JP2007136382A - Method for diagnosing deterioration of ultrasonic vibration sieve wire net - Google Patents

Method for diagnosing deterioration of ultrasonic vibration sieve wire net Download PDF

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JP2007136382A
JP2007136382A JP2005335696A JP2005335696A JP2007136382A JP 2007136382 A JP2007136382 A JP 2007136382A JP 2005335696 A JP2005335696 A JP 2005335696A JP 2005335696 A JP2005335696 A JP 2005335696A JP 2007136382 A JP2007136382 A JP 2007136382A
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ultrasonic vibration
vibration sieve
mesh
wire mesh
ultrasonic
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JP4697793B2 (en
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Nobuo Sugizaki
伸雄 杉崎
Shuichi Yanagida
秀一 柳田
Kazuo Nakano
和夫 中野
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Showa Engineering Co Ltd
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Showa Engineering Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for diagnosing the deterioration of ultrasonic vibration sieve wire nets which accurately diagnoses the deterioration of wire nets. <P>SOLUTION: The deterioration of a wire net 1a2 is diagnosed based on a resonance frequency of an ultrasonic vibration sieve 1. In more detail, for example, when a difference ΔP (=P0-P1) is larger than a prescribed threshold value ΔP0, the wire net 1a2 is determined to deteriorate, wherein P1 is a peak value of a resonance frequency of the ultrasonic vibration sieve 1 on which the wire net 1a2 to be diagnosed is mounted and P0 is a peak value of a resonance frequency of the ultrasonic vibration sieve 1 on which a normal wire net 1a1 is mounted. When ΔP (=P0-P1) is smaller than the prescribed threshold value ΔP0, the wire net 1a2 is determined not to deteriorate, wherein ΔP is a difference between the peak values of the ultrasonic vibration sieve 1. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、超音波振動篩の金網の劣化状態を診断する超音波振動篩金網劣化診断方法に関し、特には、金網の劣化状態を正確に診断することができる超音波振動篩金網劣化診断方法に関する。   The present invention relates to an ultrasonic vibration sieve mesh deterioration diagnosis method for diagnosing a deterioration state of a wire mesh of an ultrasonic vibration sieve, and more particularly to an ultrasonic vibration sieve mesh deterioration diagnosis method capable of accurately diagnosing the deterioration state of a wire mesh. .

従来から、超音波振動子によって金網が超音波振動せしめられるように構成された超音波振動篩が知られている。この種の超音波振動篩の例としては、例えば特開平11−253883号公報の図4に記載されたものがある。このような超音波振動篩の金網を長期間にわたって使用すると、金網の線材が擦れることによって、線材の表面が捲れ上がったり、線材が細くなって破断したりすることが本発明者等の研究により確認された。   2. Description of the Related Art Conventionally, there is known an ultrasonic vibrating screen configured such that a wire mesh is ultrasonically vibrated by an ultrasonic vibrator. An example of this type of ultrasonic vibrating screen is described in FIG. 4 of Japanese Patent Application Laid-Open No. 11-253883, for example. It has been confirmed through research by the present inventors that when the wire mesh of such an ultrasonic vibration sieve is used over a long period of time, the wire of the wire mesh rubs and the surface of the wire is swollen or the wire is thinned and broken. It was done.

ところで、従来においては、超音波振動篩の金網の劣化状態を正確に診断する方法が存在しなかったため、例えば金網の使用期間等に基づいて金網の劣化状態が推定され、劣化したと判断された金網の交換が行われていた。   By the way, in the past, since there was no method for accurately diagnosing the deterioration state of the wire mesh of the ultrasonic vibrating screen, for example, the deterioration state of the wire mesh was estimated based on the usage period of the wire mesh, and it was determined that the deterioration was found. Wire netting was being exchanged.

ところが、金網の劣化の進行度合いは金網毎にばらついているため、金網の交換サイクルを比較的短い期間に設定すると、まだ劣化していない金網を交換することになってしまい、超音波振動篩のランニングコストが上昇してしまう。一方、金網の交換サイクルを比較的長い期間に設定すると、超音波振動篩の稼働時に金網が破損し、その結果、超音波振動篩によって篩分け処理される被処理物に金網の破片が混入するおそれが生じてしまう。   However, since the progress of the degradation of the wire mesh varies from wire mesh to wire mesh, if the wire mesh replacement cycle is set to a relatively short period, the wire mesh that has not yet deteriorated will be replaced. Running costs will increase. On the other hand, if the wire mesh replacement cycle is set to a relatively long period, the wire mesh is damaged when the ultrasonic vibrating screen is operated, and as a result, wire mesh fragments are mixed into the object to be processed by the ultrasonic vibrating screen. There is a fear.

このような理由から、金網の劣化状態を正確に診断することができる方法が望まれていた。   For these reasons, a method capable of accurately diagnosing the deterioration state of the wire mesh has been desired.

特開平11−253883号公報の図4FIG. 4 of Japanese Patent Laid-Open No. 11-253883

前記問題点に鑑み、本発明は、金網の劣化状態を正確に診断することができる超音波振動篩金網劣化診断方法を提供することを目的とする。   In view of the above problems, an object of the present invention is to provide an ultrasonic vibration sieving mesh deterioration diagnosis method capable of accurately diagnosing a deterioration state of a wire mesh.

詳細には、本発明は、金網の劣化を早期に検知することにより、超音波振動篩によって篩分け処理される被処理物に金網の破片が混入してしまうおそれを低減することができる超音波振動篩金網劣化診断方法を提供することを目的とする。   More specifically, the present invention detects ultrasonic deterioration of the wire mesh at an early stage, thereby reducing the possibility that wire mesh fragments may be mixed into the object to be processed by the ultrasonic vibration sieve. It is an object of the present invention to provide a method for diagnosing vibration sieve mesh.

