JP2007101821A - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP2007101821A
JP2007101821A JP2005290642A JP2005290642A JP2007101821A JP 2007101821 A JP2007101821 A JP 2007101821A JP 2005290642 A JP2005290642 A JP 2005290642A JP 2005290642 A JP2005290642 A JP 2005290642A JP 2007101821 A JP2007101821 A JP 2007101821A
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image forming
forming apparatus
writing
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JP4837355B2 (en
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Yoshinobu Takeyama
佳伸 竹山
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming apparatus capable of simultaneously executing a plurality of requests of the same level severe in timing requirement without using an expensive CPU high in processing speed and reducing color smear. <P>SOLUTION: The image forming apparatus is provided with; a plurality of belt position detecting means detecting a belt position in the orthogonal direction to running direction of an intermediate transfer belt, a main scanning position control means controlling a main scanning start position for a writing means based on a detected result of each belt position detecting means, a sub-scanning position control means controlling a sub-scanning start position for a writing means according to the difference in time between a detection signal of a belt mark which is to be image forming start reference provided on the intermediate transfer belt and a synchronizing signal generated in the writing means, and a developing switching control means switching the developing means so that a selected developing means is made effective. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は画像形成装置に関し、詳細には中間転写体を用いた画像形成装置の中間転写体走行時の走行方向に対する直交方向の変動(寄り)並びにベルト回転位置と書込み系走査位置との位相(時間)差により生じる重ね画像のズレ低減の技術に関する。   The present invention relates to an image forming apparatus, and more particularly, to an image forming apparatus using an intermediate transfer body, a change (shift) in a direction orthogonal to a running direction during running of the intermediate transfer body and a phase between a belt rotation position and a writing system scanning position ( The present invention relates to a technique for reducing misalignment of superimposed images caused by time differences.

近年、ローカルネットワーク(以下LANと略す)の整備が進み、このLANに複数のPCや画像データを印字出力するプリンタが接続され、ネットワークオペレーションの制御の下、各PCからプリンタへのアクセスが可能となっている。このようなネットワークシステムにおいて、プリンタへのアクセスの頻度が非常に高くなり、効率的なプリンタ出力が望まれる。そのための技術として従来よりいくつか提案されている。その一つとして、特許文献1は、割り込み処理を必要分だけ先に行い、残りの処理は現実行中の処理終了後に実施するものであり、必要な割り込み印刷部数を確保しつつ現印刷処理の終了時間の遅れを小さくすることができる。また、特許文献2は、命令の優先順位を比較、低位の命令を中断して高位の命令から実行するものであり、緊急に必要とする書類をすぐに出力可能となる。更に、特許文献3は、所定の順序を要求に応じ変更し、タイミングずれを最小に抑えるものである。
特開2001−320528号公報 特開2003−246122号公報 特開2005−080267号公報
In recent years, the development of local networks (hereinafter abbreviated as “LAN”) has progressed, and a plurality of PCs and printers that print out image data have been connected to this LAN. Under the control of network operations, each PC can access the printer. It has become. In such a network system, the frequency of access to the printer becomes very high, and efficient printer output is desired. Several techniques have been proposed for this purpose. As one of them, in Patent Document 1, interrupt processing is performed first as much as necessary, and the remaining processing is performed after the current processing is completed, and the current printing processing is performed while ensuring the necessary number of interrupt printing copies. The delay of the end time can be reduced. Further, Patent Document 2 compares the priority order of instructions, interrupts a low order instruction, and executes it from a high order instruction, so that an urgently required document can be output immediately. Further, Patent Document 3 changes the predetermined order as required to suppress timing deviation to a minimum.
JP 2001-320528 A JP 2003-246122 A Japanese Patent Laying-Open No. 2005-080267

しかしながら、上記特許文献1〜3のいずれにおいても、制御要求から制御終了までの時間が問われる割り込み処理制御に関して複数の割り込み処理が同時に発生すると、優先順位に応じて処理が行われるので要求処理時間が同位レベルであってもどちらかが犠牲になってしまう。例えば、画像の主走査位置と副走査位置を制御する指示が同時に発生した場合でも、一方を即座に制御できないために色ズレが低減できずにカラー(重ね)画像の画像品質が劣化する。また、1つのCPUでは上記複数の割り込み要求を同時に処理できない。   However, in any of the above Patent Documents 1 to 3, when a plurality of interrupt processes occur simultaneously with respect to the interrupt process control in which the time from the control request to the control end is questioned, the process is performed according to the priority order. One is sacrificed even if is at the same level. For example, even when an instruction for controlling the main scanning position and the sub-scanning position of an image is generated at the same time, one of them cannot be controlled immediately, so that color misregistration cannot be reduced and the image quality of a color (superimposed) image deteriorates. Further, one CPU cannot process the plurality of interrupt requests simultaneously.

本発明はこれらの問題点を解決するためのものであり、高価な高速処理可能なCPUを用いることなく、タイミング要求の厳しい、複数の同位レベル要求を同時に実行でき、かつ色ズレを低減する画像形成装置を提供することを目的とする。   The present invention is intended to solve these problems. An image that can simultaneously execute a plurality of demands on the same level and has a severe timing requirement without using an expensive CPU capable of high-speed processing, and reduces color misregistration. An object is to provide a forming apparatus.

本発明の画像形成装置は、画像担持体に形成した画像を中間転写ベルトに転写することで重ね画像を形成する画像形成装置である。更に、本発明の画像形成装置は、中間転写ベルトの移動面に対向して配置した画像形成手段を複数有し、各画像形成手段は画像担持体と、書込み手段と、画像担持体に書込み手段により形成される静電潜像を現像する複数の現像手段を含む現像ユニットと、この現像ユニットのいずれかの現像手段を選択する現像切替手段とを有している。そして、本発明の画像形成装置は、中間転写ベルトの走行方向に対して直交方向のベルト位置を検出する複数のベルト位置検出手段と、各ベルト位置検出手段の検出結果に基づいて書込み手段の主走査開始位置を制御する主走査位置制御手段と、中間転写ベルト上に設けられた画像形成開始基準となるベルトマークの検出信号と書込み手段で生成される同期信号との時間差に応じて書込み手段の副走査開始位置を制御する副走査位置制御手段と、選択した現像手段が有効となるよう現像手段を切替える現像切替制御手段とを有することに特徴がある。   The image forming apparatus of the present invention is an image forming apparatus that forms a superimposed image by transferring an image formed on an image carrier onto an intermediate transfer belt. Furthermore, the image forming apparatus of the present invention has a plurality of image forming means arranged to face the moving surface of the intermediate transfer belt, and each image forming means has an image carrier, a writing means, and a writing means on the image carrier. A developing unit including a plurality of developing means for developing the electrostatic latent image formed by the developing unit, and a developing switching means for selecting one of the developing means of the developing unit. The image forming apparatus of the present invention includes a plurality of belt position detecting means for detecting a belt position in a direction orthogonal to the traveling direction of the intermediate transfer belt, and a writing means based on the detection result of each belt position detecting means. The main scanning position control means for controlling the scanning start position, and the writing means according to the time difference between the belt mark detection signal provided on the intermediate transfer belt and the belt mark detection signal and the synchronization signal generated by the writing means. It is characterized in that it has sub-scanning position control means for controlling the sub-scanning start position and development switching control means for switching the developing means so that the selected developing means becomes effective.

主走査位置制御手段、副走査位置制御手段及び現像切替制御手段のそれぞれに演算処理手段を設け、各制御手段に要求される指示を、各制御手段に設けられた各演算処理手段により各制御開始指示を実行する。よって、時間要求の厳しい制御指示、つまり割り込み要求が同時に複数発生した場合でも、即座に制御動作に入ることができる。   Arithmetic processing means are provided in each of the main scanning position control means, the sub-scanning position control means, and the development switching control means, and each control processing means provided in each control means starts an instruction required for each control means. Execute the instructions. Therefore, even when a control instruction with a strict time request, that is, when a plurality of interrupt requests are generated at the same time, the control operation can be immediately started.

更に、ベルト位置検出手段を各画像担持体と中間転写ベルトとの転写位置近傍に2つ設け、主走査位置制御手段は各ベルト位置検出手段の差分値に基づいて書込み手段の主走査開始位置を制御する。よって、ベルトの蛇行に因る主走査方向の色ズレを低減できる。   Further, two belt position detection means are provided in the vicinity of the transfer position between each image carrier and the intermediate transfer belt, and the main scanning position control means determines the main scanning start position of the writing means based on the difference value of each belt position detection means. Control. Therefore, the color shift in the main scanning direction due to the meandering of the belt can be reduced.

