JP2007100022A - Method for tailoring polymer dope - Google Patents
Method for tailoring polymer dope Download PDFInfo
- Publication number
- JP2007100022A JP2007100022A JP2005294898A JP2005294898A JP2007100022A JP 2007100022 A JP2007100022 A JP 2007100022A JP 2005294898 A JP2005294898 A JP 2005294898A JP 2005294898 A JP2005294898 A JP 2005294898A JP 2007100022 A JP2007100022 A JP 2007100022A
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- JP
- Japan
- Prior art keywords
- polymer
- sulfuric acid
- group
- bis
- dope
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 229920000642 polymer Polymers 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 21
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 65
- 238000002156 mixing Methods 0.000 claims abstract description 11
- 125000003545 alkoxy group Chemical group 0.000 claims abstract description 10
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 10
- 125000005843 halogen group Chemical group 0.000 claims abstract description 10
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 claims abstract description 10
- HIFJUMGIHIZEPX-UHFFFAOYSA-N sulfuric acid;sulfur trioxide Chemical compound O=S(=O)=O.OS(O)(=O)=O HIFJUMGIHIZEPX-UHFFFAOYSA-N 0.000 claims abstract description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims description 20
- 230000003287 optical effect Effects 0.000 claims description 11
- 238000007711 solidification Methods 0.000 claims description 6
- 230000008023 solidification Effects 0.000 claims description 6
- 239000000243 solution Substances 0.000 abstract description 19
- 238000009210 therapy by ultrasound Methods 0.000 abstract description 8
- 239000000835 fiber Substances 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 4
- 239000011550 stock solution Substances 0.000 abstract description 2
- 230000008014 freezing Effects 0.000 abstract 1
- 238000007710 freezing Methods 0.000 abstract 1
- 238000003756 stirring Methods 0.000 description 21
- -1 polyparaphenylene terephthalamide Polymers 0.000 description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 11
- 229910052757 nitrogen Inorganic materials 0.000 description 11
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- 238000001816 cooling Methods 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 8
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 8
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 8
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 7
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 6
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 150000004984 aromatic diamines Chemical class 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 150000004985 diamines Chemical class 0.000 description 4
- TVWGIJDWKDJFDT-UHFFFAOYSA-N dimethyl 2,5-dicarbonochloridoylbenzene-1,4-dicarboxylate Chemical compound COC(=O)C1=CC(C(Cl)=O)=C(C(=O)OC)C=C1C(Cl)=O TVWGIJDWKDJFDT-UHFFFAOYSA-N 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000001294 propane Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 3
- 239000004760 aramid Substances 0.000 description 3
- 229920003235 aromatic polyamide Polymers 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 229910001628 calcium chloride Inorganic materials 0.000 description 3
- 239000001110 calcium chloride Substances 0.000 description 3
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- AVQQQNCBBIEMEU-UHFFFAOYSA-N 1,1,3,3-tetramethylurea Chemical compound CN(C)C(=O)N(C)C AVQQQNCBBIEMEU-UHFFFAOYSA-N 0.000 description 2
- KDISMIMTGUMORD-UHFFFAOYSA-N 1-acetylpiperidine Chemical compound CC(=O)N1CCCCC1 KDISMIMTGUMORD-UHFFFAOYSA-N 0.000 description 2
- LNWWQYYLZVZXKS-UHFFFAOYSA-N 1-pyrrolidin-1-ylethanone Chemical compound CC(=O)N1CCCC1 LNWWQYYLZVZXKS-UHFFFAOYSA-N 0.000 description 2
- QUNAYECDJMFUKV-UHFFFAOYSA-N 2,5-bis(methoxycarbonyl)terephthalic acid Chemical compound COC(=O)C1=CC(C(O)=O)=C(C(=O)OC)C=C1C(O)=O QUNAYECDJMFUKV-UHFFFAOYSA-N 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 2
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 description 2
- WCXGOVYROJJXHA-UHFFFAOYSA-N 3-[4-[4-(3-aminophenoxy)phenyl]sulfonylphenoxy]aniline Chemical compound NC1=CC=CC(OC=2C=CC(=CC=2)S(=O)(=O)C=2C=CC(OC=3C=C(N)C=CC=3)=CC=2)=C1 WCXGOVYROJJXHA-UHFFFAOYSA-N 0.000 description 2
- ICNFHJVPAJKPHW-UHFFFAOYSA-N 4,4'-Thiodianiline Chemical compound C1=CC(N)=CC=C1SC1=CC=C(N)C=C1 ICNFHJVPAJKPHW-UHFFFAOYSA-N 0.000 description 2