本発明者等は、超音波振動篩の共振周波数に着目し、超音波振動篩の稼働時の共振周波数のピーク値の変化を観察した。その結果、超音波振動篩の金網の使用期間が長くなり、金網が劣化すると、超音波振動篩の共振周波数のピーク値が変化することが確認された。詳細には、超音波振動篩の共振周波数のピーク値が大きく変化した時点で金網を確認したところ、金網が劣化しているものの、まだ金網の線材が破断していないことが確認された。つまり、本発明者等は、鋭意研究により、金網が破損して金網の破片が被処理物に混入してしまう前に金網が劣化したと正確に診断するための方法を見出した。   The present inventors paid attention to the resonance frequency of the ultrasonic vibration sieve and observed a change in the peak value of the resonance frequency during operation of the ultrasonic vibration sieve. As a result, it was confirmed that the peak period of the resonance frequency of the ultrasonic vibration sieve changes when the wire mesh of the ultrasonic vibration sieve is used for a long time and the metal mesh is deteriorated. Specifically, when the wire mesh was confirmed when the peak value of the resonance frequency of the ultrasonic vibration sieve changed greatly, it was confirmed that the wire mesh was not broken, although the wire mesh was deteriorated. In other words, the present inventors have intensively researched and found a method for accurately diagnosing that the wire net is deteriorated before the wire mesh is broken and the pieces of the wire mesh are mixed into the object to be processed.

請求項1に記載の発明によれば、超音波振動篩の金網の劣化状態を診断する超音波振動篩金網劣化診断方法において、超音波振動篩の共振周波数に基づいて金網の劣化状態を診断することを特徴とする超音波振動篩金網劣化診断方法が提供される。   According to the first aspect of the present invention, in the ultrasonic vibration sieve mesh deterioration diagnosis method for diagnosing the deterioration state of the wire mesh of the ultrasonic vibration sieve, the deterioration state of the wire mesh is diagnosed based on the resonance frequency of the ultrasonic vibration sieve. An ultrasonic vibration sieving screen deterioration diagnosis method is provided.

請求項2に記載の発明によれば、診断対象の金網が取り付けられている超音波振動篩の共振周波数のピーク値と、正常な金網が取り付けられている超音波振動篩の共振周波数のピーク値との差分に基づいて、診断対象の金網の劣化状態を診断することを特徴とする請求項1に記載の超音波振動篩金網劣化診断方法が提供される。   According to the invention described in claim 2, the peak value of the resonance frequency of the ultrasonic vibration sieve to which the wire mesh to be diagnosed is attached and the peak value of the resonance frequency of the ultrasonic vibration sieve to which the normal wire mesh is attached The ultrasonic vibration sieving screen deterioration diagnosis method according to claim 1, wherein the deterioration state of the wire mesh to be diagnosed is diagnosed based on a difference from

請求項3に記載の発明によれば、超音波振動篩稼働時に超音波振動を発生させるための超音波振動子を用いて、超音波振動篩金網劣化診断時に超音波振動篩を共振させることを特徴とする請求項1又は2に記載の超音波振動篩金網劣化診断方法が提供される。   According to the invention described in claim 3, the ultrasonic vibrating screen is caused to resonate at the time of diagnosis of deterioration of the ultrasonic vibrating screen by using the ultrasonic vibrator for generating ultrasonic vibration when the ultrasonic vibrating screen is operated. The ultrasonic vibration sieving mesh deterioration diagnosis method according to claim 1 or 2, characterized in that it is provided.

請求項4に記載の発明によれば、超音波振動篩金網劣化診断時に超音波振動篩の共振周波数を収集するためのマイクロホンを、金網の中心を隔てて超音波振動子の反対側に配置したことを特徴とする請求項3に記載の超音波振動篩金網劣化診断方法が提供される。   According to the invention described in claim 4, the microphone for collecting the resonance frequency of the ultrasonic vibration sieve at the time of ultrasonic vibration sieve mesh deterioration diagnosis is disposed on the opposite side of the ultrasonic vibrator across the center of the metal mesh. The ultrasonic vibration sieving mesh deterioration diagnosis method according to claim 3 is provided.

請求項5に記載の発明によれば、超音波振動篩稼働時に金網の劣化状態を診断することを特徴とする請求項1〜4のいずれか一項に記載の超音波振動篩金網劣化診断方法が提供される。   According to invention of Claim 5, the deterioration state of a metal mesh is diagnosed at the time of ultrasonic vibration sieve operation, The ultrasonic vibration sieve mesh deterioration diagnostic method as described in any one of Claims 1-4 characterized by the above-mentioned. Is provided.

請求項1及び2に記載の超音波振動篩金網劣化診断方法では、超音波振動篩の共振周波数に基づいて金網の劣化状態が診断される。好ましくは、診断対象の金網が取り付けられている超音波振動篩の共振周波数のピーク値と、正常な金網が取り付けられている超音波振動篩の共振周波数のピーク値との差分に基づいて、診断対象の金網の劣化状態が診断される。   In the ultrasonic vibration sieve mesh deterioration diagnosis method according to claims 1 and 2, the deterioration state of the metal mesh is diagnosed based on the resonance frequency of the ultrasonic vibration sieve. Preferably, diagnosis is performed based on the difference between the peak value of the resonance frequency of the ultrasonic vibrating screen to which the wire mesh to be diagnosed is attached and the peak value of the resonance frequency of the ultrasonic vibrating screen to which the normal wire mesh is attached. The deterioration state of the target wire mesh is diagnosed.

