JP2007159258A - Length adjusting structure for harness protective tube, and power supply device therewith - Google Patents

Length adjusting structure for harness protective tube, and power supply device therewith Download PDF

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Publication number
JP2007159258A
JP2007159258A JP2005350334A JP2005350334A JP2007159258A JP 2007159258 A JP2007159258 A JP 2007159258A JP 2005350334 A JP2005350334 A JP 2005350334A JP 2005350334 A JP2005350334 A JP 2005350334A JP 2007159258 A JP2007159258 A JP 2007159258A
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fixing member
tube
length
harness
protective tube
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JP2005350334A
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JP4541287B2 (en
Inventor
Tomoyasu Terada
友康 寺田
Tsukasa Sekino
司 関野
Kinya Ishida
欣也 石田
Hiroyuki Wakamatsu
洋行 若松
Sunao Muraoka
直 村岡
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Toyota Auto Body Co Ltd
Toyota Motor Corp
Yazaki Corp
Aisin Corp
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Aisin Seiki Co Ltd
Toyota Auto Body Co Ltd
Toyota Motor Corp
Yazaki Corp
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Priority to JP2005350334A priority Critical patent/JP4541287B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To route a wiring harness at a specified length even when the lengths of protective tubes varies. <P>SOLUTION: Fixing members 6, 9 having a gap 11 for adjusting length of the tube are attached at an edge part of the protective tube 1 to regulate an overall length L of a protective tube assembly body 13 including the fixing members. The plurality of protective tubes 1, 1', 25 are mutually connected by fixing members 28, 22 having gaps 29, 34 for adjusting a length of the tube to regulate an overall length of the protective tube assembly body 27 including the protective tube. This is a power supply device 31 having the length adjusting structure for the harness protective tube, and the protective tube assembly bodies 13, 27 including the protective tube and the fixing members are routed from a slide structural body to a fixing structural body. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、屈曲性のコルゲートチューブ等のハーネス保護チューブの切断長さのばらつきを吸収するハーネス保護チューブの長さ調整構造とそれを備えた給電装置に関するものである。   The present invention relates to a harness protective tube length adjusting structure that absorbs variations in the cutting length of a harness protective tube such as a flexible corrugated tube, and a power supply apparatus including the same.

図5〜図6は、従来のハーネス保護チューブの配索構造とそれを備えた給電装置の一形態を示すものである(例えば特許文献1参照)。図5は自動車のスライドドアの閉じ時の状態、図6はスライドドアの半開状態をそれぞれ示している。   5 to 6 show an embodiment of a conventional harness protection tube wiring structure and an embodiment of a power supply apparatus including the wiring structure (see, for example, Patent Document 1). FIG. 5 shows a state when the sliding door of the automobile is closed, and FIG. 6 shows a half-opened state of the sliding door.

この給電装置50は、スライドドア41に配設され、ワイヤハーネス43を屈曲自在に収容する合成樹脂製のプロテクタ42と、プロテクタ内でワイヤハーネス43を上向きに付勢する金属製の板ばね44とを備えたものである。   The power supply device 50 is disposed on the slide door 41 and includes a protector 42 made of synthetic resin for flexibly accommodating the wire harness 43, and a metal leaf spring 44 for urging the wire harness 43 upward in the protector. It is equipped with.

プロテクタ42はプロテクタベース(符号42で代用)とプロテクタカバー(図示せず)とで構成され、プロテクタベースとプロテクタカバーはそれぞれ対向する垂直な基壁51と外周の周壁52とを有し、プロテクタカバーは係止手段でプロテクタベースに係止され、プロテクタベースがボルト56や係止クリップでスライドドア41のパネルに固定されている。   The protector 42 is composed of a protector base (substitute with reference numeral 42) and a protector cover (not shown). The protector base and the protector cover each have a vertical base wall 51 and an outer peripheral peripheral wall 52 that are opposed to each other. Is locked to the protector base by locking means, and the protector base is fixed to the panel of the slide door 41 with bolts 56 and locking clips.

板ばね44の下端部がワイヤハーネス43と共にプロテクタ42の前端下部側のハーネス固定部材55で固定され、板ばね44の先端側がワイヤハーネス43を摺接自在に支持している。板ばね44の先端には合成樹脂製のキャップ49が装着され、キャップ49でワイヤハーネス43が安定に支持される。   The lower end portion of the leaf spring 44 is fixed together with the wire harness 43 by the harness fixing member 55 on the lower front end side of the protector 42, and the distal end side of the leaf spring 44 supports the wire harness 43 so as to be slidable. A synthetic resin cap 49 is attached to the tip of the leaf spring 44, and the wire harness 43 is stably supported by the cap 49.

ワイヤハーネス43は複数本の電線43aを合成樹脂製のコルゲートチューブ40で覆って構成され、コルゲートチューブ40の前端下部が、円内の拡大図に示すように、プロテクタ42内の固定部材55で固定されている。コルゲートチューブ40は周方向の凹溝40aと凸条40bとを交互に有して良好な屈曲性を発揮するものであり、凹溝40aに固定部材55の内面のリブ55aが係合してコルゲートチューブ40が位置決め固定されている。   The wire harness 43 is configured by covering a plurality of electric wires 43a with a corrugated tube 40 made of synthetic resin, and the front end lower portion of the corrugated tube 40 is fixed by a fixing member 55 in the protector 42 as shown in an enlarged view in a circle. Has been. The corrugated tube 40 alternately has circumferential grooves 40a and ridges 40b to exhibit good flexibility, and ribs 55a on the inner surface of the fixing member 55 are engaged with the grooves 40a to corrugate. The tube 40 is positioned and fixed.

ワイヤハーネス43の一方の電線部分43aはプロテクタ42の前部から導出されてスライドドア側の補機に接続される。ワイヤハーネス43の他方のコルゲートチューブ部分40はプロテクタ42の長形の下部開口45からドア開時の渡り空間を経て車両ボディ47のステップ(スカッフプレート)48側のハーネス固定具53にかけて揺動自在に配索され、他方の電線部分43bはコルゲートチューブ40内を通ってハーネス固定具53から車両ボディ側に導出されて電源側のワイヤハーネス(図示せず)にコネクタ接続されている。プロテクタ42は合成樹脂製のドアトリム(図示せず)で覆われて隠され、ドアトリムの下端の開口からワイヤハーネス43が車両ボディ側に導出される。   One electric wire portion 43a of the wire harness 43 is led out from the front portion of the protector 42 and connected to an auxiliary machine on the slide door side. The other corrugated tube portion 40 of the wire harness 43 is swingably disposed from the elongated lower opening 45 of the protector 42 to the harness fixture 53 on the step (scuff plate) 48 side of the vehicle body 47 through the transition space when the door is opened. The other electric wire portion 43b passes through the corrugated tube 40, is led out from the harness fixture 53 to the vehicle body side, and is connected to a power source side wire harness (not shown) by a connector. The protector 42 is covered and hidden by a synthetic resin door trim (not shown), and the wire harness 43 is led out to the vehicle body side from the opening at the lower end of the door trim.

ハーネス固定具53は、コルゲートチューブ40を保持するインナ部材53aと、インナ部材53aを回転自在に保持するアウタ部材53bとで構成され、スライドドア41の開閉に伴うワイヤハーネス43の揺動時の捩れを吸収する。インナ部材53aはプロテクタ内の固定部材55と同様にコルゲートチューブ40の凹溝40aに係合するリブ(55a)を有している。   The harness fixture 53 includes an inner member 53a that holds the corrugated tube 40 and an outer member 53b that rotatably holds the inner member 53a, and twists when the wire harness 43 swings as the slide door 41 opens and closes. To absorb. The inner member 53a has a rib (55a) that engages with the concave groove 40a of the corrugated tube 40 in the same manner as the fixing member 55 in the protector.

図5のスライドドア41の全閉状態でワイヤハーネス43は後方へ引っ張られ、図6のスライドドア41の開き状態でワイヤハーネス43は前方へ引っ張られ、特にスライドドア41の半開状態でワイヤハーネス43は下向きに弛もうとするが、板ばね44で上向きに付勢されて弛み(余長)が吸収され、垂れ下がりによる挟み込み等が防止される。   The wire harness 43 is pulled rearward when the slide door 41 of FIG. 5 is fully closed, the wire harness 43 is pulled forward when the slide door 41 of FIG. 6 is opened, and the wire harness 43 is particularly pulled when the slide door 41 is half open. Although it tends to loosen downward, it is biased upward by the leaf spring 44 to absorb the slack (remaining length) and prevent pinching due to drooping.

