JP2007144546A - Gripping device for visual inspection - Google Patents

Gripping device for visual inspection Download PDF

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Publication number
JP2007144546A
JP2007144546A JP2005341298A JP2005341298A JP2007144546A JP 2007144546 A JP2007144546 A JP 2007144546A JP 2005341298 A JP2005341298 A JP 2005341298A JP 2005341298 A JP2005341298 A JP 2005341298A JP 2007144546 A JP2007144546 A JP 2007144546A
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gripping device
light
camera
workpiece
center
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JP2005341298A
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Japanese (ja)
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Masayuki Ohashi
雅幸 大橋
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Kondo Seisakusho KK
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Kondo Seisakusho KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a gripping device for visual inspection having a small size and no interference with the surrounding, in the gripping device used in an automatic visual inspection device for inspecting cracks etc. of a workpiece. <P>SOLUTION: This gripping device has a gripping device for clamping a workpiece by a claw by a driving source such as air, a light for illuminating the workpiece and a camera for photographing the shape of the workpiece. In the gripping device, the center of the gripping device, the center of a lens of the camera and the center of the light are arranged on the same line. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、ワークのキズなどの検査を行う自動外観検査装置において使用される把持装置に関するものである。   The present invention relates to a gripping device used in an automatic visual inspection apparatus that inspects a work for scratches and the like.

加工ラインなどにおいて、加工機で加工したワークに傷やバリが無いかを検査する必要があり、検査方法には作業者が拡大鏡を使って目視を行う場合や、カメラで撮影した画像を画像処理装置で判別する方法が行われている。   In the processing line, etc., it is necessary to inspect the workpiece processed by the processing machine for scratches and burrs, and the inspection method is when the operator looks with a magnifying glass or images taken with the camera. A method of discriminating by a processing device is performed.

カメラで撮影した画像を画像処理装置で判別する方法は、大量生産された単一の部品を検査するのに適しており、作業者が目視で検査する方法に較べて人件費削減のため積極的に進められている。 The method of discriminating images taken with a camera with an image processing device is suitable for inspecting a single mass-produced part, and is more proactive in reducing labor costs compared to the method of visual inspection by workers. It is advanced to.

その方法としては、コンベアなどで加工機から搬送されてきたワークを、コンベア上またはコンベアから仮置き台の上に搬送し、ワークにライトで光を当ててカメラで撮影した画像を画像処理装置で解析して良品と不良品に選別して次の工程に搬送する。 As a method for this, a work that has been transported from a processing machine by a conveyor or the like is transported on a conveyor or from a conveyor onto a temporary table, and an image photographed with a camera by applying light to the work with a light is captured by an image processing apparatus. Analyze and sort into good and defective products and transport to the next process.

搬送装置としては、コンベアなどでは払い出し装置をコンベア上に設置して不良品を払い出す方法が一般的であるが、別のラインへの移動や、仮置き台などに移し換える必要がある場合には搬送用ロボットなどに把持装置を付けてワークを把持し、搬送を行う。 For conveyors, it is common to install a dispensing device on the conveyor to pay out defective products. Attaches a gripping device to a transport robot or the like to grip the workpiece and transfer it.

ライトやカメラを固定して置き、把持装置により搬送してきたワークをカメラの焦点位置に移動させて画像処理する方法もとられているが、図4に示すように、ロボットに把持装置とライトとカメラを固定し、把持のためにロボットが移動する工程で外観検査を行い、把持装置でワークを把持して搬送を行う方法もとられている。 There is a method in which a light and a camera are fixed and a workpiece conveyed by a gripping device is moved to the focal position of the camera and image processing is performed. As shown in FIG. There is a method in which a camera is fixed, an appearance inspection is performed in a process in which a robot moves for gripping, and a workpiece is gripped and transported by a gripping device.

しかしながら図4の方法は、カメラやライトが把持装置の横に飛び出るため、周囲に干渉する装置などがある場合には使用することができない。
特開平11−248422号公報 特開2002−202264号公報 特開平9−160622号公報
However, the method of FIG. 4 cannot be used when there is a device that interferes with the surroundings because the camera and the light jump out to the side of the gripping device.
Japanese Patent Laid-Open No. 11-248422 JP 2002-202264 A JP-A-9-160622

本発明は、ワークのキズなどの検査を行う自動外観検査装置において使用される把持装置において、大きさが小さく、周囲への干渉がない外観検査用把持装置を提供することを目的とする。   An object of the present invention is to provide a gripping device for appearance inspection that is small in size and has no interference with the surroundings in a gripping device that is used in an automatic appearance inspection device that inspects scratches or the like of a workpiece.