また、副走査位置制御手段は、ベルトマークの検出信号と書込み手段が生成する同期信号との時間差から各色毎に副走査の画像形成をそのまま開始するか、1走査遅延もしくは画像先頭ラインを形成するビームを複数ビームの後続ビームから選択して書込みを行う。よって、ベルトマーク検知時の書込み系の走査ビームの位相ズレによる副走査方向の色ズレを低減できる。   Further, the sub-scanning position control means starts sub-scan image formation for each color as it is based on the time difference between the belt mark detection signal and the synchronization signal generated by the writing means, or forms a one-scan delay or an image head line. Writing is performed by selecting a beam from a plurality of subsequent beams. Therefore, the color shift in the sub-scanning direction due to the phase shift of the scanning beam of the writing system when the belt mark is detected can be reduced.

更に、現像切替制御手段は、現像切替手段によって選択された現像手段が有効となるよう現像ユニットを所定時間内に所定位置に揺動させることにより、複数の現像色を有した現像ユニットにおいて、混色が無く、正確に、かつ高速に色の切替が行うことができる。   Further, the development switching control means swings the development unit to a predetermined position within a predetermined time so that the development means selected by the development switching means becomes effective, so that the color mixing is performed in the development unit having a plurality of development colors. The color can be switched accurately and at high speed.

また、各演算処理手段をプログラマブルデバイス内に構築することにより、低コストで、融通の利く制御システムを構築することができる。   In addition, by constructing each arithmetic processing means in a programmable device, a flexible and flexible control system can be constructed.

本発明の画像形成装置によれば、主走査位置制御、副走査位置制御並びに現像切替制御に対する要求指示が同時に発生した場合でも、同時に処理可能とすることで、色ズレを低減した高品位な画像を形成可能な、2ステーション方式の画像形成装置を構築できる。   According to the image forming apparatus of the present invention, even when request instructions for main scanning position control, sub-scanning position control, and development switching control are generated at the same time, high-quality images with reduced color misregistration can be processed simultaneously. 2 station type image forming apparatus can be constructed.

図1は画像形成装置の構成を示す概略図である。同図に示す画像形成装置は、いわゆる2ステーションタイプの画像形成装置であり、走査型書込み手段により画像担持体に形成した潜像から現像手段によりトナー像を生成し、トナー像を中間転写体上に転写する工程を色毎に複数回繰り返し、トナー像を色毎に順次重ね合わせてカラー画像を形成する画像形成装置である。同図において、感光体ドラムから成る画像担持体1aの周囲には、帯電手段2a、現像手段4a、転写手段5a、クリーニング手段6aが配置されている。現像手段4aは複数(2つ)の現像色用の現像手段4a1,4a2のうち有効とする現像色を必要に応じて選択し、図示しない現像切替手段で切替える。これらをまとめて画像ステーションと呼び、画像担持体1aなどを含むものを画像ステーションaと称す。また、画像担持体1bの周囲にも画像ステーションaと同様に各構成手段が配置され、画像担持体1bなどを含むものを画像ステーションbと称す。つまり、中間転写体である中間転写ベルト7に対向して2つの画像ステーションa、bが配置されている。また、画像担持体1a,1bの上方にはベルト等の形態の中間転写ベルト7が配置されている。更に、中間転写ベルト7はベルトの基準位置を示すマーク(図示せず)を有している。   FIG. 1 is a schematic diagram showing the configuration of the image forming apparatus. The image forming apparatus shown in the figure is a so-called two-station type image forming apparatus, which generates a toner image by a developing unit from a latent image formed on an image carrier by a scanning type writing unit, and transfers the toner image on an intermediate transfer member. The image forming apparatus forms a color image by repeating the process of transferring to a plurality of times for each color and sequentially superimposing toner images for each color. In the figure, a charging unit 2a, a developing unit 4a, a transfer unit 5a, and a cleaning unit 6a are disposed around an image carrier 1a composed of a photosensitive drum. The developing unit 4a selects an effective developing color from among a plurality (two) of developing units 4a1 and 4a2 for developing colors as necessary, and switches them with a developing switching unit (not shown). These are collectively referred to as an image station, and those including the image carrier 1a are referred to as an image station a. Further, each constituent means is arranged around the image carrier 1b similarly to the image station a, and the one including the image carrier 1b is referred to as an image station b. That is, the two image stations a and b are arranged to face the intermediate transfer belt 7 that is an intermediate transfer member. Further, an intermediate transfer belt 7 in the form of a belt or the like is disposed above the image carriers 1a and 1b. Further, the intermediate transfer belt 7 has a mark (not shown) indicating the reference position of the belt.

次に、このような構成を有する画像形成装置の動作について概説すると、先ず矢印Aの向きに回転する画像担持体1a,1bは、帯電手段2a,2bによりその表面が帯電される。一方、中間転写ベルト7が矢印Bの方向に移動しマーク検出手段10がマークを検出すると、書込み手段20からの露光ビーム3a,3bによって画像データに基づく露光を開始し、画像担持体1a,1bに潜像を形成する。潜像は現像手段4a,4bによりトナー像として顕像化され、中間転写ベルト7との接点において転写手段5a,5bにより中間転写体7に転写される。転写後の画像担持体1a,1bはクリーニング手段6a,6bにより、転写残トナーがクリーニングされる。   Next, the operation of the image forming apparatus having such a configuration will be outlined. First, the surfaces of the image carriers 1a and 1b rotating in the direction of the arrow A are charged by the charging means 2a and 2b. On the other hand, when the intermediate transfer belt 7 moves in the direction of the arrow B and the mark detection means 10 detects the mark, exposure based on the image data is started by the exposure beams 3a and 3b from the writing means 20, and the image carriers 1a and 1b. To form a latent image. The latent image is visualized as a toner image by the developing means 4 a and 4 b and transferred to the intermediate transfer body 7 by the transfer means 5 a and 5 b at the contact point with the intermediate transfer belt 7. After the transfer, the image carrier 1a, 1b is cleaned of residual toner by cleaning means 6a, 6b.

また、カラー(複数色)画像を形成する場合、切替え手段で現像手段4a,4bを他方の色へ切り替え異なる色での画像形成の上記工程を、必要な色の回数分繰り返し、中間転写ベルト7に各色の画像を重ね合わせる。そして、中間転写ベルト7に4色の画像が重ね合わされると、転写ローラ8が中間転写体7に接触し、転写ローラ8の接離位置に搬送される紙などの記録媒体30に画像を転写する。転写が終了すると転写ローラ8は中間転写ベルト7から離反する。画像を転写された紙は図示しない定着装置により定着され装置外に排出される。また、中間転写ベルト7上の転写残トナーを清掃するために画像が形成されていた領域にわたりクリーニングブレード9が中間転写ベルト7に接触し、清掃が終了すると離反する。   When a color (multiple color) image is formed, the above-described steps of image formation with different colors are repeated by switching the developing means 4a, 4b to the other color by the switching means, and the intermediate transfer belt 7 is repeated. Overlay the images of each color. When the four color images are superimposed on the intermediate transfer belt 7, the transfer roller 8 comes into contact with the intermediate transfer body 7, and the image is transferred to a recording medium 30 such as paper conveyed to the contact / separation position of the transfer roller 8. To do. When the transfer is completed, the transfer roller 8 is separated from the intermediate transfer belt 7. The paper onto which the image has been transferred is fixed by a fixing device (not shown) and discharged outside the device. Further, the cleaning blade 9 comes into contact with the intermediate transfer belt 7 over an area where an image is formed in order to clean the transfer residual toner on the intermediate transfer belt 7, and is separated when the cleaning is completed.

このように、転写ローラ、クリーニングブレードの接離によって、中間転写ベルトのテンション変化でベルトが蛇行したり片寄りの位置変動を発生し、重ね画像にズレが生じ画像品質が劣化していた。また、中間転写ベルトの基準位置(ベルトマーク)に対する、書込み手段の露光ビームの走査位置も各色によって変化するため、副走査にもズレが生じ画像品質を劣化させていた。   As described above, due to the contact and separation of the transfer roller and the cleaning blade, the belt meanders or the position of the belt shifts due to a change in the tension of the intermediate transfer belt, and the superimposed images are displaced, resulting in deterioration of image quality. In addition, since the scanning position of the exposure beam of the writing means with respect to the reference position (belt mark) of the intermediate transfer belt also changes depending on each color, the sub-scanning also shifts and the image quality deteriorates.

本発明は、これらの劣化を防ぐために、画像転写位置における中間転写ベルトの走行方向に直交するベルト位置変動(蛇行、片寄り)量を求め、それに基づいて書込み手段の主走査の画像形成タイミングを制御すると同時に、ベルトマーク検出信号と書込み手段の同期検知信号との時間差に応じて、副走査の画像形成位置を制御するものである。また、高速に混色の無い画像を形成するために、所定の時間に現像手段の切替を正確に行うものである。   In order to prevent these degradations, the present invention obtains the amount of belt position fluctuation (meandering, offset) perpendicular to the running direction of the intermediate transfer belt at the image transfer position, and based on this, determines the image formation timing of the main scanning of the writing means. Simultaneously with the control, the image forming position of the sub-scan is controlled according to the time difference between the belt mark detection signal and the synchronization detection signal of the writing means. Further, in order to form an image having no color mixture at high speed, the developing means is accurately switched at a predetermined time.