図7は、従来のハーネス保護チューブの配索構造とそれを備えた給電装置の一形態を示すものである(特許文献2参照)。   FIG. 7 shows an embodiment of a conventional wiring structure for a harness protection tube and an embodiment of a power supply device including the wiring structure (see Patent Document 2).

この給電装置57は、合成樹脂製のプロテクタ58内でワイヤハーネス59をループ状に屈曲させて配索し、スライドドアの開閉に伴ってワイヤハーネス59のループ部60を拡縮させてハーネス余長を吸収させるものである。前例のような板ばね44は使用していない。   The power feeding device 57 is arranged by bending and routing the wire harness 59 in a loop shape in a protector 58 made of synthetic resin, and expanding and contracting the loop portion 60 of the wire harness 59 as the slide door is opened and closed. Absorb. The leaf spring 44 as in the previous example is not used.

ワイヤハーネス59はプロテクタ58内で柔軟な網状チューブ61で覆われて屈曲自在であり、プロテクタ58から車両ボディ側のハーネス固定具53にかけて合成樹脂製のコルゲートチューブ40で覆われて外部との干渉や雨水等から保護されている。   The wire harness 59 is covered with a flexible reticulated tube 61 in the protector 58 and can be bent freely. The wire harness 59 is covered with a synthetic resin corrugated tube 40 from the protector 58 to the harness fixture 53 on the vehicle body side, and is not interfered with the outside. It is protected from rainwater.

網状チューブ61とコルゲートチューブ40とは連結部材62で相互に連結されている。ハーネス固定具53は前例と同様のものである。プロテクタ58内で網状チューブ61で覆われたハーネス部分は上下のローラ63でループ状に支持され、プロテクタ58の垂直な基壁64の孔部65を経てスライドドアに導出されている。
特開2001−354085号公報(図7〜図8) 特開2005−20895号公報(図1〜図3)
The mesh tube 61 and the corrugated tube 40 are connected to each other by a connecting member 62. The harness fixture 53 is the same as the previous example. The harness portion covered with the mesh tube 61 in the protector 58 is supported in a loop shape by the upper and lower rollers 63 and led out to the slide door through the hole 65 of the vertical base wall 64 of the protector 58.
JP 2001-354085 A (FIGS. 7 to 8) Japanese Patent Laying-Open No. 2005-20895 (FIGS. 1 to 3)

しかしながら、上記従来のハーネス保護チューブの配索構造とそれを備えた給電装置にあっては、例えば図5の形態でコルゲートチューブ40の両端部をプロテクタ42内のハーネス固定部材55と車両ボディ側のハーネス固定具53とで固定しているが、コルゲートチューブ40の熱収縮や切断設備能力等によってコルゲートチューブ40の切断長さにばらつきがある場合に、給電用のワイヤハーネス43の長さが規定よりも短くなったり長くなったりして、ワイヤハーネス43の過大な引張や弛み等を生じ兼ねないという懸念があった。   However, in the conventional harness protection tube routing structure and the power supply apparatus including the same, both ends of the corrugated tube 40 are connected to the harness fixing member 55 in the protector 42 and the vehicle body side in the form of FIG. Although it is fixed with the harness fixing tool 53, when the cutting length of the corrugated tube 40 varies due to the heat shrinkage of the corrugated tube 40, the cutting equipment capability, etc., the length of the wire harness 43 for power supply is prescribed. There is a concern that the wire harness 43 may become excessively short or long, and the wire harness 43 may be excessively pulled or loosened.

これは、図7の形態においても同様であり、プロテクタ58内の網状チューブ61に続くコルゲートチューブ40の切断長さにばらつきがある場合に、網状チューブ61の端部から車両ボディ側のハーネス固定具53にかけてワイヤハーネス59の長さにばらつきを生じて、上記同様の問題を生じる懸念があった。   The same applies to the configuration of FIG. 7, and when the cutting length of the corrugated tube 40 following the mesh tube 61 in the protector 58 varies, the harness fixture on the vehicle body side from the end of the mesh tube 61. There is a concern that the length of the wire harness 59 may vary from 53 to 53 and cause the same problem as described above.

上記懸念は、例えば図5の給電装置50において、プロテクタ42内のハーネス固定部材55からコルゲートチューブ40の長手方向中間部までの範囲(前半)で断面長円形(扁平状)のコルゲートチューブを用い、図7の例の符号62と同様の連結部材を介して長手方向中間部から車両ボディ側のハーネス固定具53までの範囲(後半)で断面円形のコルゲートチューブを用いたり、あるいは前半と後半とで使用するコルゲートチューブ40の径を相違させたり(前後のコルゲートチューブは連結部材62で連結する)、前半にコルゲートチューブ40を用い、連結部材62を介して後半に網状チューブ61等の他の保護チューブを用いたりした場合等においても同様に生じ得るものである。また、上記懸念はコルゲートチューブ40に限らず、例えば凹凸のない樹脂チューブや網状チューブ等といった他の保護チューブにおいても同様に生じ得るものである。   For example, in the power supply device 50 shown in FIG. 5, the above-described concern is that a corrugated tube having an oblong cross section (flat shape) is used in the range (first half) from the harness fixing member 55 in the protector 42 to the middle portion in the longitudinal direction of the corrugated tube 40. A corrugated tube having a circular cross section is used in the range from the longitudinal intermediate portion to the harness fixture 53 on the vehicle body side through the connecting member similar to the reference numeral 62 in the example of FIG. The corrugated tube 40 to be used has a different diameter (the front and rear corrugated tubes are connected by the connecting member 62), the corrugated tube 40 is used in the first half, and the other protective tube such as the net-like tube 61 in the second half through the connecting member 62. This can occur in the same way even when using. In addition, the above-mentioned concern can occur not only in the corrugated tube 40 but also in other protective tubes such as a resin tube or a mesh tube without unevenness.

本発明は、上記した点に鑑み、保護チューブの長さにばらつきがある場合でも、規定の長さにワイヤハーネスを配索使用することができるハーネス保護チューブの長さ調整構造とそれを備えた給電装置を提供することを目的とする。   In view of the above-described points, the present invention includes a harness protective tube length adjusting structure capable of routing and using a wire harness to a specified length even when the length of the protective tube varies. An object is to provide a power feeding device.

上記目的を達成するために、本発明の請求項1に係るハーネス保護チューブの長さ調整構造は、チューブ長さ調整用の空間を有する固定部材を保護チューブの端部に装着し、該固定部材を含めた保護チューブ組立体の全長を規定したことを特徴とする。   In order to achieve the above-mentioned object, a length adjustment structure for a harness protection tube according to claim 1 of the present invention is such that a fixing member having a tube length adjustment space is attached to an end of the protection tube, The total length of the protective tube assembly including the above is defined.

上記構成により、保護チューブの切断長さが規定よりも短い場合は固定部材のチューブ長さ調整用の空間が長く残存し、保護チューブの切断長さが規定よりも長い場合は固定部材のチューブ長さ調整用の空間が短く残存する。このように、長さ調整用の空間で保護チューブの長さのばらつきが吸収される。保護チューブと固定部材とで保護チューブ組立体(外装部材)が構成され、保護チューブの一端から固定部材の他端までの距離(長さ)が製品毎に常に一定に維持される。保護チューブの一端部に、長さ調整空間のない他の固定部材を装着してもよい。固定部材と保護チューブとはリブと凹溝との係合や溶着や接着等の手段で相互に固定される。保護チューブと固定部材との内側に複数本の電線が挿通されてワイヤハーネスが構成される。   With the above configuration, when the protective tube cutting length is shorter than the specified length, the space for adjusting the tube length of the fixing member remains long, and when the protective tube cutting length is longer than the specified length, the fixing member tube length The adjustment space remains short. Thus, the variation in the length of the protective tube is absorbed in the length adjusting space. The protective tube and the fixing member constitute a protective tube assembly (exterior member), and the distance (length) from one end of the protective tube to the other end of the fixing member is always kept constant for each product. Another fixing member having no length adjustment space may be attached to one end of the protective tube. The fixing member and the protective tube are fixed to each other by means such as engagement, welding or adhesion between the rib and the groove. A plurality of electric wires are inserted inside the protective tube and the fixing member to form a wire harness.

