JP2007111894A - Mold assembly for molding disk substrate - Google Patents

Mold assembly for molding disk substrate Download PDF

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JP2007111894A
JP2007111894A JP2005303010A JP2005303010A JP2007111894A JP 2007111894 A JP2007111894 A JP 2007111894A JP 2005303010 A JP2005303010 A JP 2005303010A JP 2005303010 A JP2005303010 A JP 2005303010A JP 2007111894 A JP2007111894 A JP 2007111894A
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mirror surface
disk substrate
surface plate
outer peripheral
molding die
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JP2005303010A
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JP4468285B2 (en
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Toshiyuki Ebina
利幸 蛯名
Kazunori Nishi
一記 西
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Meiki Seisakusho KK
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Meiki Seisakusho KK
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Priority to JP2005303010A priority Critical patent/JP4468285B2/en
Priority to TW095137982A priority patent/TW200716352A/en
Priority to CNB2006101502621A priority patent/CN100553932C/en
Publication of JP2007111894A publication Critical patent/JP2007111894A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a mold assembly for molding a disk substrate simple in constitution, capable of effectively holding the axis of a locking part, capable of molding the disk substrate of good quality and easily subjected to maintenance and inspection. <P>SOLUTION: In the mold assembly 10 for molding the disk substrate equipped with a first mirror surface plate 23, a stamper 22 arranged on the mirror surface of the first mirror surface plate an outer periphery holding ring 31 which holds the outer periphery of the stamper at the outer periphery of the first mirror surface plate, and a second mirror surface plate 16 having a protruded part 44 which forms a cavity 21 by fitting the inner peripheral surfaces 43 and 47 of an outer periphery holding ring in the recessed part formed using the surface of the stamper 22 as a base, a ball bearing 36 is provided to the fitting part of the recessed part and the protruded part. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、ディスク基板の外周端に発生するバリを最少にするとともに嵌合部の損傷を防止するディスク基板成形金型装置に関する。   The present invention relates to a disk substrate molding die apparatus that minimizes burrs generated at the outer peripheral edge of a disk substrate and prevents damage to a fitting portion.

ディスク基板成形用金型装置は、キャビティを形成する固定金型,可動金型と、可動金型に配置されるスタンパと、スタンパが配置された可動金型の対向面に取付けられる外周押えリングとを備え、型閉するときに外周押えリングの内周と固定金型の対向面に形成された鏡面の外周とが互いに入り込んで対向する嵌合面を有しており、両嵌合面の間にキャビティの内と外とを連通する間隙が形成され、両嵌合面の、キャビティ側の部分が中心軸線とほぼ平行に形成され、反キャビティ側の部分が中心軸線に対して所定の角度で傾斜するように形成されている(例えば、特許文献1参照。)。そして、両嵌合面の反キャビティ側の部分の間隙を、キャビティ側の部分の間隙よりも狭い間隔で形成したことにより、外周押えリングと両型との同軸度がずれている場合であっても、型閉するときに、嵌合面の反キャビティ側の部分が、キャビティ側の部分よりも先に接触するため、中心軸線とほぼ平行に形成された嵌合面のキャビティ側の部分が互いに接触することなく、その間隙を維持することができる。そのため、キャビティ内に射出充填された樹脂材料が間隙から漏出してバリが発生したディスク基板の成形を阻止することができる。しかしながら、両嵌合面の反キャビティ側の部分の間隙は、キャビティ側の部分の間隙よりも狭い間隔で形成されており、その部分は成形時頻繁に接触するため、齧り等で損傷することがあった。   A disk substrate molding mold apparatus includes a fixed mold and a movable mold that form a cavity, a stamper that is disposed in the movable mold, and an outer periphery pressing ring that is attached to an opposing surface of the movable mold in which the stamper is disposed. The inner periphery of the outer periphery pressing ring and the outer periphery of the mirror surface formed on the opposing surface of the fixed mold enter each other and face each other when the mold is closed. A gap that communicates the inside and the outside of the cavity is formed, the cavity side portions of both fitting surfaces are formed substantially parallel to the central axis, and the anti-cavity side portion is at a predetermined angle with respect to the central axis. It forms so that it may incline (for example, refer patent document 1). And, by forming the gap on the opposite cavity side part of both fitting surfaces at a narrower interval than the gap on the cavity side part, the coaxiality between the outer periphery holding ring and both molds is shifted. However, when the mold is closed, the portion of the mating surface on the side opposite to the cavity comes into contact with the portion on the cavity side before the portion on the cavity side. The gap can be maintained without contact. Therefore, it is possible to prevent the molding of the disk substrate in which the resin material injected and filled in the cavity leaks from the gap and the burrs are generated. However, the gap between the mating surfaces on the side opposite to the cavity is formed with a narrower gap than the gap between the parts on the cavity side. there were.

また、他のディスク基板成形用金型装置は、固定側型盤と、該固定側型盤の鏡面に配置したスタンパと、前記固定側型盤と対向する可動鏡面盤の鏡面外周部で中心軸方向に移動し前記スタンパの外周部を保持してキャビティの端面を形成するキャビティリングとを備えたディスク基板成形金型装置であって、嵌合する前記キャビティリングと前記可動鏡面盤の側面との間にボールリテーナを設けて、両者間のクリアランスを一定に保ち、両者間の摺動動作を滑らかに行わせる(例えば、特許文献2参照。)。しかしながら、前記ボールリテーナは、ボール自体とボールを保持する部材が一体で構成されたものであり、一部のボールのみが破損した場合であってもボールリテーナ全体を交換しなければならない。また、ボールリテーナ自体の交換も容易ではない。
特開2001−138336号公報 特開2004−74727号公報(段落0020、図2及び図5)
Further, another disk substrate molding die apparatus includes a fixed-side mold platen, a stamper disposed on a mirror surface of the fixed-side platen, and a mirror surface outer peripheral portion of the movable mirror platen facing the fixed-side platen. A disk substrate molding die apparatus including a cavity ring that moves in a direction and holds an outer peripheral portion of the stamper to form an end face of the cavity, and the cavity ring to be fitted and a side surface of the movable mirror plate A ball retainer is provided between them to keep the clearance between them constant, and to smoothly perform the sliding operation between them (for example, see Patent Document 2). However, the ball retainer is formed by integrating the ball itself and a member for holding the ball, and the entire ball retainer must be replaced even when only a part of the balls is damaged. Further, it is not easy to replace the ball retainer itself.
JP 2001-138336 A JP 2004-74727 A (paragraph 0020, FIGS. 2 and 5)

本発明は上記の課題を解決するためになされたものであり、簡易な構成で効果的に係合部の保芯ができ良質なディスク基板が成形できるとともに容易に保守点検ができるディスク基板成形用金型装置を提供することを目的とする。   SUMMARY OF THE INVENTION The present invention has been made to solve the above-described problems. For disk substrate molding, the engagement portion can be effectively cored with a simple configuration, a good quality disk substrate can be molded, and maintenance inspection can be easily performed. An object is to provide a mold apparatus.