- CDIBHUYMESSNFP-UHFFFAOYSA-N 4-(4,4-diaminocyclohexa-2,5-dien-1-ylidene)cyclohexa-2,5-diene-1,1-diamine Chemical compound C1=CC(N)(N)C=CC1=C1C=CC(N)(N)C=C1 CDIBHUYMESSNFP-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- ZWXPDGCFMMFNRW-UHFFFAOYSA-N N-methylcaprolactam Chemical compound CN1CCCCCC1=O ZWXPDGCFMMFNRW-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 239000001273 butane Substances 0.000 description 2
- IJOOHPMOJXWVHK-UHFFFAOYSA-N chlorotrimethylsilane Chemical compound C[Si](C)(C)Cl IJOOHPMOJXWVHK-UHFFFAOYSA-N 0.000 description 2
- KZTYYGOKRVBIMI-UHFFFAOYSA-N diphenyl sulfone Chemical compound C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 2
- AJFDBNQQDYLMJN-UHFFFAOYSA-N n,n-diethylacetamide Chemical compound CCN(CC)C(C)=O AJFDBNQQDYLMJN-UHFFFAOYSA-N 0.000 description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- CTSLXHKWHWQRSH-UHFFFAOYSA-N oxalyl chloride Chemical compound ClC(=O)C(Cl)=O CTSLXHKWHWQRSH-UHFFFAOYSA-N 0.000 description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- CYSGHNMQYZDMIA-UHFFFAOYSA-N 1,3-Dimethyl-2-imidazolidinon Chemical compound CN1CCN(C)C1=O CYSGHNMQYZDMIA-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- YFOOEYJGMMJJLS-UHFFFAOYSA-N 1,8-diaminonaphthalene Chemical compound C1=CC(N)=C2C(N)=CC=CC2=C1 YFOOEYJGMMJJLS-UHFFFAOYSA-N 0.000 description 1
- YLHUPYSUKYAIBW-UHFFFAOYSA-N 1-acetylpyrrolidin-2-one Chemical compound CC(=O)N1CCCC1=O YLHUPYSUKYAIBW-UHFFFAOYSA-N 0.000 description 1
- VOZKAJLKRJDJLL-UHFFFAOYSA-N 2,4-diaminotoluene Chemical compound CC1=CC=C(N)C=C1N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- HFZWRUODUSTPEG-UHFFFAOYSA-N 2,4-dichlorophenol Chemical compound OC1=CC=C(Cl)C=C1Cl HFZWRUODUSTPEG-UHFFFAOYSA-N 0.000 description 1
- RLXBOUUYEFOFSW-UHFFFAOYSA-N 2,5-diaminobenzene-1,4-diol Chemical compound NC1=CC(O)=C(N)C=C1O RLXBOUUYEFOFSW-UHFFFAOYSA-N 0.000 description 1
- MJAVQHPPPBDYAN-UHFFFAOYSA-N 2,6-dimethylbenzene-1,4-diamine Chemical compound CC1=CC(N)=CC(C)=C1N MJAVQHPPPBDYAN-UHFFFAOYSA-N 0.000 description 1
- DZLUPKIRNOCKJB-UHFFFAOYSA-N 2-methoxy-n,n-dimethylacetamide Chemical compound COCC(=O)N(C)C DZLUPKIRNOCKJB-UHFFFAOYSA-N 0.000 description 1
- HUWXDEQWWKGHRV-UHFFFAOYSA-N 3,3'-Dichlorobenzidine Chemical compound C1=C(Cl)C(N)=CC=C1C1=CC=C(N)C(Cl)=C1 HUWXDEQWWKGHRV-UHFFFAOYSA-N 0.000 description 1
- JRBJSXQPQWSCCF-UHFFFAOYSA-N 3,3'-Dimethoxybenzidine Chemical compound C1=C(N)C(OC)=CC(C=2C=C(OC)C(N)=CC=2)=C1 JRBJSXQPQWSCCF-UHFFFAOYSA-N 0.000 description 1
- NUIURNJTPRWVAP-UHFFFAOYSA-N 3,3'-Dimethylbenzidine Chemical compound C1=C(N)C(C)=CC(C=2C=C(C)C(N)=CC=2)=C1 NUIURNJTPRWVAP-UHFFFAOYSA-N 0.000 description 1
- NDXGRHCEHPFUSU-UHFFFAOYSA-N 3-(3-aminophenyl)aniline Chemical group NC1=CC=CC(C=2C=C(N)C=CC=2)=C1 NDXGRHCEHPFUSU-UHFFFAOYSA-N 0.000 description 1
- JFEXPVDGVLNUSC-UHFFFAOYSA-N 3-(3-aminophenyl)sulfanylaniline Chemical compound NC1=CC=CC(SC=2C=C(N)C=CC=2)=C1 JFEXPVDGVLNUSC-UHFFFAOYSA-N 0.000 description 1
- ZBMISJGHVWNWTE-UHFFFAOYSA-N 3-(4-aminophenoxy)aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(N)=C1 ZBMISJGHVWNWTE-UHFFFAOYSA-N 0.000 description 1
- CKOFBUUFHALZGK-UHFFFAOYSA-N 3-[(3-aminophenyl)methyl]aniline Chemical compound NC1=CC=CC(CC=2C=C(N)C=CC=2)=C1 CKOFBUUFHALZGK-UHFFFAOYSA-N 0.000 description 1
- DVXYMCJCMDTSQA-UHFFFAOYSA-N 3-[2-(3-aminophenyl)propan-2-yl]aniline Chemical compound C=1C=CC(N)=CC=1C(C)(C)C1=CC=CC(N)=C1 DVXYMCJCMDTSQA-UHFFFAOYSA-N 0.000 description 1
- DKKYOQYISDAQER-UHFFFAOYSA-N 3-[3-(3-aminophenoxy)phenoxy]aniline Chemical compound NC1=CC=CC(OC=2C=C(OC=3C=C(N)C=CC=3)C=CC=2)=C1 DKKYOQYISDAQER-UHFFFAOYSA-N 0.000 description 1
- RPVLRBMZSKOQSX-UHFFFAOYSA-N 3-[4-(3-aminophenyl)sulfonylphenyl]sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=CC(=CC=2)S(=O)(=O)C=2C=C(N)C=CC=2)=C1 RPVLRBMZSKOQSX-UHFFFAOYSA-N 0.000 description 1
- YJRWUTMEGNLLNV-UHFFFAOYSA-N 3-[6-(3-aminophenoxy)pyridin-2-yl]oxyaniline Chemical compound NC1=CC=CC(OC=2N=C(OC=3C=C(N)C=CC=3)C=CC=2)=C1 YJRWUTMEGNLLNV-UHFFFAOYSA-N 0.000 description 1
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- QDBOAKPEXMMQFO-UHFFFAOYSA-N 4-(4-carbonochloridoylphenyl)benzoyl chloride Chemical compound C1=CC(C(=O)Cl)=CC=C1C1=CC=C(C(Cl)=O)C=C1 QDBOAKPEXMMQFO-UHFFFAOYSA-N 0.000 description 1
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 1
- HSBOCPVKJMBWTF-UHFFFAOYSA-N 4-[1-(4-aminophenyl)ethyl]aniline Chemical compound C=1C=C(N)C=CC=1C(C)C1=CC=C(N)C=C1 HSBOCPVKJMBWTF-UHFFFAOYSA-N 0.000 description 1
- FDTGYANHAMAOCF-UHFFFAOYSA-N 4-[2-(4-amino-3,5-dimethylphenyl)propan-2-yl]-2,6-dimethylaniline Chemical compound CC1=C(N)C(C)=CC(C(C)(C)C=2C=C(C)C(N)=C(C)C=2)=C1 FDTGYANHAMAOCF-UHFFFAOYSA-N 0.000 description 1
