JP2007100813A - Differential pressure-regulating valve - Google Patents

Differential pressure-regulating valve Download PDF

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JP2007100813A
JP2007100813A JP2005290727A JP2005290727A JP2007100813A JP 2007100813 A JP2007100813 A JP 2007100813A JP 2005290727 A JP2005290727 A JP 2005290727A JP 2005290727 A JP2005290727 A JP 2005290727A JP 2007100813 A JP2007100813 A JP 2007100813A
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valve
differential pressure
housing
plug
pressure valve
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Hisatoshi Hirota
久寿 広田
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TGK Co Ltd
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TGK Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a compact differential pressure-regulating valve easily and at low cost. <P>SOLUTION: The differential pressure-regulating valve 1 is equipped with a plug 3 in which a valve element forming part 21 having a function of a valve element and a casing part 22 having a function of a case are integrally formed, and has a structure for opening/closing a valve part by the plug 3 proceeding/receding with respect to a housing 2. Therefore, the number of components is reduced, the structure is simplified, and a low cost can be substantialized. Further, a coil spring 28 for closing the valve part is arranged on the inside of the housing 2, and the plug 3 is structured in a substantially complementary shape to the housing 2 mounted so as to cover the housing 2. Thereby, the differential pressure regulating valve 1 is made compact in the axial direction. Especially upon closing of the valve, the plug 3 is in a substantially fitted state with the housing 2, while an extending part 26 supporting the coil spring 28 is structured so as not to protrude to the outside of the housing 2, and therefore, the valve 1 becomes very compact in size. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は差圧弁に関し、特に自動車用空調装置の可変容量圧縮機に用いて好適な差圧弁に関する。   The present invention relates to a differential pressure valve, and more particularly to a differential pressure valve suitable for use in a variable capacity compressor of an automotive air conditioner.

自動車用空調装置は、車両用エンジンを動力源として駆動される冷媒圧縮用の圧縮機を備えている。この圧縮機は、車両の走行状態によって車両用エンジンの回転数が大幅に変動するため、その回転数に関係なく吐出容量を設定した容量に保持する必要がある。そこで、自動車用空調装置の圧縮機には可変容量圧縮機が用いられている。   The automotive air conditioner includes a refrigerant compression compressor that is driven by a vehicle engine as a power source. In this compressor, since the rotational speed of the vehicle engine greatly varies depending on the traveling state of the vehicle, it is necessary to maintain the discharge capacity at a set capacity regardless of the rotational speed. Therefore, a variable capacity compressor is used as a compressor of an automobile air conditioner.

この可変容量圧縮機は、例えば電磁クラッチを介して車両用エンジンに連結されている。そして、自動車用空調装置を使用していないときには、電磁クラッチを切断して車両用エンジンの動力を可変容量圧縮機へ伝達しないようにし、自動車用空調装置の使用中は、電磁クラッチをつないで可変容量圧縮機を車両用エンジンによって駆動するようにしている。   This variable capacity compressor is connected to the vehicle engine via an electromagnetic clutch, for example. When the automobile air conditioner is not in use, the electromagnetic clutch is disconnected so that the power of the vehicle engine is not transmitted to the variable capacity compressor. During use of the automobile air conditioner, the electromagnetic clutch is connected and variable. The capacity compressor is driven by the vehicle engine.

しかし、このような電磁クラッチを設けると、車両の重量が増加し、製造コストが上昇することになる。さらに、電磁クラッチの作動時には、大きな電力を消費する。このような理由から、電磁クラッチの搭載を廃止して車両用エンジンと直結する構成にした、いわゆるクラッチレス方式の可変容量圧縮機が採用されたりしている。このクラッチレス方式の可変容量圧縮機は、車両用エンジンによって常時回転駆動されているため、特に自動車用空調装置を起動していないときには、吐出容量が最小となるような運転状態に制御される。しかしながら、可変容量圧縮機が最小容量の運転状態に制御されるといっても、吐出容量はゼロではないため、可変容量圧縮機は、最小容量分の冷媒を吐出し続けることになる。このため、冷凍サイクル内での冷媒の循環が継続的に行われ、膨張弁から冷えた冷媒が送り込まれる蒸発器では、その表面に霜が付着したり凍結したりすることがある。   However, providing such an electromagnetic clutch increases the weight of the vehicle and increases the manufacturing cost. Furthermore, large electric power is consumed when the electromagnetic clutch is operated. For this reason, so-called clutchless variable displacement compressors have been adopted in which the mounting of an electromagnetic clutch is eliminated and the vehicle engine is directly connected. Since this clutchless type variable displacement compressor is always driven to rotate by the vehicle engine, it is controlled to an operation state in which the discharge capacity is minimized, especially when the automobile air conditioner is not activated. However, even if the variable capacity compressor is controlled to the operation state with the minimum capacity, the discharge capacity is not zero. Therefore, the variable capacity compressor continues to discharge the refrigerant of the minimum capacity. For this reason, in the evaporator in which the refrigerant is continuously circulated in the refrigeration cycle and the refrigerant cooled from the expansion valve is fed, frost may adhere to the surface or freeze.

そこで、クラッチレス方式の可変容量圧縮機では、その吐出室から冷媒が吐出される通路に差圧弁を設けるようにしている(例えば特許文献1参照)。この差圧弁(引用文献1では「逆止弁」と表現されている)は、弁座に対して冷媒流れの下流側に弁体を配し、その弁体をスプリングによって閉弁方向に付勢する構成がとられており、その弁部の前後差圧が所定値以上になったときに開弁して冷媒を吐出する。すなわち、差圧弁の弁部に作用する前後差圧により開弁方向に作用する力が閉弁方向に作用しているスプリングの荷重を超えると、弁部は開き始める。   Therefore, in a clutchless type variable capacity compressor, a differential pressure valve is provided in a passage through which refrigerant is discharged from the discharge chamber (see, for example, Patent Document 1). This differential pressure valve (expressed as “check valve” in Cited Document 1) has a valve body disposed downstream of the refrigerant flow with respect to the valve seat, and the valve body is urged in the valve closing direction by a spring. When the differential pressure across the valve reaches a predetermined value or more, the valve is opened and the refrigerant is discharged. That is, when the force acting in the valve opening direction due to the differential pressure acting on the valve portion of the differential pressure valve exceeds the load of the spring acting in the valve closing direction, the valve portion starts to open.

