JP2007154456A - Structure for reinforcing pile head during construction of steel pipe pile, and construction method for steel pipe pile - Google Patents

Structure for reinforcing pile head during construction of steel pipe pile, and construction method for steel pipe pile Download PDF

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JP2007154456A
JP2007154456A JP2005348233A JP2005348233A JP2007154456A JP 2007154456 A JP2007154456 A JP 2007154456A JP 2005348233 A JP2005348233 A JP 2005348233A JP 2005348233 A JP2005348233 A JP 2005348233A JP 2007154456 A JP2007154456 A JP 2007154456A
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steel pipe
pipe pile
pile
reinforcing
coupling
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JP4594224B2 (en
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Shinji Motoyama
慎治 本山
Noriyoshi Yagishita
知徳 柳下
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Nippon Steel Engineering Co Ltd
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Nippon Steel Engineering Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a structure for reinforcing a pile head during the construction of a steel pipe pile capable of reducing the degree of difficulty of working, and a construction method for the steel pipe pile. <P>SOLUTION: In the state of being inserted into the steel pipe pile 1, a reinforcing member 10 is formed in such a shape as to have a reinforcing disc 13 close to the inner peripheral surface of a steel pipe pile body 1A corresponding to a fixed position of an engaging piece 1C. Thus, the reinforcing member 10 can be manufactured by producing the reinforcing disk 13 through an easy cut process, in comparison with a reinforcing body employing a thick-walled pipe subjected to bending work, and the degree of the difficulty of the working and a working cost can be greatly reduced. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、鋼管杭施工時の杭頭補強構造および鋼管杭の施工方法に関し、詳しくは、鋼管杭の杭頭部外周面に固定された係合コマと、杭打ち機に上下スライドかつ回転自在に設けられたカップリングとの係合により、回転されて地盤に貫入される鋼管杭の杭頭補強構造および施工方法に関する。   The present invention relates to a pile head reinforcing structure and a steel pipe pile construction method at the time of steel pipe pile construction, and more specifically, an engagement piece fixed to a pile head outer peripheral surface of the steel pipe pile, and a vertical slide and rotation on the pile driving machine. The present invention relates to a pile head reinforcement structure and a construction method for a steel pipe pile that is rotated and penetrates into the ground by engagement with a coupling provided on the ground.

従来、カップリング(回転キャップ)との係合により鋼管杭を回転して地盤に貫入する鋼管杭の回転装置が知られている(例えば、特許文献1参照)。
特許文献1に記載された鋼管杭の回転装置は、鋼管杭の杭頭に固定した係止駒に係合する掛止溝を有した回転キャップと、鋼管杭の頭端部内に遊嵌される肉厚管を有した回転補強体とを備えて構成されている。そして、この回転装置では、回転キャップにより鋼管杭を回転させることで、杭先端に設けた螺旋翼の回転推進作用により鋼管杭が地盤に埋設されるとともに、回転キャップによるトルク(捩りモーメント)が大きくなった場合(例えば、杭先端が固い支持層や中間層に達した場合)でも、回転補強体の肉厚管が鋼管杭の内周面に当接することで杭頭部の変形が防止できるようになっている。
2. Description of the Related Art Conventionally, a steel pipe pile rotating device that rotates a steel pipe pile through engagement with a coupling (rotating cap) and penetrates the ground is known (for example, see Patent Document 1).
The steel pipe pile rotating device described in Patent Document 1 is loosely fitted in a rotating cap having a locking groove that engages with a locking piece fixed to the pile head of the steel pipe pile, and in the head end portion of the steel pipe pile. And a rotational reinforcing body having a thick tube. In this rotating device, the steel pipe pile is rotated by the rotating cap, whereby the steel pipe pile is embedded in the ground by the rotational propulsion effect of the spiral blade provided at the tip of the pile, and the torque (torsional moment) by the rotating cap is large. Even if it becomes (for example, when the tip of the pile reaches a hard support layer or an intermediate layer), the thick pipe of the rotation reinforcing body abuts against the inner peripheral surface of the steel pipe pile so that the deformation of the pile head can be prevented. It has become.

実用新案登録第2572379号公報Utility Model Registration No. 2572379

しかしながら、前記特許文献1に記載の回転装置においては、鋼管杭の内径よりも若干小さな外径を有した肉厚管を用いて回転補強体を形成しているため、鋼管杭の種類ごとに肉厚管を製造しなければならず、その加工難易度や加工コストが高くなってしまうという問題がある。   However, in the rotating device described in Patent Document 1, since the rotation reinforcing body is formed by using a thick tube having an outer diameter slightly smaller than the inner diameter of the steel pipe pile, a wall is formed for each type of steel pipe pile. There is a problem that a thick tube must be manufactured, and its processing difficulty and processing cost are increased.

本発明の目的は、加工難易度が低減できる鋼管杭施工時の杭頭補強構造および鋼管杭の施工方法を提供することにある。   The objective of this invention is providing the construction method of the pile head reinforcement structure at the time of the steel pipe pile construction which can reduce a process difficulty, and the steel pipe pile.

本発明の請求項1に記載の鋼管杭施工時の杭頭補強構造は、鋼管杭の杭頭部外周面に固定された係合コマと、杭打ち機に上下スライドかつ回転自在に設けられたカップリングとの係合により、回転されて地盤に貫入される鋼管杭の施工時において、補強部材を仮設して杭頭部を補強する鋼管杭施工時の杭頭補強構造であって、前記補強部材は、前記鋼管杭の内径よりも大きな外形寸法を有して杭頭部に載置可能な支持部と、この支持部に連結されかつ前記鋼管杭の内径よりも小さな外形寸法を有して鋼管杭内に挿入可能な補強部と、を備えて構成され、前記補強部は、前記鋼管杭に挿入された状態において、少なくとも前記係合コマの固定位置に対応した前記鋼管杭の内周面に近接し、かつ当該鋼管杭の長手方向に略直交して延びる鋼製板材を有して形成されていることを特徴とする。   The pile head reinforcement structure at the time of steel pipe pile construction according to claim 1 of the present invention is provided on the pile head outer peripheral surface of the steel pipe pile, and the pile driving machine that is vertically slidable and rotatable. A pile head reinforcement structure at the time of construction of a steel pipe pile in which a reinforcement member is temporarily installed to reinforce the pile head at the time of construction of a steel pipe pile that is rotated and penetrates into the ground by engagement with a coupling. The member has an outer dimension larger than the inner diameter of the steel pipe pile and a support part that can be placed on the pile head, and has an outer dimension coupled to the support part and smaller than the inner diameter of the steel pipe pile. A reinforcing portion that can be inserted into the steel pipe pile, and the reinforcing portion is inserted into the steel pipe pile, and the inner peripheral surface of the steel pipe pile corresponds to at least a fixed position of the engaging piece. Steel plate material extending close to the longitudinal direction of the steel pipe pile Characterized in that it is formed to have.

