JP2007162443A - Looseness detecting and warning device for auger intermediate steady brace hanging material - Google Patents
Looseness detecting and warning device for auger intermediate steady brace hanging material Download PDFInfo
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Abstract
Description
本発明は、オーガから吊下げ材にて吊下げられている中間振止の異常落下を警告するための検出警告装置に関する。 The present invention relates to a detection warning device for warning an abnormal fall of an intermediate swing suspended from a auger by a suspension member.
従来、掘削作業の掘削精度を高めるため、ロッドの振止として固定の下部振止とオーガから吊下げ材にて吊下げられ自重で下降する中間振止とが用いられてきた。
この中間振止は比較的軽量であり、オーガの下端に接続されたロッドの曲がりなど負荷が掛かったとき、自重で降下できず途中に引っかかった状態で停止することがあった。
その際、オーガが降下しても吊下げ材は中間振止吊下げ材受けボックスに、例えば吊下げ材がチェーンの場合は折畳まれ収まるため、目視では吊下げ材が弛んでいることが判り難く、その状態にて中間振止の真下での作業が行われるとき、何かのきっかけで中間振止が、吊下げ材の弛んでいた分不意に落下し作業員を直撃するといった危険性があった。Conventionally, in order to increase the excavation accuracy of excavation work, a fixed lower brace and an intermediate brace that is hung from the auger by a hanging material and descends by its own weight have been used as a rod brace.
This intermediate brace is relatively lightweight, and when a load such as bending of the rod connected to the lower end of the auger is applied, it may not be able to descend due to its own weight but may stop in a state of being caught in the middle.
At that time, even if the auger is lowered, the suspension material is folded and stored in the intermediate suspension suspension material receiving box, for example, when the suspension material is a chain. It is difficult, and when the work is performed directly under the intermediate swing in that state, there is a risk that the intermediate swing will unexpectedly fall due to the slack of the hanging material and hit the worker directly. there were.
そこで、本発明は、中間振止が引っかかった状態で停止している場合、ランプ(パトライト)の点灯や警報ブザーにより、作業者に警告を与え、安全作業を行えるようにすることにある。 Therefore, the present invention is to provide a warning to an operator by performing lighting of a lamp (patlight) or an alarm buzzer so that a safe work can be performed when the intermediate swing is stopped in a caught state.
上記問題を解決する手段は、
オーガから吊下げ材にて吊下げられている中間振止の異常落下を警告するための検出警告装置であって、
前記中間振止の吊下げ材の弛みを検出する手段と、
前記中間振止が下降し、下部振止上に預けられたことを検出する手段と、
前記中間振止が下部振止上になく、吊下げ材の弛みを検出したとき、警告を発する手段と、を備えることを特徴とするオーガ中間振止吊下げ材弛み検出警告装置。The means to solve the above problem is
A detection warning device for warning an abnormal fall of an intermediate brace suspended from an auger with a suspension material,
Means for detecting looseness of the suspension material of the intermediate brace;
Means for detecting that the intermediate swing is lowered and deposited on the lower swing;
And a means for issuing a warning when the slack of the suspension member is detected when the intermediate swing is not on the bottom strut, and an auger intermediate swing suspension member slack detection warning device.
すなわち、本発明のオーガ中間振止吊下げ材弛み検出警告装置によれば、中間振止が下部振止上まで降下して吊下げ材が弛んでいる場合は中間振止落下の危険性はないが、中間振止がリーダのレール上で引っかかった状態で停止している場合のオーガ中間振止吊下げ材に弛みのみを判別検出させ、そのとき警告を発するようにすることで、作業者の注意が喚起され、安全に作業を行うことができる。 That is, according to the auger intermediate suspension hanging material slack detection warning device of the present invention, there is no risk of dropping the intermediate suspension when the intermediate suspension is lowered to the lower suspension and the suspension is loose. However, if the intermediate auger is stopped while it is caught on the leader rail, the auger intermediate baffle suspension material can detect and detect only slack, and a warning is issued at that time. Attention is drawn and work can be done safely.
