the second opening 4c in the workpiece W. As shown in the drawing, the contact portion 42a protruding in a bifurcated shape provided at the front portion is provided on the air tank 27. It is good to make it contact | abut to the rear-end part side, and to carry out the press operation | movement in the arrow 43a direction. Air is introduced into the filter 28 from both sides. Reference numeral 30 denotes a packing, in which the work W as shown in FIGS. 1 and 2 is attached, and the second opening 4c of the work can be freely attached and detached. It is formed of a known elastic material such as a rubber material. Reference numeral 31 denotes a vent pipe. As shown in FIG. 2, one end communicates with the opening 27a of the air tank 27, and the other end is connected to the packing 30. It communicates with the hole 4a. Reference numeral 29 denotes a valve disposed in the vent pipe 31. For example, a known electromagnetic valve may be used.

次に、判定系統Jについて説明する。
34は空孔4aを通過する空気(風)の状態を測定する為のセンサーを示す。センサー34は、空孔4a内の空気が真空手段20によって引き出されることによって、ワークWの第2開口部4cから空孔4a内に導入される風の状態を測定するものである。センサー34は、図2によく表れるようにエアタンク27内の開口部27a付近に配置され、かつ、層流の測定が可能な位置に配置してある。センサー34は、ワークWの第2開口部4cの近く(空孔4a内を流れる風の風上側)で測定するものなので、風速を精度良く測定できる。
センサー34としては、例えば周知のMEMS(Micro Electro Mechanical System)式風速センサを用いるとよい。また、センサー34として周知のサーミスタ式風速計を用いてもよい。
さらに、センサー34としては、通気管31を通過する空気(風)の状態を測定できるものであればよく、例えば風量計を用いて上記風の状態を測定するものであってもよい。
また、センサー34の設置位置としては上記のように空孔4aを通過する空気の流れを測定できればよいので、第1開口部4b近く、例えば共用管9の通路に配置してもよい。
Next, the determination system J will be described.
Reference numeral 34 denotes a sensor for measuring the state of air (wind) passing through the hole 4a. The sensor 34 measures the state of the wind introduced into the hole 4a from the second opening 4c of the workpiece W when the air in the hole 4a is drawn out by the vacuum means 20. The sensor 34 is disposed in the vicinity of the opening 27a in the air tank 27 as shown in FIG. 2, and is disposed at a position where laminar flow can be measured. Since the sensor 34 measures near the second opening 4c of the work W (upward side of the wind flowing through the hole 4a), the wind speed can be measured with high accuracy.
As the sensor 34, for example, a well-known MEMS (Micro Electro Mechanical System) wind speed sensor may be used. A known thermistor type anemometer may be used as the sensor 34.
Further, the sensor 34 may be any sensor that can measure the state of the air (wind) passing through the vent pipe 31, and may be one that measures the state of the wind using an air flow meter, for example.
Further, as the installation position of the sensor 34, it is only necessary to measure the flow of air passing through the hole 4a as described above. Therefore, the sensor 34 may be disposed near the first opening 4b, for example, in the passage of the common pipe 9.