すなわち、請求項1の発明は、第1鏡面盤と、該第1鏡面盤の鏡面に配置したスタンパと、該スタンパの外周部を前記第1鏡面盤の鏡面外周部に保持させる外周保持リングと、該外周保持リングの内周面が前記スタンパの表面を底面として形成する凹部へ嵌入してキャビティを形成する凸部を有する第2鏡面盤とを備えたディスク基板成形金型装置において、前記凹部と前記凸部との嵌合部に玉軸受を設けたディスク基板成形金型装置に係る。   That is, the invention of claim 1 includes a first mirror surface plate, a stamper disposed on the mirror surface of the first mirror surface plate, and an outer peripheral holding ring that holds the outer peripheral portion of the stamper on the outer peripheral portion of the mirror surface of the first mirror surface plate. In the disk substrate molding die apparatus, the inner peripheral surface of the outer peripheral holding ring includes a second mirror surface plate having a convex portion that is fitted into a concave portion that forms the bottom surface of the stamper and forms a cavity. The present invention relates to a disk substrate molding die apparatus in which a ball bearing is provided in a fitting portion between the projection and the projection.

請求項2の発明は、請求項1において、前記玉軸受は、前記第2鏡面盤の凸部側面の円周を等分した位置に設けた収容溝に、中心軸の垂直方向に脱出不能かつ回動自在であって一部が突出するように球体を収容して構成されるディスク基板成形金型装置に係る。   According to a second aspect of the present invention, in the first aspect, the ball bearing cannot be escaped in a direction perpendicular to the central axis in a receiving groove provided at a position where the circumference of the convex side surface of the second mirror surface plate is equally divided. The present invention relates to a disk substrate molding die apparatus that is configured to be rotatable and to contain a sphere so that a part thereof protrudes.

請求項3の発明は、第1鏡面盤と、該第1鏡面盤の鏡面に配置したスタンパと、前記第1鏡面盤と対向する第2鏡面盤の鏡面外周部で中心軸方向に移動し前記スタンパの外周部を保持してキャビティの端面を形成する外周保持リングとを備えたディスク基板成形金型装置において、前記外周保持リングと嵌合する前記第2鏡面盤の凸部側面の円周を等分した位置に設けた収容溝に、中心軸の垂直方向に脱出不能かつ回動自在であって一部が突出するように球体を収容して玉軸受を構成したディスク基板成形金型装置に係る。   According to a third aspect of the present invention, the first mirror surface plate, the stamper disposed on the mirror surface of the first mirror surface plate, and the outer peripheral portion of the mirror surface of the second mirror surface plate facing the first mirror surface plate move in the central axis direction, and In a disk substrate molding die apparatus having an outer peripheral holding ring that holds an outer peripheral portion of a stamper and forms an end face of a cavity, a circumference of a convex side surface of the second mirror surface plate that is fitted to the outer peripheral holding ring is measured. In a disk substrate molding die apparatus in which a ball bearing is configured by housing a sphere so that a part of the housing groove provided in an equally divided position cannot be escaped and rotated in the direction perpendicular to the central axis and protrudes partially. Related.

請求項4の発明は、請求項2又は3において、前記収容溝は、環状であって、前記球体列の一側又は両側に前記球体の直径より大きい着脱自在の区画部材を備えたディスク基板成形金型装置に係る。 According to a fourth aspect of the present invention, there is provided the disk substrate molding according to the second or third aspect, wherein the receiving groove is annular and includes a detachable partition member larger than the diameter of the sphere on one side or both sides of the sphere row. It relates to a mold apparatus.

請求項5の発明は、請求項2又は3において、前記球体は、前記外周保持リングの硬度より低い硬度を有するディスク基板成形金型装置に係る。   A fifth aspect of the present invention relates to the disk substrate molding die apparatus according to the second or third aspect, wherein the sphere has a hardness lower than a hardness of the outer peripheral holding ring.

請求項6の発明は、請求項2又は3において、前記収容溝の前記球体列の両側近傍に、ガス抜き溝を設けたディスク基板成形金型装置に係る。   A sixth aspect of the present invention relates to the disk substrate molding die apparatus according to the second or third aspect, wherein a gas vent groove is provided in the vicinity of both sides of the spherical row of the accommodating groove.

請求項1の発明は、第1鏡面盤と、該第1鏡面盤の鏡面に配置したスタンパと、該スタンパの外周部を前記第1鏡面盤の鏡面外周部に保持させる外周保持リングと、該外周保持リングの内周面が前記スタンパの表面を底面として形成する凹部へ嵌入してキャビティを形成する凸部を有する第2鏡面盤とを備えたディスク基板成形金型装置において、前記凹部と前記凸部との嵌合部に玉軸受を設けたものである。そのため、効果的に係合部の保芯ができ良質なディスク基板が成形できる。   The invention of claim 1 includes a first mirror surface plate, a stamper disposed on the mirror surface of the first mirror surface plate, an outer peripheral holding ring that holds an outer peripheral portion of the stamper on a mirror outer peripheral portion of the first mirror surface plate, In the disk substrate molding die apparatus, the inner peripheral surface of the outer peripheral holding ring is provided with a second mirror surface plate having a convex portion that fits into a concave portion that forms the surface of the stamper as a bottom surface to form a cavity. A ball bearing is provided in a fitting portion with the convex portion. Therefore, the core of the engaging portion can be effectively maintained and a good quality disk substrate can be formed.

