JP2007138057A - Adhesive composition for optical film and adhesive sheet, and optical member using the same - Google Patents

Adhesive composition for optical film and adhesive sheet, and optical member using the same Download PDF

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JP2007138057A
JP2007138057A JP2005335345A JP2005335345A JP2007138057A JP 2007138057 A JP2007138057 A JP 2007138057A JP 2005335345 A JP2005335345 A JP 2005335345A JP 2005335345 A JP2005335345 A JP 2005335345A JP 2007138057 A JP2007138057 A JP 2007138057A
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meth
weight
acrylate
pressure
sensitive adhesive
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JP3997271B2 (en
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Koji Tomita
幸二 冨田
Takayuki Tokuyama
隆行 徳山
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Soken Kagaku KK
Soken Chemical and Engineering Co Ltd
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Soken Kagaku KK
Soken Chemical and Engineering Co Ltd
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Application filed by Soken Kagaku KK, Soken Chemical and Engineering Co Ltd filed Critical Soken Kagaku KK
Priority to US12/094,294 priority patent/US7825189B2/en
Priority to CN2006800432530A priority patent/CN101313043B/en
Priority to KR1020087014798A priority patent/KR101281643B1/en
Priority to EP06832772A priority patent/EP1956064B1/en
Priority to DE602006017579T priority patent/DE602006017579D1/en
Priority to AT06832772T priority patent/ATE484558T1/en
Priority to PCT/JP2006/322892 priority patent/WO2007058277A1/en
Priority to TW095142760A priority patent/TWI388642B/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an adhesive composition for optical films, which can well maintain durability and a light leackage-preventing property, and can simultaneously prevent staining on repealing, and peeling under severe conditions. <P>SOLUTION: This adhesive composition for optical films is characterized by comprising (A) an acrylic polymer prepared by copolymerizing at least components (a1), (a2), (a3) and (a4) and having a weight-average mol.wt. of 800,000 to 1,600,000 and a weight-average mol.wt./number-average mol.wt. ratio (Mw/Mn) of 10 to 50, (B) an isocyanate-based cross-linking agent, (C) a silane coupling agent, and (D) a cross-linking accelerator. Therein, (a1) an alkyl (meth)acrylate and/or an alkyl (meth)acrylate, (a2) an aromatic ring-containing monomer, and (a3) a hydroxyl group-containing monomer. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、粘着剤組成物に関するものであり、更に詳細には、耐久性と光漏れ防止性を両立しつつ、リワーク性に優れ、光学フィルム等用の粘着剤として有利に用いられる粘着剤組成物に関するものである。   The present invention relates to a pressure-sensitive adhesive composition, and more specifically, a pressure-sensitive adhesive composition that is excellent in reworkability while achieving both durability and light leakage prevention properties and is advantageously used as a pressure-sensitive adhesive for optical films and the like. It is about things.

光学フィルム用の粘着剤には、光学部材を被着体に貼り合わせたときに高温高湿雰囲気下においても光学フィルムの発泡、浮き、ハガレ等が起こらないための耐久性や、高温雰囲気下における光学フィルムの寸法変化に柔軟に追従し、例えば光学フィルムが偏光フィルムの場合には、2枚の偏光フィルムを偏光軸を直角に粘着剤で粘着させ高温、高温高湿下に放置した場合に光漏れを生じさせないための光漏れ防止性が必要とされている。また、光学フィルムを液晶パネル等の被着体へ粘着する時に、位置がずれてしまった場合でも、被着体を汚染させることなく、光学部材(光学フィルムの上に粘着剤を有するもの)を被着体から再剥離するためのリワーク性も求められている。   The adhesive for optical films has durability to prevent foaming, floating, peeling, etc. of the optical film even in a high temperature and high humidity atmosphere when the optical member is bonded to the adherend, For example, when the optical film is a polarizing film, the two polarizing films adhere to each other with a pressure-sensitive adhesive at right angles and are left under high temperature and high humidity. There is a need for light leakage prevention to prevent leakage. In addition, even when the optical film is adhered to an adherend such as a liquid crystal panel, the optical member (having an adhesive on the optical film) can be used without contaminating the adherend even if the position is shifted. There is also a demand for reworkability for re-peeling from the adherend.

このような光学フィルム用の粘着剤としては、従来からアクリル系粘着剤が主に使用されている。そして、上記要求を満たすものとして、高分子量のアクリルポリマーと中低分子量体をブレンドし架橋したアクリル系粘着剤が知られている。これは、高分子量のアクリルポリマーを架橋することで凝集力を向上させ、浮き、ハガレが起きないような耐久性を付与し、さらに中低分子量体を含有させることで、光漏れが起きないようにするというものである。   As such an adhesive for optical films, an acrylic adhesive has been mainly used conventionally. And what satisfy | fills the said request | requirement is known the acrylic adhesive which blended and bridge | crosslinked the high molecular weight acrylic polymer and the low molecular weight body. This improves cohesion by cross-linking high molecular weight acrylic polymers, provides durability that prevents floating and peeling, and does not cause light leakage by containing medium to low molecular weight substances. It is to make.

しかしながら、近年のディスプレイの大型化に伴って、高温雰囲気下での光学フィルム特に偏光フィルムの寸法変化に起因する光漏れがより大きな問題となり、光学フィルム用の粘着剤には、更なる柔軟性が求められるようになってきている。また、過酷な条件下においては、光漏れ防止性を上げるために添加されている低分子量体がブリードし、再剥離時に被着体を汚染したり、ハガレが生じるという問題が生じている。   However, with the recent increase in size of displays, light leakage due to dimensional changes of optical films, particularly polarizing films, in a high temperature atmosphere becomes a bigger problem, and the adhesive for optical films has more flexibility. It is getting demanded. Further, under severe conditions, there is a problem that the low molecular weight substance added for improving the light leakage prevention property bleeds, contaminates the adherend during re-peeling, and causes peeling.

例えば、加熱耐久性、応力緩和性を改良するために、その重量平均分子量(Mw)と数平均分子量(Mn)の比(Mw/Mn)を4以上とする技術が開示されている(特許文献1)。しかしながら、Mw/Mnを単に4以上とするだけでは、大型ディスプレイに要求される応力緩和性が不十分であった。   For example, in order to improve the heat durability and stress relaxation properties, a technique is disclosed in which the ratio (Mw / Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) is 4 or more (patent document) 1). However, if Mw / Mn is merely 4 or more, the stress relaxation required for a large display is insufficient.

また、この(メタ)アクリル系重合体として、重量平均分子量が20万以上のものと20万未満のものを混合して用いることによって、高温高湿下でのプラスチックへの密着性を向上させることも知られているが(特許文献2)、この方法では、重量平均分子量の小さい成分が表面にブリードし、再剥離時の汚染、過酷な使用環境下での剥離等の問題が解決できていなかった。   In addition, as this (meth) acrylic polymer, a mixture having a weight average molecular weight of 200,000 or more and less than 200,000 is used to improve adhesion to plastics under high temperature and high humidity. Although it is also known (Patent Document 2), in this method, a component having a small weight average molecular weight bleeds to the surface, and problems such as contamination during re-peeling and peeling under harsh use environments cannot be solved. It was.