このような差圧弁を可変容量圧縮機に配設したことにより、自動車用空調装置が停止されて可変容量圧縮機が最小容量の運転状態にあるときには弁部を閉じて冷媒を吐出させないようにし、自動車用空調装置が起動されたときに弁部を全開させるようにしている。
特開2000−345967号公報
By disposing such a differential pressure valve in the variable capacity compressor, when the vehicle air conditioner is stopped and the variable capacity compressor is in the minimum capacity operation state, the valve portion is closed so that the refrigerant is not discharged, When the automotive air conditioner is activated, the valve is fully opened.
JP 2000-345967 A

しかしながら、このような差圧弁は、一端側に吐出口に連通する冷媒導入口を有し、他端側開口部に弁座が設けられた弁座部材と、弁座部材に嵌着されたケースと、ケース内で軸方向に摺動可能に設けられた弁体と、ケース内で弁体を弁座部材の方向に付勢するばねとを備えており部品点数が多く、構造も複雑である。このため、製造コストが嵩むといった問題がある。   However, such a differential pressure valve has a refrigerant inlet port that communicates with the discharge port on one end side, a valve seat member provided with a valve seat on the other end side opening portion, and a case fitted to the valve seat member And a valve body that is slidable in the axial direction in the case, and a spring that biases the valve body in the direction of the valve seat member in the case, and has a large number of parts and a complicated structure. . For this reason, there exists a problem that manufacturing cost increases.

また、ケース内には、軸方向に動作する弁体と、さらにその弁体を軸方向に付勢するばねが直列に配置されているため、ケースが軸方向に大きくなっている。さらに、そのケースが弁座部材に軸方向に直列に配置されるため、差圧弁全体が軸方向に大きくなり、可変容量圧縮機内での設置スペースの問題が生じる。   In addition, since the valve body that operates in the axial direction and the spring that biases the valve body in the axial direction are arranged in series in the case, the case is enlarged in the axial direction. Further, since the case is arranged in series with the valve seat member in the axial direction, the entire differential pressure valve becomes larger in the axial direction, resulting in a problem of installation space in the variable capacity compressor.

本発明は、このような課題に鑑みてなされたものであり、簡易かつ低コストに実現でき、コンパクトに構成することができる差圧弁を提供することを目的とする。   The present invention has been made in view of such a problem, and an object of the present invention is to provide a differential pressure valve that can be realized simply and at low cost and can be configured compactly.

本発明では上記問題を解決するために、弁部の前後差圧に基づいて開閉する差圧弁において、一端側に流体の導入口を有し、他端側の導出口近傍に弁座が形成されたハウジングと、前記ハウジングに前記他端側を覆うようにして取り付けられ、前記弁座に脱着して前記弁部を開閉する弁形成部と、前記ハウジングの外周面に沿って前記弁部の開閉方向に摺動するガイド部と、前記弁形成部と前記ガイド部との間に形成されて前記弁部を通過した流体を導出する開口部と、前記ハウジング内に延出する延出部とを有するプラグと、前記ハウジング内に配置されて、前記延出部を介して前記プラグを閉弁方向に付勢する付勢手段と、を備えたことを特徴とする差圧弁が提供される。   In the present invention, in order to solve the above problem, a differential pressure valve that opens and closes based on the differential pressure across the valve portion has a fluid inlet on one end and a valve seat formed near the outlet on the other end. A housing that is attached to the housing so as to cover the other end, and that opens and closes the valve portion by attaching and detaching to the valve seat, and opening and closing the valve portion along the outer peripheral surface of the housing A guide portion that slides in a direction, an opening that is formed between the valve forming portion and the guide portion and leads out the fluid that has passed through the valve portion, and an extending portion that extends into the housing. There is provided a differential pressure valve characterized by comprising: a plug having a plug; and a biasing means disposed in the housing and biasing the plug in the valve closing direction via the extension portion.

このような差圧弁は、弁座が設けられるハウジングに対して、弁体及びケースの機能を兼ね備えたプラグがその弁座側の端部を覆うように取り付けられ、弁部の開閉方向に動作する。また、付勢手段がハウジングの内部に配置されて、プラグをハウジング側に引き付けるように付勢する。特に閉弁時においては、プラグが弁部においてハウジングに密着する側に動作するため、差圧弁の軸線方向の大きさが小さくなる。   In such a differential pressure valve, a plug having a function of a valve body and a case is attached to a housing provided with a valve seat so as to cover an end portion on the valve seat side, and operates in the opening / closing direction of the valve portion. . Further, an urging means is arranged inside the housing and urges the plug to be attracted to the housing side. In particular, when the valve is closed, the plug operates on the side close to the housing in the valve portion, so the size of the differential pressure valve in the axial direction becomes small.

本発明の差圧弁によれば、プラグが弁体及びケースの機能を兼ね備えており、部品点数が少なくなり、構造も簡素化されるため、低コストに実現することができる。また、付勢手段がハウジングの内部に配置され、プラグがハウジングの弁座側の端部を覆うように取り付けられた構成であるため、差圧弁がその軸線方向にコンパクトになる。   According to the differential pressure valve of the present invention, the plug has the functions of the valve body and the case, the number of parts is reduced, and the structure is simplified, so that it can be realized at low cost. Further, since the urging means is disposed inside the housing and the plug is attached so as to cover the end of the housing on the valve seat side, the differential pressure valve becomes compact in the axial direction.

以下、本発明の実施の形態について図面を参照して詳細に説明する。
[第1の実施の形態]
まず、本発明の第1の実施の形態について説明する。本実施の形態は、本発明の差圧弁を自動車用空調装置のクラッチレス方式の可変容量圧縮機に適用したものである。図1は、第1の実施の形態に係る差圧弁の構成を表す正面図である。図2は、図1のA−A矢視断面図である。さらに、図3は、図1のB−B矢視断面図である。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[First Embodiment]
First, a first embodiment of the present invention will be described. In the present embodiment, the differential pressure valve of the present invention is applied to a clutchless variable displacement compressor of an automotive air conditioner. FIG. 1 is a front view illustrating the configuration of the differential pressure valve according to the first embodiment. FIG. 2 is a cross-sectional view taken along the line AA of FIG. Further, FIG. 3 is a cross-sectional view taken along the line BB in FIG.