そのため、請求項1及び2に記載の超音波振動篩金網劣化診断方法によれば、例えば金網の使用期間等に基づいて金網の劣化状態が推定される場合よりも、金網の劣化状態を正確に診断することができる。詳細には、請求項1及び2に記載の超音波振動篩金網劣化診断方法によれば、金網の劣化を早期に検知することにより、超音波振動篩によって篩分け処理される被処理物に金網の破片が混入してしまうおそれを低減することができる。   Therefore, according to the ultrasonic vibration sieving mesh deterioration diagnosis method according to claims 1 and 2, the deterioration state of the wire mesh is more accurately determined than when the deterioration state of the wire mesh is estimated based on, for example, the usage period of the wire mesh. Can be diagnosed. Specifically, according to the ultrasonic vibration sieve mesh deterioration diagnosis method according to claim 1 and 2, by detecting the deterioration of the metal mesh at an early stage, the wire mesh is applied to the object to be processed by the ultrasonic vibration sieve. It is possible to reduce the possibility that the fragments will be mixed.

請求項3に記載の超音波振動篩金網劣化診断方法では、超音波振動篩稼働時に超音波振動を発生させるための超音波振動子を用いて、超音波振動篩金網劣化診断時に超音波振動篩が共振せしめられる。詳細には、超音波振動篩金網劣化診断時に、超音波振動子によって超音波振動篩が共振せしめられ、その時の超音波振動篩の共振周波数に基づいて金網の劣化状態が診断される。   In the ultrasonic vibration sieve mesh deterioration diagnosis method according to claim 3, an ultrasonic vibrator is used for generating ultrasonic vibration when the ultrasonic vibration sieve is operated, and the ultrasonic vibration sieve is used for diagnosis of ultrasonic vibration sieve mesh deterioration. Is resonated. Specifically, at the time of ultrasonic vibration sieve mesh deterioration diagnosis, the ultrasonic vibration sieve is resonated by the ultrasonic vibrator, and the deterioration state of the metal mesh is diagnosed based on the resonance frequency of the ultrasonic vibration sieve at that time.

そのため、請求項3に記載の超音波振動篩金網劣化診断方法によれば、超音波振動篩金網劣化診断時に超音波振動篩を共振させるための手段を超音波振動子とは別個に設ける必要性を排除することができる。   Therefore, according to the ultrasonic vibration sieve mesh deterioration diagnosis method according to claim 3, it is necessary to provide means for resonating the ultrasonic vibration sieve separately from the ultrasonic vibrator at the time of ultrasonic vibration sieve mesh deterioration diagnosis Can be eliminated.

請求項4に記載の超音波振動篩金網劣化診断方法では、超音波振動篩金網劣化診断時に超音波振動篩の共振周波数を収集するためのマイクロホンが、金網の中心を隔てて超音波振動子の反対側に配置されている。そのため、マイクロホンが他の位置に配置されている場合よりも、金網の劣化状態を正確に診断することができる。   In the ultrasonic vibration sieve mesh deterioration diagnosis method according to claim 4, the microphone for collecting the resonance frequency of the ultrasonic vibration sieve at the time of ultrasonic vibration sieve mesh deterioration diagnosis is separated from the center of the wire mesh by the ultrasonic vibrator. Located on the opposite side. Therefore, the deterioration state of the wire mesh can be diagnosed more accurately than when the microphone is arranged at another position.

請求項5に記載の超音波振動篩金網劣化診断方法では、超音波振動篩稼働時に金網の劣化状態が診断される。つまり、金網によって被処理物が篩分け処理されている時に、金網の劣化状態が診断される。   In the ultrasonic vibration sieve mesh deterioration diagnosis method according to claim 5, the deterioration state of the metal mesh is diagnosed when the ultrasonic vibration sieve is in operation. That is, the deterioration state of the wire mesh is diagnosed when the object to be processed is screened by the wire mesh.

そのため、請求項5に記載の超音波振動篩金網劣化診断方法によれば、金網の劣化状態を診断するために超音波振動篩の稼働を停止する必要性を排除することができる。   Therefore, according to the ultrasonic vibration sieve mesh deterioration diagnosis method according to the fifth aspect, it is possible to eliminate the necessity of stopping the operation of the ultrasonic vibration sieve in order to diagnose the deterioration state of the metal mesh.

以下、本発明の超音波振動篩金網劣化診断方法の第1の実施形態について説明する。図1は第1の実施形態の超音波振動篩金網劣化診断方法が適用される超音波振動篩金網劣化診断装置などを示した図である。図1において、1は超音波振動篩を示しており、2は超音波振動篩1の金網の劣化状態を診断するための超音波振動篩金網劣化診断装置を示している。   Hereinafter, a first embodiment of the ultrasonic vibration mesh screen deterioration diagnosis method of the present invention will be described. FIG. 1 is a diagram showing an ultrasonic vibration screen mesh deterioration diagnosis device to which the ultrasonic vibration screen mesh deterioration diagnosis method of the first embodiment is applied. In FIG. 1, reference numeral 1 denotes an ultrasonic vibration sieve, and 2 denotes an ultrasonic vibration sieve mesh deterioration diagnosis device for diagnosing the deterioration state of the wire mesh of the ultrasonic vibration sieve 1.

詳細には、図1において、1aは超音波振動篩1の主要部を示しており、1bは超音波振動篩1によって篩分け処理される前の被処理物としての製品を供給するための供給口を示している。1cは超音波振動篩1によって篩分け処理され、超音波振動篩1の金網を通過した被処理物としての製品を排出するための排出口を示している。1dは超音波振動篩1によって篩分け処理され、超音波振動篩1の金網を通過しなかった被処理物としてのリサイクル品を排出するための排出口を示している。   In detail, in FIG. 1, 1a has shown the principal part of the ultrasonic vibration sieve 1, 1b is the supply for supplying the product as a to-be-processed object before sieving processing by the ultrasonic vibration sieve 1 Showing mouth. Reference numeral 1c denotes a discharge port for discharging a product as an object to be processed which has been subjected to a sieving process by the ultrasonic vibration sieve 1 and passed through the wire mesh of the ultrasonic vibration sieve 1. Reference numeral 1d denotes a discharge port for discharging a recycled product as an object to be processed that has been screened by the ultrasonic vibration sieve 1 and has not passed through the wire mesh of the ultrasonic vibration sieve 1.