また、光学フィルム用粘着剤として、芳香族含有モノマーを共重合させたポリマーを用いることが知られている(特許文献3及び特許文献4)。しかしながら、これらの粘着剤は、偏光板や位相差板などの光学部材と粘着剤との間及び粘着剤と被着体との間の界面反射を抑制するために、粘着剤の屈折率を調整することを目的とするものであった。また、貼り付け直後から強い接着性を示すように設計されているため、貼り付けミスをしても貼り直しができる性能(リワーク性)に劣るという問題点があった。   In addition, it is known to use a polymer obtained by copolymerizing an aromatic-containing monomer as an adhesive for optical films (Patent Document 3 and Patent Document 4). However, these pressure-sensitive adhesives adjust the refractive index of the pressure-sensitive adhesive in order to suppress interfacial reflection between optical members such as polarizing plates and retardation plates, and pressure-sensitive adhesives, and between pressure-sensitive adhesives and adherends. It was intended to do. Moreover, since it was designed to show strong adhesiveness immediately after pasting, there was a problem that it was inferior in performance (reworkability) in which it could be pasted again even if a pasting mistake was made.

また、低極性フィルム用粘着剤として、脂環式モノマー又は芳香族含有モノマーを共重合成分とする高分子量ポリマーを用いることが知られている(特許文献5)。しかしながら、この粘着剤では、共重合体の重量平均分子量を数平均分子量で割った値(Mw/Mn)が比較的小さい設計であるため、貼り付け面積の大きい偏光フィルム等に使用した場合には、偏光フィルム等の寸法変化による応力が緩和しきれず、充分な光漏れ防止性が得られないという問題があった。さらに、脂環式モノマーを共重合しても、光漏れ防止性は不十分であった。
特開2002−341141号公報 特開2002−107507号公報 特開2002−173656号公報 特開2003− 13029号公報 特開2005−053976号公報
Moreover, it is known to use a high molecular weight polymer having an alicyclic monomer or an aromatic-containing monomer as a copolymerization component as a low-polarity film pressure-sensitive adhesive (Patent Document 5). However, this pressure-sensitive adhesive is designed to have a relatively small value (Mw / Mn) obtained by dividing the weight average molecular weight of the copolymer by the number average molecular weight. Further, there is a problem that the stress due to dimensional change of the polarizing film or the like cannot be alleviated and sufficient light leakage prevention property cannot be obtained. Furthermore, even when the alicyclic monomer was copolymerized, the light leakage prevention property was insufficient.
JP 2002-341141 A JP 2002-107507 A JP 2002-173656 A Japanese Patent Laid-Open No. 2003-13029 JP 2005-053976 A

本発明はかかる技術背景に鑑みてなされたものであり、特に貼り付け面積の大きい、偏光フィルム、位相差フィルム、楕円偏光フィルム等の部材の寸法変化による応力を緩和し、再剥離時の汚染や高湿熱条件下で剥がれや発泡を防止するだけでなく、光漏れによる色むらを抑制する光学フィルム用アクリル系粘着剤組成物を提供すること、及び、該粘着剤組成物を用いた光学部材を提供することを課題とする。   The present invention has been made in view of such a technical background, in particular, the stress due to dimensional changes of members such as a polarizing film, a retardation film, and an elliptically polarizing film having a large pasting area, Providing an acrylic pressure-sensitive adhesive composition for optical films that not only prevents peeling and foaming under high-humidity heat conditions but also suppresses color unevenness due to light leakage, and an optical member using the pressure-sensitive adhesive composition The issue is to provide.

本発明者らは上記課題を解決すべく鋭意検討を行った結果、芳香族含有モノマーを共重合成分とする重量平均分子量80万〜160万であり、且つ共重合体の重量平均分子量を数平均分子量で割った値(Mw/Mn)が10〜50である特定の(メタ)アクリル系重合体を選択、使用することによって、上記課題が解決できることを見出し本発明に至った。   As a result of intensive studies to solve the above problems, the present inventors have a weight average molecular weight of 800,000 to 1,600,000 having an aromatic-containing monomer as a copolymerization component, and the weight average molecular weight of the copolymer is a number average. The inventors have found that the above problem can be solved by selecting and using a specific (meth) acrylic polymer having a value (Mw / Mn) divided by molecular weight (Mw / Mn) of 10 to 50, and have reached the present invention.

すなわち本発明は、次の成分(A)、成分(B)、成分(C)および成分(D)
(A)少なくとも次の成分(a1)、(a2)、(a3)を共重合してなる重量平均分子量が80万〜160万であり、且つ共重合体の重量平均分子量を数平均分子量で割った値(Mw/Mn)が10〜50であるアクリル系ポリマー;(a1)(メタ)アクリル酸アルキルエステル及び/又は(メタ)アクリル酸アルコキシアルキルエステル5〜89.5重量%、
(a2)芳香環含有モノマー10〜85重量%、(a3)水酸基含有モノマー0.5〜10重量%、(B)イソシアネート系架橋剤をアクリル系ポリマー100質量部に対し0.005〜5重量部(C)シランカップリング剤をアクリル系ポリマー100質量部に対し0.05〜1.0重量部(D)架橋促進剤をアクリル系ポリマー100質量部に対し0.001〜0.5重量部、を含有する光学フィルム用粘着剤組成物を提供するものである。
また、支持体上の少なくとも片面に、上記粘着剤組成物より得られる粘着剤層を設けた粘着シートを提供するものである。
更に、光学フィルムの少なくとも片面に、上記粘着剤組成物より得られる粘着剤層を設けた光学部材を提供するものである。
That is, the present invention includes the following components (A), (B), (C) and (D):
(A) The weight average molecular weight obtained by copolymerizing at least the following components (a1), (a2) and (a3) is 800,000 to 1,600,000, and the weight average molecular weight of the copolymer is divided by the number average molecular weight. An acrylic polymer having a value (Mw / Mn) of 10 to 50; (a1) (meth) acrylic acid alkyl ester and / or (meth) acrylic acid alkoxyalkyl ester 5 to 89.5% by weight,
(A2) 10 to 85% by weight of aromatic ring-containing monomer, (a3) 0.5 to 10% by weight of hydroxyl group-containing monomer, and (B) 0.005 to 5 parts by weight of isocyanate-based crosslinking agent with respect to 100 parts by weight of acrylic polymer. (C) 0.05 to 1.0 parts by weight of the silane coupling agent with respect to 100 parts by weight of the acrylic polymer (D) 0.001 to 0.5 parts by weight of the crosslinking accelerator with respect to 100 parts by weight of the acrylic polymer, The adhesive composition for optical films containing this is provided.
Moreover, the adhesive sheet which provided the adhesive layer obtained from the said adhesive composition on the at least single side | surface on a support body is provided.
Furthermore, the optical member which provided the adhesive layer obtained from the said adhesive composition on the at least single side | surface of an optical film is provided.

本発明によれば、耐久性と光漏れ防止性を両立しつつ、低分子量成分のブリードがなく、再剥離時の汚染、過酷な条件下での剥がれを抑制でき、リワーク性にも優れた粘着剤組成物を提供することができる。
偏光フィルム、位相差フィルム、楕円偏光フィルムに本発明の光学部材用粘着剤からなる粘着剤層を形成した光学部材は、ガラス基板などに貼着したときに、粘着剤層が熱応力を十分緩和するために、光漏れなどが生じない。
According to the present invention, while maintaining both durability and light leakage prevention, there is no bleeding of low molecular weight components, contamination during re-peeling, suppression of peeling under harsh conditions, and excellent reworkability An agent composition can be provided.
An optical member in which a pressure-sensitive adhesive layer made of the pressure-sensitive adhesive for optical members of the present invention is formed on a polarizing film, a retardation film, or an elliptical polarizing film, the pressure-sensitive adhesive layer sufficiently relieves thermal stress when attached to a glass substrate or the like Therefore, light leakage does not occur.