本発明は、前記した課題を解決する手段として、エアーなどの駆動源により爪がワークをクランプする把持装置と、ワークを照らすライトと、ワークの形状を撮影するライトを有する把持装置において、把持装置の中心と、カメラのレンズの中心と、ライトの中心が同一線上に配置されていることを特徴とする外観検査用把持装置を構成する。   The present invention provides a gripping device having a gripping device in which a claw clamps a work by a driving source such as air, a light for illuminating the work, and a light for photographing the shape of the work as means for solving the above-described problem. , The center of the lens of the camera, and the center of the light are arranged on the same line.

また、カメラのレンズを取り囲む様にライトをリング状に形成する。 A light is formed in a ring shape so as to surround the lens of the camera.

さらに、リング状に形成されたライトを複数のLEDで構成する。 Furthermore, the light formed in a ring shape is composed of a plurality of LEDs.

エアーなどの駆動源により爪がワークをクランプする把持装置と、ワークを照らすライトと、ワークの形状を撮影するライトを有する把持装置において、把持装置の中心と、カメラのレンズの中心と、ライトの中心が同一線上に配置されていることを特徴とする外観検査用把持装置を構成することにより、把持装置からの出っ張りがなくなり、周囲の装置と干渉することがなくなる。   In a gripping device in which a claw clamps a workpiece by a driving source such as air, a light that illuminates the workpiece, and a light that images the shape of the workpiece, the center of the gripping device, the center of the camera lens, By configuring the gripping device for appearance inspection characterized in that the centers are arranged on the same line, there is no protrusion from the gripping device and there is no interference with surrounding devices.

また、把持装置のクランプ動作と画像処理装置の画像撮影の動作が同じ動作でできるため、従来の別々の動作に較べ、サイクルタイムが短くなる。 In addition, since the clamping operation of the gripping device and the image capturing operation of the image processing device can be performed in the same manner, the cycle time is shortened compared to the conventional separate operations.

また、カメラのレンズを取り囲む様にライトをリング状に形成することにより、カメラとライトがオーバーラップすることができるので、長さを短くすることができる。 Further, by forming the light in a ring shape so as to surround the lens of the camera, the camera and the light can overlap, so that the length can be shortened.

さらに、リング状に形成されたライトを複数のLEDで構成することにより、画像処理に適した照度にライトの光をコントロールすることができるので、画像の微調整が簡単である。 Furthermore, by configuring the light formed in a ring shape with a plurality of LEDs, the light of the light can be controlled to an illuminance suitable for image processing, so that fine adjustment of the image is easy.

以下、本発明の実施の形態を図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1に示すように本実施例の外観検査用把持装置は、ロボット5に取り付けられた把持装置1の中心とライト3の中心とカメラ4の中心を同一線上に配置する。 As shown in FIG. 1, the gripping device for appearance inspection according to the present embodiment arranges the center of the gripping device 1 attached to the robot 5, the center of the light 3, and the center of the camera 4 on the same line.

ライト3の中央にはカメラ4が配置されており、カメラ4とライト3の長さがオーバーラップしているため全長が短く、複数のLED8をリング状に配置しているので、カメラ4のレンズから画像を撮影したときに、均一な光を照射することができる。 The camera 4 is arranged in the center of the light 3, and since the lengths of the camera 4 and the light 3 overlap each other, the total length is short and a plurality of LEDs 8 are arranged in a ring shape. When an image is taken from, uniform light can be emitted.

ライト3とカメラ4は把持装置1の中央に固定され、ライト3およびカメラ4に干渉しないように爪2が形成されている。 The light 3 and the camera 4 are fixed to the center of the gripping device 1, and the claw 2 is formed so as not to interfere with the light 3 and the camera 4.

次に動作について説明する。 Next, the operation will be described.

従来は、仮置き台7の上に置かれたワーク6を検査及び搬送するのに、カメラ4及びライト3の焦点距離までロボット5で移動させて画像を撮影後、ワーク上方の待機位置に把持装置を移動させてからクランプのために下方に移動していたが、本発明の構成にしたことにより、画像撮影の場所と、クランプのための待機位置が同じになるため、ロボット動作を減らす事ができる。 Conventionally, in order to inspect and transport the workpiece 6 placed on the temporary table 7, the robot 5 moves it to the focal length of the camera 4 and the light 3 and captures an image, and then holds it at a standby position above the workpiece. Although the device has been moved downward for clamping after moving the device, the configuration of the present invention makes it possible to reduce the robot movement because the image capturing location and the standby position for clamping are the same. Can do.

上記外観検査用把持装置は、外観検査装置用の把持装置を目的としているが、たとえば遠隔操作を行うマニュプレータに対しても有効である。 The visual inspection gripping device is intended for a visual inspection device gripping device, but is also effective for a manipulator that performs remote operation, for example.