また、図1において、2aは超音波振動篩1の共振周波数を収集するためのマイクロホンを示しており、2bはマイクロホン2aに接続されたFFT解析装置を示しており、2cはFFT解析装置2bに接続されたタイマーを示しており、2dはFFT解析装置2bに接続されたコンピュータを示している。   In FIG. 1, 2a indicates a microphone for collecting the resonance frequency of the ultrasonic vibrating screen 1, 2b indicates an FFT analyzer connected to the microphone 2a, and 2c indicates an FFT analyzer 2b. Reference numeral 2d denotes a connected timer, and reference numeral 2d denotes a computer connected to the FFT analyzer 2b.

図2は図1に示した超音波振動篩1の主要部1aの概略構成図である。図2において、1a1は超音波振動を発生させるために超音波発振器(図示せず)に接続された超音波振動子を示している。1a2は超音波振動子1a1が発生した超音波振動によって振動せしめられる概略円形の金網を示しており、1a3は金網1a2を支持するための網枠を示している。図2では、金網1a2の下側の構造をわかりやすくするために、金網1a2の一部のみが示されているが、実際には、概略円形の網枠1a3上の全面にわたって金網1a2が張設されている。   FIG. 2 is a schematic configuration diagram of a main part 1a of the ultrasonic vibration sieve 1 shown in FIG. In FIG. 2, 1a1 shows an ultrasonic transducer connected to an ultrasonic oscillator (not shown) to generate ultrasonic vibration. Reference numeral 1a2 denotes a substantially circular wire mesh that is vibrated by the ultrasonic vibration generated by the ultrasonic vibrator 1a1, and 1a3 denotes a mesh frame for supporting the wire mesh 1a2. In FIG. 2, only a part of the wire mesh 1a2 is shown for easy understanding of the lower structure of the wire mesh 1a2, but actually, the wire mesh 1a2 is stretched over the entire surface of the substantially circular mesh frame 1a3. Has been.

また、図2において、1a4は超音波振動子1a1が発生した超音波振動を共振作用によって金網1a2に伝達するための共振リングを示しており、1a5は網枠1a3と共振リング1a4とを連結するためのサポートプレートを示している。   In FIG. 2, reference numeral 1a4 denotes a resonance ring for transmitting ultrasonic vibration generated by the ultrasonic transducer 1a1 to the wire mesh 1a2 by resonance action, and 1a5 connects the mesh frame 1a3 and the resonance ring 1a4. The support plate for is shown.

図1および図2に示すように、超音波振動篩1においては、供給口1bから供給された被処理物としての製品が、超音波振動せしめられている金網1a2によって篩分け処理される。次いで、金網1a2を通過した被処理物が、排出口1cを介して製品として回収される。一方、超音波振動篩1の金網を通過しなかった被処理物は、排出口1dを介してリサイクル品として回収される。   As shown in FIGS. 1 and 2, in the ultrasonic vibration sieve 1, the product as the object to be processed supplied from the supply port 1 b is subjected to a sieving process by the wire mesh 1 a 2 that is ultrasonically vibrated. Subsequently, the to-be-processed object which passed the metal-mesh 1a2 is collect | recovered as a product via the discharge port 1c. On the other hand, the object to be processed that has not passed through the wire mesh of the ultrasonic vibration sieve 1 is collected as a recycled product through the discharge port 1d.

超音波振動篩1の稼働時に金網1a2が破損してしまうと、排出口1cを介して回収される製品、あるいは、排出口1dを介して回収されるリサイクル品に金網1a2の破片が混入してしまうおそれがある。   If the wire mesh 1a2 is damaged during operation of the ultrasonic vibrating screen 1, fragments of the wire mesh 1a2 are mixed into the product collected through the discharge port 1c or the recycled product collected through the discharge port 1d. There is a risk that.

そこで、第1の実施形態の超音波振動篩金網劣化診断方法では、図1に示した超音波振動篩金網劣化診断装置2を用いて金網1a2の劣化状態の診断が行われ、金網1a2が破損してしまう前に金網1a2の劣化が検知される。次いで、劣化した金網1a2を正常な金網1a2に交換することにより、排出口1cを介して回収される製品、あるいは、排出口1dを介して回収されるリサイクル品に金網1a2の破片が混入してしまうおそれを低減することができる。   Therefore, in the ultrasonic vibration sieve mesh deterioration diagnosis method of the first embodiment, the deterioration state of the metal mesh 1a2 is diagnosed using the ultrasonic vibration sieve mesh deterioration diagnosis device 2 shown in FIG. The deterioration of the wire mesh 1a2 is detected before it is done. Next, by replacing the deteriorated wire mesh 1a2 with a normal wire mesh 1a2, fragments of the wire mesh 1a2 are mixed into a product collected through the discharge port 1c or a recycled product collected through the discharge port 1d. This can reduce the risk of being lost.

本発明者等の研究により、超音波振動篩1の金網1a2の使用期間が長くなり、金網1a2が劣化すると、金網1a2が破損して金網1a2の線材が破断してしまう前に、超音波振動篩1の共振周波数のピーク値が大きく変化することが確認された。   As a result of research by the present inventors, the use period of the wire mesh 1a2 of the ultrasonic vibration sieve 1 becomes longer, and when the wire mesh 1a2 deteriorates, the wire mesh 1a2 is broken and the wire mesh of the wire mesh 1a2 is broken before ultrasonic vibration. It was confirmed that the peak value of the resonance frequency of the sieve 1 changed greatly.