請求項2の発明は、請求項1において、前記玉軸受は、前記第2鏡面盤の凸部側面の円周を等分した位置に設けた収容溝に、中心軸の垂直方向に脱出不能かつ回動自在であって一部が突出するように球体を収容して構成されるので、玉軸受を簡易かつ容易に構成できるとともに、保守管理が容易となる。   According to a second aspect of the present invention, in the first aspect, the ball bearing cannot be escaped in a direction perpendicular to the central axis in a receiving groove provided at a position where the circumference of the convex side surface of the second mirror surface plate is equally divided. Since the sphere is accommodated so as to be rotatable and partly protrudes, the ball bearing can be configured easily and easily, and maintenance management is facilitated.

請求項3の発明は、第1鏡面盤と、該第1鏡面盤の鏡面に配置したスタンパと、前記第1鏡面盤と対向する第2鏡面盤の鏡面外周部で中心軸方向に移動し前記スタンパの外周部を保持してキャビティの端面を形成する外周保持リングとを備えたディスク基板成形金型装置において、前記外周保持リングと嵌合する前記第2鏡面盤の凸部側面の円周を等分した位置に設けた収容溝に、中心軸の垂直方向に脱出不能かつ回動自在であって一部が突出するように球体を収容して玉軸受を構成したものである。そのため、効果的に係合部の保芯ができ良質なディスク基板が成形できる。   According to a third aspect of the present invention, the first mirror surface plate, the stamper disposed on the mirror surface of the first mirror surface plate, and the outer peripheral portion of the mirror surface of the second mirror surface plate facing the first mirror surface plate move in the central axis direction, and In a disk substrate molding die apparatus having an outer peripheral holding ring that holds an outer peripheral portion of a stamper and forms an end face of a cavity, a circumference of a convex side surface of the second mirror surface plate that is fitted to the outer peripheral holding ring is measured. A ball bearing is constructed by accommodating a spherical body in an accommodation groove provided at an equally divided position so that it cannot be escaped and rotated in the direction perpendicular to the central axis, and a part of the ball protrudes. Therefore, the core of the engaging portion can be effectively maintained and a good quality disk substrate can be formed.

請求項4の発明は、請求項2又は3において、前記収容溝は、環状であって、前記球体列の一側又は両側に前記球体の直径より大きい着脱自在の区画部材を備えたので、玉軸受を簡易かつ容易に構成できるとともに、保守管理が容易となる。   According to a fourth aspect of the present invention, in the second or third aspect, the receiving groove has an annular shape and includes a detachable partition member larger than the diameter of the sphere on one side or both sides of the sphere row. The bearing can be configured simply and easily, and maintenance management is facilitated.

請求項5の発明は、請求項2又は3において、前記球体は、前記外周保持リングの硬度より低い硬度を有するので、ディスク基板成形金型装置の保守管理が容易となる。   According to a fifth aspect of the present invention, in the second or third aspect, since the sphere has a hardness lower than the hardness of the outer peripheral holding ring, maintenance management of the disk substrate molding die apparatus is facilitated.

請求項6の発明は、請求項2又は3において、前記収容溝の前記球体列の両側近傍に、ガス抜き溝を設けたので、ガス等に起因する成形不良が抑止され、良質なディスク基板が成形できる。   The invention of claim 6 is the invention according to claim 2 or 3, wherein gas venting grooves are provided in the vicinity of both sides of the spherical row of the accommodating grooves, so that molding defects caused by gas or the like are suppressed, and a high-quality disk substrate is obtained. Can be molded.

本発明の実施の形態を図面に基づいて詳細に説明する。図1はディスク基板成形金型装置の要部を示す縦断面図であり、図2は図1における固定型と可動型の係合部を示す拡大断面図であり、図3は他のディスク基板成形金型装置の係合部を示す拡大断面図であり、図4は本発明の玉軸受を示す図2におけるA−A矢視図であり、図5は図4におけるB−B矢視断面図である。   Embodiments of the present invention will be described in detail with reference to the drawings. 1 is a longitudinal sectional view showing a main part of a disk substrate molding die apparatus, FIG. 2 is an enlarged sectional view showing an engaging portion of a fixed mold and a movable mold in FIG. 1, and FIG. 3 is another disk substrate. FIG. 4 is an enlarged sectional view showing an engaging portion of the molding die device, FIG. 4 is a view taken along the line AA in FIG. 2 showing the ball bearing of the present invention, and FIG. 5 is a sectional view taken along the line BB in FIG. FIG.

図1に示すディスク基板成形金型装置10は、固定型20と可動型35とからなる。固定型20は、図示しない射出成形機の固定盤に断熱板12を介しロケートリング11で位置決めされて取付けられる型板14と、型板14に裏板15を介して固着され外周部から突出する凸部44を有する鏡面盤(第2鏡面盤)16と、鏡面盤16及び裏板15の中心軸穴に内挿されるゲートインサート17と、ゲートインサート17及び型板14の中心軸穴に内挿されるスプルブッシュ13と、型板14に立設され型合わせ時に可動型35の型板25に当接する複数の衝止ブロック19と、型板14に立設され可動型35の型板25に嵌入して型合わせを案内する複数のガイドロッド18とからなる。   A disk substrate molding apparatus 10 shown in FIG. 1 includes a fixed mold 20 and a movable mold 35. The fixed mold 20 is fixedly attached to a fixed plate of an injection molding machine (not shown) by a locate ring 11 via a heat insulating plate 12 and fixed to the mold plate 14 via a back plate 15 and protrudes from an outer peripheral portion. Mirror surface plate (second mirror surface plate) 16 having convex portions 44, gate insert 17 inserted in the central axis holes of mirror surface plate 16 and back plate 15, and inserted in the central axis holes of gate insert 17 and template 14. The sprue bush 13, the plurality of stopper blocks 19 which are erected on the template 14 and come into contact with the template 25 of the movable die 35 at the time of mold matching, and are fitted on the template 25 of the movable die 35 which are erected on the template 14. And a plurality of guide rods 18 for guiding the mold matching.