図1に示すように、差圧弁1は、真ちゅうからなる段付円筒状のハウジング2と、樹脂材からなる有底円筒状のプラグ3とが、同軸状に組み付けられて構成されている。この差圧弁1は、可変容量圧縮機の吐出室につながる冷媒通路に配置される。   As shown in FIG. 1, the differential pressure valve 1 is constructed by coaxially assembling a stepped cylindrical housing 2 made of brass and a bottomed cylindrical plug 3 made of a resin material. The differential pressure valve 1 is disposed in a refrigerant passage connected to a discharge chamber of the variable capacity compressor.

図2及び図3に示すように、ハウジング2は、その一端に可変容量圧縮機の吐出室に連通して吐出冷媒を導入するための導入口4が形成され、他端にその吐出冷媒を下流側へ導出するための導出口5が形成されている。ハウジング2は、その外周部及び内周部の形状が導入口4から導出口5に向かって軸線方向に段階的に小さくなるように構成されている。   As shown in FIGS. 2 and 3, the housing 2 is formed with an inlet 4 for communicating with the discharge chamber of the variable capacity compressor at one end thereof for introducing the discharged refrigerant, and downstream of the discharged refrigerant at the other end. A lead-out port 5 for leading to the side is formed. The housing 2 is configured such that the shape of the outer peripheral portion and the inner peripheral portion thereof decreases stepwise in the axial direction from the inlet 4 toward the outlet 5.

すなわち、ハウジング2は、その軸線方向中央の本体部6の導入口4側に外方に延出したフランジ部7が設けられ、導出口5側には、外径が順次小さくなる縮径部8及び弁座形成部9が設けられている。このフランジ部7が、図示しない可変容量圧縮機の吐出室につながる冷媒通路に固定される。また、弁座形成部9の先端面により弁座10が構成されている。さらに、本体部6の外周面の縮径部8側の端部には、プラグ3の軸線方向の動きを係止するための係止突起11が周設されている。   That is, the housing 2 is provided with a flange portion 7 extending outwardly on the introduction port 4 side of the main body portion 6 at the center in the axial direction, and on the lead-out port 5 side, the reduced diameter portion 8 whose outer diameter is gradually reduced. And the valve seat formation part 9 is provided. This flange portion 7 is fixed to a refrigerant passage connected to a discharge chamber of a variable capacity compressor (not shown). Further, the valve seat 10 is constituted by the front end surface of the valve seat forming portion 9. Furthermore, a locking projection 11 for locking the movement of the plug 3 in the axial direction is provided at the end of the outer peripheral surface of the main body 6 on the reduced diameter portion 8 side.

また、ハウジング2の内部通路は、本体部6と縮径部8との境界部よりもやや導出口5側の位置にて一段縮径しており、導出口5につながる弁孔12を形成している。この内部通路の段部の導入口4側に面した部分により、ばね座13が構成されている。   Further, the internal passage of the housing 2 is reduced by one step at a position slightly closer to the outlet 5 than the boundary between the main body 6 and the diameter-reduced portion 8, and forms a valve hole 12 connected to the outlet 5. ing. A spring seat 13 is configured by a portion of the step portion of the internal passage facing the inlet 4 side.

プラグ3は、ハウジング2のフランジ部7を除く外周面とほぼ相補形状の段付円筒状をなし、その外周面を外側から覆うようにしてハウジング2に取り付けられている。このプラグ3は、樹脂材の射出成形により一体的に形成された有底円筒状の弁体形成部21と、この弁体形成部21から開口端部に向って拡径したケーシング部22とからなる。   The plug 3 has a stepped cylindrical shape that is substantially complementary to the outer peripheral surface excluding the flange portion 7 of the housing 2 and is attached to the housing 2 so as to cover the outer peripheral surface from the outside. The plug 3 includes a bottomed cylindrical valve body forming portion 21 integrally formed by injection molding of a resin material, and a casing portion 22 having an enlarged diameter from the valve body forming portion 21 toward the opening end. Become.

弁体形成部21は、その底部の弁座10に対向する部分、つまり底部に設定されたリング状の領域により、弁座10に脱着して弁部を開閉する弁形成部23が構成されている。弁体形成部21の内周面は、ハウジング2の縮径部8の外周面に沿って軸線方向に摺動するガイド部24となっている。   The valve body forming portion 21 includes a valve forming portion 23 that is attached to and detached from the valve seat 10 to open and close the valve portion by a portion facing the valve seat 10 at the bottom, that is, a ring-shaped region set at the bottom. Yes. The inner peripheral surface of the valve body forming portion 21 is a guide portion 24 that slides in the axial direction along the outer peripheral surface of the reduced diameter portion 8 of the housing 2.

また、弁体形成部21の底部の角隅部には、4つの開口部25が周方向に等間隔で設けられている(図1参照)。この開口部25は、弁体形成部21の底部の周縁から側部にかけて開口しており、弁部を通過した冷媒を下流側に導出させる。   Also, four openings 25 are provided at equal intervals in the circumferential direction at the corners of the bottom of the valve body forming portion 21 (see FIG. 1). The opening 25 opens from the peripheral edge of the bottom of the valve body forming portion 21 to the side, and guides the refrigerant that has passed through the valve to the downstream side.

さらに、弁体形成部21の底部中央には、ハウジング2内に延出する軸状の延出部26が設けられており、その先端には、リング状のばね受け27が加締め接合されている。ばね受け27とばね座13との間には、プラグ3をハウジング2側に引き込む方向、つまり閉弁方向に付勢する円錐状のコイルばね28(「付勢手段」に該当する)が介装されている。なお、同図に示されるように、延出部26の長さは、弁部が閉弁状態にあるときにハウジング2の導入口4近傍に位置し、ハウジング2から外部に突出しない程度に設定されている。   Furthermore, a shaft-like extending portion 26 extending into the housing 2 is provided at the center of the bottom of the valve body forming portion 21, and a ring-shaped spring receiver 27 is crimped and joined to the tip thereof. Yes. Between the spring receiver 27 and the spring seat 13, a conical coil spring 28 (corresponding to "biasing means") that biases the plug 3 toward the housing 2 side, that is, the valve closing direction, is interposed. Has been. As shown in the figure, the length of the extending portion 26 is set so that it is located in the vicinity of the introduction port 4 of the housing 2 and does not protrude outward from the housing 2 when the valve portion is in the closed state. Has been.