本発明の光学フィルム用粘着剤組成物は、アクリル系ポリマー(成分(A))、架橋剤(成分(B))、シランカップリング剤(成分(C))および架橋促進剤(成分(D))を含有するものである。   The pressure-sensitive adhesive composition for an optical film of the present invention comprises an acrylic polymer (component (A)), a crosslinking agent (component (B)), a silane coupling agent (component (C)) and a crosslinking accelerator (component (D). ).

このアクリル系ポリマーの成分(A)を構成する共重合成分の一つである(メタ)アクリル酸アルキルエステルおよび(メタ)アクリル酸アルコキシアルキルエステル(成分(a1))は、鎖状のアルキル基を有し、芳香環をその構造中に有さない(メタ)アクリル酸エステルである。   The (meth) acrylic acid alkyl ester and (meth) acrylic acid alkoxyalkyl ester (component (a1)), which are one of the copolymer components constituting the component (A) of the acrylic polymer, have a chain alkyl group. It is a (meth) acrylic acid ester having an aromatic ring in its structure.

このうち(メタ)アクリル酸アルキルエステルの好ましい例としては、炭素数1〜12の分岐していてもよいアルキル基を有するものが挙げられ、具体的には、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、オクチル(メタ)アクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、ドデシル(メタ)アクリレート、ラウリル(メタ)アクリレートが挙げられる。(メタ)アクリル酸はアクリル酸とメタクリル酸の両方を意味し、(メタ)アクリレートはアクリレートとメタクリレートの両方を意味する。 Among these, preferable examples of the (meth) acrylic acid alkyl ester include those having an alkyl group having 1 to 12 carbon atoms which may be branched. Specifically, methyl (meth) acrylate, ethyl (meta) ) Acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, isobutyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) ) Acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, lauryl (meth) acrylate. (Meth) acrylic acid means both acrylic acid and methacrylic acid, and (meth) acrylate means both acrylate and methacrylate.

また、(メタ)アクリル酸アルコキシアルキルエステルの好ましい例としては、メトキシエチル(メタ)アクリレート及びエトキシエチル(メタ)アクリレート等を挙げることができる。   Moreover, as a preferable example of (meth) acrylic-acid alkoxyalkyl ester, methoxyethyl (meth) acrylate, ethoxyethyl (meth) acrylate, etc. can be mentioned.

また、成分(A)の別の必須共重合成分である芳香環含有モノマー(成分(a2))は、その構造中に芳香族基を含む共重合可能な化合物である。単量体混合物の成分(a2)芳香環含有モノマーの例としては、フェニルアクリレート、フェノキシエチル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、エチレンオキサイド変性ノニルフェノール(メタ)アクリレート、ヒドロキシエチル化β−ナフトールアクリレート、ビフェニル(メタ)アクリレート、スチレン、ビニルトルエン、α-メチルスチレン等が挙げられる。   The aromatic ring-containing monomer (component (a2)), which is another essential copolymerization component of component (A), is a copolymerizable compound containing an aromatic group in its structure. Examples of the monomer mixture component (a2) aromatic ring-containing monomer include phenyl acrylate, phenoxyethyl (meth) acrylate, benzyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, ethylene oxide-modified nonylphenol (meth) acrylate, Examples thereof include hydroxyethylated β-naphthol acrylate, biphenyl (meth) acrylate, styrene, vinyl toluene, α-methyl styrene and the like.

また、成分(A)の別の必須共重合成分である分子内に水酸基を有するモノマー(成分(a3))の例としては、2−ヒドロキシエチル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、6−ヒドロキシヘキシル(メタ)アクリレート、1,4−シクロヘキサンジメタノールモノ(メタ)アクリレート、クロロ−2−ヒドロキシプロピルアクリレート、ジエチレングリコールモノ(メタ)アクリレート、アリルアルコール等を挙げることができる。   Examples of the monomer (component (a3)) having a hydroxyl group in the molecule which is another essential copolymerization component of component (A) include 2-hydroxyethyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate. , 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 1,4-cyclohexanedimethanol mono (meth) acrylate, chloro-2-hydroxypropyl acrylate, diethylene glycol Examples thereof include mono (meth) acrylate and allyl alcohol.

本発明の光学フィルム用粘着剤組成物の成分(A)の単量体混合物の配合量は、成分(a1)(メタ)アクリル酸アルキルエステル及び/又は(メタ)アクリル酸アルコキシアルキルエステル5〜89.5重量%、(a2)芳香環含有モノマー10〜85重量%、成分(a3)1〜10重量%であるが、好ましくは、成分(a1)23〜69重量%、(a2)芳香環含有モノマー30〜70重量%、成分(a3)1〜7重量%である。   The compounding quantity of the monomer mixture of the component (A) of the adhesive composition for optical films of this invention is component (a1) (meth) acrylic-acid alkylester and / or (meth) acrylic-acid alkoxyalkylester 5-89. 0.5% by weight, (a2) 10-85% by weight of aromatic ring-containing monomer, and component (a3) 1-10% by weight, preferably 23-69% by weight of component (a1), (a2) containing aromatic ring They are 30 to 70% by weight of monomer and 1 to 7% by weight of component (a3).

成分(a2)芳香環含有モノマーの量が逸脱して少ないと、光漏れを充分に防止できなくなることがあり、また逸脱して多いとリワーク性が悪化することがある。また、成分(a3)の量が逸脱して少ないと耐久性能レベルが低くなることがあり、また、多すぎる場合には耐久性能と光漏れ防止性のバランスがとれなくなる。   If the amount of the component (a2) aromatic ring-containing monomer deviates and is small, light leakage may not be sufficiently prevented, and if it deviates too much, the reworkability may be deteriorated. Further, if the amount of the component (a3) deviates and is small, the durability performance level may be lowered, and if it is too much, the durability performance and light leakage prevention property cannot be balanced.

前記単量体混合物には、必要に応じて、その他の単量体を混合させても良い。その他の単量体の例としては、グリシジル(メタ)アクリレート等のエポキシ基含有(メタ)アクリレート;アセトアセトキシエチル(メタ)アクリレート等のアセトアセチル基含有(メタ)アクリレート;酢酸ビニル、塩化ビニル並びに(メタ)アクリロニトリル等を挙げることができる。その他の単量体の混合比は、0〜10重量%の割合で含ませることができる。   The monomer mixture may be mixed with other monomers as necessary. Examples of other monomers include epoxy group-containing (meth) acrylates such as glycidyl (meth) acrylate; acetoacetyl group-containing (meth) acrylates such as acetoacetoxyethyl (meth) acrylate; vinyl acetate, vinyl chloride and ( And (meth) acrylonitrile. The mixing ratio of other monomers can be included at a ratio of 0 to 10% by weight.

本発明の光学部材用粘着剤に使用する前記アクリル系ポリマーは、溶液重合法、塊状重合法、乳化重合法及び懸濁重合法等の従来公知の重合法により製造することができるが、乳化剤や懸濁剤等の重合安定剤を含まない溶液重合法及び塊状重合法により製造したものが好ましい。また、前記アクリル系ポリマーのゲルパーミュエーションクロマトグラフィー(GPC)による重量平均分子量(Mw)は、80万〜160万であり、好ましくは80万〜150万である。Mwが、80万未満であると、硬化剤配合を好適な範囲に調製しても、熱時の粘着剤の凝集力が十分でなく、高温条件下での発泡が生じやすく、160万を超えると、粘着剤の応力緩和性が低下して、例えばガラス基板と偏光板の貼り合わせに使用する場合には、貼付面周端部での光漏れ現象が生じやすい。   The acrylic polymer used for the pressure-sensitive adhesive for optical members of the present invention can be produced by a conventionally known polymerization method such as a solution polymerization method, a bulk polymerization method, an emulsion polymerization method and a suspension polymerization method. What was manufactured by the solution polymerization method and bulk polymerization method which do not contain polymerization stabilizers, such as a suspension agent, is preferable. Moreover, the weight average molecular weight (Mw) by the gel permeation chromatography (GPC) of the said acrylic polymer is 800,000-1,600,000, Preferably it is 800,000-1,500,000. If the Mw is less than 800,000, the cohesive strength of the pressure-sensitive adhesive is not sufficient even when the curing agent is blended in a suitable range, and foaming tends to occur under high temperature conditions, exceeding 1.6 million. When the adhesive is used for bonding a glass substrate and a polarizing plate, for example, a light leakage phenomenon is likely to occur at the peripheral edge of the bonding surface.