図2は本発明の一実施の形態例に係る画像形成装置の構成を示す概略図である。同図において、図1と同じ参照符号は同じ構成要素を示す。異なる構成要素として、転写手段5a,5bの配置位置近傍に、中間転写ベルト7のベルト位置の変位を検出するためのベルト位置検出手段11a,11bが設けられ、ベルト走行方向に対して平行な基準面の異なる位置にベルト端面を検出している。このベルト位置検出手段11a,11bはベルトの走行方向に対して直行方向の変動(変位)量を検出できるものであれば、ベルト端面以外に、ベルト上のマーク、またはパターン等のいずれを検出する構成でも構わない。   FIG. 2 is a schematic diagram showing the configuration of an image forming apparatus according to an embodiment of the present invention. In the figure, the same reference numerals as those in FIG. 1 denote the same components. As different constituent elements, belt position detecting means 11a and 11b for detecting the displacement of the belt position of the intermediate transfer belt 7 are provided in the vicinity of the arrangement position of the transfer means 5a and 5b, and a reference parallel to the belt running direction is provided. The belt end face is detected at a different position on the face. The belt position detection means 11a, 11b detects any mark or pattern on the belt in addition to the belt end face as long as it can detect the amount of variation (displacement) in the direction perpendicular to the belt running direction. It does not matter if it is configured.

図3は本発明の一実施の形態例に係る画像形成装置の構成を示すブロック図である。同図に示す本実施の形態例の画像形成装置100は、CPU101と、CPU101が実行する制御プログラムやその他のデータを記憶するROM102と、処理する画像データや実行プログラムなどを展開する作業メモリであるRAM103と、イーサネット(登録商標)、電話回線、無線等を介して外部装置とのやり取りを行うインタフェース部104と、図2の書込み手段20に相当する書込み手段105と、図2の現像手段4a,4bに相当する現像手段106と、図2の現像手段4a,4bを切替える現像切替制御手段107と、図2の中間転写ベルト7の駆動を制御する中間転写ベルト駆動手段108と、図2のベルト位置検出手段11a,11bの検出信号に基づいて中間転写ベルトのベルト位置を検出するベルト位置検出手段109と、ベルト位置検出手段109によって検出した中間転写ベルトの位置に基づいて書込み手段105による書込みの主走査位置を制御する主走査位置制御手段110と、ベルト位置検出手段109によって検出した中間転写ベルトの位置に基づいて書込み手段105による書込みの副走査位置を制御する副走査位置制御手段111とを含んで構成され、それぞれは内部バス112を介して接続されている。   FIG. 3 is a block diagram showing the configuration of the image forming apparatus according to the embodiment of the present invention. An image forming apparatus 100 according to this embodiment shown in the figure is a CPU 101, a ROM 102 for storing a control program executed by the CPU 101 and other data, and a working memory for developing image data to be processed, an execution program, and the like. The RAM 103, the interface unit 104 for exchanging with an external device via Ethernet (registered trademark), telephone line, radio, etc., the writing means 105 corresponding to the writing means 20 in FIG. 2, the developing means 4a, FIG. The developing means 106 corresponding to 4b, the development switching control means 107 for switching the developing means 4a and 4b in FIG. 2, the intermediate transfer belt driving means 108 for controlling the driving of the intermediate transfer belt 7 in FIG. 2, and the belt in FIG. Belt position detecting means for detecting the belt position of the intermediate transfer belt based on the detection signals of the position detecting means 11a and 11b. 109, a main scanning position control unit 110 that controls the main scanning position of writing by the writing unit 105 based on the position of the intermediate transfer belt detected by the belt position detection unit 109, and an intermediate transfer belt detected by the belt position detection unit 109. And sub-scanning position control means 111 for controlling the sub-scanning position of writing by the writing means 105 based on the positions of the two, and each is connected via an internal bus 112.

次に、このような構成を有する本実施の形態例の画像形成装置の動作について図2及び図3を用いて説明する。
ホストから印刷要求があると、画像形成装置は図3の中間転写ベルト駆動手段108により図2の中間転写ベルト7並びに図3の書込み手段105により回転多面鏡(ポリゴン)の駆動を開始する。中間転写ベルト7が駆動すると、図2の各画像担持体1a,1bの転写位置近傍に設けた2つのベルト位置検出手段11a,11bが、ベルトエッジまたはベルト上に予め設けたマークを検出してベルトの移動方向に対して直交方向のベルト位置を検出する。中間転写ベルトが駆動し始めて画像形成開始基準であるベルトマークが図1のマーク検出手段10により検出されると、直ちにある決められた任意の周期で求めた2つのベルト位置検出手段11a,11bからの検出信号の差分を求め、差分値に基づいて、重ね画像形成時の色ズレが低減するように図3の主走査位置制御手段110によって書込み手段105に主走査書込みの開始位置制御を指示する。
Next, the operation of the image forming apparatus according to the present embodiment having such a configuration will be described with reference to FIGS.
When there is a print request from the host, the image forming apparatus starts driving the rotary polygon mirror (polygon) by the intermediate transfer belt 7 in FIG. 2 and the writing means 105 in FIG. 3 by the intermediate transfer belt driving means 108 in FIG. When the intermediate transfer belt 7 is driven, the two belt position detecting means 11a and 11b provided in the vicinity of the transfer positions of the image carriers 1a and 1b in FIG. 2 detect marks provided in advance on the belt edge or belt. A belt position in a direction orthogonal to the moving direction of the belt is detected. When the belt mark which is the image formation start reference is detected by the mark detection unit 10 in FIG. 1 after the intermediate transfer belt starts to be driven, the two belt position detection units 11a and 11b immediately obtained at an arbitrary predetermined period are used. The main scanning position control unit 110 in FIG. 3 instructs the writing unit 105 to control the start position of main scanning writing so as to reduce the color misregistration at the time of superimposed image formation based on the difference value. .

また、同じくベルトマークが図1のマーク検出手段10により検出されると、ベルトマーク信号と書込み手段が生成する同期検知信号との時間差を求め、最適な(色ズレの少ない)副走査位置から書込みを開始できるように、図3の副走査位置制御手段によって書込み手段105に副走査書込みの開始位置制御を指示する。ここで上記制御指示が重なってしまうと、優先順位に従って処理を行うことになる。主走査位置制御手段110の制御が優先する場合、2つのベルト位置検出手段11a,11bの差分からベルトの蛇行成分を求め、それに基づいて主走査開始位置を制御する。その後で、副走査位置制御手段111の制御処理を行う。   Similarly, when the belt mark is detected by the mark detection means 10 in FIG. 1, the time difference between the belt mark signal and the synchronization detection signal generated by the writing means is obtained, and writing is started from the optimum (low color misalignment) sub-scanning position. 3 is instructed to the writing means 105 by the sub-scanning position control means of FIG. If the above control instructions overlap, processing is performed according to priority. When priority is given to the control of the main scanning position control means 110, the meandering component of the belt is obtained from the difference between the two belt position detection means 11a and 11b, and the main scanning start position is controlled based thereon. Thereafter, control processing of the sub-scanning position control unit 111 is performed.

次に、本実施の形態例における副走査位置制御手段による副走査位置制御処理について動作タイムチャートである図4に従って説明すると、ベルトマーク検出直後の同期検知信号(LSync)から、主走査の画像形成有効幅信号(LGate)が生成するまでの時間tcに副走査の開始位置について処理制御する必要がある。また、逆に副走査位置制御手段の制御が優先すると、ベルトマーク検出信号と書込み系の同期信号との時間差を求め、これをある基準値と比較することで、画像形成開始をそのまま行うか、走査を遅延させるか、または複数ビーム(2つ)の後続ビームから書込みを開始するかのいずれかを判断して制御する。このような制御が終了してから主走査位置制御処理、すなわちベルト位置検出手段で求めた蛇行成分から、主走査開始位置の制御を行う。   Next, sub-scanning position control processing by the sub-scanning position control means in the present embodiment will be described with reference to FIG. 4 which is an operation time chart. From the synchronization detection signal (LSync) immediately after the belt mark detection, image formation in main scanning is performed. It is necessary to control the process for the start position of the sub-scan at time tc until the effective width signal (LGate) is generated. Conversely, when the control of the sub-scanning position control means is prioritized, the time difference between the belt mark detection signal and the writing system synchronization signal is obtained and compared with a certain reference value to start image formation as it is. Whether scanning is delayed or writing is started from a succeeding beam of two (two) beams is determined and controlled. After such control is finished, the main scanning start position is controlled based on the meandering component obtained by the main scanning position control process, that is, the belt position detecting means.

