JP2007101352A - Rolling bearing unit with rotation detector - Google Patents

Rolling bearing unit with rotation detector Download PDF

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JP2007101352A
JP2007101352A JP2005291252A JP2005291252A JP2007101352A JP 2007101352 A JP2007101352 A JP 2007101352A JP 2005291252 A JP2005291252 A JP 2005291252A JP 2005291252 A JP2005291252 A JP 2005291252A JP 2007101352 A JP2007101352 A JP 2007101352A
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ring
encoder
sensor
holder
axial direction
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Hideshi Shibuya
英志 渋谷
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NSK Ltd
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NSK Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007Encoders, e.g. parts with a plurality of alternating magnetic poles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/78Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • F16C33/7889Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members mounted to an inner race and extending toward the outer race
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/185Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with two raceways provided integrally on a part other than a race ring, e.g. a shaft or housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

Abstract

<P>PROBLEM TO BE SOLVED: To avoid adhesion of foreign matters existing in external space on an encoder 18, shorten the distance between the surface to be detected on the encoder 18 and the detection part of a sensor 19 and realize a structure of the sensor 19 hardly damaged by a flying stone and the like. <P>SOLUTION: The encoder 18 is provided on a surface facing the internal space 23 comprising a rotor 14 on a wheel part 22 of a support ring 20 fixed on the inner end of a rotating inner wheel 13a. The sensor 19 faces a surface to be detected on the encoder 18 from the inner space 23 side in a state held by a holder 24 supported with a non-rotating outer wheel 12. The tip end part of seal lips 34, 34 added on the outer edge of the wheel part 22 is slid on a part of the holder 24 over whole circumference. With this constitution, the above problem is resolved. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明に係る回転検出装置付転がり軸受ユニットは、自動車の車輪を懸架装置に対して回転自在に支持すると共に、この車輪の回転速度或いは回転角度を検出する為に利用する。   The rolling bearing unit with a rotation detecting device according to the present invention supports a vehicle wheel rotatably with respect to a suspension device, and is used for detecting the rotation speed or rotation angle of the wheel.

自動車の車輪を懸架装置に対して回転自在に支持するのに、転がり軸受ユニットを使用する。又、アンチロックブレーキシステム(ABS)或はトラクションコントロールシステム(TCS)を制御する為には、車輪の回転速度を検出する必要がある。この為、上記転がり軸受ユニットに回転速度検出装置を組み込んだ回転検出装置付転がり軸受ユニットにより、上記車輪を懸架装置に対して回転自在に支持すると共に、この車輪の回転速度を検出する事が、近年広く行なわれる様になっている。   A rolling bearing unit is used to rotatably support the wheels of the automobile with respect to the suspension system. In order to control the anti-lock brake system (ABS) or the traction control system (TCS), it is necessary to detect the rotational speed of the wheel. For this reason, the rolling bearing unit with a rotation detection device incorporating a rotation speed detection device in the rolling bearing unit supports the wheel rotatably with respect to the suspension device, and detects the rotation speed of the wheel. In recent years, it has been widely performed.

この様な目的で使用される回転検出装置付転がり軸受ユニットは、車輪支持用転がり軸受ユニットを構成する回転側、静止側両軌道輪のうち、使用時に回転する回転側軌道輪に円環状のエンコーダを、使用時にも回転しない静止側軌道輪にセンサを、それぞれ支持して構成する。このエンコーダのうちで、上記回転側軌道輪の回転中心と同心に設けられた被検出面の特性は、円周方向に亙り交互に(一般的には等間隔に)変化させている。又、上記センサは、その検出部を上記エンコーダの被検出面に近接対向させており、この被検出面の特性変化に対応して、その出力信号を変化させる。この出力信号が変化する周期は、上記回転側軌道輪の回転速度が速くなる程短くなる(周波数が高くなる)ので、上記出力信号の周期或いは周波数によって、上記回転側軌道輪の回転速度を求め、上記ABSやTCSを適切に制御できる。   The rolling bearing unit with rotation detector used for such a purpose is an annular encoder on the rotating side bearing ring that rotates during use among the rotating side and stationary side bearing rings constituting the wheel supporting rolling bearing unit. Are configured such that the sensors are supported on stationary stationary rings that do not rotate during use. Among these encoders, the characteristics of the detected surface provided concentrically with the rotation center of the rotating side raceway are changed alternately (generally at regular intervals) in the circumferential direction. In addition, the sensor has its detection unit in close proximity to the detected surface of the encoder, and changes its output signal in response to a change in the characteristics of the detected surface. The period of change of the output signal becomes shorter (the frequency becomes higher) as the rotation speed of the rotation side raceway becomes faster. Therefore, the rotation speed of the rotation side raceway ring is obtained by the period or frequency of the output signal. The ABS and TCS can be appropriately controlled.

従来は、上述の様な回転検出装置付転がり軸受ユニットを構成する為に、エンコーダとして永久磁石製のものを、センサとしてホール素子、磁気抵抗素子等の磁気検出素子を、それぞれ使用する事が考えられ、一部で実施されている。この様なエンコーダ及びセンサにより回転検出装置を構成すれば、センサを小型化でき、しかも、このセンサの出力信号の大きさ(振幅)を低速時から高速時迄ほぼ一定にできて、回転速度検出の信頼性向上を図れる。   Conventionally, in order to constitute a rolling bearing unit with a rotation detection device as described above, it is considered to use a permanent magnet as an encoder and a magnetic detection element such as a Hall element or a magnetoresistive element as a sensor. And some have been implemented. If a rotation detection device is configured with such an encoder and sensor, the sensor can be downsized, and the magnitude (amplitude) of the output signal of this sensor can be made substantially constant from low speed to high speed to detect rotational speed. Can improve reliability.

但し、上述の様に永久磁石製のエンコーダを使用した回転検出装置を構成する場合には、外部空間に存在する塵芥等の異物がこのエンコーダに付着するのを防止する為の考慮が必要になる。この理由の第一は、このエンコーダの被検出面に磁性粉末等が付着した場合には、この被検出面の特性変化の状態が所期の状態から変化し、上記センサによる回転速度検出の精度が悪化する為である。又、上記理由の第二は、上記エンコーダの摩耗を防止する為である。即ち、永久磁石製のエンコーダは、ゴム、合成樹脂等の高分子材料中に、フェライト等の磁性粉末を混入したものであり、全体として軟らかく、摩耗し易い。この為、上記被検出面に硬い異物が付着し、この異物がこの被検出面と上記センサの検出部との間に噛み込まれたりすると、上記エンコーダが摩耗する可能性がある。そして、摩耗に伴ってこのエンコーダの体積が減少すると、上記被検出面から上記センサの検出部に達する磁束の密度が低下し、このセンサによる回転速度検出の精度が悪化する。   However, when configuring a rotation detection device using an encoder made of a permanent magnet as described above, it is necessary to consider in order to prevent foreign matters such as dust existing in the external space from adhering to the encoder. . The first reason for this is that when magnetic powder or the like adheres to the surface to be detected of this encoder, the state of the characteristic change of this surface to be detected changes from the intended state, and the accuracy of rotation speed detection by the above sensor This is because it gets worse. The second reason is to prevent wear of the encoder. That is, an encoder made of a permanent magnet is obtained by mixing a magnetic powder such as ferrite in a polymer material such as rubber or synthetic resin, and is soft and easy to wear as a whole. For this reason, if a hard foreign matter adheres to the detected surface and the foreign matter is caught between the detected surface and the detection portion of the sensor, the encoder may be worn. When the volume of the encoder decreases with wear, the density of magnetic flux reaching the detection portion of the sensor from the detected surface decreases, and the accuracy of rotational speed detection by the sensor deteriorates.

