JP2007100388A - Connection structure of wall panel - Google Patents

Connection structure of wall panel Download PDF

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Publication number
JP2007100388A
JP2007100388A JP2005291597A JP2005291597A JP2007100388A JP 2007100388 A JP2007100388 A JP 2007100388A JP 2005291597 A JP2005291597 A JP 2005291597A JP 2005291597 A JP2005291597 A JP 2005291597A JP 2007100388 A JP2007100388 A JP 2007100388A
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wall panel
joiner
receiving member
piece
side wall
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JP2005291597A
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JP4635811B2 (en
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Hiroshi Tanaka
宏 田中
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Panasonic Electric Works Bath and Life Co Ltd
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Matsushita Electric Works Bathroom Ware System and Life Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a connection structure of a wall panel capable of preventing the deformation of a lower end part not forming a locking part of a side piece of an upper side wall panel in accordance with driving of a gasket and reducing manufacturing cost of a joiner receiving member. <P>SOLUTION: A lower loading part 2 and an upper loading part 4 constituting one side of a bathroom floor 1 and having a step at an outer fringe are formed, and the joiner receiving member 6 being symmetrical on the left and right sides is attached to a rising piece 5 of the upper loading part 4. Reinforcing parts 19, 20 are provided by protruding from respective half parts of a front face and a rear face of the joiner receiving member 6, and a joiner 7 is erected on the joiner receiving member 6. A lower end part not forming the locking part 39 of the side piece 28 of the upper side wall panel 9 erected on the upper loading part 4 is provided along a side face of the reinforcing part 19 protruding forward from the joiner receiving member 6. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は浴室における壁パネルの連結構造に関する。   The present invention relates to a connection structure for wall panels in a bathroom.

従来のユニットバスルームよりなる浴室の壁を構成する壁パネルの連結構造としては例えば特許文献1に示すものが知られている。このものは浴室床の一辺を構成する外縁に沿って平坦な載置部を形成し、該浴室床の載置部の外縁から立ち上げた立上片にジョイナー受け部材を取付け、柱状で前方に開口する断面略コ字状のジョイナーをジョイナー受け部材上に立設し、壁パネルの表面板の側縁から後方に向けて側片を突出させ、該側片の後端を内側で折り返して係止部を形成し、ジョイナーを挟むように載置部上に立設した両側の壁パネルの夫々の表面板の側片を断面略コ字状のジョイナーの両側壁間に形成される収納溝内に収納すると共に、各壁パネルの係止部をジョイナーの各側壁の前端部の内側に形成した被係止部に夫々係止し、ジョイナー内に収納された両壁パネルの側片間にガスケットを打ち込んでいる。   As a connection structure of a wall panel constituting a wall of a bathroom composed of a conventional unit bathroom, for example, a structure shown in Patent Document 1 is known. This unit forms a flat mounting portion along the outer edge constituting one side of the bathroom floor, and a joiner receiving member is attached to a rising piece raised from the outer edge of the mounting portion of the bathroom floor, and is formed in a column shape on the front side. An open joiner with a substantially U-shaped cross section is erected on the joiner receiving member, the side piece protrudes backward from the side edge of the surface panel of the wall panel, and the rear end of the side piece is folded back to engage. In the storage groove formed between the side walls of the joiner having a substantially U-shaped cross-section on the side pieces of the respective face plates of the wall panels on both sides that are erected on the mounting part so as to sandwich the joiner In addition, the locking portion of each wall panel is locked to the locked portion formed inside the front end portion of each side wall of the joiner, and the gasket is placed between the side pieces of both wall panels stored in the joiner. I am typing.

ところで例えば浴槽部56と洗い場部を備えた浴室床にあっては、図16に示すように浴槽部56側の外縁を浴槽部56の上端のフランジ部分と略同じ高さとして洗い場部側の外縁よりも一段高くすることがあり、この場合は浴室床の一辺を構成する外縁に沿って洗い場部側の下載置部と該下載置部に段差面を介して連続する下載置部よりも一段高い浴槽部56側の上載置部4を形成され、下載置部上に下側壁パネル8を立設され、上載置部4上に下側壁パネル8よりも上下長さが短い上側壁パネル9を立設される。   By the way, for example, in a bathroom floor provided with a bathtub portion 56 and a washing section, the outer edge on the bathtub section 56 side is set to the same height as the flange portion at the upper end of the bathtub section 56 as shown in FIG. In this case, it is one step higher than the lower placement part that is continuous to the lower placement part through the step surface along the lower edge of the washing section along the outer edge constituting one side of the bathroom floor. The upper mounting part 4 on the bathtub part 56 side is formed, the lower side wall panel 8 is erected on the lower mounting part, and the upper side wall panel 9 having a shorter vertical length than the lower side wall panel 8 is erected on the upper mounting part 4. Established.

この下側壁パネル8及び上側壁パネル9を連結するには従来では図17(a)に示す右用ジョイナー受け部材54a又は図17(b)に示す左用ジョイナー受け部材54bが用いられてた。ジョイナー受け部材54a、54bは後端に引掛け片55を有する。引掛け片55は浴室床の上載置部4の外縁から立ち上げた立上片に引掛けて取付けられる。ジョイナー受け部材54a、54bの上面には嵌入部57を形成してあり、該嵌入部57に下端部を嵌め込んだ状態で上記特許文献1に示すジョイナーと同様のジョイナー7がジョイナー受け部材54a、54b上に立設される。そして下載置部上に立設した下側壁パネル8及び上載置部4上に立設した上側壁パネル9の夫々の側片28(図12参照)を断面略コ字状のジョイナー7の両側壁23間に形成される収納溝24内に収納すると共に、各壁パネル8、9の係止部39をジョイナー7の各側壁23の前端部の内側に形成した被係止部25に夫々係止し、各壁パネル8、9のジョイナー7内に収納された側片28間にガスケットを打ち込むことで、下側壁パネル8と上側壁パネル9が連結される。   In order to connect the lower wall panel 8 and the upper wall panel 9, a right joiner receiving member 54a shown in FIG. 17 (a) or a left joiner receiving member 54b shown in FIG. 17 (b) has been conventionally used. The joiner receiving members 54a and 54b have a hooking piece 55 at the rear end. The hook piece 55 is attached by being hooked to a rising piece raised from the outer edge of the upper mounting portion 4 of the bathroom floor. Insertion portions 57 are formed on the upper surfaces of the joiner receiving members 54a and 54b, and a joiner 7 similar to the joiner shown in Patent Document 1 is joined to the joiner receiving member 54a, with the lower end portion fitted into the insertion portion 57. 54b. The side walls 28 (see FIG. 12) of the lower wall panel 8 erected on the lower mounting part and the upper wall panel 9 erected on the upper mounting part 4 are formed on both side walls of the joiner 7 having a substantially U-shaped cross section. 23, and the locking portions 39 of the wall panels 8 and 9 are respectively locked to the locked portions 25 formed inside the front end portions of the side walls 23 of the joiner 7. The lower wall panel 8 and the upper wall panel 9 are connected by driving a gasket between the side pieces 28 housed in the joiner 7 of each wall panel 8, 9.

ここで上記浴室床の下載置部及び上載置部4上に立設される各壁パネル8、9には例えば図12に示すような壁パネル8、9が利用される。この壁パネル8、9は表面板26の側縁及び下縁を後方に折り曲げて側片28及び底片30を形成すると共に側片28と底片30を一体に連続させ、側片28の後端を内側で折り返して底片30よりも上方に位置する係止部39を形成すると共に、底片30と係止部39の間に後方に開口する空所40を形成したものであり、このような壁パネル8、9にあっては載置部に載置される底片30と側片28とが連続して角部を形成しているので、側片28と底片30の間から水が漏れ出すことを防止できるという利点がある。   Here, for example, wall panels 8 and 9 as shown in FIG. 12 are used as the wall panels 8 and 9 that are erected on the lower mounting portion and the upper mounting portion 4 of the bathroom floor. The wall panels 8 and 9 are formed by bending the side edges and lower edges of the surface plate 26 rearward to form side pieces 28 and bottom pieces 30, and the side pieces 28 and bottom pieces 30 are continuously integrated. A wall portion that is folded back on the inside to form a locking portion 39 positioned above the bottom piece 30 and that has a space 40 that opens rearward between the bottom piece 30 and the locking portion 39 is provided. 8 and 9, since the bottom piece 30 and the side piece 28 placed on the placement part continuously form a corner, water leaks from between the side piece 28 and the bottom piece 30. There is an advantage that it can be prevented.