本発明によれば、なんらかの事態で中間振止がリーダのレール上で引っかかった状態にて停止したとしても、作業者に警告が予め与えられているので、中間振止の不意の落下からの危険が避けられる。 According to the present invention, even if the intermediate swing is stopped in a state where it is caught on the leader rail in some situation, a warning is given to the operator in advance, so there is a danger from the unexpected fall of the intermediate swing. Can be avoided.
以下、図1乃至図4を参照し、本発明によるオーガ中間振止吊下げ材弛み検出警告装置の一実施形態について詳細に説明する。 Hereinafter, an embodiment of the auger intermediate swing suspension material slack detection warning device according to the present invention will be described in detail with reference to FIGS. 1 to 4.
図1に示したように、中間振止5はリーダ2のレール3に沿って自在に昇降するオーガ1下端の左右ブラケット1a、1b(従来はここに中間振止吊下げ用チェーンが吊下げられる)にチェーン弛み検出装置8、8の上端が取付けられ、それらの下端から各々チェーン7a、7bによって吊下げられており、各々のチェーン弛み検出装置8、8内にはチェーン7a、7bの重量につりあうように調整されたバネ20を有するリミットスイッチ8a、8bが内蔵されている。
また、下部振止はリーダ2上端のトップシーブ(図示せず)から下部振止吊りワイヤ6によって吊下げられており、下部振止4の上部にはロッド12に付着した土砂の飛散防止用ジャバラ13が設けられている。
尚、このジャバラ13部に中間振止5が預けられたとき、下部振止取付スライド金具15上端に設けられた振止間距離検出用リミットスイッチ9が中間振止取付スライド金具16下端の押圧によりONになる構造になっている。
そして、ベースマシン14の前部には、中間振止5が引っかかった状態で停止している場合、警告用のパトライト10及び又は警報ブザー11が設けられている。As shown in FIG. 1, the intermediate brace 5 has left and right brackets 1 a and 1 b at the lower end of the auger 1 that freely moves up and down along the rail 3 of the leader 2 (in the past, an intermediate brace suspension chain is suspended here. The upper ends of the chain slack detection devices 8 and 8 are attached to the chain slack detection devices 8 and 8 by the chains 7a and 7b, respectively. Limit switches 8a and 8b having springs 20 adjusted so as to be balanced are incorporated.
The lower brace is hung from a top sheave (not shown) at the upper end of the reader 2 by a lower brace hanging wire 6, and a bellows for preventing scattering of earth and sand adhering to the rod 12 is placed on the upper part of the lower brace 4. 13 is provided.
When the intermediate brace 5 is entrusted to the bellows 13, the limit switch 9 for detecting the distance between the brace provided on the upper end of the lower brace mounting slide bracket 15 is pressed by the lower end of the intermediate brace mounting slide bracket 16. It has a structure that turns on.
A warning patrol light 10 and / or an alarm buzzer 11 are provided at the front portion of the base machine 14 when the intermediate detent 5 is stopped in a hooked state.
このオーガ中間振止吊下げ材弛み検出警告装置全体の回路としては、図2に示したように、直列に配されたリミットスイッチ8a、8bの電流信号をリレー18で、また振止間距離検出用リミットスイッチ9の電流信号をリレー19で受け、リレー18と19を直列に配して、警告用のパトライト10及び又は警報ブザー11に繋げてある。 As shown in FIG. 2, the auger intermediate vibration suspension slack detection warning device as a whole circuit has a current signal of limit switches 8a and 8b arranged in series by a relay 18 and detection of distance between vibrations. The current signal of the limit switch 9 is received by the relay 19, and the relays 18 and 19 are arranged in series and connected to the warning patrol light 10 and / or the alarm buzzer 11.