次に、35は、センサー34で測定した値に基づいて空孔4a内のバリや異物の有無を判定する為の判定手段を示す。この判定手段35には、上記貫通検査系統2を用いる空孔の貫通の有無の判定を含む。判定手段35についてよく表れる図3を用いて説明する。
36は判定手段35における制御部を示し、上記した貫通検査系統2における圧縮空気供給手段10、バルブ11、圧力計測手段12、圧力調整弁13等の動作を制御するように構成されている。さらに、上記した異物等検査系統3における真空手段20、バルブ21、23、流量計/調整弁22、バルブ29、センサー34等の動作を制御するように構成されている。
次に、37は判定手段35における判定部を示し、センサー34の計測結果に基づいて欠陥の有無を判定する為のものである。判定部37は、センサー34で計測された値と、判定部37に予め記憶されている基準値とを比較して、空孔4aの内部における欠陥の有無を判断するよう構成されている。基準値は、検査対象となるワークWと同一形状で、空孔内部に欠陥のない良品を用いて実際に計測した値である。
なお、判定は、センサー34による計測値(風速又は風量)が基準値と比較して所定の閾値以上の差があるときに不良品(欠陥品)と判定するようにすれば良く、例えば閾値を5%として判定しても良い。なお、貫通検査系統2において圧力計測手段12の数値が予定値よりも降下した場合(欠陥品の場合)は、それも判定部37で判定させるようにしてもよい。
Next, reference numeral 35 denotes a determination means for determining the presence or absence of burrs or foreign matter in the air holes 4a based on the values measured by the sensor 34. This determination means 35 includes determination of the presence or absence of penetration of holes using the penetration inspection system 2. The determination means 35 will be described with reference to FIG.
A control unit 36 in the determination unit 35 is configured to control operations of the compressed air supply unit 10, the valve 11, the pressure measurement unit 12, the pressure adjustment valve 13, and the like in the penetration inspection system 2 described above. Furthermore, the operation of the vacuum means 20, valves 21, 23, flow meter / regulator valve 22, valve 29, sensor 34, etc. in the foreign matter inspection system 3 is controlled.
Next, reference numeral 37 denotes a determination unit in the determination means 35 for determining the presence or absence of a defect based on the measurement result of the sensor 34. The determination unit 37 is configured to compare the value measured by the sensor 34 with a reference value stored in advance in the determination unit 37 to determine whether there is a defect inside the hole 4a. The reference value is a value actually measured using a non-defective product having the same shape as the workpiece W to be inspected and having no defect inside the hole.
The determination may be made as a defective product (defective product) when the measured value (wind speed or air volume) by the sensor 34 is different from a reference value by a predetermined threshold value or more. It may be determined as 5%. In the penetration inspection system 2, when the numerical value of the pressure measuring means 12 falls below the planned value (in the case of a defective product), it may be determined by the determination unit 37.

次に、38は、判定手段35による判定結果を外部に通知するための報知部を示し、警報ブザーや警報灯を備え、判定手段35により欠陥があると判定された場合は、警報ブザーを鳴らしたり、警報灯を点滅する。
なお、異物等検査系統3における通気管24、31等の配設にあっては、曲部24aが鋭角にならないようなだらかな鈍角に構成するとよい。さらに、使用する通気管の内径の大きさはすべて同一になるように構成するとよい。このように通気管を構成すると、空気の流れが層流となり、センサー34で計測する値をばらつきなく精度良く測定することができる。
Next, reference numeral 38 denotes a notification unit for notifying the outside of the determination result by the determination means 35, which includes an alarm buzzer and a warning light. If the determination means 35 determines that there is a defect, the alarm buzzer is sounded. Or the warning light blinks.
In addition, in arrangement | positioning of the ventilation pipes 24 and 31 etc. in the foreign material inspection system 3, it is good to comprise at a gentle obtuse angle so that the curved part 24a may not become an acute angle. Further, it is preferable that the inner diameters of the ventilation pipes used are all the same. When the vent pipe is configured in this way, the air flow becomes a laminar flow, and the value measured by the sensor 34 can be measured with high accuracy without variation.

次に、40はワークWの第3開口部4dに対して着脱自在に装着する盲蓋を示す。
41は、図2によく表れる盲蓋40に連結されている周知のエアシリンダ(図示省略)のロッドを示し、矢印41a、41b方向に進退自在に動作する。
なお、盲蓋40に連結されているエアシリンダが盲蓋40を押圧することにより、ワークWの第1開口部4bとワークステージ1の設置域6aとが気密的に圧接され、しかもワークWが固着状態になる場合は、上記したクランプ8は備えなくてもよい。
さらに、図2に示される盲蓋40においては、ワークWにおける第1開口部4bの反対側の位置に第3開口部4dが存在することを前提に説明したが、第1開口部4b及び第2開口部4cの他に1又は複数の開口部が存在する場合は、それらの開口部は予め任意手段により盲蓋で塞いでおいてもよいし、ワークWを設置域6aに設置した後、任意手段によって盲蓋を装着するようにしてもよい。その場合、ロッド41の押圧方向はワークWの第1開口部4bとワークステージ1の設置域6aとを気密的に圧接するように設定しておけばよい。
Next, reference numeral 40 denotes a blind cover that is detachably attached to the third opening 4d of the workpiece W.
Reference numeral 41 denotes a rod of a well-known air cylinder (not shown) connected to the blind lid 40, which appears well in FIG. 2, and moves forward and backward in the directions of arrows 41a and 41b.
When the air cylinder connected to the blind cover 40 presses the blind cover 40, the first opening 4b of the workpiece W and the installation area 6a of the workpiece stage 1 are hermetically pressed, and the workpiece W is In the case of the fixed state, the above-described clamp 8 may not be provided.
Furthermore, in the blind cover 40 shown in FIG. 2, the description has been made on the assumption that the third opening 4 d exists at a position opposite to the first opening 4 b in the workpiece W, but the first opening 4 b and the first opening 4 b In the case where one or a plurality of openings are present in addition to the two openings 4c, these openings may be closed with a blind cover in advance by any means, or after the work W is installed in the installation area 6a, You may make it mount | wear with a blind cover by arbitrary means. In this case, the pressing direction of the rod 41 may be set so that the first opening 4b of the work W and the installation area 6a of the work stage 1 are in airtight pressure contact.