この様な問題が生じる事を防止する為には、上記エンコーダ及びセンサを設置した部分を、上記塵芥等の異物が存在する外部空間から遮蔽する事が考えられる。この様な事情で考えられた回転検出装置付転がり軸受ユニットとして従来から、例えば特許文献1、2に記載されたものが知られている。先ず、図6は、特許文献1に記載された、従来構造の第1例を示している。この従来構造の第1例の場合には、回転する内輪1に外嵌固定した永久磁石製のエンコーダ2の被検出面と、回転しない外輪3に支持したセンサ4の検出部とを、シールリング5を構成する芯金6を介して対向させている。この芯金6は非磁性金属板製である。又、図7は、特許文献2に記載された、従来構造の第2例を示している。この従来構造の第2例の場合には、センサ4aを回転しない外輪3に支持する為の支持環7の一部に透孔8を形成し、この支持環7に支持したセンサ4aの検出部を、この透孔8部分に配置して、この検出部とエンコーダ2aの被検出面とを直接対向させている。   In order to prevent such a problem from occurring, it is conceivable to shield the portion where the encoder and sensor are installed from an external space where foreign matters such as dust are present. Conventionally, for example, those described in Patent Documents 1 and 2 are known as rolling bearing units with a rotation detection device considered in such circumstances. First, FIG. 6 shows a first example of a conventional structure described in Patent Document 1. In the case of the first example of this conventional structure, the detection surface of the encoder 2 made of a permanent magnet fitted and fixed to the rotating inner ring 1 and the detection portion of the sensor 4 supported by the non-rotating outer ring 3 are connected to a seal ring. It is made to oppose through the metal core 6 which comprises 5. The metal core 6 is made of a nonmagnetic metal plate. FIG. 7 shows a second example of the conventional structure described in Patent Document 2. In the case of the second example of the conventional structure, a through hole 8 is formed in a part of the support ring 7 for supporting the sensor 4a on the non-rotating outer ring 3, and the detection portion of the sensor 4a supported on the support ring 7 is formed. Is arranged in the through-hole 8 portion, and the detection portion and the detected surface of the encoder 2a are directly opposed to each other.

上記第1例の構造の場合には、上記センサ4の検出部と上記エンコーダ2の被検出面との間に上記芯金6が存在する分、これら検出部と被検出面との距離が離れる。この結果、この被検出面から出てこの検出部に達する磁束の密度が低くなり、上記センサ4による上記エンコーダ2の回転速度検出の信頼性確保が難しくなる。これに対して上記第2例の構造の場合には、上記センサ4aの検出部と上記エンコーダ2aの被検出面との距離を短くして、このセンサ4aによるこのエンコーダ2aの回転速度検出の信頼性を確保し易い。但し、上記第2例の構造の場合も、上記第1例の構造と同様に、センサ4aが外部空間に露出している。これら第1、2例の構造は何れも、センサ4、4aをホルダ9、9aに包埋保持しているが、このホルダ9、9aは、合成樹脂製で必ずしも十分な強度を有しない為、車輪が跳ねた小石等が衝突した場合に、損傷を受ける可能性がある。   In the case of the structure of the first example, the distance between the detection unit and the detection surface is increased by the presence of the cored bar 6 between the detection unit of the sensor 4 and the detection surface of the encoder 2. . As a result, the density of the magnetic flux that comes out of the surface to be detected and reaches the detection unit is lowered, and it becomes difficult to ensure the reliability of the rotation speed detection of the encoder 2 by the sensor 4. On the other hand, in the case of the structure of the second example, the distance between the detection portion of the sensor 4a and the detected surface of the encoder 2a is shortened, and the reliability of the rotation speed detection of the encoder 2a by the sensor 4a is reliable. Easy to secure. However, in the case of the structure of the second example, the sensor 4a is exposed to the external space as in the structure of the first example. In both of the structures of the first and second examples, the sensors 4 and 4a are embedded and held in the holders 9 and 9a, but the holders 9 and 9a are made of synthetic resin and do not necessarily have sufficient strength. There is a possibility of damage if pebbles, etc., from which the wheel bounces collide.

特開平10−160744号公報JP-A-10-160744 特開2003−254985号公報JP 2003-254985 A

本発明は、上述の様な事情に鑑み、次の(1) 〜(3) の条件を同時に満たす構造を実現すべく発明したものである。
(1) 外部空間に存在する異物がエンコーダに付着しない。
(2) このエンコーダの被検出面とセンサの検出部との距離を短くして、このエンコーダを支持した内輪相当部材の回転検出の信頼性を確保する。
(3) 飛び石等により上記センサが損傷を受けにくくする。
The present invention has been invented to realize a structure that simultaneously satisfies the following conditions (1) to (3) in view of the circumstances as described above.
(1) Foreign matter existing in the external space does not adhere to the encoder.
(2) The distance between the detected surface of the encoder and the detection portion of the sensor is shortened to ensure the reliability of rotation detection of the inner ring equivalent member that supports the encoder.
(3) Make the sensor less susceptible to damage by stepping stones.

本発明の回転検出装置付転がり軸受ユニットは、従来から知られている回転検出装置付転がり軸受ユニットと同様に、外輪と、内輪相当部材と、複数個の転動体と、エンコーダと、センサとを備える。
このうちの外輪は、外周面に懸架装置に取り付ける為の取付フランジを、内周面に外輪軌道を、それぞれ有し、使用時にも回転しない。
又、上記内輪相当部材は、外周面に上記外輪軌道と対向する内輪軌道を有し、使用時に回転する。
又、上記各転動体は、上記外輪軌道と内輪軌道との間に転動自在に設けられている。
又、上記エンコーダは、上記内輪相当部材の軸方向内端部に支持されて、この内輪相当部材と同心である被検出面の特性を、円周方向に関して交互に変化させている。
更に、上記センサは、その検出部を上記被検出面に対向させた状態で上記外輪の軸方向内端部に支持されており、この被検出面の特性変化に対応して出力信号を変化させる。
The rolling bearing unit with a rotation detection device of the present invention includes an outer ring, an inner ring equivalent member, a plurality of rolling elements, an encoder, and a sensor, as in the conventionally known rolling bearing unit with a rotation detection device. Prepare.
Of these, the outer ring has a mounting flange for mounting on the suspension device on the outer peripheral surface and an outer ring track on the inner peripheral surface, and does not rotate during use.
Further, the inner ring equivalent member has an inner ring raceway opposed to the outer ring raceway on the outer peripheral surface, and rotates during use.
Each rolling element is provided between the outer ring raceway and the inner ring raceway so as to roll freely.
The encoder is supported by the inner end of the inner ring equivalent member in the axial direction, and the characteristics of the detected surface that is concentric with the inner ring equivalent member are alternately changed in the circumferential direction.
Further, the sensor is supported by the inner end in the axial direction of the outer ring with the detection portion facing the detection surface, and changes the output signal in response to a change in characteristics of the detection surface. .