なお前記表面板26の底片30と係止部39の間に形成された空所40は以下の理由により形成されている。即ち壁パネル8、9の製造は、例えば表面板26を構成する矩形平板状の金属板のコーナー部の外縁部を切欠き、該金属板の切欠を挟む両側の辺部を折り曲げて係止部39付き側片28及び底片30を形成し、この後、表面板26の係止部39と底片30との間に形成された後方に開口する空所に後方から絞り加工用の治具を挿入して、該治具を側片28と底片30の間の曲げ残された部分である曲げ残し部の内面側に位置させ、この後、曲げ残し部の外面をローラ等で押さえて該曲げ残し部を治具の外面に沿って折り曲げて絞り加工し、これにより図15に示すように側片28と底片30とがこの間の角部を介して一体に連続するものであり、つまり前記空所40は係止部39付き側片28と底片30との間のコーナー部を絞り加工するための治具を挿入するためのものである。   The void 40 formed between the bottom piece 30 and the locking portion 39 of the surface plate 26 is formed for the following reason. That is, the wall panels 8 and 9 are manufactured, for example, by cutting out the outer edge portion of the corner portion of the rectangular flat plate-shaped metal plate constituting the surface plate 26, and bending the side portions sandwiching the notch of the metal plate to engage the locking portion. A side piece 28 and a bottom piece 30 with 39 are formed, and thereafter, a drawing jig is inserted from the rear into a space opened rearward between the engaging portion 39 of the surface plate 26 and the bottom piece 30. Then, the jig is positioned on the inner surface side of the unbent portion that is the portion of the side piece 28 and the bottom piece 30 that is left unbent, and thereafter the outer surface of the unbent portion is pressed with a roller or the like to leave the bend. 15 is bent along the outer surface of the jig and drawn, and as shown in FIG. 15, the side piece 28 and the bottom piece 30 are integrally continuous through the corners between them. 40 is for drawing a corner portion between the side piece 28 with the locking portion 39 and the bottom piece 30. It is for inserting a jig.

しかし上記壁パネル8、9は側片28の下端部に係止部39を形成していないため同部の強度が弱いという問題がある。従ってこのような壁パネル8、9を上記上載置部4上に立設される上側壁パネル9として利用した場合は、上側壁パネル9の側片28の係止部39を形成していない下端部と下側壁パネル8の側片28との間にガスケットを打ち込んだ際に、側片28の係止部39を形成していない下端部が変形してしまう恐れがある。このため従来では図17に示すようにジョイナー受け部材54a、54bの表面の片側半部(上側壁パネル9側の半部)には補強部58を突設してあり、該補強部58の側面に上側壁パネル9の側片28における係止部39を形成していない下端部を沿わせることで、上側壁パネル9の側片28の係止部39を形成していない下端部が前記ガスケットの打ち込みにより変形することを防止している。なおジョイナー受け部材54a、54bの他側の半部(即ち下側壁パネル8側の半部)には溝59を形成してあり、該溝59内に下側壁パネル8の側片28及び係止部39を収納している。   However, since the wall panels 8 and 9 do not have the engaging portion 39 formed at the lower end portion of the side piece 28, the strength of the same portion is weak. Therefore, when such wall panels 8 and 9 are used as the upper side wall panel 9 erected on the upper mounting portion 4, the lower end of the side wall 28 of the upper side wall panel 9 that does not form the locking portion 39. When a gasket is driven between the side portion 28 and the side piece 28 of the lower side wall panel 8, there is a possibility that the lower end portion of the side piece 28 where the locking portion 39 is not formed is deformed. For this reason, conventionally, as shown in FIG. 17, a reinforcing portion 58 is projected on one half of the surface of the joiner receiving members 54 a and 54 b (half on the side of the upper wall panel 9). The lower end of the side wall 28 of the upper side wall panel 9 that does not form the locking portion 39 is aligned with the lower end of the side wall 28 of the upper side wall panel 9 so that the lower end of the side wall 28 of the upper side wall panel 9 does not form the locking portion 39. It is prevented from being deformed by driving. A groove 59 is formed in the other half of the joiner receiving members 54a and 54b (that is, the half on the lower wall panel 8 side), and the side piece 28 of the lower wall panel 8 and the latching are formed in the groove 59. The part 39 is accommodated.

ところで図17(a)に示すジョイナー受け部材54a、54bは、右側の半部に補強部58を有すると共に左側の半部に溝59を有するものであり、つまり右側に上側壁パネル9が位置し、左側に下側壁パネル8が位置するものである。従って逆に左側に上側壁パネル9が位置する場合にはジョイナー受け部材54aの補強部58に下側壁パネル8の係止部39が当たってしまうため該ジョイナー受け部材54aを利用できない。このため従来は上記のように右半部に補強部58を形成して右側に上側壁パネル9が位置する場合に使用されるジョイナー受け部材54aと、左半部に補強部58を形成して左側に上側壁パネル9が位置する場合に使用されるジョイナー受け部材54bとを2種類用意してこれらを選択して利用していたのだが、この場合、ジョイナー受け部材54a、54bを兼用できず製造コストが高くなるという問題が生じる。
特開2005−9230号公報
By the way, the joiner receiving members 54a and 54b shown in FIG. 17 (a) have a reinforcing portion 58 in the right half and a groove 59 in the left half, that is, the upper side wall panel 9 is located on the right side. The lower wall panel 8 is located on the left side. On the contrary, when the upper side wall panel 9 is positioned on the left side, the engaging part 39 of the lower side wall panel 8 hits the reinforcing part 58 of the joiner receiving member 54a, so that the joiner receiving member 54a cannot be used. For this reason, conventionally, as described above, the reinforcing portion 58 is formed in the right half portion and the joiner receiving member 54a used when the upper side wall panel 9 is positioned on the right side, and the reinforcing portion 58 is formed in the left half portion. Two types of joiner receiving members 54b used when the upper side wall panel 9 is located on the left side are prepared and used, but in this case, the joiner receiving members 54a and 54b cannot be used together. The problem of high manufacturing costs arises.
JP 2005-9230 A

本発明は上記従来の問題点に鑑みて発明したものであって、ガスケットの打ち込みに伴い上側壁パネルの側片の係止部を形成していない下端部が変形することを防止でき、しかもジョイナー受け部材は、浴室側から見て右側に上載置部が位置し且つ左側に下載置部が位置する場合も、左側に上載置部が位置し且つ右側に下載置部が位置する場合も共に利用することができてジョイナー受け部材の製造コストを削減できる壁パネルの連結構造を提供することを課題とするものである。   The present invention has been invented in view of the above-described conventional problems, and can prevent the lower end portion not forming the locking portion of the side piece of the upper side wall panel from being deformed as the gasket is driven. The receiving member is used both when the upper mounting part is positioned on the right side and the lower mounting part is positioned on the left side as viewed from the bathroom side, and when the upper mounting part is positioned on the left side and the lower mounting part is positioned on the right side. An object of the present invention is to provide a wall panel connection structure that can reduce the manufacturing cost of the joiner receiving member.

上記課題を解決するために本発明に係る壁パネルの連結構造は、浴室床1の一辺1aを構成する外縁に沿って下載置部2と段差面3を介して下載置部2よりも一段高い上載置部4を形成し、上載置部4の外縁から立ち上げた立上片5に取付けられる左右対称なジョイナー受け部材6を備え、ジョイナー受け部材6の上面に嵌入部15を形成し、ジョイナー受け部材6の側面の前後方向の中央部に外側方及び下方に開口する嵌込凹部17を形成し、ジョイナー受け部材6の前面及び後面の夫々の嵌込凹部17側の半部から嵌入部15よりも下方に位置する補強部19、20を突設し、ジョイナー受け部材6の嵌込凹部17を上載置部4から立ち上げた立上片5の下載置部2側の端部に嵌め込んで、ジョイナー受け部材6の片側が下載置部2側に突出するように立上片5に取付け、柱状で前方に開口する断面略コ字状のジョイナー7の下端部をジョイナー受け部材6の嵌入部15に嵌め込んだ状態で該ジョイナー7をジョイナー受け部材6の上面に立設し、浴室の壁を構成する壁パネルとして、下載置部2上に立設する下側壁パネル8と、上載置部4上に立設する下側壁パネル8よりも上下長さの短い上側壁パネル9を備え、両壁パネル8、9の表面板26の側縁及び下縁を後方に折り曲げて側片28と底片30を形成すると共にこれら側片28と底片30を一体に連続させ、側片28の後端を内側で折り返して底片30よりも上方に位置する係止部39を形成すると共に、底片30と係止部39の間に後方に開口する空所40を形成し、底片30を下載置部2上に載置した下側壁パネル8及び底片30を上載置部4上に載置した上側壁パネル9の夫々の側片28を断面略コ字状のジョイナー7の両側壁23間に形成される収納溝24内に収納すると共に、各壁パネル8、9の係止部39をジョイナー7の各側壁23の前端部の内側に形成した被係止部25に夫々係止し、且つ下側壁パネル8の係止部39をジョイナー受け部材6の嵌込凹部17と反対側の半部の前方に位置させると共に、上側壁パネル9の側片28の係止部39を形成していない下端部をジョイナー受け部材6から前方に向けて突出した補強部19の側面に沿わせ、上側壁パネル9の側片28の上下方向の略全長に亘る部分と、下側壁パネル8の側片28との間にガスケット10を打ち込んだことを特徴とする。   In order to solve the above problems, the wall panel connection structure according to the present invention is one step higher than the lower mounting part 2 through the lower mounting part 2 and the step surface 3 along the outer edge constituting one side 1a of the bathroom floor 1. The upper mounting portion 4 is formed, and a symmetric joiner receiving member 6 attached to the rising piece 5 raised from the outer edge of the upper mounting portion 4 is provided, and a fitting portion 15 is formed on the upper surface of the joiner receiving member 6, A fitting recess 17 that opens outward and downward is formed in the center in the front-rear direction of the side surface of the receiving member 6, and the fitting portion 15 extends from the front half and the rear fitting half 17 side of the joiner receiving member 6. Reinforcing portions 19 and 20 positioned below are protruded, and the fitting concave portion 17 of the joiner receiving member 6 is fitted into the end portion on the lower placement portion 2 side of the rising piece 5 raised from the upper placement portion 4. Then, one side of the joiner receiving member 6 is on the lower mounting portion 2 side. The joiner 7 is attached to the rising piece 5 so as to come out, and the joiner 7 is joined to the fitting portion 15 of the joiner receiving member 6 with the lower end of the columnar joiner 7 having a substantially U-shaped cross section opening forward. As a wall panel that stands on the upper surface of 6 and constitutes a bathroom wall, it is vertically longer than a lower wall panel 8 that stands on the lower mounting part 2 and a lower wall panel 8 that stands on the upper mounting part 4 A short upper side wall panel 9 is provided, and the side and lower edges of the surface plate 26 of both wall panels 8 and 9 are bent backward to form side pieces 28 and bottom pieces 30, and these side pieces 28 and bottom pieces 30 are integrated. And the rear end of the side piece 28 is folded back inside to form a locking portion 39 positioned above the bottom piece 30, and a space 40 opening rearward is formed between the bottom piece 30 and the locking portion 39. A lower side panel that is formed and has the bottom piece 30 placed on the lower placement portion 2 Each of the side pieces 28 of the upper side wall panel 9 having the 8 and the bottom piece 30 placed on the upper placement portion 4 is housed in a housing groove 24 formed between both side walls 23 of the joiner 7 having a substantially U-shaped cross section. The locking portions 39 of the wall panels 8 and 9 are respectively locked to the locked portions 25 formed inside the front end portions of the side walls 23 of the joiner 7, and the locking portions 39 of the lower wall panel 8 are joined to the joiner. The lower end portion of the side wall 28 of the upper side wall panel 9 that is not formed with the engaging portion 39 is directed forward from the joiner receiving member 6 while being positioned in front of the half of the receiving member 6 opposite to the fitting recess 17. The gasket 10 is driven in between the side part 28 of the lower side wall panel 8 and the part extending over the substantially entire length in the vertical direction of the side piece 28 of the upper side wall panel 9 along the side surface of the reinforcing part 19 protruding. Features.