次に、上記構成のものを用いてワークWの空孔4aにおける貫通検査をする作業について説明する。
まず、設置域6aの上にワークWの第1開口部4bを乗載する。
次に、ロッド41を下降させて、盲蓋40を第3開口部4dに図示のように対応合着させる。これにより、設置域6aと第1開口部4bの周囲との密着及び第3開口部4dに対する密閉が行われる。次に、ロッド42を矢印43a方向へ押圧することにより、パッキン30を第2開口部4cの周囲に密着させる。一方、制御部36により制御された(又は手動により操作された)バルブ11の開放、バルブ21、23、29の閉塞を確認する。
次に圧縮空気供給手段10を作動させ、図4(A)の矢印で示されるように圧縮空気を送り、ワークWにおける空孔4a内の気圧を高める(例えば1.1〜10気圧)。その後、バルブ11を閉ざし、所定時間経過後、圧力計測手段12の圧力計の指示を見る。その結果減圧している場合は欠陥有り、減圧していない場合は、欠陥なし(良品)として検査を完了する。
上記貫通検査において、不良品が生じた場合、ワークWをワークステージ1から取り除き、不良品として処理し、検査を終了する。
上記貫通検査において欠陥なし(良品)の場合は、ワークステージ1に対するワークWをそのままにして、引き続いて異物等検査を行う。
Next, a description will be given of an operation for performing a penetration inspection in the hole 4a of the workpiece W using the above-described configuration.
First, the first opening 4b of the workpiece W is placed on the installation area 6a.
Next, the rod 41 is lowered, and the blind lid 40 is correspondingly fitted to the third opening 4d as shown in the figure. Thereby, the adhesion between the installation area 6a and the periphery of the first opening 4b and the sealing with respect to the third opening 4d are performed. Next, the packing 30 is brought into close contact with the periphery of the second opening 4c by pressing the rod 42 in the direction of the arrow 43a. Meanwhile, the opening of the valve 11 controlled by the control unit 36 (or manually operated) and the closing of the valves 21, 23, 29 are confirmed.
Next, the compressed air supply means 10 is operated, compressed air is sent as shown by the arrow in FIG. 4A, and the air pressure in the holes 4a in the workpiece W is increased (for example, 1.1 to 10 atmospheres). Thereafter, the valve 11 is closed, and after a predetermined time has elapsed, the pressure gauge instruction of the pressure measuring means 12 is viewed. As a result, if the pressure is reduced, there is a defect. If the pressure is not reduced, the inspection is completed with no defect (non-defective product).
In the penetration inspection, when a defective product is generated, the workpiece W is removed from the work stage 1 and processed as a defective product, and the inspection is finished.
If there is no defect in the penetration inspection (non-defective product), the workpiece W with respect to the workpiece stage 1 is left as it is, and a foreign object inspection is subsequently performed.