ケーシング部22は、弁体形成部21のガイド部24に連設されて半径方向外向きに延出したベース部29と、その外周端から軸線方向に延出して本体部6を覆うように延びる規制部30とを備えた断面L字状の円筒体からなる。   The casing portion 22 is connected to the guide portion 24 of the valve body forming portion 21 and extends outward in the radial direction, and extends from the outer peripheral end in the axial direction so as to cover the main body portion 6. It consists of a cylindrical body having a L-shaped cross section provided with a restricting portion 30.

ベース部29は、本体部6の導出口5側の端面に対向しており、これらの対向面の間に形成される空間によって、プラグ3の軸線方向の微振動を防止するダンパ室31が構成されている。ベース部29の周縁部には、このダンパ室31と外部とを連通させる微小な圧力逃がし孔32が設けられている。   The base portion 29 faces the end surface of the main body portion 6 on the outlet port 5 side, and a damper chamber 31 that prevents slight vibration in the axial direction of the plug 3 is constituted by a space formed between these facing surfaces. Has been. A small pressure relief hole 32 is provided at the peripheral edge of the base portion 29 to allow the damper chamber 31 to communicate with the outside.

また、規制部30の開口端部には、半径方向内向きに突出した係止突部33が周設されており、ハウジング2の係止突起11と軸線方向に対向している。プラグ3が開弁方向に動作した際には、この係止突部33が係止突起11に係止されることによってその動きが規制される。すなわち、係止突部33と係止突起11により、弁部の全開時にプラグ3の摺動を係止して弁形成部23の弁座10からのリフト量を規制する規制構造が構成されている。   Further, a locking protrusion 33 protruding inward in the radial direction is provided at the opening end of the restricting portion 30 and faces the locking protrusion 11 of the housing 2 in the axial direction. When the plug 3 operates in the valve opening direction, the movement of the plug 3 is restricted by the lock protrusion 11 being locked to the lock protrusion 11. That is, the locking projection 33 and the locking projection 11 constitute a regulating structure that locks the sliding of the plug 3 when the valve portion is fully opened and regulates the lift amount of the valve forming portion 23 from the valve seat 10. Yes.

次に、本実施の形態の差圧弁の動作について説明する。図4は、差圧弁の構成を開弁状態で表した断面図であり、図2(閉弁状態を表す)に対応する。
差圧弁1は、自動車用空調装置が停止している場合などのように、可変容量圧縮機が最小容量運転状態にあって吐出圧力が小さいときには、コイルばね28の荷重によって弁形成部23が弁座10に着座し、図2に示した閉弁状態となる。
Next, the operation of the differential pressure valve of the present embodiment will be described. FIG. 4 is a cross-sectional view showing the configuration of the differential pressure valve in the opened state, and corresponds to FIG. 2 (representing the closed state).
When the variable capacity compressor is in the minimum capacity operation state and the discharge pressure is small, such as when the automotive air conditioner is stopped, the differential pressure valve 1 is controlled by the valve forming portion 23 by the load of the coil spring 28. The user sits on the seat 10 and enters the valve closing state shown in FIG.

そして、自動車用空調装置の起動時あるいは可変容量圧縮機が最小容量運転から可変容量運転へ移行時に、差圧弁1の前後差圧による開弁方向の力がコイルばね28の荷重による閉弁方向の力を上回ると、弁部が開き始める。このとき、弁形成部23が弁座10からリフトしていき、やがて図4に示す全開状態となる。この全開時の弁部の弁開度は、上述した係止突部33と係止突起11とによる規制構造により予め設定されている。   When the automotive air conditioner is started or when the variable capacity compressor shifts from the minimum capacity operation to the variable capacity operation, the force in the valve opening direction due to the differential pressure across the differential pressure valve 1 is changed in the valve closing direction due to the load of the coil spring 28. When the force is exceeded, the valve begins to open. At this time, the valve forming portion 23 lifts from the valve seat 10 and eventually becomes the fully opened state shown in FIG. The valve opening degree of the valve portion when fully opened is set in advance by the restriction structure formed by the locking projection 33 and the locking projection 11 described above.

以上に説明したように、差圧弁1は、弁体の機能を有する弁体形成部21とケースの機能を有するケーシング部22とが一体成形されたプラグ3を備え、このプラグ3がハウジング2に対して進退することにより弁部を開閉する構成を有する。このため、部品点数が少なくなり、構造も簡素化されるため、低コストに実現することができる。   As described above, the differential pressure valve 1 includes the plug 3 in which the valve body forming portion 21 having a valve body function and the casing portion 22 having a case function are integrally formed, and the plug 3 is attached to the housing 2. In contrast, the valve portion is opened and closed by moving forward and backward. For this reason, since the number of parts is reduced and the structure is simplified, it can be realized at low cost.

また、弁部を閉じるためのコイルばね28がハウジング2の内部に配置され、さらにプラグ3がハウジング2とほぼ相補形状に構成されてハウジング2を覆うように取り付けられているため、差圧弁1がその軸線方向にコンパクトになる。特に閉弁時においては、プラグ3がハウジング2とほぼ嵌合状態になる一方、コイルばね28を支持する延出部26がハウジング2の外部に突出しないように構成されているため、差圧弁1が非常にコンパクトになる。このため、自動車用空調装置の可変容量圧縮機への設置にも都合が良いという利点がある。   In addition, since the coil spring 28 for closing the valve portion is disposed inside the housing 2 and the plug 3 is configured so as to be substantially complementary to the housing 2 so as to cover the housing 2, the differential pressure valve 1 is It becomes compact in the axial direction. In particular, when the valve is closed, the plug 3 is substantially fitted with the housing 2, while the extending portion 26 that supports the coil spring 28 is configured not to protrude outside the housing 2. Becomes very compact. For this reason, there exists an advantage that it is convenient also in the installation to the variable capacity compressor of the automotive air conditioner.