可動型35は、図示しない射出成形機の可動盤に取付けられる裏板24と、型板25に裏板24を介して固着される鏡面盤23と、鏡面盤23の表面の鏡面に配置されるスタンパ22と、鏡面盤23の外周部に設けられスタンパ22外周部を鏡面盤23の鏡面外周部へ保持する外周保持リング31と、外周保持リング31の外周面に係合して外周保持リング31と一体となる押えリング32と、押えリング32に着脱自在に遊着・係合され型板25から牽引される保持ピン33とを備え、さらに、鏡面盤23及び裏板24の中心軸穴の中心軸には突出ピン26を有し、突出ピン26から順次、オスカッタ27、突出スリーブ28、固定スリーブ29及び内周スタンパホルダ30が外挿されている。   The movable mold 35 is disposed on a mirror plate on the surface of the mirror plate 23, a back plate 24 attached to a movable plate of an injection molding machine (not shown), a mirror plate 23 fixed to the mold plate 25 via the back plate 24, and the mirror plate 23. The outer peripheral holding ring 31 that engages with the outer peripheral surface of the stamper 22, the outer peripheral portion of the mirror surface plate 23 that holds the outer peripheral portion of the stamper 22 to the outer peripheral surface of the mirror surface plate 23, and the outer peripheral holding ring 31. And a holding pin 33 that is detachably attached to and engaged with the presser ring 32 and pulled from the template 25, and further includes a central shaft hole of the mirror plate 23 and the back plate 24. The central shaft has a protruding pin 26, and a male cutter 27, a protruding sleeve 28, a fixing sleeve 29, and an inner peripheral stamper holder 30 are externally inserted in order from the protruding pin 26.

可動型35が固定型20へ中心軸方向に接近移動して型合わせされると、図2に示すように、スタンパ22の表面を底部とし外周保持リング31の内周面43,47を壁面とする凹部へ鏡面盤16の凸部44が嵌入して、鏡面盤16の鏡面、スタンパ22の表面、外周保持リング31の内周面47等によりキャビティ21が形成される。なお、上記例示においては、スタンパ22を、第1鏡面盤としての可動型側の鏡面盤23の鏡面に配置したが、固定型側の鏡面盤の鏡面に配置するようにディスク基板成形金型装置を構成することも可能である。その場合には、当然ながら、内周スタンパホルダ30、外周保持リング31等は固定型に設けられ、鏡面盤の外周形状は鏡面盤16と鏡面盤23が入替ったようなものとなる。   When the movable die 35 moves toward the fixed die 20 in the direction of the central axis and is aligned, as shown in FIG. 2, the surface of the stamper 22 is the bottom, and the inner peripheral surfaces 43 and 47 of the outer peripheral holding ring 31 are the wall surfaces. The convex portion 44 of the mirror surface plate 16 is fitted into the concave portion to be formed, and the cavity 21 is formed by the mirror surface of the mirror surface plate 16, the surface of the stamper 22, the inner peripheral surface 47 of the outer peripheral holding ring 31, and the like. In the above example, the stamper 22 is disposed on the mirror surface of the movable-side mirror surface plate 23 serving as the first mirror surface plate, but the disk substrate molding die apparatus is disposed on the mirror surface of the fixed-surface-side mirror surface plate. It is also possible to configure. In that case, of course, the inner peripheral stamper holder 30, the outer peripheral holding ring 31 and the like are provided in a fixed mold, and the outer peripheral shape of the mirror surface plate is such that the mirror surface plate 16 and the mirror surface plate 23 are interchanged.

図2に示すように、キャビティ21を形成するため凹部に嵌入する鏡面盤16の凸部44の凸部側面42には、環状の収容溝40が刻設されている。収容溝40近傍の凸部側面42は、中心軸に平行な面となっている。球体41を収容する収容溝40の断面形状は、図5にも示すように、開口部の幅が球体41の直径よりも小さく底面の幅が球体41の直径よりも大きい台形である。したがって、球体41は収容溝40から、中心軸に垂直方向に脱出しない。収容溝40の円周を等分割(実施例では6等分)した位置には複数(実施例では10個)の球体41が列をなして収容される。球体41が収容溝40に収容されたとき、球体41の一部は凸部側面からG1(実施例では0.1mm)だけ突出する。また、球体41は収容溝40の内部両側面との間に間隙が生ずるように収容されているので、球体41は中心軸方向に僅か転動しつつ容易に回動可能である。なお、収容溝40は環状のもので例示したが、鏡面盤16の凸部44の凸部側面42円周を等分割した位置に、円周方向に長い独立した長溝としてもよい。さらに、収容溝40の断面形状は、台形のもので例示したが、球体41が中心軸の垂直方向に脱出不能かつ回動自在であれば、矩形であって開口縁に鍔を設けたもの等であってもよい。   As shown in FIG. 2, an annular housing groove 40 is formed on the convex side surface 42 of the convex portion 44 of the mirror surface board 16 that is inserted into the concave portion to form the cavity 21. The convex side surface 42 in the vicinity of the housing groove 40 is a surface parallel to the central axis. As shown in FIG. 5, the cross-sectional shape of the housing groove 40 that houses the sphere 41 is a trapezoid in which the width of the opening is smaller than the diameter of the sphere 41 and the width of the bottom is larger than the diameter of the sphere 41. Therefore, the spherical body 41 does not escape from the accommodation groove 40 in the direction perpendicular to the central axis. A plurality (ten in the embodiment) of spheres 41 are accommodated in a row at a position where the circumference of the housing groove 40 is equally divided (in the embodiment, divided into six equal parts). When the sphere 41 is accommodated in the accommodation groove 40, a part of the sphere 41 protrudes from the side surface of the convex portion by G1 (0.1 mm in the embodiment). Further, since the sphere 41 is accommodated so that a gap is formed between the inner side surfaces of the accommodation groove 40, the sphere 41 can be easily rotated while slightly rolling in the central axis direction. In addition, although the accommodation groove | channel 40 was illustrated by the cyclic | annular thing, it is good also as an independent long groove | channel long in the circumferential direction in the position which divided | segmented the convex part side surface 42 circumference of the convex part 44 of the mirror surface board 16 equally. Furthermore, the cross-sectional shape of the receiving groove 40 is exemplified by a trapezoidal shape, but if the sphere 41 cannot escape and rotate in the direction perpendicular to the central axis, it is rectangular and has a flange on the opening edge, etc. It may be.