特に、本発明の回転検出装置付転がり軸受ユニットに於いては、上記エンコーダは、上記各転動体を設置した内部空間に対向する面の特性を円周方向に関して交互に変化させた円輪状である。そして、上記内輪相当部材の内端部外周面で上記内輪軌道から外れた部分に固定された支持環を構成する、径方向に拡がる円輪部の軸方向両側面のうち、上記内部空間に対向する面に全周に亙って添設されている。
又、上記センサは上記外輪に支持された環状のホルダに保持された状態で、上記エンコーダの被検出面に、上記内部空間の側から対向している。
更に、上記円輪部のうちで上記エンコーダよりも径方向外寄り部分にその基端部を全周に亙って添着した弾性材製のシールリップの先端縁を上記ホルダの一部に、全周に亙って摺接させている。
In particular, in the rolling bearing unit with a rotation detection device of the present invention, the encoder has an annular shape in which the characteristics of the surface facing the internal space where the rolling elements are installed are alternately changed in the circumferential direction. . Further, the inner ring corresponding to the inner space of the axially opposite side surfaces of the annular ring portion extending in the radial direction, which constitutes a support ring fixed to a portion deviated from the inner ring raceway on the outer peripheral surface of the inner end portion of the inner ring equivalent member. Attached to the surface to cover the entire circumference.
The sensor is opposed to the detection surface of the encoder from the inner space side while being held by an annular holder supported by the outer ring.
Further, the tip edge of the sealing lip made of an elastic material, the base end of which is attached to the outer peripheral portion of the annular portion in the radial direction from the encoder over the entire circumference, is part of the holder. It is slid over the circumference.

又、好ましくは、請求項2に記載した様に、上記ホルダを、金属板製の外ケースと合成樹脂製の内ケースとから構成する。
このうちの外ケースは、上記外輪の内端部に締り嵌めで外嵌固定される円筒部を有する。又、上記内ケースは、一部に上記センサを保持する。更に、上記外ケースを構成する金属板の軸方向内端寄り部分は、径方向内側に押し曲げられて、上記内ケースの軸方向内側面のうちの少なくとも一部を、全周に亙り覆っている。そして、上記シールリップの先端縁を、上記金属板の一部で上記内ケースの軸方向内側面を全周に亙り覆っている部分に摺接させる。
この様な請求項2に記載した構造を実施する場合に、更に好ましくは、請求項3に記載した様に、上記ホルダを、内輪相当部材の軸方向内端部の周囲に存在させる。そして、このホルダの軸方向内端部を、この内輪相当部材の軸方向内端面よりも軸方向内方に突出させない。
Preferably, as described in claim 2, the holder includes an outer case made of a metal plate and an inner case made of a synthetic resin.
Among these, the outer case has a cylindrical portion that is fitted and fixed to the inner end portion of the outer ring by an interference fit. The inner case holds the sensor in part. Further, the axially inner end portion of the metal plate constituting the outer case is pushed and bent radially inward to cover at least a part of the axial inner side surface of the inner case over the entire circumference. Yes. Then, the tip edge of the seal lip is brought into sliding contact with the part of the metal plate that covers the entire inner circumference in the axial direction of the inner case.
When carrying out such a structure described in claim 2, more preferably, as described in claim 3, the holder is present around the inner end in the axial direction of the inner ring equivalent member. Then, the inner end portion in the axial direction of the holder is not protruded inward in the axial direction from the inner end surface in the axial direction of the member corresponding to the inner ring.

又、本発明を実施する場合に、例えば請求項4に記載した様に、上記外輪として、内周面に複列の外輪軌道が形成されたものを使用する。そして、内輪相当部材を、外周面の軸方向外端寄り部分に車輪を結合固定する為の結合フランジを、同じく中間部乃至内端寄り部分に複列の内輪軌道を、それぞれ有するハブとする。   In carrying out the present invention, for example, as described in claim 4, the outer ring having a double-row outer ring raceway formed on the inner peripheral surface is used. Then, the inner ring equivalent member is a hub having a coupling flange for coupling and fixing the wheel to a portion near the outer end in the axial direction of the outer peripheral surface, and a hub having double row inner ring raceways in the middle portion to the inner end portion.

上述の様に構成する本発明の回転検出装置付転がり軸受ユニットによれば、次の(1) 〜(3) の条件を同時に満たす事ができる。
(1) 外部空間に存在する異物がエンコーダに付着しない。
(2) このエンコーダの被検出面とセンサの検出部との距離を短くして、このエンコーダを支持した内輪相当部材の回転検出の信頼性を確保する。
(3) 飛び石等により上記センサが損傷を受けにくくする。
According to the rolling bearing unit with a rotation detector of the present invention configured as described above, the following conditions (1) to (3) can be satisfied simultaneously.
(1) Foreign matter existing in the external space does not adhere to the encoder.
(2) The distance between the detected surface of the encoder and the detection portion of the sensor is shortened to ensure the reliability of rotation detection of the inner ring equivalent member that supports the encoder.
(3) Make the sensor less susceptible to damage by stepping stones.

先ず第一に、上記エンコーダは、内輪相当部材に固定された支持環を構成する円輪部のうちで内部空間に対向する面に添設されており、又、この円輪部の外周縁と、外輪に固定されたホルダとの間の隙間は、全周に亙ってシールリップにより塞がれている。従って、上記エンコーダを設置した空間は外部空間と遮断された状態となり、この外部空間に存在する異物が上記エンコーダに付着する事を防止できる{上記(1) の条件を満たせる}。   First of all, the encoder is attached to a surface facing the inner space among the annular parts constituting the support ring fixed to the inner ring equivalent member, and the outer peripheral edge of the annular part The gap between the holder and the holder fixed to the outer ring is closed by a seal lip over the entire circumference. Accordingly, the space in which the encoder is installed is cut off from the external space, and foreign matter existing in the external space can be prevented from adhering to the encoder {satisfies the condition (1)}.

第二に、このエンコーダは、上記円輪部のうちで内部空間に対向する側面に添設されており、上記センサの検出部は上記エンコーダの被検出面に、上記内部空間の側から対向している。従って、このエンコーダに異物が付着しない様にする事を考慮しても、上記センサの検出部と上記エンコーダの被検出面との間に遮蔽物を設ける必要がない。この為、これら検出部と被検出面とを十分に近接させて、上記エンコーダの回転に伴って上記センサの出力信号を確実に変化させ、このエンコーダを支持した、上記内輪相当部材の回転検出に関する信頼性を確保できる{上記(2) の条件を満たせる}。   Second, the encoder is attached to a side surface of the annular portion that faces the internal space, and the detection portion of the sensor faces the detected surface of the encoder from the side of the internal space. ing. Therefore, even if it is considered that foreign matter does not adhere to the encoder, it is not necessary to provide a shielding object between the detection portion of the sensor and the detected surface of the encoder. For this reason, the detection unit and the surface to be detected are sufficiently close to each other, the output signal of the sensor is surely changed with the rotation of the encoder, and the rotation detection of the inner ring equivalent member supporting the encoder is performed. Reliability can be ensured {satisfying condition (2) above}.

第三に、ホルダのうちで、少なくとも上記センサを保持した部分を、上記支持環により覆う事ができる。この為、飛び石等が、上記ホルダのうちで上記センサを保持した部分にぶつかる事がなくなり、飛び石等によりこのセンサが損傷を受けにくくできる{上記(3) の条件を満たせる}。そして、長期間に亙り厳しい条件下で使用された場合でも、回転検出に関する信頼性確保を図れる。   Third, at least a portion of the holder that holds the sensor can be covered with the support ring. Therefore, the stepping stone or the like does not hit the part of the holder that holds the sensor, and the stepping stone or the like can hardly damage the sensor {the condition (3) can be satisfied}. And even when used under severe conditions over a long period of time, it is possible to ensure reliability regarding rotation detection.