請求項2に係るハーネス保護チューブの長さ調整構造は、チューブ長さ調整用の空間を有する固定部材で複数の保護チューブを相互に連結し、該保護チューブを含めた保護チューブ組立体の全長を規定したことを特徴とする。   In the length adjustment structure of the harness protection tube according to claim 2, a plurality of protection tubes are connected to each other by a fixing member having a space for adjusting the tube length, and the total length of the protection tube assembly including the protection tube is increased. It is characterized by the provision.

上記構成により、一方及び/又は他方の保護チューブの切断長さが規定よりも短い場合は、固定部材のチューブ長さ調整用の空間が長く残存し、一方及び/又は他方の保護チューブの切断長さが規定よりも長い場合は、固定部材のチューブ長さ調整用の空間が短く残存する。このように、長さ調整用の空間で各保護チューブの長さのばらつきが吸収される。固定部材は両保護チューブを連結する連結部材として作用する。各保護チューブと固定部材とで保護チューブ組立体(外装部材)が構成され、一方の保護チューブの一端から他方の保護チューブの他端までの距離(長さ)が製品毎に常に一定に維持される。一方の保護チューブの一端部や他方の保護チューブの他端部に、長さ調整空間のない他の固定部材を装着してもよい。固定部材と各保護チューブとはリブと凹溝との係合や溶着や接着等の手段で相互に固定される。各保護チューブと固定部材との内側に複数本の電線が挿通されてワイヤハーネスが構成される。保護チューブの数は二本に限らず、それ以上に設定して、各保護チューブを各固定部材で連結して長く延長させてもよい。   When the cut length of one and / or the other protective tube is shorter than the prescribed length due to the above configuration, the space for adjusting the tube length of the fixing member remains long, and the cut length of the one and / or the other protective tube remains. When the length is longer than specified, the space for adjusting the tube length of the fixing member remains short. Thus, the variation in the length of each protective tube is absorbed in the length adjusting space. The fixing member acts as a connecting member that connects both protective tubes. Each protective tube and fixing member constitute a protective tube assembly (exterior member), and the distance (length) from one end of one protective tube to the other end of the other protective tube is always kept constant for each product. The Another fixing member without a length adjusting space may be attached to one end of one protective tube or the other end of the other protective tube. The fixing member and each protective tube are fixed to each other by means such as engagement, welding or adhesion between the rib and the groove. A plurality of electric wires are inserted inside each protective tube and the fixing member to form a wire harness. The number of protection tubes is not limited to two, and may be set to be more than that, and the protection tubes may be connected to each other with a fixing member to be extended for a long time.

請求項3に係るハーネス保護チューブの長さ調整構造は、請求項1又は2記載のハーネス保護チューブの長さ調整構造において、前記保護チューブがコルゲートチューブであって、前記固定部材が該コルゲートチューブの凹溝に係合する突部を有することを特徴とする。   The length adjustment structure of the harness protection tube according to claim 3 is the length adjustment structure of the harness protection tube according to claim 1 or 2, wherein the protection tube is a corrugated tube, and the fixing member is the corrugated tube. It has the protrusion part engaged with a ditch | groove, It is characterized by the above-mentioned.

上記構成により、コルゲートチューブの周方向の凹溝に固定部材の突部が係合することで、固定部材がコルゲートチューブに固定される。凹溝は等ピッチで形成されており、コルゲートチューブの切断長さに応じて例えば一の突部に同じ位置の一の凹溝が係合される。コルゲートチューブは径方向に屈曲しやすいが、長手方向に伸縮しにくいから、一の凹溝の位置はチューブ長さによって異なることがない。   With the above configuration, the fixing member is fixed to the corrugated tube by engaging the protrusion of the fixing member with the circumferential groove in the corrugated tube. The concave grooves are formed at an equal pitch, and one concave groove at the same position is engaged with, for example, one protrusion according to the cutting length of the corrugated tube. Although the corrugated tube is easily bent in the radial direction, it is difficult to expand and contract in the longitudinal direction, and therefore the position of the single groove does not vary depending on the tube length.

請求項4に係る給電装置は、請求項1〜3の何れかに記載のハーネス保護チューブの長さ調整構造を備える給電装置であって、前記保護チューブと前記固定部材とを含めた前記保護チューブ組立体がスライド構造体から固定構造体に配索されたことを特徴とする。   A power supply device according to a fourth aspect is a power supply device including the harness protective tube length adjusting structure according to any one of the first to third aspects, wherein the protective tube includes the protective tube and the fixing member. The assembly is routed from the slide structure to the fixed structure.

上記構成により、保護チューブ組立体の内側を挿通する電線によって車両ボディ等の固定構造体からスライドドア等のスライド構造体に電源が供給される。電線と保護チューブ組立体とでワイヤハーネスが構成される。端末の固定部材は例えばスライド構造体に固定されたり、固定構造体に固定されたりする。また、中間の固定部材は例えばスライド構造体内でワイヤハーネスの二種類ないし二本の保護チューブを相互に連結する。   With the above configuration, power is supplied from a fixed structure such as a vehicle body to a slide structure such as a slide door by an electric wire inserted through the inside of the protective tube assembly. A wire harness is comprised by an electric wire and a protection tube assembly. For example, the fixing member of the terminal is fixed to the slide structure or fixed to the fixed structure. Further, the intermediate fixing member connects, for example, two types or two protective tubes of the wire harness to each other in the slide structure.

請求項1記載の発明によれば、保護チューブの長さにばらつきがある場合でも、固定部材によって長さのばらつきを吸収して、規定の長さの外装部材を得ることができる。これにより、例えば自動車の車両ボディ(電源側)からスライドドア等にかけての常時給電を適正な長さのワイヤハーネスで不要な弛みや引張等なく確実に行わせることができる。   According to the first aspect of the present invention, even when there is a variation in the length of the protective tube, the fixing member can absorb the variation in the length, and an exterior member having a specified length can be obtained. Thereby, for example, the constant power supply from the vehicle body (power supply side) of the automobile to the slide door or the like can be surely performed without unnecessary slack or tension with a wire harness having an appropriate length.

請求項2記載の発明によれば、各保護チューブの長さにばらつきがある場合でも、中間の固定部材によって長さのばらつきを吸収して、規定の長さの外装部材を得ることができる。これにより、例えば自動車の車両ボディ(電源側)からスライドドア等にかけての常時給電を適正な長さのワイヤハーネスで不要な弛みや引張等なく確実に行わせることができる。   According to the second aspect of the present invention, even when there is a variation in the length of each protection tube, the variation in the length can be absorbed by the intermediate fixing member, and an exterior member having a specified length can be obtained. Thereby, for example, the constant power supply from the vehicle body (power supply side) of the automobile to the slide door or the like can be surely performed without unnecessary slack or tension with a wire harness having an appropriate length.

請求項3記載の発明によれば、合成樹脂製のコルゲートチューブに簡単に固定部材を作業性良く装着することができる。また、比較的剛性の高いコルゲートチューブで内側の電線を外部との干渉や雨水や塵等から安全に保護することができる。   According to invention of Claim 3, a fixing member can be easily mounted | worn with sufficient workability | operativity to the corrugated tube made from a synthetic resin. In addition, the corrugated tube having a relatively high rigidity can safely protect the inner electric wire from interference with the outside, rainwater, dust, and the like.

請求項4記載の発明によれば、給電装置におけるワイヤハーネスの長さがばらつきなく常に正確に維持され、ワイヤハーネスの不要な弛みや引張等が防止されて、常時給電の信頼性が向上する。   According to the fourth aspect of the present invention, the length of the wire harness in the power supply device is always accurately maintained without variation, and unnecessary slack or tension of the wire harness is prevented, thereby improving the reliability of constant power supply.

図1は、本発明に係るハーネス保護チューブの長さ調整構造の一実施形態を示すものである。   FIG. 1 shows an embodiment of a length adjustment structure of a harness protection tube according to the present invention.