収容溝40内における球体41列の一側又は両側には、図4に示すように、区画部材としてのセットスクリュ49が、凸部側面42に垂直かつ凸部側面42から埋没するように螺着されている。セットスクリュ49の直径は球体41の直径よりも大きいので、セットスクリュ49を抜き取ったとき、その穴を介して収容溝40の球体41を収容・摘出することができる。区画部材を球体41列の一側のみに設ける場合は、球体41列の他側には固定の凸部を設けて球体41の移動を阻止するように構成する。このように、区画部材は、着脱容易かつ安価な点でセットスクリュであることが好ましいが、弾性部材等他の着脱・固定手段を備えたブロック状のものであってもよい。   As shown in FIG. 4, a set screw 49 as a partition member is screwed to one side or both sides of the sphere 41 row in the receiving groove 40 so as to be perpendicular to the convex side surface 42 and buried from the convex side surface 42. Has been. Since the diameter of the set screw 49 is larger than the diameter of the sphere 41, when the set screw 49 is extracted, the sphere 41 of the accommodation groove 40 can be accommodated / extracted through the hole. When the partition member is provided only on one side of the sphere 41 row, a fixed convex portion is provided on the other side of the sphere 41 row to prevent the movement of the sphere 41. As described above, the partition member is preferably a set screw in terms of being easy to attach and detach and inexpensive, but may be a block-like member provided with other attaching and detaching / fixing means such as an elastic member.

球体41は、実施例によれば、直径2mmの金属球である。球体41の材質は、ステンレス鋼又は軸受鋼等が用いられる。球体41の硬度は球体41と係合する外周保持リング31の硬度より低くしないと、高価な外周保持リング31が球体41との係合により損傷をうける。そのため、球体41の材質は、硬度HRc57〜58と軸受鋼より低い硬度のステンレス鋼が好適に用いられる。以上述べたように、収容溝40、球体41及びセットスクリュ49により玉軸受36が構成されるが、玉軸受36は、この構成に限定されず市販のボールリテーナ等が採用可能であることは言うまでもない。   According to the embodiment, the sphere 41 is a metal sphere having a diameter of 2 mm. The material of the sphere 41 is stainless steel or bearing steel. If the hardness of the sphere 41 is not lower than the hardness of the outer periphery holding ring 31 engaged with the sphere 41, the expensive outer periphery holding ring 31 is damaged by the engagement with the sphere 41. Therefore, the material of the sphere 41 is preferably stainless steel having a hardness HRc 57 to 58 and a hardness lower than that of the bearing steel. As described above, the ball bearing 36 is configured by the receiving groove 40, the sphere 41, and the set screw 49, but it goes without saying that the ball bearing 36 is not limited to this configuration and a commercially available ball retainer or the like can be adopted. Yes.

球体41列の両側近傍には、図2及び図4に示すように、ガス抜き溝45,45が設けられる。ガス抜き溝45は、凸部側面46と外周保持リング31の内周面47との間隙G2から、鏡面盤16の凸部44立上り部の空間へ連通するように凸部側面42に円弧状に削成されたものである。ガス抜き溝45を設けないときのガス抜き通路断面積は、凸部側面42と外周保持リング31の内周面43との間隙G1に複数の球体41を設けたことと間隙G2を従来より小さくしたことにより減少し、キャビティ21から発生する溶融樹脂のガス等の放出量が制限される。そのため、ガス抜き溝45を設けてガス抜き通路断面積を拡大したのである。実施例によれば、ガス抜き溝45の最大深さは0.8mmであり、幅は6mmである。なお、ガス抜き溝45は、上記のように断面円弧状ではなく、断面矩形等他の形状であってもよい。   As shown in FIGS. 2 and 4, gas venting grooves 45, 45 are provided in the vicinity of both sides of the sphere 41 row. The gas vent groove 45 is formed in an arc shape on the convex side surface 42 so as to communicate with the space of the convex portion 44 rising portion of the mirror surface plate 16 from the gap G2 between the convex side surface 46 and the inner peripheral surface 47 of the outer peripheral holding ring 31. It has been trimmed. When the gas vent groove 45 is not provided, the gas vent passage cross-sectional area is such that the plurality of spheres 41 are provided in the gap G1 between the convex side surface 42 and the inner peripheral surface 43 of the outer peripheral holding ring 31, and the gap G2 is smaller than the conventional one. As a result, the amount of molten resin gas or the like generated from the cavity 21 is limited. Therefore, a gas vent groove 45 is provided to enlarge the gas vent passage cross-sectional area. According to the embodiment, the maximum depth of the gas vent groove 45 is 0.8 mm and the width is 6 mm. Note that the gas vent groove 45 may have another shape such as a rectangular cross section instead of the circular arc shape as described above.

続いて、図1及び図2に基づいて、ディスク基板成形金型装置10の成形時における作動を説明する。射出成形機の可動盤を固定盤に接近移動させて、可動型35を固定型20に型合わせさせる。固定型20の凸部44が可動型35の凹部へ嵌入してキャビティ21が形成される。このとき、凸部44の凸部側面42は、複数の球体41を介して外周保持リング31の内周面43に案内される。外周保持リング31は、保持ピン33によって鏡面盤23に押圧されており、中心軸の垂直方向に僅か移動可能に係合されている。かかる構成により、凸部側面42と内周面43との間隙G1は、球体41の凸部側面42からの突出量G1に規定されて、全周において均一にG1となる。なお、凸部側面42と内周面43との間隙G1からキャビティ21側に設けられ規定のキャビティ21厚さとなるときの凸部側面46と内周面47との間隙G2は、間隙G1よりも小さく設定されている(実施例では5μm)。また、間隙G1が中心軸に平行に設けられているのに対し、間隙G2は中心軸から僅か内側に傾いて窄まるように設けられている。そのため、間隙G2は、圧縮成形が進行するに従って間隙G1と比較してより小さくなるにも拘わらず、部分的にも接触することなく、良好に間隙を保つことができる。   Next, based on FIGS. 1 and 2, the operation of the disk substrate molding die apparatus 10 during molding will be described. The movable platen of the injection molding machine is moved close to the fixed platen, and the movable die 35 is matched with the fixed die 20. The convex portion 44 of the fixed mold 20 is fitted into the concave portion of the movable mold 35 to form the cavity 21. At this time, the convex side surface 42 of the convex portion 44 is guided to the inner peripheral surface 43 of the outer peripheral holding ring 31 via the plurality of spheres 41. The outer peripheral holding ring 31 is pressed against the mirror surface plate 23 by a holding pin 33 and is engaged so as to be slightly movable in the direction perpendicular to the central axis. With this configuration, the gap G1 between the convex portion side surface 42 and the inner peripheral surface 43 is defined by the protruding amount G1 from the convex portion side surface 42 of the sphere 41, and is uniformly G1 over the entire circumference. Note that the gap G2 between the convex side surface 46 and the inner peripheral surface 47, which is provided on the cavity 21 side from the gap G1 between the convex side surface 42 and the inner peripheral surface 43 and has a prescribed thickness of the cavity 21, is larger than the gap G1. It is set small (5 μm in the embodiment). The gap G1 is provided in parallel to the central axis, whereas the gap G2 is provided so as to be narrowed and tilted slightly inward from the central axis. Therefore, although the gap G2 becomes smaller as compared with the gap G1 as the compression molding proceeds, the gap G2 can be favorably maintained without partial contact.

