JP2007166871A - Covering-removing method for covered wire, treatment method for covered wire terminal part, and device thereof - Google Patents
Covering-removing method for covered wire, treatment method for covered wire terminal part, and device thereof Download PDFInfo
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Abstract
Description
本発明は、被覆電線の被覆除去方法、被覆電線端部の処理方法、及びその装置に関する。 The present invention relates to a method for removing a coated electric wire, a method for treating an end of the coated electric wire, and an apparatus therefor.
電線として軟銅撚線を芯線とし、その周囲をシリコンゴム等からなる合成樹脂製の被覆部材で被ったものがある。このような電線を切断して、その端部において被覆を除去し、電気機器の端末に接続することがある。このような場合通常、まず電線を必要な長さに切断し、公知の被覆除去装置で電線の被覆部を除去し、芯線を露出させる。その後、露出した芯線を溶接固めして前記電気機器の端末に接続するようにしている。 As an electric wire, there is one in which a soft copper stranded wire is used as a core wire and the periphery thereof is covered with a synthetic resin covering member made of silicon rubber or the like. Such an electric wire may be cut, the coating is removed at the end, and connected to the terminal of the electric device. In such a case, usually, the electric wire is first cut into a required length, and the covering portion of the electric wire is removed by a known coating removing device to expose the core wire. Thereafter, the exposed core wire is welded and hardened and connected to the terminal of the electric device.
このような処理を行う場合、電線端部の被覆を取り去っただけでは、細い軟銅製の芯線がまとまらないため、溶接固めが容易に行えないという問題がある。 When such a treatment is performed, there is a problem that welding and hardening cannot be easily performed because the core wire made of soft annealed copper cannot be gathered simply by removing the covering of the end portion of the electric wire.
このため、電線の中間部において、被覆を除去し、露出した芯線が接続されたまま溶接固めを行い、その後溶接固めを行った部分で切断することが考えられている。 For this reason, it is considered to remove the coating at the intermediate portion of the electric wire, perform welding hardening with the exposed core wire connected, and then cut at the portion where the welding hardening is performed.
このように電線の中央部において被覆を除去する被覆部除去方法として特許文献1に記載のものがある。特許文献1には、直線状スリット形成装置の直線状スリット形成刃により被覆線の中間被覆に対し直線状スリットを該被覆線の長手方向に形成する第1工程と、前記直線状スリット形成装置の下流側に配置された環状スリット形成装置の環状スリット形成刃により前記被覆線の中間被覆に形成した直線状スリットの先端部と対応する被覆に対し第1環状スリットを形成する第2工程と、前記環状スリット形成刃が切り込み位置に保持された状態で、該環状スリット形成刃と被覆線を相対移動機構により環状スリット形成刃が直線状スリット側に向かうように相対移動させて直線状スリットと対応する中間被覆の先端部を中途まで剥皮する第3工程と、前記直線状スリットの後端部と対応する被覆に対し複数の環状スリット形成刃により第2環状スリットを形成する第4工程と、前記環状スリット形成刃が切り込み位置に保持された状態で、該環状スリット形成刃と被覆線を相対移動機構により環状スリット形成刃が直線状スリット側に向かうように相対移動させて直線状スリットと対応する中間被覆を芯線上から除去する第5工程とからなるものが記載されている。 Thus, there exists a thing of patent document 1 as a coating | coated part removal method which removes coating | cover in the center part of an electric wire. In Patent Document 1, a first step of forming a linear slit in the longitudinal direction of the coated wire with respect to the intermediate coating of the coated wire by the linear slit forming blade of the linear slit forming device, and the linear slit forming device A second step of forming a first annular slit with respect to a coating corresponding to a tip of a linear slit formed in an intermediate coating of the coated wire by an annular slit forming blade of an annular slit forming device disposed on the downstream side; In a state where the annular slit forming blade is held at the cutting position, the annular slit forming blade and the covered wire are relatively moved by the relative movement mechanism so that the annular slit forming blade is directed toward the linear slit, thereby corresponding to the linear slit. A third step of peeling the tip of the intermediate coating partway, and a second ring by a plurality of annular slit forming blades for the coating corresponding to the rear end of the linear slit In the fourth step of forming the slit, and with the annular slit forming blade held at the cutting position, the annular slit forming blade and the coated wire are moved toward the linear slit by the relative movement mechanism. It describes what comprises a fifth step of removing the intermediate coating corresponding to the linear slit from the core wire by relative movement.