更に、前記アクリル系ポリマーは、重量平均分子量と数平均分子量(Mn)との比(Mw/Mn)が10〜50であることが必要であり、分子量分布が広く、低い引張り弾性率を有するものである。この低い引張り弾性率により良好な応力緩和性が奏され、表示ムラを有効に防止する。かかる観点より前記比(Mw/Mn)は、さらに20〜50であるのが好適である。本発明では、分子量分布が適当な範囲にあり、さらに芳香環含有モノマーが適量共重合されていることにより、相乗効果で光漏れ防止性が顕著に向上する。この理由は、分子量分布を広くすることおよび芳香環含有モノマーの共重合により、熱収縮時のフィルムへの応力緩和が改善されるのに加え、さらに芳香環含有モノマーの共重合による粘着剤層の複屈折の低減により光漏れ防止性が著しく改善されるものと考えられる。しかし、前記比(Mw/Mn)が大きくなりすぎると、低分子量ポリマーが増加し、発泡が生じやすくなるり、前記比(Mw/Mn)が小さくなりすぎると、応力緩和性が低下し、貼付け面積が大きい場合において光漏れが発生しやすくなる。   Further, the acrylic polymer must have a weight average molecular weight to number average molecular weight (Mn) ratio (Mw / Mn) of 10 to 50, a broad molecular weight distribution, and a low tensile elastic modulus. It is. This low tensile elastic modulus provides good stress relaxation properties and effectively prevents display unevenness. From this viewpoint, the ratio (Mw / Mn) is preferably 20 to 50. In the present invention, when the molecular weight distribution is in an appropriate range, and an appropriate amount of the aromatic ring-containing monomer is copolymerized, the light leakage prevention property is remarkably improved by a synergistic effect. The reason for this is that, in addition to the broadening of the molecular weight distribution and the copolymerization of the aromatic ring-containing monomer, the stress relaxation to the film during heat shrinkage is improved. It is considered that the light leakage prevention property is remarkably improved by reducing the birefringence. However, if the ratio (Mw / Mn) becomes too large, the amount of low molecular weight polymer increases and foaming is likely to occur. If the ratio (Mw / Mn) becomes too small, the stress relaxation property decreases, and affixing Light leakage is likely to occur when the area is large.

本発明の光学フィルム用粘着剤組成物は、成分(A)のアクリル系ポリマー100重量部と、成分(B)のイソシアネート化合物0.005〜5重量部、(C)のシランカップリング剤0.05〜1.0重量部および成分(D)架橋促進剤とからなる。   The pressure-sensitive adhesive composition for an optical film of the present invention comprises 100 parts by weight of the acrylic polymer of component (A), 0.005 to 5 parts by weight of the isocyanate compound of component (B), and a silane coupling agent of 0. It consists of 05 to 1.0 part by weight and a component (D) crosslinking accelerator.

本発明の光学フィルム用粘着剤組成物に使用できるイソシアネート化合物の例としては、トリレンジイソシアネート、クロルフェニレンジイソシアナート、ヘキサメチレンジイソシアナート、テトラメチレンジイソシアナート、イソホロンジイソシアネート、キシリレンジイソシアネート、ジフェニルメタンジイソシアネート、水添されたジフェニルメタンジイソシアネートなどのイソシアネートモノマー及びこれらイソシアネートモノマーをトリメチロールプロパンなどと付加したイソシアネート化合物やイソシアヌレート化物、ビュレット型化合物、さらにはポリエーテルポリオールやポリエステルポリオール、アクリルポリオール、ポリブタジエンポリオール、ポリイソプレンポリオールなど付加反応させたウレタンプレポリマー型のイソシアネートなどを挙げることができる。   Examples of isocyanate compounds that can be used in the optical film pressure-sensitive adhesive composition of the present invention include tolylene diisocyanate, chlorophenylene diisocyanate, hexamethylene diisocyanate, tetramethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, diphenylmethane. Isocyanate monomers such as diisocyanate, hydrogenated diphenylmethane diisocyanate, and isocyanate compounds obtained by adding these isocyanate monomers with trimethylolpropane, isocyanurates, burette-type compounds, polyether polyols, polyester polyols, acrylic polyols, polybutadiene polyols, Urethane prepolymer type such as polyisoprene polyol Or the like can be mentioned isocyanate.

本発明の光学フィルム用粘着剤組成物に使用できるシランカップリング剤としては、ビニルトリメトキシシラン,ビニルトリエトキシシラン,メタクリロキシプロピルトリメトキシシラン等の重合性不飽和基含有ケイ素化合物、3−グリシドキシプロピルトリメトキシシラン,3−グリシドキシプロピルメチルジメトキシシラン,2−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン等のエポキシ構造を有するケイ素化合物、3−アミノプロピルトリメトキシシラン,N−(2−アミノエチル)3−アミノプロピルトリメトキシシラン,N−(2−アミノエチル)−3アミノプロピルメチルジメトキシシラン等のアミノ基含有ケイ素化合物、3−クロロプロピルトリメトキシシラン等が挙げられる。   Examples of silane coupling agents that can be used in the optical film pressure-sensitive adhesive composition of the present invention include polymerizable unsaturated group-containing silicon compounds such as vinyltrimethoxysilane, vinyltriethoxysilane, and methacryloxypropyltrimethoxysilane, and 3-glycol. Silicon compounds having an epoxy structure such as sidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-aminopropyltrimethoxysilane, N- Examples include amino group-containing silicon compounds such as (2-aminoethyl) 3-aminopropyltrimethoxysilane and N- (2-aminoethyl) -3aminopropylmethyldimethoxysilane, and 3-chloropropyltrimethoxysilane.

成分(C)としては、イソシアネート基、カルボキシル基、アミノ基を有するものが特に好ましい。   As the component (C), those having an isocyanate group, a carboxyl group or an amino group are particularly preferred.

成分(C)を使用する場合は、成分(A)100重量部に対して、0.05〜1.0重量部、好ましくは0.05〜0.6重量部の範囲とすることが好ましい。これらシランカップリング剤は、その含有量が少なすぎると、ハガレ防止の効果を発揮できず、多すぎるとブリードしてハガレやアワが発生する場合がある。   When using a component (C), it is 0.05-1.0 weight part with respect to 100 weight part of component (A), Preferably it is set as the range of 0.05-0.6 weight part. If the content of these silane coupling agents is too small, the effect of preventing peeling cannot be exhibited. If the content is too large, bleeding may occur, causing peeling or milling.