[第2の実施の形態]
次に、本発明の第2の実施の形態について説明する。なお、本実施の形態に係る差圧弁は、プラグの構造が異なる以外は第1の実施の形態の差圧弁の構成とほぼ同様であるため、同様の構成部分については同一の符号を付す等してその説明を省略する。図5は、第2の実施の形態に係る差圧弁の構成を表す正面図である。図6は、図5のC−C矢視断面図であり、差圧弁の閉弁状態を表している。さらに、図7は、差圧弁の構成を開弁状態で表した断面図であり、図6に対応する。
[Second Embodiment]
Next, a second embodiment of the present invention will be described. The differential pressure valve according to the present embodiment is substantially the same as the configuration of the differential pressure valve of the first embodiment except that the structure of the plug is different. Therefore, the same components are denoted by the same reference numerals. The description is omitted. FIG. 5 is a front view illustrating the configuration of the differential pressure valve according to the second embodiment. FIG. 6 is a cross-sectional view taken along the line CC in FIG. 5 and shows a closed state of the differential pressure valve. Further, FIG. 7 is a cross-sectional view showing the configuration of the differential pressure valve in the open state, and corresponds to FIG.

図5に示すように、差圧弁201は、真ちゅうからなる段付円筒状のハウジング2と、樹脂材からなる有底円筒状のプラグ203とが、同軸状に組み付けられて構成されている。   As shown in FIG. 5, the differential pressure valve 201 is configured by coaxially assembling a stepped cylindrical housing 2 made of brass and a bottomed cylindrical plug 203 made of a resin material.

図6及び図7に示すように、プラグ203は、その弁体形成部221の底部の周縁近傍に、4つの開口部225が周方向に等間隔で設けられている。この開口部225は、弁体形成部221の側部には開口しておらず、底部を軸線方向(つまり弁部の開閉方向)に貫通するように形成されている。   As shown in FIGS. 6 and 7, the plug 203 is provided with four openings 225 at equal intervals in the circumferential direction in the vicinity of the periphery of the bottom of the valve body forming portion 221. The opening 225 does not open in the side part of the valve body forming part 221 and is formed so as to penetrate the bottom part in the axial direction (that is, the opening / closing direction of the valve part).

この差圧弁201は、自動車用空調装置が停止している場合などのように、可変容量圧縮機が最小容量運転状態にあって吐出圧力が小さいときには、コイルばね28の荷重によって弁形成部23が弁座10に着座し、図6に示した閉弁状態となる。   When the variable capacity compressor is in the minimum capacity operation state and the discharge pressure is small, such as when the automotive air conditioner is stopped, the differential pressure valve 201 is controlled by the valve forming portion 23 by the load of the coil spring 28. It sits on the valve seat 10 and the valve closing state shown in FIG.

そして、自動車用空調装置の起動時あるいは可変容量圧縮機が最小容量運転から可変容量運転へ移行時に、差圧弁201の前後差圧による開弁方向の力がコイルばね28の荷重による閉弁方向の力を上回ると、弁形成部23が弁座10からリフトしていき、やがて図7に示す全開状態へと移行する。このとき、導入口4から導入された冷媒は、開口部225を通って軸線方向下流側に導出される。   When the automotive air conditioner is started or when the variable capacity compressor shifts from the minimum capacity operation to the variable capacity operation, the force in the valve opening direction due to the differential pressure across the differential pressure valve 201 is changed in the valve closing direction due to the load of the coil spring 28 When the force is exceeded, the valve forming portion 23 lifts from the valve seat 10 and eventually shifts to the fully open state shown in FIG. At this time, the refrigerant introduced from the introduction port 4 is led out to the downstream side in the axial direction through the opening 225.

本実施の形態の差圧弁201においても、プラグ203が弁体及びケースの機能を兼ね備えており、部品点数が少なくなり、構造も簡素化されるため、低コストに実現することができる。また、コイルばね28がハウジング2の内部に配置され、プラグ203がハウジング2を覆うように取り付けられた構成であるため、軸線方向にコンパクトになる。   Also in the differential pressure valve 201 of the present embodiment, the plug 203 has the functions of a valve body and a case, the number of parts is reduced, and the structure is simplified, so that it can be realized at low cost. Further, since the coil spring 28 is disposed inside the housing 2 and the plug 203 is attached so as to cover the housing 2, the coil spring 28 is compact in the axial direction.

[第3の実施の形態]
次に、本発明の第3の実施の形態について説明する。なお、本実施の形態に係る差圧弁は、主にプラグの構造が異なる以外は第1の実施の形態の差圧弁の構成とほぼ同様であるため、ほぼ同様の構成部分については同一の符号を付す等してその説明を省略する。図8は、第3の実施の形態に係る差圧弁の構成を表す正面図である。図9は、図8のD−D矢視断面図であり、差圧弁の閉弁状態を表している。さらに、図10は、差圧弁の構成を開弁状態で表した断面図であり、図9に対応する。
[Third Embodiment]
Next, a third embodiment of the present invention will be described. The differential pressure valve according to the present embodiment is substantially the same as the configuration of the differential pressure valve of the first embodiment except that the structure of the plug is mainly different. A description thereof will be omitted, for example. FIG. 8 is a front view illustrating the configuration of the differential pressure valve according to the third embodiment. FIG. 9 is a cross-sectional view taken along the line DD in FIG. 8 and shows a closed state of the differential pressure valve. Further, FIG. 10 is a cross-sectional view showing the configuration of the differential pressure valve in the valve open state, and corresponds to FIG.

図8に示すように、差圧弁301は、真ちゅうからなる段付円筒状のハウジング302と、樹脂材からなる有底円筒状のプラグ303とが、同軸状に組み付けられて構成されている。   As shown in FIG. 8, the differential pressure valve 301 is formed by coaxially assembling a stepped cylindrical housing 302 made of brass and a bottomed cylindrical plug 303 made of a resin material.

図9及び図10に示すように、ハウジング302は、第1の実施の形態のハウジング2とほぼ同様の構成を有するが、相補形状となるプラグ303の形状との関係で、その本体部306,縮径部308及び弁座形成部309が軸線方向にやや長く構成されている。   As shown in FIGS. 9 and 10, the housing 302 has substantially the same configuration as the housing 2 of the first embodiment, but the main body 306, The reduced diameter portion 308 and the valve seat forming portion 309 are configured to be slightly longer in the axial direction.