下側壁パネル8の側片28と上側壁パネル9の側片28の係止部39を形成していない強度の弱い下端部との間にガスケット10を打ち込んだ場合、上側壁パネル9の側片28の係止部39を形成していない下端部には外側に向けて力がかかるが、該上側壁パネル9の側片28の係止部39を形成していない下端部はジョイナー受け部材6の補強部19の側面に沿っているので、該補強部19によりガスケット10の打ち込みに伴い上側壁パネル9の側片28の係止部39を形成していない下端部が外側に広がるように変形することを防止できる。また上記ジョイナー受け部材6を左右対称とし、且つジョイナー受け部材6の前面及び後面の夫々の嵌込凹部17側の半部から嵌入部15よりも下方に位置する補強部19、20を突設したので、ジョイナー受け部材6は浴室側から見て右側に上載置部4が位置し且つ左側に下載置部2が位置する場合も左側に上載置部4が位置し且つ右側に下載置部2が位置する場合も共に利用することができ、ジョイナー受け部材6の製造コストを削減できる。   When the gasket 10 is driven between the side piece 28 of the lower wall panel 8 and the lower end portion having a weak strength that does not form the engaging portion 39 of the side piece 28 of the upper wall panel 9, the side piece of the upper wall panel 9 A force is applied to the lower end portion of the upper side wall panel 9 where the engaging portion 39 is not formed, but the lower end portion of the upper side wall panel 9 where the engaging portion 39 is not formed is the joiner receiving member 6. Therefore, the reinforcing portion 19 is deformed so that the lower end portion where the engaging portion 39 of the side piece 28 of the upper side wall panel 9 is not formed spreads outward as the gasket 10 is driven. Can be prevented. Further, the joiner receiving member 6 is bilaterally symmetric, and reinforcing portions 19 and 20 located below the fitting portion 15 are provided so as to protrude from half of the front and rear surfaces of the joiner receiving member 6 on the side of the fitting recess 17. Therefore, when the upper receiving portion 4 is positioned on the right side and the lower mounting portion 2 is positioned on the left side when the joiner receiving member 6 is viewed from the bathroom side, the upper mounting portion 4 is positioned on the left side and the lower mounting portion 2 is positioned on the right side. Both of them can be used together, and the manufacturing cost of the joiner receiving member 6 can be reduced.

また上記ジョイナー受け部材6の前面及び後面から突出した補強部19、20の夫々の基端部を各補強部19、20の他部よりも薄肉とした切断可能部22とすることも好ましい。   It is also preferable that the base end portions of the reinforcing portions 19 and 20 protruding from the front surface and the rear surface of the joiner receiving member 6 are cuttable portions 22 that are thinner than the other portions of the reinforcing portions 19 and 20.

この場合、切断可能部22を切断工具49で容易に切断でき、このように切断することで補強部19、20を除去できる。従ってジョイナー受け部材6のすぐ後方に建物躯体が位置する場合に、側片28の補強に用いない補強部19又は20を除去して、補強部19又は20が後方の建物躯体に干渉しないようにできる。   In this case, the cuttable portion 22 can be easily cut with the cutting tool 49, and the reinforcing portions 19 and 20 can be removed by cutting in this way. Therefore, when the building frame is located immediately behind the joiner receiving member 6, the reinforcing part 19 or 20 that is not used for reinforcing the side piece 28 is removed so that the reinforcing part 19 or 20 does not interfere with the rear building frame. it can.

また上記段差面3の後部に上下方向の略全長に亘ってバックアップ材43を取付け、該バックアップ材43の前面に下載置部2に載置した下側壁パネル8の側片28の後端を近接させ、該下側壁パネル8の側片28と段差面3の前部との間にコーキング材50を充填することも好ましい。   A back-up material 43 is attached to the rear part of the stepped surface 3 over substantially the entire length in the vertical direction, and the rear end of the side piece 28 of the lower side wall panel 8 placed on the lower placing part 2 is brought close to the front surface of the backup material 43. It is also preferable to fill the caulking material 50 between the side piece 28 of the lower side wall panel 8 and the front portion of the stepped surface 3.

この場合、該バックアップ材43により下側壁パネル8の側片28と段差面3の前部との間に充填されるコーキング材50が外部に漏れ出ることを防止できる。   In this case, the backup material 43 can prevent the caulking material 50 filled between the side piece 28 of the lower wall panel 8 and the front portion of the stepped surface 3 from leaking to the outside.

本発明では補強部によりガスケットの打ち込みに伴い上側壁パネルの側片の係止部を形成していない下端部が外側に広がるように変形することを防止でき、またジョイナー受け部材は、浴室側から見て右側に上載置部が位置し且つ左側に下載置部が位置する場合も、左側に上載置部が位置し且つ右側に下載置部が位置する場合も共に利用することができ、ジョイナー受け部材の製造コストを削減できる。   According to the present invention, the reinforcing portion can prevent the lower end portion that does not form the locking portion of the side piece of the upper side wall panel from being deformed so as to spread outward as the gasket is driven, and the joiner receiving member is provided from the bathroom side. It can be used both when the upper placement part is located on the right side and the lower placement part is located on the left side, and when the upper placement part is located on the left side and the lower placement part is located on the right side. The manufacturing cost of the member can be reduced.

以下、本発明を添付図面に示す実施形態に基いて説明する。   Hereinafter, the present invention will be described based on embodiments shown in the accompanying drawings.

本発明の壁パネルの連結構造は、図4に示すように浴室床1の一辺1aを構成する外縁に沿って下載置部2と段差面3を介して下載置部2よりも一段高い上載置部4を形成し、図2のように上載置部4の外縁から立ち上げた立上片5の下載置部2側の端部にジョイナー受け部材6を取付け、該ジョイナー受け部材6上にジョイナー7を立設し、このジョイナー7で図3のように、下載置部2上に立設した下側壁パネル8と、上載置部4上に立設した下側壁パネル8よりも上下長さの短い上側壁パネル9の側端部同士を連結すると共に、下側壁パネル8と上側壁パネル9間に長尺なガスケット10を打ち込んでなるものである。   As shown in FIG. 4, the wall panel connection structure of the present invention is an upper placement that is one step higher than the lower placement portion 2 through the lower placement portion 2 and the step surface 3 along the outer edge constituting one side 1 a of the bathroom floor 1. As shown in FIG. 2, a joiner receiving member 6 is attached to an end of the upright piece 5 raised from the outer edge of the upper mounting portion 4 on the lower mounting portion 2 side as shown in FIG. 2, and the joiner receiving member 6 is mounted on the joiner receiving member 6 As shown in FIG. 3, the joiner 7 has a lower side wall panel 8 standing on the lower mounting portion 2 and a lower side wall panel 8 standing on the upper mounting portion 4. The side end portions of the short upper side wall panel 9 are connected to each other, and a long gasket 10 is driven between the lower side wall panel 8 and the upper side wall panel 9.