成分(D)について説明すると、一般には水酸基とイソシアネート化合物の架橋反応は触媒が不要な場合もあるが、本発明で必須成分として共重合されている芳香環含有モノマーは嵩高いため、カルボキシル基やアミノ基等の架橋反応促進触媒がポリマー中にない場合は架橋反応の進行には長い時間が必要となる。これを解決するため、本発明では架橋促進剤を使用する。   The component (D) will be described. Generally, the crosslinking reaction between the hydroxyl group and the isocyanate compound may not require a catalyst. However, the aromatic ring-containing monomer copolymerized as an essential component in the present invention is bulky. When a crosslinking reaction promoting catalyst such as an amino group is not present in the polymer, a long time is required for the crosslinking reaction to proceed. In order to solve this, a crosslinking accelerator is used in the present invention.

この架橋促進剤の例としては、N,N,N’,N’−テトラメチルヘキサンジアミン、トリエチルアミン、イミダゾールのようなアミノ化合物;ナフテン酸コバルト、ジブチルすずジアセテート、ジブチルすずジアセチルアセトナート、テトラ−n−ブチルすず、トリメチルすずヒドロキシド、ジブチルすずジラウレート等のような有機金属化合物を挙げることができる。このような架橋促進剤を使用する場合、架橋促進剤は、アクリル系ポリマー100重量部に対して、通常は0.001〜0.5重量部、好ましくは0.001〜0.3重量部の量で使用される。   Examples of this crosslinking accelerator include amino compounds such as N, N, N ′, N′-tetramethylhexanediamine, triethylamine, imidazole; cobalt naphthenate, dibutyltin diacetate, dibutyltin diacetylacetonate, tetra- There may be mentioned organometallic compounds such as n-butyltin, trimethyltin hydroxide, dibutyltin dilaurate and the like. When such a crosslinking accelerator is used, the crosslinking accelerator is usually 0.001 to 0.5 parts by weight, preferably 0.001 to 0.3 parts by weight with respect to 100 parts by weight of the acrylic polymer. Used in quantity.

架橋促進剤の量が逸脱して少ないと、長いエージング時間が必要であったり、高温又は高湿熱条件下での剥がれや発泡が生じる場合があり、逸脱して多いと過エージングとなり、貼付け面積が大きい場合においての光漏れ防止性が充分でなくなることがある。また、ブリードアウトして再剥離時に汚染が残る場合がある。   If the amount of crosslinking accelerator deviates and is small, a long aging time may be required, or peeling or foaming may occur under high temperature or high humidity heat conditions. When it is large, the light leakage prevention property may not be sufficient. In addition, contamination may remain at the time of bleed-out and re-peeling.

前記アクリル系ポリマー、前記イソシアネート化合物および前記シランカップリング剤の混合は、前記アクリル系ポリマーを溶液重合により調製した場合は、重合完了後のアクリル系ポリマー溶液にイソシアネート化合物およびシランカップリング剤を添加すれば良く、前記アクリル系ポリマーを塊状重合により調製する場合は、重合完了後では均一混合が困難になるため、重合の途中で混合することが好ましい。   When the acrylic polymer is prepared by solution polymerization, the isocyanate compound and the silane coupling agent are added to the acrylic polymer solution after the polymerization is completed. In the case where the acrylic polymer is prepared by bulk polymerization, it is difficult to uniformly mix after completion of the polymerization.

また、本発明の光学フィルム用粘着剤組成物は、本発明の効果を損なわない範囲で有れば酸化防止剤、紫外線吸収剤、粘着付与剤、可塑剤等を配合しても良い。   The pressure-sensitive adhesive composition for optical films of the present invention may contain an antioxidant, an ultraviolet absorber, a tackifier, a plasticizer, and the like as long as the effects of the present invention are not impaired.

本発明の光学部材用粘着シートは、支持体の片面あるいは両面に、前記光学フィルム用粘着剤組成物からなる粘着剤層を設けたものである。粘着剤層は、従来公知の方法で設ければよい。 The pressure-sensitive adhesive sheet for optical members of the present invention is a sheet in which a pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition for optical films is provided on one side or both sides of a support. What is necessary is just to provide an adhesive layer by a conventionally well-known method.

また、本発明の光学部材は、光学フィルムの少なくとも片面に、上記粘着剤組成物より得られる粘着剤層を設けたものである。光学フィルムとしては、偏光フィルム、位相差フィルム、楕円偏光フィルム、反射防止フィルム、輝度向上フィルム、光拡散フィルム、ガラス飛散防止及び表面保護フィルム等が挙げられるが、特に、支持体が偏光フィルム、位相差フィルム、または、楕円偏光フィルムとした場合に、前記光学フィルム用粘着剤の応力緩和性がより発揮できる。   Moreover, the optical member of this invention provides the adhesive layer obtained from the said adhesive composition on the at least single side | surface of an optical film. Examples of the optical film include a polarizing film, a retardation film, an elliptically polarizing film, an antireflection film, a brightness enhancement film, a light diffusion film, a glass scattering prevention and a surface protection film, and the like. When a phase difference film or an elliptically polarizing film is used, the stress relaxation property of the optical film adhesive can be more exhibited.

次に、実施例を挙げて本発明を更に説明するが、本発明はこれら実施例に限定されるものではない。   EXAMPLES Next, although an Example is given and this invention is further demonstrated, this invention is not limited to these Examples.

製造例 1〜3、7〜15、19〜20、23
撹拌機、還流冷却器、温度計及び窒素導入管を備えた反応装置に、それぞれ表1に示す重量部(以下、実施例又は表で、「部」と略記することがある)の共重合性モノマーと酢酸エチルを仕込み、アゾビスイソブチロニトリル(大塚化学社製)(以下「AIBN」と略記する)0.2部を加え、反応容器内の空気を窒素ガスで置換した。次いで、窒素雰囲気下で撹拌しながら60℃に昇温した後、1.5時間反応させた。その後、酢酸エチル50部を50分かけて滴下しながら、滴下開始から30分後に過酸化物系重合開始剤であるパーヘキシルPV(日本油脂株式会社製)(以下、「PHPV」と略記する)0.2部を添加し80℃まで昇温させて、20分反応させた。次いでPHPV0.3部を添加し40分反応させ、更にPHPV1.0部を添加し3時間反応させた。反応終了後、酢酸エチルで希釈し、(メタ)アクリル系重合体溶液を得た。
Production Examples 1-3, 7-15, 19-20, 23
Copolymerizability of parts by weight shown in Table 1 (hereinafter sometimes abbreviated as “parts” in Examples or Tables) in a reactor equipped with a stirrer, reflux condenser, thermometer and nitrogen introduction tube Monomer and ethyl acetate were charged, 0.2 parts of azobisisobutyronitrile (Otsuka Chemical Co., Ltd.) (hereinafter abbreviated as “AIBN”) was added, and the air in the reaction vessel was replaced with nitrogen gas. Next, the mixture was heated to 60 ° C. with stirring in a nitrogen atmosphere, and then reacted for 1.5 hours. Thereafter, while 50 parts of ethyl acetate was added dropwise over 50 minutes, after 30 minutes from the start of addition, perhexyl PV (manufactured by NOF Corporation) (hereinafter abbreviated as “PHPV”) 0 .2 parts were added and the temperature was raised to 80 ° C. and reacted for 20 minutes. Next, 0.3 part of PHPV was added and reacted for 40 minutes, and 1.0 part of PHPV was further added and reacted for 3 hours. After completion of the reaction, the reaction mixture was diluted with ethyl acetate to obtain a (meth) acrylic polymer solution.

製造例 4
製造例1において、滴下の酢酸エチル50部を、65部に変更した以外は同様にして、(メタ)アクリル系重合体溶液を得た。
Production Example 4
In Production Example 1, a (meth) acrylic polymer solution was obtained in the same manner except that 50 parts of dripped ethyl acetate was changed to 65 parts.

