JP2007112015A - Production line of beltlike reinforcing member, and manufacturing process of beltlike reinforcing member - Google Patents

Production line of beltlike reinforcing member, and manufacturing process of beltlike reinforcing member Download PDF

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JP2007112015A
JP2007112015A JP2005306141A JP2005306141A JP2007112015A JP 2007112015 A JP2007112015 A JP 2007112015A JP 2005306141 A JP2005306141 A JP 2005306141A JP 2005306141 A JP2005306141 A JP 2005306141A JP 2007112015 A JP2007112015 A JP 2007112015A
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reinforcing member
belt
shaped reinforcing
cutter
cutter rotating
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Hiroyuki Fujiwara
裕之 藤原
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Bridgestone Corp
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Bridgestone Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To enhance the width accuracy of a beltlike reinforcing member 3 by lessening elongation near the cutting face of the beltlike reinforcing member 3 and a ravel in the cutting face of a beltlike reinforcing member 3. <P>SOLUTION: A production line of a beltlike reinforcing member comprises a process for forming the beltlike reinforcing member 3 to continuously form it with a pair of calender rolls 13, 15 in a calender roll apparatus 11 and transfer it in the transferring direction, a process for continuously cutting in a predetermined width the beltlike reinforcing member 3 formed in the process for forming it by pinching it from up and down with a first rotating member 37 and a second rotating member 39 while rotating them in a cutter apparatus 35 in sync with the same rate as a rate of winding of a winding apparatus 45, and a process for continuously winding by the winding apparatus 45 the beltlike reinforcing member 3 cut in a predetermined width. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、ゴムからなるゴムシートと不織布からなる不織布シートを一体的に積層してなる帯状補強部材を連続的に製造する帯状補強部材の製造ライン、及び前記帯状補強部材を連続的に製造するための帯状補強部材の製造方法に関する。   The present invention provides a production line for a belt-like reinforcing member for continuously producing a belt-like reinforcing member formed by integrally laminating a rubber sheet made of rubber and a nonwoven fabric sheet made of non-woven fabric, and continuously producing the belt-like reinforcing member. The present invention relates to a method for manufacturing a belt-shaped reinforcing member for the purpose.

近年、タイヤ業界においては、タイヤの内圧が急激に低下した際に前記タイヤに代わって車両荷重を支持する空気のうについて、種々の開発が行われている。また、前記空気のうの構成要素である補強層の成型には、ゴムからなる一対のゴムシートと不織布からなる不織布シートを一体的に積層してなる帯状補強部材が用いられている(特許文献1参照)。そして、前記帯状補強部材は、次のように連続的に製造される。   In recent years, in the tire industry, various developments have been made on an air bladder that supports a vehicle load in place of the tire when the internal pressure of the tire rapidly decreases. In addition, a band-shaped reinforcing member formed by integrally laminating a pair of rubber sheets made of rubber and a non-woven cloth sheet made of non-woven cloth is used for molding the reinforcing layer, which is a constituent element of the air bladder (Patent Document). 1). And the said strip | belt-shaped reinforcement member is manufactured continuously as follows.

即ち、一対の前記ゴムシート及び前記不織布シートをカレンダーロール装置における一対のカレンダーロールの間隙へ向かって連続的に送り出す。そして、前記不織布シートを間にして重合した一対の前記ゴムシート及び前記不織布シート一対の前記カレンダーロールによって上下から押圧しつつ、一対の前記カレンダーロールを同期して回転させることにより、前記ゴムシートと前記不織布シートを一体的に積層してなる前記帯状補強部材を連続的に成形して送り方向へ搬送する。更に、成形された前記帯状補強部材を、前記送り方向からみて前記カレンダーロール装置の下流側に配設された巻取り装置によって連続的に巻取る。   That is, a pair of said rubber sheet and said nonwoven fabric sheet are continuously sent out toward the gap | interval of a pair of calendar roll in a calendar roll apparatus. And by pressing the pair of the calender rolls synchronously while pressing from above and below by the pair of the calender rolls and the pair of the rubber sheets polymerized with the nonwoven fabric sheet in between, the rubber sheet and The said strip | belt-shaped reinforcement member formed by integrally laminating | stacking the said nonwoven fabric sheet is shape | molded continuously, and it conveys to a feed direction. Further, the formed band-shaped reinforcing member is continuously wound by a winding device disposed on the downstream side of the calendar roll device as viewed from the feeding direction.

また、前記巻取り装置によって前記帯状補強部材を巻取った後に、作業者は、必要に応じて、ハサミ等を用いて前記帯状補強部材を所定幅に裁断する。
WO2002/096678号公報
In addition, after winding the band-shaped reinforcing member by the winding device, the operator cuts the band-shaped reinforcing member to a predetermined width using scissors or the like as necessary.
WO2002 / 096678

ところで、前記帯状補強部材は、前述のように、不織布を構成材料としており、前記帯状補強部材自体は伸び易く、前記帯状補強部材の繊維は微細で配向していない。そのため、ハサミ等を用いて前記帯状補強部材を裁断すると、前記帯状補強部材の裁断面付近に引っ張り力が生じて、前記帯状補強部材の裁断面付近が伸びたり、前記帯状補強部材の裁断面がほつれたりして、前記帯状補強部材の幅精度を高めることが極めて困難であるという問題がある。   By the way, as mentioned above, the said strip | belt-shaped reinforcement member uses the nonwoven fabric as a constituent material, The said strip | belt-shaped reinforcement member itself is easy to expand | extend, and the fiber of the said strip | belt-shaped reinforcement member is fine and is not oriented. Therefore, when the band-shaped reinforcing member is cut using scissors or the like, a tensile force is generated near the cut surface of the band-shaped reinforcing member, and the vicinity of the cut surface of the band-shaped reinforcing member is extended, or the cut surface of the band-shaped reinforcing member is There is a problem that it is extremely difficult to raise the width accuracy of the band-shaped reinforcing member due to fraying.

そこで、本発明は、前述の問題を解決するため、前記帯状補強部材を所定幅に連続的に裁断する際に、前記帯状補強部材の裁断面付近に引っ張り力が生じることを十分に抑えることができる、新規な構成の帯状補強部材の製造ライン、及び帯状補強部材の製造方法を提供することを目的とする。   Therefore, in order to solve the above-described problem, the present invention can sufficiently suppress the occurrence of a tensile force in the vicinity of the cut surface of the band-shaped reinforcing member when the band-shaped reinforcing member is continuously cut to a predetermined width. An object of the present invention is to provide a production line for a belt-shaped reinforcing member having a novel configuration and a method for producing the belt-shaped reinforcing member.