- BEKFRNOZJSYWKZ-UHFFFAOYSA-N 4-[2-(4-aminophenyl)-1,1,1,3,3,3-hexafluoropropan-2-yl]aniline Chemical compound C1=CC(N)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(N)C=C1 BEKFRNOZJSYWKZ-UHFFFAOYSA-N 0.000 description 1
- ZYEDGEXYGKWJPB-UHFFFAOYSA-N 4-[2-(4-aminophenyl)propan-2-yl]aniline Chemical compound C=1C=C(N)C=CC=1C(C)(C)C1=CC=C(N)C=C1 ZYEDGEXYGKWJPB-UHFFFAOYSA-N 0.000 description 1
- ZKXGEOSWQSVEBT-UHFFFAOYSA-N 4-[2-(4-carbonochloridoylphenyl)ethenyl]benzoyl chloride Chemical compound C1=CC(C(=O)Cl)=CC=C1C=CC1=CC=C(C(Cl)=O)C=C1 ZKXGEOSWQSVEBT-UHFFFAOYSA-N 0.000 description 1
- WUPRYUDHUFLKFL-UHFFFAOYSA-N 4-[3-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(OC=2C=CC(N)=CC=2)=C1 WUPRYUDHUFLKFL-UHFFFAOYSA-N 0.000 description 1
- JCRRFJIVUPSNTA-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1 JCRRFJIVUPSNTA-UHFFFAOYSA-N 0.000 description 1
- FALSKAFGDLHVDW-UHFFFAOYSA-N 4-[4-(4-aminophenyl)sulfonylphenyl]sulfonylaniline Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(S(=O)(=O)C=2C=CC(N)=CC=2)C=C1 FALSKAFGDLHVDW-UHFFFAOYSA-N 0.000 description 1
- MUDNCBUJHBRRME-UHFFFAOYSA-N 4-[4-[2-[4-(4-aminophenoxy)-3,5-dibromophenyl]butan-2-yl]-2,6-dibromophenoxy]aniline Chemical compound C=1C(Br)=C(OC=2C=CC(N)=CC=2)C(Br)=CC=1C(C)(CC)C(C=C1Br)=CC(Br)=C1OC1=CC=C(N)C=C1 MUDNCBUJHBRRME-UHFFFAOYSA-N 0.000 description 1
- UCGUBZDRPKFHQJ-UHFFFAOYSA-N 4-[4-[2-[4-(4-aminophenoxy)-3,5-dimethylphenyl]butan-2-yl]-2,6-dimethylphenoxy]aniline Chemical compound C=1C(C)=C(OC=2C=CC(N)=CC=2)C(C)=CC=1C(C)(CC)C(C=C1C)=CC(C)=C1OC1=CC=C(N)C=C1 UCGUBZDRPKFHQJ-UHFFFAOYSA-N 0.000 description 1
- ALFOPRUBEYLKCR-UHFFFAOYSA-N 4-[4-[2-[4-(4-aminophenoxy)-3-methylphenyl]propan-2-yl]-2-methylphenoxy]aniline Chemical compound CC1=CC(C(C)(C)C=2C=C(C)C(OC=3C=CC(N)=CC=3)=CC=2)=CC=C1OC1=CC=C(N)C=C1 ALFOPRUBEYLKCR-UHFFFAOYSA-N 0.000 description 1
- LDFYRFKAYFZVNH-UHFFFAOYSA-N 4-[4-[4-(4-aminophenoxy)phenoxy]phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1 LDFYRFKAYFZVNH-UHFFFAOYSA-N 0.000 description 1
- HYDATEKARGDBKU-UHFFFAOYSA-N 4-[4-[4-(4-aminophenoxy)phenyl]phenoxy]aniline Chemical group C1=CC(N)=CC=C1OC1=CC=C(C=2C=CC(OC=3C=CC(N)=CC=3)=CC=2)C=C1 HYDATEKARGDBKU-UHFFFAOYSA-N 0.000 description 1
- UTDAGHZGKXPRQI-UHFFFAOYSA-N 4-[4-[4-(4-aminophenoxy)phenyl]sulfonylphenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=C(S(=O)(=O)C=2C=CC(OC=3C=CC(N)=CC=3)=CC=2)C=C1 UTDAGHZGKXPRQI-UHFFFAOYSA-N 0.000 description 1
- KODXTKOQSKLENE-UHFFFAOYSA-N 4-[4-[[4-(4-aminophenoxy)-3-chlorophenyl]methyl]-2-chlorophenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C(=C1)Cl)=CC=C1CC(C=C1Cl)=CC=C1OC1=CC=C(N)C=C1 KODXTKOQSKLENE-UHFFFAOYSA-N 0.000 description 1
- GJCJZNPUDLWINR-UHFFFAOYSA-N 4-[4-[[4-(4-aminophenoxy)-3-methylphenyl]methyl]-2-methylphenoxy]aniline Chemical compound C=1C=C(OC=2C=CC(N)=CC=2)C(C)=CC=1CC(C=C1C)=CC=C1OC1=CC=C(N)C=C1 GJCJZNPUDLWINR-UHFFFAOYSA-N 0.000 description 1
- PJCCVNKHRXIAHZ-UHFFFAOYSA-N 4-[4-[[4-(4-aminophenoxy)phenyl]methyl]phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC(C=C1)=CC=C1CC(C=C1)=CC=C1OC1=CC=C(N)C=C1 PJCCVNKHRXIAHZ-UHFFFAOYSA-N 0.000 description 1
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 1
- DQPJCVNNYDPYIG-UHFFFAOYSA-N 6,6-diamino-3-(4,4-diamino-3-hydroxycyclohexa-2,5-dien-1-ylidene)cyclohexa-1,4-dien-1-ol Chemical compound C1=C(O)C(N)(N)C=CC1=C1C=C(O)C(N)(N)C=C1 DQPJCVNNYDPYIG-UHFFFAOYSA-N 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- YLZGEUWNNPEHBA-UHFFFAOYSA-N anthracene-1,8-diamine Chemical compound C1=CC(N)=C2C=C3C(N)=CC=CC3=CC2=C1 YLZGEUWNNPEHBA-UHFFFAOYSA-N 0.000 description 1
- UXOSWMZHKZFJHD-UHFFFAOYSA-N anthracene-2,6-diamine Chemical compound C1=C(N)C=CC2=CC3=CC(N)=CC=C3C=C21 UXOSWMZHKZFJHD-UHFFFAOYSA-N 0.000 description 1
- SFUOZMCEWREBJE-UHFFFAOYSA-N anthracene-2,7-diamine Chemical compound C1=CC(N)=CC2=CC3=CC(N)=CC=C3C=C21 SFUOZMCEWREBJE-UHFFFAOYSA-N 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- GSEZYWGNEACOIW-UHFFFAOYSA-N bis(2-aminophenyl)methanone Chemical compound NC1=CC=CC=C1C(=O)C1=CC=CC=C1N GSEZYWGNEACOIW-UHFFFAOYSA-N 0.000 description 1
- ZLSMCQSGRWNEGX-UHFFFAOYSA-N bis(4-aminophenyl)methanone Chemical compound C1=CC(N)=CC=C1C(=O)C1=CC=C(N)C=C1 ZLSMCQSGRWNEGX-UHFFFAOYSA-N 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- UKJLNMAFNRKWGR-UHFFFAOYSA-N cyclohexatrienamine Chemical group NC1=CC=C=C[CH]1 UKJLNMAFNRKWGR-UHFFFAOYSA-N 0.000 description 1
- GUVUOGQBMYCBQP-UHFFFAOYSA-N dmpu Chemical compound CN1CCCN(C)C1=O GUVUOGQBMYCBQP-UHFFFAOYSA-N 0.000 description 1