衝止ブロック19が型板25に当接する僅か手前位置において、スプルブッシュ13に当接し押圧する図示しない射出装置から、予め可塑化し射出装置の前部に貯留しておいた溶融樹脂をキャビティ21へ射出する。その後、適宜な時点で可動型25を固定型20へさらに移動させ、キャビティ21内の溶融樹脂を展延・流動させて圧縮成形が行われる。この圧縮成形により、溶融樹脂はキャビティ21内に充填され外周保持リング31の押え部48における内周面47に到達する。このとき、間隙G2は十分に狭く均一に形成されているので、間隙G2に溶融樹脂が浸入することはなく、ディスク基板の外周端にバリを生じさせない。また、たとえ間隙G2に溶融樹脂が僅かに浸入してバリとなっても、それは均一なものであって、ディスク基板の重量分布に変化を来たさないので、ディスクの高速回転時に偏芯が問題となることはない。   At a position just before the stopper block 19 abuts the template 25, the molten resin previously plasticized and stored in the front part of the injection device is injected into the cavity 21 from an injection device (not shown) that abuts against and presses against the sprue bush 13. Eject. Thereafter, the movable mold 25 is further moved to the fixed mold 20 at an appropriate time, and the molten resin in the cavity 21 is spread and fluidized to perform compression molding. By this compression molding, the molten resin is filled into the cavity 21 and reaches the inner peripheral surface 47 of the pressing portion 48 of the outer peripheral holding ring 31. At this time, since the gap G2 is sufficiently narrow and uniform, the molten resin does not enter the gap G2, and no burrs are generated at the outer peripheral edge of the disk substrate. Even if the molten resin slightly enters the gap G2 and becomes burrs, it is uniform and does not change the weight distribution of the disk substrate. There is no problem.

圧縮成形時の凹部と凸部44との嵌合は、中心軸方向に数百ミクロン程度の範囲で移動して行われるが、球体41と収容溝40の内部両側面との間には間隙を設けてあるので、球体41は、圧縮成形中においては極めて容易に滑らかに回動可能であり、圧縮成形を効果的に実行させることができる。   The fitting between the concave portion and the convex portion 44 at the time of compression molding is performed by moving in the range of about several hundred microns in the central axis direction, but there is a gap between the spherical body 41 and the inner side surfaces of the receiving groove 40. Since it is provided, the spherical body 41 can be rotated very easily and smoothly during compression molding, and compression molding can be executed effectively.

キャビティ21に充填された溶融樹脂は、即座に冷却されはじめる。その過程の適宜な時点で、オスカッタ27が前進し、ゲートインサート17の中心穴にスプルブッシュ13の端面で形成された凹部へオスカッタ27が嵌入することにより、キャビティ21内のディスク基板の中心開口が穿孔される。その後、可動型35が固定型20から離隔し、ディスク基板は鏡面盤16から離型しスタンパ22に保持されて型開きする。また、ゲートカットされたスプルは、突出ピン26の先端に保持されて型開きする。型開き後、先ず突出ピン26が前進してスプルが突出され、暫時遅れて突出スリーブ28が前進して中心開口が穿孔されたディスク基板が突出されて取り出される。   The molten resin filled in the cavity 21 starts to be cooled immediately. At an appropriate point in the process, the male cutter 27 moves forward, and the male cutter 27 is fitted into the recess formed by the end face of the sprue bush 13 in the central hole of the gate insert 17, thereby opening the central opening of the disk substrate in the cavity 21. Perforated. Thereafter, the movable die 35 is separated from the fixed die 20, and the disc substrate is released from the mirror surface plate 16 and is held by the stamper 22 to open the die. Further, the gate-cut sprue is held at the tip of the protruding pin 26 and the mold is opened. After the mold is opened, the protruding pin 26 is first moved forward to protrude the sprue, and the protruding sleeve 28 is moved forward after a while, and the disk substrate having the perforated center opening is protruded and taken out.

次に、他のディスク基板成形金型装置50について、図3に基づいて説明する。他のディスク基板成形金型装置50は、ディスク基板成形金型装置10の鏡面盤16、鏡面盤23及び外周保持リング31に対応するものとして、鏡面盤51、鏡面盤56及び外周保持リング55をそれぞれ有し、その他の部材はディスク基板成形金型装置10と同様のもので構成される。したがって、他のディスク基板成形金型装置50は、スタンパ22が固定型側の鏡面盤51に配置されたものとして例示するが、ディスク基板成形金型装置10の場合と同様に、スタンパ22を可動型側に配置する構成とすることもできる。   Next, another disk substrate molding die apparatus 50 will be described with reference to FIG. The other disk substrate molding die device 50 includes a mirror surface plate 51, a mirror surface plate 56, and an outer peripheral holding ring 55 that correspond to the mirror surface plate 16, the mirror surface plate 23, and the outer peripheral holding ring 31 of the disk substrate molding die device 10. The other members are the same as those of the disk substrate molding die apparatus 10. Therefore, the other disk substrate molding apparatus 50 is exemplified as the stamper 22 disposed on the mirror plate 51 on the fixed mold side, but the stamper 22 is movable as in the case of the disk substrate molding apparatus 10. It can also be set as the structure arrange | positioned at the type | mold side.