尚、本実施例では、中間振止5の吊下げ材の弛みを検出する手段を一例としてバネ20に掛かる荷重がチェーン7a、7bの荷重以下になった場合作動するリミットスイッチ8a、8bとしたが、荷重計等の他の検出器を用いてもよく、中間振止5が下部振止4に預けられた状態を検出する検出器も同様である。
また、本実施例では、中間振止5の吊下げ材としてチェーン7a、7bを用いたが、その利点は中間振止が下部振止に預かった後、更にオーガを下降する際、中間振止5に設けられたチェーン受け箱17の中に折りたたまれる形になって収容され余ったチェーン7a、7bの処理が不要のためであり、ワイヤ等を用いてもよい。In this embodiment, the limit switch 8a, 8b that operates when the load applied to the spring 20 is equal to or less than the load of the chain 7a, 7b is taken as an example of a means for detecting slack of the suspension member of the intermediate swing 5 However, other detectors such as a load meter may be used, and a detector for detecting a state in which the intermediate brace 5 is left in the lower brace 4 is the same.
Further, in this embodiment, the chains 7a and 7b are used as the suspension members of the intermediate swing 5; however, the advantage is that when the intermediate swing is left in the lower swing and the auger is further lowered, the intermediate swing is stopped. This is because it is not necessary to process the chains 7a and 7b remaining in the form of being folded in the chain receiving box 17 provided in 5, and wires or the like may be used.
次に、上記実施形態の作用を図1乃至図4を参照して説明する。
図1に示したように、掘削精度を高めるため、ロッド12の振止としてリーダ2上端のトップシープ(図示せず)から吊下げ材6にて吊下げられた固定の下部振止4とオーガ1から吊下げ材7a、7bにて吊下げられ自重で下降する中間振止5とを有する掘削機を用いて、掘削作業が開始される。
このとき、中間振止5はオーガ1下端と下部振止4上端との中間付近の所定位置にセットされており、ロッド12は3点支持により鉛直精度が高められた状態で埋入されていくこととなる。
そして、ロッド12の埋入に伴い、中間振止5は下部振止4に向かってリーダ2のレール3上を自重で下降して行き、中間振止受止め緩衝用ジャバラ13に預けられ、その後はこの状態でオーガは更に降下しロッド12上端が中間振止5の上端到達まで埋入作業が行われる。Next, the operation of the above embodiment will be described with reference to FIGS.
As shown in FIG. 1, in order to improve excavation accuracy, a fixed lower brace 4 and an auger suspended from a top sheep (not shown) at the upper end of the leader 2 as a brace by a suspension member 6 as a brace of the rod 12. The excavation work is started using an excavator having an intermediate brace 5 that is suspended from 1 by suspension members 7a and 7b and descends by its own weight.
At this time, the intermediate detent 5 is set at a predetermined position near the middle between the lower end of the auger 1 and the upper end of the lower detent 4, and the rod 12 is embedded in a state in which the vertical accuracy is enhanced by three-point support. It will be.
As the rod 12 is inserted, the intermediate brace 5 descends on the rail 3 of the leader 2 toward the lower brace 4 by its own weight, and is deposited in the intermediate bracelet buffer bellows 13. In this state, the auger is further lowered, and the embedding operation is performed until the upper end of the rod 12 reaches the upper end of the intermediate swing 5.
中間振止5が、正常な状態で降下していく場合、中間振止5をオーガ1下端から吊下げているチェーン7a、7bは片側のチェーン7aの状態を図3−1に示したごとく、ぴんと張った状態にあり、リミットスイッチ8a、8bはONの状態にあるので、図2に示したリレー18のパトライト10及び又は警報ブザー11ラインが開放されており、点灯やブザーがなることはない。 When the intermediate brace 5 descends in a normal state, the chains 7a and 7b that suspend the intermediate brace 5 from the lower end of the auger 1 are as shown in FIG. Since the tension switches 8a and 8b are in the ON state, the patrol light 10 and / or alarm buzzer 11 line of the relay 18 shown in FIG. 2 is opened, and there is no lighting or buzzer. .