しかしながら、従来の被覆部除去方法は、環状スリット形成刃と電線とを相対移動させるものとして構成されているから、環状スリット形成刃と芯線とが接触して環状スリット形成刃が損傷することがあり、このような場合被覆部材の除去が良好にはできない。 However, since the conventional covering portion removing method is configured to relatively move the annular slit forming blade and the electric wire, the annular slit forming blade and the core wire may come into contact with each other and the annular slit forming blade may be damaged. In such a case, the covering member cannot be removed satisfactorily.
そこで本発明は、被覆電線の中間部において被覆部を良好に除去することができる被覆電線の被覆除去方法、被覆電線端部の処理方法、及びその装置を提供することを目的とする。 Then, an object of this invention is to provide the coating removal method of the covered electric wire which can remove a coating | coated part favorably in the intermediate part of a covered electric wire, the processing method of the end part of a covered electric wire, and its apparatus.
本発明は、被覆電線の被覆除去方法に係り、配置された被覆電線の中間部において被覆部材に一定間隔を開け芯線にまで至る環状スリットを形成する環状スリット形成行程と、形成された2つの環状スリットの間の被覆部材に長手方向に沿った直線スリットを形成する直線スリット形成行程と、前記2つの環状スリット間に位置する被覆部材の端縁部を両端から中央部に寄せて被覆部材を芯線から除去する被覆部材剥離行程と、を備えることを特徴とする。 The present invention relates to a method for removing a sheath of a covered electric wire, and an annular slit forming step for forming an annular slit in a middle portion of the arranged covered wire at a predetermined interval in the covering member to reach the core wire, and the two formed annular shapes A linear slit forming step for forming a linear slit along the longitudinal direction in the covering member between the slits, and an end edge portion of the covering member located between the two annular slits is moved from both ends to the central portion so that the covering member is a core wire. And a covering member peeling step for removing the covering member.
また、本発明は、被覆電線端部の処理方法であり、配置された被覆電線の被覆部材に一定間隔を開け芯線にまで至る環状の切り込みを形成する環状スリット形成行程と、形成された2つの環状スリットの間の被覆部材の長手方向に沿った直線スリットを形成する直線スリット形成行程と、前記2つの環状スリット間に位置する被覆部材の端縁部を両端から中央部に寄せて被覆部材を芯線から除去する被覆部材剥離行程と、前記被覆部材が除去された芯線の所定個所を溶接固めする溶接固め行程と、前記芯線を前記溶接固めされた個所で切断する切断行程と、を備えることを特徴とする。 Further, the present invention is a method for treating an end portion of a covered electric wire, and an annular slit forming step for forming an annular cut at a predetermined interval in a covering member of the arranged covered electric wire to reach the core wire, and two formed A linear slit forming step for forming a linear slit along the longitudinal direction of the covering member between the annular slits, and an edge of the covering member located between the two annular slits are moved from both ends to the central portion so that the covering member is moved. A covering member peeling step for removing from the core wire, a welding hardening step for welding and solidifying a predetermined portion of the core wire from which the covering member has been removed, and a cutting step for cutting the core wire at the welded portion. Features.
さらに本発明は、被覆電線の被覆除去装置であり、配置された被覆電線の中間部において被覆部材に一定間隔を開け芯線にまで至る環状の切り込みを形成する環状スリット形成装置と、形成された2つの環状スリットの間の被覆部材の長手方向に沿った直線スリットを形成する直線スリット形成装置と、前記2つの環状スリット間に位置する被覆部材の端縁部を両端から中央部に寄せて被覆部材を芯線から除去する被覆部材剥離装置と、を備るたことを特徴とする。 Furthermore, the present invention is an apparatus for removing a sheath of a covered electric wire, and is formed with an annular slit forming device that forms an annular incision that reaches a core wire at a predetermined interval in a covering member at an intermediate portion of the arranged covered electric wire. A linear slit forming device for forming a linear slit along the longitudinal direction of the covering member between the two annular slits, and an end edge of the covering member located between the two annular slits from the both ends to the central portion to cover the covering member And a covering member peeling device for removing the wire from the core wire.