次に異物等検査を行う場合について説明する。この異物等検査を行う場合、上記貫通検査において既に、ワークWが設置域6aの上に乗載されているので、ワークWを設置域6aの上に設置する手間なくして直ちに異物等検査に入ることができる。
従って、直ちにバルブ21、23、29を開放し、バルブ11の閉塞を確認し、通気管24とエアタンク27とが連通するように切換え操作をする。
次に、周知のように圧縮空気供給手段10を動作させて真空手段(コンバム)20を動作させる。これにより、ワークWの空孔4a内の空気は引かれ、フィルター28からエアタンク27、空孔4a、通気管24を経由してコンバム20に至る空気路(風路)が形成される(図4(B)における太い矢印参照)。 なお、空孔4a内を流れる風の流量は、流量計/調整弁22により適量に設定する(例えば流量計/調整弁22において流量0.1〜2リットル/min位)。
このような状態においては、エアタンク27からワークWの空孔4a内に至る空気流の状態がセンサー34によって測定され、そのデータは判定部37に送られる。
次に、判定部37においては、前述したようにセンサー34で計測された風速値と、判定部37に予め記憶されている基準値とを比較する。その結果、その差が5%未満のときは、欠陥なし(良品)、5%以上のときは欠陥有り(不良品)と判定し、異物等検査を完了する。
Next, a case where a foreign matter inspection is performed will be described. When this foreign object inspection is performed, since the workpiece W is already mounted on the installation area 6a in the penetration inspection, the foreign object inspection immediately starts without the trouble of installing the workpiece W on the installation area 6a. be able to.
Accordingly, the valves 21, 23, and 29 are immediately opened, the blockage of the valve 11 is confirmed, and the switching operation is performed so that the vent pipe 24 and the air tank 27 communicate with each other.
Next, as is well known, the compressed air supply means 10 is operated to operate the vacuum means (combum) 20. As a result, the air in the holes 4a of the workpiece W is drawn, and an air path (air path) is formed from the filter 28 to the convert 20 via the air tank 27, the holes 4a, and the ventilation pipe 24 (FIG. 4). (See thick arrow in (B)). The flow rate of the wind flowing through the hole 4a is set to an appropriate amount by the flow meter / regulating valve 22 (for example, the flow rate is about 0.1 to 2 liters / min in the flow meter / regulating valve 22).
In such a state, the state of the air flow from the air tank 27 into the hole 4a of the workpiece W is measured by the sensor 34, and the data is sent to the determination unit 37.
Next, the determination unit 37 compares the wind speed value measured by the sensor 34 with the reference value stored in advance in the determination unit 37 as described above. As a result, when the difference is less than 5%, it is determined that there is no defect (non-defective product), and when it is 5% or more, it is determined that there is a defect (defective product), and the inspection of foreign matters is completed.

以上で、貫通検査及び異物等検査の両方の検査終了する。検査終了後は、ロッド41を矢印41b方向へ、ロッド42を矢印43b方向へ夫々動作させ、ワークWをワークステージ1から取り外す。
さらに、必要に応じて引き続き次のワークWの検査をする場合、上記と同様の検査作業を繰り返してすればよい。
なお、上記ワークWの空孔4aにおける貫通と異物等の両欠陥を検査する作業の説明において、貫通検査をした後、異物等検査をする場合について説明したが、検査の順序はどちらを先にしても良く、異物等検査をした後、貫通検査をしても良い。
This completes both the penetration inspection and the inspection of foreign matters. After completion of the inspection, the rod 41 is moved in the direction of the arrow 41b and the rod 42 is moved in the direction of the arrow 43b, and the workpiece W is removed from the workpiece stage 1.
Furthermore, when the next workpiece W is inspected continuously as necessary, the same inspection work as described above may be repeated.
In the description of the work for inspecting both the penetration in the hole 4a of the workpiece W and the defect such as the foreign matter, the case where the foreign matter is inspected after the penetration inspection has been described. Alternatively, the penetration inspection may be performed after the foreign matter inspection.

以上のように、上記の方法によれば前段の検査においてワークステージにセットした物品は、そのままセット替えをすることなく後段の検査において活用することができる省力的効果がある。また、ワークWをワークステージ1に装着後、貫通検査した後は、通気孔7に連通する通気管15を、通気管24に切換えるだけで、異物等検査を行うことができるので、貫通検査と異物等検査の2つの検査を迅速に行うことができる。
さらに、ワークWの空孔4a内の風の状態を測定するセンサー34は、図2によく表れているように、ワークWの第2開口部4cの近く(空孔4a内を流れる風の風上側)で測定するものなので、風速を精度良く測定できる。
As described above, according to the above method, the article set on the work stage in the preceding inspection has a labor-saving effect that can be utilized in the subsequent inspection without changing the set as it is. Further, after the workpiece W is mounted on the workpiece stage 1 and subjected to the penetration inspection, it is possible to inspect the foreign matter by simply switching the ventilation pipe 15 communicating with the ventilation hole 7 to the ventilation pipe 24. Two inspections such as inspection of foreign matters can be performed quickly.
Further, as shown in FIG. 2, the sensor 34 for measuring the state of the wind in the hole 4a of the work W is located near the second opening 4c of the work W (the wind of the wind flowing in the hole 4a). The wind speed can be measured with high accuracy.