本発明の第1の特徴(請求項1に記載の発明の特徴)は、ゴムからなるゴムシートと不織布からなる不織布シートを一体的に積層してなる所定幅の帯状補強部材を連続的に製造する帯状補強部材の製造ラインであって、前記帯状補強部材を上下から挟む第1カッター回転部材と第2カッター回転部材を備えてあって、送り方向へ搬送される前記帯状補強部材を所定幅に連続的に裁断するカッター装置と、前記送り方向からみて前記カッター装置の下流側に配設され、所定幅に裁断された前記帯状補強部材を連続的に巻取る巻取り装置と、を具備し、前記カッター装置は、前記第1カッター回転部材及び前記第2カッター回転部材が前記巻取り装置の巻取り速度と同じ速度で同期して回転するように構成されたことである。   The first feature of the present invention (feature of the invention described in claim 1) is the continuous production of a belt-like reinforcing member having a predetermined width formed by integrally laminating a rubber sheet made of rubber and a non-woven fabric sheet made of non-woven fabric. A belt-shaped reinforcing member manufacturing line comprising a first cutter rotating member and a second cutter rotating member sandwiching the band-shaped reinforcing member from above and below, and the belt-shaped reinforcing member conveyed in the feeding direction having a predetermined width A cutter device that continuously cuts, and a winding device that is disposed on the downstream side of the cutter device as viewed from the feeding direction and continuously winds the band-shaped reinforcing member cut to a predetermined width, The cutter device is configured such that the first cutter rotating member and the second cutter rotating member rotate synchronously at the same speed as the winding speed of the winding device.

第1の特徴によると、前記第1カッター回転部材と前記第2カッター回転部材を前記巻取り装置の巻取り速度と同じ速度で同期して回転させつつ、前記送り方向へ搬送された前記帯状補強部材を前記第1カッター回転部材と前記第2カッター回転部材によって上下から挟むことにより、前記帯状補強部材を所定幅に連続的に裁断する。そして、所定幅に裁断された前記帯状補強部材を前記巻取り装置によって連続的に巻取る。   According to the first feature, the belt-like reinforcement conveyed in the feeding direction while rotating the first cutter rotating member and the second cutter rotating member at the same speed as the winding speed of the winding device. By sandwiching the member from above and below by the first cutter rotating member and the second cutter rotating member, the belt-like reinforcing member is continuously cut to a predetermined width. And the said strip | belt-shaped reinforcement member cut | judged by predetermined width is wound up continuously by the said winding device.

ここで、前記帯状補強部材を所定幅に連続的に裁断する際に、前記第1カッター回転部材及び前記第2カッター回転部材を前記巻取り装置の巻取り速度と同じ速度で同期して回転させているため、前記帯状補強部材の裁断面付近に引っ張り力が生じることを十分に抑えることができる。   Here, when the strip-shaped reinforcing member is continuously cut into a predetermined width, the first cutter rotating member and the second cutter rotating member are rotated synchronously at the same speed as the winding speed of the winding device. Therefore, it is possible to sufficiently suppress the generation of a tensile force in the vicinity of the cut surface of the band-shaped reinforcing member.

本発明の第2の特徴(請求項2に記載の発明の特徴)は、第1の特徴に加えて、前記第1カッター回転部材及び前記第2カッター回転部材のうちの一方のカッター回転部材は、外周側に、前記帯状補強部材に切込みを与える切り刃を有してあって、前記第1カッター回転部材及び前記第2カッター回転部材のうちの他方のカッター回転部材は、外周側に、前記切り刃を受ける刃受け部を有したことである。   In addition to the first feature, the second feature of the present invention (feature of the invention described in claim 2) is that one of the first cutter rotating member and the second cutter rotating member is A cutting blade for cutting the strip-shaped reinforcing member on the outer peripheral side, and the other cutter rotating member of the first cutter rotating member and the second cutter rotating member is It has the blade receiving part which receives a cutting blade.

本発明の第3の特徴(請求項3に記載の発明の特徴)は、第1の特徴に加えて、前記第1カッター回転部材は、外周側に、第1剪断刃を有してあって、前記第2カッター回転部材は、外周側に、前記第1剪断刃と協働して前記帯状補強部材を剪断する第2剪断刃を有したことである。   According to a third feature (feature of the invention described in claim 3) of the present invention, in addition to the first feature, the first cutter rotating member has a first shearing blade on the outer peripheral side. The second cutter rotating member has a second shearing blade for shearing the belt-shaped reinforcing member in cooperation with the first shearing blade on the outer peripheral side.

本発明の第4の特徴(請求項4に記載の発明の特徴)は、ゴムからなるゴムシートと不織布からなる不織布シートを一体的に積層してなる帯状補強部材を連続的に製造するための帯状補強部材の製造方法であって、送り方向へ搬送された前記帯状補強部材をカッター装置における第1カッター回転部材と第2カッター回転部材によって上下から挟むことにより、前記帯状補強部材を所定幅に連続的に裁断する裁断工程と、前記裁断工程において所定幅に裁断された前記帯状補強部材を、前記送り方向からみて前記カッター装置の下流側に配設された巻取り装置によって連続的に巻取る巻取り工程と、を具備し、前記裁断工程において、前記第1カッター回転部材及び前記第2カッター回転部材を前記巻取り装置の巻取り速度と同じ速度で同期して回転させることである。   A fourth feature of the present invention (a feature of the invention described in claim 4) is for continuously producing a belt-like reinforcing member formed by integrally laminating a rubber sheet made of rubber and a nonwoven fabric sheet made of nonwoven fabric. It is a manufacturing method of a belt-shaped reinforcement member, Comprising: The said belt-shaped reinforcement member is made into predetermined width by pinching | interposing the said belt-shaped reinforcement member conveyed by the feed direction with the 1st cutter rotation member and the 2nd cutter rotation member in a cutter apparatus from the upper and lower sides. A cutting process for continuous cutting, and the belt-shaped reinforcing member cut to a predetermined width in the cutting process are continuously wound by a winding device disposed on the downstream side of the cutter device as viewed from the feeding direction. And in the cutting step, the first cutter rotating member and the second cutter rotating member are synchronized at the same speed as the winding speed of the winding device. It is to rotate Te.

第4の特徴によると、前記裁断工程において、前記第1カッター回転部材及び前記第2カッター回転部材を前記巻取り装置の巻取り速度と同じ速度で同期して回転させているため、前記帯状補強部材の裁断面付近に引っ張り力が生じることを十分に抑えることができる。   According to the fourth feature, in the cutting step, the first cutter rotating member and the second cutter rotating member are rotated synchronously at the same speed as the winding speed of the winding device. It is possible to sufficiently suppress the generation of a tensile force near the cut surface of the member.

本発明の第5の特徴(請求項5に記載の発明の特徴)は、第4の特徴に加えて、前記巻取り工程おいて、前記巻取り装置によって巻取られる前記帯状補強部材の単位帯幅当りの張力が1N/cm以上で8N/cm以下になるように、前記巻取り装置の巻取りトルクを制御することである。   A fifth feature of the present invention (a feature of the invention described in claim 5) is that, in addition to the fourth feature, a unit band of the band-shaped reinforcing member wound up by the winding device in the winding step. The winding torque of the winding device is controlled so that the tension per width is 1 N / cm or more and 8 N / cm or less.

前述のように、前記巻取り装置によって巻取られる前記帯状補強部材の単位幅当りの張力が8N/cm以下となるようにしたのは、8N/cmを越える単位幅当りの張力で巻取った前記帯状補強部材を用いて成型された補強層を空気のうの構成要素とした場合に、タイヤの内圧が急激に低下した際における前記空気のうの拡張機能を十分に発揮できないからである。また、前記巻取り装置によって巻取られる前記帯状補強部材の単位幅当りの張力が1N/cm以上となるようにしたのは、1N/cm未満の単位幅当りの張力で巻取られると、前記帯状補強部材にしわが発生し易いからである。   As described above, the tension per unit width of the belt-shaped reinforcing member wound by the winding device is set to 8 N / cm or less because the tension is per unit width exceeding 8 N / cm. This is because when the reinforcing layer molded using the belt-shaped reinforcing member is used as a component of an air bladder, the expansion function of the air bladder cannot be sufficiently exhibited when the internal pressure of the tire rapidly decreases. Further, the tension per unit width of the band-shaped reinforcing member wound by the winding device is set to 1 N / cm or more. When the winding is wound at a tension per unit width of less than 1 N / cm, This is because wrinkles are likely to occur in the belt-like reinforcing member.