又、請求項2に記載した様に、上記ホルダを、金属板製の外ケースと合成樹脂製の内ケースとから構成すれば、センサを保持した合成樹脂製の内ケース全体に関して、飛び石等により損傷を受ける事を防止できる。この為、回転検出に関する信頼性確保を、より十分に図れる。
又、前記シールリップの先端縁を、上記外ケースを構成する金属板の一部で上記内ケースの軸方向内側面を全周に亙り覆っている部分に摺接させる事により、この摺接部のシール性及び耐久性の向上を図れる。即ち、上記金属板の耐摩耗性は上記合成樹脂の耐摩耗性よりも優れている為、長期間に亙る使用に拘らず、上記シールリップの先端縁が摺接する部分の摩耗を抑えて、上記耐久性を十分に確保できる。
Further, as described in claim 2, if the holder is composed of a metal plate outer case and a synthetic resin inner case, the entire synthetic resin inner case holding the sensor can be formed by a stepping stone or the like. It can prevent being damaged. For this reason, the reliability regarding rotation detection can be more sufficiently achieved.
Further, the sliding contact portion of the seal lip is brought into sliding contact with a portion of the metal plate constituting the outer case that covers the entire inner circumference in the axial direction of the inner case. It is possible to improve the sealing performance and durability. That is, since the wear resistance of the metal plate is superior to the wear resistance of the synthetic resin, the wear of the portion where the tip edge of the seal lip is in sliding contact is suppressed regardless of the use over a long period of time. Sufficient durability can be secured.

又、請求項3に記載した様に、上記ホルダを、内輪相当部材の軸方向内端部の周囲に存在させて、このホルダの軸方向内端部を、この内輪相当部材の軸方向内端面よりも軸方向内方に突出させない構成を採用すれば、回転検出装置付転がり軸受ユニットの軸方向寸法を短く抑えて、この回転検出装置付転がり軸受ユニットの小型・軽量化を図れる。   According to a third aspect of the present invention, the holder is present around the axial inner end of the inner ring equivalent member, and the axial inner end of the holder is the axial inner end surface of the inner ring equivalent member. If a configuration that does not protrude further inward in the axial direction is employed, the axial dimension of the rolling bearing unit with rotation detection device can be kept short, and the rolling bearing unit with rotation detection device can be reduced in size and weight.

[実施の形態の第1例]
図1〜2は、請求項1〜3に対応する、本発明の実施の形態の第1例を示している。本例は、トラック等の商用車の後輪の如く、半浮動式の懸架装置に支持された駆動輪を回転自在に支持する為の車輪支持用転がり軸受ユニットに、本発明を適用した場合に就いて示している。本例の回転検出装置付転がり軸受ユニットは、背面組み合わせ型の接触角を付与した複列アンギュラ型の車輪支持用転がり軸受ユニット10と、回転検出装置11とを組み合わせて成る。
[First example of embodiment]
1 and 2 show a first example of an embodiment of the present invention corresponding to claims 1 to 3. In this example, when the present invention is applied to a wheel bearing rolling bearing unit for rotatably supporting a drive wheel supported by a semi-floating suspension device such as a rear wheel of a commercial vehicle such as a truck. It shows. The rolling bearing unit with rotation detection device of this example is formed by combining a rotation detecting device 11 with a double-row angular wheel supporting rolling bearing unit 10 provided with a rear combination type contact angle.

このうちの車輪支持用転がり軸受ユニット10は、1個の外輪12と、1対の内輪13a、13bと、複数個の転動体14、14とを備える。このうちの外輪12は、外周面に懸架装置に取り付ける為の取付フランジ15を、内周面に複列の外輪軌道16、16を、それぞれ有する。この様な外輪12は、使用時に上記取付フランジ15により上記懸架装置に結合固定され、回転しない。又、上記両内輪13a、13bは、それぞれの外周面に上記両外輪軌道16、16と対向する内輪軌道17、17を有する。又、上記各転動体14、14は、上記両外輪軌道16、16と上記両内輪軌道17、17との間に転動自在に設けられて、上記外輪12の内径側での上記両内輪13a、13bの回転を自在としている。使用時にこれら両内輪13a、13bは、図示しないアクスル軸に外嵌固定する。従ってこれら両内輪13a、13bは、使用時に回転する。   Of these, the wheel support rolling bearing unit 10 includes one outer ring 12, a pair of inner rings 13 a and 13 b, and a plurality of rolling elements 14 and 14. Of these, the outer ring 12 has an attachment flange 15 for attachment to the suspension device on the outer peripheral surface, and double-row outer ring raceways 16 and 16 on the inner peripheral surface. Such an outer ring 12 is coupled and fixed to the suspension device by the mounting flange 15 during use and does not rotate. The inner rings 13a and 13b have inner ring raceways 17 and 17 facing the outer ring raceways 16 and 16 on their outer peripheral surfaces. The rolling elements 14 and 14 are provided between the outer ring raceways 16 and 16 and the inner ring raceways 17 and 17 so as to freely roll, and the inner races 13a on the inner diameter side of the outer race 12 are provided. , 13b can be freely rotated. During use, the inner rings 13a and 13b are externally fixed to an axle shaft (not shown). Accordingly, these inner rings 13a and 13b rotate during use.

又、上記回転検出装置11は、エンコーダ18とセンサ19とを備える。このうちのエンコーダ18は、上記両内輪13a、13bのうちの軸方向内側の内輪13aの軸方向内端部(軸方向に関して内とは、車両への組み付け状態で、この車両の幅方向中央寄りとなる側を言い、各図の右側を言う。反対に、この車両の幅方向外寄りとなる各図の左側を、軸方向に関して外と言う。本明細書及び特許請求の範囲で同じ。)に、支持環20を介して支持している。この支持環20は、軟鋼板、マルテンサイト系ステンレス鋼板の様な磁性金属板により、断面L字形で全体を円環状に造られたもので、円筒部21と、この円筒部21の軸方向内端部から径方向外方に向け直角に折れ曲がった円輪部22とを備える。この様な支持環20は、上記円筒部21を上記内輪13aの軸方向内端部に締り嵌めで外嵌する事により、この内輪13aに対し、この内輪13aと同心に支持固定している。この状態で上記円輪部22の軸方向内側面は、上記内輪13aの軸方向内端面と同一平面上に位置するか、この軸方向内端面よりも軸方向外方に位置する(軸方向内端面よりも突出しない)。   The rotation detection device 11 includes an encoder 18 and a sensor 19. Of these inner rings 13a and 13b, the encoder 18 has an inner end in the axial direction of the inner ring 13a on the inner side in the axial direction. (On the other hand, the left side of each figure outside the width direction of the vehicle is called the outside in the axial direction. The same applies in the present specification and claims.) Further, it is supported via a support ring 20. The support ring 20 is made of a magnetic metal plate such as a mild steel plate or a martensitic stainless steel plate and is formed into an annular shape as a whole with an L-shaped cross section. And an annular portion 22 that is bent at a right angle from the end toward the outside in the radial direction. Such a support ring 20 is supported and fixed to the inner ring 13a concentrically with the inner ring 13a by fitting the cylindrical part 21 to the inner end in the axial direction of the inner ring 13a with an interference fit. In this state, the inner side surface in the axial direction of the annular ring portion 22 is located on the same plane as the inner end surface in the axial direction of the inner ring 13a, or is located on the outer side in the axial direction from the inner end surface in the axial direction (in the axial direction). It does not protrude beyond the end face).