そのため、第1の実施形態の超音波振動篩金網劣化診断方法では、超音波振動篩1の共振周波数のピーク値に基づいて金網1a2の劣化状態が診断される。   Therefore, in the ultrasonic vibration sieve mesh deterioration diagnosis method according to the first embodiment, the deterioration state of the metal mesh 1a2 is diagnosed based on the peak value of the resonance frequency of the ultrasonic vibration sieve 1.

詳細には、第1の実施形態の超音波振動篩金網劣化診断方法では、正常な金網1a1、つまり、劣化していない金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値P0が、超音波振動篩金網劣化診断装置2(マイクロホン2a、FFT解析装置2b、タイマー2c、コンピュータ2d)によって予め記憶される。   Specifically, in the ultrasonic vibration sieve mesh deterioration diagnosis method of the first embodiment, the resonance frequency peak value P0 of the normal vibration mesh 1a1, that is, the ultrasonic vibration sieve 1 to which the non-degraded metal mesh 1a1 is attached. Is stored in advance by the ultrasonic vibration sieving mesh deterioration diagnosis device 2 (microphone 2a, FFT analysis device 2b, timer 2c, computer 2d).

更に、第1の実施形態の超音波振動篩金網劣化診断方法では、診断対象の金網1a2が取り付けられている超音波振動篩1の共振周波数のピーク値P1が、超音波振動篩金網劣化診断装置2によって算出される。次いで、診断対象の金網1a2が取り付けられている超音波振動篩1の共振周波数のピーク値P1と、正常な金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値P0とが、超音波振動篩金網劣化診断装置2によって比較される。その結果、超音波振動篩1の共振周波数のピーク値の差分ΔP(=P0−P1)が所定の閾値ΔP0より大きい場合には、金網1a2が劣化したと診断される。一方、超音波振動篩1の共振周波数のピーク値の差分ΔP(=P0−P1)が所定の閾値ΔP0以下の場合には、金網1a2が劣化していないと診断される。   Furthermore, in the ultrasonic vibration sieve mesh deterioration diagnosis method according to the first embodiment, the peak value P1 of the resonance frequency of the ultrasonic vibration sieve 1 to which the diagnosis target metal mesh 1a2 is attached is the ultrasonic vibration sieve mesh deterioration diagnosis device. 2 is calculated. Next, the peak value P1 of the resonance frequency of the ultrasonic vibration sieve 1 to which the wire mesh 1a2 to be diagnosed is attached and the peak value P0 of the resonance frequency of the ultrasonic vibration sieve 1 to which the normal wire mesh 1a1 is attached are: Comparison is made by the ultrasonic vibration sieve screen deterioration diagnosis device 2. As a result, when the difference ΔP (= P0−P1) in the peak value of the resonance frequency of the ultrasonic vibrating screen 1 is larger than the predetermined threshold value ΔP0, it is diagnosed that the wire mesh 1a2 has deteriorated. On the other hand, when the difference ΔP (= P0−P1) of the peak value of the resonance frequency of the ultrasonic vibrating screen 1 is equal to or less than the predetermined threshold value ΔP0, it is diagnosed that the wire mesh 1a2 is not deteriorated.

本発明者等の研究により、図2に示すように、マイクロホン2aが金網1a2の中心Cを隔てて超音波振動子1a1の反対側に配置されている場合に、正常な金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値と、劣化した金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値との差分が最も大きくなること、つまり、金網1a2の劣化診断が最も正確になることが確認された。   As shown in FIG. 2, when the microphone 2a is arranged on the opposite side of the ultrasonic transducer 1a1 with the center C of the wire mesh 1a2 as shown in FIG. 2, the normal wire mesh 1a1 is attached. The difference between the peak value of the resonance frequency of the ultrasonic vibrating screen 1 and the peak value of the resonance frequency of the ultrasonic vibrating screen 1 to which the deteriorated wire mesh 1a1 is attached is the largest, that is, the deterioration diagnosis of the wire mesh 1a2. Was confirmed to be the most accurate.

そのため、第1の実施形態の超音波振動篩金網劣化診断方法が適用される超音波振動篩金網劣化診断装置2では、図2に示すように、マイクロホン2aが金網1a2の中心Cを隔てて超音波振動子1a1の反対側に配置されている。   Therefore, in the ultrasonic vibration sieve mesh deterioration diagnosis device 2 to which the ultrasonic vibration sieve mesh deterioration diagnosis method of the first embodiment is applied, as shown in FIG. 2, the microphone 2a is separated from the center C of the metal mesh 1a2. It is arranged on the opposite side of the sound wave vibrator 1a1.

一方、本発明者等の研究により、マイクロホン2aが、金網1a2の中心Cを回転中心として図2に示す位置から+90°回転せしめられた場合、+180°回転せしめられた場合、および、+270°回転せしめられた場合のいずれの場合においても、正常な金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値と、劣化した金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値との差分が生じること、つまり、金網1a2の劣化診断が可能なことが確認された。   On the other hand, according to research by the present inventors, the microphone 2a is rotated + 90 ° from the position shown in FIG. 2 around the center C of the wire mesh 1a2, is rotated + 180 °, and is rotated + 270 °. In either case, the resonance frequency peak value of the ultrasonic vibration sieve 1 to which the normal wire mesh 1a1 is attached and the resonance frequency of the ultrasonic vibration sieve 1 to which the deteriorated wire mesh 1a1 is attached are shown. It has been confirmed that a difference from the peak value of is generated, that is, it is possible to diagnose deterioration of the wire mesh 1a2.