可動型側の鏡面盤56は、外周に大きい段部を有し、該段部の内側は固定型側鏡面盤51の方へ突出した凸部62を有している。凸部62には小さい段部がさらに設けられ、凸部62の側面は、大きい段部と小さい段部の間に位置する凸部側面58と、凸部62の端面である鏡面に隣接した凸部側面60とに区画されている。凸部側面58には、玉軸受36が設けられている。   The movable-type mirror surface plate 56 has a large step portion on the outer periphery, and an inner side of the step portion has a convex portion 62 protruding toward the fixed-type side mirror surface plate 51. The convex portion 62 is further provided with a small step portion, and the side surface of the convex portion 62 has a convex portion side surface 58 positioned between the large step portion and the small step portion, and a convex portion adjacent to the mirror surface that is the end surface of the convex portion 62. It is divided into partial side surfaces 60. A ball bearing 36 is provided on the convex side surface 58.

凸部62の外周には、凸部側面58,60と対向する内周面59,61を有する外周保持リング55が中心軸方向に移動自在に嵌合している。そして、凸部側面58と内周面59との間隙は、玉軸受36により間隙G1に維持されている。また、凸部側面60と内周面61との間隙は、間隙G1より小さい間隙G2に維持されている。外周保持リング55は、鏡面盤56の大きい段部の表面から、弾発部材等の突出し機構57により、常に中心軸方向へ付勢されている。外周保持リング55の突出し機構57で付勢される面の反対面は、二重の環状凸部を備えている。外側の環状凸部は、突当てリング52を介して鏡面盤51を押圧し、外側の環状凸部より低い内側の環状凸部は押え部53として、僅かな間隙をもってスタンパ22を鏡面盤51の鏡面へ保持させる。   An outer peripheral holding ring 55 having inner peripheral surfaces 59 and 61 facing the convex side surfaces 58 and 60 is fitted on the outer periphery of the convex portion 62 so as to be movable in the central axis direction. The gap between the convex side surface 58 and the inner peripheral surface 59 is maintained at the gap G <b> 1 by the ball bearing 36. Further, the gap between the convex side surface 60 and the inner peripheral surface 61 is maintained at a gap G2 that is smaller than the gap G1. The outer peripheral holding ring 55 is always urged in the direction of the central axis from the surface of the large step portion of the specular disk 56 by a protruding mechanism 57 such as a resilient member. The surface opposite to the surface urged by the protruding mechanism 57 of the outer peripheral holding ring 55 is provided with a double annular convex portion. The outer annular convex portion presses the mirror surface plate 51 via the abutment ring 52, and the inner annular convex portion lower than the outer annular convex portion serves as a holding portion 53, and the stamper 22 is moved to the mirror surface plate 51 with a slight gap. Hold on a mirror surface.

他のディスク基板成形金型装置50の作動は、外周保持リング55がディスク基板成形金型装置10の外周保持リング31とは異なることから、ディスク基板成形金型装置10の作動とは相違する。すなわち、外周保持リング55の外側の環状凸部は、型合わせの初期の段階で溶融樹脂が射出される前に、鏡面盤51と当接してキャビティ54を形成する。そして、鏡面盤56の凸部62は、外周保持リング55の内周面59,61と玉軸受36を介して係合しつつ可動型はさらに固定型に接近移動する。キャビティ54が所定の容積となったとき、溶融樹脂が射出され、可動型はまたさらに固定型に接近移動して圧縮成形が行われる。このとき、間隙G2は玉軸受36により十分に狭く均一に形成されているので、間隙G2に溶融樹脂が浸入することはなく、ディスク基板の外周端にバリを生じさせない。また、たとえ間隙G2に溶融樹脂が僅かに浸入してバリとなっても、それは均一なものであって、ディスク基板の重量分布に変化を来たさないので、ディスクの高速回転時に偏芯が問題となることはない。また、圧縮成形時の外周保持リング55と凸部62との嵌合は、中心軸方向に数百ミクロン程度の範囲で移動して行われるが、球体41と収容溝40の内部両側面との間には間隙を設けてあるので、球体41は、圧縮成形中においては極めて容易に滑らかに回動可能であり、圧縮成形を効果的に実行させることができる。なお、圧縮成形以降の工程は、ディスク基板成形金型装置10の場合と同様であるから、説明を省略する。   The operation of the other disk substrate molding die device 50 is different from the operation of the disk substrate molding die device 10 because the outer peripheral holding ring 55 is different from the outer peripheral holding ring 31 of the disk substrate molding die device 10. That is, the annular convex portion outside the outer periphery holding ring 55 contacts the mirror surface plate 51 to form the cavity 54 before the molten resin is injected at the initial stage of mold matching. Then, the convex portion 62 of the mirror surface plate 56 engages with the inner peripheral surfaces 59 and 61 of the outer peripheral holding ring 55 via the ball bearings 36, and the movable mold further moves closer to the fixed mold. When the cavity 54 reaches a predetermined volume, molten resin is injected, and the movable mold is further moved closer to the fixed mold to perform compression molding. At this time, since the gap G2 is sufficiently narrow and uniformly formed by the ball bearings 36, the molten resin does not enter the gap G2, and burrs are not generated at the outer peripheral edge of the disk substrate. Even if the molten resin slightly enters the gap G2 and becomes burrs, it is uniform and does not change the weight distribution of the disk substrate. There is no problem. In addition, the outer periphery holding ring 55 and the convex portion 62 are fitted to each other at the time of compression molding by moving within the range of several hundred microns in the central axis direction. Since a gap is provided between them, the sphere 41 can be rotated very easily and smoothly during compression molding, and compression molding can be executed effectively. In addition, since the process after compression molding is the same as that of the case of the disk substrate molding die apparatus 10, description is abbreviate | omitted.

本発明は、当業者の知識に基づいて様々な変更、修正、改良等を加えた態様において実施され得るものを含む。また、前記変更等を加えた実施態様が、本発明の趣旨を逸脱しない限りいずれも本発明の範囲内に含まれるものであることは言うまでもない。   The present invention includes those that can be implemented in variously modified, modified, improved, and other forms based on the knowledge of those skilled in the art. Further, it goes without saying that any of the embodiments to which the above-mentioned changes are added is included in the scope of the present invention without departing from the gist of the present invention.

ディスク基板成形金型装置の要部を示す縦断面図である。It is a longitudinal cross-sectional view which shows the principal part of a disk substrate shaping die apparatus. 図1における固定型と可動型の係合部を示す拡大断面図である。It is an expanded sectional view which shows the fixed type | mold and movable type engaging part in FIG. 他のディスク基板成形金型装置の係合部を示す拡大断面図である。It is an expanded sectional view which shows the engaging part of another disk substrate shaping die apparatus. 本発明の玉軸受を示す図2におけるA−A矢視図である。It is an AA arrow line view in FIG. 2 which shows the ball bearing of this invention. 図4におけるB−B矢視断面図である。It is a BB arrow sectional view in Drawing 4.