以上の杭頭補強構造によれば、鋼管杭に挿入された状態において、係合コマの固定位置に対応した前記鋼管杭の内周面に近接する鋼製板材を有して補強部材の補強部を形成したので、従来の回転補強体のように肉厚管の曲げ加工が不要になり、加工が容易な切断加工によって補強部の鋼製板材を制作して補強部材を製造することができ、加工難易度や加工コストを大幅に低減することができる。
ここで、補強部材の補強部は、カップリングの回転トルクによって変形しようとする杭頭部の係合コマに対応した鋼管杭内周面に近接して配置され、杭頭部が変形し始めた時点で内周面に当接して変形を防止するようになっていればよい。また、補強部材の支持部と補強部とは、適宜な板材や棒材からなる連結部で連結されていればよい。つまり、この連結部には、杭頭部の変形防止する際の応力が作用しないため、従来の肉厚管のような過大な断面を有した鋼材を用いる必要がなく、この点でも加工難易度や加工コストを低減することができる。
According to the above-described pile head reinforcing structure, the steel plate pile adjacent to the inner peripheral surface of the steel pipe pile corresponding to the fixed position of the engaging piece in the state of being inserted into the steel pipe pile has the reinforcing portion of the reinforcing member. Therefore, it is no longer necessary to bend the thick tube as in the case of the conventional rotational reinforcement body, and it is possible to produce the reinforcing member by producing the steel plate material of the reinforcing part by cutting processing that is easy to process, Processing difficulty and processing cost can be greatly reduced.
Here, the reinforcing portion of the reinforcing member is disposed close to the inner peripheral surface of the steel pipe pile corresponding to the engaging piece of the pile head to be deformed by the rotational torque of the coupling, and the pile head begins to deform. It only has to come into contact with the inner peripheral surface at the time to prevent deformation. Moreover, the support part and reinforcement part of a reinforcement member should just be connected with the connection part which consists of an appropriate board | plate material and a bar. In other words, since the stress at the time of preventing deformation of the pile head does not act on this connecting portion, it is not necessary to use a steel material having an excessive cross section like a conventional thick tube, and in this respect also the processing difficulty level And processing costs can be reduced.

また、本発明の請求項2に記載の鋼管杭施工時の杭頭補強構造は、請求項1に記載の鋼管杭施工時の杭頭補強構造において、前記補強部材と前記カップリングとを着脱自在に連結する連結手段を備えたことを特徴とする。
このような構成によれば、連結手段によって補強部材とカップリングとを連結することで、鋼管杭貫入後にカップリングを杭頭部から取り外す際に、カップリングとともに補強部材を杭頭部から取り外し、その後にカップリングから補強部材を取り外すことができる。従って、カップリングの回転トルクにより杭頭部が若干変形して補強部材の補強部に当接し、人手により補強部材を取り外すことが困難な状態であっても、杭打ち機によるカップリング引き上げ力で補強部材を取り外すことができるので、作業性をさらに向上させることができる。
Moreover, the pile head reinforcement structure at the time of the steel pipe pile construction of Claim 2 of this invention is the pile head reinforcement structure at the time of the steel pipe pile construction of Claim 1, The said reinforcement member and the said coupling can be attached or detached freely. It is characterized by comprising a connecting means for connecting to.
According to such a configuration, by connecting the reinforcing member and the coupling by the connecting means, when removing the coupling from the pile head after entering the steel pipe pile, the reinforcing member is removed from the pile head together with the coupling, Thereafter, the reinforcing member can be removed from the coupling. Therefore, even if the pile head is slightly deformed by the rotational torque of the coupling and abuts against the reinforcing portion of the reinforcing member, and it is difficult to remove the reinforcing member manually, Since the reinforcing member can be removed, workability can be further improved.

さらに、本発明の請求項3に記載の鋼管杭施工時の杭頭補強構造は、請求項2に記載の鋼管杭施工時の杭頭補強構造において、前記連結手段は、前記補強部材の支持部から上方に突出して形成された係止部と、前記カップリングに設けられた挿通孔と、この挿通孔から挿通されて前記係止部と係合する棒状部材とを有して構成されていることを特徴とする。
このような構成によれば、カップリングの挿通孔から棒状部材をカップリング内部に挿通し、補強部材の係止部に係合させることで、カップリングと補強部材とを容易に連結することができるとともに、棒状部材を引き抜くだけでカップリングと補強部材との連結を容易に外すことができる。
Furthermore, the pile head reinforcement structure at the time of steel pipe pile construction of Claim 3 of this invention is the pile head reinforcement structure at the time of steel pipe pile construction of Claim 2, The said connection means is a support part of the said reinforcement member. A locking portion that protrudes upward from the insertion hole, an insertion hole provided in the coupling, and a rod-like member that is inserted through the insertion hole and engages with the locking portion. It is characterized by that.
According to such a configuration, it is possible to easily connect the coupling and the reinforcing member by inserting the rod-like member into the coupling through the coupling insertion hole and engaging the engaging portion of the reinforcing member. In addition, the coupling and the reinforcing member can be easily disconnected by simply pulling out the rod-shaped member.