上記エンコーダ18は、上述の様な支持環20の円輪部22の軸方向両側面のうち、上記各転動体14、14を設置した内部空間23に対向する面(軸方向外側面)に、上記支持環20と同心に添設されている。上記エンコーダ18は、ゴム、合成樹脂等の高分子材料中に、フェライト等の強磁性粉末を混入した永久磁石(ゴム磁石或いはプラスチック磁石)であって、軸方向(図1〜2の左右方向)に着磁されている。着磁方向は、円周方向に亙り交互に且つ等間隔で変化させている。従って、上記エンコーダ18の被検出面である、軸方向外側面には、S極とN極とが、交互に、且つ、等間隔で配置されている。尚、上記円筒部21の軸方向寸法L21、及び、上記エンコーダ18の厚さ寸法T18は、適正値に規制している。又、上記円輪部22の外周縁部には、シールリップ34、34の基端部を、全周に亙って支持している。 The encoder 18 has a surface (an axially outer surface) facing the internal space 23 in which the rolling elements 14 and 14 are installed, of both side surfaces in the axial direction of the annular portion 22 of the support ring 20 as described above. It is attached concentrically with the support ring 20. The encoder 18 is a permanent magnet (rubber magnet or plastic magnet) in which a ferromagnetic powder such as ferrite is mixed in a polymer material such as rubber or synthetic resin, and is in the axial direction (left-right direction in FIGS. 1 and 2). Is magnetized. The magnetization direction is changed alternately and at equal intervals over the circumferential direction. Therefore, the south pole and the north pole are alternately arranged at equal intervals on the outer surface in the axial direction, which is the detected surface of the encoder 18. Incidentally, the axial dimension L 21 of the cylindrical portion 21 and, the thickness T 18 of the encoder 18, regulates the proper value. Further, the base end portion of the seal lips 34, 34 is supported on the outer peripheral edge portion of the circular ring portion 22 over the entire circumference.

一方、前記センサ19は、前記外輪12に対し、環状のホルダ24を介して支持されている。このホルダ24は、外ケース25と、内ケース26とから成る。このうちの外ケース25は、ステンレス鋼板、メッキ鋼板等の、十分な耐蝕性を有する金属板に曲げ加工を施す事により、或いは、鋼板に曲げ加工を施したものにカチオン塗装等の防錆処理を施す事により、断面大略L字形で全体を環状に形成している。この様な外ケース25の外周縁部には、円筒部27を設けている。この円筒部27の自由状態での内径は、前記外輪12の軸方向内端部の外径よりも僅かに小さくして、上記円筒部27をこの外輪12の軸方向内端部に、締り嵌めで外嵌固定している。又、この円筒部27の軸方向内端部は、直径方向内方に向け直角に折り曲げて、外径側円輪部28としている。又、この外径側円輪部28の内周縁部を軸方向外方に向け直角に折り曲げて内径側円筒部29とし、更にこの内径側円筒部29の軸方向外端部を径方向内方に向けて直角に折り曲げて、内径側円輪部30としている。上記外径側円輪部28の円周方向の一部には、次述するハーネス31を取り出す為の通孔32を形成しているが、他の部分(円筒部27、内径側円筒部29、内径側円輪部30)は、全周に亙って連続している。   On the other hand, the sensor 19 is supported on the outer ring 12 via an annular holder 24. The holder 24 includes an outer case 25 and an inner case 26. Of these, the outer case 25 is made by bending a metal plate having sufficient corrosion resistance, such as a stainless steel plate or a plated steel plate, or by subjecting the steel plate to a bending process such as cationic coating. As a result, the whole is formed in an annular shape with a substantially L-shaped cross section. A cylindrical portion 27 is provided on the outer peripheral edge portion of such an outer case 25. An inner diameter of the cylindrical portion 27 in a free state is slightly smaller than an outer diameter of the inner end portion in the axial direction of the outer ring 12, and the cylindrical portion 27 is tightly fitted to the inner end portion in the axial direction of the outer ring 12. The outer fitting is fixed. Further, the inner end portion in the axial direction of the cylindrical portion 27 is bent at a right angle inward in the diametrical direction to form an outer diameter side annular portion 28. Further, the inner peripheral edge of the outer diameter side circular ring portion 28 is bent at right angles toward the outer side in the axial direction to form an inner diameter side cylindrical portion 29, and the outer end in the axial direction of the inner diameter side cylindrical portion 29 is set in the radially inner direction. The inner ring portion 30 is bent at a right angle toward the inner side. A through hole 32 for taking out the harness 31 described below is formed in a part of the outer diameter side annular portion 28 in the circumferential direction. However, other portions (a cylindrical portion 27, an inner diameter side cylindrical portion 29) are formed. The inner diameter side annular portion 30) is continuous over the entire circumference.

一方、上記内ケース26は、ポリアミド樹脂等の合成樹脂を射出成形する事により全体を円環状に形成されたもので、一部に上記センサ19を保持している。このセンサ19は、上記内ケース26を射出成形する際に、この内ケース26を構成する合成樹脂中に、その検出部を軸方向内方に向けた状態で包埋支持される。上記センサ19の出力信号を上記ホルダ24外に取り出す為に、上記内ケース26の軸方向内端面の一部に凸部33を突設し、この凸部33を、上記通孔32に挿通している。上記センサ19の出力信号を取り出す為のハーネス31の基端部は、上記凸部33を通じて、このセンサ19に接続している。尚、上記内ケース26と上記外ケース25との結合方法に就いては特に問わない。別々に形成したこれら内ケース26と外ケース25とを、後から接着或いは嵌合により組み合わせても良いし、内ケース26加工用金型のキャビティ内に上記外ケース25をセットした状態で、この内ケース26を射出成形しても良い。   On the other hand, the inner case 26 is formed as a whole in an annular shape by injection molding synthetic resin such as polyamide resin, and holds the sensor 19 in part. When the inner case 26 is injection-molded, the sensor 19 is embedded and supported in the synthetic resin constituting the inner case 26 with its detection portion directed inward in the axial direction. In order to take out the output signal of the sensor 19 from the holder 24, a convex portion 33 is provided on a part of the inner end surface in the axial direction of the inner case 26, and the convex portion 33 is inserted into the through hole 32. ing. The proximal end portion of the harness 31 for taking out the output signal of the sensor 19 is connected to the sensor 19 through the convex portion 33. It should be noted that the method for joining the inner case 26 and the outer case 25 is not particularly limited. The separately formed inner case 26 and outer case 25 may be combined later by bonding or fitting, or in a state where the outer case 25 is set in the cavity of the inner case 26 working mold. The inner case 26 may be injection molded.