特に、副走査位置制御は2色目以降、すでに形成し終えた色の画像形成開始位置との関係を求めて制御を行うので処理時間が増大する。従って、主走査開始位置の制御を指示が生じた時点から大きく遅延すること無く制御するのは困難となる。そこで、各制御手段に対応した演算処理手段を個別に設け、各制御手段に要求される指示が同時に発生した多重割り込み処理の状況になった場合でも、それらの指示を直ちに処理できるようにした。図3の現像切替制御手段107についても同様のことが言える。この現像切替制御手段107はステッピングモータを駆動して変位手段を回動し、現像手段(ユニット)全体をある点を中心として揺動させることで有効となる現像色を切替えている。現像切替制御手段は、切替開始時はモータが脱調しないようステッピングモータ駆動信号の周波数を徐々に上げる(スローアップする)ようにステッピングモータ駆動信号生成を指示する。ステッピングモータ駆動信号は、この指示信号により「1」、「0」が反転し生成される。所定位置まで変位したら即座にモータに停止指示を出力して、現像ユニットの変位を終了する。主走査位置制御または副走査位置制御の指示を優先すると、その処理のため、モータ駆動信号生成指示が待機状態となり、切替開始時に、前記スローアップ波形が正しく生成されずに脱調を起こしてしまう危険性があり、切替停止時には所定位置で現像手段を即座に停止できない場合が発生し、画像担持体と有効となる現像ローラとのギャップを正確に維持することが困難となる。   In particular, since the sub-scanning position control is performed by obtaining the relationship with the image formation start position of the color already formed after the second color, the processing time increases. Therefore, it is difficult to control the main scanning start position without a large delay from the time when the instruction is issued. Therefore, an arithmetic processing unit corresponding to each control unit is provided individually, so that even when an instruction required for each control unit is in a situation of multiple interrupt processing, the instructions can be processed immediately. The same applies to the development switching control means 107 in FIG. The development switching control means 107 drives the stepping motor, rotates the displacement means, and changes the effective development color by swinging the whole developing means (unit) around a certain point. The development switching control unit instructs the generation of the stepping motor drive signal so as to gradually increase (slow up) the frequency of the stepping motor drive signal so that the motor does not step out when switching is started. The stepping motor drive signal is generated by inverting “1” and “0” by this instruction signal. Immediately after displacement to a predetermined position, a stop instruction is output to the motor, and the displacement of the developing unit is terminated. If priority is given to the main scanning position control or sub-scanning position control instruction, the motor drive signal generation instruction is put into a standby state for the processing, and when the switching starts, the slow-up waveform is not generated correctly and step out occurs. There is a risk that when the switching is stopped, the developing unit cannot be stopped immediately at a predetermined position, and it becomes difficult to accurately maintain the gap between the image carrier and the effective developing roller.

そこで、図3の現像切替制御手段107にも、切替指示が発生した場合に即座に処理制御が行えるようにする。ここで、上記各種制御手段の基本的な処理フローの一例を図5〜図7に示す。なお、ベルトマークは1つの場合とする。プリント要求があると、中間転写ベルトが回転を始めると同時に書込み手段のポリゴンも回り出す。ここでそれぞれの制御を中心とする各システム(プログラム)がスタートする。時間要求の厳しくないモータのスタート/ストップ、書込み手段の光源の点灯/パワー制御など、全体のシーケンス制御の一部に副走査位置制御が含まれている。また、主走査位置制御並びに現像切替制御が別システム(プログラム)として図6及び図7の動作フローがスタートするものとする。図5において、ベルトが回転してベルトマーク(sig1)を検出すると(ステップS101;YES)、副走査位置制御を開始、書込み系同期信号との時間差を求め、副走査位置制御をする。ベルトマーク(sig1)の検出により、同期信号(sig2)が発生したか否かを判定する(ステップS102)。同期信号(sig2)が発生すると(ステップS102;YES)、直ちにベルトマーク(sig1)との時間差Δtを求める(ステップS103)。次に、この画像が何色目であるかを判定し(ステップS104)、最初の色であれば(ステップS104;YES)予め設定された値と求めた値Δtを比較して(ステップS105)Δtが大きい場合は(ステップS106;YES)、書込み手段で生成する副走査の画像形成開始信号(FGate)そのままで書込みを開始するように制御し(ステップS107)、またΔtよりも小さい場合は(ステップS106;NO)、1ライン分遅延させて画像形を開始するよう制御する(ステップS108)。また、2色目以降の場合は(ステップS104;NO)、既に形成した画像開始時間との関係を求め副走査の画像形成開始位置を制御する(ステップS109)。4色目の画像形成開始を確認した場合には(ステップS110;YES)、副走査位置制御処理を終了し、後続のシーケンス制御(給紙搬送、転写、定着、排紙)へ移行する(ステップS111)。   Accordingly, the development switching control means 107 in FIG. 3 can also be immediately controlled when a switching instruction is issued. Here, an example of a basic processing flow of the various control means is shown in FIGS. It is assumed that there is one belt mark. When there is a print request, the polygon of the writing means starts rotating at the same time as the intermediate transfer belt starts to rotate. Here, each system (program) centering on each control starts. Sub-scanning position control is included as part of the overall sequence control, such as motor start / stop that is not time-critical and lighting / power control of the light source of the writing means. Further, it is assumed that the operation flow of FIGS. 6 and 7 starts as a system (program) in which main scanning position control and development switching control are separate systems. In FIG. 5, when the belt rotates to detect the belt mark (sig1) (step S101; YES), the sub-scanning position control is started, the time difference from the writing system synchronization signal is obtained, and the sub-scanning position control is performed. By detecting the belt mark (sig1), it is determined whether or not the synchronization signal (sig2) is generated (step S102). When the synchronization signal (sig2) is generated (step S102; YES), a time difference Δt from the belt mark (sig1) is immediately obtained (step S103). Next, it is determined what color this image is (step S104), and if it is the first color (step S104; YES), a preset value is compared with the obtained value Δt (step S105) Δt. Is larger (step S106; YES), the sub-scanning image formation start signal (FGate) generated by the writing means is controlled to start writing as it is (step S107), and when it is smaller than Δt (step S106; NO) Control is performed to start the image form with a delay of one line (step S108). In the case of the second and subsequent colors (step S104; NO), the relationship with the already formed image start time is obtained to control the sub-scan image formation start position (step S109). If the start of image formation for the fourth color is confirmed (step S110; YES), the sub-scanning position control process is terminated, and the subsequent sequence control (paper feed conveyance, transfer, fixing, paper discharge) is performed (step S111). ).

次に、図6に示す主走査位置制御フローにおいて、ベルトマーク(sig1)を検出するとタイマを起動し(ステップS201;YES、ステップS202)、2つのベルト位置検出手段の差分を求める(ステップS203)。差分値に従い、主走査開始位置を制御するためのシフト信号を書込み手段に出力する(ステップS204)。そして、書込み手段はシフト信号に従い、同期信号を時間軸にシフトさせる等して主走査開始位置を制御する(ステップS205)。書込み手段の画像形成開始信号(FGate)が出力されている間(ステップS206;NO、ステップS207;NO)、予め設定した周期で2つのベルト位置検出手段の差分(蛇行成分)を求め、上記制御を続ける(ステップS201〜S205)。Fgate終了後は、次のマーク信号検出を待機、検出後同じ制御を行う(ステップS208;YES、ステップS203〜S205、ステップS206;NO、ステップS207;YES)。   Next, in the main scanning position control flow shown in FIG. 6, when a belt mark (sig1) is detected, a timer is started (step S201; YES, step S202), and a difference between the two belt position detection means is obtained (step S203). . In accordance with the difference value, a shift signal for controlling the main scanning start position is output to the writing means (step S204). Then, the writing means controls the main scanning start position by shifting the synchronization signal along the time axis in accordance with the shift signal (step S205). While the image forming start signal (FGate) of the writing means is being output (step S206; NO, step S207; NO), the difference (meandering component) between the two belt position detecting means is obtained at a preset cycle, and the above control is performed. (Steps S201 to S205). After the Fgate is completed, the next mark signal detection is awaited, and the same control is performed after the detection (step S208; YES, steps S203 to S205, step S206; NO, step S207; YES).