本実施形態の壁パネルの連結構造が適用される浴室床1は図4に示すようにFRP等の合成樹脂で形成され、床パンからなる洗い場部11と該洗い場部11に隣接する別体の浴槽部12とで構成され平面視形状が矩形状である。洗い場部11の中央の床面部11aは段面48を介して浴槽部12の上端外周に設けた一段高いフランジ部12aよりも低位置にあり、床面部11aとフランジ部12aは段面48を介して接続してある。   The bathroom floor 1 to which the wall panel connection structure of the present embodiment is applied is formed of a synthetic resin such as FRP as shown in FIG. 4, and a washing place 11 made of floor bread and a separate one adjacent to the washing place 11. It is comprised with the bathtub part 12, and planar view shape is a rectangular shape. The floor surface portion 11a in the center of the washing section 11 is located at a lower position than the stepped flange portion 12a provided on the outer periphery of the upper end of the bathtub portion 12 via the step surface 48, and the floor surface portion 11a and the flange portion 12a pass through the step surface 48. Connected.

本例の壁パネルの連結構造は上記浴室床1の洗い場部11と浴槽部12に跨る図4の1aに示す一辺において適用されるものであり、図5のように浴室床1の一辺1aにおいて洗い場部11側に下載置部2を形成してあり、また浴槽部12側に上載置部4を形成してあり、下載置部2及び上載置部4間を段差面3を介して接続している。つまり浴室側から見て右側に上載置部4が位置し、左側に下載置部2が位置している。また下載置部2及び上載置部4の外縁には全長に亘って立上片5を一体に立上げている。   The connection structure of the wall panel of this example is applied to one side shown in 1a of FIG. 4 straddling the washing place 11 and the bathtub 12 of the bathroom floor 1, and in one side 1a of the bathroom floor 1 as shown in FIG. The lower mounting part 2 is formed on the washing area 11 side, and the upper mounting part 4 is formed on the bathtub part 12 side, and the lower mounting part 2 and the upper mounting part 4 are connected via the step surface 3. ing. That is, the upper placement part 4 is located on the right side as viewed from the bathroom side, and the lower placement part 2 is located on the left side. A rising piece 5 is integrally raised at the outer edges of the lower mounting portion 2 and the upper mounting portion 4 over the entire length.

ここで下載置部2及び上載置部4は、図6のように浴室床1に一体に連続して該浴室床1の床面部11aよりも一段高い片部13aであっても良いし、また図7(a)のように浴室床1に一体に連続して該浴室床1の中央の床面部よりも一段低い片部13bであっても良いし、また図7(b)のように浴室床1とは別体の浴室床1の外縁に設けたブロック状の巾木13cであっても良い。また段差面3は上載置部4や下載置部2に一体に形成してあっても良いし、別体であっても良い。   Here, the lower mounting portion 2 and the upper mounting portion 4 may be a single portion 13a that is continuous with the bathroom floor 1 and is one step higher than the floor surface portion 11a of the bathroom floor 1, as shown in FIG. As shown in FIG. 7 (a), it may be a single piece 13b that is integrally lower than the central floor surface of the bathroom floor 1 as shown in FIG. 7 (a), or in the bathroom as shown in FIG. 7 (b). A block-shaped baseboard 13c provided on the outer edge of the bathroom floor 1 separate from the floor 1 may be used. Further, the step surface 3 may be formed integrally with the upper mounting portion 4 and the lower mounting portion 2 or may be a separate body.

上載置部4の立上片5に取付けられるジョイナー受け部材6は図8及び図9に示すように左右方向の中心を通る上下方向と平行な中心線Aで線対称となる左右対称な部材であって合成樹脂製である。   The joiner receiving member 6 attached to the upright piece 5 of the upper mounting portion 4 is a bilaterally symmetric member that is symmetrical with respect to a center line A parallel to the vertical direction passing through the center in the horizontal direction as shown in FIGS. It is made of synthetic resin.

ジョイナー受け部材6の上端部は平面視で左右方向に長い略長方形状であって、該ジョイナー受け部材6の上面の両側には前後方向の全長に亘る側壁嵌め込み溝14を形成してあり、ジョイナー受け部材6の両側壁嵌め込み溝14間の部分で嵌入部15を形成している。また嵌入部15の中央には前後方向の全長に亘るガスケット挿入溝16を形成している。   The upper end portion of the joiner receiving member 6 has a substantially rectangular shape that is long in the left-right direction in plan view, and side wall fitting grooves 14 extending in the front-rear direction are formed on both sides of the upper surface of the joiner receiving member 6. A fitting portion 15 is formed at a portion between the both side wall fitting grooves 14 of the receiving member 6. A gasket insertion groove 16 is formed at the center of the insertion portion 15 over the entire length in the front-rear direction.

ジョイナー受け部材6の一方の側面の前後方向の中央部には外側方及び下方に開口する嵌込凹部17を形成している。嵌込凹部17の外側方を向く底面はジョイナー受け部材6の左右方向略中央部にまで至っている。   A fitting recess 17 that opens outward and downward is formed in the center in the front-rear direction of one side surface of the joiner receiving member 6. The bottom surface facing the outside of the fitting recess 17 reaches the substantially central portion of the joiner receiving member 6 in the left-right direction.

またジョイナー受け部材6の前面及び後面の夫々の嵌込凹部17側の半部には嵌込凹部17とは反対側の半部よりも突出した上下に長い台部18を形成してあり、台部18は嵌入部15よりも下方の位置からジョイナー受け部材6の下端に至るまで形成してある。各台部18の上端部には矩形状の補強部19、20を突設している。各補強部19、20の夫々の基端部の上面及び下面には左右方向の全長に亘って刃部挿入溝21を形成してあり、これにより各補強部19、20の基端部にこれよりも先端側の他部よりも薄肉にした切断可能部22を形成している。   In addition, on the front half and the rear half of the joiner receiving member 6 on the side of the insertion recess 17, a vertically long base 18 is formed that protrudes from the half on the opposite side of the insertion recess 17. The portion 18 is formed from a position below the fitting portion 15 to the lower end of the joiner receiving member 6. Reinforcing portions 19 and 20 having a rectangular shape protrude from the upper end portion of each base portion 18. Blade portion insertion grooves 21 are formed on the upper and lower surfaces of the respective base end portions of the reinforcing portions 19 and 20 over the entire length in the left-right direction. The cuttable part 22 is formed thinner than the other part on the tip side.

図10のようにジョイナー7は柱状で、金属板を折り曲げることで前方に開口する断面略コ字状に形成してあり、両側壁23間に収納溝24を形成している。ジョイナー7の各側壁23の前縁の内側には全長に亘って被係止部25を形成している。図3のように被係止部25はジョイナー7の各側壁23の前縁を内側で折り返すことで形成されるものであり、各側壁23の前縁を内側方に向けて直角に折り曲げた後、外側斜め後方に向けて折り曲げることで平面視で三角形状に形成されている。   As shown in FIG. 10, the joiner 7 has a columnar shape and is formed in a substantially U-shaped cross section that opens forward by bending a metal plate, and a storage groove 24 is formed between both side walls 23. A locked portion 25 is formed over the entire length of the front edge of each side wall 23 of the joiner 7. As shown in FIG. 3, the locked portion 25 is formed by folding the front edge of each side wall 23 of the joiner 7 inside, and after the front edge of each side wall 23 is bent inward at a right angle. It is formed in a triangular shape in plan view by being bent toward the rear and obliquely rearward.

下側壁パネル8及び上側壁パネル9は、上側壁パネル9の上下寸法が下側壁パネル8の上下寸法よりも段差面3の高さ寸法分短くなっており、これにより両壁パネル8、9を立設した際には下側壁パネル8の上端と上側壁パネル9の上端とが同レベルに位置するようになっている。   In the lower wall panel 8 and the upper wall panel 9, the vertical dimension of the upper wall panel 9 is shorter than the vertical dimension of the lower wall panel 8 by the height dimension of the step surface 3. When standing, the upper end of the lower side wall panel 8 and the upper end of the upper side wall panel 9 are positioned at the same level.