製造例 5
製造例1において、滴下の酢酸エチル50部を、80部に変更した以外は同様にして、(メタ)アクリル系重合体溶液を得た。
Production Example 5
A (meth) acrylic polymer solution was obtained in the same manner as in Production Example 1 except that 50 parts of dripped ethyl acetate was changed to 80 parts.

製造例 6
製造例1において、滴下の酢酸エチル50部を、95部に変更した以外は同様にして、(メタ)アクリル系重合体溶液を得た。
Production Example 6
In Production Example 1, a (meth) acrylic polymer solution was obtained in the same manner except that 50 parts of dripped ethyl acetate was changed to 95 parts.

製造例 16
製造例1において、滴下の酢酸エチル50部を、110部に変更した以外は同様にして、(メタ)アクリル系重合体溶液を得た。
Production Example 16
In Production Example 1, a (meth) acrylic polymer solution was obtained in the same manner except that 50 parts of dripped ethyl acetate was changed to 110 parts.

製造例 17および18
製造例1において、滴下の酢酸エチル50部を、20部に変更した以外は同様にして、(メタ)アクリル系重合体溶液を得た。
Production Examples 17 and 18
In Production Example 1, a (meth) acrylic polymer solution was obtained in the same manner except that 50 parts of dripped ethyl acetate was changed to 20 parts.

製造例 21および25
撹拌機、還流冷却器、温度計及び窒素導入管を備えた反応装置に、表1に示す共重合性モノマーと酢酸エチルを仕込み、AIBN0.1部を加え、反応容器内の空気を窒素ガスで置換した。次いで、窒素雰囲気下で撹拌しながら68℃に昇温した後、8時間反応させた。反応終了後、酢酸エチルで希釈し、(メタ)アクリル系重合体溶液を得た。
Production Examples 21 and 25
A reactor equipped with a stirrer, a reflux condenser, a thermometer and a nitrogen introduction tube is charged with the copolymerizable monomer and ethyl acetate shown in Table 1, 0.1 part of AIBN is added, and the air in the reaction vessel is filled with nitrogen gas. Replaced. Next, the mixture was heated to 68 ° C. with stirring in a nitrogen atmosphere, and then reacted for 8 hours. After completion of the reaction, the reaction mixture was diluted with ethyl acetate to obtain a (meth) acrylic polymer solution.

製造例 22
撹拌機、還流冷却器、温度計及び窒素導入管を備えた反応装置に、表1に示す重量部の共重合性モノマーと酢酸エチル及びトルエンを仕込み、AIBN0.2部を加え、反応容器内の空気を窒素ガスで置換した。次いで、窒素雰囲気下で撹拌しながら70℃に昇温した後、2時間反応させた。その後、過酸化物系重合開始剤であるPHPV0.2部を添加し80℃まで昇温させて、20分反応し、次いでPHPV0.3部を添加し40分反応させ、更にPHPV1.0部を添加し3時間反応させた。反応終了後、酢酸エチルで希釈し、(メタ)アクリル系重合体溶液を得た。
Production Example 22
A reactor equipped with a stirrer, a reflux condenser, a thermometer, and a nitrogen introduction tube was charged with the parts by weight of the copolymerizable monomer shown in Table 1, ethyl acetate and toluene, and 0.2 parts of AIBN was added. Air was replaced with nitrogen gas. Next, the mixture was heated to 70 ° C. with stirring under a nitrogen atmosphere, and then reacted for 2 hours. Thereafter, 0.2 part of PHPV, which is a peroxide polymerization initiator, was added, the temperature was raised to 80 ° C., reacted for 20 minutes, then 0.3 part of PHPV was added and reacted for 40 minutes, and 1.0 part of PHPV was further added. Added and allowed to react for 3 hours. After completion of the reaction, the reaction mixture was diluted with ethyl acetate to obtain a (meth) acrylic polymer solution.

製造例 24
撹拌機、還流冷却器、温度計及び窒素導入管を備えた反応装置に、表1に示す重量部の共重合性モノマーと酢酸エチルを仕込み、AIBN0.2部を加え、反応容器内の空気を窒素ガスで置換した。次いで、窒素雰囲気下で撹拌しながら60℃に昇温した後、3時間反応させた。その後、酢酸エチル20部を50分かけて滴下しながら、PHPV0.2部を添加し、5時間反応させた。反応終了後、酢酸エチルで希釈し、(メタ)アクリル系重合体溶液を得た。
Production Example 24
A reactor equipped with a stirrer, a reflux condenser, a thermometer, and a nitrogen introduction tube was charged with the copolymerizable monomer and ethyl acetate in parts by weight shown in Table 1, 0.2 parts of AIBN was added, and the air in the reaction vessel was evacuated. Replaced with nitrogen gas. Next, the mixture was heated to 60 ° C. with stirring under a nitrogen atmosphere, and then reacted for 3 hours. Thereafter, while adding 20 parts of ethyl acetate dropwise over 50 minutes, 0.2 part of PHPV was added and reacted for 5 hours. After completion of the reaction, the reaction mixture was diluted with ethyl acetate to obtain a (meth) acrylic polymer solution.

製造例1〜25で製造した(メタ)アクリル系重合体のGPC測定から得られた重量平均分子量(Mw)および共重合体の重量平均分子量を数平均分子量で割った値(Mw/Mn)の数値を表1に示す。   The weight average molecular weight (Mw) obtained from the GPC measurement of the (meth) acrylic polymer produced in Production Examples 1 to 25 and the value obtained by dividing the weight average molecular weight of the copolymer by the number average molecular weight (Mw / Mn) The numerical values are shown in Table 1.

<GPC測定条件>
測定装置 :HLC−8120GPC(東ソー社製)
GPCカラム構成:以下の5連カラム(すべて東ソー社製)
(1)TSK−GEL HXL−H (ガードカラム)
(2)TSK−GEL G7000HXL
(3)TSK−GEL GMHXL
(4)TSK−GEL GMHXL
(5)TSK−GEL G2500HXL
サンプル濃度:1.0mg/cm となるように、テトラヒドロフランで希釈
移動相溶媒 :テトラヒドロフラン
流量 :1.0cm/min
カラム温度 :40℃
<GPC measurement conditions>
Measuring device: HLC-8120GPC (manufactured by Tosoh Corporation)
GPC column configuration: The following five columns (all manufactured by Tosoh Corporation)
(1) TSK-GEL H XL -H (guard column)
(2) TSK-GEL G7000H XL
(3) TSK-GEL GMH XL
(4) TSK-GEL GMH XL
(5) TSK-GEL G2500H XL
Diluted with tetrahydrofuran so that the sample concentration is 1.0 mg / cm 3 Mobile phase solvent: Tetrahydrofuran flow rate: 1.0 cm 3 / min
Column temperature: 40 ° C

実施例 1
製造例1により得られた(メタ)アクリル系重合体溶液中の(メタ)アクリル系重合体(固形分)100部に対して、イソシアネート系架橋剤TD−75(綜研化学株式会社製)0.2部、シランカップリング剤KBE−9007(信越化学工業社製)0.1部、および架橋促進剤としてジブチルすずジラウレート(以下DBTDL、東京化成工業社製)を0.003部添加し、粘着剤組成物の溶液を得た。
Example 1
With respect to 100 parts of the (meth) acrylic polymer (solid content) in the (meth) acrylic polymer solution obtained in Production Example 1, the isocyanate crosslinking agent TD-75 (manufactured by Soken Chemical Co., Ltd.) 2 parts, 0.1 part of silane coupling agent KBE-9007 (manufactured by Shin-Etsu Chemical Co., Ltd.), and 0.003 part of dibutyltin dilaurate (hereinafter DBTDL, manufactured by Tokyo Chemical Industry Co., Ltd.) as a crosslinking accelerator A solution of the composition was obtained.