そして、本発明は前記被覆電線の被覆部除去装置と、前記被覆部材が除去された芯線の所定個所を溶接固めする溶接固め装置と、前記芯線を前記溶接固めされた個所で切断する切断装置と、を備えることを特徴とする被覆電線端部の処理装置である。 And the present invention is a covering portion removing device for the covered electric wire, a welding and fixing device for welding and fixing a predetermined portion of the core wire from which the covering member has been removed, and a cutting device for cutting the core wire at the welded and fixed portion. The processing apparatus of the end part of a covered electric wire characterized by including these.
本発明によれば、被覆電線の中間部において良好に被覆部を除去することができる。 According to the present invention, it is possible to satisfactorily remove the covering portion at the intermediate portion of the covered electric wire.
以下本発明を実施するための最良の形態を図面に基づいて説明する。 The best mode for carrying out the present invention will be described below with reference to the drawings.
図1は実施形態に係る被覆電線の被覆除去装置の構成を示す図であり、(a)は平面図、(b)は側面図、(c)は正面図、図2は実施形態に係る被覆電線の被覆除去装置の制御系を含む構成を示す側面図、図3は実施形態に係る被覆電線の被覆除去装置の制御系を含む構成を示す平面図である。 FIG. 1 is a diagram illustrating a configuration of a sheath removal apparatus for a covered electric wire according to an embodiment, where (a) is a plan view, (b) is a side view, (c) is a front view, and FIG. 2 is a sheath according to the embodiment. FIG. 3 is a plan view showing the configuration including the control system of the coated wire sheath removing apparatus according to the embodiment.
本例に係る被覆電線の被覆除去装置100は、配置された被覆電線10の中間部において被覆部材12に一定間隔を開け芯線11にまで至る環状の切り込みである環状スリット13,14を形成する環状スリット形成装置110と、形成された2つの環状スリット13,14の間の被覆部材16の長手方向に沿った直線スリット15を形成する直線スリット形成装置120と、前記2つの環状スリット13,14間に位置する被覆部材16を両端から中央部に寄せて被覆部材12を芯線11から除去する被覆部材剥離装置130とを備える。
The sheathed
また、本例では、環状スリット形成装置110は、2枚の刃部材111,112と刃部材113,114とを一対として所定間隔を開けて2対を備え、各刃部材111,112及び刃部材113,114は2枚の刃部材の接合部に芯線11の輪郭形状に近似した形状の半円形の刃部を備えてなると共に、各刃部材111,112及び刃部材113,114を環状切断位置と待機位置とに移動する刃部材駆動機構としてのエアシリンダ115,116を備えている。
In this example, the annular
また、直線スリット形成装置120は、前記被覆電線10の延設方向に形成された直線刃121を備え、前記直線刃を直線切断位置と待機位置とに移動する直線刃駆動機構であるエアシリンダ122を備えている。
The straight
そして、前記被覆部材剥離装置130は前記環状スリット13,14に挿入され、前記芯線の周囲に配置される略U字形の挿入溝部133,134を備えた2枚の挿入板部131,132と、この挿入板部を待機位置、前記環状スリット13,14に挿入する挿入位置、及び前記2枚の挿入板部131,132の間隔を狭める被覆部材除去位置(図3参照)に移動する挿入板駆動機構である駆動機構135を備える。この駆動機構135は、上記挿入板部131,132が待機位置から挿入位置を経て被覆部除去位置に移動させるものであり、エアシリンダ、公知の機構で構成されている。なお、前記環状スリット13,14の内側には環状スリット13,14の内側に位置する被覆部材16を切断する刃が形成されている。
And the said covering
そして、本例では、前記環状スリット形成装置110のエアシリンダ115,116と、直線スリット形成装置120のエアシリンダ122と、被覆部材剥離装置130の駆動機構135を制御して予め定められた手順に従い前記各装置を駆動する制御手段として制御装置140を備えている。この制御装置140は予め各エアシリンダの動作順序を予め設定したシークエンサで構成される。
In this example, the
次に、本例に係る被覆電線の被覆除去装置の作動について説明する。まず被覆電線の被覆除去装置100に被覆電線10が配置され、例えばエアシリンダを使用した公知の固定手段で被覆電線が被覆除去装置の外側で固定される。図4は、実施形態に係る被覆電線の被覆除去装置100の作動について説明するタイミングチャートである。また、図5ないし図9は実施形態に係る被覆除去装置100の各部材の動きを示す概略斜視図である。
Next, the operation of the covered wire removal apparatus according to this example will be described. First, the covered
まず、待機状態において、環状スリット形成装置110の刃部材111,112及び刃部材113,114、直線スリット形成装置120の直線刃121は、図5に示すように、それぞれのエアシリンダ115,116、エアシリンダ122、駆動機構135で待機位置に配置される。
First, in the standby state, the
制御装置140の制御により、2対の環状スリット形成装置110のエアシリンダ115,116は、図6に示すように、待機位置から、環状切断位置まで移動させ、被覆電線10の被覆部材12には、所定間隔を開け2つの環状スリット13,14が形成される(図4中環状スリット形成)。
Under the control of the
次に、制御装置140の制御により、図7に示すように、直線スリット形成装置120のエアシリンダ122が直線刃121を待機位置から直線切断位置に移動し、被覆電線10の被覆部材12に形成した前記環状スリット13,14の間の被覆部材16に直線スリット15を形成する(図4中水平スリット形成)。これにより、被覆部材16には、2つの環状スリット13,14と、これらの環状スリット13,14を結ぶ直線スリット15が形成されたことになる。