そのため、第2の実施形態の超音波振動篩金網劣化診断方法が適用される超音波振動篩金網劣化診断装置(図示せず)では、金網1a2の中心Cを回転中心として図2に示す位置から例えば+90°回転せしめられた位置にマイクロホン2aを配置することも可能である。また、第3の実施形態の超音波振動篩金網劣化診断方法が適用される超音波振動篩金網劣化診断装置(図示せず)では、金網1a2の中心Cを回転中心として図2に示す位置から例えば+180°回転せしめられた位置にマイクロホン2aを配置することも可能である。あるいは、第4の実施形態の超音波振動篩金網劣化診断方法が適用される超音波振動篩金網劣化診断装置(図示せず)では、金網1a2の中心Cを回転中心として図2に示す位置から例えば+270°回転せしめられた位置にマイクロホン2aを配置することも可能である。また、第5の実施形態の超音波振動篩金網劣化診断方法が適用される超音波振動篩金網劣化診断装置(図示せず)では、正常な金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値と、劣化した金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値との差分が生じ得る任意の位置、つまり、金網1a2の劣化診断が可能な任意の位置にマイクロホン2aを配置することも可能である。   Therefore, in the ultrasonic vibration sieve mesh deterioration diagnosis apparatus (not shown) to which the ultrasonic vibration sieve mesh deterioration diagnosis method of the second embodiment is applied, from the position shown in FIG. 2 with the center C of the metal mesh 1a2 as the rotation center. For example, the microphone 2a can be disposed at a position rotated by + 90 °. Further, in the ultrasonic vibration sieve mesh deterioration diagnosis apparatus (not shown) to which the ultrasonic vibration sieve mesh deterioration diagnosis method of the third embodiment is applied, the center C of the metal mesh 1a2 is used as the rotation center from the position shown in FIG. For example, the microphone 2a can be disposed at a position rotated by + 180 °. Alternatively, in the ultrasonic vibration sieve mesh deterioration diagnosis apparatus (not shown) to which the ultrasonic vibration sieve mesh deterioration diagnosis method of the fourth embodiment is applied, from the position shown in FIG. 2 with the center C of the metal mesh 1a2 as the rotation center. For example, the microphone 2a can be arranged at a position rotated by + 270 °. Moreover, in the ultrasonic vibration sieve mesh deterioration diagnosis apparatus (not shown) to which the ultrasonic vibration sieve mesh deterioration diagnosis method of the fifth embodiment is applied, the ultrasonic vibration sieve 1 to which the normal metal mesh 1a1 is attached is used. Arbitrary position where a difference between the peak value of the resonance frequency and the peak value of the resonance frequency of the ultrasonic vibrating screen 1 to which the deteriorated wire mesh 1a1 is attached, that is, an arbitrary position where the deterioration diagnosis of the wire mesh 1a2 is possible. It is also possible to arrange the microphone 2a.

また、本発明者等の研究により、供給口1bからの被処理物の供給が停止されなくても、つまり、超音波振動篩1を通常通り稼働させても、正常な金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値と、劣化した金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値との差分が生じること、つまり、金網1a2の劣化診断が可能なことが確認された。   Further, as a result of research by the present inventors, even when the supply of the object to be processed from the supply port 1b is not stopped, that is, even when the ultrasonic vibrating screen 1 is operated normally, the normal wire mesh 1a1 is attached. The difference between the peak value of the resonance frequency of the ultrasonic vibrating screen 1 and the peak value of the resonance frequency of the ultrasonic vibrating screen 1 to which the deteriorated wire mesh 1a1 is attached, that is, the deterioration diagnosis of the wire mesh 1a2 is possible. It was confirmed.

そのため、第1の実施形態の超音波振動篩金網劣化診断方法では、超音波振動篩1の稼働時に、金網1a2の劣化状態が診断される。換言すれば、供給口1bから供給された被処理物が、超音波振動子1a1により超音波振動せしめられている金網1a2によって通常通り篩分け処理されている時に、マイクロホン2aによって超音波振動篩1の共振周波数が収集される。   Therefore, in the ultrasonic vibration sieve mesh deterioration diagnosis method according to the first embodiment, the deterioration state of the metal mesh 1a2 is diagnosed when the ultrasonic vibration sieve 1 is in operation. In other words, when the object to be processed supplied from the supply port 1b is subjected to a sieving process as usual by the wire mesh 1a2 which is ultrasonically vibrated by the ultrasonic vibrator 1a1, the ultrasonic vibration sieve 1 by the microphone 2a. Are collected.

一方、本発明者等の研究により、供給口1bから供給される被処理物の量が超音波振動篩1の通常運転時の約20%に減少せしめられている場合、および、供給口1bから被処理物が供給されない場合においても、正常な金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値と、劣化した金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値との差分が生じること、つまり、金網1a2の劣化診断が可能なことが確認された。   On the other hand, when the amount of the object to be processed supplied from the supply port 1b is reduced to about 20% in the normal operation of the ultrasonic vibrating screen 1 by the study by the present inventors, and from the supply port 1b. Even when the object to be processed is not supplied, the peak value of the resonance frequency of the ultrasonic vibration sieve 1 to which the normal wire mesh 1a1 is attached and the resonance frequency of the ultrasonic vibration sieve 1 to which the deteriorated wire mesh 1a1 is attached. It was confirmed that a difference from the peak value was generated, that is, it was possible to diagnose deterioration of the wire mesh 1a2.