次に、図5について説明する。図5は、図4における異物等検査系統3における真空手段としてのコンバム20に代えて周知の真空ポンプ20を用いる点において異なる例を説明する為のものである。
なお、図5の説明に当たって、図5の空孔検査装置Aの構成については、多くのものが前述した図1、図4に対応する構成、機能の点において同一視し得ると考えられるので、それらの構成については図1、図4に用いた符号と同一の符号を付して図1、図4とは重複する説明を省略する。
また図5の空孔検査装置Aの構成を用いてのワークWの空孔4aにおける貫通と異物等の両欠陥を検査する作業については、真空手段として、単純にコンバム20が真空ポンプ20に変更されたのみで、前述した図4の構成を用いてのワークWの空孔4aにおける貫通と異物等の両欠陥を検査する作業と実質的には同様のため重複する説明は省略する。
なお図4においては、コンバム20の駆動源として圧縮空気供給手段10を用いたが、図5においては真空ポンプ20を用いる関係から圧縮空気供給手段10は不要となる。
従って圧縮空気供給手段10とコンバム20とを連通させる配管24も不要となり、さらには、真空ポンプ20の容量も、コンバム20の駆動源としての過剰な能力が不要となる経済性が生まれる。なお上記真空ポンプ20としてはオイルフリーのものを用いるのが好ましい。
Next, FIG. 5 will be described. FIG. 5 is for explaining a different example in that a well-known vacuum pump 20 is used in place of the convert 20 as the vacuum means in the foreign matter inspection system 3 in FIG.
In the description of FIG. 5, as for the configuration of the hole inspection apparatus A of FIG. 5, it is considered that many things can be identified in terms of the configuration and functions corresponding to the above-described FIG. 1 and FIG. The same reference numerals as those used in FIGS. 1 and 4 are attached to the configurations, and the description overlapping with FIGS. 1 and 4 is omitted.
In addition, for the operation of inspecting both the penetration of the workpiece W in the hole 4a and the defect such as foreign matter using the structure of the hole inspection apparatus A of FIG. 5, the convert 20 is simply changed to the vacuum pump 20 as a vacuum means. This is substantially the same as the work for inspecting both the penetration of the workpiece W in the hole 4a and the defect such as a foreign substance using the configuration of FIG.
In FIG. 4, the compressed air supply means 10 is used as the drive source of the convert 20; however, in FIG. 5, the compressed air supply means 10 is not necessary because the vacuum pump 20 is used.
Therefore, the piping 24 for communicating the compressed air supply means 10 and the convum 20 is not required, and furthermore, the capacity of the vacuum pump 20 is not required to be excessive as a drive source for the convam 20. The vacuum pump 20 is preferably an oil-free pump.