次に、図7に示す現像切替制御フローにおいて、電源投入時に1色目と2色目の現像色が有効となる位置にデフォルトでそれぞれの現像手段(ユニット)を揺動して切替えておく(ステップS301;NO、ステップS302、ステップS303;YES、ステップS304)。1色目(2色目)の画像形成(FGate信号)が終了すると(ステップS305;YES、ステップS306;NO)、現像色を他色(画像ステーションaは3色目、画像ステーションbは4色目)への切替制御を行う(ステップS302〜S304)。所定量変位した時点で切替動作を終了する。プリント動作が続く間、現像切替動作を行う。   Next, in the development switching control flow shown in FIG. 7, each developing means (unit) is oscillated and switched by default to a position where the first and second development colors become valid when the power is turned on (step S301). ; NO, step S302, step S303; YES, step S304). When image formation (FGate signal) for the first color (second color) is completed (step S305; YES, step S306; NO), the development color is changed to another color (the image station a is the third color and the image station b is the fourth color). Switching control is performed (steps S302 to S304). The switching operation is terminated when the predetermined amount is displaced. While the printing operation continues, the development switching operation is performed.

次に、主走査位置制御に要求される指示で行う制御について説明する。ここで、図8に、基本的な形態をした中間転写ベルトを斜め下方(画像担持体側)から見た図を示す。同図において、中間転写ベルト7の平面部下側、つまり画像転写側に、ベルト走行方向に対して平行な基準面の異なる位置にベルト端面を検出するベルト位置検出手段11a,11bが設けられている。中間転写ベルトは矢印Bの向き、つまりベルト位置検出手段11aからベルト位置検出手段11bに向かって移動する。実験から、ベルト位置検出手段11aの位置で得られるベルト位置の変動波形(量)と略同じ波形が、時間td遅れてベルト位置検出手段11bで得られる。この時間tdは、ベルト上の一点がベルト位置検出手段11aからベルト位置検出手段11bまで移動するのに要する時間である。   Next, control performed by an instruction required for main scanning position control will be described. Here, FIG. 8 shows a view of an intermediate transfer belt having a basic form as seen obliquely from the lower side (image carrier side). In the figure, belt position detecting means 11a and 11b for detecting belt end faces are provided below the flat portion of the intermediate transfer belt 7, that is, on the image transfer side, at different positions on the reference plane parallel to the belt running direction. . The intermediate transfer belt moves in the direction of arrow B, that is, from the belt position detecting means 11a toward the belt position detecting means 11b. From the experiment, a substantially same waveform as the fluctuation waveform (amount) of the belt position obtained at the position of the belt position detecting means 11a is obtained by the belt position detecting means 11b with a delay of time td. This time td is the time required for one point on the belt to move from the belt position detecting means 11a to the belt position detecting means 11b.

ここで、ベルト位置検出手段11aの変位aを時間td遅らせたa'を求め、ベルト位置検出手段11bの変位bとの差分b−a'を求めれば、ベルト端面の凸凹がキャンセルされ、ベルト上の任意の点がベルト位置検出手段11aからベルト位置検出手段11bに移動したときのベルト変動量(蛇行成分)を求めることができる。ベルト上の任意の点について上記のように差分を求め、先に求めた隣接点の差分値に加減算することで、ベルト端面の凸凹の影響を取り除いた蛇行成分を求めることができる。   Here, if a ′ obtained by delaying the displacement a of the belt position detecting means 11a by the time td is obtained and the difference ba−a ′ with respect to the displacement b of the belt position detecting means 11b is obtained, the unevenness of the belt end surface is canceled and the belt The belt fluctuation amount (meandering component) can be obtained when the arbitrary point is moved from the belt position detecting means 11a to the belt position detecting means 11b. By calculating the difference at any point on the belt as described above and adding / subtracting to / from the previously obtained difference value of the adjacent point, the meandering component from which the influence of the unevenness of the belt end surface is removed can be obtained.

そこで、ベルト位置検出手段11aとベルト位置検出手段11bの各検出位置間の距離が、ベルト上の検出個所ピッチ×n(整数)を満足するよう、2つの検出手段を配置する。   Therefore, the two detection means are arranged so that the distance between the detection positions of the belt position detection means 11a and the belt position detection means 11b satisfies the detection point pitch on the belt × n (integer).

はじめに、n=1の時、つまりベルト位置検出手段間距離とベルト上の検出個所のピッチとが等しい場合、ベルト端部を上面から見た各検出位置でのベルト位置(変位)を模式的に示す図9からわかるように、時刻t1においてベルト上のp1がベルト位置検出手段11bの検出位置に到達したとき、p1の隣接検出個所のp2がベルト位置検出手段11aの検出位置にて検出される。なお、矢印Cはベルト移動に伴って発生するベルトの変位方向を示している。また、時刻t0でベルト上のp1がベルト位置検出手段11aの検出位置で検出された位置を基準位置d0とする。図9において、ベルトが矢印Bの向きに移動するのに伴い上方に変位して、時刻t1でp1がベルト位置検出手段11bの検出位置で、p2がベルト位置検出手段11aの検出位置で検出される。時刻t1におけるベルト位置検出手段11bから時刻t0におけるベルト位置検出手段11aの値を引く(差分)ことで、ベルト上のp1におけるベルト移動に伴う変位(蛇行)量Δ1が求められる。つまり、ベルト位置検出手段間距離は数センチと短いので、ベルト端面のベルト位置検出手段間(凸凹が無いとみなしたベルト端面)はベルト移動方向に設定した基準平面に対して、略平行にあるとみなせ、時刻t1においてベルト位置検出手段11aが検出するp2も基準d0に対しΔ1だけ変位した位置にあるといえる。   First, when n = 1, that is, when the distance between the belt position detection means and the pitch of the detection points on the belt are equal, the belt position (displacement) at each detection position when the belt end is viewed from the upper surface is schematically illustrated. As can be seen from FIG. 9, when p1 on the belt reaches the detection position of the belt position detection means 11b at time t1, p2 at the detection position adjacent to p1 is detected at the detection position of the belt position detection means 11a. . An arrow C indicates the direction of belt displacement that occurs as the belt moves. Further, the position where p1 on the belt is detected at the detection position of the belt position detecting means 11a at time t0 is set as a reference position d0. In FIG. 9, as the belt moves in the direction of arrow B, it is displaced upward, and at time t1, p1 is detected at the detection position of belt position detection means 11b, and p2 is detected at the detection position of belt position detection means 11a. The By subtracting (difference) the value of the belt position detecting means 11a at the time t0 from the belt position detecting means 11b at the time t1, the displacement (meandering) amount Δ1 accompanying the belt movement at p1 on the belt is obtained. In other words, since the distance between the belt position detection means is as short as several centimeters, the belt position detection means between the belt end faces (the belt end face regarded as having no irregularities) is substantially parallel to the reference plane set in the belt moving direction. Therefore, it can be said that p2 detected by the belt position detector 11a at the time t1 is also displaced by Δ1 with respect to the reference d0.

更に、ベルトの移動に伴い図の上方に変位して、時刻t2においてp2がベルト位置検出手段11bの検出位置で、p3がベルト位置検出手段11aの検出位置で検出された場合、時刻t2におけるベルト位置検出手段11bの値から時刻t1におけるベルト位置検出手段11aの値を引き、ベルト上のp2におけるベルト移動に伴う変位(蛇行)量Δ2が求められる。ここで、p2はベルト位置検出手段11aの検出位置において基準d0に対しΔ1だけ変位しているので、基準d0に対する変位量d2は、d2=Δ1+Δ2となる。この時、ベルト位置検出手段11aの検出位置においてp3は同様に基準d0に対しd2だけ変位した位置にある。   Further, when the belt is displaced upward in the drawing as the belt moves, and p2 is detected at the detection position of the belt position detection means 11b and p3 is detected at the detection position of the belt position detection means 11a at time t2, the belt at time t2 is detected. By subtracting the value of the belt position detecting means 11a at the time t1 from the value of the position detecting means 11b, a displacement (meandering) amount Δ2 accompanying the belt movement at p2 on the belt is obtained. Here, since p2 is displaced by Δ1 with respect to the reference d0 at the detection position of the belt position detecting means 11a, the displacement d2 with respect to the reference d0 is d2 = Δ1 + Δ2. At this time, at the detection position of the belt position detecting means 11a, p3 is similarly displaced by d2 with respect to the reference d0.