ハーネス保護チューブとしては既存の合成樹脂製のコルゲートチューブ1を用いている。コルゲートチューブ(ハーネス保護チューブ)1は周方向の凹溝2と凸条3とを交互にチューブ長手方向に等ピッチで配列して成る屈曲性の良好なものであり、コルゲートチューブ1の両端4,5は切断機(図示せず)で径方向に切断されて凸条3の一部が残った状態となっている。凹溝2と凸条3とはほぼ一定の板厚で内周側も外周側と同様の形状となっている。   An existing synthetic resin corrugated tube 1 is used as the harness protection tube. The corrugated tube (harness protection tube) 1 has a good bending property in which circumferential grooves 2 and ridges 3 are alternately arranged at equal pitches in the longitudinal direction of the tube. No. 5 is cut in the radial direction by a cutting machine (not shown), and a part of the protrusion 3 remains. The concave grooves 2 and the ridges 3 have substantially constant plate thickness, and the inner peripheral side has the same shape as the outer peripheral side.

コルゲートチューブ1の一端部(図1で右端部)の外周側に合成樹脂製の環状の第一の固定部材6が装着され、コルゲートチューブ1の一端(一端面)4が第一の固定部材6の前端(先端)側の垂直な基準面7に当接した状態で、コルゲートチューブ1の一端部の外周の各凹溝2に第一の固定部材6の内周側のリブ(突部)8が係合している。   An annular first fixing member 6 made of synthetic resin is mounted on the outer peripheral side of one end portion (right end portion in FIG. 1) of the corrugated tube 1, and one end (one end surface) 4 of the corrugated tube 1 is the first fixing member 6. The rib (projection) 8 on the inner peripheral side of the first fixing member 6 is inserted into each concave groove 2 on the outer periphery of one end of the corrugated tube 1 in a state where it is in contact with the vertical reference surface 7 on the front end (tip) side. Are engaged.

また、コルゲートチューブ1の他端部(図1で左端部)の外周側に合成樹脂製の環状の第二の固定部材9が装着され、コルゲートチューブ1の他端(他端面)5は第二の固定部材9の長手方向中間部に自由状態で位置し、コルゲートチューブ1の他端部の外周の各凹溝2に第二の固定部材9の前半の内周側のリブ(突部)10が係合し、第二の固定部材9の後半には長さ調整用の空間11が前半の空間と同じ内径で真直に形成されている。   An annular second fixing member 9 made of synthetic resin is attached to the outer peripheral side of the other end portion (left end portion in FIG. 1) of the corrugated tube 1, and the other end (other end surface) 5 of the corrugated tube 1 is the second end. A rib (projection) 10 on the inner peripheral side of the first half of the second fixing member 9 is located in the middle portion in the longitudinal direction of the fixing member 9 in a free state and in each concave groove 2 on the outer periphery of the other end of the corrugated tube 1. In the second half of the second fixing member 9, a length adjusting space 11 is formed straight with the same inner diameter as the first half space.

第二の固定部材の前半側の後端のリブ101と環状の固定部材本体12の後端12aまでの範囲L1がばらつき吸収空間(ばらつき吸収部)として作用する。第一の固定部材6の後端から第二の固定部材9の前端までの距離L2は後述の図2の長さ規定方法によって常に一定に維持される。 Range L 1 to the second rear end 12a of the first half side rib 10 1 of the rear end of an annular fixing member main body 12 of the fixing member acts as a variation absorbing space (variation absorbing portion). The distance L 2 from the rear end of the first fixing member 6 to the front end of the second fixing member 9 is always kept constant by the length defining method shown in FIG.

前後の各固定部材6,9はコルゲートチューブ1と共に製品(保護チューブ組立体又は外装部材)13として使用され、ワイヤハーネスの一部を構成するものであり(保護チューブ組立体13に複数本の電線を挿通してワイヤハーネスが構成される)、例えば第一の固定部材6の前端から第二の固定部材9の後端までの長さ、すなわち保護チューブ組立体13の全長がワイヤハーネスの要部長さとして規定される。   The front and rear fixing members 6 and 9 are used as a product (protective tube assembly or exterior member) 13 together with the corrugated tube 1 and constitute a part of the wire harness (a plurality of electric wires in the protective tube assembly 13). For example, the length from the front end of the first fixing member 6 to the rear end of the second fixing member 9, that is, the total length of the protective tube assembly 13 is the main length of the wire harness. Is defined as

ワイヤハーネスの要部長さはコルゲートチューブ1の前端4から第二の固定部材9の後端12aまでの長さで規定したり、あるいは第一の固定部材6の後端から第二の固定部材9の前端までの距離L2等で規定することもできる。なお、明細書中で「前後」とは説明の便宜上のものであり、必ずしもワイヤハーネスの配索方向と一致するものではない。 The length of the main part of the wire harness is defined by the length from the front end 4 of the corrugated tube 1 to the rear end 12a of the second fixing member 9, or from the rear end of the first fixing member 6 to the second fixing member 9. It can also be defined by the distance L 2 etc. to the front end. Note that “front and rear” in the specification is for convenience of explanation and does not necessarily coincide with the wiring direction of the wire harness.

各固定部材6,9は分割可能に形成され、一方の分割固定部材と他方の分割固定部材とは、例えば係止枠片と係合突起や、係止爪と係合凹部等といった係止手段(図示せず)で環状の形態に係止される。両分割固定部材は薄肉のヒンジ(図示せず)で開閉自在としてもよい。各固定部材6,9を分割した状態で固定部材6,9の内側のハーネス挿通孔(分割した状態では溝)14,15にコルゲートチューブ1をセットし、両分割固定部材を閉じると同時に、両分割固定部材の内周側のリブ8,10をコルゲートチューブ1の前後端部の凹溝2に係合させる。この際、コルゲートチューブ1の切断長さのばらつきに応じて、第二の固定部材9に対するコルゲートチューブ1の他端部(符号5で代用)の位置が前後に調整される、ないし変動する(あるいは、コルゲートチューブ1の他端部5に対して第二の固定部材9の位置が前後に調整される、ないし変動する)。   Each of the fixing members 6 and 9 is formed so as to be capable of being divided, and one of the divided fixing members and the other of the divided fixing members includes a locking means such as a locking frame piece and an engaging projection, a locking claw and an engaging recess, etc. (Not shown) and locked in an annular form. Both split fixing members may be freely opened and closed with thin hinges (not shown). In a state where the fixing members 6 and 9 are divided, the corrugated tube 1 is set in the harness insertion holes (grooves) 14 and 15 inside the fixing members 6 and 9, and both the divided fixing members are closed simultaneously. The ribs 8 and 10 on the inner peripheral side of the divided fixing member are engaged with the concave grooves 2 at the front and rear ends of the corrugated tube 1. At this time, the position of the other end portion of the corrugated tube 1 relative to the second fixing member 9 (substitute with reference numeral 5) is adjusted back and forth according to variations in the cutting length of the corrugated tube 1 (or varies) (or The position of the second fixing member 9 is adjusted back and forth with respect to the other end portion 5 of the corrugated tube 1).

リブ8,10は固定部材6,9の内周に環状に形成されていてもよく、部分的に円弧状に形成されていてもよい。リブ8,10に代えて複数の突起(図示せず)を周方向に並列に設けたりすることも可能である。これらリブ8,10や突起といったコルゲートチューブ固定用の突部は環状の固定部材本体12,16に一体樹脂成形で形成されることが好ましい。   The ribs 8 and 10 may be formed annularly on the inner periphery of the fixing members 6 and 9, or may be partially formed in an arc shape. In place of the ribs 8 and 10, a plurality of protrusions (not shown) may be provided in parallel in the circumferential direction. The protrusions for fixing the corrugated tube such as the ribs 8 and 10 and the protrusions are preferably formed on the annular fixing member main bodies 12 and 16 by integral resin molding.

第一の固定部材6の前端側の基準面7は、内向きの環状の鍔部17の垂直な内面(固定部材6を水平に配置した場合)として形成されたり、あるいは内向きの複数の突起(図示せず)の垂直な内面等として段差状に形成されることが好ましい。これら鍔部17や突起といった突部の内周側にはハーネス挿通孔14が形成されており、コルゲートチューブ1の一端側4から導出された複数本の絶縁被覆電線(図示せず)がハーネス挿通孔14を経て外部に導出される。コルゲートチューブ1内に電線を挿通した状態で各固定部材6,9が装着される。   The reference surface 7 on the front end side of the first fixing member 6 is formed as a vertical inner surface (when the fixing member 6 is horizontally disposed) of the inward annular flange 17 or a plurality of inward projections. It is preferable to form a stepped shape such as a vertical inner surface (not shown). A harness insertion hole 14 is formed on the inner peripheral side of the protrusions such as the flanges 17 and the protrusions, and a plurality of insulation-coated wires (not shown) led out from one end side 4 of the corrugated tube 1 are inserted into the harness. It is led out through the hole 14. The fixing members 6 and 9 are mounted in a state where the electric wire is inserted into the corrugated tube 1.