次に、図2のMEMS式風速センサー34が付設されているエアタンク27を示す図6について説明する。空孔検査装置Aに対して、内部にMEMS式風速センサー34を備えるエアタンク27を付設して用いた後、その空孔検査装置Aを一時的に使用しなくなったときには、周囲の環境の温度や湿度によるセンサー34への影響(例えばセンサー内部に生じる結露)から、センサー34を保護する必要性が生じる。そこでその保護方法について以下説明する。
一つの手段としては、常時センサー34に通電すると、センサー34の内部ヒータによりセンサー34は加温され、自体の結露は防止される。
他の手段としては、図6に示されるように、任意小型の除湿器46を付設して結露を防止する。例えば、図6に示される構成にする。図6において44はエアタンク27に装着するためにL字型に形成してある任意の硬質材で形成されている装着材、44aは装着材44における貫通孔を示す。49は、装着材44を金属製のエアタンク27に装着する為に装着材44の内側に備えさせた装着用磁石を示す。
45は後述する除湿器46を装着材44に対して固定するための除湿器固定材を示し、図示のように装着材44の表面に備えられている。46は周知の除湿器、例えばペルチェ方式熱交換型の除湿素子を示す。47は装着材44に備えられる周知の環状のパッキンを示し、図示の装着状態においてはエアタンクの開口部27aと装着材の貫通孔44aとが気密的に連通するように介設してある。48は装着材44の着脱により除湿器46の運転をオンオフする為の周知のマイクロスイッチを示す。50は、必要に応じてフィルター28に代えて装着した調湿用のファンを示し、エアタンク内に空気送り込み、又は吸い出しができる。
Next, FIG. 6 which shows the air tank 27 to which the MEMS type wind speed sensor 34 of FIG. 2 is attached will be described. When the air hole inspection device A is temporarily not used after the air tank 27 provided with the MEMS type wind speed sensor 34 is attached to the air hole inspection device A, the temperature of the surrounding environment or There is a need to protect the sensor 34 from the influence of humidity on the sensor 34 (for example, condensation occurring inside the sensor). Therefore, the protection method will be described below.
As one means, when the sensor 34 is energized at all times, the sensor 34 is heated by the internal heater of the sensor 34, and condensation of itself is prevented.
As another means, as shown in FIG. 6, an arbitrarily small dehumidifier 46 is attached to prevent dew condensation. For example, the configuration shown in FIG. In FIG. 6, reference numeral 44 denotes a mounting material formed of an arbitrary hard material formed in an L shape for mounting on the air tank 27, and 44 a denotes a through hole in the mounting material 44. Reference numeral 49 denotes a mounting magnet provided inside the mounting material 44 in order to mount the mounting material 44 on the metal air tank 27.
Reference numeral 45 denotes a dehumidifier fixing material for fixing a dehumidifier 46 to be described later to the mounting material 44, which is provided on the surface of the mounting material 44 as shown. Reference numeral 46 denotes a known dehumidifier, for example, a Peltier heat exchange type dehumidifying element. Reference numeral 47 denotes a known annular packing provided in the mounting material 44. In the illustrated mounting state, the air tank opening 27a and the through hole 44a of the mounting material are provided so as to be in airtight communication. Reference numeral 48 denotes a known microswitch for turning on / off the operation of the dehumidifier 46 by attaching / detaching the mounting material 44. Reference numeral 50 denotes a humidity control fan mounted in place of the filter 28 as required, and air can be fed into or sucked out from the air tank.

次に上記構成のものの装着作業及び動作を説明する。
まず、図2に示されるエアタンク27を通気管31から外す。次にエアタンク27に対して装着材44を図6に示されるように装着用磁石49の磁力を利用して装着する。
装着と同時にマイクロスイッチ48がオン状態となり、除湿器46が自動的に運転を開始する。
除湿器46の作動により、センサー34の周辺部が除湿される。また必要に応じて調湿用のファンを作動させ、エアタンク内の風を流通させる。
以上のように、センサー34周辺部が除湿され、センサ内部の結露を防止することができる。
Next, the mounting operation and operation of the above configuration will be described.
First, the air tank 27 shown in FIG. Next, the mounting material 44 is mounted on the air tank 27 using the magnetic force of the mounting magnet 49 as shown in FIG.
Simultaneously with the mounting, the micro switch 48 is turned on, and the dehumidifier 46 automatically starts operation.
By the operation of the dehumidifier 46, the peripheral portion of the sensor 34 is dehumidified. Also, if necessary, the humidity control fan is activated to distribute the air in the air tank.
As described above, the periphery of the sensor 34 is dehumidified, and condensation inside the sensor can be prevented.

ワークと空孔検査装置との関係を説明する為の概略ブロック図。The schematic block diagram for demonstrating the relationship between a workpiece | work and a void | hole inspection apparatus. 図1を部分拡大した一部破断図で、ワーク空孔とエアタンクとセンサーとの関係を説明するための図。FIG. 2 is a partially enlarged view of FIG. 1 partially illustrating a relationship between a work hole, an air tank, and a sensor. 判定手段を説明するためのブロック図。The block diagram for demonstrating a determination means. 検査作業を説明する為の概略ブロック図で(A)は貫通検査を説明するための概略図、(B)は異物等検査を説明するための概略図。FIG. 5A is a schematic block diagram for explaining inspection work, FIG. 5A is a schematic diagram for explaining penetration inspection, and FIG. 図1、図4とは異なる例を説明する為の概略ブロック図。The schematic block diagram for demonstrating the example different from FIG. 1, FIG. 除湿器が付設される例を説明する為の概略図。Schematic for demonstrating the example where a dehumidifier is attached.