- 210000004177 elastic tissue Anatomy 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012210 heat-resistant fiber Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229940018564 m-phenylenediamine Drugs 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- GXMIHVHJTLPVKL-UHFFFAOYSA-N n,n,2-trimethylpropanamide Chemical compound CC(C)C(=O)N(C)C GXMIHVHJTLPVKL-UHFFFAOYSA-N 0.000 description 1
- VIJUZNJJLALGNJ-UHFFFAOYSA-N n,n-dimethylbutanamide Chemical compound CCCC(=O)N(C)C VIJUZNJJLALGNJ-UHFFFAOYSA-N 0.000 description 1
- MBHINSULENHCMF-UHFFFAOYSA-N n,n-dimethylpropanamide Chemical compound CCC(=O)N(C)C MBHINSULENHCMF-UHFFFAOYSA-N 0.000 description 1
- OKBVMLGZPNDWJK-UHFFFAOYSA-N naphthalene-1,4-diamine Chemical compound C1=CC=C2C(N)=CC=C(N)C2=C1 OKBVMLGZPNDWJK-UHFFFAOYSA-N 0.000 description 1
- KQSABULTKYLFEV-UHFFFAOYSA-N naphthalene-1,5-diamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1N KQSABULTKYLFEV-UHFFFAOYSA-N 0.000 description 1
- GOGZBMRXLADNEV-UHFFFAOYSA-N naphthalene-2,6-diamine Chemical compound C1=C(N)C=CC2=CC(N)=CC=C21 GOGZBMRXLADNEV-UHFFFAOYSA-N 0.000 description 1
- HBJPJUGOYJOSLR-UHFFFAOYSA-N naphthalene-2,7-diamine Chemical compound C1=CC(N)=CC2=CC(N)=CC=C21 HBJPJUGOYJOSLR-UHFFFAOYSA-N 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920003366 poly(p-phenylene terephthalamide) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- MIROPXUFDXCYLG-UHFFFAOYSA-N pyridine-2,5-diamine Chemical compound NC1=CC=C(N)N=C1 MIROPXUFDXCYLG-UHFFFAOYSA-N 0.000 description 1
- VHNQIURBCCNWDN-UHFFFAOYSA-N pyridine-2,6-diamine Chemical compound NC1=CC=CC(N)=N1 VHNQIURBCCNWDN-UHFFFAOYSA-N 0.000 description 1
- ABYXFACYSGVHCW-UHFFFAOYSA-N pyridine-3,5-diamine Chemical compound NC1=CN=CC(N)=C1 ABYXFACYSGVHCW-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- RNVOPDRVYMWEAY-UHFFFAOYSA-N quinoline-4,8-dicarbonyl chloride Chemical compound N1=CC=C(C2=CC=CC(=C12)C(=O)Cl)C(=O)Cl RNVOPDRVYMWEAY-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Abstract
Description
本発明は、耐熱性及び力学的性質の優れた剛直ポリマー成形体、特に繊維、フィルム、パルプ状粒子を製造する際に有用な成形用原液となり得る成形用ポリマードープの新規な調整方法に関する。 The present invention relates to a novel method for adjusting a molding polymer dope that can be a molding stock solution that is useful in producing rigid polymer molded articles having excellent heat resistance and mechanical properties, particularly fibers, films, and pulp-like particles.
一般に、ポリパラフェニレンテレフタルアミド以下PPTAのような剛直系全芳香族ポリアミドは、高濃度の濃硫酸溶液から成形されている。このような高濃度剛直系全芳香族ポリアミド濃硫酸溶液は、光学異方性(液晶性)を有するがため、高シェアを成形時にかけるだけで、ポリマーは高度に配向するため、機械的物性、耐熱性に優れた繊維、フィルムおよびパルプを製造することが可能である。しかし、この高濃度ポリマー硫酸溶液は、粘度が非常に高いため、均一なポリマードープを得ることが困難であることが知られている。そこで、凝固温度以下に冷却した濃硫酸とポリマーを混合するような凍結混合法や、ニーダー、ニ軸ルーダーといった装置を用いて、高濃度ポリマー硫酸溶液が調整されている。(特許文献1、2) Generally, rigid wholly aromatic polyamides such as polyparaphenylene terephthalamide and PPTA are molded from a concentrated sulfuric acid solution having a high concentration. Such high-concentration rigid wholly aromatic polyamide concentrated sulfuric acid solution has optical anisotropy (liquid crystallinity), so the polymer is highly oriented just by applying a high share during molding. It is possible to produce fibers, films and pulps with excellent heat resistance. However, it is known that it is difficult to obtain a uniform polymer dope because this highly concentrated polymer sulfuric acid solution has a very high viscosity. Therefore, a high-concentration polymer sulfuric acid solution is prepared using a freeze-mixing method in which concentrated sulfuric acid cooled to a solidification temperature or lower is mixed with a polymer, or a device such as a kneader or a biaxial ruder. (Patent Documents 1 and 2)
本発明の主たる目的は、上述の如き先行技術の問題点を解決し、耐熱性及び力学的性質の優れたポリパラフェニレンテレフタルアミドを主たる骨格とする成形体、特に繊維、フィルムパルプ状粒子等を製造する際に有用なポリマードープの新規な製造方法を提供することにある。 The main object of the present invention is to solve the problems of the prior art as described above, and to provide a molded body mainly composed of polyparaphenylene terephthalamide having excellent heat resistance and mechanical properties, particularly fibers, film pulp particles and the like. An object of the present invention is to provide a novel method for producing a polymer dope useful in production.
本発明者らは、上記の目的を達成するために鋭意検討を重ねた結果、パラフェニレンテレフタルアミドを主たる骨格とするポリマーと濃硫酸とを濃硫酸の凝固温度以下において超音波処理下、混合することにより、均一性に優れたポリマードープを得られることを見出し、本発明を導き出したものである。 As a result of intensive studies to achieve the above object, the inventors of the present invention mix a polymer having paraphenylene terephthalamide as a main skeleton with concentrated sulfuric acid under ultrasonic treatment at a temperature lower than the solidification temperature of concentrated sulfuric acid. Thus, it has been found that a polymer dope having excellent uniformity can be obtained, and the present invention has been derived.