また、本発明の請求項4に記載の鋼管杭施工時の杭頭補強構造は、請求項1から請求項3のいずれかに記載の鋼管杭施工時の杭頭補強構造において、前記補強部材の補強部を形成する鋼製板材は、前記鋼管杭の内径よりも所定寸法だけ小さな外径を有する円板であることを特徴とする。
このような構成によれば、円板からなる鋼製板材を用いて補強部材の補強部を形成することで、カップリングの回転トルクによって変形しようとする鋼管杭の内周面全周に沿って補強部を位置させることができ、効果的に変形防止ができるとともに、補強部材のセッティングに際してセット方向を考慮しなくてもよいので、作業性も向上させることができる。
Moreover, the pile head reinforcement structure at the time of the steel pipe pile construction of Claim 4 of this invention is the pile head reinforcement structure at the time of the steel pipe pile construction in any one of Claims 1-3. The steel plate material forming the reinforcing portion is a disc having an outer diameter smaller than the inner diameter of the steel pipe pile by a predetermined dimension.
According to such a configuration, by forming the reinforcing portion of the reinforcing member using a steel plate material made of a disk, along the entire inner peripheral surface of the steel pipe pile that is to be deformed by the rotational torque of the coupling. Since the reinforcing portion can be positioned, deformation can be effectively prevented, and the setting direction does not have to be taken into account when setting the reinforcing member, so that workability can be improved.

一方、本発明の請求項5に記載の鋼管杭の施工方法は、鋼管杭の杭頭部外周面に固定された係合コマと、杭打ち機に上下スライドかつ回転自在に設けられたカップリングとの係合により、鋼管杭を回転させて地盤に貫入する鋼管杭の施工方法であって、前記鋼管杭の内径よりも大きな外形寸法を有して杭頭部に載置可能な支持部と、この支持部に連結されかつ前記鋼管杭の内径よりも小さな外形寸法を有して鋼管杭内に挿入可能な補強部とを備えるとともに、杭頭部にセットした状態において前記鋼管杭の長手方向に略直交して延びる鋼製板材を有して前記補強部が形成された補強部材を用い、前記補強部を杭頭部に挿入し、当該補強部の鋼製板材を少なくとも前記係合コマの固定位置に対応した前記鋼管杭の内周面に近接させて前記補強部材をセットし、前記カップリングを係合コマと係合させて当該カップリングの回転により前記鋼管杭を地盤に所定位置まで貫入し、前記カップリングを前記鋼管杭から取り外す前の所定時期に当該カップリングと前記補強部材とを連結手段で連結し、この連結された補強部材を前記カップリングとともに前記鋼管杭の杭頭部から取り外すことを特徴とする。   On the other hand, the construction method of the steel pipe pile according to claim 5 of the present invention includes an engagement piece fixed to a pile head outer peripheral surface of the steel pipe pile, and a coupling provided on the pile driving machine so as to be vertically slidable and rotatable. A steel pipe pile construction method for rotating the steel pipe pile and penetrating into the ground by engagement with a support portion having an outer dimension larger than the inner diameter of the steel pipe pile and capable of being placed on the pile head And a reinforcing portion that is connected to the support portion and has an outer dimension smaller than the inner diameter of the steel pipe pile and can be inserted into the steel pipe pile, and the longitudinal direction of the steel pipe pile in a state of being set on the pile head A reinforcing member having the steel plate material extending substantially orthogonal to the reinforcing member, the reinforcing member is inserted into the pile head, and the steel plate material of the reinforcing member is at least of the engagement piece. The reinforcing portion is brought close to the inner peripheral surface of the steel pipe pile corresponding to the fixed position. The steel pipe pile is inserted into the ground to a predetermined position by rotating the coupling and the coupling is engaged with an engaging piece, and the cup is removed at a predetermined time before the coupling is removed from the steel pipe pile. The ring and the reinforcing member are connected by a connecting means, and the connected reinforcing member is removed together with the coupling from the pile head of the steel pipe pile.

以上の施工方法によれば、前述した杭頭補強構造と同様に、補強部材の加工難易度や加工コストを大幅に低減することができる。さらに、カップリングとともに補強部材を杭頭部から取り外すことで、人手により補強部材を取り外す必要がなく、施工時の作業性を一層向上させることができる。   According to the above construction method, similarly to the above-described pile head reinforcing structure, it is possible to greatly reduce the processing difficulty and processing cost of the reinforcing member. Furthermore, by removing the reinforcing member from the pile head together with the coupling, it is not necessary to manually remove the reinforcing member, and the workability during construction can be further improved.

以上のような本発明の鋼管杭施工時の杭頭補強構造および鋼管杭の施工方法によれば、補強部材の加工手間や加工コストが低減できるとともに、鋼管杭施工時の作業性向上を図ることができる。   According to the pile head reinforcement structure and the steel pipe pile construction method of the present invention as described above, the labor and cost of the reinforcing member can be reduced and the workability at the time of steel pipe pile construction can be improved. Can do.

以下、本発明の実施形態を図面に基づいて説明する。
図1は、本発明の実施形態に係る鋼管杭1の杭頭補強構造を示す斜視図である。図2は、杭頭補強構造に用いる補強部材10を示す斜視図である。図3は、補強部材10をセットした状態の杭頭部を示す断面図である。図4は、カップリングをセットした状態の杭頭部を示す断面図である。
図1〜図4において、鋼管杭1は、円形鋼管で形成された鋼管杭本体1Aと、この鋼管杭本体1Aの先端(下端)に固定された螺旋状の羽根1Bと、杭頭部の外周面に固定された2つの係合コマ1Cとを有して形成されている。そして、鋼管杭1は、杭打ち機M(図5)に上下スライドかつ回転自在に設けられたカップリング2が係合コマ1Cに係合することで回転され、羽根1Bが地盤Gにねじ込まれるとともに、カップリング2により下方に押圧され地盤に貫入(回転圧入)される。このカップリング2は、下方に開口して鋼管杭1の外径よりも若干大きな内径を有した略円筒状のカップリング本体2Aを有し、このカップリング本体2Aの側面2箇所には、係合コマ1Cに係合する係合孔2Bと、後述する連結棒3を挿通するための挿通孔2Cとが設けられている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view showing a pile head reinforcing structure of a steel pipe pile 1 according to an embodiment of the present invention. FIG. 2 is a perspective view showing the reinforcing member 10 used in the pile head reinforcing structure. FIG. 3 is a cross-sectional view showing the pile head with the reinforcing member 10 set. FIG. 4 is a cross-sectional view showing the pile head with the coupling set.
1 to 4, a steel pipe pile 1 includes a steel pipe pile main body 1A formed of a circular steel pipe, a spiral blade 1B fixed to the tip (lower end) of the steel pipe pile main body 1A, and an outer periphery of the pile head. It has two engaging pieces 1C fixed to the surface. And the steel pipe pile 1 is rotated when the coupling 2 provided in the pile driving machine M (FIG. 5) so as to slide up and down and engage with the engaging piece 1C, and the blade 1B is screwed into the ground G. At the same time, it is pressed downward by the coupling 2 and penetrates into the ground (rotational press-fit). This coupling 2 has a substantially cylindrical coupling body 2A that opens downward and has an inner diameter slightly larger than the outer diameter of the steel pipe pile 1, and there are engagements at two locations on the side surface of the coupling body 2A. An engagement hole 2B that engages with the joint piece 1C and an insertion hole 2C for inserting a connecting rod 3 described later are provided.