第一の固定部材6のリブ8の数や位置は適宜設定される。要は第一の固定部材6の前端側の基準面7にコルゲートチューブ1の前端4を突き当てた状態でコルゲートチューブ1の前端部がリブ8でチューブ長手方向不動に固定されればよい。コルゲートチューブ1が断面円形である場合、コルゲートチューブ1は第一の固定部材6の内側を周方向に回動自在に保持される。コルゲートチューブ1が断面長円形(扁平状)である場合は、コルゲートチューブ1は軸方向及び周方向共に不動に固定される。これは第二の固定部材9においても同様である。   The number and position of the ribs 8 of the first fixing member 6 are appropriately set. In short, the front end portion of the corrugated tube 1 may be fixed by the rib 8 so that the front end portion of the corrugated tube 1 is abutted against the reference surface 7 on the front end side of the first fixing member 6. When the corrugated tube 1 has a circular cross section, the corrugated tube 1 is held so as to be rotatable in the circumferential direction on the inner side of the first fixing member 6. When the corrugated tube 1 has an oblong cross section (flat shape), the corrugated tube 1 is fixed in the axial direction and the circumferential direction in a stationary manner. The same applies to the second fixing member 9.

第二の固定部材9には少なくとも前端にリブ10が形成されることが好ましい。リブ10の数は適宜設定される。本例の第二の固定部材9の後半にはリブ10を設けていないが、前端12bから後端12aの範囲で複数のリブ10を等ピッチで設けることも可能である。また、鎖線で示す如く、第二の固定部材9の後端部側にもリブ10’を設け、後端部側のリブ10’で他のコルゲートチューブ等の保護チューブ(図示せず)を固定させることも可能である。第二の固定部材9は筒状に貫通していることが好ましい。   It is preferable that a rib 10 is formed at least on the front end of the second fixing member 9. The number of ribs 10 is set as appropriate. The ribs 10 are not provided in the second half of the second fixing member 9 of this example, but it is also possible to provide a plurality of ribs 10 at an equal pitch in the range from the front end 12b to the rear end 12a. Further, as shown by a chain line, a rib 10 'is also provided on the rear end side of the second fixing member 9, and a protective tube (not shown) such as another corrugated tube is fixed by the rib 10' on the rear end side. It is also possible to make it. It is preferable that the second fixing member 9 penetrates in a cylindrical shape.

図1の例で後半の空間11がコルゲートチューブ1の長さ調整空間すなわちコルゲートチューブ1の切断長さ調整部として作用する。コルゲートチューブ1が断面長円形である場合、第二の固定部材9や第一の固定部材6を断面長円形の環状とすることも可能である。コルゲートチューブ1の内側空間(ハーネス挿通空間)から第二の固定部材9の内側のハーネス挿通孔(符号11で代用)を経て後端12aの開口から電線が外部に導出される。   In the example of FIG. 1, the latter half space 11 functions as a length adjustment space of the corrugated tube 1, that is, a cutting length adjusting portion of the corrugated tube 1. When the corrugated tube 1 has an oval cross section, the second fixing member 9 and the first fixing member 6 can be formed into an annular shape having an oval cross section. From the inner space (harness insertion space) of the corrugated tube 1 through the harness insertion hole (substitute with reference numeral 11) inside the second fixing member 9, the electric wire is led out from the opening of the rear end 12a.

図2は、上記コルゲートチューブ1と前後両側の固定部材6,9とで成る保護チューブ組立体13の全長Lを一定にするための組立具とそれを用いた長さ調整(規定)方法の一形態を示すものである。   FIG. 2 shows an assembly tool for making the entire length L of the protective tube assembly 13 composed of the corrugated tube 1 and the fixing members 6 and 9 on both front and rear sides, and a length adjustment (regulation) method using the assembly tool. The form is shown.

組立具は、前後一対の支柱18と、各支柱18の上端に固定された各受け部19,19’とで成る一対の受け具20,20’で構成されている。各受け部19,19’は各固定部材6,9の長さよりも若干幅広の凹部21,21’を有し、各固定部材6,9を殆ど前後方向のガタ付きなく支持する。一対の支柱18,18は一定の距離L3で作業台等に配置固定されている。各受け部19,19’は左右方向(チューブ径方向)に各固定部材6,9を余裕をもって支持する広さを有することが好ましい。 The assembly tool is composed of a pair of receivers 20 and 20 ′ including a pair of front and rear columns 18 and receiving portions 19 and 19 ′ fixed to the upper ends of the columns 18. Each of the receiving portions 19 and 19 ′ has recesses 21 and 21 ′ that are slightly wider than the lengths of the fixing members 6 and 9, and supports the fixing members 6 and 9 with almost no back and forth backlash. The pair of support pillars 18 and 18 are arranged and fixed on a work table or the like at a fixed distance L 3 . Each of the receiving portions 19 and 19 ′ preferably has a width that supports the fixing members 6 and 9 with a margin in the left-right direction (tube radial direction).

保護チューブ組立体13の長さ規定方法として、両固定部材6,9を開いた状態(分割した状態)で各受け具19,19’にセットし、先ず第一の固定部材6にコルゲートチューブ1の一端部(前端部)を図1のように奥まで入れて基準面7に突き当てた状態で第一の固定部材6を閉じてリブ8(図1)に係合固定させ、次いでコルゲートチューブ1を弛みなく真直にした状態で、コルゲートチューブ1の他端部(後端部)を第二の固定部材9に入れて第二の固定部材9を閉じてリブ10(図1)に係合固定させる。   As a method for defining the length of the protective tube assembly 13, both the fixing members 6, 9 are set in the respective receivers 19, 19 ′ in an open state (divided state). As shown in FIG. 1, the first fixing member 6 is closed and engaged with and fixed to the rib 8 (FIG. 1) in a state where one end portion (front end portion) is inserted into the back as shown in FIG. In a state where 1 is straightened without slack, the other end portion (rear end portion) of the corrugated tube 1 is put into the second fixing member 9 and the second fixing member 9 is closed to engage with the rib 10 (FIG. 1). Fix it.

コルゲートチューブ1の長さL4が規定よりも短かったり長かったりした場合でも、第二の固定部材9の後半(先端側)の空室11内でチューブ長さのばらつきが吸収されるから、保護チューブ組立体13の全長は常に一定に維持される。コルゲートチューブ1の他端(後端)5の位置は第二の固定部材9の長手方向中間部に常に位置するように、コルゲートチューブ1の全長が設定される。 Even if the length L 4 of the corrugated tube 1 is shorter or longer than prescribed, the variation in the tube length is absorbed in the empty space 11 in the second half (front end side) of the second fixing member 9. The total length of the tube assembly 13 is always kept constant. The full length of the corrugated tube 1 is set so that the position of the other end (rear end) 5 of the corrugated tube 1 is always located in the middle portion in the longitudinal direction of the second fixing member 9.

図1の保護チューブ組立体13の適用例として、例えば従来の図5の給電装置50におけるプロテクタ42内のハーネス固定部材55として第一の固定部材6を使用し、車両ボディ47側のハーネス固定具53として第二の固定部材9を使用することができる。   As an application example of the protective tube assembly 13 of FIG. 1, for example, the first fixing member 6 is used as the harness fixing member 55 in the protector 42 in the conventional power feeding device 50 of FIG. The second fixing member 9 can be used as 53.

この場合、第一の固定部材6はプロテクタ42にねじ部材等で固定し、第二の固定部材9はハーネス固定具53のインナ部材53aとして使用し、アウタ部材53bで第二の固定部材9を周方向回動自在に保持する。これとは逆に、第一の固定部材6をハーネス固定具53として使用し、第二の固定部材9をプロテクタ42内のハーネス固定部材55として使用することも可能である。   In this case, the first fixing member 6 is fixed to the protector 42 with a screw member or the like, the second fixing member 9 is used as the inner member 53a of the harness fixture 53, and the second fixing member 9 is used with the outer member 53b. It is held so that it can rotate in the circumferential direction. On the contrary, the first fixing member 6 can be used as the harness fixing member 53 and the second fixing member 9 can be used as the harness fixing member 55 in the protector 42.