第5の特徴によると、前記巻取り工程おいて、前記巻取り装置によって巻取られる前記帯状補強部材の単位帯幅当りの張力が1N/cm以上で8N/cm以下になるように、前記巻取り装置の巻取りトルクを制御するため、前記巻取り装置によって巻取られる際における前記帯状補強部材のしわの発生を抑えつつ、前記帯状補強部材を用いて成型された前記補強層を前記空気のうの構成要素とした場合に、前前記タイヤの内圧が急激に低下した際における前記空気のうの拡張機能を十分に発揮させることがきる。   According to a fifth feature, in the winding step, the winding is performed such that the tension per unit band width of the band-shaped reinforcing member wound by the winding device is 1 N / cm or more and 8 N / cm or less. In order to control the winding torque of the winding device, the reinforced layer formed using the band-shaped reinforcing member is prevented from being formed in the air while suppressing the generation of wrinkles of the band-shaped reinforcing member when being wound by the winding device. In the case of such a constituent element, the expansion function of the air bladder can be sufficiently exhibited when the internal pressure of the front tire rapidly decreases.

本発明の第6の特徴(請求項6に記載の発明の特徴)は、第4の特徴又は第5の特徴に加えて、前記帯状補強部材は、空気のうの構成要素である補強層の成型に用いられるものであることである。   According to a sixth feature of the present invention (a feature of the invention described in claim 6), in addition to the fourth feature or the fifth feature, the band-shaped reinforcing member is a component of a pneumatic layer. It is to be used for molding.

請求項1から請求項6に記載の発明によれば、前記帯状補強部材を所定幅に連続的に裁断する際に、前記帯状補強部材の裁断面付近に引っ張り力が生じることを十分に抑えることができるため、前記帯状補強部材の裁断面付近の伸び、前記帯状補強部材の裁断面のほつれが少なくなって、前記帯状補強部材の幅精度を容易に高めることができる。   According to the first to sixth aspects of the present invention, when the strip-shaped reinforcing member is continuously cut to a predetermined width, it is possible to sufficiently suppress the generation of a tensile force near the cut surface of the strip-shaped reinforcing member. Therefore, the stretch in the vicinity of the cut surface of the band-shaped reinforcing member and fraying of the cut surface of the band-shaped reinforcing member are reduced, and the width accuracy of the band-shaped reinforcing member can be easily increased.

請求項5又は請求項6に記載の発明によれば、前記巻取り装置によって巻取られる際における前記帯状補強部材のしわの発生を抑えつつ、前記帯状補強部材を用いて成型された前記補強層を前記空気のうの構成要素とした場合に、前前記タイヤの内圧が急激に低下した際における前記空気のうの拡張機能を十分に発揮させることがきるため、前記帯状補強部材自体の品質を向上させつつ、前記帯状補強部材の製品不良を極力少なくすることができる。   According to invention of Claim 5 or Claim 6, said reinforcement layer shape | molded using the said strip | belt-shaped reinforcement member, suppressing generation | occurrence | production of the wrinkle of the said strip | belt-shaped reinforcement member at the time of winding by the said winding apparatus. Is used as a component of the air bladder, the expansion function of the air bladder can be sufficiently exerted when the internal pressure of the tire suddenly decreases. While improving, the product defect of the said strip | belt-shaped reinforcement member can be decreased as much as possible.

本発明の実施形態について図1から図7を参照して説明する。   An embodiment of the present invention will be described with reference to FIGS.

ここで、図1は、本発明の実施形態に係わる帯状補強部材の製造ラインを説明する模式的な図であって、図2は、本発明の実施形態に係わるカッター装置の模式的な正面図であって、図3から図6は、本発明の実施形態に係わるカッター装置の別の態様を示す図であって、図7は、本発明の実施形態に係わる帯状補強部材の製造方法における送出工程の他の態様を説明する模式的な図である。なお、図中、「F」は、送り方向を指してあって、「W」は、ライン幅方向を指してあって、L「U」は、上方向を指してあって、「D」は、下方向を指している。   Here, FIG. 1 is a schematic diagram for explaining a production line for a strip-shaped reinforcing member according to the embodiment of the present invention, and FIG. 2 is a schematic front view of the cutter device according to the embodiment of the present invention. 3 to 6 are views showing another aspect of the cutter device according to the embodiment of the present invention, and FIG. 7 is a feed in the method for manufacturing the belt-like reinforcing member according to the embodiment of the present invention. It is a schematic diagram explaining the other aspect of a process. In the figure, “F” indicates the feed direction, “W” indicates the line width direction, L “U” indicates the upward direction, and “D” indicates , Pointing down.

図1に示すように、本発明の実施形態に係わる帯状補強部材の製造ライン1は、帯状補強部材3を連続的に製造するものであって、以下、帯状補強部材の製造ラインの詳細な構成について説明する。ここで、帯状補強部材3は、例えばWO2002/096678号公報、特開2004−90808号公報等に示す空気のうにおける補強層の成形に用いられるものであって、例えば天然ゴム,ブチルゴム等のゴムからなる一対のゴムシート5,7(又はいずれかのゴムシート5(7))と、例えばポリアミド不織布,ポリエステル不織布,カーボン不織布,レーヨン不織布,ガラス不織布等の不織布からなる不織布シート9を一体的に積層してなるものである。   As shown in FIG. 1, a production line 1 for a strip-shaped reinforcing member according to an embodiment of the present invention is a continuous production of a strip-shaped reinforcing member 3. Will be described. Here, the belt-like reinforcing member 3 is used for molding a reinforcing layer in an air bladder as shown in, for example, WO2002 / 096678, JP-A-2004-90808, etc., for example, rubber such as natural rubber or butyl rubber A pair of rubber sheets 5 and 7 (or any rubber sheet 5 (7)) and a nonwoven fabric sheet 9 made of a nonwoven fabric such as a polyamide nonwoven fabric, a polyester nonwoven fabric, a carbon nonwoven fabric, a rayon nonwoven fabric, or a glass nonwoven fabric are integrally formed. It is formed by stacking.

即ち、帯状補強部材の製造ライン1は、一対のゴムシート5,7及び不織布シート9を一体的に積層してなる帯状補強部材3を連続的に成形して送り方向Fへ搬送するカレンダーロール装置11を主要な装置として具備している。   That is, the production line 1 for the belt-like reinforcing member is a calender roll device that continuously forms a belt-like reinforcing member 3 formed by integrally laminating a pair of rubber sheets 5 and 7 and a nonwoven fabric sheet 9 and conveys the belt-like reinforcing member 3 in the feeding direction F 11 as a main device.