このような鋼管杭1の貫入時(施工時)において、鋼管杭1の杭頭部には、カップリング2から鋼管杭本体1Aに作用するトルク(回転モーメント)によって杭頭部が変形しないように補強するための補強部材10が仮設されるようになっている。
補強部材10は、図2、図3に示すように、鋼管杭本体1Aの内径よりも大きな外形寸法を有して杭頭部に載置可能な支持部としての支持円板11と、この支持円板11の下面に固定された連結部としての連結板12と、この連結板12の下端に連結されかつ鋼管杭本体1Aの内径よりも小さな外形寸法を有して鋼管杭本体1A内に挿入可能な補強部としての補強円板13と、支持円板11の上面から上方に突出して形成された係止部としての係止板14とを備えて構成されている。これらの支持円板11、連結板12、補強円板13、および係止板14は、それぞれ鋼製板材から切断加工によって形成されており、互いに溶接によって一体化されている。
At the time of such penetration of the steel pipe pile 1 (during construction), the pile head of the steel pipe pile 1 is prevented from being deformed by torque (rotational moment) acting on the steel pipe pile body 1A from the coupling 2. A reinforcing member 10 for reinforcement is temporarily installed.
As shown in FIGS. 2 and 3, the reinforcing member 10 has a support disk 11 as a support portion that has an outer dimension larger than the inner diameter of the steel pipe pile main body 1A and can be placed on the pile head, and this support. The connecting plate 12 as a connecting portion fixed to the lower surface of the disc 11 and the outer diameter of the connecting plate 12 connected to the lower end of the connecting plate 12 and smaller than the inner diameter of the steel pipe pile main body 1A are inserted into the steel pipe pile main body 1A. A reinforcing disc 13 as a possible reinforcing portion and a locking plate 14 as a locking portion formed to protrude upward from the upper surface of the support disc 11 are configured. The support disk 11, the connecting plate 12, the reinforcing disk 13, and the locking plate 14 are each formed by cutting from a steel plate material, and are integrated with each other by welding.

補強部材10の補強円板13は、鋼管杭本体1Aに挿入された状態において、係合コマ1Cの固定位置に対応した鋼管杭1の内周面に近接する、すなわち、図3に示すように、補強円板13は、係合コマ1Cの高さ寸法Hの範囲内に位置し、鋼管杭1の内周面と補強円板13の外周縁とが所定の隙間寸法(例えば、2〜5mm)を有して位置するようになっている。そして、補強円板13は、鋼管杭1の長手方向(上下方向)に略直交して延びる、つまり鋼管杭1に挿入された状態において略水平に位置するようになっている。
このような補強円板13は、係合コマ1Cを介してカップリング2からのトルクが鋼管杭1の杭頭部に作用して鋼管杭本体1Aが変形しようとした際に、鋼管杭本体1Aの内周面に当接して内側から荷重を支持することで、鋼管杭本体1Aの変形を防止することができるようになっている。
The reinforcing disk 13 of the reinforcing member 10 is close to the inner peripheral surface of the steel pipe pile 1 corresponding to the fixed position of the engaging piece 1C in the state inserted in the steel pipe pile main body 1A, that is, as shown in FIG. The reinforcing disc 13 is positioned within the range of the height dimension H of the engaging piece 1C, and the inner peripheral surface of the steel pipe pile 1 and the outer peripheral edge of the reinforcing disc 13 have a predetermined gap size (for example, 2 to 5 mm). ). And the reinforcement disc 13 is extended substantially orthogonally to the longitudinal direction (up-down direction) of the steel pipe pile 1, ie, in the state inserted in the steel pipe pile 1, it is located substantially horizontal.
Such a reinforcing disc 13 has a steel pipe pile main body 1A when the torque from the coupling 2 acts on the pile head of the steel pipe pile 1 via the engaging piece 1C and the steel pipe pile main body 1A is about to deform. The steel pipe pile main body 1A can be prevented from being deformed by contacting the inner peripheral surface of the steel pipe and supporting the load from the inside.

補強部材10の係止板14には、挿通孔14Aが設けられており、この挿通孔14Aは、図4に示すように、補強部材10を鋼管杭1の杭頭部にセットしかつカップリング2を係合コマ1Cに係合させた状態において、カップリング2の挿通孔2Cと略同一高さ位置となるように形成されている。そして、カップリング2の挿通孔2Cおよび補強部材10の挿通孔14Aには、棒状部材としての連結棒3が挿通され、この連結棒3を挿通することで、カップリング2と補強部材10とが連結されるようになっている。すなわち、挿通孔2C,14Aおよび連結棒3によって本発明の連結手段が構成されている。一方、連結棒3を挿通孔2C,14Aから抜けば、カップリング2と補強部材10との連結が外れるようになっている。   The engaging plate 14 of the reinforcing member 10 is provided with an insertion hole 14A. The insertion hole 14A sets the reinforcing member 10 on the pile head of the steel pipe pile 1 and performs coupling as shown in FIG. In a state where 2 is engaged with the engaging piece 1C, the coupling piece 2 is formed so as to be substantially at the same height as the insertion hole 2C of the coupling 2. Then, the connecting rod 3 as a rod-shaped member is inserted into the insertion hole 2C of the coupling 2 and the insertion hole 14A of the reinforcing member 10, and the coupling 2 and the reinforcing member 10 are inserted by inserting the connecting rod 3. It is designed to be connected. That is, the connecting means of the present invention is constituted by the insertion holes 2C, 14A and the connecting rod 3. On the other hand, when the connecting rod 3 is removed from the insertion holes 2C and 14A, the coupling between the coupling 2 and the reinforcing member 10 is released.