プラグ303の弁体形成部321は、その底部の弁座10に対向するリング状の領域により、弁座10に脱着して弁部を開閉する弁形成部23が構成されている。弁形成部23の外周部近傍からは、弁座形成部309に外挿されるように受圧保持部310が延設されている。弁体形成部321の底部の角隅部には、6つの開口部325が周方向に等間隔で設けられている(図8参照)。この開口部325は、弁体形成部321の底部の周縁から側部にかけて開口しており、弁部を通過した冷媒を下流側に導出させる。   The valve body forming portion 321 of the plug 303 includes a valve forming portion 23 that is attached to and detached from the valve seat 10 to open and close the valve portion by a ring-shaped region facing the valve seat 10 at the bottom. From the vicinity of the outer peripheral portion of the valve forming portion 23, a pressure receiving holding portion 310 is extended so as to be extrapolated to the valve seat forming portion 309. Six openings 325 are provided at equal intervals in the circumferential direction at the corners of the bottom of the valve body forming portion 321 (see FIG. 8). The opening 325 opens from the periphery of the bottom of the valve body forming portion 321 to the side, and allows the refrigerant that has passed through the valve to be led to the downstream side.

図11は、プラグの構成を表す断面図である。図12は、図11のE方向矢視図である。さらに、図13は、図11のF方向矢視図である。
これらの図に示されるように、プラグ303の底部から延出部26の基端部を取り囲む壁部のように、受圧保持部310が延出している。この受圧保持部310の側面には、テーパ状の凹部として切り欠かれた切り欠き部311が周方向に等間隔(30度おき)で設けられている。この切り欠き部311は、後述するように、弁部が開弁したときに冷媒の絞り流路を形成する。
FIG. 11 is a cross-sectional view illustrating the configuration of the plug. 12 is a view taken in the direction of arrow E in FIG. Further, FIG. 13 is a view in the direction of arrow F in FIG.
As shown in these drawings, the pressure receiving holding portion 310 extends from the bottom portion of the plug 303 like a wall portion surrounding the proximal end portion of the extending portion 26. On the side surface of the pressure receiving holding portion 310, cutout portions 311 cut out as tapered concave portions are provided at equal intervals (every 30 degrees) in the circumferential direction. As will be described later, the notch 311 forms a throttle channel for the refrigerant when the valve is opened.

すなわち、図10に示すように、ここでは閉弁時の受圧径(上流側からの冷媒圧力を受圧する領域の直径)がφAであり、開弁時には受圧径がφB(>φA)へと変化する。したがって、弁部が開き始めると、受圧径が大きくなってプラグ303が受ける開弁方向の荷重が大きくなる。また、弁部が開き始めると、上述した切り欠き部311と弁座形成部309との間に台形状の絞り流路が形成されるため、図の矢印で示すように、上流側からの冷媒がこの絞り流路を通って下流側に導出される。このとき、絞り通路は、弁形成部23が弁座10からリフトするにつれて徐々に大きくなるため、受圧径φBが保持される。つまり、第1の実施の形態のように閉弁時において弁形成部23と弁座10とが単に当接した構造の場合には、開弁時に弁形成部23が弁座10からリフトするとともに受圧径が小さくなる傾向にある。しかし、本実施の形態のように弁部の周りに受圧保持部310を設けることにより圧力を保持でき、その受圧径の変化を小さくすることができる。つまり、弁部のストロークに関係なくプラグ303が受ける開弁方向の荷重を大きく保持することができ、弁部を速やかに開弁させることができる。   That is, as shown in FIG. 10, the pressure receiving diameter when the valve is closed (the diameter of the region receiving the refrigerant pressure from the upstream side) is φA, and the pressure receiving diameter changes to φB (> φA) when the valve is opened. To do. Therefore, when the valve portion begins to open, the pressure receiving diameter increases and the load in the valve opening direction received by the plug 303 increases. Further, when the valve portion starts to open, a trapezoidal throttle channel is formed between the above-described notch portion 311 and the valve seat forming portion 309. Therefore, as shown by the arrows in the figure, the refrigerant from the upstream side Is led to the downstream side through this throttle channel. At this time, the throttle passage gradually increases as the valve forming portion 23 lifts from the valve seat 10, so that the pressure receiving diameter φB is maintained. That is, when the valve forming portion 23 and the valve seat 10 are simply in contact with each other when the valve is closed as in the first embodiment, the valve forming portion 23 is lifted from the valve seat 10 when the valve is opened. The pressure receiving diameter tends to be small. However, the pressure can be held by providing the pressure receiving holding portion 310 around the valve portion as in this embodiment, and the change in the pressure receiving diameter can be reduced. That is, a large load in the valve opening direction received by the plug 303 can be maintained regardless of the stroke of the valve portion, and the valve portion can be quickly opened.

なお、本実施の形態においては、絞り流路が台形となるように切り欠き部311の形状を設定したが、三角形状その他の形状になるように設定してもよい。
[第4の実施の形態]
次に、本発明の第4の実施の形態について説明する。なお、本実施の形態に係る差圧弁は、プラグの構造が異なる以外は第3の実施の形態の差圧弁の構成とほぼ同様であるため、ほぼ同様の構成部分については同一の符号を付す等してその説明を省略する。図14は、第4の実施の形態に係る差圧弁の構成を表す正面図である。図15は、図14のE−E矢視断面図であり、差圧弁の閉弁状態を表している。さらに、図16は、差圧弁の構成を開弁状態で表した断面図であり、図15に対応する。
In the present embodiment, the shape of the cutout portion 311 is set so that the throttle channel has a trapezoidal shape, but it may be set to have a triangular shape or other shapes.
[Fourth Embodiment]
Next, a fourth embodiment of the present invention will be described. The differential pressure valve according to the present embodiment is substantially the same as the configuration of the differential pressure valve of the third embodiment except that the structure of the plug is different. Therefore, the same reference numerals are assigned to substantially the same components. Therefore, the description is omitted. FIG. 14 is a front view illustrating the configuration of the differential pressure valve according to the fourth embodiment. FIG. 15 is a cross-sectional view taken along the line E-E in FIG. 14 and shows a closed state of the differential pressure valve. Further, FIG. 16 is a cross-sectional view showing the configuration of the differential pressure valve in the open state, and corresponds to FIG.

図14に示すように、差圧弁401は、真ちゅうからなる段付円筒状のハウジング302と、樹脂材からなる有底円筒状のプラグ403とが、同軸状に組み付けられて構成されている。   As shown in FIG. 14, the differential pressure valve 401 is constructed by coaxially assembling a stepped cylindrical housing 302 made of brass and a bottomed cylindrical plug 403 made of a resin material.