具体的には、カレンダーロール装置11は、不織布シート9を間にして重合した一対のゴムシート5,7及び不織布シート9を上下から押圧する一対のカレンダーロール13,15を備えており、一対のカレンダーロール13,15は、カレンダーロール用モータ17に連動連結されてあって、カレンダーロール用モータ17の駆動によって同期して回転するものである。また、一対のカレンダーロール13,15による押圧荷重を調節できるように、一方のカレンダーロール13は、押圧シリンダ19の作動によって他方のカレンダーロール15に対して接近離反する上下方向へ移動可能に構成されている。   Specifically, the calendar roll device 11 includes a pair of rubber sheets 5 and 7 polymerized with the nonwoven fabric sheet 9 in between, and a pair of calendar rolls 13 and 15 that press the nonwoven fabric sheet 9 from above and below. The calendar rolls 13 and 15 are linked to a calendar roll motor 17 and rotate in synchronization with the driving of the calendar roll motor 17. Further, one calender roll 13 is configured to be movable in the vertical direction approaching and moving away from the other calender roll 15 by the operation of the press cylinder 19 so that the pressing load by the pair of calender rolls 13 and 15 can be adjusted. ing.

送り方向Fからみてカレンダーロール装置11の上流側には、一対のカレンダーロール13,15の間隙へ向かって一対のゴムシート5,7及び不織布シート9を連続的に送り出す送出装置21が配設されている。   A feeding device 21 that continuously feeds the pair of rubber sheets 5 and 7 and the nonwoven fabric sheet 9 toward the gap between the pair of calendar rolls 13 and 15 is disposed on the upstream side of the calendar roll device 11 when viewed from the feeding direction F. ing.

具体的には、送り方向Fからみてカレンダーロール装置11の上流側には、上部送出ロール支持部材23が設けられており、この上部送出ロール支持部材23には、一方のゴムシート5を一対のカレンダーロール13,15の間隙へ向かって連続的に送り出す上部送出ロール25が回転自在かつ着脱可能に設けられている。また、上部送出ロール支持部材23の下方には、下部送出ロール支持部材27が設けられており、この下部送出ロール支持部材27には、他方のゴムシート7を一対のカレンダーロール13,15の間隙へ向かって連続的に送り出す下部送出ロール29が回転自在かつ着脱可能に設けられている。更に、上部送出ロール支持部材23と下部送出ロール支持部材27の間には、中間送出ロール支持部材31が設けられており、この中間送出ロール支持部材31には、不織布シート9を一対のカレンダーロール13,15の間隙へ向かって連続的に送り出す中間送出ロール33が回転自在かつ着脱可能に設けられている。なお、上部送出ロール支持部材23の近傍には、一方のゴムシート5の送り出しを補助する上部送出補助ロール(図示省略)が回転可能に設けられており、下部送出ロール支持部材27の近傍には、他方のゴムシート7の送り出しを補助する下部送出補助ロール(図示省略)が回転可能に設けられてあって、中間送出ロール支持部材31の近傍には、不織布シート9の送り出しを補助する中間送出補助ロール(図示省略)が回転可能に設けられている。   Specifically, an upper delivery roll support member 23 is provided on the upstream side of the calendar roll device 11 when viewed from the feed direction F, and one rubber sheet 5 is attached to the upper delivery roll support member 23 in a pair. An upper feed roll 25 that continuously feeds toward the gap between the calendar rolls 13 and 15 is provided to be rotatable and detachable. A lower delivery roll support member 27 is provided below the upper delivery roll support member 23, and the lower delivery roll support member 27 has the other rubber sheet 7 interposed between the pair of calendar rolls 13 and 15. A lower delivery roll 29 that continuously feeds out is provided in a freely rotatable manner. Further, an intermediate delivery roll support member 31 is provided between the upper delivery roll support member 23 and the lower delivery roll support member 27, and the nonwoven fabric sheet 9 is attached to the intermediate delivery roll support member 31 with a pair of calendar rolls. An intermediate feed roll 33 that continuously feeds toward the gaps 13 and 15 is rotatably and detachably provided. In the vicinity of the upper delivery roll support member 23, an upper delivery assist roll (not shown) for assisting delivery of one rubber sheet 5 is rotatably provided, and in the vicinity of the lower delivery roll support member 27. A lower feeding auxiliary roll (not shown) for assisting the feeding of the other rubber sheet 7 is rotatably provided, and an intermediate feeding for assisting the feeding of the nonwoven fabric sheet 9 is provided in the vicinity of the intermediate feeding roll support member 31. An auxiliary roll (not shown) is rotatably provided.

送り方向Fからみてカレンダーロール装置11の下流側には、カレンダーロール11によって送り方向Fへ搬送された帯状補強部材3を所定幅に裁断するカッター装置35が配設されている。   A cutter device 35 is disposed on the downstream side of the calendar roll device 11 when viewed from the feed direction F to cut the belt-like reinforcing member 3 conveyed in the feed direction F by the calendar roll 11 into a predetermined width.

具体的には、図1及び図2に示すように、カッター装置35は、帯状補強部材3を上下から挟む円板状の第1カッター回転部材37と円筒状の第2カッター回転部材39を複数組(1組のみ図示)備えている。また、第1カッター回転部材37は、外周側に、帯状補強部材3に切込みを与える両刃型の切り刃37aを有しており、第2カッター回転部材39は、の外周側に、切り刃37aを受ける刃受け部39aを有している。そして、第1カッター回転部材37及び第2カッター回転部材39が一対のカレンダーロール13,15の周速と同じ周速で同期して回転するようにするため、第2カッター回転部材39は、カッター用モータ41に連動連結されてあって、カッター用モータ41の駆動によって一対のカレンダーロール13,15の周速と同じ周速で回転可能になっており、第1カッター回転部材37は、押付けシリンダ43の作動によって第2カッター回転部材39側へ押付け可能になっている。なお、第1カッター回転部材37がカッター用モータ41に連動連結されるようにしても差し支えない。更に、各組の第1カッター回転部材37及び第2カッター回転部材39は、帯状補強部材3の所定幅に応じて、ライン幅方向Wへ位置調節できるように構成されている。   Specifically, as shown in FIGS. 1 and 2, the cutter device 35 includes a plurality of disk-shaped first cutter rotating members 37 and cylindrical second cutter rotating members 39 that sandwich the band-shaped reinforcing member 3 from above and below. A set (only one set is shown) is provided. The first cutter rotating member 37 has a double-edged blade 37a that cuts the belt-shaped reinforcing member 3 on the outer peripheral side, and the second cutter rotating member 39 has a cutting blade 37a on the outer peripheral side thereof. It has a blade receiving portion 39a for receiving. And in order to make the 1st cutter rotation member 37 and the 2nd cutter rotation member 39 synchronize and rotate at the same peripheral speed as the peripheral speed of a pair of calender rolls 13 and 15, the 2nd cutter rotation member 39 is a cutter. The first cutter rotating member 37 is a pressing cylinder that is linked to the motor 41 for rotation and can be rotated at the same peripheral speed as that of the pair of calender rolls 13 and 15 by driving the cutter motor 41. 43 can be pressed to the second cutter rotating member 39 side. It should be noted that the first cutter rotating member 37 may be interlocked with the cutter motor 41. Further, each set of the first cutter rotating member 37 and the second cutter rotating member 39 is configured so that the position thereof can be adjusted in the line width direction W according to a predetermined width of the belt-shaped reinforcing member 3.