次に、鋼管杭1の施工方法について、図5および図6も参考にして説明する。
図5(A)〜(H)は、鋼管杭1の施工手順を説明する図である。図6は、鋼管杭1の施工手順を説明するフローチャートである。
ここでは、鋼管杭1を上下に2本(下杭および上杭)連結して一体化したものについて説明するが、鋼管杭1が1本で構成されるものでも、あるいは3本以上を連結したものでも、施工方法としては略同様の手順を繰り返すこととなる。
Next, the construction method of the steel pipe pile 1 will be described with reference to FIGS.
5A to 5H are diagrams for explaining the construction procedure of the steel pipe pile 1. FIG. 6 is a flowchart for explaining the construction procedure of the steel pipe pile 1.
Here, the steel pipe pile 1 will be described in which two pieces (bottom pile and upper pile) are connected and integrated, but the steel pipe pile 1 is composed of one piece, or three or more pieces are connected. Even a thing will repeat substantially the same procedure as a construction method.

先ず、図6のステップ1(以下、ステップをSと表記する。S1)において、杭芯を確認した後に、下杭である鋼管杭1の杭頭部に補強部材10を図3のようにセットする(S2)。
次に、杭打ち機Mによって図5(A)に示すように下杭を、図5(B)に示すように鋼管杭1の杭頭部にカップリング2をセットし、図4のように係合孔2Bを係合コマ1Cに係合させる(下杭の建て込みS3)。
次に、図5(C)に示すように杭打ち機Mによってカップリング2を回転させるとともに下方に押し下げ、羽根1Bを地盤Gにねじ込むことで鋼管杭1を地盤Gに貫入する(回転圧入S4)。そして、図5(D)に示すように鋼管杭1の杭頭部が地表付近の作業員が作業可能な位置まで下がった状態において、カップリング2の挿通孔2Cから連結棒3を挿通し、補強部材10の挿通孔14Aに連結棒3を挿通することで、カップリング2と補強部材10とを連結する。このようにカップリング2と補強部材10とを連結してから、杭打ち機Mによってカップリング2を引き上げ、カップリング2とともに補強部材10を杭頭部から取り外す。
以上の各工程によって下杭の施工が終了する。
First, in step 1 of FIG. 6 (hereinafter, step is expressed as S. S1), after confirming the pile core, the reinforcing member 10 is set on the pile head of the steel pipe pile 1 which is the lower pile as shown in FIG. (S2).
Next, the pile driver M is used to set the lower pile as shown in FIG. 5 (A) and the coupling 2 to the pile head of the steel pipe pile 1 as shown in FIG. 5 (B), as shown in FIG. The engagement hole 2B is engaged with the engagement piece 1C (lower pile erection S3).
Next, as shown in FIG. 5 (C), the coupling 2 is rotated and pushed down by the pile driving machine M, and the blade 1B is screwed into the ground G to penetrate the steel pipe pile 1 into the ground G (rotational press-fitting S4). ). And in the state which the pile head of the steel pipe pile 1 fell to the position where the worker of the ground surface can work as shown in FIG.5 (D), the connecting rod 3 is inserted from the insertion hole 2C of the coupling 2, The coupling 2 and the reinforcing member 10 are connected by inserting the connecting rod 3 into the insertion hole 14 </ b> A of the reinforcing member 10. After coupling the coupling 2 and the reinforcing member 10 in this manner, the coupling 2 is pulled up by the pile driving machine M, and the reinforcing member 10 is removed from the pile head together with the coupling 2.
The construction of the lower pile is completed by the above steps.

次に、上杭である鋼管杭1の杭頭部に補強部材10をセットし(S5)、杭打ち機Mによって上杭を吊り上げてカップリング2の係合孔2Bを係合コマ1Cに係合させる(上杭の建て込みS6)。そして、図5(E)に示すように下杭の上端縁と上杭の下端縁とを溶接し(S7)、この溶接箇所を外観検査して(S8)問題なければ上杭と下杭との連結が完了する。
次に、図5(F)に示すように杭打ち機Mによってカップリング2を回転させるとともに下方に押し下げ、下杭の羽根1Bをさらに地盤Gにねじ込むことで一体化された上下の杭を地盤Gに貫入する(回転圧入S9)。そして、上杭の杭頭部が地表付近まで下がった状態において、カップリング2の挿通孔2Cから連結棒3を挿通し、補強部材10の挿通孔14Aに連結棒3を挿通することで、カップリング2と補強部材10とを連結する。
このようにカップリング2と補強部材10とを連結してから、図5(G)に示すように、下杭の先端が支持層に達し、上杭の杭頭部が地表面から所定の深さ位置になるまで回転圧入を続ける(打止め確認S10)。
打止め位置を確認した後に、杭打ち機Mによってカップリング2を引き上げ、カップリング2とともに補強部材10を杭頭部から取り外し、上杭の上側に土を埋め戻して(S11)施工が完了する。
Next, the reinforcing member 10 is set on the pile head of the steel pipe pile 1 which is the upper pile (S5), the upper pile is lifted by the pile driving machine M, and the engagement hole 2B of the coupling 2 is engaged with the engagement piece 1C. Combine the upper piles (S6). And as shown in FIG.5 (E), the upper end edge of a lower pile and the lower end edge of an upper pile are welded (S7), and this welded part is externally inspected (S8). Is completed.
Next, as shown in FIG. 5 (F), the upper and lower piles integrated by rotating the coupling 2 by the pile driving machine M and pushing down the lower pile and screwing the blade 1B of the lower pile into the ground G It penetrates into G (rotary press fit S9). And in the state which the pile head of the upper pile fell to near the ground surface, the coupling rod 3 is inserted from the insertion hole 2C of the coupling 2, and the coupling rod 3 is inserted into the insertion hole 14A of the reinforcing member 10, thereby The ring 2 and the reinforcing member 10 are connected.
After coupling the coupling 2 and the reinforcing member 10 in this way, as shown in FIG. 5 (G), the tip of the lower pile reaches the support layer, and the pile head of the upper pile reaches a predetermined depth from the ground surface. The rotary press-fitting is continued until the position is reached (stopping confirmation S10).
After confirming the stop position, the coupling 2 is pulled up by the pile driving machine M, the reinforcing member 10 is removed from the pile head together with the coupling 2, and the soil is backfilled on the upper side of the upper pile (S11). .