すなわち、本発明は以下のとおりである。
1.下記式(I)
で表される繰り返し単位を主たる骨格とするポリマーと濃硫酸あるいは30%以下までの発煙硫酸とを、硫酸の凝固温度以下で、超音波処理をしながら混合することを特徴とするポリマー濃度が5重量%以上であるポリマードープの調整方法。
2.前記ポリマーが少なくとも1.0の固有粘度を有していることを特徴とする請求項1記載のポリマードープの調整方法。
3.濃硫酸の濃度が98重量%以上であることを特徴とする請求項1または2に記載のポリマードープの調整方法。
4.ポリマードープが光学異方性もしくは流動複屈折性を示すことを特徴とする請求項1から3のいずれかに記載のポリマードープの調整方法。
That is, the present invention is as follows.
1. Formula (I)
A polymer concentration characterized by mixing a polymer having a repeating unit represented by the following formula with concentrated sulfuric acid or fuming sulfuric acid up to 30% at a temperature not higher than the solidification temperature of sulfuric acid while sonicating. The adjustment method of the polymer dope which is weight% or more.
2. The method for preparing a polymer dope according to claim 1, wherein the polymer has an intrinsic viscosity of at least 1.0.
3. The method for adjusting a polymer dope according to claim 1 or 2, wherein the concentration of concentrated sulfuric acid is 98% by weight or more.
4). The method for adjusting a polymer dope according to any one of claims 1 to 3, wherein the polymer dope exhibits optical anisotropy or flow birefringence.
本発明の製造方法により均一なポリパラフェニレンテレフタルアミドを主たる骨格とするポリマーの高濃度硫酸溶液を効率に得ることができ、成形するだけで分子配向性を有する機械的物性の優れた耐熱性成形物を得ることが可能となる。特に本発明のドープから紡糸した繊維は、耐熱性繊維として、高強度・弾性繊維としてロープ、ベルト、絶縁布、熱硬化性又は熱可塑性樹脂の補強材、さらには防護衣料等の分野に広く使用することができる。 The production method of the present invention can efficiently obtain a high-concentration sulfuric acid solution of a polymer mainly composed of polyparaphenylene terephthalamide as a main skeleton, and has excellent mechanical properties with molecular orientation just by molding. Things can be obtained. In particular, fibers spun from the dope of the present invention are widely used in the fields of heat-resistant fibers, high-strength and elastic fibers such as ropes, belts, insulating cloths, thermosetting or thermoplastic resin reinforcements, and protective clothing. can do.
本発明の製造方法は、構成単位が実質的に下記(I)式
からなるポリマーと濃硫酸あるいは30%以下までの発煙硫酸とを、硫酸の凝固温度以下の温度で超音波処理下混合することを特徴とする。本製造方法により得られるドープにおけるポリマーの濃度は5重量%以上であり、さらに好ましくは10〜30重量%である。
In the production method of the present invention, the structural unit is substantially the following formula (I)
It is characterized in that a polymer consisting of the above and concentrated sulfuric acid or fuming sulfuric acid up to 30% or less are mixed under ultrasonic treatment at a temperature below the solidification temperature of sulfuric acid. The concentration of the polymer in the dope obtained by this production method is 5% by weight or more, more preferably 10 to 30% by weight.
上記(I)式の繰り返し単位からなるポリマーは、(a)芳香族ジアミン、(b)芳香族ジカルボン酸クロライドとを用いて溶液重合を行うことにより得ることができる。 The polymer comprising the repeating unit of the formula (I) can be obtained by solution polymerization using (a) an aromatic diamine and (b) an aromatic dicarboxylic acid chloride.
(a)芳香族ジアミンとしては、鎖伸長結合が同軸に伸びているいわゆる剛直構造の芳香族ジアミンで、下記式
で表される芳香族ジアミンの少なくとも1種である。これらのジアミンは単独あるいは2種以上の混合物として重合してもかまわない。好ましくはp−フェニレンジアミン、4,4’−ベンジジンジアミン、またはそれらの誘導体であり、中でもp−フェニレンジアミン、2,5−ジヒドロキシ−p−フェニレンジアミン、4,4’−ベンジジンジアミン、3,3’−ジヒドロキシ−4,4’−ベンジジンジアミンが好ましい。
(A) The aromatic diamine is a so-called rigid aromatic diamine having a chain extension bond extending coaxially,
It is at least 1 sort (s) of the aromatic diamine represented by these. These diamines may be polymerized alone or as a mixture of two or more. P-phenylenediamine, 4,4′-benzidinediamine, or derivatives thereof are preferable, among which p-phenylenediamine, 2,5-dihydroxy-p-phenylenediamine, 4,4′-benzidinediamine, 3,3 '-Dihydroxy-4,4'-benzidinediamine is preferred.
なお、得られるポリマーの性質を改良する目的で下記のジアミンを共重合することもできる。