下側壁パネル8及び上側壁パネル9は上下寸法が異なるが、その他の構成は同様の構成を有する。各壁パネル8、9は金属製の表面板26と表面板26の後面に取付けられる断熱材27を備えている。表面板26の両側縁及び上縁及び下縁は後方に向けて折り曲げてあり、これにより側片28と上面片29と底片30の夫々を形成している。上面片29は表面板26の上縁の両端部を除いた部分に形成され、上面片29と各側片28の間に上方に開口する開口部31を形成している。また各側片28は表面板26の側縁の全長に亘って形成され、底片30は表面板26の下縁の全長に亘って形成され、各側片28と底片30はコーナー部を介して一体に連続させてある。   Although the lower side wall panel 8 and the upper side wall panel 9 have different vertical dimensions, other configurations have the same configuration. Each of the wall panels 8 and 9 includes a metal surface plate 26 and a heat insulating material 27 attached to the rear surface of the surface plate 26. Both side edges, upper edge, and lower edge of the surface plate 26 are bent rearward, thereby forming a side piece 28, an upper face piece 29, and a bottom piece 30, respectively. The upper surface piece 29 is formed in a portion excluding both end portions of the upper edge of the surface plate 26, and an opening portion 31 opening upward is formed between the upper surface piece 29 and each side piece 28. Each side piece 28 is formed over the entire length of the side edge of the surface plate 26, the bottom piece 30 is formed over the entire length of the lower edge of the surface plate 26, and each side piece 28 and the bottom piece 30 are connected via the corner portion. It is continuously integrated.

底片30の後縁は上方に向けて垂直に折り曲げてあって取付片32を形成してあり、該取付片32は底片30の左右方向の両端部を除く部分に形成してある。図13に示すように取付片32の適宜箇所には後述の引掛け具36の取付けに利用されるだるま孔33を形成している。だるま孔33は片側が上下幅の大きい大幅孔部34となり、他側が上下幅が小さい小幅孔部35となっている。   The rear edge of the bottom piece 30 is bent vertically upward to form an attachment piece 32, and the attachment piece 32 is formed at a portion of the bottom piece 30 excluding both left and right ends. As shown in FIG. 13, a dart hole 33 is formed at an appropriate position of the mounting piece 32 to be used for mounting a hook 36 to be described later. The daruma hole 33 has a large hole 34 with a large vertical width on one side and a small hole 35 with a small vertical width on the other side.

図6のように引掛け具36は後部を立上片5に引掛け可能なものであり、前面から突起38を突出している。突起38の上下幅は後端から前方に行く程大きくなり、前端の上下幅はだるま孔33の小幅孔部35の上下幅より大きく且つ大幅孔部34の上下幅よりも小さい。従ってこの引掛け具36の突起38を取付片32の後方からだるま33の大幅孔部34に通して取付片32の前方に位置させ、この状態で引掛け具36を側方にスライド移動して突起38を小幅孔部35内に位置させて孔縁で保持することで、引掛け具36を取付片32に沿って取付けられる。なお引掛け具36の上端部は前方に突出し、該突出部分の先端は表面板26の後面に当接する。   As shown in FIG. 6, the hooking tool 36 can be hooked on the upright piece 5 at the rear portion, and protrudes a protrusion 38 from the front surface. The vertical width of the protrusion 38 increases as it goes forward from the rear end, and the vertical width of the front end is larger than the vertical width of the small hole portion 35 of the saddle hole 33 and smaller than the vertical width of the large hole portion 34. Accordingly, the projection 38 of the hook 36 is passed from the rear of the mounting piece 32 through the large hole 34 of the daruma 33 and is positioned in front of the mounting piece 32. In this state, the hooking tool 36 is slid sideways. The hook 36 is attached along the attachment piece 32 by positioning the protrusion 38 in the small-width hole portion 35 and holding it at the hole edge. Note that the upper end portion of the hooking tool 36 protrudes forward, and the tip of the protruding portion abuts against the rear surface of the surface plate 26.

また図12のように各側片28の後縁は内側で折り返してあり、これにより底片30よりも上方に位置する係止部39を形成すると共に、底片30と係止部39の間に後方に開口する空所40を形成している。図示例の係止部39は側片28の後縁を内側斜め前方に向けて折り曲げた後さらにこの前縁を外側斜め前方に向けて折り曲げて三角形状に形成されている。ここで上記底片30と係止部39の間に後方に開口する空所40を形成したのは背景技術の欄で記載したように該空所40に側片28と底片30との間のコーナー部を絞り加工するための治具を挿入するためである。   Further, as shown in FIG. 12, the rear edge of each side piece 28 is folded back inside, thereby forming a locking portion 39 positioned above the bottom piece 30, and between the bottom piece 30 and the locking portion 39. A void 40 is formed in the opening. The engaging portion 39 in the illustrated example is formed in a triangular shape by bending the rear edge of the side piece 28 toward the inner diagonal front and then bending the front edge toward the outer diagonal front. Here, the void 40 opening rearward is formed between the bottom piece 30 and the locking part 39 as described in the background art section. The corner between the side piece 28 and the bottom piece 30 is formed in the void 40. This is because a jig for drawing the portion is inserted.

また下側壁パネル8と上側壁パネル9の間に打ち込まれるガスケット10は両側面に前側に向けて複数の弾性ひれ片41(図3参照)を形成している。ガスケット10の上下寸法は上側壁パネル9の側片28の上下寸法と略同じである。   Further, the gasket 10 driven between the lower wall panel 8 and the upper wall panel 9 forms a plurality of elastic fin pieces 41 (see FIG. 3) on both side surfaces toward the front side. The vertical dimension of the gasket 10 is substantially the same as the vertical dimension of the side piece 28 of the upper side wall panel 9.

そして浴室に下側壁パネル8及び上側壁パネル9を建て込む場合は、例えばまず上側壁パネル9に取付けた引掛け具36の後部を上載置部4から立ち上げた立上片5に上方から引掛ける(図6参照)と共に、図1のように該上側壁パネル9の底片30を上載置部4の上面にパッキン材42を介して載置した状態で、上側壁パネル9を後方に押し込んで上側壁パネル9の側片28に形成した係止部39を浴室床1のコーナー部に立設した図示しないコーナー用ジョイナーに係止し、図10のように上載置部4上に上側壁パネル9を立設する。   When the lower wall panel 8 and the upper wall panel 9 are built in the bathroom, for example, the rear part of the hook 36 attached to the upper wall panel 9 is first pulled from above to the rising piece 5 raised from the upper mounting part 4. As shown in FIG. 1, the bottom wall 30 of the upper side wall panel 9 is placed on the upper surface of the upper placement part 4 via the packing material 42 as shown in FIG. The engaging portion 39 formed on the side piece 28 of the upper side wall panel 9 is engaged with a corner joiner (not shown) erected on the corner portion of the bathroom floor 1, and the upper side wall panel is placed on the upper placement portion 4 as shown in FIG. 9 is erected.

次に下載置部2から立ち上げた垂直な段差面3の後部に沿って上下方向の略全長に亘ってバックアップ材43を取付ける。バックアップ材43はスポンジのような部材で変形し易く且つシール性を有するパッキン材42であり、バックアップ材43のテープを剥がすことで露出した粘着性を有する側面を段差面3に貼着して、下面が下載置部2上に当接し且つ後面の下端部が上載置部4から立上げた立上片5の前面に沿った状態で段差面3に取付けられる。   Next, the backup material 43 is attached over the substantially entire length in the vertical direction along the rear portion of the vertical step surface 3 raised from the lower mounting portion 2. The backup material 43 is a packing material 42 that is easily deformed with a member such as a sponge and has a sealing property, and the adhesive side surface exposed by peeling the tape of the backup material 43 is attached to the step surface 3. The lower surface is in contact with the lower mounting portion 2 and the lower end portion of the rear surface is attached to the step surface 3 in a state along the front surface of the rising piece 5 raised from the upper mounting portion 4.

次いでジョイナー受け部材6の取付け部分近傍にだんご状にシーリング材44を塗布し、この後、ジョイナー受け部材6の嵌込凹部17を上載置部4の外縁から立ち上げた立上片5の下載置部2側の端部に上方から嵌め込んで、ジョイナー受け部材6をその近傍の部材との間がシーリング材44でシールされるように立上片5に取付ける。このように取付けたジョイナー受け部材6にあっては図2のように補強部19、20を設けていない方の片側が下載置部2側に突出し且つ補強部19、20を設けた方の他側が上載置部4上に位置する。また図1のようにジョイナー受け部材6の補強部19、20のうち一方の補強部19が前方に向けて突出し、該補強部19の側面に沿って上側壁パネル9の側片28の係止部39を形成していない下端部の内側面が当接し、さらに該補強部19の前面に沿って上側壁パネル9の表面板26の側端部の後面が当接する。また本例ではさらに補強部19の上面に係止部39の下端が載置され、また台部18の側面にも側片28の係止部39を形成していない下端部の内側面が当接する。   Next, a sealing material 44 is applied in the shape of a bowl in the vicinity of the attachment portion of the joiner receiving member 6, and then the mounting recess 17 of the joiner receiving member 6 is placed under the rising piece 5 raised from the outer edge of the upper mounting portion 4. The joiner receiving member 6 is attached to the upright piece 5 so that the sealant 44 seals between the joiner receiving member 6 and an adjacent member. In the joiner receiving member 6 attached in this way, as shown in FIG. 2, the other side where the reinforcing portions 19 and 20 are not provided protrudes toward the lower mounting portion 2 and the reinforcing portions 19 and 20 are provided. The side is located on the upper mounting portion 4. As shown in FIG. 1, one of the reinforcement portions 19 and 20 of the joiner receiving member 6 protrudes forward, and the side piece 28 of the upper side wall panel 9 is locked along the side surface of the reinforcement portion 19. The inner surface of the lower end portion where the portion 39 is not formed abuts, and the rear surface of the side end portion of the surface plate 26 of the upper side wall panel 9 abuts along the front surface of the reinforcing portion 19. Further, in this example, the lower end of the engaging portion 39 is further placed on the upper surface of the reinforcing portion 19, and the inner side surface of the lower end portion where the engaging portion 39 of the side piece 28 is not formed is also applied to the side surface of the base portion 18. Touch.