このような本実施形態によれば、以下のような効果がある。
(1)すなわち、鋼管杭1に挿入された状態において、係合コマ1Cの固定位置に対応した鋼管杭本体1Aの内周面に近接する補強円板13を有して補強部材10が形成されているので、従来の回転補強体のように肉厚管の曲げ加工が不要になり、加工が容易な切断加工によって補強円板13を制作して補強部材10を製造することができ、加工難易度や加工コストを大幅に低減することができる。
According to this embodiment, there are the following effects.
(1) That is, in the state inserted in the steel pipe pile 1, the reinforcing member 10 is formed having the reinforcing disc 13 close to the inner peripheral surface of the steel pipe pile main body 1A corresponding to the fixing position of the engaging piece 1C. Therefore, it is not necessary to bend the thick tube as in the case of the conventional rotational reinforcement body, and the reinforcing member 10 can be manufactured by producing the reinforcing disk 13 by the cutting process that is easy to process. The degree and processing cost can be greatly reduced.

(2)さらに、補強部材10の支持円板11と補強円板13とが連結板12で連結されているので、この点でも加工難易度や加工コストを低減し、補強部材10の重量を低減することができる。 (2) Furthermore, since the support disk 11 and the reinforcing disk 13 of the reinforcing member 10 are connected by the connecting plate 12, the processing difficulty level and the processing cost are also reduced in this respect, and the weight of the reinforcing member 10 is reduced. can do.

(3)また、連結棒3によって補強部材10とカップリング2とが連結されることで、鋼管杭1の貫入後にカップリング2とともに補強部材10を杭頭部から取り外すことができる。従って、カップリング2の回転トルクにより杭頭部が若干変形して補強部材10の補強円板13に当接し、人手により補強部材10を取り外すことが困難な状態であっても、杭打ち機Mによるカップリング引き上げ力で補強部材10を取り外すことができ、作業性をさらに向上させることができる。 (3) Moreover, the reinforcing member 10 and the coupling 2 are connected by the connecting rod 3, so that the reinforcing member 10 can be removed from the pile head together with the coupling 2 after the steel pipe pile 1 has penetrated. Therefore, even if the pile head is slightly deformed by the rotational torque of the coupling 2 and abuts against the reinforcing disk 13 of the reinforcing member 10 and it is difficult to remove the reinforcing member 10 manually, the pile driving machine M The reinforcing member 10 can be removed with the coupling pulling force by the above, and the workability can be further improved.

(4)さらに、連結棒3を用いて連結手段を構成したことで、カップリング2の挿通孔2Cから連結棒3をカップリング2内部に挿通し、補強部材10の挿通孔14Aに挿通することで、カップリング2と補強部材10とを容易に連結することができるとともに、連結棒3を引き抜くだけで補強部材10をカップリング2から容易に取り外すことができる。 (4) Furthermore, by configuring the connecting means using the connecting rod 3, the connecting rod 3 is inserted into the coupling 2 from the insertion hole 2C of the coupling 2, and is inserted into the insertion hole 14A of the reinforcing member 10. Thus, the coupling 2 and the reinforcing member 10 can be easily connected, and the reinforcing member 10 can be easily detached from the coupling 2 simply by pulling out the connecting rod 3.

なお、本発明は、前記実施形態に限定されるものではなく、本発明の目的を達成できる他の構成等を含み、以下に示すような変形等も本発明に含まれる。
例えば、前記実施形態においては、係合コマ1Cの固定位置に対応した1枚の補強円板13を有して補強部材10が形成されていたが、これに限らず、図7に示すように、複数の補強円板(補強部)を有した補強部材10Aを用いてもよい。すなわち、図7において、補強部材10Aは、支持円板11と、この支持円板11の下面に固定された連結板12Aと、この連結板12Aの下端に連結された補強円板13Aと、この補強円板13Aの下面に固定された連結板12Bと、この連結板12Bの下端に連結された補強円板13Bとを有して構成されている。そして、鋼管杭1に挿入された状態において、上側の補強円板13Aは、係合コマ1Cの固定位置に対応した鋼管杭1の内周面に近接し、下側の補強円板13Bは、係合コマ1Cの固定位置よりも下方における鋼管杭1の内周面に近接して配置されるようになっている。
In addition, this invention is not limited to the said embodiment, Including other structures etc. which can achieve the objective of this invention, the deformation | transformation etc. which are shown below are also contained in this invention.
For example, in the above-described embodiment, the reinforcing member 10 is formed with the single reinforcing disk 13 corresponding to the fixed position of the engaging piece 1C. However, the present invention is not limited to this, as shown in FIG. Alternatively, a reinforcing member 10A having a plurality of reinforcing disks (reinforcing portions) may be used. That is, in FIG. 7, the reinforcing member 10A includes a supporting disk 11, a connecting plate 12A fixed to the lower surface of the supporting disk 11, a reinforcing disk 13A connected to the lower end of the connecting plate 12A, The connecting plate 12B is fixed to the lower surface of the reinforcing disc 13A, and the reinforcing disc 13B is connected to the lower end of the connecting plate 12B. And in the state inserted in the steel pipe pile 1, upper reinforcement disc 13A adjoins to the inner peripheral surface of steel pipe pile 1 corresponding to the fixed position of engagement piece 1C, and lower reinforcement disc 13B is: It arrange | positions close to the internal peripheral surface of the steel pipe pile 1 below the fixing position of the engagement piece 1C.

また、前記実施形態では、補強部材10の補強部として補強円板13を用いたが、補強部の形態は円坂に限らず、鋼管杭1の内周面に近接する複数の当接部を有して多角形状に形成されていてもよく、あるいは外周面に凹凸を有して形成されていてもよい。
さらに、前記実施形態では、補強部材10の支持部として、鋼板からなる支持円板11を用いたが、支持部の形態は円坂に限らず、鋼管杭1の上端縁に安定して載置される形態であれば、特にその形状は限定されない。すなわち、補強部材10の支持部は、棒状部材で形成されてもよく、また連結板12の上端部に形成した鉤型の係止爪等が鋼管杭1の上端縁に引っかかるように構成されたものであってもよい。
そして、補強部材10の連結部としては、鋼板からなる連結板12に限らず、鋼棒等の棒材から形成されたものであってもよい。
Moreover, in the said embodiment, although the reinforcement disc 13 was used as a reinforcement part of the reinforcement member 10, the form of a reinforcement part is not restricted to a circular slope, The some contact part close | similar to the internal peripheral surface of the steel pipe pile 1 is provided. It may be formed in a polygonal shape, or may be formed with irregularities on the outer peripheral surface.
Furthermore, in the said embodiment, although the support disk 11 which consists of a steel plate was used as a support part of the reinforcement member 10, the form of a support part is not limited to a circular slope, but is stably mounted in the upper end edge of the steel pipe pile 1. FIG. The shape is not particularly limited as long as it is a form. That is, the support portion of the reinforcing member 10 may be formed of a rod-like member, and is configured such that a hook-shaped locking claw or the like formed on the upper end portion of the connecting plate 12 is caught on the upper end edge of the steel pipe pile 1. It may be a thing.
The connecting portion of the reinforcing member 10 is not limited to the connecting plate 12 made of a steel plate, but may be formed from a bar material such as a steel bar.