ジアミンの具体例としてはm−フェニレンジアミン、1,4−ジアミノナフタレン、1,5−ジアミノナフタレン、1,8−ジアミノナフタレン、2,6−ジアミノナフタレン、2,7−ジアミノナフタレン、2,6−ジアミノアントラセン、2,7−ジアミノアントラセン、1,8−ジアミノアントラセン、2,4−ジアミノトルエン、2,5−ジアミノ(m−キシレン)、2,5−ジアミノピリジン、2,6−ジアミノピリジン、3,5−ジアミノピリジン、2,4−ジアミノトルエンベンジジン、3,3’−ジアミノビフェニル、3,3’−ジクロロベンジジン、3,3’−ジメチルベンジジン、3,3’−ジメトキシベンジジン、2,2’−ジアミノベンゾフェノン、4,4’−ジアミノベンゾフェノン、3,3’−ジアミノジフェニルエーテル、3,4’−ジアミノジフェニルエーテル、4,4’−ジアミノジフェニルエーテル、3,3’−ジアミノジフェニルメタン、4,4’−ジアミノジフェニルメタン、3,3’−ジアミノジフェニルスルホン、4,4’−ジアミノジフェニルスルホン、3,3’−ジアミノジフェニルスルフィド、4,4’−ジアミノジフェニルスルフィド、4,4’−ジアミノジフェニルチオエーテル、4,4’−ジアミノ−3,3’,5,5’−テトラメチルジフェニルエーテル、4,4’−ジアミノ−3,3’,5,5’−テトラエチルジフェニルエーテル、4,4’−ジアミノ−3,3’,5,5’−テトラメチルジフェニルメタン、1,3−ビス(3−アミノフェノキシ)ベンゼン、1,3−ビス(4−アミノフェノキシ)ベンゼン、1,4−ビス(3−アミノフェノキシ)ベンゼン、1,4−ビス(4−アミノフェノキシ)ベンゼン、2,6−ビス(3−アミノフェノキシ)ピリジン、1,4−ビス(3−アミノフェニルスルホニル)ベンゼン、1,4−ビス(4−アミノフェニルスルホニル)ベンゼン、1,4−ビス(3−アミノフェニルチオエーテル)ベンゼン、1,4−ビス(4−アミノフェニルチオエーテル)ベンゼン、4,4’−ビス(3−アミノフェノキシ)ジフェニルスルホン、4,4’−ビス(4−アミノフェノキシ)ジフェニルスルホン、ビス(4−アミノフェニル)アミンビス(4−アミノフェニル)−N−メチルアミンビス(4−アミノフェニル)−N−フェニルアミンビス(4−アミノフェニル)ホスフィンオキシド、1,1−ビス(3−アミノフェニル)エタン、1,1−ビス(4−アミノフェニル)エタン、2,2−ビス(3−アミノフェニル)プロパン、2,2−ビス(4−アミノフェニル)プロパン、2,2−ビス(4−アミノ−3,5−ジメチルフェニル)プロパン、4,4’−ビス(4−アミノフェノキシ)ビフェニル、ビス[4−(3−アミノフェノキシ)フェニル]スルホン、ビス[4−(4−アミノフェノキシ)フェニル]スルホン、ビス[4−(4−アミノフェノキシ)フェニル]エーテル、ビス[4−(4−アミノフェノキシ)フェニル]メタン、ビス[3−メチル−4−(4−アミノフェノキシ)フェニル]メタン、ビス[3−クロロ−4−(4−アミノフェノキシ)フェニル]メタン、ビス[3,5−ジメチル−4−(4−アミノフェノキシ)フェニル]メタン、1,1−ビス[4−(4−アミノフェノキシ)フェニル]エタン、1,1−ビス[3−メチル−4−(4−アミノフェノキシ)フェニル]エタン、1,1−ビス[3−クロロ−4−(4−アミノフェノキシ)フェニル]エタン、1,1−ビス[3,5−ジメチル−4−(4−アミノフェノキシ)フェニル]エタン、2,2−ビス[4−(4−アミノフェノキシ)フェニル]プロパン、2,2−ビス[3−メチル−4−(4−アミノフェノキシ)フェニル]プロパン、2,2−ビス[3−クロロ−4−(4−アミノフェノキシ)フェニル]プロパン、2,2−ビス[3,5−ジメチル−4−(4−アミノフェノキシ)フェニル]プロパン、2,2−ビス[4−(4−アミノフェノキシ)フェニル]ブタン、2,2−ビス[3−メチル−4−(4−アミノフェノキシ)フェニル]ブタン、2,2−ビス[3,5−ジメチル−4−(4−アミノフェノキシ)フェニル]ブタン、2,2−ビス[3,5−ジブロモ−4−(4−アミノフェノキシ)フェニル]ブタン、1,1,1,3,3,3−ヘキサフルオロ−2,2−ビス(4−アミノフェニル)プロパン、1,1,1,3,3,3−ヘキサフルオロ−2,2−ビス[3−メチル−4−(4−アミノフェノキシ)フェニル]プロパン等が挙げられる。 In addition, the following diamine can also be copolymerized in order to improve the property of the polymer obtained. Specific examples of the diamine include m-phenylenediamine, 1,4-diaminonaphthalene, 1,5-diaminonaphthalene, 1,8-diaminonaphthalene, 2,6-diaminonaphthalene, 2,7-diaminonaphthalene, 2,6- Diaminoanthracene, 2,7-diaminoanthracene, 1,8-diaminoanthracene, 2,4-diaminotoluene, 2,5-diamino (m-xylene), 2,5-diaminopyridine, 2,6-diaminopyridine, 3 , 5-diaminopyridine, 2,4-diaminotoluenebenzidine, 3,3'-diaminobiphenyl, 3,3'-dichlorobenzidine, 3,3'-dimethylbenzidine, 3,3'-dimethoxybenzidine, 2,2 ' -Diaminobenzophenone, 4,4'-diaminobenzophenone, 3,3'-diaminodiphene Ether, 3,4′-diaminodiphenyl ether, 4,4′-diaminodiphenyl ether, 3,3′-diaminodiphenylmethane, 4,4′-diaminodiphenylmethane, 3,3′-diaminodiphenylsulfone, 4,4′-diaminodiphenyl Sulfone, 3,3′-diaminodiphenyl sulfide, 4,4′-diaminodiphenyl sulfide, 4,4′-diaminodiphenyl thioether, 4,4′-diamino-3,3 ′, 5,5′-tetramethyldiphenyl ether, 4,4′-diamino-3,3 ′, 5,5′-tetraethyldiphenyl ether, 4,4′-diamino-3,3 ′, 5,5′-tetramethyldiphenylmethane, 1,3-bis (3-amino Phenoxy) benzene, 1,3-bis (4-aminophenoxy) benzene, , 4-bis (3-aminophenoxy) benzene, 1,4-bis (4-aminophenoxy) benzene, 2,6-bis (3-aminophenoxy) pyridine, 1,4-bis (3-aminophenylsulfonyl) Benzene, 1,4-bis (4-aminophenylsulfonyl) benzene, 1,4-bis (3-aminophenylthioether) benzene, 1,4-bis (4-aminophenylthioether) benzene, 4,4′-bis (3-aminophenoxy) diphenylsulfone, 4,4′-bis (4-aminophenoxy) diphenylsulfone, bis (4-aminophenyl) amine bis (4-aminophenyl) -N-methylamine bis (4-aminophenyl) -N-phenylamine bis (4-aminophenyl) phosphine oxide, 1,1-bis (3-aminophenyl) Enyl) ethane, 1,1-bis (4-aminophenyl) ethane, 2,2-bis (3-aminophenyl) propane, 2,2-bis (4-aminophenyl) propane, 2,2-bis (4 -Amino-3,5-dimethylphenyl) propane, 4,4'-bis (4-aminophenoxy) biphenyl, bis [4- (3-aminophenoxy) phenyl] sulfone, bis [4- (4-aminophenoxy) Phenyl] sulfone, bis [4- (4-aminophenoxy) phenyl] ether, bis [4- (4-aminophenoxy) phenyl] methane, bis [3-methyl-4- (4-aminophenoxy) phenyl] methane, Bis [3-chloro-4- (4-aminophenoxy) phenyl] methane, bis [3,5-dimethyl-4- (4-aminophenoxy) phenyl] meta 1,1-bis [4- (4-aminophenoxy) phenyl] ethane, 1,1-bis [3-methyl-4- (4-aminophenoxy) phenyl] ethane, 1,1-bis [3-chloro -4- (4-aminophenoxy) phenyl] ethane, 1,1-bis [3,5-dimethyl-4- (4-aminophenoxy) phenyl] ethane, 2,2-bis [4- (4-aminophenoxy) ) Phenyl] propane, 2,2-bis [3-methyl-4- (4-aminophenoxy) phenyl] propane, 2,2-bis [3-chloro-4- (4-aminophenoxy) phenyl] propane, 2 , 2-bis [3,5-dimethyl-4- (4-aminophenoxy) phenyl] propane, 2,2-bis [4- (4-aminophenoxy) phenyl] butane, 2,2-bis [3-methyl -4- 4-aminophenoxy) phenyl] butane, 2,2-bis [3,5-dimethyl-4- (4-aminophenoxy) phenyl] butane, 2,2-bis [3,5-dibromo-4- (4- Aminophenoxy) phenyl] butane, 1,1,1,3,3,3-hexafluoro-2,2-bis (4-aminophenyl) propane, 1,1,1,3,3,3-hexafluoro- Examples include 2,2-bis [3-methyl-4- (4-aminophenoxy) phenyl] propane.