ここで、カッター装置35の別の態様について簡単に説明する。   Here, another aspect of the cutter device 35 will be briefly described.

図3(a)に示すように、第1カッター回転部材37における切り刃37aは、片刃型であってよく、図3(b)に示すように、第2カッター回転部材39における刃受け部39aは周溝状に構成されても差し支えない。また、図4(a)(b)(c)に示すように、円板状又は円筒状の第1カッター回転部材37は、外周側に、第1剪断刃37bを有してあって、円筒状又は円板状の第2カッター回転部材39は、外周側に、第1剪断刃37bと協働して帯状補強部材3を剪断する第2剪断刃39bを有するようにしてもよい。   As shown in FIG. 3A, the cutting blade 37a in the first cutter rotating member 37 may be a single blade type, and as shown in FIG. 3B, the blade receiving portion 39a in the second cutter rotating member 39. May be configured in a circumferential groove shape. 4A, 4B, and 4C, the disc-shaped or cylindrical first cutter rotating member 37 has a first shearing blade 37b on the outer peripheral side, and is cylindrical. The disk-shaped or disk-shaped second cutter rotating member 39 may have a second shearing blade 39b that shears the belt-shaped reinforcing member 3 in cooperation with the first shearing blade 37b on the outer peripheral side.

図5に示すように、外周側に切り刃37aをそれぞれ有した複数の第1カッター回転部材37を一体化すると共に、第2カッター回転部材39がライン幅方向へ延びるように構成されてもよい。また、図6に示すように、外周側に第1剪断刃37bをそれぞれ有した複数の第1カッター回転部材37を一体化すると共に、外周側に第2剪断刃39bをそれぞれ有した複数の第2カッター回転部材39を一体化してもよい。
再び図1に示すように、送り方向Fからみてカッター装置35の下流側には、所定幅に裁断された帯状補強部材3を巻取る巻取り装置45が配設されている。
As shown in FIG. 5, a plurality of first cutter rotating members 37 each having a cutting edge 37 a on the outer peripheral side may be integrated, and the second cutter rotating member 39 may be configured to extend in the line width direction. . Further, as shown in FIG. 6, a plurality of first cutter rotating members 37 each having a first shear blade 37b on the outer peripheral side are integrated, and a plurality of second cutter blades 39b each having a second shear blade 39b on the outer peripheral side are integrated. The two-cutter rotating member 39 may be integrated.
As shown in FIG. 1 again, on the downstream side of the cutter device 35 when viewed from the feed direction F, a winding device 45 for winding the belt-like reinforcing member 3 cut to a predetermined width is disposed.

具体的には、送り方向Fからみてカッター装置35の下流側には、巻取りロール支持部材47が設けられており、この巻取りロール支持部材47には、巻取りロール49が着脱可能に設けられている。また、巻取りロール49は、巻取り用モータ51に連動連結されており、巻取り用モータ51の駆動によって回転するものである。   Specifically, a winding roll support member 47 is provided on the downstream side of the cutter device 35 when viewed from the feed direction F, and a winding roll 49 is detachably provided on the winding roll support member 47. It has been. The take-up roll 49 is linked to the take-up motor 51 and is rotated by the drive of the take-up motor 51.

ここで、巻取り装置45の巻取り速度は、一対のカレンダーロール13,15の周速(送り速度)と同じ速度であって、換言すれば、前述のカッター装置35は、第1カッター回転部材37及び第2カッター回転部材39が巻取り装置45の巻取り速度と同じ速度(周速)で同期して回転するように構成されている。   Here, the winding speed of the winding device 45 is the same speed as the peripheral speed (feeding speed) of the pair of calendar rolls 13 and 15, in other words, the cutter device 35 described above is the first cutter rotating member. 37 and the second cutter rotating member 39 are configured to rotate synchronously at the same speed (circumferential speed) as the winding speed of the winding device 45.

続いて、本発明の実施形態に係わる帯状補強部材の製造方法について図1及び図7を参照して説明する。   Then, the manufacturing method of the strip | belt-shaped reinforcement member concerning embodiment of this invention is demonstrated with reference to FIG.1 and FIG.7.

帯状補強部材の製造方法は、帯状補強部材3を製造するための方法であって、(i)送出工程、(ii)成形工程、(iii)裁断工程、(iv)巻取り工程を具備している。   The manufacturing method of the belt-shaped reinforcing member is a method for manufacturing the belt-shaped reinforcing member 3, and includes (i) a sending process, (ii) a molding process, (iii) a cutting process, and (iv) a winding process. Yes.

(i) 送出工程
図1に示すように、送出装置21における上部送出ロール25、下部送出ロール29、及び中間送出ロール33から一方のゴムシート5、他方のゴムシート7、及び不織布シート9を一対のカレンダーロール13,15の間隙へ向かって連続して送り出す。なお、図7(a)に示すように、上部送出ロール25及び中間送出ロール33から一対のカレンダーロール13,15の間隙へ向かって一方のゴムシート5及び不織布シート9のみを連続して送り出すようにしてもよく、図7(b)に示すように、下部送出ロール29及び中間送出ロール33から一対のカレンダーロール13,15の間隙へ向かって他方のゴムシート7及び不織布シート9のみを連続して送り出すようにしてもよい。
(i) Delivery Step As shown in FIG. 1, one rubber sheet 5, the other rubber sheet 7, and the nonwoven fabric sheet 9 are paired from the upper delivery roll 25, the lower delivery roll 29, and the intermediate delivery roll 33 in the delivery device 21. Are continuously fed toward the gap between the calendar rolls 13 and 15. As shown in FIG. 7A, only one rubber sheet 5 and non-woven fabric sheet 9 are continuously sent out from the upper delivery roll 25 and the intermediate delivery roll 33 toward the gap between the pair of calendar rolls 13 and 15. Alternatively, as shown in FIG. 7B, only the other rubber sheet 7 and the nonwoven fabric sheet 9 are continued from the lower feed roll 29 and the intermediate feed roll 33 toward the gap between the pair of calendar rolls 13 and 15. You may make it send out.

(ii) 成形工程
不織布シート9を間にして重合した一対のゴムシート5,7及び不織布シート9を一対のカレンダーロール13,15によって上下から押圧しつつ、カレンダーロール用モータ17の駆動によって一対のカレンダーロール13,15を同期して回転させる。これにより、前記(i)送出工程において送り出された一対のゴムシート5,7と不織布シート9を一体的に積層してなる帯状補強部材3を連続的に成形して送り方向Fへ搬送することができる。なお、図7(a)に示すように、一方のゴムシート5及び不織布シート9のみを送り出している場合には、一方のゴムシート5と不織布シート9を一体的に積層してなる帯状補強部材3を成形することができ、図7(b)に示すように、他方のゴムシート7及び不織布シート9のみを送り出している場合には、他方のゴムシート7と不織布シート9を一体的に積層してなる帯状補強部材3を成形することができる。
(ii) Molding process A pair of rubber sheets 5 and 7 and a nonwoven fabric sheet 9 polymerized with the nonwoven fabric sheet 9 in between are pressed from above and below by a pair of calendar rolls 13 and 15 and a pair of calendar sheets are driven by driving a calendar roll motor 17. The calendar rolls 13 and 15 are rotated synchronously. Thereby, the belt-shaped reinforcing member 3 formed by integrally laminating the pair of rubber sheets 5 and 7 and the nonwoven fabric sheet 9 sent out in the (i) sending step is continuously formed and conveyed in the feeding direction F. Can do. In addition, as shown to Fig.7 (a), when only the one rubber sheet 5 and the nonwoven fabric sheet 9 are sent out, the strip | belt-shaped reinforcement member formed by integrally laminating one rubber sheet 5 and the nonwoven fabric sheet 9 3 can be molded, and when only the other rubber sheet 7 and the nonwoven fabric sheet 9 are sent out as shown in FIG. 7B, the other rubber sheet 7 and the nonwoven fabric sheet 9 are laminated together. Thus, the belt-shaped reinforcing member 3 can be formed.