符号の説明Explanation of symbols

A・・・空孔検査装置、1・・・ワークステージ、2・・・貫通検査系統、3・・・異物等検査系統、、W・・・ワーク、4a・・・空孔、4b・・・第1開口部、4c・・・第2開口部、6・・・基台、7・・・通気孔、8・・・クランプ、9・・・共用管、10・・・圧縮空気供給手段、11・・・バルブ、12・・・圧力計測手段、13・・・圧力調整弁、14・・・逆止弁、15・・・通気管、20・・・真空手段、21・・・バルブ、22・・・流量計/調整弁、23・・・バルブ、24・・・通気管、26・・・設置部材、27・・・エアタンク、28・・・フィルター、29・・・バルブ、30・・・パッキン、31・・・通気管、34・・・センサー、35・・・判定手段、36・・・制御部、37・・・判定部、38・・・報知部、40・・・盲蓋、46・・・除湿器。
A ... Hole inspection device, 1 ... Work stage, 2 ... Penetration inspection system, 3 ... Foreign matter inspection system, W ... Work, 4a ... Hole, 4b ... 1st opening, 4c ... 2nd opening, 6 ... Base, 7 ... Vent, 8 ... Clamp, 9 ... Shared pipe, 10 ... Compressed air supply means , 11 ... Valve, 12 ... Pressure measuring means, 13 ... Pressure regulating valve, 14 ... Check valve, 15 ... Vent pipe, 20 ... Vacuum means, 21 ... Valve , 22 ... Flow meter / regulating valve, 23 ... Valve, 24 ... Vent pipe, 26 ... Installation member, 27 ... Air tank, 28 ... Filter, 29 ... Valve, 30 ... Packing, 31 ... Ventilation pipe, 34 ... Sensor, 35 ... Determination means, 36 ... Control unit, 37 ... Determination unit, 38 ... Notification unit, 40 ... Blind lid, 46 ... Dehumidifier.

Claims (2)