この粘着剤組成物の溶液を剥離処理したポリエステルフィルムの表面に塗布して乾燥させることにより、厚さ25μmの粘着剤層を有する粘着シートを得た。この粘着シートを偏光フィルムの片面に貼り付け、温度23℃、湿度65%RHの条件で7日間熟成させて光学部材を得た。   The pressure-sensitive adhesive composition solution was applied to the surface of the peeled polyester film and dried to obtain a pressure-sensitive adhesive sheet having a pressure-sensitive adhesive layer having a thickness of 25 μm. This pressure-sensitive adhesive sheet was affixed to one side of a polarizing film and aged for 7 days under conditions of a temperature of 23 ° C. and a humidity of 65% RH to obtain an optical member.

実施例 2〜22、比較例1〜14
実施例1と同様にして、表2に示すように製造例2〜25の重合体溶液中の(メタ)アクリル系重合体(固形分)100部に対して、イソシアネート系架橋剤、シランカップリング剤および架橋促進剤を添加し粘着剤組成物の溶液を得た。
Examples 2-22, Comparative Examples 1-14
In the same manner as in Example 1, as shown in Table 2, with respect to 100 parts of the (meth) acrylic polymer (solid content) in the polymer solutions of Production Examples 2 to 25, an isocyanate crosslinking agent and a silane coupling An adhesive and a crosslinking accelerator were added to obtain a solution of the pressure-sensitive adhesive composition.

また、得られた粘着剤組成物を用い、実施例1と同様にして光学部材を得た。   Moreover, the optical member was obtained like Example 1 using the obtained adhesive composition.

上記実施例及び比較例で得られた光学部材について、その耐久性、リワーク性および光漏れ防止性を以下の評価方法で評価した。この結果を表2にまとめて示す。   About the optical member obtained by the said Example and comparative example, the durability, rework property, and light leakage prevention property were evaluated with the following evaluation methods. The results are summarized in Table 2.

<耐久性の評価方法>
光学部材を、それぞれ所定の大きさに裁断し、無アルカリガラス板の片面にラミネーターロールを用いて貼着し、次いで、50℃、5気圧に調整されたオートクレーブに20分間保持して、試験板を作成した。
同様の試験板を2枚作成し、それぞれ、温度60℃、湿度95%RHの条件下で500時間放置、及び温度85℃の条件下で500時間放置し、以下の基準で、発泡、はがれ、亀裂の発生等を目視で観察し評価した。
○:発泡、はがれ、亀裂等の外観不良が認められなかった
△:発泡、はがれ、亀裂等の外観不良がわずかに認められた
×:発泡、はがれ、亀裂等の外観不良が明らかに認められた
<Durability evaluation method>
Each of the optical members is cut into a predetermined size, adhered to one side of a non-alkali glass plate using a laminator roll, and then held in an autoclave adjusted to 50 ° C. and 5 atm for 20 minutes. It was created.
Two similar test plates were prepared and left for 500 hours under conditions of a temperature of 60 ° C. and a humidity of 95% RH and for 500 hours under a temperature of 85 ° C., respectively. The occurrence of cracks and the like were visually observed and evaluated.
○: Appearance defects such as foaming, peeling and cracking were not observed Δ: Appearance defects such as foaming, peeling and cracking were slightly observed ×: Appearance defects such as foaming, peeling and cracking were clearly recognized

<冷熱サイクル耐久性の評価方法>
光学部材を、無アルカリガラス板の片面にラミネーターロールを用いて貼着し、次いで、50℃、5気圧に調整されたオートクレーブに20分間保持して、試験板を作成した。こうして作成した試験板をエスペック株式会社製 冷熱衝撃装置TSA−71L−Aを用いて、−40℃で30分、80℃で30分を1サイクルとする冷熱サイクルを200回繰り返し、光学部材の発泡、浮き、ハガレの有無を目視で観察し、以下の基準で評価した。
○:発泡、浮き、ハガレ等の外観不良が見られなかった
△:発泡、浮き、ハガレ等の外観不良がわずかに認められた
×:発泡、浮き、ハガレが確認された
<Cooling cycle durability evaluation method>
The optical member was attached to one side of an alkali-free glass plate using a laminator roll, and then held in an autoclave adjusted to 50 ° C. and 5 atm for 20 minutes to prepare a test plate. Using the thermal shock device TSA-71L-A manufactured by Espec Co., Ltd., the test plate thus prepared was repeated 200 times for a cooling cycle of -40 ° C. for 30 minutes and 80 ° C. for 30 minutes to foam the optical member. The presence or absence of floating or peeling was visually observed and evaluated according to the following criteria.
○: Appearance defects such as foaming, floating and peeling were not observed. Δ: Appearance defects such as foaming, floating and peeling were slightly observed. ×: Foaming, floating and peeling were confirmed.

<リワーク性試験>
光学部材を25mm幅に裁断した後、ポリエステル製剥離フィルムを剥がしてガラス板に粘着フィルムを介して偏光フィルムを粘着した。これを温度50℃、圧力5気圧に調整されたオートクレーブに20分間保持して、偏光フィルムとガラス板とを接着して試験片を得た。
<Reworkability test>
After the optical member was cut to a width of 25 mm, the polyester release film was peeled off and the polarizing film was adhered to the glass plate via the adhesive film. This was held in an autoclave adjusted to a temperature of 50 ° C. and a pressure of 5 atm for 20 minutes, and a polarizing film and a glass plate were bonded to obtain a test piece.

この試験片を温度70℃で6時間静置した後、23℃まで放冷した。その後、光学部材をガラス板から180度剥離し、ガラス板表面を目視により観察した。
○:ガラス板表面に汚染、粘着剤の残存は見られなかった。
△:ガラス板表面に汚染、粘着剤の残存がわずかに見られた。
×:ガラス板表面に汚染、粘着剤の残存が明らかに見られた。
The test piece was allowed to stand at 70 ° C. for 6 hours and then allowed to cool to 23 ° C. Thereafter, the optical member was peeled 180 degrees from the glass plate, and the surface of the glass plate was visually observed.
○: No contamination or residual adhesive was observed on the glass plate surface.
Δ: Slight contamination or adhesive residue was observed on the glass plate surface.
X: Contamination and residual adhesive were clearly seen on the glass plate surface.