図15及び図16に示すように、プラグ403は、その弁体形成部421の底部の周縁近傍に、6つの開口部425が周方向に等間隔で設けられている。この開口部425は、弁体形成部421の側部には開口しておらず、底部を軸線方向(つまり弁部の開閉方向)に貫通するように形成されている。このため、弁開時には、導入口4から導入された冷媒は、開口部425を通って軸線方向下流側に導出される。   As shown in FIGS. 15 and 16, the plug 403 is provided with six openings 425 at equal intervals in the circumferential direction in the vicinity of the periphery of the bottom of the valve body forming portion 421. The opening 425 does not open in the side portion of the valve body forming portion 421 and is formed so as to penetrate the bottom portion in the axial direction (that is, the opening / closing direction of the valve portion). For this reason, when the valve is opened, the refrigerant introduced from the inlet 4 is led to the downstream side in the axial direction through the opening 425.

なお、上記各実施の形態では、プラグをハウジング側に引き込む付勢手段として円錐状のコイルばねを設けた例を示したが、円錐状以外の形状のコイルばねであってもよいし、プラグを付勢できればその他の付勢手段であってもよい。   In each of the above embodiments, an example in which a conical coil spring is provided as an urging means for pulling the plug into the housing side has been described. However, a coil spring having a shape other than a conical shape may be used. Other urging means may be used as long as it can be urged.

また、本発明を自動車用空調装置のクラッチレス方式の可変容量圧縮機に設置する差圧弁に適用した例を示したが、その用途はこれに限られず、流体の流れを一方向に規制する流体通路に配置される差圧弁であれば適用が可能である。   Moreover, although the example which applied this invention to the differential pressure | voltage valve installed in the variable capacity compressor of the clutchless system of an automotive air conditioner was shown, the use is not restricted to this, The fluid which regulates the flow of fluid to one direction Any differential pressure valve arranged in the passage is applicable.

第1の実施の形態に係る差圧弁の構成を表す正面図である。It is a front view showing the structure of the differential pressure valve which concerns on 1st Embodiment. 図1のA−A矢視断面図である。It is AA arrow sectional drawing of FIG. 図1のB−B矢視断面図である。It is BB arrow sectional drawing of FIG. 差圧弁の構成を開弁状態で表した断面図である。It is sectional drawing showing the structure of the differential pressure | voltage valve in the valve opening state. 第2の実施の形態に係る差圧弁の構成を表す正面図である。It is a front view showing the structure of the differential pressure valve which concerns on 2nd Embodiment. 図5のC−C矢視断面図である。It is CC sectional view taken on the line of FIG. 差圧弁の構成を開弁状態で表した断面図である。It is sectional drawing showing the structure of the differential pressure | voltage valve in the valve opening state. 第3の実施の形態に係る差圧弁の構成を表す正面図である。It is a front view showing the structure of the differential pressure valve which concerns on 3rd Embodiment. 図8のD−D矢視断面図である。It is DD sectional view taken on the line of FIG. 差圧弁の構成を開弁状態で表した断面図である。It is sectional drawing showing the structure of the differential pressure | voltage valve in the valve opening state. プラグの構成を表す断面図である。It is sectional drawing showing the structure of a plug. 図11のE方向矢視図である。It is an E direction arrow directional view of FIG. 図11のF方向矢視図である。It is a F direction arrow line view of FIG. 第4の実施の形態に係る差圧弁の構成を表す正面図である。It is a front view showing the structure of the differential pressure | voltage valve which concerns on 4th Embodiment. 図14のE−E矢視断面図である。It is EE arrow sectional drawing of FIG. 差圧弁の構成を開弁状態で表した断面図である。It is sectional drawing showing the structure of the differential pressure | voltage valve in the valve opening state.

符号の説明Explanation of symbols

1,201,301,401 差圧弁
2,302 ハウジング
3,203,303,403 プラグ
4 導入口
5 導出口
10 弁座
21,221,321,421 弁体形成部
22 ケーシング部
23 弁形成部
24 ガイド部
25,225,325,425 開口部
26 延出部
29 ベース部
30 規制部
31 ダンパ室
310 受圧保持部

1,201,301,401 Differential pressure valve 2,302 Housing 3,203,303,403 Plug 4 Inlet 5 Outlet 10 Valve seat 21,221, 321,421 Valve body forming part 22 Casing part 23 Valve forming part 24 Guide Part 25,225,325,425 opening part 26 extension part 29 base part 30 regulation part 31 damper chamber 310 pressure receiving holding part

Claims (14)