表面に物品を装着する設置域を備え、かつ上記設置域内において、設置される物品の第1開口部に通じる通気孔を備えるワークステージと、上記ワークステージにおける上記通気孔に連通させる通気管を備える貫通検査系統であって、
上記貫通検査系統は、上記通気管と通気孔を通して物品の空孔内へ圧縮空気を送る為の圧縮空気供給手段と、
上記空孔内に送った空気が上記通気管を通じて漏れ出すのを防止する為のバルブと、
空孔内の減圧状態を計測する為の圧力計測手段とを備える貫通検査系統と、
上記ワークステージにおける通気孔に連通させる通気管を備える異物等検査系統であって、上記異物等検査系統は、上記通気孔と通気管を通して空孔内の空気を引き出す為の真空手段と、
上記空孔内の空気が真空手段によって引き出されることによって、物品の第2開口部から空孔内に導入される風の状態を測定するセンサーと、
上記センサーで測定した値に基づいて空孔内の異物等の有無を判定する判定手段とを備える異物等検査系統とを用いて、空孔を有する物品の空孔内部における欠陥を検出する空孔検査方法であって、
上記空孔検査方法は、ワークステージの通気孔に物品の第1開口部が合う状態で物品を装着する工程と、
上記貫通検査系統における圧縮空気供給手段から空孔内部に向けて圧縮空気を送り込み、上記送り込んだ空気が空孔内から漏れ出さないようにバルブを閉め、所定時間内における物品空孔内の減圧状態に基づいて貫通の有無を判定する貫通検査の工程と、
上記異物等検査系統における真空手段で空孔内の空気を引き出し、引き出されることによって第2開口部から空孔内に導入される風の状態を上記センサーで計測し、計測された風の状態に基づいて上記空孔の異物等の有無を判定する異物等検査の工程とを含み、
上記貫通検査の工程又は異物等検査の工程のいずれか一方の工程を行った後、残る他方の工程に用いられる通気管を上記ワークステージの通気孔に連通するように切換えて、残る工程を行うことを特徴とする物品の空孔の検査方法。
Provided with an installation area for mounting an article on the surface, and a work stage having a vent hole leading to the first opening of the article to be installed in the installation area, and a vent pipe communicating with the vent hole in the work stage A penetration inspection system,
The penetration inspection system includes compressed air supply means for sending compressed air into the air holes of the article through the vent pipe and the vent hole,
A valve for preventing air sent into the air hole from leaking through the vent pipe;
A penetration inspection system comprising a pressure measuring means for measuring the reduced pressure state in the air holes;
A foreign matter inspection system comprising a vent pipe communicating with the vent hole in the work stage, wherein the foreign matter inspection system includes a vacuum means for drawing out air in the hole through the vent hole and the vent pipe;
A sensor for measuring the state of the wind introduced into the hole from the second opening of the article by the air in the hole being drawn out by the vacuum means;
A hole for detecting a defect inside a hole of an article having a hole using a foreign matter inspection system including a determination unit that determines the presence or absence of a foreign substance in the hole based on a value measured by the sensor An inspection method,
The hole inspection method includes a step of mounting an article in a state where the first opening of the article is aligned with a vent of the work stage;
Compressed air is sent from the compressed air supply means in the penetration inspection system toward the inside of the hole, the valve is closed so that the sent air does not leak out from the hole, and the decompressed state in the article hole within a predetermined time A step of penetration inspection for determining the presence or absence of penetration based on
The air in the hole is drawn out by the vacuum means in the foreign matter inspection system, and the state of the wind introduced into the hole from the second opening by being pulled out is measured by the sensor, and the measured wind state is obtained. And a foreign matter inspection process for determining the presence or absence of foreign matter etc. in the holes based on
After performing one of the penetration inspection process or the foreign matter inspection process, the ventilation pipe used in the other remaining process is switched so as to communicate with the work stage ventilation hole, and the remaining process is performed. A method for inspecting holes in an article.
表面に物品を装着する設置域を備え、かつ上記設置域内において、設置される物品の第1開口部に通じる通気孔を備えるワークステージと、
上記ワークステージにおける上記通気孔に連通させる通気管を備える貫通検査系統であって、
上記貫通検査系統は、上記通気管と通気孔を通して物品の空孔内へ圧縮空気を送る為の圧縮空気供給手段と、
上記空孔内に送った空気が上記通気管を通じて漏れ出すのを防止する為のバルブと、
空孔内の減圧状態を計測する為の圧力計測手段とを備える貫通検査系統と、
上記ワークステージにおける通気孔に連通させる通気管を備える異物等検査系統であって、上記異物等検査系統は、上記通気孔と通気管を通して空孔内の空気を引き出す為の真空手段と、
上記空孔内の空気が真空手段によって引き出されることによって、物品の第2開口部から空孔内に導入される風の状態を測定するセンサーと、
上記センサーで測定した値に基づいて空孔内の異物等の有無を判定する判定手段とを備える異物等検査系統とを備え、
上記ワークステージの通気孔に連通させる貫通検査系統と異物等検査系統とを選択的に切り換えて、空孔を有する物品の空孔内部における貫通と異物等の両欠陥の検査ができるようにしたことを特徴とする物品の空孔の検査装置。

A work stage having an installation area for mounting an article on the surface, and a vent hole leading to the first opening of the article to be installed in the installation area;
A penetration inspection system comprising a vent pipe communicating with the vent hole in the work stage,
The penetration inspection system includes compressed air supply means for sending compressed air into the air holes of the article through the vent pipe and the vent hole,
A valve for preventing air sent into the air hole from leaking through the vent pipe;
A penetration inspection system comprising a pressure measuring means for measuring the reduced pressure state in the air holes;
A foreign matter inspection system comprising a vent pipe communicating with the vent hole in the work stage, wherein the foreign matter inspection system includes a vacuum means for drawing out air in the hole through the vent hole and the vent pipe;
A sensor for measuring the state of the wind introduced into the hole from the second opening of the article by the air in the hole being drawn out by the vacuum means;
A foreign matter inspection system comprising a determination means for determining the presence or absence of foreign matter in the hole based on the value measured by the sensor,
By selectively switching between the penetration inspection system communicating with the vent of the work stage and the foreign matter inspection system, it was possible to inspect both the penetration inside the hole of the article having the hole and the defect such as the foreign object. A device for inspecting vacancies in articles.

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