何れにしても、図1〜2に示す様に外ケース25と内ケース26とを組み合わせて成る上記ホルダ24は、前記支持環20を前記内輪13aの内端部に外嵌固定するのに先立って、前記外輪12の軸方向内端部に外嵌固定する。この際、上記内ケース26の軸方向外端面がこの外輪12の軸方向内端面に当接するまで、前記円筒部27をこの外輪12の軸方向内端部に押し込む。そして、上記内ケース26を、上記外輪12の軸方向内端面と上記外ケース25の外径側、内径側両円輪部28、30との間で軸方向両側から挟持して、走行時の振動に拘らず、上記内ケース26が変位しない様にする。この内ケース26及び上記外輪12の軸方向寸法は、予め適正値に規制されており、この内ケース26に対する上記センサ19の取付位置も適正に規制されているので、この内ケース26に保持されたこのセンサ19の軸方向位置は、予め設定された適正位置に規制される。又、上記円筒部27の軸方向外端部は上記外輪12の軸方向内端部に、締り嵌めで外嵌する為、これら円筒部27の軸方向外端部内周面と外輪12の軸方向内端部外周面とは、全周に亙って隙間なく当接する。従って、この外輪12に対する上記ホルダ24の取付部(嵌合部)のシール性は十分に確保される。   In any case, as shown in FIGS. 1 and 2, the holder 24 formed by combining the outer case 25 and the inner case 26 is prior to externally fixing the support ring 20 to the inner end of the inner ring 13a. Then, the outer ring 12 is fitted and fixed to the inner end in the axial direction. At this time, the cylindrical portion 27 is pushed into the axial inner end portion of the outer ring 12 until the axial outer end surface of the inner case 26 contacts the axial inner end surface of the outer ring 12. Then, the inner case 26 is sandwiched between the axially inner end face of the outer ring 12 and both the outer diameter side and inner diameter side annular portions 28, 30 of the outer case 25 from both sides in the axial direction, and at the time of traveling The inner case 26 is not displaced regardless of vibration. The axial dimensions of the inner case 26 and the outer ring 12 are restricted to appropriate values in advance, and the mounting position of the sensor 19 with respect to the inner case 26 is also restricted appropriately, so that the inner case 26 holds the inner case 26. The axial position of the sensor 19 is restricted to a preset appropriate position. Further, since the outer end portion in the axial direction of the cylindrical portion 27 is fitted to the inner end portion in the axial direction of the outer ring 12 by an interference fit, the inner peripheral surface of the outer end portion in the axial direction of the cylindrical portion 27 and the axial direction of the outer ring 12 are provided. The inner end portion is in contact with the outer peripheral surface without any gap over the entire periphery. Therefore, the sealing performance of the mounting portion (fitting portion) of the holder 24 with respect to the outer ring 12 is sufficiently ensured.

上述の様に外輪12に対しホルダ24を取り付けたならば、次いで、上記支持環20を上記内輪13aの内端部に、締り嵌めで外嵌固定する。この際、この支持環20を構成する前記円筒部21の先端縁(軸方向外端縁)が、上記内輪13aの中間部外周面に形成された段差面35に突き当たるまで、上記円筒部21をこの内輪13aの軸方向内端部に押し込む。この段差面35の軸方向位置は適正に規制されており、上記円筒部21の軸方向長さL21及び前記エンコーダ18の厚さT18は前述の様に適正に規制されているので、上記円筒部21の先端縁を上記段差面35に突き当てた状態で、上記エンコーダ18の被検出面(軸方向外側面)の軸方向位置は適正位置となる。具体的には、この被検出面と上記センサ19の検出部とが、回転速度検出の為に適正な(例えば厚さが0.5〜2mm程度の)微小隙間を介して対向する。又、上述の様に、外輪12に対しホルダ24を取り付けると共に、上記支持環20を上記内輪13aの内端部に外嵌固定した状態で、前記各シールリップ34、34の先端縁が、前記外ケース25のうちの、内径側円筒部29の内周面と内径側円輪部30の軸方向内側面とに、それぞれ全周に亙り覆って摺接する。 If the holder 24 is attached to the outer ring 12 as described above, the support ring 20 is then fitted and fixed to the inner end of the inner ring 13a by an interference fit. At this time, the cylindrical portion 21 is moved until the leading edge (axial outer end edge) of the cylindrical portion 21 constituting the support ring 20 abuts on a step surface 35 formed on the outer peripheral surface of the intermediate portion of the inner ring 13a. The inner ring 13a is pushed into the inner end in the axial direction. The axial position of the step surface 35 is properly regulated, and the axial length L 21 of the cylindrical portion 21 and the thickness T 18 of the encoder 18 are properly regulated as described above. With the leading edge of the cylindrical portion 21 abutted against the stepped surface 35, the axial position of the detected surface (axially outer surface) of the encoder 18 is an appropriate position. Specifically, the detection surface and the detection unit of the sensor 19 face each other with a minute gap (for example, a thickness of about 0.5 to 2 mm) appropriate for detecting the rotational speed. Further, as described above, with the holder 24 attached to the outer ring 12, and with the support ring 20 fitted and fixed to the inner end of the inner ring 13a, the leading edges of the seal lips 34, 34 are Of the outer case 25, the inner peripheral surface of the inner diameter side cylindrical portion 29 and the inner surface in the axial direction of the inner diameter side annular ring portion 30 are respectively slidably covered over the entire circumference.

上述の様に構成する本例の回転検出装置付転がり軸受ユニットの使用時に、上記内輪13aと共に上記エンコーダ18が回転すると、このエンコーダ18の被検出面に存在するS極とN極とが、前記センサ19の検出部の直前部分を交互に通過する。この結果、このセンサ19の出力信号が、上記内輪13a及び上記エンコーダ18の回転速度に反比例した周期(比例した周波数)で変化する。そこで、上記出力信号を、前記ハーネス31によりABSやTCSの制御器に送り、このABSやTCSの制御に利用する。   When the encoder 18 rotates together with the inner ring 13a when the rolling bearing unit with the rotation detection device of this example configured as described above is used, the S pole and the N pole existing on the detection surface of the encoder 18 are The portion immediately before the detection portion of the sensor 19 passes alternately. As a result, the output signal of the sensor 19 changes in a cycle (proportional frequency) that is inversely proportional to the rotational speeds of the inner ring 13a and the encoder 18. Therefore, the output signal is sent to the ABS or TCS controller by the harness 31 and used for controlling the ABS or TCS.

上述の様な本例の構造は、上記エンコーダ18は、支持環20と上記各シールリップ34、34とにより、外部空間から遮断されている。従って、この外部空間に存在する異物が上記エンコーダ18に付着する事を防止できる。又、上記センサ19の検出部はこのエンコーダ18の被検出面に、直接対向している。この為、これら検出部と被検出面とを十分に近接させて、上記エンコーダ18の回転に伴って上記センサ19の出力信号を確実に変化させ、上記内輪13aの回転検出に関する信頼性を確保できる。更に、上記ホルダ24を構成する合成樹脂製の内ケース26全体を、それぞれが金属製である外ケース25及び上記支持環20により覆っている為、飛び石等が、上記内ケース26にぶつかる事がなくなり、飛び石等により、この内ケース26に保持したセンサが損傷を受けにくくできる。そして、長期間に亙り厳しい条件下で使用された場合でも、回転検出に関する信頼性確保を図れる。   In the structure of this example as described above, the encoder 18 is isolated from the external space by the support ring 20 and the seal lips 34 and 34. Accordingly, it is possible to prevent foreign matters existing in the external space from adhering to the encoder 18. The detecting portion of the sensor 19 directly faces the detected surface of the encoder 18. For this reason, the detection unit and the surface to be detected are sufficiently close to each other, and the output signal of the sensor 19 is reliably changed in accordance with the rotation of the encoder 18, thereby ensuring the reliability of the rotation detection of the inner ring 13a. . Furthermore, since the entire synthetic resin inner case 26 constituting the holder 24 is covered with the outer case 25 and the support ring 20 each made of metal, a stepping stone or the like may hit the inner case 26. The sensor held in the inner case 26 is less likely to be damaged by stepping stones. And even when used under severe conditions over a long period of time, it is possible to ensure reliability regarding rotation detection.

又、上記各シールリップ34、34の先端縁を、上記外ケース25を構成する金属板のうちで、前記内径側円筒部29の内周面と前記内径側円輪部30の軸方向内側面とに摺接させている為、この摺接部のシール性及び耐久性の向上を図れる。
更に、本例の場合には、前記ホルダ24を、上記内輪13aの軸方向内端部の周囲に存在させて、このホルダ24の軸方向内端部を、この内輪13aの軸方向内端面よりも軸方向内方に突出させていない。この為、回転検出装置付転がり軸受ユニットの軸方向寸法を短く抑えて、この回転検出装置付転がり軸受ユニットの小型・軽量化を図れる。
The tip edges of the seal lips 34, 34 are made of an inner peripheral surface of the inner diameter side cylindrical portion 29 and an inner surface in the axial direction of the inner diameter side annular portion 30 among the metal plates constituting the outer case 25. Therefore, the sealing performance and durability of the sliding contact portion can be improved.
Furthermore, in the case of this example, the holder 24 is present around the inner end portion in the axial direction of the inner ring 13a, and the inner end portion in the axial direction of the holder 24 is moved from the inner end surface in the axial direction of the inner ring 13a. Is not projected inward in the axial direction. For this reason, the axial dimension of the rolling bearing unit with rotation detecting device can be kept short, and the rolling bearing unit with rotation detecting device can be made smaller and lighter.