一方(b)芳香族ジカルボン酸クロライドとしては、下記式
で表される芳香族ジカルボン酸クロライドの少なくとも1種である。これらのジカルボン酸クロライドは単独あるいは2種以上の混合物として重合してもかまわない。好ましくはテレフタル酸ジクロライド、4,4’−ジベンゾイルクロライド、1,5−又は2,6−ナフチレンジカルボン酸クロライド、2,5−ピリジレンジカルボン酸クロライド、4,8−キノリンジカルボン酸クロライド、4,4’−スチルベンジカルボン酸クロライド、4,4’−アソキシベンゼンジカルボン酸クロライド及びその誘導体等が上げられる。中でも、テレフタル酸ジクロライド、2,5−ジアルコキシカルボニルテレフタル酸ジクロライドが好ましい。
On the other hand, as the (b) aromatic dicarboxylic acid chloride, the following formula:
It is at least 1 sort (s) of the aromatic dicarboxylic acid chloride represented by these. These dicarboxylic acid chlorides may be polymerized alone or as a mixture of two or more. Preferably terephthalic acid dichloride, 4,4′-dibenzoyl chloride, 1,5- or 2,6-naphthylene dicarboxylic acid chloride, 2,5-pyridylene dicarboxylic acid chloride, 4,8-quinoline dicarboxylic acid chloride, 4 4,4'-stilbene dicarboxylic acid chloride, 4,4'-asoxybenzene dicarboxylic acid chloride and derivatives thereof. Among these, terephthalic acid dichloride and 2,5-dialkoxycarbonyl terephthalic acid dichloride are preferable.
重合を行うのに用いる溶媒については、特に限定はされないが上記の如き原料モノマー(a)、(b)を溶解し、かつそれらと実質的に非反応性であり、好ましくは固有粘度が少なくとも1.0以上、より好ましくは1.2以上のポリマーを得ることが可能なものであれば如何なる溶媒も使用できる。例えば、N,N,N′,N′−テトラメチル尿素(TMU)、N,N−ジメチルアセトアミド(DMAC)、N,N−ジエチルアセトアミド(DEAC)、N,N−ジメチルプロピオンアミド(DMPR)、N,N−ジメチルブチルアミド(NMBA)、N,N−ジメチルイソブチルアミド(NMIB)、N−メチルピロリドン−2(NMP)、N−エチルピロリドン−2(NEP)、N−メチルカプロラクタム(NMC)、N,N−ジメチルメトキシアセトアミド、N−アセチルピロリジン(NAPR)、N−アセチルピペリジン、N−メチルピペリドン−2(NMPD)、N,N′−ジメチルエチレン尿素、N,N′−ジメチルプロピレン尿素、N,N,N′,N′−テトラメチルマロンアミド、N−アセチルピロリドン等のアミド系溶媒、p−クロルフェノール、フェノール、m−クレゾール、p−クレゾール、2,4−ジクロルフェノール等のフェノール系溶媒もしくはこれらの混合物をあげることができる。 The solvent used for carrying out the polymerization is not particularly limited, but dissolves the raw material monomers (a) and (b) as described above and is substantially nonreactive with them, and preferably has an intrinsic viscosity of at least 1 Any solvent can be used as long as it is possible to obtain a polymer of 0.0 or more, more preferably 1.2 or more. For example, N, N, N ′, N′-tetramethylurea (TMU), N, N-dimethylacetamide (DMAC), N, N-diethylacetamide (DEAC), N, N-dimethylpropionamide (DMPR), N, N-dimethylbutyramide (NMBA), N, N-dimethylisobutyramide (NMIB), N-methylpyrrolidone-2 (NMP), N-ethylpyrrolidone-2 (NEP), N-methylcaprolactam (NMC), N, N-dimethylmethoxyacetamide, N-acetylpyrrolidine (NAPR), N-acetylpiperidine, N-methylpiperidone-2 (NMPD), N, N'-dimethylethyleneurea, N, N'-dimethylpropyleneurea, N, Amido solvents such as N, N ', N'-tetramethylmalonamide, N-acetylpyrrolidone, phenols such as p-chlorophenol, phenol, m-cresol, p-cresol, 2,4-dichlorophenol It can be mentioned system solvent or a mixture thereof.
この場合、溶解性を挙げるために重合前、途中、あるいは終了時に公知の無機塩を適当量添加しても差し支えない。このような無機塩として例えば、塩化リチウム、塩化カルシウム等が挙げられる。
ポリマーの製造は、前記モノマー(a)、(b)を脱水した上記の溶媒中で通常のポリアミドの溶液重合法と同様に製造する。この際の反応温度は80℃以下、好ましくは60℃以下とする。また、この時の濃度はモノマー濃度として1〜20重量%程度が好ましい。
In this case, in order to increase the solubility, an appropriate amount of a known inorganic salt may be added before, during or at the end of polymerization. Examples of such inorganic salts include lithium chloride and calcium chloride.
The polymer is produced in the same manner as in the usual solution polymerization method of polyamide in the above-mentioned solvent in which the monomers (a) and (b) are dehydrated. The reaction temperature at this time is 80 ° C. or less, preferably 60 ° C. or less. The concentration at this time is preferably about 1 to 20% by weight as the monomer concentration.
また、本発明ではトリアルキルシリルクロライドをポリマー高重合度化の目的で使用することも可能である。
また、一般に用いられる酸クロライドとジアミンの反応においては生成する塩化水素のごとき酸を捕捉するために脂肪族や芳香族のアミン、第4級アンモニウム塩を併用できる。
In the present invention, it is also possible to use trialkylsilyl chloride for the purpose of increasing the degree of polymerization of the polymer.