ここで、前記(ii)成形工程中における一対のカレンダーロール13,15による押圧荷重が2N以上になるように、押圧シリンダ19を制御している。つまり、前記(ii)成形工程中における一対のカレンダーロール13,15による押圧荷重を2N以上としたのは、一対のカレンダーロール13,15による押圧荷重が2N未満であると、帯状補強部材3中における不織布に対してゴムを十分に浸透させることができないからである。   Here, the pressing cylinder 19 is controlled so that the pressing load by the pair of calendar rolls 13 and 15 during the molding step (ii) is 2N or more. That is, the reason why the pressing load by the pair of calender rolls 13 and 15 in the forming step (ii) is 2N or more is that when the pressing load by the pair of calender rolls 13 and 15 is less than 2N, This is because the rubber cannot be sufficiently permeated into the nonwoven fabric.

また、前記(ii)成形工程中における一対のカレンダーロール13,15の温度は、60℃から70℃に加温設定されている。   Further, the temperature of the pair of calender rolls 13 and 15 during the forming step (ii) is set to 60 ° C to 70 ° C.

(iii) 裁断工程
カッター用モータ41の駆動及び押付けシリンダ43の作動によって第1カッター回転部材37及び第2カッター回転部材39を一対のカレンダーロール13,15の周速と同じ周速、換言すれば、巻取り装置45の巻取り速度と同じ速度(周速)で同期して回転させつつ、前記(ii)成形工程において成形された帯状補強部材3を第1カッター回転部材37と第2カッター回転部材39によって上下から挟む。これにより、前記(ii)成形工程において成形された帯状補強部材3を所定幅に連続的に裁断することができる。
(iii) Cutting process By driving the cutter motor 41 and operating the pressing cylinder 43, the first cutter rotating member 37 and the second cutter rotating member 39 have the same peripheral speed as the peripheral speed of the pair of calendar rolls 13 and 15, in other words. The belt-like reinforcing member 3 formed in the forming step (ii) is rotated at the same speed (circumferential speed) as the winding speed of the winding device 45 while the first cutter rotating member 37 and the second cutter are rotated. The member 39 is sandwiched from above and below. Thereby, the strip | belt-shaped reinforcement member 3 shape | molded in the said (ii) shaping | molding process can be continuously cut | judged to predetermined width.

(iv) 巻取り工程
巻取り用モータ51の駆動によって巻取りロール49を回転させることにより、前記(iii)裁断工程において所定幅に裁断された帯状補強部材3を巻取り装置45によって連続的に巻取ることができる。なお、巻取り装置45の巻取り速度は、一対のカレンダーロール13,15の周速と同じである。
(iv) Winding process By rotating the winding roll 49 by driving the winding motor 51, the belt-shaped reinforcing member 3 cut to a predetermined width in the (iii) cutting process is continuously taken up by the winding device 45. Can be wound. The winding speed of the winding device 45 is the same as the peripheral speed of the pair of calendar rolls 13 and 15.

ここで、巻取り装置45によって巻取られる帯状補強部材3の単位幅当りの張力が1N/cm以上で8N/cm以下になるように、巻取り用モータ51の巻取りトルク(換言すれば、巻取り装置45の巻取りトルク)を制御している。つまり、巻取り装置45によって巻取られる帯状補強部材3の単位幅当りの張力が8N/cm以下となるようにしたのは、8N/cmを越える単位幅当りの張力で巻取った帯状補強部材3を用いて成型された補強層を空気のうの構成要素とした場合に、タイヤの内圧が急激に低下した際における前記空気のうの拡張機能を十分に発揮できないという、新規な知見に基づくものである。また、巻取り装置45によって巻取られる帯状補強部材3の単位幅当りの張力が1N/cm以上となるようにしたのは、1N/cm未満の単位幅当りの張力で巻取られると、帯状補強部材3にしわが発生し易いという、新規な知見に基づくものである(後述の実施例参照)。   Here, the winding torque of the winding motor 51 (in other words, in other words, the tension per unit width of the belt-shaped reinforcing member 3 wound by the winding device 45 is 1 N / cm or more and 8 N / cm or less. The winding torque of the winding device 45 is controlled. That is, the tension per unit width of the belt-shaped reinforcing member 3 wound by the winding device 45 is 8 N / cm or less because the belt-shaped reinforcing member wound with a tension per unit width exceeding 8 N / cm. Based on the novel finding that the expansion function of the air bladder cannot be sufficiently exhibited when the internal pressure of the tire suddenly decreases when the reinforcing layer molded using No. 3 is used as a constituent element of the air bladder Is. Further, the tension per unit width of the belt-shaped reinforcing member 3 wound by the winding device 45 is set to 1 N / cm or more when the belt-shaped reinforcing member 3 is wound with a tension per unit width of less than 1 N / cm. This is based on a novel finding that wrinkles are likely to occur in the reinforcing member 3 (see examples described later).

続いて、本発明の実施形態の作用及び効果について説明する。   Then, the effect | action and effect of embodiment of this invention are demonstrated.

前記(iii)裁断工程において、帯状補強部材3を所定幅に連続的に裁断する際に、第1カッター回転部材37及び第2カッター回転部材39を巻取り装置45の巻取り速度と同じ速度で同期して回転させているため、帯状補強部材3の裁断面付近に引っ張り力が生じることを十分に抑えることができる。   In the cutting step (iii), when the strip-shaped reinforcing member 3 is continuously cut to a predetermined width, the first cutter rotating member 37 and the second cutter rotating member 39 are moved at the same speed as the winding speed of the winding device 45. Since they are rotated synchronously, it is possible to sufficiently suppress the generation of a tensile force in the vicinity of the cut surface of the belt-like reinforcing member 3.

また、前記(iv)巻取り工程において巻取り装置45によって巻取られる帯状補強部材3の単位幅当りの張力が1N/cm以上で8N/cm以下になるように、巻取り用モータ51の巻取りトルクを制御するため、巻取り装置45によって巻取られる際における帯状補強部材3のしわの発生を抑えつつ、帯状補強部材3を用いて成型された前記補強層を前記空気のうの構成要素とした場合に、前記タイヤの内圧が急激に低下した際における前記空気のうの拡張機能を十分に発揮させることがきる。   Further, the winding motor 51 is wound so that the tension per unit width of the belt-shaped reinforcing member 3 wound by the winding device 45 in the (iv) winding process is 1 N / cm or more and 8 N / cm or less. In order to control the take-up torque, the reinforcing layer formed using the belt-like reinforcing member 3 is made to be a constituent element of the air bag while suppressing the generation of wrinkles of the belt-like reinforcing member 3 when being taken up by the winding device 45. In this case, the expansion function of the air bladder can be sufficiently exhibited when the internal pressure of the tire rapidly decreases.