次に、ベルトが移動に伴い下方に変位し、時刻t3においてp3がベルト位置検出手段11bの検出位置で、p4がベルト位置検出手段11aの検出位置で検出されると、時刻t3におけるベルト位置検出手段11bの値から時刻t2におけるベルト位置検出手段11aの値を引くことで、ベルト上のp3におけるベルト移動に伴う変位(蛇行)量Δ3が求められる。ここで、p3はベルト位置検出手段11aの検出位置において基準d0に対しd2だけ変位しているので、基準d0に対する変位量d3は、d3=d2+(−Δ3)=Δ1+Δ2−Δ3となる。この時、ベルト位置検出手段11aの検出位置においてp4は同様に基準d0に対しd3だけ変位した位置にある。以降、同様にして、基準とした位置からの変位を求めることができる。   Next, when the belt is displaced downward as it moves, when p3 is detected at the detection position of the belt position detection unit 11b and p4 is detected at the detection position of the belt position detection unit 11a at time t3, belt position detection at time t3 is detected. By subtracting the value of the belt position detecting means 11a at time t2 from the value of the means 11b, the displacement (meandering) amount Δ3 accompanying the belt movement at p3 on the belt is obtained. Here, since p3 is displaced by d2 with respect to the reference d0 at the detection position of the belt position detecting means 11a, the displacement d3 with respect to the reference d0 is d3 = d2 + (− Δ3) = Δ1 + Δ2-Δ3. At this time, at the detection position of the belt position detection means 11a, p4 is similarly displaced by d3 with respect to the reference d0. Thereafter, similarly, the displacement from the reference position can be obtained.

次に、ベルト位置検出手段間距離がベルト上の検出個所のピッチ×2(n=2)の場合を、図10に模式的に示す。なお、時刻t0でベルト上のp1がベルト位置検出手段11aの検出位置で検出された位置を基準d0とする。そして、図10において、時刻t1でp2がベルト位置検出手段11aの検出位置で検出される。この時ベルトが上方に変位して、基準d0からの変位をΔ10とする。続いて時刻t2にp1がベルト位置検出手段11bの検出位置に到達した時、p3がベルト位置検出手段11aの検出位置で検出される。ここで時刻t2におけるベルト位置検出手段11bの値から時刻t0におけるベルト位置検出手段11aの値を引くことで(差分)、ベルト上のp1におけるベルト移動に伴う変位(蛇行)量Δ11が求められる。この時、ベルト位置検出手段11aの検出位置においてp3は基準d0に対しΔ11だけ変位した位置にある。そして、ベルトがさらに移動し、時刻t3においてp2がベルト位置検出手段11bの検出位置に来ると、p4がベルト位置検出手段11aの検出位置で検出される。よって、時刻t3におけるベルト位置検出手段11bの値から時刻t1におけるベルト位置検出手段11aの値を引き、ベルト上のp2におけるベルト移動に伴う変位(蛇行)量Δ12が求められる。ここで、p2はベルト位置検出手段11aの検出位置において基準d0に対しΔ10だけ変位しているので、基準d0に対する変位量d2は、d2=Δ10+Δ12となる。この時、ベルト位置検出手段11aの検出位置においてp4は同様に基準d0に対しd2だけ変位した位置にある。   Next, FIG. 10 schematically shows a case where the distance between the belt position detecting means is the pitch of detection points on the belt × 2 (n = 2). The position where p1 on the belt is detected at the detection position of the belt position detecting means 11a at time t0 is defined as a reference d0. In FIG. 10, p2 is detected at the detection position of the belt position detection means 11a at time t1. At this time, the belt is displaced upward, and the displacement from the reference d0 is Δ10. Subsequently, when p1 reaches the detection position of the belt position detection means 11b at time t2, p3 is detected at the detection position of the belt position detection means 11a. Here, by subtracting the value of the belt position detecting means 11a at the time t0 from the value of the belt position detecting means 11b at the time t2 (difference), the displacement (meandering) amount Δ11 accompanying the belt movement at p1 on the belt is obtained. At this time, at the detection position of the belt position detecting means 11a, p3 is displaced by Δ11 with respect to the reference d0. When the belt further moves and p2 reaches the detection position of the belt position detection means 11b at time t3, p4 is detected at the detection position of the belt position detection means 11a. Accordingly, the value of the belt position detecting means 11a at the time t1 is subtracted from the value of the belt position detecting means 11b at the time t3 to obtain the displacement (meandering) amount Δ12 accompanying the belt movement at p2 on the belt. Here, since p2 is displaced by Δ10 with respect to the reference d0 at the detection position of the belt position detecting means 11a, the displacement d2 with respect to the reference d0 is d2 = Δ10 + Δ12. At this time, at the detection position of the belt position detecting means 11a, p4 is similarly displaced by d2 with respect to the reference d0.

更に、ベルトが図10のように下方に変位して、時刻t4でp3がベルト位置検出手段11bの検出位置に至ると、p5がベルト位置検出手段11aの検出位置で検出される。よって、時刻t4におけるベルト位置検出手段11bの値から時刻t2におけるベルト位置検出手段11aの値を引くことで、ベルト上のp3におけるベルト移動に伴う変位(蛇行)量Δ13が求められる。p3はベルト位置検出手段11aの検出位置において基準d0に対しΔ11だけ変位しているので、基準d0に対する変位量d3は、d3=Δ11+(−Δ13)=Δ11−Δ13となる。以降全ての検出個所に対し、同様にして変位を求められる。   Further, when the belt is displaced downward as shown in FIG. 10 and p3 reaches the detection position of the belt position detection means 11b at time t4, p5 is detected at the detection position of the belt position detection means 11a. Therefore, by subtracting the value of the belt position detecting means 11a at the time t2 from the value of the belt position detecting means 11b at the time t4, the displacement (meandering) amount Δ13 accompanying the belt movement at p3 on the belt is obtained. Since p3 is displaced by Δ11 with respect to the reference d0 at the detection position of the belt position detecting means 11a, the displacement d3 with respect to the reference d0 is d3 = Δ11 + (− Δ13) = Δ11−Δ13. Thereafter, the displacement can be obtained in the same manner for all the detection points.

このようにして求めたベルト変動量に基づき、シフト信号を生成し主走査方向の画像形成開始位置を図11のように制御する。同図は書込み手段の同期信号の一例を示す。走査ビーム検出出力をスレッシュホールド値で二値化して同期信号を生成する。主走査書込み開始信号(LGate)は同期信号の立上りエッジから一定時間後に生成される。例えば、ベルトマーク検知時に検出される個所(p1)の変動量の時、シフト量をゼロとして、デフォルトのスレッシュホールド値th0で同期信号を生成する。図12に示すように、同期信号を基準位置とした場合の主走査書込み開始信号(LGate)に対して、基準位置からベルト中心側へ変動した個所(変動量+d)は、+d相当の走査時間tだけLgate信号発生タイミングを遅らせるよう、スレッシュホールドを図11のth1のように変化させる。また、基準位置からベルト外側へ変動した個所(変動量−d)は、図12に示すように−d相当の走査時間tだけLgate信号発生タイミングを早めるよう、シフト信号によりスレッシュホールドを図11のth2のように変化させる。   Based on the belt fluctuation amount thus obtained, a shift signal is generated and the image formation start position in the main scanning direction is controlled as shown in FIG. This figure shows an example of the synchronizing signal of the writing means. The scanning beam detection output is binarized with a threshold value to generate a synchronization signal. The main scanning write start signal (LGate) is generated after a certain time from the rising edge of the synchronization signal. For example, when the amount of change in the location (p1) detected when the belt mark is detected, the shift amount is set to zero, and the synchronization signal is generated with the default threshold value th0. As shown in FIG. 12, with respect to the main scanning write start signal (LGate) when the synchronization signal is used as the reference position, a portion (variation amount + d) that has changed from the reference position to the belt center side is a scanning time corresponding to + d. The threshold is changed as shown by th1 in FIG. 11 so as to delay the Lgate signal generation timing by t. Further, as shown in FIG. 12, the position (fluctuation amount -d) that fluctuates from the reference position to the belt outer side is set to a threshold value by a shift signal so that the Lgate signal generation timing is advanced by a scanning time t corresponding to -d as shown in FIG. Change like th2.

なお、主走査方向の画像形成開始位置制御は、上記のように同期信号を制御するのではなく、LGate信号の発生開始時刻を、同期信号を基準にしてシフト信号に従い制御する方法もある。   Note that image formation start position control in the main scanning direction is not controlled by the synchronization signal as described above, but there is also a method of controlling the generation start time of the LGate signal according to the shift signal with reference to the synchronization signal.