また、前記実施形態では、鋼管杭1の施工時において、下杭または上杭の建て込み時に補強部材10をセットするような施工手順としたが、これに限らず、鋼管杭1先端の羽根1Bが地盤の中間層や支持層に達した時点で、一旦カップリング2を引き上げ、補強部材10をセットしてもよい。さらに、事前の地盤調査によって堅固な中間層等の存在が確認されていない場合には、補強部材10をセットせずに下杭の回転圧入を実施してもよい。
さらに、カップリング2と補強部材10とを連結する連結棒3を挿通する時期としては、カップリング2の引き上げ前であればよく、特に限定されるものではない。
Moreover, in the said embodiment, although it was set as the construction procedure which sets the reinforcement member 10 at the time of construction of a lower pile or an upper pile at the time of construction of the steel pipe pile 1, not only this but the blade | wing 1B of the steel pipe pile 1 front-end | tip When reaching the intermediate layer or support layer of the ground, the coupling 2 may be pulled up and the reinforcing member 10 may be set. Furthermore, when the presence of a solid intermediate layer or the like has not been confirmed by a preliminary ground survey, the lower pile may be rotationally press-fitted without setting the reinforcing member 10.
Furthermore, the timing for inserting the connecting rod 3 for connecting the coupling 2 and the reinforcing member 10 is not particularly limited as long as it is before the coupling 2 is pulled up.

その他、本発明を実施するための最良の構成、方法などは、以上の記載で開示されているが、本発明は、これに限定されるものではない。すなわち、本発明は、主に特定の実施形態に関して特に図示され、かつ説明されているが、本発明の技術的思想および目的の範囲から逸脱することなく、以上述べた実施形態に対し、形状、材質、数量、その他の詳細な構成において、当業者が様々な変形を加えることができるものである。
従って、上記に開示した形状、材質などを限定した記載は、本発明の理解を容易にするために例示的に記載したものであり、本発明を限定するものではないから、それらの形状、材質などの限定の一部もしくは全部の限定を外した部材の名称での記載は、本発明に含まれるものである。
In addition, the best configuration, method and the like for carrying out the present invention have been disclosed in the above description, but the present invention is not limited to this. That is, the invention has been illustrated and described with particular reference to certain specific embodiments, but without departing from the spirit and scope of the invention, Various modifications can be made by those skilled in the art in terms of material, quantity, and other detailed configurations.
Therefore, the description limiting the shape, material, etc. disclosed above is an example for easy understanding of the present invention, and does not limit the present invention. The description by the name of the member which remove | excluded the limitation of one part or all of such restrictions is included in this invention.

本発明の実施形態に係る鋼管杭の杭頭補強構造を示す斜視図である。It is a perspective view which shows the pile head reinforcement structure of the steel pipe pile which concerns on embodiment of this invention. 杭頭補強構造に用いる補強部材を示す斜視図である。It is a perspective view which shows the reinforcement member used for a pile head reinforcement structure. 前記補強部材をセットした状態の杭頭部を示す断面図である。It is sectional drawing which shows the pile head in the state which set the said reinforcement member. カップリングをセットした状態の杭頭部を示す断面図である。It is sectional drawing which shows the pile head in the state which set the coupling. (A)〜(H)は、鋼管杭の施工手順を説明する図である。(A)-(H) is a figure explaining the construction procedure of a steel pipe pile. 鋼管杭1の施工手順を説明するフローチャートである。It is a flowchart explaining the construction procedure of the steel pipe pile 1. FIG. 本発明の変形例に係る補強部材を示す断面図である。It is sectional drawing which shows the reinforcement member which concerns on the modification of this invention.

符号の説明Explanation of symbols

1…鋼管杭、1C…係合コマ、2…カップリング、2C…挿通孔、3…棒状部材である連結棒、10…補強部材、11…支持部である支持円坂、13,13A,13B…補強部である補強円坂、14…係止部としての係止板、G…地盤、M…杭打ち機。   DESCRIPTION OF SYMBOLS 1 ... Steel pipe pile, 1C ... Engagement piece, 2 ... Coupling, 2C ... Insertion hole, 3 ... Connecting rod which is a rod-shaped member, 10 ... Reinforcement member, 11 ... Support circular slope which is a support part, 13, 13A, 13B A reinforcing circular slope as a reinforcing part, 14 a locking plate as a locking part, G a ground, M a pile driving machine.

Claims (5)