[実施の形態の第2例]
図3〜4は、総ての請求項に対応する、本発明の実施の形態の第2例を示している。本例は、乗用車の前輪(FF車、4WD車の場合)或いは後輪(FR車、MR車、4WD車の場合)の如く、独立懸架式の懸架装置に支持された駆動輪を回転自在に支持する為の車輪支持用転がり軸受ユニットに、本発明を適用した場合に就いて示している。本例の場合も、外輪12aの内周面に複列の外輪軌道16、16が形成されている。特に本例の場合には、内輪相当部材が、ハブ本体36と内輪37とを組み合わせて成るハブ38である。このうちのハブ本体36の外周面の軸方向外端寄り部分には、車輪を結合固定する為の結合フランジ39を、同じく中間部には内輪軌道40aを、同じく内端部に小径段部41を、それぞれ形成している。そして、この小径段部41に、その外周面に内輪軌道40bを形成した、上記内輪37を、締り嵌めで外嵌している。この内輪37の軸方向内端部は、上記ハブ本体36の軸方向内端面よりも少し軸方向内方に突出している。車両への組み付け状態で上記内輪37の軸方向内端面は、等速ジョイントを構成するハウジングの軸方向外端面により抑えられて、上記ハブ本体36からの抜け止めを図られる。その他の部分の構成及び作用は、上述した第1例の場合と同様であるから、同等部分には同一符号を付して、重複する説明を省略する。
[Second Example of Embodiment]
3-4 show a second example of an embodiment of the invention corresponding to all claims. In this example, the drive wheels supported by the independent suspension system such as front wheels (FF vehicles, 4WD vehicles) or rear wheels (FR vehicles, MR vehicles, 4WD vehicles) of passenger cars can be rotated. A case where the present invention is applied to a rolling bearing unit for supporting a wheel for supporting is shown. Also in this example, double-row outer ring raceways 16 and 16 are formed on the inner peripheral surface of the outer ring 12a. Particularly in the case of this example, the inner ring equivalent member is a hub 38 formed by combining the hub main body 36 and the inner ring 37. Of these, a flange flange 39 for coupling and fixing a wheel is provided near the outer peripheral surface of the hub body 36 in the axial direction, an inner ring raceway 40a is provided at the intermediate portion, and a small-diameter step portion 41 is provided at the inner end portion. Are formed respectively. And the said inner ring | wheel 37 which formed the inner ring | wheel track | orbit 40b in the outer peripheral surface at this small diameter step part 41 is externally fitted by interference fitting. The inner end portion of the inner ring 37 in the axial direction protrudes slightly inward in the axial direction from the inner end surface of the hub body 36 in the axial direction. The inner end surface in the axial direction of the inner ring 37 is restrained by the outer end surface in the axial direction of the housing constituting the constant velocity joint in the assembled state to the vehicle, so that the hub main body 36 is prevented from coming off. Since the configuration and operation of the other parts are the same as in the case of the first example described above, the same parts are denoted by the same reference numerals, and redundant description is omitted.

[実施の形態の第3例]
図5も、総ての請求項に対応する、本発明の実施の形態の第3例を示している。本例は、内ケース26の凸部33の外周面と外ケース25の小径円筒部42の内周面との間の隙間を、Oリング、パッキング等のシールリング43により塞いでいる。そして、上記両ケース25、26を別々に造って後から組み合わせた場合でも、外部空間に存在する泥水等の異物が、上記凸部33の外周面と上記小径円筒部42の内周面との間の隙間を通じて、転がり軸受ユニット内部に浸入しない様にしている。その他の部分の構成及び作用は、前述した第1例或いは上述した第2例の場合と同様であるから、同等部分に関する図示並びに説明は省略する。
[Third example of embodiment]
FIG. 5 also shows a third example of an embodiment of the invention corresponding to all claims. In this example, a gap between the outer peripheral surface of the convex portion 33 of the inner case 26 and the inner peripheral surface of the small-diameter cylindrical portion 42 of the outer case 25 is closed by a seal ring 43 such as an O-ring or packing. And even when both the cases 25 and 26 are made separately and combined later, foreign matter such as muddy water existing in the external space is caused by the outer peripheral surface of the convex portion 33 and the inner peripheral surface of the small-diameter cylindrical portion 42. Through the gap between them, the rolling bearing unit is prevented from entering inside. Since the configuration and operation of the other parts are the same as those of the first example described above or the second example described above, illustration and description regarding the equivalent parts are omitted.

図示の実施の形態は、本発明を駆動輪用の車輪支持用転がり軸受ユニットに適用した場合に就いて示したが、本発明は、外輪が静止側軌道輪で内輪相当部材が回転側軌道輪であれば、従動輪(FR車、MR車の前輪、FF車の後輪)用の車輪支持用転がり軸受ユニットに適用する事もできる。又、回転側軌道輪がハブである場合に、駆動輪用であるか従動輪用であるかに拘らず、ハブ本体と内輪とを結合固定する構造は、特に問わない。例えば、ハブ本体に螺合したナットにより、内輪をこのハブ本体に抑え付ける構造や、ハブ本体の一部を径方向外方に塑性変形させて成るかしめ部により内輪をこのハブ本体に抑え付ける構造を採用できる。更に、転動体も、図示の様な玉に限らず、円すいころであっても良い。   The illustrated embodiment shows the case where the present invention is applied to a wheel bearing rolling bearing unit for driving wheels. However, the present invention shows that the outer ring is a stationary bearing ring and the inner ring equivalent member is a rotating bearing ring. If so, the present invention can be applied to a wheel bearing rolling bearing unit for driven wheels (FR wheel, front wheel of MR vehicle, rear wheel of FF vehicle). Further, when the rotation side raceway is a hub, the structure for coupling and fixing the hub main body and the inner ring is not particularly limited regardless of whether the rotation side raceway is for a driving wheel or a driven wheel. For example, a structure that holds the inner ring against the hub body with a nut screwed to the hub body, or a structure that holds the inner ring against the hub body with a caulking portion formed by plastic deformation of a part of the hub body radially outward. Can be adopted. Further, the rolling elements are not limited to balls as shown in the figure, but may be tapered rollers.

本発明の実施の形態の第1例を示す断面図。Sectional drawing which shows the 1st example of embodiment of this invention. 図1のA部拡大図。The A section enlarged view of FIG. 本発明の実施の形態の第2例を示す断面図。Sectional drawing which shows the 2nd example of embodiment of this invention. 図3のB部拡大図。The B section enlarged view of FIG. 本発明の実施の形態の第3例を示す部分断面図。The fragmentary sectional view which shows the 3rd example of embodiment of this invention. 従来構造の第1例を示す部分断面図。The fragmentary sectional view which shows the 1st example of a conventional structure. 同第2例を示す部分断面図。The fragmentary sectional view which shows the 2nd example.