次に、副走査位置制御に要求される指示で行う、副走査位置制御について説明する。各色の画像形成は図2の中間転写体7のマークを基準に開始されるが、図2の書込み手段20がレーザ走査光学系を用いた走査型である場合、図2のマーク検出手段10による中間転写体7のマーク検知信号と書込み手段20の書込み基準となる同期信号が非同期であるので、中間転写体7のマーク基準に画像形成を開始しても各色の重ね画像にズレが生じる。詳細に説明すると、図2のマーク検出手段10によって中間転写体7のマークを検出することにより生成される副走査方向の画像形成開始信号a)と、書込み手段20の同期信号との関係の一例を示す図13に示すように、画像形成開始信号a)と同期信号との時間差は、信号b),c)に示すよう最大で同期信号周期T分ずれる。基準(最初)画像形成を図3のb)のタイミングの同期信号p1で行うと基準画像外(2色目以降)の画像形成開始タイミングは補正の施しようがなくなり、信号c)のタイミングで同期信号が生成した場合、同期信号p2で開始することになり最大1走査分(Δt:斜線部)のズレが生じてしまう。   Next, sub-scanning position control performed according to an instruction required for sub-scanning position control will be described. Image formation for each color is started with reference to the mark on the intermediate transfer member 7 in FIG. 2, but when the writing means 20 in FIG. 2 is a scanning type using a laser scanning optical system, the mark detection means 10 in FIG. Since the mark detection signal of the intermediate transfer body 7 and the synchronization signal that serves as the writing reference of the writing means 20 are asynchronous, even if image formation is started based on the mark reference of the intermediate transfer body 7, the superimposed images of the respective colors are displaced. More specifically, an example of the relationship between the image forming start signal a) in the sub-scanning direction generated by detecting the mark on the intermediate transfer body 7 by the mark detecting unit 10 in FIG. As shown in FIG. 13, the time difference between the image formation start signal a) and the synchronization signal is shifted by the synchronization signal period T at the maximum as shown in the signals b) and c). When the reference (first) image formation is performed with the synchronization signal p1 at the timing b) in FIG. 3, the image formation start timing outside the reference image (after the second color) can no longer be corrected, and the synchronization signal at the timing of the signal c). Is generated by the synchronization signal p2, and a deviation of a maximum of one scan (Δt: hatched portion) occurs.

そこで、本発明では、まず初回の画像形成を画像形成開始信号検出後、ある時間が経過した後の同期信号から行うようにする。ここで、図14に、複数ビームを2ビーム(グレービーム、白ビーム)とした際の、本発明の制御によるドット形成位置の一例を示す。なお、グレービームが副走査の先行(開始)側ビームである。1色目(基準)の画像形成を副走査方向の画像形成開始(ベルトマーク)信号検知後、同期信号が3T/4以上経過して発生した場合にはその同期信号で開始する。図14の場合t1>3T/4であるので、初めの同期信号に同期して開始する。そして、2色目において、マーク検知後t2の時間で同期信号p1が発生すると、1色目の書き込み開始位置との差Δt(絶対値)が最小となるよう、1走査分遅延させて同期信号p2で画像形成を開始する。この時のベルトマーク信号からの画像形成開始時間は、t2+Tとなる。Tは同期信号の周期である。ここで、1色目と2色目の画像形成開始時間の平均tc1(重心同期1)は、tc1=(t1+t2+T)/2となる。3色目は、1色目と2色目の平均開始時間tc1と3色目の開始時間との時間差Δtが最小となるようビーム選択(白ビーム:L1)して画像形成を開始する。この時選択した白ビームL1に対して擬似同期信号(図14におけるグレービーム(Du)と白ビーム(L1)の間の点線)を想定して3色目の画像形成開始同期信号とする。従って、3色目のマーク基準に対する画像形成開始時間はt3+T/2となる。tc1と3色目の画像形成時間との平均tc2(重心同期2)を求めると、tc2=(tc1+t3+T/2)/2となる。4色目は、ベルトマーク信号からの同期信号までの時間t4と3色目までの平均画像形成開始時間tc3との時間差Δtが、遅延またはビーム選択をした場合の時間差より小さくなるのでそのまま画像形成を開始する。   Therefore, in the present invention, first image formation is performed from a synchronization signal after a certain time has elapsed after detection of an image formation start signal. Here, FIG. 14 shows an example of dot formation positions under the control of the present invention when the plurality of beams are two beams (gray beam, white beam). Note that the gray beam is the preceding (starting) side beam of the sub-scanning. When the first color (reference) image formation is detected after the image formation start (belt mark) signal in the sub-scanning direction is detected and 3T / 4 or more has elapsed, the first color (reference) image formation is started with the synchronization signal. In the case of FIG. 14, since t1> 3T / 4, the operation starts in synchronization with the first synchronization signal. In the second color, when the synchronization signal p1 is generated at the time t2 after the mark detection, the synchronization signal p2 is delayed by one scan so that the difference Δt (absolute value) from the writing start position of the first color is minimized. Start image formation. The image formation start time from the belt mark signal at this time is t2 + T. T is the period of the synchronization signal. Here, the average tc1 (centroid synchronization 1) of the image formation start times of the first and second colors is tc1 = (t1 + t2 + T) / 2. For the third color, image formation is started by selecting a beam (white beam: L1) so that the time difference Δt between the average start time tc1 of the first and second colors and the start time of the third color is minimized. Assuming a pseudo synchronization signal (a dotted line between the gray beam (Du) and the white beam (L1) in FIG. 14) for the white beam L1 selected at this time, it is set as an image formation start synchronization signal for the third color. Therefore, the image formation start time with respect to the mark reference for the third color is t3 + T / 2. When the average tc2 (centroid synchronization 2) between tc1 and the image formation time of the third color is obtained, tc2 = (tc1 + t3 + T / 2) / 2. For the fourth color, since the time difference Δt between the time t4 from the belt mark signal to the synchronization signal and the average image formation start time tc3 up to the third color is smaller than the time difference in the case of delay or beam selection, image formation is started as it is. To do.

図14の一例における、書込み開始位置の判断基準は、時間差Δtが、Δt≧3T/4の場合は、1走査遅延とし、T/4≦Δt<3T/4の場合は、ビーム(後続)選択し、Δt<T/4の場合は、そのままである。
また、1色目と2色目の平均画像形成開始時間tc1との時間差が最小となるよう、書込みタイミングの遅延またはビーム選択制御により求めた3色目の画像形成開始時間が、既に形成した1,2色目の画像のマーク基準に対する画像形成開始時間の振れ(変動)幅から外れた場合、変動幅の最小値または最大値からの偏差と、書込みタイミングの遅延またはビーム選択制御により求めた時間から、予め定まるビーム分副走査方向に早めるか遅らせるかした開始時間を想定する。そして、その時の変動幅の最小値または最大値からの偏差とを比較し、偏差が小さくなる画像形成開始時間で画像形成を開始すると共に、3色目のマーク基準に対する画像形成開始時間と先に求めたtc1との平均画像形成開始時間tc2を求める。そして、平均画像形成開始時間tc2との時間差が最小となるよう、書込みタイミングの遅延またはビーム選択制御により求めた4色目の画像形成開始時間が、既に形成した1〜3色目の画像のマーク基準に対する画像形成開始時間の変動幅から外れた場合、変動幅の最小値または最大値からの偏差と、書込みタイミングの遅延またはビーム選択制御により求めた時間から、予め定まるビーム分副走査方向に早めるか遅らせるかした開始時間を想定する。その時の変動幅の最小値または最大値からの偏差とを比較し、偏差が小さくなる画像形成開始時間で画像形成を開始するような制御を行っても良い。
In the example of FIG. 14, the criterion for determining the writing start position is one scan delay when the time difference Δt is Δt ≧ 3T / 4, and beam (subsequent) selection when T / 4 ≦ Δt <3T / 4. However, if Δt <T / 4, it remains as it is.
In addition, the first and second colors of the first and second colors that have already been formed are determined so that the time difference between the average image formation start time tc1 of the first color and the second color is minimized so that the image formation start time of the third color obtained by delaying the write timing or beam selection control If the deviation from the fluctuation (variation) of the image formation start time with respect to the mark standard of the image is deviated from the deviation from the minimum or maximum value of the fluctuation range and the time determined by the write timing delay or beam selection control, it is determined in advance. Assume a start time that is advanced or delayed in the beam sub-scanning direction. Then, the deviation from the minimum value or the maximum value of the fluctuation range at that time is compared, image formation is started at the image formation start time at which the deviation becomes small, and the image formation start time with respect to the third color mark reference is obtained first. An average image formation start time tc2 with tc1 is obtained. Then, the image formation start time of the fourth color obtained by the delay of the write timing or the beam selection control so that the time difference from the average image formation start time tc2 is minimized, with respect to the mark reference of the already formed images of the first to third colors. When deviating from the fluctuation range of the image formation start time, it is advanced or delayed in the sub-scanning direction by a predetermined beam amount from the deviation from the minimum value or maximum value of the fluctuation range and the time obtained by delaying the write timing or beam selection control. Assumes a bad start time. Control may be performed so that the deviation from the minimum value or the maximum value of the fluctuation range at that time is compared, and image formation is started at the image formation start time at which the deviation becomes small.