この後、図3のようにジョイナー7の各側壁23をジョイナー受け部材6の各側壁嵌め込み溝14に嵌め込んでジョイナー7の下端部内にジョイナー受け部材6の嵌入部15を嵌め込むと共に、該ジョイナー7の収納溝24内に上側壁パネル9の側片28を挿入して、この側片28に形成した係止部39をジョイナー7の上載置部4側の被係止部25に係止し、これによりジョイナー受け部材6の上面にジョイナー7を立設する。ここでジョイナー受け部材6の各側壁嵌め込み溝14の外側の側面は上側程外側に位置するように傾斜した傾斜面となっており、また嵌入部15の前後縁及び両側縁の角部は面取りしており、これによりジョイナー7の下端部に嵌入部15を嵌め込みやすくしている。   Thereafter, as shown in FIG. 3, each side wall 23 of the joiner 7 is fitted into each side wall fitting groove 14 of the joiner receiving member 6, and the fitting portion 15 of the joiner receiving member 6 is fitted into the lower end portion of the joiner 7. The side piece 28 of the upper side wall panel 9 is inserted into the storage groove 24 of the No. 7, and the locking portion 39 formed on the side piece 28 is locked to the locked portion 25 on the upper mounting portion 4 side of the joiner 7. Thus, the joiner 7 is erected on the upper surface of the joiner receiving member 6. Here, the outer side surface of each side wall fitting groove 14 of the joiner receiving member 6 is an inclined surface that is inclined so as to be positioned on the outer side, and the front and rear edges and the corners of both side edges of the fitting portion 15 are chamfered. Thus, the fitting portion 15 is easily fitted into the lower end portion of the joiner 7.

次に図10に示す右用接続ピース45から下方に突出した挿入部46及びスカート部47をジョイナー受け部材6の上端部内の上載置部4側の半部及び上側壁パネル9の開口部31の夫々に上方から嵌め込んで、該右用接続ピース45によりジョイナー7の上載置部4側の半部と上側壁パネル9の開口部31を上方から覆う。ここで右用接続ピース45の挿入部46はジョイナー7と上側壁パネル9の係止部39の間に嵌め込まれるものであり、これにより上側壁パネル9の係止部39の被係止部25に対する係止はより確実なものとなる。   Next, the insertion portion 46 and the skirt portion 47 projecting downward from the right connection piece 45 shown in FIG. 10 are connected to the half portion on the upper mounting portion 4 side in the upper end portion of the joiner receiving member 6 and the opening portion 31 of the upper side wall panel 9. The right connection piece 45 covers the half part on the upper mounting portion 4 side of the joiner 7 and the opening 31 of the upper side wall panel 9 from above. Here, the insertion portion 46 of the right connection piece 45 is fitted between the joiner 7 and the locking portion 39 of the upper side wall panel 9, whereby the locked portion 25 of the locking portion 39 of the upper side wall panel 9. The locking to is more secure.

次に図6のように下側壁パネル8を上側壁パネル9と同様引掛け具36を下載置部2から立ち上げた立上片5に引掛けると共に、該下側壁パネル8の底片30を下載置部2の上面にパッキン材42を介して載置した状態で、下側壁パネル8を後方に押し込んで、図3のように下側壁パネル8の上載置部4側の側片28をジョイナー7の下載置部2側の被係止部25と上側壁パネル9の側片28との間からジョイナー7の収納溝24内に挿入して、この側片28に形成した係止部39をジョイナー7の被係止部25に係止し、これにより下載置部2上に下側壁パネル8を立設する。このようにジョイナー7に連結された下側壁パネル8の側片28の後端の一部は図11のように前記バックアップ材43の前面に近接する(当接又はわずかな隙間を介して対向する)。   Next, as shown in FIG. 6, the lower wall panel 8 is hooked on the rising piece 5 raised from the lower mounting portion 2 similarly to the upper wall panel 9 and the bottom piece 30 of the lower wall panel 8 is lowered. In a state where it is placed on the upper surface of the placement part 2 via the packing material 42, the lower wall panel 8 is pushed backward, and the side piece 28 on the upper placement part 4 side of the lower wall panel 8 is joined to the joiner 7 as shown in FIG. The locking portion 39 formed on the side piece 28 is inserted into the storage groove 24 of the joiner 7 from between the locked portion 25 on the lower mounting portion 2 side and the side piece 28 of the upper side wall panel 9. 7, the lower side wall panel 8 is erected on the lower placement portion 2. Thus, a part of the rear end of the side piece 28 of the lower wall panel 8 connected to the joiner 7 is close to the front surface of the backup material 43 as shown in FIG. ).

次に前記右用接続ピース45と左右対称となった図示しない左用接続ピースから下方に突出した挿入部46及びスカート部47をジョイナー受け部材6の上端部内の下載置部2側の半部及び下側壁パネル8の開口部31の夫々に上方から嵌め込んで、該左用接続ピースによりジョイナー7の下載置部2側の半部と下側壁パネル8の開口部31を上方から覆う。ここで左用接続ピースの挿入部はジョイナー7と下側壁パネル8の係止部39の間に嵌め込まれるものであり、これにより下側壁パネル8の係止部39の被係止部25に対する係止はより確実なものとなる。   Next, the insertion portion 46 and the skirt portion 47 projecting downward from the left connection piece (not shown) that is symmetrical to the right connection piece 45 are placed on the lower placement portion 2 side in the upper end portion of the joiner receiving member 6 and the lower portion. It fits into each of the opening part 31 of the side wall panel 8 from upper direction, and the half part by the side of the lower mounting part 2 of the joiner 7 and the opening part 31 of the lower side wall panel 8 are covered from upper direction by this left connection piece. Here, the insertion portion of the left connection piece is fitted between the joiner 7 and the locking portion 39 of the lower wall panel 8, thereby locking the locking portion 39 of the lower wall panel 8 to the locked portion 25. Will be more certain.

次に図1のようにジョイナー7の収納溝24内に収納された上側壁パネル9の側片28と下側壁パネル8の側片28との間に上側壁パネル9の側片28の上下全長に亘ってガスケット10を打ち込んでこの間をシールすると共に、図11のように下側壁パネル8の側片28の上側壁パネル9よりも下方に位置する部分と浴室床1の段差面3の前部との間に前方からコーキング材50を充填してこの間をシールし、上側壁パネル9と下側壁パネル8の連結が完了する。なおガスケット10の下端部の後部には図示しない切欠を形成してあって、該切欠の上縁はジョイナー受け部材6のガスケット挿入溝16内に挿入されてガスケット挿入溝16の底面に載置される。また上側壁パネル9の上載置部4とは反対側の係止部39は次に立設される図示しないジョイナーに係止される。   Next, as shown in FIG. 1, the upper and lower overall length of the side piece 28 of the upper side wall panel 9 between the side piece 28 of the upper side wall panel 9 and the side piece 28 of the lower side wall panel 8 accommodated in the accommodation groove 24 of the joiner 7. The gasket 10 is driven over to seal the gap between them, and as shown in FIG. 11, the part located below the upper side wall panel 9 of the side piece 28 of the lower side wall panel 8 and the front part of the step surface 3 of the bathroom floor 1. Then, the caulking material 50 is filled from the front to seal the space therebetween, and the connection between the upper side wall panel 9 and the lower side wall panel 8 is completed. A notch (not shown) is formed at the rear of the lower end of the gasket 10, and the upper edge of the notch is inserted into the gasket insertion groove 16 of the joiner receiving member 6 and placed on the bottom surface of the gasket insertion groove 16. The Further, the locking portion 39 on the side opposite to the upper mounting portion 4 of the upper side wall panel 9 is locked by a joiner (not shown) that is erected next.