<光漏れ防止性の評価方法>
光学部材2枚を、無アルカリガラス板の表裏面に相互に直交ニコル位になるようにラミネーターロールを用いて貼着し、次いで、50℃、5気圧に調整されたオートクレーブに20分間保持して、試験板を作成した。
作成した試験板を、85℃の条件下で500時間放置し、光漏れ防止性を目視で観察し、以下の基準で評価した。
◎:光漏れは全く見られなかった
○:光漏れはほぼ見られなかった
△:わずかに光漏れが見られた
×:明らかな光漏れが見られた
<Evaluation method for light leakage prevention>
Two optical members are attached to the front and back surfaces of an alkali-free glass plate using a laminator roll so that they are mutually orthogonal Nicols, and then held in an autoclave adjusted to 50 ° C. and 5 atm for 20 minutes. A test plate was prepared.
The prepared test plate was allowed to stand at 85 ° C. for 500 hours, visually observed for light leakage prevention properties, and evaluated according to the following criteria.
◎: No light leakage was observed ○: Light leakage was hardly observed △: Light leakage was slightly observed ×: Clear light leakage was observed

Figure 2007138057
表1中の略号は、以下の通りである。
BA : ブチルアクリレート
2EHA : 2−エチルヘキシルアクリレート
MEA : 2−メトキシエチルアクリレート
BZA : ベンジルアクリレート
PHEA : 2−フェノキシエチルアクリレート
PHDEGA: フェノキシジエチレングリコールアクリレート
PHA : フェニルアクリレート
2HEA : 2−ヒドロキシエチルアクリレート
4HBA : 4−ヒドロキシブチルアクリレート
Figure 2007138057
Abbreviations in Table 1 are as follows.
BA: butyl acrylate 2EHA: 2-ethylhexyl acrylate MEA: 2-methoxyethyl acrylate BZA: benzyl acrylate PHEA: 2-phenoxyethyl acrylate PHDEGA: phenoxydiethylene glycol acrylate PHA: phenyl acrylate 2HEA: 2-hydroxyethyl acrylate
4HBA: 4-hydroxybutyl acrylate

Figure 2007138057
表2中、成分(B)、成分(C)および成分(D)の名称は以下の通りである。
TD−75 :綜研化学社製、イソシアネート系架橋剤
D−94 :綜研化学社製、イソシアネート系架橋剤
KBE−9007 :信越化学工業社製、イソシアネート型シランカップリング剤
KBM−573 :信越化学工業社製、アミノ型シランカップリング剤
DBTDL :東京化成工業社製、ジブチルすずジラウレート
カオーライザーNo.1:花王社製、N,N,N’,N’−テトラメチルヘキサンジアミン
U−CAT SA 1 :サンアプロ社製、DBU(R)−フェノール塩
Figure 2007138057
In Table 2, the names of component (B), component (C) and component (D) are as follows.
TD-75: manufactured by Soken Chemical Co., Ltd., isocyanate-based crosslinking agent D-94: manufactured by Soken Chemical Co., Ltd., isocyanate-based crosslinking agent KBE-9007: manufactured by Shin-Etsu Chemical Co., Ltd., isocyanate type silane coupling agent KBM-573: Shin-Etsu Chemical Co., Ltd. Manufactured by Amino-type silane coupling agent DBTDL: manufactured by Tokyo Chemical Industry Co., Ltd., dibutyltin dilaurate kaorizer No. 1: Kao Corporation, N, N, N ′, N′-tetramethylhexanediamine U-CAT SA 1: San Apro Corporation, DBU (R) -phenol salt

表2に示した評価結果から明らかなように、本発明の粘着剤を用いた粘着シートには、アワ、ハガレが発生せず、耐久性及びリワーク性に優れていた。また、各サイズにおける光漏れ防止性にも優れた粘着剤であることも示された。一方、比較例の粘着シートは、耐久性、リワーク性、光漏れ防止性の何れかに欠点が見られた。   As is clear from the evaluation results shown in Table 2, the pressure-sensitive adhesive sheet using the pressure-sensitive adhesive of the present invention was free from milling and peeling, and was excellent in durability and reworkability. Moreover, it was also shown that it is an adhesive with excellent light leakage prevention properties in each size. On the other hand, the adhesive sheet of the comparative example has a defect in any of durability, reworkability, and light leakage prevention.

本発明によれば、耐久性と光漏れ性を両立しつつ、低分子量成分のブリードがなく、再剥離時の汚染、過酷な条件下での剥がれを抑制でき、リワーク性にも優れた粘着剤組成物を提供することができるので、偏光フィルム、位相差フィルム等の光学フィルム用粘着シート等種々の用途に適用可能である。 According to the present invention, a pressure-sensitive adhesive that has both durability and light leakage properties, has no low molecular weight bleed, can suppress contamination during re-peeling, can be prevented from peeling under severe conditions, and has excellent reworkability Since the composition can be provided, it can be applied to various uses such as a pressure-sensitive adhesive sheet for optical films such as a polarizing film and a retardation film.

Claims (4)

次の成分(A)、成分(B)、成分(C)および成分(D)
(A)少なくとも次の成分(a1)、(a2)および(a3)を共重合してなる重量平均分子量が80万〜160万であり、且つ共重合体の重量平均分子量を数平均分子量で割った値(Mw/Mn)が10〜50であるアクリル系ポリマー;
(a1)(メタ)アクリル酸アルキルエステル及び/又は(メタ)アクリル酸アルコキシアルキルエステル5〜89.5重量%、(a2)芳香環含有モノマー10〜85重量%、(a3)水酸基含有モノマー0.5〜10重量%、
(B)イソシアネート系架橋剤をアクリル系ポリマー100質量部に対し0.005〜5重量部
(C)シランカップリング剤をアクリル系ポリマー100質量部に対し0.05〜1.0重量部
(D)架橋促進剤をアクリル系ポリマー100質量部に対し0.001〜0.5重量部
を含有する含有する光学フィルム用粘着剤組成物。
Next component (A), component (B), component (C) and component (D)
(A) The weight average molecular weight obtained by copolymerizing at least the following components (a1), (a2) and (a3) is 800,000 to 1,600,000, and the weight average molecular weight of the copolymer is divided by the number average molecular weight. An acrylic polymer having a measured value (Mw / Mn) of 10-50;
(A1) (meth) acrylic acid alkyl ester and / or (meth) acrylic acid alkoxyalkyl ester 5-89.5 wt%, (a2) aromatic ring-containing monomer 10-85 wt%, (a3) hydroxyl group-containing monomer 5-10% by weight,
(B) 0.005 to 5 parts by weight of isocyanate-based crosslinking agent with respect to 100 parts by weight of acrylic polymer (C) 0.05 to 1.0 parts by weight of (C) silane coupling agent with respect to 100 parts by weight of acrylic polymer (D ) An optical film pressure-sensitive adhesive composition containing 0.001 to 0.5 parts by weight of a crosslinking accelerator per 100 parts by weight of an acrylic polymer.
成分(a2)が、フェニルアクリレート、フェノキシエチル(メタ)アクリレート、ベンジル(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、エチレンオキサイド変性ノニルフェノール(メタ)アクリレート、ヒドロキシエチル化β−ナフトールアクリレート、ビフェニル(メタ)アクリレート、スチレン、ビニルトルエン、α-メチルスチレンから選ばれる少なくとも1種のモノマーである請求項1記載の光学フィルム用粘着剤組成物。 Component (a2) is phenyl acrylate, phenoxyethyl (meth) acrylate, benzyl (meth) acrylate, phenoxydiethylene glycol (meth) acrylate, ethylene oxide modified nonylphenol (meth) acrylate, hydroxyethylated β-naphthol acrylate, biphenyl (meth) The pressure-sensitive adhesive composition for an optical film according to claim 1, which is at least one monomer selected from acrylate, styrene, vinyltoluene, and α-methylstyrene. 支持体上の少なくとも片面に、請求項1または請求項2の何れかの請求項記載の粘着剤組成物より得られる粘着剤層を設けたことを特徴とする粘着シート。 A pressure-sensitive adhesive sheet comprising a pressure-sensitive adhesive layer obtained from the pressure-sensitive adhesive composition according to claim 1 or 2 on at least one side of a support. 光学フィルムの少なくとも片面に、請求項1または請求項2の何れかの請求項記載の粘着剤組成物より得られる粘着剤層を設けたことを特徴とする光学部材。 An optical member comprising a pressure-sensitive adhesive layer obtained from the pressure-sensitive adhesive composition according to claim 1 or 2 on at least one surface of an optical film.
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