これに反し、もし何らかの理由で中間振止5がリーダ2のレール3上で引っかかった状態にて停止した場合、片側のチェーン7aの状態を図3−2に示したごとく、チェーン7aはチェーン受け箱17内に一部が弛んで預けられた状態にあり、チェーン弛み検出装置8のバネ20に掛かる荷重がチェーン7a、7bの荷重以下になるので、リミットスイッチ8a、8bは押し上げられOFFの状態になり、図2に示したリレー18のパトライト10及び又は警報ブザー11ラインが閉鎖されることになって点灯やブザーが鳴り警告が行われることとなる。 On the other hand, if the intermediate detent 5 stops for some reason when it is caught on the rail 3 of the leader 2, the state of the chain 7a on one side is as shown in FIG. A part of the box 17 is loosely deposited and the load applied to the spring 20 of the chain slack detecting device 8 is less than the load of the chains 7a and 7b. Therefore, the limit switches 8a and 8b are pushed up and turned off. Thus, the patrol light 10 and / or the alarm buzzer 11 line of the relay 18 shown in FIG.
尚、チェーン弛み検出装置8は、チェーン7a、7bのどちらか一方に付けてもよいが、中間振止5が左右に傾きどちらか一方だけが弛んだ場合、その落下距離は僅かであるが、中間振止5は比較的軽量といえども人に対する衝撃は無視できないものとなるため、チェーン7a、7bの両方にチェーン弛み検出装置8を取付けた方がよい。 The chain slack detection device 8 may be attached to either one of the chains 7a and 7b. However, when only one of the chain is tilted to the left or right, the fall distance is small. Even though the intermediate detent 5 is relatively light, the impact on a person cannot be ignored. Therefore, it is better to attach the chain slack detecting device 8 to both the chains 7a and 7b.
次に、ロッド12の埋入に伴い、中間振止5が下部振止4に向かってリーダ2のレール3上を自重で下降して行き、ロッド12に付着した土砂の飛散防止用ジャバラ13に預けられると、チェーン7a、7bはチェーン受け箱17内に弛んで預けられる状態になり、中間振止5の落下危険はなくなる。
故に、チェーン7a、7bがこの状態で弛んだ場合は、図4−2に示したごとく、下部振止取付スライド金具15上端に設けられた振止間距離検出用リミットスイッチ9が中間振止取付スライド金具16下端の押圧により押し下げられONの状態になり、図2に示したリレー19のパトライト10及び又は警報ブザー11ラインが開放され、点灯やブザーがなることはない。Next, with the insertion of the rod 12, the intermediate brace 5 descends on the rail 3 of the leader 2 toward the lower brace 4 by its own weight, and the bellows 13 for preventing the scattering of earth and sand adhering to the rod 12 are provided. When deposited, the chains 7a and 7b are loosely deposited in the chain receiving box 17, and the risk of dropping the intermediate swing 5 is eliminated.
Therefore, when the chains 7a and 7b are slackened in this state, as shown in FIG. 4B, the limit switch 9 for detecting the distance between the anti-vibration attachments provided at the upper end of the lower anti-vibration attachment slide fitting 15 By pressing down the lower end of the slide metal fitting 16, it is turned on, the patrol light 10 and / or alarm buzzer 11 line of the relay 19 shown in FIG. 2 is opened, and there is no lighting or buzzer.
このように,本発明の装置を用いることにより、中間振止5が下部振止4に預けられるまでの途中段階で引っかかって停止している場合のみ、パトライト10の点灯や警報ブザー11が鳴るので、作業者はその警告が行われたときのみ注意して安全作業が行えることとなる。 Thus, by using the device of the present invention, the lighting of the patrol light 10 and the alarm buzzer 11 are sounded only when the intermediate brace 5 is caught and stopped in the middle until the lower brace 4 is deposited. Therefore, the worker can perform the safe work with caution only when the warning is given.