ここで上記のように下側壁パネル8の側片28と上側壁パネル9の側片28の係止部39を形成していない強度の弱い下端部との間にガスケット10を打ち込んだ場合、上側壁パネル9の側片28の係止部39を形成していない下端部には外側に向けて力がかかるが、該上側壁パネル9の側片28の係止部39を形成していない下端部の内側面はジョイナー受け部材6の補強部19の下載置部2側の側面に沿っているので、該補強部19によりガスケット10の打ち込みに伴い上側壁パネル9の側片28の係止部39を形成していない下端部が外側に広がるように変形することを防止できる。また本例では上側壁パネル9の表面板26の側端部の後面は補強部19の前面に沿うので表面板26の側端部の後方への変形を防止でき、より一層上側壁パネル9の側片28の変形を防止できる。   When the gasket 10 is driven between the side piece 28 of the lower side wall panel 8 and the lower end portion having a weak strength that does not form the engaging portion 39 of the side piece 28 of the upper side wall panel 9 as described above, The lower end of the side wall panel 9 on which the locking portion 39 of the side piece 28 is not formed is applied outward, but the lower end of the upper side wall panel 9 on which the locking portion 39 of the side piece 28 is not formed. Since the inner side surface of the portion is along the side surface of the reinforcement portion 19 of the joiner receiving member 6 on the lower mounting portion 2 side, the engagement portion of the side piece 28 of the upper side wall panel 9 is driven by the reinforcement portion 19 when the gasket 10 is driven. It can prevent that the lower end part which has not formed 39 deform | transforms so that it may spread outside. Further, in this example, the rear surface of the side end portion of the surface plate 26 of the upper side wall panel 9 is along the front surface of the reinforcing portion 19, so that the rear end of the side end portion of the surface plate 26 can be prevented from being deformed rearward. The deformation of the side piece 28 can be prevented.

また上記ジョイナー受け部材6を左右対称とし、且つジョイナー受け部材6の前面及び後面の夫々の嵌込凹部17側の半部から嵌入部15よりも下方に位置する補強部19、20を突設したので、本実施形態とは逆に浴室側から見て左側に上載置部4が位置し且つ右側に下載置部2が位置する場合にも、本実施形態と同様にジョイナー受け部材6の嵌込凹部17を上載置部4から立ち上げた立上片5に嵌め込んで取付けると共に、該ジョイナー受け部材6上にジョイナー7を立設し、且つ本実施形態とは逆にジョイナー受け部材6の前方に突出することとなる補強部20の側面及び前面に上側壁パネル9の側片28の係止部39を形成していない下端部及び同上側壁パネル9の表面板26の側端部を沿わせることができる。即ち本発明におけるジョイナー受け部材6は浴室側から見て右側に上載置部4が位置し且つ左側に下載置部2が位置する場合も左側に上載置部4が位置し且つ右側に下載置部2が位置する場合も共に利用することができ、ジョイナー受け部材6の製造コストを削減できる。   Further, the joiner receiving member 6 is bilaterally symmetric, and reinforcing portions 19 and 20 located below the fitting portion 15 are provided so as to protrude from half of the front and rear surfaces of the joiner receiving member 6 on the side of the fitting recess 17. Therefore, when the upper mounting part 4 is positioned on the left side and the lower mounting part 2 is positioned on the right side as viewed from the bathroom side, the joiner receiving member 6 is fitted similarly to the present embodiment. The concave portion 17 is fitted and attached to the rising piece 5 raised from the upper mounting portion 4, and the joiner 7 is erected on the joiner receiving member 6, and the front of the joiner receiving member 6 is opposite to the present embodiment. The lower end portion of the side wall 28 of the upper side wall panel 9 that is not formed with the locking portion 39 and the side end portion of the surface plate 26 of the upper side wall panel 9 are arranged along the side surface and the front surface of the reinforcing portion 20 that protrudes to the front side. be able to. That is, the joiner receiving member 6 according to the present invention has the upper mounting portion 4 on the right side and the lower mounting portion 2 on the left side when the upper mounting portion 4 is positioned on the right side as viewed from the bathroom side, and the lower mounting portion on the right side. The two can be used together, and the manufacturing cost of the joiner receiving member 6 can be reduced.

また本実施形態では上記各補強部19、20の夫々の基端部を各補強部19、20の他部よりも薄肉とした切断可能部22とすることで、図14のように切断可能部22をニッパー等の切断工具49の刃部を刃部挿入溝21に挿入した状態で容易に切断でき、このように切断することで補強部19又は20を除去できるようになっている。従ってジョイナー受け部材6のすぐ後方に建物躯体が位置する時、右側に上載置部4が位置する場合は側片28の補強に用いない後方に突出した補強部20を除去し、また左側に上載置部4が位置する場合は補強部19を除去して、補強部19又は補強部20が後方の建物躯体に干渉しないようにできる。   Moreover, in this embodiment, the base end part of each said reinforcement part 19 and 20 is made into the cuttable part 22 made thinner than the other part of each reinforcement part 19 and 20, and it can cut | disconnect like FIG. 22 can be easily cut in a state where the blade portion of a cutting tool 49 such as a nipper is inserted into the blade portion insertion groove 21, and the reinforcing portion 19 or 20 can be removed by cutting in this way. Therefore, when the building frame is located immediately behind the joiner receiving member 6, when the upper mounting portion 4 is located on the right side, the reinforcing portion 20 protruding rearward that is not used for reinforcing the side piece 28 is removed, and the upper side is placed on the left side. When the placing portion 4 is located, the reinforcing portion 19 can be removed so that the reinforcing portion 19 or the reinforcing portion 20 does not interfere with the building building behind.

また本実施形態では上記段差面3の後部に上下方向の略全長に亘ってバックアップ材43を取付け、該バックアップ材43の前面に下載置部2に載置した下側壁パネル8の側片28の後端を近接させたので、該バックアップ材43により下側壁パネル8の側片28と段差面3の前部との間に充填されるコーキング材50が外部に漏れ出ることを防止できる。   Further, in this embodiment, the back-up material 43 is attached to the rear part of the step surface 3 over substantially the entire length in the vertical direction, and the side piece 28 of the lower side wall panel 8 placed on the lower placement part 2 on the front surface of the backup material 43. Since the rear ends are brought close to each other, the backup material 43 can prevent the caulking material 50 filled between the side piece 28 of the lower wall panel 8 and the front portion of the stepped surface 3 from leaking to the outside.

なお本実施形態では床パンからなる洗い場部11の外縁を下載置部2とすると共に浴槽部12の外縁を上載置部4としたが、例えば床パンからなる洗い場部11の外縁に下載置部2及び該下載置部2に段差面3を介して上載置部4を形成し、この下載置部2に立設される下側壁パネル8と上載置部4に立設される上側壁パネル9の連結に本発明を適用しても良い。   In this embodiment, the outer edge of the washing area 11 made of floor bread is used as the lower placement part 2 and the outer edge of the bathtub part 12 is taken as the upper placement part 4, but the lower placement part is placed on the outer edge of the washing area 11 made of floor bread, for example. 2 and the lower mounting part 2 are formed with an upper mounting part 4 through a step surface 3, and a lower side wall panel 8 erected on the lower mounting part 2 and an upper side wall panel 9 erected on the upper mounting part 4. The present invention may be applied to these connections.

本発明の実施の形態の一例を示す要部拡大側断面図である。It is a principal part expanded side sectional view which shows an example of embodiment of this invention. 同上の正断面図である。It is a front sectional view same as the above. 同上の水平断面図である。It is a horizontal sectional view same as the above. 同上の浴室床の斜視図である。It is a perspective view of a bathroom floor same as the above. 同上の浴室床の段差部付近の斜視図である。It is a perspective view near the level | step-difference part of a bathroom floor same as the above. 引掛け具の取付けを示す説明図である。It is explanatory drawing which shows attachment of a hook. (a)は載置部及び立上片を巾木で構成した例であり、(b)は載置部及び立上片を床パン等からなる浴室床と一体に形成した例である。(A) is an example which comprised the mounting part and the standing piece with the baseboard, (b) is an example which formed the mounting part and the standing piece integrally with the bathroom floor which consists of a floor pan etc. 同上のジョイナー受け部材の斜視図である。It is a perspective view of a joiner receiving member same as the above. 同上のジョイナー受け部材を示すもので、(a)は正面図、(b)は側面図、(c)は底面図、(d)は平面図である。The joiner receiving member is shown, wherein (a) is a front view, (b) is a side view, (c) is a bottom view, and (d) is a plan view. 同上の上側壁パネルを立設した後の状態を示す斜視図である。It is a perspective view which shows the state after standing upright an upper side wall panel same as the above. 同上の壁パネルの連結構造を示すもので、段差面の下部で切断した水平断面図である。It shows the connection structure of the wall panel same as the above, and is a horizontal sectional view cut at the lower part of the step surface. 同上の壁パネルを示すもので、(a)は水平断面図、(b)は平面図、(c)は底面図、(d)は側断面図、(e)は側面図、(f)は背面図である。It shows a wall panel same as the above, (a) is a horizontal sectional view, (b) is a plan view, (c) is a bottom view, (d) is a side sectional view, (e) is a side view, and (f) is a side view. It is a rear view. 同上の壁パネルの取付片の要部を拡大した背面図である。It is the rear view to which the principal part of the attachment piece of the wall panel same as the above was expanded. 同上のジョイナー受け部材の補強部の切断の説明に用いた斜視図である。It is the perspective view used for description of the cutting | disconnection of the reinforcement part of a joiner receiving member same as the above. 壁パネルの下端角部の斜視図である。It is a perspective view of the lower end corner part of a wall panel. 同上の下側壁パネルを施工する前の状態を示す斜視図である。It is a perspective view which shows the state before constructing a lower side wall panel same as the above. 従来のジョイナー受け部材を示すもので(a)は右用ジョイナー受け部材の斜視図であり、(b)は左用ジョイナー受け部材の斜視図である。A conventional joiner receiving member is shown, (a) is a perspective view of a right joiner receiving member, and (b) is a perspective view of a left joiner receiving member.