鋼管杭の杭頭部外周面に固定された係合コマと、杭打ち機に上下スライドかつ回転自在に設けられたカップリングとの係合により、回転されて地盤に貫入される鋼管杭の施工時において、補強部材を仮設して杭頭部を補強する鋼管杭施工時の杭頭補強構造であって、
前記補強部材は、前記鋼管杭の内径よりも大きな外形寸法を有して杭頭部に載置可能な支持部と、この支持部に連結されかつ前記鋼管杭の内径よりも小さな外形寸法を有して鋼管杭内に挿入可能な補強部と、を備えて構成され、
前記補強部は、前記鋼管杭に挿入された状態において、少なくとも前記係合コマの固定位置に対応した前記鋼管杭の内周面に近接し、かつ当該鋼管杭の長手方向に略直交して延びる鋼製板材を有して形成されていることを特徴とする鋼管杭施工時の杭頭補強構造。
Construction of a steel pipe pile that is rotated and penetrates into the ground by engagement of an engagement piece fixed to the outer peripheral surface of the pile head of the steel pipe pile and a coupling provided on the pile driving machine so as to slide up and down and rotate freely At the time, it is a pile head reinforcement structure at the time of steel pipe pile construction that temporarily reinforces the pile head with a reinforcing member,
The reinforcing member has an outer dimension larger than the inner diameter of the steel pipe pile and can be placed on the pile head, and has an outer dimension coupled to the support and smaller than the inner diameter of the steel pipe pile. And a reinforcing portion that can be inserted into the steel pipe pile,
The reinforcing portion, when inserted in the steel pipe pile, extends close to the inner peripheral surface of the steel pipe pile corresponding to at least the fixing position of the engagement piece and extends substantially orthogonal to the longitudinal direction of the steel pipe pile. Pile head reinforcement structure at the time of steel pipe pile construction characterized by having steel plate material.
請求項1に記載の鋼管杭施工時の杭頭補強構造において、
前記補強部材と前記カップリングとを着脱自在に連結する連結手段を備えたことを特徴とする鋼管杭施工時の杭頭補強構造。
In the pile head reinforcement structure at the time of steel pipe pile construction according to claim 1,
A pile head reinforcing structure during construction of a steel pipe pile, comprising a connecting means for detachably connecting the reinforcing member and the coupling.
請求項2に記載の鋼管杭施工時の杭頭補強構造において、
前記連結手段は、前記補強部材の支持部から上方に突出して形成された係止部と、前記カップリングに設けられた挿通孔と、この挿通孔から挿通されて前記係止部と係合する棒状部材とを有して構成されていることを特徴とする鋼管杭施工時の杭頭補強構造。
In the pile head reinforcement structure at the time of steel pipe pile construction according to claim 2,
The connecting means includes a locking portion that protrudes upward from a support portion of the reinforcing member, an insertion hole provided in the coupling, and is inserted through the insertion hole and engages with the locking portion. The pile head reinforcement structure at the time of steel pipe pile construction characterized by having a rod-shaped member.
請求項1から請求項3のいずれかに記載の鋼管杭施工時の杭頭補強構造において、
前記補強部材の補強部を形成する鋼製板材は、前記鋼管杭の内径よりも所定寸法だけ小さな外径を有する円板であることを特徴とする鋼管杭施工時の杭頭補強構造。
In the pile head reinforcement structure at the time of steel pipe pile construction in any one of Claims 1-3,
A pile head reinforcing structure during construction of a steel pipe pile, wherein the steel plate material forming the reinforcing portion of the reinforcing member is a disk having an outer diameter smaller than the inner diameter of the steel pipe pile by a predetermined dimension.
鋼管杭の杭頭部外周面に固定された係合コマと、杭打ち機に上下スライドかつ回転自在に設けられたカップリングとの係合により、鋼管杭を回転させて地盤に貫入する鋼管杭の施工方法であって、
前記鋼管杭の内径よりも大きな外形寸法を有して杭頭部に載置可能な支持部と、この支持部に連結されかつ前記鋼管杭の内径よりも小さな外形寸法を有して鋼管杭内に挿入可能な補強部とを備えるとともに、杭頭部にセットした状態において前記鋼管杭の長手方向に略直交して延びる鋼製板材を有して前記補強部が形成された補強部材を用い、
前記補強部を杭頭部に挿入し、当該補強部の鋼製板材を少なくとも前記係合コマの固定位置に対応した前記鋼管杭の内周面に近接させて前記補強部材をセットし、
前記カップリングを係合コマと係合させて当該カップリングの回転により前記鋼管杭を地盤に所定位置まで貫入し、
前記カップリングを前記鋼管杭から取り外す前の所定時期に当該カップリングと前記補強部材とを連結手段で連結し、この連結された補強部材を前記カップリングとともに前記鋼管杭の杭頭部から取り外すことを特徴とする鋼管杭の施工方法。
A steel pipe pile that penetrates into the ground by rotating the steel pipe pile by engaging with an engagement piece fixed to the outer peripheral surface of the pile head of the steel pipe pile and a coupling that is vertically slidable and rotatable on the pile driving machine The construction method of
A support part having an outer dimension larger than the inner diameter of the steel pipe pile and capable of being placed on the pile head, and an outer dimension coupled to the support part and smaller than the inner diameter of the steel pipe pile, And a reinforcing member in which the reinforcing part is formed with a steel plate material extending substantially perpendicular to the longitudinal direction of the steel pipe pile in a state set in the pile head.
The reinforcing part is inserted into the pile head, the steel plate material of the reinforcing part is set close to the inner peripheral surface of the steel pipe pile corresponding to the fixed position of the engaging piece, and the reinforcing member is set.
The steel pipe pile penetrates into the ground to a predetermined position by rotating the coupling by engaging the coupling with an engagement piece,
The coupling and the reinforcing member are connected by connecting means at a predetermined time before the coupling is removed from the steel pipe pile, and the connected reinforcing member is removed from the pile head of the steel pipe pile together with the coupling. Steel pipe pile construction method characterized by
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Publication number Priority date Publication date Assignee Title
JP2010138687A (en) * 2008-11-14 2010-06-24 Nippon Steel Engineering Co Ltd Construction jig for steel pipe pile, and construction method for the steel pipe pile
CN104480933A (en) * 2014-11-14 2015-04-01 福建建华管桩有限公司 Manufacturing method of pencil type pipe pile
CN106013153A (en) * 2016-07-08 2016-10-12 上海长凯岩土工程有限公司 End protector for construction of steel pipe pile and working method thereof

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JPH07127055A (en) * 1993-10-29 1995-05-16 Chiyoda Koei Kk Embedding construction method for thin wall steel pipe pile and thin wall steel pipe pile used for the same
JPH10331158A (en) * 1997-06-02 1998-12-15 Kinuta Yoko:Kk Device for rotating and press-inserting steel pipe pile
JP2004124640A (en) * 2002-10-07 2004-04-22 Kinuta Yoko:Kk Pile chuck device for pile driver
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010138687A (en) * 2008-11-14 2010-06-24 Nippon Steel Engineering Co Ltd Construction jig for steel pipe pile, and construction method for the steel pipe pile
CN104480933A (en) * 2014-11-14 2015-04-01 福建建华管桩有限公司 Manufacturing method of pencil type pipe pile
CN106013153A (en) * 2016-07-08 2016-10-12 上海长凯岩土工程有限公司 End protector for construction of steel pipe pile and working method thereof

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