他の適用例として、例えば従来の図7の給電装置57におけるプロテクタ内(外部に出ることもある)の網状チューブ61とコルゲートチューブ40との連結部材62として第二の固定部材9を用い、車両ボディ側のハーネス固定具53として第一の固定部材6を用いることも可能である。   As another application example, for example, the second fixing member 9 is used as a connecting member 62 between the mesh tube 61 and the corrugated tube 40 in the protector (which may be exposed to the outside) in the conventional power feeding device 57 in FIG. It is also possible to use the first fixing member 6 as the body side harness fixture 53.

この場合、第二の固定部材9のチューブ長さ調整用の空室11に網状チューブ61(図7)の端部を固定し、第一の固定部材6は前例同様に周方向回動自在なインナ部材53a(図5)として使用する。網状チューブ61と第二の固定部材9との固定方法としては、例えば溶着や、第二の固定部材9の内周面又は外周面に突設した鋭利な突起(図示せず)を網状チューブ61に刺してフック状に曲げて固定したり、網状チューブ61を合成樹脂製の第二の固定部材9の内周面又は外周面に溶着や接着させることが可能である。   In this case, the end of the reticulated tube 61 (FIG. 7) is fixed to the vacant space 11 for adjusting the tube length of the second fixing member 9, and the first fixing member 6 is rotatable in the circumferential direction as in the previous example. Used as the inner member 53a (FIG. 5). As a method for fixing the mesh tube 61 and the second fixing member 9, for example, welding or a sharp protrusion (not shown) provided on the inner or outer peripheral surface of the second fixing member 9 is used. It is possible to stab and bend and fix in a hook shape, or to weld or bond the mesh tube 61 to the inner peripheral surface or the outer peripheral surface of the second fixing member 9 made of synthetic resin.

その他の適用例として、図4に示す如く(図4では中間の連結部材22を用いているが、本適用例では中間の連結部材22は用いないものとする)、プロテクタ23の基壁24に第一の固定部材6をねじ等の手段で固定し、プロテクタ23内(外部に出ることもある)のコルゲートチューブ1’と他の保護チューブ25とを連結する連結部材として第二の固定部材9を用いることができる。他の保護チューブ25は網状チューブでもよく、その他の樹脂チューブでもよく、断面形状や外径の異なるコルゲートチューブであってもよい。プロテクタ23はスライドドア(スライド構造体)に固定され、ワイヤハーネス26はプロテクタ23から渡り空間を経て車両ボディ(固定構造体)側に配索される。   As another application example, as shown in FIG. 4 (in FIG. 4, the intermediate connecting member 22 is used, but in the present application example, the intermediate connecting member 22 is not used), the base wall 24 of the protector 23 is provided. The first fixing member 6 is fixed by means such as a screw, and the second fixing member 9 is used as a connecting member for connecting the corrugated tube 1 ′ in the protector 23 (which may be exposed to the outside) and the other protective tube 25. Can be used. The other protective tube 25 may be a mesh tube, another resin tube, or a corrugated tube having a different cross-sectional shape or outer diameter. The protector 23 is fixed to a slide door (slide structure), and the wire harness 26 is routed from the protector 23 to the vehicle body (fixed structure) side through a crossing space.

また、従来の図5の形態において、プロテクタ42内のハーネス固定部材55に第一の固定部材6を使用し、プロテクタ42内でコルゲートチューブ40と他の保護チューブ又は断面形状や径の異なるコルゲートチューブを連結する連結部材として第二の固定部材9を用いることも可能である。   5, the first fixing member 6 is used as the harness fixing member 55 in the protector 42, and the corrugated tube 40 and other protective tubes or corrugated tubes having different cross-sectional shapes and diameters in the protector 42 are used. It is also possible to use the second fixing member 9 as a connecting member for connecting the two.

図4の中間の連結部材22を用いた保護チューブ組立体の一例として、図3に示す形態のものを適用することができる。図3の保護チューブ組立体27は、二本のコルゲートチューブ1,1’を中間の固定部材28で連結つつ、各コルゲートチューブ1,1’の切断長さのばらつきを中間の固定部材28で吸収して、常に同一の全長L’を得るようにしたものである。   As an example of the protective tube assembly using the intermediate connecting member 22 of FIG. 4, the one shown in FIG. 3 can be applied. The protective tube assembly 27 of FIG. 3 absorbs the variation in the cutting length of each corrugated tube 1, 1 ′ with the intermediate fixing member 28 while connecting the two corrugated tubes 1, 1 ′ with the intermediate fixing member 28. Thus, the same full length L ′ is always obtained.

一方(前半)のコルゲートチューブ1の前端部と他方(後半)のコルゲートチューブ1’の後端部とには、図1の実施形態の第一の固定部材6と同様の形状のもの(6,6’)が使用され、一方のコルゲートチューブ1の前端4は図3で第一の固定部材6の奥まで係合して、前端側の垂直な基準面7に当接しつつ、コルゲートチューブ1の前端部の凹溝2が第一の固定部材6の内周側のリブ(突部)8で係合固定され、他方のコルゲートチューブ1’の後端5’は図3で第二の固定部材6’の奥まで係合して、後端側の垂直な基準面7’に当接しつつ、コルゲートチューブ1’の後端部の凹溝2が第二の固定部材6’の内周側のリブ(突部)10’で係合固定されている。   A front end portion of one (first half) corrugated tube 1 and a rear end portion of the other (second half) corrugated tube 1 ′ have the same shape as the first fixing member 6 of the embodiment of FIG. 6 ′) is used, and the front end 4 of one corrugated tube 1 is engaged to the back of the first fixing member 6 in FIG. 3 and is in contact with the vertical reference surface 7 on the front end side, while the corrugated tube 1 The groove 2 at the front end is engaged and fixed by the rib (projection) 8 on the inner peripheral side of the first fixing member 6, and the rear end 5 'of the other corrugated tube 1' is the second fixing member in FIG. 6 'is engaged to the back and is in contact with the vertical reference surface 7' on the rear end side, while the concave groove 2 on the rear end portion of the corrugated tube 1 'is formed on the inner peripheral side of the second fixing member 6'. The ribs (protrusions) 10 'are engaged and fixed.

中間の第三の固定部材(連結部材)28は前半と後半とにそれぞれ複数条の環状ないし円弧状のリブ(突部)8,10’を有し、前半後端のリブ81と後半前端のリブ101’との間すなわち第三の固定部材28の中央に各コルゲートチューブ1,1’の切断長さのばらつきを吸収するための空間29が形成されている。各固定部材6,6’,28は合成樹脂で形成され、各リブ8,10’は環状(筒状)の固定部材本体16,16’,30に一体に形成されている。コルゲートチューブ1,1’と各固定部材6,6’,28とで保護チューブ組立体27が構成される。 The third fixing member (connecting member) 28 of the intermediate has a first half and the annular or arcuate ribs (protrusions) of the second half and each plural rows 8,10 ', front late rib 81 of the first half trailing A space 29 for absorbing variation in the cutting length of each corrugated tube 1, 1 ′ is formed between the rib 10 1 ′, that is, in the center of the third fixing member 28. Each fixing member 6, 6 ′, 28 is made of synthetic resin, and each rib 8, 10 ′ is formed integrally with an annular (cylindrical) fixing member body 16, 16 ′, 30. The corrugated tube 1, 1 ′ and the fixing members 6, 6 ′, 28 constitute a protective tube assembly 27.

図3の保護チューブ組立体27は、図2の長さ調整(規定)方法において、前後一対の受け具20,20’の間に第三の受け具(図示せず)を配設し、第三の受け具で中間の固定部材28を支持し、先ず前後の固定部材6,6’に各コルゲートチューブ1,1’の一端部を奥まで入れて基準面7,7’に突き当ててセットし、次いで各コルゲートチューブ1,1’を真直にした状態で、各コルゲートチューブ1,1’の他端部の凹溝2を第三の固定部材28の前半部と後半部との各リブ8,10’に係合させることで形成される。   The protective tube assembly 27 shown in FIG. 3 has a third receiving member (not shown) disposed between the pair of front and rear receiving members 20 and 20 ′ in the length adjustment (defining) method shown in FIG. The intermediate fixing member 28 is supported by the three receivers. First, one end of each corrugated tube 1, 1 'is inserted into the front and rear fixing members 6, 6' to the back and set against the reference surfaces 7, 7 '. Then, in a state where each corrugated tube 1, 1 ′ is straightened, the concave groove 2 at the other end of each corrugated tube 1, 1 ′ is made into each rib 8 between the front half portion and the rear half portion of the third fixing member 28. , 10 ′.