Next, under the control of the
さらに、制御装置140の制御により、図8に示すように、被覆部材剥離装置130の駆動機構135が2枚の挿入板を前記被覆電線の被覆部材に形成された環状スリットにその挿入溝部を挿入する(図4挿入板挿入)。このとき、水平スリット形成装置の直線刃駆動装置は、直線刃を待機位置まで移動させる(図4中挿入板挿入)。
Further, under the control of the
そして、制御装置140の制御により、図9に示すように、被覆部材剥離装置130の駆動機構135が2枚の挿入板部131,132が互いに近接するように移動させ、予め環状スリット13,14と直線スリット15とが形成された被覆部材16を中央方向に寄せ芯線から剥離させる(図4中挿入板近接)。これにより、被覆電線10の中央部の被覆部材16は芯線11から確実に除去されることとなる。
Then, under the control of the
本例によれば、環状スリット形成装置及び直線スリット形成装置を被覆電線の芯線に直接接触させることがなくなり両装置の損傷を最小限にすることができる。 According to this example, the annular slit forming device and the linear slit forming device are not brought into direct contact with the core wire of the covered electric wire, and damage to both devices can be minimized.
また、本例に係る被覆除去装置100に被覆部材16が除去された芯線11の略中央個所を溶接固めする図示しない溶接固め装置と、芯線を前記溶接固めされた個所で切断する図示しない切断装置とを設けることにより被覆電線の端末処理装置とすることができ、確実に被覆除去、溶接固め、芯線切断の端末処理を行うことができる。
In addition, a welding compaction device (not shown) that welds and fixes a substantially central portion of the core wire 11 from which the
10…被覆電線
11…芯線
12…被覆部材
13,14…環状スリット
15…直線スリット
16…被覆部材
100…被覆除去装置
110…環状スリット形成装置
111,112…刃部材
113,114…刃部材
115,116…エアシリンダ(刃部材駆動機構)
120…直線スリット形成装置
121…直線刃
122…エアシリンダ(直線駆動機構)
130…被覆部材剥離装置
131,132…挿入板部
135…駆動機構(挿入板駆動機構)
140…制御装置(制御手段)
DESCRIPTION OF
120 ... Linear slit forming
130 ... Cover
140... Control device (control means)
Claims (8)
形成された2つの環状スリットの間の被覆部材に長手方向に沿った直線スリットを形成する直線スリット形成行程と、
前記2つの環状スリット間に位置する被覆部材の端縁部を両端から中央部に寄せて被覆部材を芯線から除去する被覆部材剥離行程と、
を備えることを特徴とする被覆電線の被覆除去方法。 An annular slit forming step of forming an annular slit at a certain interval in the covering member at an intermediate portion of the arranged covered electric wire,
A linear slit forming step of forming a linear slit along the longitudinal direction in the covering member between the two formed annular slits;
A covering member peeling step of removing the covering member from the core wire by bringing the edge of the covering member located between the two annular slits from both ends to the central portion;
A method for removing the coating of a covered electric wire, comprising:
形成された2つの環状スリットの間の被覆部材の長手方向に沿った直線スリットを形成する直線スリット形成行程と、
前記2つの環状スリット間に位置する被覆部材の端縁部を両端から中央部に寄せて被覆部材を芯線から除去する被覆部材剥離行程と、
前記被覆部材が除去された芯線の所定個所を溶接固めする溶接固め行程と、
前記芯線を前記溶接固めされた個所で切断する切断行程と、
を備えることを特徴とする被覆電線端部の処理方法。 An annular slit forming step for forming an annular cut at a certain interval in the covering member of the covered electric wire arranged to reach the core wire;
A linear slit forming step for forming a linear slit along the longitudinal direction of the covering member between the two formed annular slits;
A covering member peeling step of removing the covering member from the core wire by bringing the edge of the covering member located between the two annular slits from both ends to the central portion;
Welding consolidation step of welding and solidifying a predetermined portion of the core wire from which the covering member has been removed;
A cutting step of cutting the core wire at the welded portion;
A method for treating an end portion of a covered electric wire, comprising:
形成された2つの環状スリットの間の被覆部材の長手方向に沿った直線スリットを形成する直線スリット形成装置と、
前記2つの環状スリット間に位置する被覆部材の端縁部を両端から中央部に寄せて被覆部材を芯線から除去する被覆部材剥離装置と、