本実施例の全体図Overall view of this example 本実施例のカメラとライトの説明図Explanatory drawing of the camera and light of this example 本実施例の外観検査用把持装置の正面図Front view of the gripping device for appearance inspection of the present embodiment 従来例の説明図Illustration of conventional example

符号の説明Explanation of symbols

1 把持装置
2 爪
3 ライト
4 カメラ
5 ロボット
6 ワーク
7 仮置き台
8 LED
9 基盤
10 遮光板
1 Gripping Device 2 Claw 3 Light 4 Camera 5 Robot 6 Work 7 Temporary Place 8 LED
9 Base 10 Shading plate

Claims (3)

本発明は、エアーなどの駆動源により爪がワークをクランプする把持装置と、ワークを照らすライトと、ワークの形状を撮影するライトを有する把持装置において、把持装置の中心と、カメラのレンズの中心と、ライトの中心が同一線上に配置したことを特徴とする外観検査用把持装置。   The present invention relates to a gripping device in which a claw clamps a workpiece by a driving source such as air, a light that illuminates the workpiece, and a light that captures the shape of the workpiece, the center of the gripping device, and the center of the lens of the camera And a gripping device for appearance inspection, wherein the centers of the lights are arranged on the same line. ライトをリング状に形成し、カメラのレンズをライトの中央に配置したことを特徴とする請求項1の外観検査用把持装置。 2. The visual inspection gripping apparatus according to claim 1, wherein the light is formed in a ring shape, and the lens of the camera is disposed at the center of the light. リング状に形成されたライトを、複数のLEDで構成したことを特徴とする請求項1及び請求項2の外観検査用把持装置。 The visual inspection gripping device according to claim 1 or 2, wherein the light formed in a ring shape includes a plurality of LEDs.
JP2005341298A 2005-11-28 2005-11-28 Gripping device for visual inspection Pending JP2007144546A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009116144A1 (en) * 2008-03-19 2009-09-24 平田機工株式会社 Work inspector and carrier
JP2009277340A (en) * 2008-04-18 2009-11-26 Seiko Epson Corp Disk conveyance mechanism of disk processing apparatus, and disk processing apparatus
WO2012133690A1 (en) * 2011-03-30 2012-10-04 日野自動車株式会社 In-line hardness inspection device, in-line hardness inspection method, and robot
JP2015003284A (en) * 2013-06-19 2015-01-08 ヤンマー株式会社 Selector
CN105856232A (en) * 2016-05-30 2016-08-17 先驱智能机械(深圳)有限公司 Grabbing method and grabbing system for object
JP2016175149A (en) * 2015-03-20 2016-10-06 倉敷紡績株式会社 Article holding device and article inspection device
WO2019176809A1 (en) * 2018-03-14 2019-09-19 日本電産株式会社 Robot hand and robot

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06218682A (en) * 1993-01-26 1994-08-09 Sharp Corp Robot for assembly
JPH0970786A (en) * 1995-09-06 1997-03-18 Ricoh Co Ltd Holding hand

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06218682A (en) * 1993-01-26 1994-08-09 Sharp Corp Robot for assembly
JPH0970786A (en) * 1995-09-06 1997-03-18 Ricoh Co Ltd Holding hand

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009116144A1 (en) * 2008-03-19 2009-09-24 平田機工株式会社 Work inspector and carrier
JP4882023B2 (en) * 2008-03-19 2012-02-22 平田機工株式会社 Work inspection conveyor
US8556245B2 (en) 2008-03-19 2013-10-15 Hirata Corporation Work inspector and carrier
JP2009277340A (en) * 2008-04-18 2009-11-26 Seiko Epson Corp Disk conveyance mechanism of disk processing apparatus, and disk processing apparatus
WO2012133690A1 (en) * 2011-03-30 2012-10-04 日野自動車株式会社 In-line hardness inspection device, in-line hardness inspection method, and robot
JP2012211775A (en) * 2011-03-30 2012-11-01 Hino Motors Ltd In-line hardness inspection device, in-line hardness inspection method and robot
CN103430005A (en) * 2011-03-30 2013-12-04 日野自动车株式会社 In-line hardness inspection device, in-line hardness inspection method, and robot
JP2015003284A (en) * 2013-06-19 2015-01-08 ヤンマー株式会社 Selector
JP2016175149A (en) * 2015-03-20 2016-10-06 倉敷紡績株式会社 Article holding device and article inspection device
CN105856232A (en) * 2016-05-30 2016-08-17 先驱智能机械(深圳)有限公司 Grabbing method and grabbing system for object
WO2019176809A1 (en) * 2018-03-14 2019-09-19 日本電産株式会社 Robot hand and robot

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