1 オーガ
1a、1b ブラケット
2 リーダ
3 レール
4 下部振止
5 中間振止
6 下部振止吊りワイヤ
7a、7b 中間振止吊りチェーン
8 チェーン弛み検出装置
8a、8b リミットスイッチ
9 振止間距離検出用リミットスイッチ
10 パトライト
11 ブザー
12 ロッド
13 ジャバラ
14 ベースマシン
15 下部振止取付スライド金具
16 中間振止取付スライド金具
17 チェーン受け箱
18、19 リレー
20 バネDESCRIPTION OF SYMBOLS 1 Auger 1a, 1b Bracket 2 Leader 3 Rail 4 Lower swing 5 Intermediate swing 6 Lower swing suspension wire 7a, 7b Intermediate swing suspension chain 8 Chain slack detection device 8a, 8b Limit switch 9 Limit for detecting distance between swings Switch 10 Patrite 11 Buzzer 12 Rod 13 Bellows 14 Base machine 15 Lower swing mounting slide bracket 16 Intermediate swing mounting slide bracket 17 Chain receiving box 18, 19 Relay 20 Spring
Claims (1)
前記中間振止の吊下げ材の弛みを検出する手段と、
前記中間振止が下降し、下部振止上に預けられたことを検出する手段と、
前記中間振止が下部振止上になく、吊下げ材の弛みを検出したとき、警告を発する手段とを備えることを特徴とするオーガ中間振止吊下げ材弛み検出警告装置。A detection warning device for warning an abnormal fall of an intermediate brace suspended from an auger with a suspension material,
Means for detecting looseness of the suspension material of the intermediate brace;
Means for detecting that the intermediate swing is lowered and deposited on the lower swing;
An auger intermediate swinging suspension slack detection warning device, comprising: means for issuing a warning when the intermediate swinging is not on the lower swinging and slackening of the suspension is detected.
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JP2005381016A JP4725912B2 (en) | 2005-12-16 | 2005-12-16 | Auger intermediate swing suspension slack detection warning device |
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Cited By (2)
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JP2010196371A (en) * | 2009-02-25 | 2010-09-09 | Ieshima Kensetsu Kk | Pile construction machine |
JP2021165480A (en) * | 2020-04-07 | 2021-10-14 | ジェコス株式会社 | Auger intermediate swing stopper abnormal approach warning device |
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JPS5845788A (en) * | 1981-09-14 | 1983-03-17 | Mitsubishi Plastics Ind Ltd | Means for draining purified water in sewage-purifying plant |
JPS5845788U (en) * | 1981-09-18 | 1983-03-28 | 株式会社竹中工務店 | Auger steady rest fall prevention device |
JPH0547091U (en) * | 1991-11-22 | 1993-06-22 | 田中重機建設株式会社 | Anti-sway drop prevention device for auger screw in earth auger |
JPH05331855A (en) * | 1992-05-28 | 1993-12-14 | Metsukusu:Kk | Elevating device for gondola in pile driver |
JPH1113377A (en) * | 1997-06-20 | 1999-01-19 | Nippon Sharyo Seizo Kaisha Ltd | Pile driver |
JP2001003361A (en) * | 1999-06-25 | 2001-01-09 | R S Japan Reader:Kk | Pile driver |
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Patent Citations (6)
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JPS5845788A (en) * | 1981-09-14 | 1983-03-17 | Mitsubishi Plastics Ind Ltd | Means for draining purified water in sewage-purifying plant |
JPS5845788U (en) * | 1981-09-18 | 1983-03-28 | 株式会社竹中工務店 | Auger steady rest fall prevention device |
JPH0547091U (en) * | 1991-11-22 | 1993-06-22 | 田中重機建設株式会社 | Anti-sway drop prevention device for auger screw in earth auger |
JPH05331855A (en) * | 1992-05-28 | 1993-12-14 | Metsukusu:Kk | Elevating device for gondola in pile driver |
JPH1113377A (en) * | 1997-06-20 | 1999-01-19 | Nippon Sharyo Seizo Kaisha Ltd | Pile driver |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010196371A (en) * | 2009-02-25 | 2010-09-09 | Ieshima Kensetsu Kk | Pile construction machine |
JP2021165480A (en) * | 2020-04-07 | 2021-10-14 | ジェコス株式会社 | Auger intermediate swing stopper abnormal approach warning device |
JP7360669B2 (en) | 2020-04-07 | 2023-10-13 | ジェコス株式会社 | Abnormal approach warning device for auger intermediate steady rest |
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