なお、図3の実施形態において、第二の固定部材6’を二つ目の第三の固定部材28(図3の固定部材28は一つ目のもの)に置き代え、二つ目の第三の固定部材の一端部に他方のコルゲートチューブ1’の後端部を固定し、二つ目の第三の固定部材の他端部に三本目のコルゲートチューブ(図示せず)の前端部を固定して、保護チューブ組立体(外装部材)の全長を延長することも可能である。すなわち、使用する保護チューブの数は二本に限られるものではない。   In the embodiment of FIG. 3, the second fixing member 6 ′ is replaced with a second third fixing member 28 (the fixing member 28 in FIG. 3 is the first one), The rear end portion of the other corrugated tube 1 ′ is fixed to one end portion of the third fixing member, and the front end portion of the third corrugated tube (not shown) is fixed to the other end portion of the second third fixing member. It is also possible to fix and extend the entire length of the protective tube assembly (exterior member). In other words, the number of protective tubes used is not limited to two.

図4の給電装置31においては、中間の固定部材22として略くの字状に屈曲したものを用い、中間の固定部材22に金属製の板ばね32の先端部を固定させ、板ばねの32基端部をプロテクタ内の第一の固定部材6に固定させて、中間の固定部材22をばねキャップの代わりとし、中間の固定部材22を板ばね32でワイヤハーネス26の弛み反対方向(上向き)に付勢してハーネス余長吸収を行わせている。中間の固定部材22は内側に前後(長手方向)の長さ調整用の空間34を有している。   In the power feeding device 31 of FIG. 4, an intermediate fixing member 22 that is bent in a substantially U shape is used, and the tip of a metal leaf spring 32 is fixed to the intermediate fixing member 22, so that the leaf spring 32 is fixed. The proximal end portion is fixed to the first fixing member 6 in the protector, the intermediate fixing member 22 is used as a spring cap, and the intermediate fixing member 22 is fixed by a leaf spring 32 in the direction opposite to the slack of the wire harness 26 (upward). To absorb the harness surplus length. The intermediate fixing member 22 has a space 34 for length adjustment in the front-rear direction (longitudinal direction) on the inner side.

中間の固定部材22をワイヤハーネス26の屈曲形状に沿ってくの字ではなく円弧状に湾曲させてもよい。くの字や円弧状に屈曲した固定部材22は、図2の長さ調整方法において、中間の受け具(図示せず)に水平に配置して保護チューブ組立体の全長を規定することが好ましい。勿論、くの字状や円弧状ではなく、図3のように中間の固定部材28を真直な形状で図4の給電装置31に用いることも可能である。   The intermediate fixing member 22 may be curved in an arc shape instead of a dogleg along the bent shape of the wire harness 26. In the length adjustment method of FIG. 2, the fixing member 22 bent in the shape of a circle or an arc is preferably disposed horizontally on an intermediate receptacle (not shown) to define the total length of the protective tube assembly. . Of course, it is also possible to use the intermediate fixing member 28 in the straight shape as shown in FIG.

また、従来の図5の給電装置50において図4の構造を適用し、プロテクタ42内のハーネス固定部材55として第一の固定部材6を用い、ばねキャップ49の部分で中間の固定部材22を用いて、中間の固定部材22を介してワイヤハーネス43をばね付勢させ、プロテクタ42内でコルゲートチューブ40と他の保護チューブ25(図4)とを第二の固定部材9(図4)で連結させるようにすることも可能である。   4 is applied to the conventional power feeding device 50 of FIG. 5, the first fixing member 6 is used as the harness fixing member 55 in the protector 42, and the intermediate fixing member 22 is used at the spring cap 49 portion. Then, the wire harness 43 is spring-biased via the intermediate fixing member 22, and the corrugated tube 40 and the other protective tube 25 (FIG. 4) are connected by the second fixing member 9 (FIG. 4) in the protector 42. It is also possible to make it.

なお、上記各実施形態においては、第一の固定部材6(図1)や第一及び第二の固定部材6,6’(図3)を製品として用いて給電装置に組み付けたが、例えば図2における長さ調整を終えた後、第一の固定部材6(図1)や第一及び第二の固定部材6,6’(図3)をコルゲートチューブ1,1’から外して、長さ調整用の第二の固定部材9(図1)や中間の第三の固定部材30,22(図3,図4)のみを製品として用いて保護チューブ組立体を構成させることも可能である。   In each of the above embodiments, the first fixing member 6 (FIG. 1) and the first and second fixing members 6, 6 ′ (FIG. 3) are assembled to the power feeding apparatus using products. After finishing the length adjustment in 2, the first fixing member 6 (FIG. 1) and the first and second fixing members 6, 6 ′ (FIG. 3) are removed from the corrugated tubes 1, 1 ′ It is also possible to configure the protective tube assembly using only the second fixing member 9 for adjustment (FIG. 1) and the intermediate third fixing members 30 and 22 (FIGS. 3 and 4) as products.

この場合、例えば、図4の実施形態において、第一の固定部材6を予めプロテクタ23と一体の部品として樹脂成形しておき、コルゲートチューブ1の一端部をそのプロテクタ一体の固定部材6に組み付けて固定させる。第二の固定部材9(図1)は図4のプロテクタ23内の中間の固定部材22又は保護チューブ1,25同士を連結する固定部材として使用する。また、従来の図5の形態においては、第一の固定部材6を使わずに、コルゲートチューブ1の一端部をプロテクタ42と一体のハーネス固定部材55に係合固定させる。この場合、図2の長さ調整方法において、第一の固定部材6ないしそれと同じ作用の部材を予め受け台20に一体的に固定しておいてもよい。   In this case, for example, in the embodiment of FIG. 4, the first fixing member 6 is preliminarily resin-molded as an integral part of the protector 23, and one end of the corrugated tube 1 is assembled to the protector-integrated fixing member 6. Fix it. The second fixing member 9 (FIG. 1) is used as a fixing member for connecting the intermediate fixing member 22 or the protective tubes 1 and 25 in the protector 23 of FIG. In the conventional configuration of FIG. 5, one end of the corrugated tube 1 is engaged and fixed to a harness fixing member 55 integrated with the protector 42 without using the first fixing member 6. In this case, in the length adjustment method of FIG. 2, the first fixing member 6 or a member having the same action may be integrally fixed to the cradle 20 in advance.

また、上記各実施形態においては、保護チューブとしてコルゲートチューブ1,1’の切断長さのばらつきを吸収させたが、コルゲートチューブに代えて外周面に凹凸のない他の合成樹脂製や合成ゴム製等の保護チューブの切断長さのばらつきを各固定部材で吸収させることも可能である。   Moreover, in each said embodiment, although the dispersion | variation in the cutting length of the corrugated tube 1 and 1 'was absorbed as a protective tube, it replaced with a corrugated tube and the product made from other synthetic resin or synthetic rubber with an uneven | corrugated outer peripheral surface It is also possible to absorb the variation in the cutting length of the protective tube by each fixing member.

例えば、網状チューブ25や薄肉で比較的硬質の樹脂チューブや厚肉で軟質の樹脂又はゴムチューブ等を用いた場合、長さ調整用の固定部材6,6’22,28にリブ8,10,10’ではなく鋭利な突起(図示せず)を設け、鋭利な突起でこれら保護チューブを突き刺して貫通させ、突起を曲げたり熱圧着で潰したりして保護チューブを固定したり、あるいは保護チューブを固定部材6,6’22,28に溶着又は接着で固定したりすることが可能である。この場合も図2の長さの調整(規定)方法を採用することができる。   For example, when using a net-like tube 25, a thin and relatively hard resin tube, or a thick and soft resin or rubber tube, the ribs 8, 10, A sharp protrusion (not shown) is provided instead of 10 ', and these protective tubes are pierced and penetrated with the sharp protrusion, and the protective tube is fixed by bending or crushing the protrusion by thermocompression bonding. It is possible to fix to the fixing members 6, 6 ′ 22, 28 by welding or adhesion. In this case as well, the length adjustment (regulation) method of FIG. 2 can be employed.