符号の説明Explanation of symbols

1 内輪
2、2a エンコーダ
3 外輪
4、4a センサ
5 シールリング
6 芯金
7 支持環
8 透孔
9、9a ホルダ
10 車輪支持用転がり軸受ユニット
11 回転検出装置
12、12a 外輪
13a、13b 内輪
14 転動体
15 取付フランジ
16 外輪軌道
17 内輪軌道
18 エンコーダ
19 センサ
20 支持環
21 円筒部
22 円輪部
23 内部空間
24 ホルダ
25 外ケース
26 内ケース
27 円筒部
28 外径側円輪部
29 内径側円筒部
30 内径側円輪部
31 ヘーネス
32 通孔
33 凸部
34 シールリップ
35 段差面
36 ハブ本体
37 内輪
38 ハブ
39 結合フランジ
40a、40b 内輪軌道
41 小径段部
42 小径円筒部
43 シールリング
DESCRIPTION OF SYMBOLS 1 Inner ring 2, 2a Encoder 3 Outer ring 4, 4a Sensor 5 Seal ring 6 Core metal 7 Support ring 8 Through hole 9, 9a Holder 10 Rolling bearing unit for wheel support 11 Rotation detector 12, 12a Outer ring 13a, 13b Inner ring 14 Rolling element DESCRIPTION OF SYMBOLS 15 Mounting flange 16 Outer ring track 17 Inner ring track 18 Encoder 19 Sensor 20 Support ring 21 Cylindrical part 22 Ring part 23 Internal space 24 Holder 25 Outer case 26 Inner case 27 Cylindrical part 28 Outer diameter side annular part 29 Inner diameter side cylindrical part 30 Inner ring portion 31 Hones 32 Through-hole 33 Convex portion 34 Seal lip 35 Step surface 36 Hub body 37 Inner ring 38 Hub 39 Connecting flange 40a, 40b Inner ring raceway 41 Small diameter step portion 42 Small diameter cylindrical portion 43 Seal ring

Claims (4)

外周面に懸架装置に取り付ける為の取付フランジを、内周面に外輪軌道を、それぞれ有し、使用時にも回転しない外輪と、外周面にこの外輪軌道と対向する内輪軌道を有し、使用時に回転する内輪相当部材と、これら外輪軌道と内輪軌道との間に転動自在に設けられた複数個の転動体と、この内輪相当部材の軸方向内端部に支持されて、この内輪相当部材と同心である被検出面の特性を円周方向に関して交互に変化させたエンコーダと、その検出部をこの被検出面に対向させた状態で上記外輪の軸方向内端部に支持された、この被検出面の特性変化に対応して出力信号を変化させるセンサとを備えた回転検出装置付転がり軸受ユニットに於いて、上記エンコーダは、上記各転動体を設置した内部空間に対向する面の特性を円周方向に関して交互に変化させた円輪状であって、上記内輪相当部材の内端部外周面で上記内輪軌道から外れた部分に固定された支持環を構成する、径方向に拡がる円輪部の軸方向両側面のうち、上記内部空間に対向する面に全周に亙って添設されており、上記センサは上記外輪に支持された環状のホルダに保持された状態で、上記エンコーダの被検出面に、上記内部空間の側から対向しており、上記円輪部のうちでこのエンコーダよりも径方向外寄り部分にその基端部を全周に亙って添着した弾性材製のシールリップの先端縁を上記ホルダの一部に、全周に亙って摺接させている事を特徴とする回転検出装置付転がり軸受ユニット。   A mounting flange for mounting on the suspension system on the outer peripheral surface, an outer ring raceway on the inner peripheral surface, an outer ring that does not rotate during use, and an inner ring raceway that faces the outer ring raceway on the outer peripheral surface. The inner ring equivalent member is supported by a rotating inner ring equivalent member, a plurality of rolling elements provided between the outer ring raceway and the inner ring raceway, and an inner end in the axial direction of the inner ring equivalent member. And an encoder in which the characteristics of the detected surface, which are concentric with each other, are alternately changed in the circumferential direction, and the detection portion is supported on the inner end in the axial direction of the outer ring with the detected portion facing the detected surface. In a rolling bearing unit with a rotation detector provided with a sensor that changes an output signal in response to a change in characteristics of a surface to be detected, the encoder has a characteristic of a surface facing the internal space in which the rolling elements are installed. With respect to the circumferential direction An axially opposite side surfaces of the radially extending annular ring portion, each of which has a ring shape that is changed into a ring and that forms a support ring fixed to a portion outside the inner ring raceway at the outer peripheral surface of the inner end portion of the inner ring equivalent member. Among these, the sensor is attached to the entire surface of the surface facing the internal space, and the sensor is held by the annular holder supported by the outer ring. The leading edge of the sealing lip made of an elastic material facing from the inner space side and attached to the outer peripheral portion of the annular ring portion in the radial direction from the encoder over the entire circumference A rolling bearing unit with a rotation detecting device, wherein a part of the holder is slidably brought into contact with a part of the holder. ホルダが、外輪の内端部に締り嵌めで外嵌固定される円筒部を有する金属板製の外ケースと、一部にセンサを保持する合成樹脂製の内ケースとから成り、この外ケースを構成する上記金属板の軸方向内端寄り部分は径方向内側に押し曲げられて上記内ケースの軸方向内側面のうちの少なくとも一部を全周に亙り覆っており、シールリップの先端縁は、上記金属板の一部で上記内ケースの軸方向内側面を全周に亙り覆っている部分に摺接している、請求項1に記載した回転検出装置付転がり軸受ユニット。   The holder is composed of an outer case made of a metal plate having a cylindrical portion that is fitted and fixed to the inner end of the outer ring by an interference fit, and an inner case made of a synthetic resin that holds a sensor in part. The portion near the inner end in the axial direction of the metal plate constituting the metal plate is pushed and bent radially inward to cover at least a part of the inner side surface in the axial direction of the inner case over the entire circumference, and the tip edge of the seal lip is The rolling bearing unit with a rotation detecting device according to claim 1, wherein a part of the metal plate is slidably in contact with a portion covering the entire inner surface of the inner case in the axial direction. ホルダが内輪相当部材の軸方向内端部の周囲に存在し、このホルダの軸方向内端部がこの内輪相当部材の軸方向内端面よりも軸方向内方に突出していない、請求項2に記載した回転検出装置付転がり軸受ユニット。   The holder is present around the axial inner end of the inner ring equivalent member, and the axial inner end of the holder does not protrude axially inward from the axial inner end surface of the inner ring equivalent member. Rolling bearing unit with rotation detector described. 外輪の内周面に複列の外輪軌道が形成されており、内輪相当部材が、外周面の軸方向外端寄り部分に車輪を結合固定する為の結合フランジを、同じく中間部乃至内端寄り部分に複列の内輪軌道を、それぞれ有するハブである、請求項1〜3のうちの何れか1項に記載した回転検出装置付転がり軸受ユニット。   A double row outer ring raceway is formed on the inner circumferential surface of the outer ring, and the inner ring equivalent member has a coupling flange for coupling and fixing the wheel to the axially outer end portion of the outer circumferential surface. The rolling bearing unit with a rotation detection device according to any one of claims 1 to 3, wherein each of the hubs has a double-row inner ring raceway in a portion.
JP2005291252A 2005-10-04 2005-10-04 Rolling bearing unit with rotation detector Pending JP2007101352A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018159391A (en) * 2017-03-22 2018-10-11 株式会社ジェイテクト Sealed thrust bearing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018159391A (en) * 2017-03-22 2018-10-11 株式会社ジェイテクト Sealed thrust bearing
US10544827B2 (en) 2017-03-22 2020-01-28 Jtekt Corporation Sealed thrust bearing

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