符号の説明Explanation of symbols

10,50 ディスク基板成形金型装置
16,23,51,56 鏡面盤
21 キャビティ(凹部)
22 スタンパ
31,55 外周保持リング
36 玉軸受
40 収容溝
41 球体
42,46,58,60 凸部側面
43,47,59,61 内周面
44,62 凸部
45 ガス抜き溝
49 セットスクリュ
54 キャビティ
G1,G2 間隙
10, 50 Disc substrate molding die device 16, 23, 51, 56 Mirror plate 21 Cavity (concave)
22 stamper 31, 55 outer periphery holding ring 36 ball bearing 40 receiving groove 41 sphere 42, 46, 58, 60 convex side surface 43, 47, 59, 61 inner peripheral surface 44, 62 convex portion 45 degassing groove 49 set screw 54 cavity G1, G2 gap

Claims (6)

第1鏡面盤と、該第1鏡面盤の鏡面に配置したスタンパと、該スタンパの外周部を前記第1鏡面盤の鏡面外周部に保持させる外周保持リングと、該外周保持リングの内周面が前記スタンパの表面を底面として形成する凹部へ嵌入してキャビティを形成する凸部を有する第2鏡面盤とを備えたディスク基板成形金型装置において、
前記凹部と前記凸部との嵌合部に玉軸受を設けたことを特徴とするディスク基板成形金型装置。
A first mirror surface plate, a stamper disposed on a mirror surface of the first mirror surface plate, an outer peripheral holding ring for holding an outer peripheral portion of the stamper on a mirror outer peripheral portion of the first mirror surface plate, and an inner peripheral surface of the outer peripheral holding ring In a disk substrate molding die apparatus comprising a second mirror surface plate having a convex portion that is fitted into a concave portion that forms the surface of the stamper as a bottom surface to form a cavity,
A disk substrate molding die apparatus, wherein a ball bearing is provided at a fitting portion between the concave portion and the convex portion.
前記玉軸受は、前記第2鏡面盤の凸部側面の円周を等分した位置に設けた収容溝に、中心軸の垂直方向に脱出不能かつ回動自在であって一部が突出するように球体を収容して構成される請求項1に記載のディスク基板成形金型装置。   The ball bearing is not allowed to escape in the direction perpendicular to the central axis and is rotatable, and a part of the ball bearing protrudes into a receiving groove provided at a position obtained by equally dividing the circumference of the convex side surface of the second mirror surface plate. 2. The disk substrate molding die apparatus according to claim 1, wherein a spherical body is accommodated in the disk substrate molding die apparatus. 第1鏡面盤と、該第1鏡面盤の鏡面に配置したスタンパと、前記第1鏡面盤と対向する第2鏡面盤の鏡面外周部で中心軸方向に移動し前記スタンパの外周部を保持してキャビティの端面を形成する外周保持リングとを備えたディスク基板成形金型装置において、
前記外周保持リングと嵌合する前記第2鏡面盤の凸部側面の円周を等分した位置に設けた収容溝に、中心軸の垂直方向に脱出不能かつ回動自在であって一部が突出するように球体を収容して玉軸受を構成したことを特徴とするディスク基板成形金型装置。
The first mirror surface plate, the stamper disposed on the mirror surface of the first mirror surface plate, and the mirror surface outer peripheral portion of the second mirror surface plate facing the first mirror surface plate move in the central axis direction to hold the outer periphery of the stamper. In the disk substrate molding die apparatus provided with an outer peripheral holding ring that forms the end face of the cavity,
A receiving groove provided at a position that equally divides the circumference of the convex side surface of the second mirror surface plate that fits with the outer peripheral holding ring cannot partially escape in the direction perpendicular to the central axis and is rotatable, and a part thereof A disk substrate molding die apparatus characterized in that a ball bearing is formed by accommodating a sphere so as to protrude.
前記収容溝は、環状であって、前記球体列の一側又は両側に前記球体の直径より大きい着脱自在の区画部材を備えた請求項2又は3に記載のディスク基板成形金型装置。   4. The disk substrate molding die device according to claim 2, wherein the receiving groove has an annular shape and has a detachable partition member larger than the diameter of the sphere on one side or both sides of the sphere row. 前記球体は、前記外周保持リングの硬度より低い硬度を有する請求項2又は3に記載のディスク基板成形金型装置。   4. The disk substrate molding die apparatus according to claim 2, wherein the sphere has a hardness lower than that of the outer peripheral holding ring. 前記収容溝の前記球体列の両側近傍に、ガス抜き溝を設けた請求項2又は3に記載のディスク基板成形金型装置。
The disk substrate molding die apparatus according to claim 2 or 3, wherein a gas vent groove is provided in the vicinity of both sides of the spherical body row of the housing groove.
JP2005303010A 2005-10-18 2005-10-18 Disc substrate molding tool Active JP4468285B2 (en)

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JP2005303010A JP4468285B2 (en) 2005-10-18 2005-10-18 Disc substrate molding tool
TW095137982A TW200716352A (en) 2005-10-18 2006-10-16 Molding apparatus of optical disc substrate and mirror plate of the same
CNB2006101502621A CN100553932C (en) 2005-10-18 2006-10-17 Optical disk substrate forming die device and mirror surface disk

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107351321A (en) * 2017-08-07 2017-11-17 深圳市南极光电子科技有限公司 A kind of anti-fit structure and application process applied to light guide plate compression mold

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110253835B (en) * 2019-06-24 2021-06-11 浪达网络科技(浙江)有限公司 Injection mold with internal mold core convenient to discharge and using method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107351321A (en) * 2017-08-07 2017-11-17 深圳市南极光电子科技有限公司 A kind of anti-fit structure and application process applied to light guide plate compression mold
CN107351321B (en) * 2017-08-07 2023-10-20 深圳市南极光电子科技有限公司 Anti-sticking structure applied to compression forming die of light guide plate and application method

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TW200716352A (en) 2007-05-01
CN1951671A (en) 2007-04-25

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