次に、現像切替制御の一例について図15を用いて説明する。現像ユニットの回動中心軸41と平行な軸を中心に回転するカム軸42を現像ユニットフレーム44に設け、カム軸42には偏芯カム43を固定する。偏芯カム43は現像ローラ軸に対し回転自在なローラ部材と当接する。現像ユニットが所定位置まで変位するよう偏芯カム43をモータにより回転させることで、現像ユニット自体を揺動させ、有効現像色(ローラ)を切替える。   Next, an example of development switching control will be described with reference to FIG. A cam shaft 42 that rotates about an axis parallel to the rotation center axis 41 of the developing unit is provided in the developing unit frame 44, and an eccentric cam 43 is fixed to the cam shaft 42. The eccentric cam 43 is in contact with a roller member that is rotatable with respect to the developing roller shaft. The eccentric cam 43 is rotated by a motor so that the developing unit is displaced to a predetermined position, thereby swinging the developing unit itself and switching the effective developing color (roller).

また、プログラマブルなデバイス(FPGA)内に複数のCPUを構築し、複数の割り込み処理要求を同時に制御できる構成として、画像形成装置の主走査位置制御、副走査位置制御並びに現像切替制御を行う。   Further, as a configuration in which a plurality of CPUs are built in a programmable device (FPGA) and a plurality of interrupt processing requests can be controlled simultaneously, main scanning position control, sub-scanning position control, and development switching control of the image forming apparatus are performed.

なお、本発明は上記実施の形態例に限定されるものではなく、特許請求の範囲内の記載であれば多種の変形や置換可能であることは言うまでもない。   The present invention is not limited to the above-described embodiments, and it goes without saying that various modifications and substitutions are possible as long as they are described within the scope of the claims.

画像形成装置の構成を示す概略図である。1 is a schematic diagram illustrating a configuration of an image forming apparatus. 本発明の一実施の形態例に係る画像形成装置の構成を示す概略図である。1 is a schematic diagram illustrating a configuration of an image forming apparatus according to an exemplary embodiment of the present invention. 本発明の一実施の形態例に係る画像形成装置の構成を示すブロック図である。1 is a block diagram illustrating a configuration of an image forming apparatus according to an exemplary embodiment of the present invention. 本実施の形態例における副走査位置制御手段による副走査位置制御処理を示すタイムチャートである。It is a time chart which shows the sub-scanning position control process by the sub-scanning position control means in the present embodiment. 現像切替制御手段の基本的な処理を示すフローチャートである。It is a flowchart which shows the basic process of a development switch control means. 主走査位置制御の処理を示すフローチャートである。It is a flowchart which shows the process of main scanning position control. 現像切替制御の処理を示すフローチャートである。It is a flowchart which shows the process of development switching control. 基本的な形態をした中間転写ベルトを斜め下方から見た図である。FIG. 2 is a view of an intermediate transfer belt having a basic form as viewed obliquely from below. ベルト位置検出手段間距離とベルト上の検出個所のピッチとが等しい場合のベルト端部を上面から見た各検出位置でのベルト位置を模式的に示す図である。It is a figure which shows typically the belt position in each detection position which looked at the belt edge part from the upper surface when the distance between belt position detection means and the pitch of the detection location on a belt are equal. ベルト位置検出手段間距離がベルト上の検出個所のピッチ×2の場合のベルト端部を上面から見た各検出位置でのベルト位置を模式的に示す図である。It is a figure which shows typically the belt position in each detection position which looked at the belt edge part from the upper surface in case the distance between belt position detection means is pitch * 2 of the detection location on a belt. 書込み手段の同期信号の一例を示す図である。It is a figure which shows an example of the synchronizing signal of a writing means. 主走査書込み開始信号と走査時間t遅延及び走査時間t早めた主走査書込み開始信号を示すタイムチャートである。5 is a time chart showing a main scanning write start signal, a main scanning write start signal which is delayed by a scanning time t and a scanning time t is advanced. 副走査方向の画像形成開始信号と書込み手段の同期信号との関係の一例を示すタイムチャートである。6 is a time chart illustrating an example of a relationship between an image formation start signal in a sub-scanning direction and a synchronization signal of a writing unit. 複数ビームを2ビームとした際の本発明の制御によるドット形成位置の一例を示す図である。It is a figure which shows an example of the dot formation position by control of this invention at the time of using two beams as a plurality of beams. 現像切替制御の一例を示す概略図である。It is a schematic diagram showing an example of development switching control.

符号の説明Explanation of symbols

11a,11b;ベルト位置検出手段、
106;現像手段、107;現像切替制御手段、
108;中間転写ベルト駆動手段、109;ベルト位置検出手段、
110;主走査位置制御手段、111;副走査位置制御手段。
11a, 11b; belt position detecting means;
106; developing means 107; development switching control means;
108; intermediate transfer belt driving means; 109; belt position detecting means;
110; main scanning position control means; 111; sub-scanning position control means.

Claims (6)

画像担持体に形成した画像を中間転写ベルトに転写することで重ね画像を形成する画像形成装置であって、中間転写ベルトの移動面に対向して配置した画像形成手段を複数有し、各画像形成手段は画像担持体と、書込み手段と、画像担持体に書込み手段により形成される静電潜像を現像する複数の現像手段を含む現像ユニットと、該現像ユニットのいずれかの現像手段を選択する現像切替手段とを有する画像形成装置において、
中間転写ベルトの走行方向に対して直交方向のベルト位置を検出する複数のベルト位置検出手段と、
各ベルト位置検出手段の検出結果に基づいて書込み手段の主走査開始位置を制御する主走査位置制御手段と、
中間転写ベルト上に設けられた画像形成開始基準となるベルトマークの検出信号と書込み手段で生成される同期信号との時間差に応じて書込み手段の副走査開始位置を制御する副走査位置制御手段と、
選択した現像手段が有効となるよう現像手段を切替える現像切替制御手段と
を有することを特徴とする画像形成装置。
An image forming apparatus for forming an overlapped image by transferring an image formed on an image carrier onto an intermediate transfer belt, the image forming apparatus having a plurality of image forming means arranged to face the moving surface of the intermediate transfer belt, and each image The forming means selects an image carrier, a writing means, a developing unit including a plurality of developing means for developing an electrostatic latent image formed on the image carrier by the writing means, and one of the developing units. In an image forming apparatus having development switching means for
A plurality of belt position detecting means for detecting a belt position perpendicular to the traveling direction of the intermediate transfer belt;
Main scanning position control means for controlling the main scanning start position of the writing means based on the detection result of each belt position detection means;
A sub-scanning position control unit that controls a sub-scanning start position of the writing unit according to a time difference between a belt mark detection signal provided on the intermediate transfer belt and serving as a reference for image formation and a synchronization signal generated by the writing unit; ,
An image forming apparatus comprising: a development switching control unit that switches the developing unit so that the selected developing unit is effective.
前記主走査位置制御手段、前記副走査位置制御手段及び前記現像切替制御手段のそれぞれに演算処理手段を設け、各制御手段に要求される指示を、各制御手段に設けられた前記各演算処理手段により各制御開始指示を実行する請求項1記載の画像形成装置。   Arithmetic processing means are provided in each of the main scanning position control means, the sub-scanning position control means, and the development switching control means, and instructions required for the respective control means are given to the respective arithmetic processing means provided in the respective control means. The image forming apparatus according to claim 1, wherein each control start instruction is executed by. 前記ベルト位置検出手段を各画像担持体と中間転写ベルトとの転写位置近傍に2つ設け、前記主走査位置制御手段は前記各ベルト位置検出手段の差分値に基づいて書込み手段の主走査開始位置を制御する請求項1又は2に記載の画像形成装置。   Two belt position detection means are provided in the vicinity of the transfer position between each image carrier and the intermediate transfer belt, and the main scanning position control means determines the main scanning start position of the writing means based on the difference value of each belt position detection means. The image forming apparatus according to claim 1, wherein the image forming apparatus is controlled. 前記副走査位置制御手段は、ベルトマークの検出信号と書込み手段が生成する同期信号との時間差から各色毎に副走査の画像形成をそのまま開始するか、1走査遅延もしくは画像先頭ラインを形成するビームを複数ビームの後続ビームから選択して書込みを行う請求項1又は2に記載の画像形成装置。   The sub-scanning position control means starts the sub-scan image formation for each color as it is based on the time difference between the belt mark detection signal and the synchronization signal generated by the writing means, or a beam for forming one scanning delay or image head line. The image forming apparatus according to claim 1, wherein writing is performed by selecting from a plurality of subsequent beams. 前記現像切替制御手段は、前記現像切替手段によって選択された前記現像手段が有効となるよう前記現像ユニットを所定時間内に所定位置に揺動させる請求項1又は2に記載の画像形成装置。   The image forming apparatus according to claim 1, wherein the development switching control unit swings the development unit to a predetermined position within a predetermined time so that the developing unit selected by the development switching unit is effective. 前記各演算処理手段をプログラマブルデバイス内に構築する請求項1〜5のいずれかに記載の画像形成装置。   The image forming apparatus according to claim 1, wherein each arithmetic processing unit is built in a programmable device.
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JP2009186495A (en) * 2008-02-01 2009-08-20 Ricoh Co Ltd Image forming apparatus

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