を備えることを特徴とする被覆電線の被覆除去装置。 An annular slit forming device that forms an annular cut at a certain interval in the covering member at an intermediate portion of the arranged covered electric wire to reach the core wire;
A linear slit forming device for forming a linear slit along the longitudinal direction of the covering member between the two formed annular slits;
A covering member peeling device that removes the covering member from the core wire by moving the edge of the covering member located between the two annular slits from both ends to the center portion;
An apparatus for removing a sheath of a covered electric wire, comprising:
前記直線スリット形成装置は、前記被覆電線の延設方向に形成された直線刃を備え、前記直線刃を切断位置と待機位置とに移動する直線刃駆動機構を備え、
前記被覆部材剥離装置は、前記環状スリットに挿入され、前記芯線の周囲に配置される挿入溝部を備えた2枚の挿入板部と、この挿入板部を待機位置、前記芯線の周囲に配置する挿入位置、及び前記2枚の挿入板部の間隔を狭めた被覆部材除去位置に移動する挿入板駆動機構とを備える、
ことを特徴とする請求項3の被覆電線の被覆除去装置。 The annular slit forming device is provided with two pairs of two blade members at predetermined intervals, and the pair of blade members has a blade portion having a shape approximate to the contour shape of the core wire at the joint portion of the two blade members And a blade member drive mechanism that moves the two blade members to a cutting position and a standby position,
The linear slit forming device includes a linear blade formed in the extending direction of the covered electric wire, and includes a linear blade driving mechanism that moves the linear blade to a cutting position and a standby position.
The covering member peeling device includes two insertion plate portions each having an insertion groove portion that is inserted into the annular slit and is disposed around the core wire, and the insertion plate portion is disposed at a standby position and around the core wire. An insertion plate driving mechanism that moves to an insertion position and a covering member removal position in which the interval between the two insertion plate portions is narrowed.
A sheath removal apparatus for a covered electric wire according to claim 3.
ことを特徴とする請求項4の被覆電線の被覆除去装置。 Control means for controlling the annular slit forming device, the linear slit forming device, and the covering member peeling device to drive the devices according to a predetermined procedure;
The sheath removal apparatus for coated wires according to claim 4.
ことを特徴とする請求項4または5の被覆電線の被覆部除去装置。 At least one of the blade member drive mechanism, the linear blade drive mechanism, and the insertion plate drive mechanism uses a fluid cylinder as a drive source,
The covering portion removing apparatus for a covered electric wire according to claim 4 or 5.
前記被覆部材が除去された芯線の所定個所を溶接固めする溶接固め装置と、
前記芯線を前記溶接固めされた個所で切断する切断装置と、
を備えることを特徴とする被覆電線端部の処理装置。 A device for removing a covering portion of a covered electric wire according to any one of claims 4 to 6,
A welding compaction device for welding and compacting a predetermined portion of the core wire from which the covering member has been removed;
A cutting device for cutting the core wire at the welded portion;
An apparatus for treating an end portion of a covered electric wire, comprising:
8. The apparatus for treating an end portion of a covered electric wire according to claim 7, wherein the core wire of the electric wire is an annealed copper stranded wire.
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