そのため、第6の実施形態の超音波振動篩金網劣化診断方法では、供給口1bから供給される被処理物の量が超音波振動篩1の通常運転時の約20%に減少せしめられている時に、金網1a2の劣化状態を診断することも可能である。あるいは、第7の実施形態の超音波振動篩金網劣化診断方法では、供給口1bから被処理物が供給されない時に、金網1a2の劣化状態を診断することも可能である。また、第8の実施形態の超音波振動篩金網劣化診断方法では、正常な金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値と、劣化した金網1a1が取り付けられている超音波振動篩1の共振周波数のピーク値との差分が生じ得る任意の量、つまり、金網1a2の劣化診断が可能な任意の量の被処理物が供給口1bから供給されている時に、金網1a2の劣化状態を診断することも可能である。   Therefore, in the ultrasonic vibration sieve screen deterioration diagnosis method of the sixth embodiment, the amount of the object to be processed supplied from the supply port 1b is reduced to about 20% during normal operation of the ultrasonic vibration sieve 1. Sometimes it is possible to diagnose the deterioration of the wire mesh 1a2. Alternatively, in the ultrasonic vibration sieving wire deterioration diagnosis method of the seventh embodiment, it is possible to diagnose the deterioration state of the wire mesh 1a2 when the workpiece is not supplied from the supply port 1b. Moreover, in the ultrasonic vibration sieve mesh deterioration diagnosis method of the eighth embodiment, the peak value of the resonance frequency of the ultrasonic vibration sieve 1 to which the normal metal mesh 1a1 is attached and the super value to which the deteriorated metal mesh 1a1 is attached. When an arbitrary amount capable of causing a difference from the peak value of the resonance frequency of the sonic vibrating screen 1 is supplied from the supply port 1b, that is, an arbitrary amount capable of diagnosing the deterioration of the metal mesh 1a2, the wire mesh 1a2 It is also possible to diagnose the deterioration state of.

上述したように、第1から第8の実施形態の超音波振動篩金網劣化診断装置では、超音波振動篩1の共振周波数に基づいて金網1a2の劣化状態が診断される。詳細には、診断対象の金網1a2が取り付けられている超音波振動篩1の共振周波数のピーク値P1と、正常な金網1a2が取り付けられている超音波振動篩1の共振周波数のピーク値P0との差分ΔP(=P0−P1)に基づいて、診断対象の金網1a2の劣化状態が診断される。   As described above, in the ultrasonic vibration sieving mesh deterioration diagnosis apparatus of the first to eighth embodiments, the deterioration state of the metal mesh 1 a 2 is diagnosed based on the resonance frequency of the ultrasonic vibration sieving 1. Specifically, the resonance frequency peak value P1 of the ultrasonic vibration sieve 1 to which the wire mesh 1a2 to be diagnosed is attached, and the resonance frequency peak value P0 of the ultrasonic vibration sieve 1 to which the normal wire mesh 1a2 is attached are The deterioration state of the wire mesh 1a2 to be diagnosed is diagnosed based on the difference ΔP (= P0−P1).

そのため、第1から第8の実施形態の超音波振動篩金網劣化診断方法によれば、例えば金網1a2の使用期間等に基づいて金網1a2の劣化状態が推定される場合よりも、金網1a2の劣化状態を正確に診断することができる。詳細には、第1から第8の実施形態の超音波振動篩金網劣化診断方法によれば、金網1a2の劣化を早期に検知することにより、超音波振動篩1によって篩分け処理される被処理物に金網1a2の破片が混入してしまうおそれを低減することができる。   Therefore, according to the ultrasonic vibration sieving mesh deterioration diagnosis method of the first to eighth embodiments, the deterioration of the wire mesh 1a2 is more than the case where the deterioration state of the wire mesh 1a2 is estimated based on the usage period of the wire mesh 1a2, for example. The condition can be accurately diagnosed. Specifically, according to the ultrasonic vibration sieving mesh deterioration diagnosis method of the first to eighth embodiments, the processing object subjected to sieving processing by the ultrasonic vibration sieving 1 by detecting deterioration of the metal mesh 1a2 at an early stage. The possibility that fragments of the wire mesh 1a2 may be mixed into an object can be reduced.

更に、第1から第8の実施形態の超音波振動篩金網劣化診断方法では、超音波振動篩1の稼働時に超音波振動を発生させるための超音波振動子1a1を用いて、金網1a2の劣化診断時に超音波振動篩1が共振せしめられる。詳細には、金網1a2の劣化診断時に、超音波振動子1a1によって超音波振動篩1が共振せしめられ、その時の超音波振動篩1の共振周波数に基づいて金網1a2の劣化状態が診断される。   Furthermore, in the ultrasonic vibration sieve mesh deterioration diagnosis method of the first to eighth embodiments, the ultrasonic vibrator 1a1 for generating ultrasonic vibration when the ultrasonic vibration sieve 1 is operated is used to deteriorate the metal mesh 1a2. The ultrasonic vibrating sieve 1 is resonated at the time of diagnosis. Specifically, when diagnosing deterioration of the wire mesh 1a2, the ultrasonic vibrator 1a1 resonates the ultrasonic vibrator 1a1, and the deterioration state of the wire mesh 1a2 is diagnosed based on the resonance frequency of the ultrasonic vibrator 1 at that time.

そのため、第1から第8の実施形態の超音波振動篩金網劣化診断方法によれば、金網1a2の劣化診断時に超音波振動篩1を共振させるための手段を超音波振動子1a1とは別個に設ける必要性を排除することができる。   Therefore, according to the ultrasonic vibration sieve wire mesh deterioration diagnosis method of the first to eighth embodiments, means for resonating the ultrasonic vibration sieve 1 at the time of deterioration diagnosis of the wire mesh 1a2 is provided separately from the ultrasonic vibrator 1a1. The necessity to provide can be eliminated.