また、上記各実施形態の給電装置のプロテクタ23は自動車のスライドドアに配置したが、自動車のスライドドアに代えて、電車等の車両のスライドドアや加工機械や検査装置等のスライドドアに適用することも可能である。これらスライドドアをスライド構造体と総称し、車両ボディや加工機械本体や検査装置本体等を固定構造体と総称する。プロテクタ22をスライド構造体ではなく固定構造体に水平に配置し、スライド構造体側にハーネス固定具(固定部材)53を配置することも可能である。   Moreover, although the protector 23 of the power feeding device of each of the above embodiments is arranged on a slide door of an automobile, the protector 23 is applied to a slide door of a vehicle such as a train, a processing machine, or an inspection device instead of the slide door of an automobile. It is also possible. These sliding doors are collectively referred to as a slide structure, and the vehicle body, processing machine main body, inspection apparatus main body, and the like are collectively referred to as a fixed structure. It is also possible to arrange the protector 22 horizontally on the fixed structure instead of the slide structure, and to arrange the harness fixture (fixing member) 53 on the slide structure side.

また、上記各実施形態の給電装置31(図4)においてはプロテクタ23を用いたが、プロテクタ23を廃除してワイヤハーネス26のみをスライド構造体から固定構造体に配索することも可能である。ワイヤハーネス26は少なくとも保護チューブ1,25と固定部材6,9,22と、保護チューブ内に挿通された絶縁被覆電線33とで構成される。   Further, although the protector 23 is used in the power feeding device 31 (FIG. 4) of each of the above embodiments, it is also possible to eliminate the protector 23 and route only the wire harness 26 from the slide structure to the fixed structure. . The wire harness 26 includes at least protective tubes 1 and 25, fixing members 6, 9 and 22, and an insulation-coated electric wire 33 inserted into the protective tube.

本発明に係るハーネス保護チューブの長さ調整構造の一実施形態を示す正面図である。It is a front view which shows one Embodiment of the length adjustment structure of the harness protection tube which concerns on this invention. 同じくハーネス保護チューブの長さ調整方法の一形態を示す正面図である。It is a front view which similarly shows one form of the length adjustment method of a harness protection tube. 本発明に係るハーネス保護チューブの長さ調整構造の他の実施形態を示す正面図である。It is a front view which shows other embodiment of the length adjustment structure of the harness protection tube which concerns on this invention. 本発明に係るハーネス保護チューブの長さ調整構造を備えた給電装置の一実施形態を示す正面図である。It is a front view which shows one Embodiment of the electric power feeder provided with the length adjustment structure of the harness protection tube which concerns on this invention. 従来のハーネス保護チューブの配索構造とそれを備えた給電装置の一形態を示す斜視図である(円内は要部を示す正面図である)。It is a perspective view which shows one form of the wiring structure of the conventional harness protection tube, and an electric power feeder provided with it (the inside is a front view which shows the principal part). 同じく給電装置のスライドドア開き時の状態を示す斜視図である。It is a perspective view which similarly shows the state at the time of the sliding door opening of an electric power feeder. 従来のハーネス保護チューブの配索構造とそれを備えた給電装置の他の形態を示す正面図である。It is a front view which shows the other structure of the conventional wiring structure of a harness protection tube, and an electric power feeder provided with the same.

符号の説明Explanation of symbols

1,1’ コルゲートチューブ(保護チューブ)
2 凹溝
6,6’,9 固定部材
8,10,10’ リブ(突部)
11,29,34 空間
13,27 保護チューブ組立体
22,28 中間の固定部材
25 網チューブ(保護チューブ)
31 給電装置
L,L’ 全長
1,1 'corrugated tube (protection tube)
2 Groove 6, 6 ', 9 Fixing member 8, 10, 10' Rib (projection)
11, 29, 34 Space 13, 27 Protection tube assembly 22, 28 Intermediate fixing member 25 Net tube (protection tube)
31 Feeder L, L 'Total length

Claims (4)

チューブ長さ調整用の空間を有する固定部材を保護チューブの端部に装着し、該固定部材を含めた保護チューブ組立体の全長を規定したことを特徴とするハーネス保護チューブの長さ調整構造。   A harness protective tube length adjusting structure characterized in that a fixing member having a tube length adjusting space is attached to an end portion of a protective tube, and the total length of the protective tube assembly including the fixing member is defined. チューブ長さ調整用の空間を有する固定部材で複数の保護チューブを相互に連結し、該保護チューブを含めた保護チューブ組立体の全長を規定したことを特徴とするハーネス保護チューブの長さ調整構造。   Length adjustment structure of harness protection tube characterized in that a plurality of protection tubes are connected to each other by a fixing member having a space for adjusting the tube length, and the total length of the protection tube assembly including the protection tube is defined . 前記保護チューブがコルゲートチューブであって、前記固定部材が該コルゲートチューブの凹溝に係合する突部を有することを特徴とする請求項1又は2記載のハーネス保護チューブの長さ調整構造。   The length adjustment structure of the harness protection tube according to claim 1, wherein the protection tube is a corrugated tube, and the fixing member has a protrusion that engages with a concave groove of the corrugated tube. 請求項1〜3の何れかに記載のハーネス保護チューブの長さ調整構造を備える給電装置であって、前記保護チューブと前記固定部材とを含めた前記保護チューブ組立体がスライド構造体から固定構造体に配索されたことを特徴とする給電装置。   It is an electric power feeder provided with the length adjustment structure of the harness protection tube in any one of Claims 1-3, Comprising: The said protection tube assembly including the said protection tube and the said fixing member is a fixed structure from a slide structure. A power feeding device characterized by being wired in the body.
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JP2010065735A (en) * 2008-09-09 2010-03-25 Mirai Ind Co Ltd Wire and pipe protecting member
JP2011072079A (en) * 2009-09-24 2011-04-07 Yazaki Corp Wiring harness
JP2011097692A (en) * 2009-10-28 2011-05-12 Yazaki Corp Wire harness
JP2012165542A (en) * 2011-02-04 2012-08-30 Sumitomo Wiring Syst Ltd Adjustment structure of length of grommet for wire harness
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JP2016171046A (en) * 2015-03-16 2016-09-23 ダイハツ工業株式会社 Harness regulation device
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JP2020102975A (en) * 2018-12-25 2020-07-02 矢崎総業株式会社 Wiring harness
JP2021030905A (en) * 2019-08-26 2021-03-01 矢崎総業株式会社 Arrangement method and arrangement structure
CN112962859A (en) * 2021-02-08 2021-06-15 吉林省通利石膏装饰饰品有限公司 Wall body and pipeline integrated masonry system
WO2023037873A1 (en) * 2021-09-07 2023-03-16 住友電装株式会社 Wire harness

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JP2010065735A (en) * 2008-09-09 2010-03-25 Mirai Ind Co Ltd Wire and pipe protecting member
JP2011072079A (en) * 2009-09-24 2011-04-07 Yazaki Corp Wiring harness
JP2011097692A (en) * 2009-10-28 2011-05-12 Yazaki Corp Wire harness
JP2012165542A (en) * 2011-02-04 2012-08-30 Sumitomo Wiring Syst Ltd Adjustment structure of length of grommet for wire harness
CN104184085A (en) * 2014-09-09 2014-12-03 上海长安汽车工程技术有限公司 Automobile wire harness protecting device
JP2016171046A (en) * 2015-03-16 2016-09-23 ダイハツ工業株式会社 Harness regulation device
JP2020088930A (en) * 2018-11-16 2020-06-04 矢崎総業株式会社 Electric-wire protection pipe and wire harness
JP7355491B2 (en) 2018-11-16 2023-10-03 矢崎総業株式会社 Wire protection pipe and wire harness
JP2020102975A (en) * 2018-12-25 2020-07-02 矢崎総業株式会社 Wiring harness
JP2021030905A (en) * 2019-08-26 2021-03-01 矢崎総業株式会社 Arrangement method and arrangement structure
CN112428942A (en) * 2019-08-26 2021-03-02 矢崎总业株式会社 Layout method and layout structure
JP7096217B2 (en) 2019-08-26 2022-07-05 矢崎総業株式会社 Arrangement method and arrangement structure
CN112428942B (en) * 2019-08-26 2023-09-08 矢崎总业株式会社 Layout method and layout structure
CN112962859A (en) * 2021-02-08 2021-06-15 吉林省通利石膏装饰饰品有限公司 Wall body and pipeline integrated masonry system
WO2023037873A1 (en) * 2021-09-07 2023-03-16 住友電装株式会社 Wire harness

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