符号の説明Explanation of symbols

1 浴室床
1a 一辺
2 下載置部
3 段差面
4 上載置部
5 立上片
6 ジョイナー受け部材
7 ジョイナー
8 下側壁パネル
9 上側壁パネル
10 ガスケット
15 嵌入部
17 嵌込凹部
19 補強部
20 補強部
22 切断可能部
23 側壁
24 収納溝
26 表面板
28 側片
30 底片
39 係止部
40 空所
43 バックアップ材
DESCRIPTION OF SYMBOLS 1 Bathroom floor 1a One side 2 Lower mounting part 3 Step surface 4 Upper mounting part 5 Standing piece 6 Joiner receiving member 7 Joiner 8 Lower side wall panel 9 Upper side wall panel 10 Gasket 15 Insertion part 17 Insertion recessed part 19 Reinforcement part 20 Reinforcement part 22 Cutting part 23 Side wall 24 Storage groove 26 Surface plate 28 Side piece 30 Bottom piece 39 Locking part 40 Space 43 Backup material

Claims (3)

浴室床の一辺を構成する外縁に沿って下載置部と段差面を介して下載置部よりも一段高い上載置部を形成し、上載置部の外縁から立ち上げた立上片に取付けられる左右対称なジョイナー受け部材を備え、ジョイナー受け部材の上面に嵌入部を形成し、ジョイナー受け部材の側面の前後方向の中央部に外側方及び下方に開口する嵌込凹部を形成し、ジョイナー受け部材の前面及び後面の夫々の嵌込凹部側の半部から嵌入部よりも下方に位置する補強部を突設し、ジョイナー受け部材の嵌込凹部を上載置部から立ち上げた立上片の下載置部側の端部に嵌め込んで、ジョイナー受け部材の片側が下載置部側に突出するように立上片に取付け、柱状で前方に開口する断面略コ字状のジョイナーの下端部をジョイナー受け部材の嵌入部に嵌め込んだ状態で該ジョイナーをジョイナー受け部材の上面に立設し、浴室の壁を構成する壁パネルとして、下載置部上に立設する下側壁パネルと、上載置部上に立設する下側壁パネルよりも上下長さの短い上側壁パネルを備え、両壁パネルの表面板の側縁及び下縁を後方に折り曲げて側片と底片を形成すると共にこれら側片と底片を一体に連続させ、側片の後端を内側で折り返して底片よりも上方に位置する係止部を形成すると共に、底片と係止部の間に後方に開口する空所を形成し、底片を下載置部上に載置した下側壁パネル及び底片を上載置部上に載置した上側壁パネルの夫々の側片を断面略コ字状のジョイナーの両側壁間に形成される収納溝内に収納すると共に、各壁パネルの係止部をジョイナーの各側壁の前端部の内側に形成した被係止部に夫々係止し、且つ下側壁パネルの係止部をジョイナー受け部材の嵌込凹部と反対側の半部の前方に位置させると共に、上側壁パネルの側片の係止部を形成していない下端部をジョイナー受け部材から前方に向けて突出した補強部の側面に沿わせ、上側壁パネルの側片の上下方向の略全長に亘る部分と、下側壁パネルの側片との間にガスケットを打ち込んだことを特徴とする壁パネルの連結構造。   Left and right attached to a rising piece raised from the outer edge of the upper mounting part by forming an upper mounting part that is one step higher than the lower mounting part through the lower mounting part and the step surface along the outer edge constituting one side of the bathroom floor A symmetric joiner receiving member is provided, a fitting portion is formed on the upper surface of the joiner receiving member, and a fitting recess opening outward and downward is formed in the center portion in the front-rear direction of the side surface of the joiner receiving member. A reinforcing part located below the fitting part protrudes from the half part of each of the front and rear side of the fitting concave part, and the lower part of the rising piece rises from the upper placing part. It is fitted to the upper end of the joiner receiving member so that one side of the joiner receiving member protrudes toward the lower mounting portion, and the lower end of the substantially U-shaped joiner that is a pillar shape and opens forward is joined to the joiner receiver. The state where it is fitted in the fitting part of the member The joiner is erected on the upper surface of the joiner receiving member, and as a wall panel constituting the wall of the bathroom, a lower side wall panel standing on the lower mounting part and a lower side wall panel standing on the upper mounting part A short-side upper side wall panel is provided, and the side and bottom edges of the surface plates of both wall panels are folded backward to form side pieces and bottom pieces, and these side pieces and bottom pieces are continuously connected together, The end is folded back inside to form a locking part located above the bottom piece, and a space that opens backward is formed between the bottom piece and the locking part, and the bottom piece is placed on the lower mounting part. Each side piece of the upper side wall panel in which the side wall panel and the bottom piece are placed on the upper placement portion is accommodated in a storage groove formed between both side walls of the joiner having a substantially U-shaped cross section, and the engagement of each wall panel. Each locking part is formed inside the front end of each side wall of the joiner. The lower end of the lower side wall panel is positioned at the front of the half of the joiner receiving member opposite to the fitting recess, and the lower end of the upper side wall panel is not formed with the locking part. A gasket was driven in between the side part of the lower side wall panel and the part of the side wall of the upper side wall panel extending over the entire length in the vertical direction along the side surface of the reinforcing part protruding forward from the joiner receiving member. A wall panel connection structure characterized by 上記ジョイナー受け部材の前面及び後面から突出した補強部の夫々の基端部を各補強部の他部よりも薄肉とした切断可能部とすることを特徴とする請求後1に記載の壁パネルの連結構造。   2. The wall panel according to claim 1, wherein the base end portions of the reinforcing portions protruding from the front surface and the rear surface of the joiner receiving member are cuttable portions that are thinner than the other portions of the reinforcing portions. Connected structure. 上記段差面の後部に上下方向の略全長に亘ってバックアップ材を取付け、該バックアップ材の前面に下載置部に載置した下側壁パネルの側片の後端を近接させ、該下側壁パネルの側片と段差面の前部との間にコーキング材を充填したことを特徴とする請求項1又は請求項2に記載の壁パネルの連結構造。   A backup material is attached to the rear part of the step surface over substantially the entire length in the vertical direction, the rear end of the side piece of the lower wall panel placed on the lower placement part is brought close to the front surface of the backup material, The wall panel connection structure according to claim 1 or 2, wherein a caulking material is filled between the side piece and the front portion of the step surface.
JP2005291597A 2005-10-04 2005-10-04 Wall panel connection structure Expired - Fee Related JP4635811B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011132699A (en) * 2009-12-22 2011-07-07 Panasonic Electric Works Co Ltd Wall panel connector
JP2011231504A (en) * 2010-04-27 2011-11-17 Sd Chubu Service Co Ltd Earthquake-proof substrate material and earthquake-proof wall structure using the same
JP2013007161A (en) * 2011-06-22 2013-01-10 Panasonic Corp Wall panel connector
JP2013007165A (en) * 2011-06-22 2013-01-10 Panasonic Corp Bathroom structure

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JPS63151764A (en) * 1986-12-15 1988-06-24 松下電工株式会社 Mounting structure of wall panel
JPH01150860U (en) * 1988-04-08 1989-10-18
JPH07292807A (en) * 1994-04-20 1995-11-07 Sekisui Chem Co Ltd Wall panel connection structure and bath room unit
JPH10245915A (en) * 1997-03-07 1998-09-14 Sekisui Chem Co Ltd Wall panel connecting structure of bathroom unit
JP2002276052A (en) * 2001-03-16 2002-09-25 Inax Corp Wall panel fixing structure
JP2005009230A (en) * 2003-06-20 2005-01-13 Matsushita Electric Works Ltd Mounting structure of wall panel

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63151764A (en) * 1986-12-15 1988-06-24 松下電工株式会社 Mounting structure of wall panel
JPH01150860U (en) * 1988-04-08 1989-10-18
JPH07292807A (en) * 1994-04-20 1995-11-07 Sekisui Chem Co Ltd Wall panel connection structure and bath room unit
JPH10245915A (en) * 1997-03-07 1998-09-14 Sekisui Chem Co Ltd Wall panel connecting structure of bathroom unit
JP2002276052A (en) * 2001-03-16 2002-09-25 Inax Corp Wall panel fixing structure
JP2005009230A (en) * 2003-06-20 2005-01-13 Matsushita Electric Works Ltd Mounting structure of wall panel

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011132699A (en) * 2009-12-22 2011-07-07 Panasonic Electric Works Co Ltd Wall panel connector
JP2011231504A (en) * 2010-04-27 2011-11-17 Sd Chubu Service Co Ltd Earthquake-proof substrate material and earthquake-proof wall structure using the same
JP2013007161A (en) * 2011-06-22 2013-01-10 Panasonic Corp Wall panel connector
JP2013007165A (en) * 2011-06-22 2013-01-10 Panasonic Corp Bathroom structure

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