また、第1および第6から第8の実施形態の超音波振動篩金網劣化診断方法では、金網1a2の劣化診断時に超音波振動篩1の共振周波数を収集するためのマイクロホン2aが、金網1a2の中心Cを隔てて超音波振動子1a1の反対側に配置されている。そのため、マイクロホン2aが他の位置に配置されている場合よりも、金網1a2の劣化状態を正確に診断することができる。   In the ultrasonic vibration sieve wire mesh deterioration diagnosis method according to the first and sixth to eighth embodiments, the microphone 2a for collecting the resonance frequency of the ultrasonic vibration sieve 1 at the time of deterioration diagnosis of the wire mesh 1a2 is provided on the wire mesh 1a2. It is arranged on the opposite side of the ultrasonic transducer 1a1 across the center C. Therefore, the deterioration state of the wire mesh 1a2 can be diagnosed more accurately than when the microphone 2a is disposed at another position.

更に、第1から第5の実施形態の超音波振動篩金網劣化診断方法では、超音波振動篩1の稼働時に金網1a2の劣化状態が診断される。つまり、金網1a2によって被処理物が通常通り篩分け処理されている時に、金網1a2の劣化状態が診断される。そのため、金網1a2の劣化状態を診断するために超音波振動篩1の稼働を停止する必要性を排除することができる。   Furthermore, in the ultrasonic vibration sieve mesh deterioration diagnosis methods of the first to fifth embodiments, the deterioration state of the metal mesh 1a2 is diagnosed when the ultrasonic vibration sieve 1 is in operation. That is, the deterioration state of the wire mesh 1a2 is diagnosed when the object to be processed is sieved as usual by the wire mesh 1a2. Therefore, it is possible to eliminate the necessity of stopping the operation of the ultrasonic vibrating screen 1 in order to diagnose the deterioration state of the wire mesh 1a2.

第1の実施形態の超音波振動篩金網劣化診断方法が適用される超音波振動篩金網劣化診断装置などを示した図である。It is the figure which showed the ultrasonic vibration sieving net deterioration diagnostic apparatus etc. to which the ultrasonic vibration sieving net deterioration diagnostic method of 1st Embodiment is applied. 図1に示した超音波振動篩1の主要部1aの概略構成図である。It is a schematic block diagram of the principal part 1a of the ultrasonic vibration sieve 1 shown in FIG.

符号の説明Explanation of symbols

1 超音波振動篩
1a 主要部
1a1 超音波振動子
1a2 金網
1a3 網枠
1a4 共振リング
1a5 サポートプレート
1b 供給口
1c 排出口
1d 排出口
2 超音波振動篩金網劣化診断装置
2a マイクロホン
2b FFT解析装置
2c タイマー
2d コンピュータ
DESCRIPTION OF SYMBOLS 1 Ultrasonic vibration sieve 1a Main part 1a1 Ultrasonic vibrator 1a2 Wire mesh 1a3 Mesh frame 1a4 Resonant ring 1a5 Support plate 1b Supply port 1c Discharge port 1d Discharge port 2 Ultrasonic vibration sieve mesh degradation device 2a Microphone 2b FFT analysis device 2c Timer 2d computer

Claims (5)

超音波振動篩の金網の劣化状態を診断する超音波振動篩金網劣化診断方法において、超音波振動篩の共振周波数に基づいて金網の劣化状態を診断することを特徴とする超音波振動篩金網劣化診断方法。   Ultrasonic vibrating screen mesh deterioration diagnosis method for diagnosing deterioration state of wire mesh of ultrasonic vibrating screen, diagnosis of deterioration state of wire mesh based on resonance frequency of ultrasonic vibrating screen Diagnosis method. 診断対象の金網が取り付けられている超音波振動篩の共振周波数のピーク値と、正常な金網が取り付けられている超音波振動篩の共振周波数のピーク値との差分に基づいて、診断対象の金網の劣化状態を診断することを特徴とする請求項1に記載の超音波振動篩金網劣化診断方法。   Based on the difference between the peak value of the resonance frequency of the ultrasonic vibrating screen to which the wire mesh to be diagnosed is attached and the peak value of the resonance frequency of the ultrasonic vibrating screen to which the normal wire mesh is attached, The ultrasonic vibration sieve mesh deterioration diagnosis method according to claim 1, wherein the deterioration state of the ultrasonic vibration is diagnosed. 超音波振動篩稼働時に超音波振動を発生させるための超音波振動子を用いて、超音波振動篩金網劣化診断時に超音波振動篩を共振させることを特徴とする請求項1又は2に記載の超音波振動篩金網劣化診断方法。   The ultrasonic vibration sieve is caused to resonate at the time of ultrasonic vibration sieve wire mesh deterioration diagnosis using an ultrasonic vibrator for generating ultrasonic vibration during operation of the ultrasonic vibration sieve. Ultrasonic vibration sieve mesh deterioration diagnosis method. 超音波振動篩金網劣化診断時に超音波振動篩の共振周波数を収集するためのマイクロホンを、金網の中心を隔てて超音波振動子の反対側に配置したことを特徴とする請求項3に記載の超音波振動篩金網劣化診断方法。   The microphone for collecting the resonance frequency of the ultrasonic vibration sieve at the time of ultrasonic vibration sieve mesh deterioration diagnosis is disposed on the opposite side of the ultrasonic vibrator across the center of the metal mesh. Ultrasonic vibration sieve mesh deterioration diagnosis method. 超音波振動篩稼働時に金網の劣化状態を診断することを特徴とする請求項1〜4のいずれか一項に記載の超音波振動篩金網劣化診断方法。   The ultrasonic vibration sieve mesh deterioration diagnosis method according to any one of claims 1 to 4, wherein the deterioration state of the metal mesh is diagnosed during operation of the ultrasonic vibration sieve.
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