弁部の前後差圧に基づいて開閉する差圧弁において、
一端側に流体の導入口を有し、他端側の導出口近傍に弁座が形成されたハウジングと、
前記ハウジングに前記他端側を覆うようにして取り付けられ、前記弁座に脱着して前記弁部を開閉する弁形成部と、前記ハウジングの外周面に沿って前記弁部の開閉方向に摺動するガイド部と、前記弁形成部と前記ガイド部との間に形成されて前記弁部を通過した流体を導出する開口部と、前記ハウジング内に延出する延出部とを有するプラグと、
前記ハウジング内に配置されて、前記延出部を介して前記プラグを閉弁方向に付勢する付勢手段と、
を備えたことを特徴とする差圧弁。
In the differential pressure valve that opens and closes based on the differential pressure across the valve,
A housing having a fluid inlet on one end and a valve seat formed near the outlet on the other end;
A valve forming portion that is attached to the housing so as to cover the other end, opens and closes the valve portion by being attached to the valve seat, and slides in an opening / closing direction of the valve portion along the outer peripheral surface of the housing A plug having a guide part, an opening formed between the valve forming part and the guide part for leading the fluid that has passed through the valve part, and an extension part extending into the housing;
A biasing means disposed in the housing and biasing the plug in the valve closing direction via the extension;
A differential pressure valve characterized by comprising:
前記弁座は、前記ハウジングの他端側先端面から構成され、
前記弁形成部は、前記プラグの前記弁座に対向する部分から構成されたこと、
を特徴とする請求項1記載の差圧弁。
The valve seat is configured from a tip surface on the other end side of the housing,
The valve forming portion is configured from a portion of the plug facing the valve seat;
The differential pressure valve according to claim 1.
前記開口部は、前記プラグにおける前記弁部の外側の位置に設けられて、前記プラグを前記弁部の開閉方向に貫通する一又は複数の孔部からなることを特徴とする請求項1記載の差圧弁。   The said opening part is provided in the outer position of the said valve part in the said plug, and consists of a 1 or several hole part which penetrates the said plug in the opening-and-closing direction of the said valve part. Differential pressure valve. 前記ハウジングが前記他端側に向って外径が小径化する段付円筒状をなす一方、前記プラグがその開口端部に向って内径が大径化する段付円筒状をなし、
前記ハウジングの外周面と前記プラグの内周面との間には、前記弁部の全開時に前記プラグの摺動を係止して前記弁形成部の前記弁座からのリフト量を規制する規制構造が設けられたこと、
を特徴とする請求項1記載の差圧弁。
The housing has a stepped cylindrical shape whose outer diameter decreases toward the other end side, while the plug has a stepped cylindrical shape whose inner diameter increases toward the opening end thereof,
A restriction between the outer peripheral surface of the housing and the inner peripheral surface of the plug to restrict the lift amount of the valve forming portion from the valve seat by locking the sliding of the plug when the valve portion is fully opened. That the structure was provided,
The differential pressure valve according to claim 1.
前記プラグは、前記延出部を除いた部分が前記ハウジングの他端側の外周面とほぼ相補形状をなし、閉弁時には前記ハウジングとほぼ嵌合状態になるように構成されたことを特徴とする請求項1記載の差圧弁。   The plug is configured such that a portion excluding the extension portion is substantially complementary to the outer peripheral surface on the other end side of the housing, and is substantially fitted with the housing when the valve is closed. The differential pressure valve according to claim 1. 前記延出部は、閉弁時においても前記ハウジングの外部に突出しないような長さに構成されたことを特徴とする請求項1記載の差圧弁。   The differential pressure valve according to claim 1, wherein the extension portion is configured to have a length that does not protrude outside the housing even when the valve is closed. 前記ハウジングの外周面と前記プラグの内周面との間に形成される空間部により、ダンパ室が構成されることを特徴とする請求項5記載の差圧弁。   The differential pressure valve according to claim 5, wherein a damper chamber is configured by a space portion formed between an outer peripheral surface of the housing and an inner peripheral surface of the plug. 前記プラグの前記弁形成部、前記ガイド部、前記開口部及び前記延出部は、樹脂材により一体成形されたことを特徴とする請求項1記載の差圧弁。   The differential pressure valve according to claim 1, wherein the valve forming portion, the guide portion, the opening portion, and the extending portion of the plug are integrally formed of a resin material. 前記付勢手段は、前記ハウジングの内壁に形成されたばね座と、前記延出部の先端部に設けられたばね受けとの間に介装されたコイルばねからなることを特徴とする請求項1記載の差圧弁。   2. The urging means comprises a coil spring interposed between a spring seat formed on an inner wall of the housing and a spring receiver provided at a distal end portion of the extension portion. Differential pressure valve. 自動車用空調装置の可変容量圧縮機の吐出室につながる冷媒通路に配置され、前記流体としての冷媒の流れを制御することを特徴とする請求項1記載の差圧弁。   2. The differential pressure valve according to claim 1, wherein the differential pressure valve is arranged in a refrigerant passage connected to a discharge chamber of a variable capacity compressor of an air conditioner for an automobile and controls a flow of the refrigerant as the fluid. 前記弁形成部が前記弁座からリフトしたときに、前記プラグにおいて開弁方向の荷重を受ける部分の受圧径の減少を抑制する受圧保持部が設けられたことを特徴とする請求項1記載の差圧弁。   The pressure receiving holding part which suppresses the reduction | decrease of the pressure receiving diameter of the part which receives the load of a valve opening direction in the said plug when the said valve formation part lifts from the said valve seat is provided. Differential pressure valve. 前記受圧保持部は、前記受圧径が閉弁時よりも開弁時のほうが大きくなるように構成されたことを特徴とする請求項11記載の差圧弁。   The differential pressure valve according to claim 11, wherein the pressure receiving holding portion is configured such that the pressure receiving diameter is larger when the valve is opened than when the valve is closed. 前記受圧保持部は、前記プラグの前記弁形成部から延出して、前記弁座を含む前記ハウジングの他端部を囲む壁部から構成されたことを特徴とする請求項12記載の差圧弁。   The differential pressure valve according to claim 12, wherein the pressure receiving holding portion is configured by a wall portion extending from the valve forming portion of the plug and surrounding the other end portion of the housing including the valve seat. 前記壁部には、開弁時において前記ハウジングの他端部との間で前記流体の絞り流路を形成する切り欠き部が形成されたことを特徴とする請求項13記載の差圧弁。
The differential pressure valve according to claim 13, wherein the wall portion is formed with a notch that forms a throttle flow path for the fluid with the other end of the housing when the valve is opened.
JP2005290727A 2005-10-04 2005-10-04 Differential pressure-regulating valve Pending JP2007100813A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017115684A (en) * 2015-12-24 2017-06-29 株式会社豊田自動織機 Check valve for compressor
JP2017115685A (en) * 2015-12-24 2017-06-29 株式会社豊田自動織機 Check valve for compressor

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JPS55141807U (en) * 1980-01-17 1980-10-09
JPH0320181A (en) * 1989-03-23 1991-01-29 Nippon Piston Ring Co Ltd Check valve
JP2000346219A (en) * 1999-06-07 2000-12-15 Toyota Autom Loom Works Ltd Check valve and manufacture thereof
JP2005098155A (en) * 2003-09-24 2005-04-14 Zexel Valeo Climate Control Corp Variable displacement clutchless compressor

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US3154096A (en) * 1962-08-13 1964-10-27 John J Bell Check valves
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JPS55141807U (en) * 1980-01-17 1980-10-09
JPH0320181A (en) * 1989-03-23 1991-01-29 Nippon Piston Ring Co Ltd Check valve
JP2000346219A (en) * 1999-06-07 2000-12-15 Toyota Autom Loom Works Ltd Check valve and manufacture thereof
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JP2017115684A (en) * 2015-12-24 2017-06-29 株式会社豊田自動織機 Check valve for compressor
JP2017115685A (en) * 2015-12-24 2017-06-29 株式会社豊田自動織機 Check valve for compressor
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