更に、前記(ii)成形工程中における一対のカレンダーロール13,15による押圧荷重が2N以上になるようにするため、帯状補強部材3中における不織布に対してゴムを十分に浸透させることができる。   Furthermore, since the pressing load by the pair of calendar rolls 13 and 15 during the molding step (ii) is 2N or more, the rubber can be sufficiently infiltrated into the nonwoven fabric in the belt-like reinforcing member 3.

以上の如き、本発明の実施形態によれば、前記(iii)裁断工程において、帯状補強部材3を所定幅に連続的に裁断する際に、帯状補強部材3の裁断面付近に引っ張り力が生じることを十分に抑えることができるため、帯状補強部材3の裁断面付近の伸び、帯状補強部材3の裁断面のほつれが少なくなって、帯状補強部材3の幅精度を容易に高めることができる。   As described above, according to the embodiment of the present invention, when the strip-shaped reinforcing member 3 is continuously cut to a predetermined width in the (iii) cutting step, a tensile force is generated near the cut surface of the strip-shaped reinforcing member 3. Since this can be sufficiently suppressed, the elongation in the vicinity of the cut surface of the belt-like reinforcing member 3 and the fraying of the cut surface of the belt-like reinforcing member 3 are reduced, and the width accuracy of the belt-like reinforcing member 3 can be easily increased.

また、巻取り装置45によって巻取られる際における帯状補強部材3のしわの発生を抑えつつ、帯状補強部材3を用いて成型された前記補強層を前記空気のうの構成要素とした場合に、タイヤの内圧が急激に低下した際における前記空気のうの拡張機能を十分に発揮させることがきるため、帯状補強部材3自体の品質を向上させつつ、帯状補強部材3の製品不良を極力少なくすることができる。   Further, when the reinforcing layer molded using the belt-shaped reinforcing member 3 is used as the component of the air bladder while suppressing the generation of wrinkles of the belt-shaped reinforcing member 3 when being wound by the winding device 45, Since the expansion function of the air bladder can be sufficiently exhibited when the internal pressure of the tire rapidly decreases, the quality of the belt-like reinforcing member 3 itself is improved, and the product defects of the belt-like reinforcing member 3 are reduced as much as possible. be able to.

更に、帯状補強部材3中における不織布に対してゴムを十分に浸透させることができるため、帯状補強部材3自体の品質を安定させることができる。   Furthermore, since the rubber can be sufficiently permeated into the nonwoven fabric in the belt-shaped reinforcing member 3, the quality of the belt-shaped reinforcing member 3 itself can be stabilized.

なお、本発明は、前述の実施形態の他に、種々の態様で実施可能である。また、本発明に包含される権利範囲は、これらの実施形態に限定されないものである。   The present invention can be implemented in various modes other than the above-described embodiments. Further, the scope of rights encompassed by the present invention is not limited to these embodiments.

[第1実施例]
本発明の実施形態に係わる帯状補強部材の製造方法における前記(iii)裁断工程において帯状補強部材3を所定幅(400mm)に裁断した場合(実施例1)、ハサミによって帯状補強部材3を所定幅(400mm)に裁断した場合(比較例1)において、帯状補強部材3の幅精度をまとめると、表1に示すようになる。

Figure 2007112015
[First embodiment]
When the band-shaped reinforcing member 3 is cut into a predetermined width (400 mm) in the (iii) cutting step in the method for manufacturing a band-shaped reinforcing member according to the embodiment of the present invention (Example 1), the band-shaped reinforcing member 3 is set to a predetermined width with scissors. When the width accuracy of the band-shaped reinforcing member 3 is summarized in the case of cutting to (400 mm) (Comparative Example 1), it is as shown in Table 1.
Figure 2007112015

即ち、表1に示すように、ハサミによって帯状補強部材3を裁断した場合に比較して、本発明の実施形態に係わる帯状補強部材の製造方法における前記(iii)裁断工程において帯状補強部材3を裁断した場合に、帯状補強部材3の幅精度を高めることができる。   That is, as shown in Table 1, compared to the case where the strip-shaped reinforcing member 3 is cut with scissors, the strip-shaped reinforcing member 3 is cut in the cutting step (iii) in the method for manufacturing the strip-shaped reinforcing member according to the embodiment of the present invention. When cut, the width accuracy of the belt-like reinforcing member 3 can be increased.

[第2実施例]
巻取り装置45によって巻取られる帯状補強部材3の単位幅当りの張力と、帯状補強部材3のしわの程度との関係をまとめると、表2に示すようになる。ここで、実施例2における帯状補強部材3のしわの程度を1とし、数値が大きくなるにしたがって帯状補強部材3のしわが多いことを示している。

Figure 2007112015
[Second Embodiment]
Table 2 summarizes the relationship between the tension per unit width of the belt-shaped reinforcing member 3 wound by the winding device 45 and the degree of wrinkle of the belt-shaped reinforcing member 3. Here, the degree of wrinkle of the band-shaped reinforcing member 3 in Example 2 is set to 1, indicating that the wrinkle of the band-shaped reinforcing member 3 increases as the numerical value increases.
Figure 2007112015

即ち、巻取り装置45によって巻取られる帯状補強部材3の単位幅当りの張力が1N/cm未満であると、帯状補強部材3にしわが多くなる。なお、比較例3の場合には、帯状補強部材3のしわはほとんどないが、帯状補強部材3の伸びが大きくなりすぎて、製品不良(NG)になる。   That is, when the tension per unit width of the belt-shaped reinforcing member 3 wound by the winding device 45 is less than 1 N / cm, wrinkles in the belt-shaped reinforcing member 3 increase. In the case of Comparative Example 3, the band-shaped reinforcing member 3 has almost no wrinkles, but the elongation of the band-shaped reinforcing member 3 becomes too large, resulting in a product failure (NG).

本発明の実施形態に係わる帯状補強部材の製造ライン(帯状補強部材の製造方法)を説明する模式的な図である。It is a typical figure explaining the manufacturing line (manufacturing method of a strip | belt-shaped reinforcement member) of the strip | belt-shaped reinforcement member concerning embodiment of this invention. 本発明の実施形態に係わるカッター装置の模式的な正面図である。It is a typical front view of the cutter apparatus concerning embodiment of this invention. 本発明の実施形態に係わるカッター装置の別の態様を示す図である。It is a figure which shows another aspect of the cutter apparatus concerning embodiment of this invention. 本発明の実施形態に係わるカッター装置の別の態様を示す図である。It is a figure which shows another aspect of the cutter apparatus concerning embodiment of this invention. 本発明の実施形態に係わるカッター装置の別の態様を示す図である。It is a figure which shows another aspect of the cutter apparatus concerning embodiment of this invention. 本発明の実施形態に係わるカッター装置の別の態様を示す図である。It is a figure which shows another aspect of the cutter apparatus concerning embodiment of this invention. 本発明の実施形態に係わる帯状補強部材の製造方法における送出工程の他の態様を説明する模式的な図である。It is a schematic diagram explaining the other aspect of the sending process in the manufacturing method of the strip | belt-shaped reinforcement member concerning embodiment of this invention.

符号の説明Explanation of symbols

1 帯状補強部材の製造ライン
3 帯状補強部材
5 ゴムシート
7 ゴムシート
9 不織布シート
11 カレンダーロール装置
13 カレンダーロール
15 カレンダーロール
35 カッター装置
37 第1カッター回転部材
37a 切り刃
37b 第1剪断刃
39 第2カッター回転部材
39a 刃受け部
39b 第2剪断刃
41 カッター用モータ
43 押付けシリンダ
45 巻取り装置
DESCRIPTION OF SYMBOLS 1 Production line of strip | belt-shaped reinforcement member 3 Strip | belt-shaped reinforcement member 5 Rubber sheet 7 Rubber sheet 9 Non-woven fabric sheet 11 Calendar roll device 13 Calendar roll 15 Calendar roll 35 Cutter device 37 First cutter rotating member 37a Cutting blade 37b First shear blade 39 Second Cutter rotating member 39a Blade receiving portion 39b Second shearing blade 41 Cutter motor 43 Pressing cylinder 45 Winding device

Claims (6)

ゴムからなるゴムシートと不織布からなる不織布シートを一体的に積層してなる所定幅の帯状補強部材を連続的に製造する帯状補強部材の製造ラインであって、
前記帯状補強部材を上下から挟む第1カッター回転部材と第2カッター回転部材を備えてあって、送り方向へ搬送される前記帯状補強部材を所定幅に連続的に裁断するカッター装置と、
前記送り方向からみて前記カッター装置の下流側に配設され、所定幅に裁断された前記帯状補強部材を連続的に巻取る巻取り装置と、を具備し、
前記カッター装置は、前記第1カッター回転部材及び前記第2カッター回転部材が前記巻取り装置の巻取り速度と同じ速度で同期して回転するように構成されたことを特徴とする帯状補強部材の製造ライン。
A production line for a belt-like reinforcement member for continuously producing a belt-like reinforcement member having a predetermined width formed by integrally laminating a rubber sheet made of rubber and a nonwoven fabric sheet made of nonwoven fabric,
A cutter device that includes a first cutter rotating member and a second cutter rotating member that sandwich the band-shaped reinforcing member from above and below, and continuously cuts the band-shaped reinforcing member conveyed in the feeding direction to a predetermined width;
A winding device that is disposed on the downstream side of the cutter device as viewed from the feeding direction and continuously winds the band-shaped reinforcing member cut to a predetermined width;
The cutter device is configured such that the first cutter rotating member and the second cutter rotating member rotate synchronously at the same speed as the winding speed of the winding device. Production line.
前記第1カッター回転部材及び前記第2カッター回転部材のうちの一方のカッター回転部材は、外周側に、前記帯状補強部材に切込みを与える切り刃を有してあって、前記第1カッター回転部材及び前記第2カッター回転部材のうちの他方のカッター回転部材は、外周側に、前記切り刃を受ける刃受け部を有したことを特徴とする請求項1に記載の帯状補強部材の製造ライン。   One cutter rotating member of the first cutter rotating member and the second cutter rotating member has a cutting blade for cutting the band-shaped reinforcing member on the outer peripheral side, and the first cutter rotating member 2. The production line for a belt-shaped reinforcing member according to claim 1, wherein the other cutter rotating member of the second cutter rotating members has a blade receiving portion for receiving the cutting blade on an outer peripheral side. 前記第1カッター回転部材は、外周側に、第1剪断刃を有してあって、前記第2カッター回転部材は、外周側に、前記第1剪断刃と協働して前記帯状補強部材を剪断する第2剪断刃を有したことを特徴とする請求項2に記載の帯状補強部材の製造ライン。   The first cutter rotating member has a first shearing blade on the outer peripheral side, and the second cutter rotating member cooperates with the first shearing blade on the outer peripheral side of the belt-shaped reinforcing member. The production line for a strip-shaped reinforcing member according to claim 2, further comprising a second shearing blade for shearing. ゴムからなるゴムシートと不織布からなる不織布シートを一体的に積層してなる帯状補強部材を連続的に製造するための帯状補強部材の製造方法であって、
送り方向へ搬送された前記帯状補強部材をカッター装置における第1カッター回転部材と第2カッター回転部材によって上下から挟むことにより、前記帯状補強部材を所定幅に連続的に裁断する裁断工程と、
前記裁断工程において所定幅に裁断された前記帯状補強部材を、前記送り方向からみて前記カッター装置の下流側に配設された巻取り装置によって連続的に巻取る巻取り工程と、を具備し、
前記裁断工程において、前記第1カッター回転部材及び前記第2カッター回転部材を前記巻取り装置の巻取り速度と同じ速度で同期して回転させることを特徴とする帯状補強部材の製造方法。
A method for producing a belt-like reinforcing member for continuously producing a belt-like reinforcing member formed by integrally laminating a rubber sheet made of rubber and a nonwoven fabric sheet made of non-woven fabric,
A cutting step of continuously cutting the belt-like reinforcing member to a predetermined width by sandwiching the belt-like reinforcing member conveyed in the feeding direction from above and below by the first cutter rotating member and the second cutter rotating member in the cutter device;
A winding step of continuously winding the band-shaped reinforcing member cut to a predetermined width in the cutting step by a winding device disposed on the downstream side of the cutter device when viewed from the feeding direction;
In the cutting step, the first cutter rotating member and the second cutter rotating member are rotated synchronously at the same speed as the winding speed of the winding device.
前記巻取り工程おいて、前記巻取り装置によって巻取られる前記帯状補強部材の単位帯幅当りの張力が1N/cm以上で8N/cm以下になるように、前記巻取り装置の巻取りトルクを制御することを特徴とする請求項4に記載の帯状補強部材の製造方法。   In the winding step, the winding torque of the winding device is set so that the tension per unit band width of the band-shaped reinforcing member wound by the winding device is 1 N / cm or more and 8 N / cm or less. The manufacturing method of the strip | belt-shaped reinforcement member of Claim 4 characterized by the above-mentioned. 前記帯状補強部材は、空気のうの構成要素である補強層の成型に用いられるものであることを特徴とする請求項4又は請求項5に記載の帯状補強部材の製造方法。   The method for manufacturing a belt-shaped reinforcing member according to claim 4 or 5, wherein the belt-shaped reinforcing member is used for molding a reinforcing layer which is a constituent element of an air bladder.
JP2005306141A 2005-10-20 2005-10-20 Production line of beltlike reinforcing member, and manufacturing process of beltlike reinforcing member Pending JP2007112015A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014175174A1 (en) * 2013-04-26 2014-10-30 横浜ゴム株式会社 Tire manufacturing method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014175174A1 (en) * 2013-04-26 2014-10-30 横浜ゴム株式会社 Tire manufacturing method
JP2014213559A (en) * 2013-04-26 2014-11-17 横浜ゴム株式会社 Method for production of tire
US20160114545A1 (en) * 2013-04-26 2016-04-28 The Yokohama Rubber Co., Ltd. Tire Manufacturing Method
US10562252B2 (en) 2013-04-26 2020-02-18 The Yokohama Rubber Co., Ltd. Tire manufacturing method

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