Further, in the reaction of acid chloride and diamine that are generally used, aliphatic or aromatic amines and quaternary ammonium salts can be used in combination in order to capture an acid such as hydrogen chloride.
ここで、得られたポリマーは、上記重合溶媒には高濃度で溶解しないため(一般には、数%程度)、目的とする光学異方性もしくは流動複屈折を示す成形用ポリマードープを得るためには重合後、ポリマーを単離し濃硫酸あるいは30%以下までの発煙硫酸、好ましくは濃度98重量%以上の濃硫酸あるいは30%以下までの発煙硫酸に溶解することが好ましい。ドープが光学異方性もしくは流動複屈折性を示すためには、ポリマーが高濃度で溶解していることが必要であり、上述のとおり5重量%以上であり、好ましくは10重量%以上であり、12重量%以上がより好ましい。 Here, the obtained polymer does not dissolve in the polymerization solvent at a high concentration (generally, about several percent), so that a molding polymer dope exhibiting the desired optical anisotropy or flow birefringence is obtained. After the polymerization, the polymer is preferably isolated and dissolved in concentrated sulfuric acid or fuming sulfuric acid having a concentration of 30% or less, preferably concentrated sulfuric acid having a concentration of 98% by weight or more or fuming sulfuric acid having a concentration of 30% or less. In order for the dope to exhibit optical anisotropy or flow birefringence, it is necessary that the polymer is dissolved at a high concentration, as described above, 5% by weight or more, preferably 10% by weight or more. 12% by weight or more is more preferable.
ここで光学異方性とは、例えば2枚のガラス板間でドープをはさみ顕微鏡によりクロスニコル下で光学異方性が観察される状態である。
ここで流動複屈折性とは、簡易的には直交偏光板間に置いた二枚のガラス板の間にドープを挟み、若干のずり変形を与えたとき、暗視野から明視野に変化することにより確認できる。また、ずり変形後静止下で明視野となることにより確認できる。
Here, the optical anisotropy is a state in which, for example, optical anisotropy is observed under crossed Nicols with a microscope between two glass plates.
Here, the flow birefringence is simply confirmed by changing from dark field to bright field when dope is sandwiched between two glass plates placed between crossed polarizing plates and some shear deformation is applied. it can. Further, it can be confirmed by a bright field in a stationary state after shear deformation.
本発明において、高濃度ポリマー硫酸溶液を調整する方法としては、1)単離したポリマー粉末に硫酸を添加して混合する方法、2)硫酸に単離したポリマーを添加して混合する方法等が挙げられるがこれらに限定されるものではない。
混合する温度としては、硫酸が凝固する温度以下であり、−5℃以下であることが好ましい。硫酸の融点は98重量%のもので約3℃、100%のもので約10.49℃である。混合する温度が硫酸の凝固する温度以上である場合、混合の初期にポリマーと硫酸とが塊状混合物を形成するため、均一な混合が困難となり好ましくない。
In the present invention, methods for preparing a high concentration polymer sulfuric acid solution include 1) a method of adding sulfuric acid to the isolated polymer powder and mixing, and 2) a method of adding and mixing the isolated polymer to sulfuric acid. Although it is mentioned, it is not limited to these.
The mixing temperature is not higher than the temperature at which sulfuric acid solidifies, and is preferably −5 ° C. or lower. The melting point of sulfuric acid is 98% by weight and about 3 ° C, and 100% is about 10.49 ° C. When the mixing temperature is equal to or higher than the temperature at which sulfuric acid solidifies, the polymer and sulfuric acid form a massive mixture at the initial stage of mixing, which makes it difficult to achieve uniform mixing.
本発明において、ポリマーと硫酸とを混合してポリマードープを調整する際、超音波照射下で行うことにより、効率的に均一な高濃度ポリマー硫酸ドープを調整することが可能である。超音波照射の方法としては、特に限定されないが、例えば、攪拌翼及び窒素導入管付きの三ツ口フラスコに剛直系全芳香族ポリアミド粉末と硫酸を投入し、硫酸の凝固温度以下まで冷却した後、超音波洗浄バスにつけた状態で攪拌を行うといった方法により、均一なポリマードープを調整することができる。超音波処理下で攪拌を行うことにより、ポリマードープが塊状になるのを防ぎ、均一な硫酸濃度のポリマー顆粒を調整することが可能となる。 In the present invention, when adjusting a polymer dope by mixing a polymer and sulfuric acid, it is possible to efficiently adjust a uniform high-concentration polymer sulfate dope by performing the irradiation under ultrasonic irradiation. The method of ultrasonic irradiation is not particularly limited, but for example, a rigid wholly aromatic polyamide powder and sulfuric acid are charged into a three-necked flask equipped with a stirring blade and a nitrogen introduction tube, and cooled to below the solidification temperature of sulfuric acid. A uniform polymer dope can be prepared by a method in which stirring is performed in a state of being attached to a sonic cleaning bath. By stirring under ultrasonic treatment, it becomes possible to prevent the polymer dope from being agglomerated and to prepare polymer granules having a uniform sulfuric acid concentration.
本発明より得られたポリマードープは成形性にすぐれ、湿式法あるいはドライジェット湿式法により繊維、フィルム、パルプ状粒子等に成形することができる。 The polymer dope obtained from the present invention is excellent in moldability and can be formed into fibers, films, pulp-like particles and the like by a wet method or a dry jet wet method.
以下に実施例を示し、本発明を更に具体的に説明するが、本発明はこれら実施例の記載に限定されるものではない。実施例中固有粘度(ηinh)は、濃硫酸を用いてポリマー濃度0.5g/dlで30℃において測定した値である。
超音波バスとして3周波超音波洗浄器(アズワン製 100W、発振周波数28Hz)を使用した。
Examples Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to the description of these examples. In the examples, the intrinsic viscosity (ηinh) is a value measured at 30 ° C. using a concentrated sulfuric acid at a polymer concentration of 0.5 g / dl.
As an ultrasonic bath, a three-frequency ultrasonic cleaner (manufactured by ASONE, 100 W, oscillation frequency 28 Hz) was used.
[実施例1]
250℃で脱水乾燥した塩化カルシウムをN−メチルピロリドン(NMP)に11.5wt%溶解し、パラフェニレンジアミン8.4504gを上記溶媒200ml中に乾燥窒素気流中で溶解した。このアミン溶液を外部冷却により−10℃に保ち、テレフタル酸クロライドを15.8648g添加し、重合反応30分せしめた。反応終了後、大量のイオン交換水中に投入し重合体を析出させた。得られた重合体を濾別し、更にエタノール、アセトンで洗浄後、真空乾燥した。なお、濃硫酸溶液で測定したηinhは4.6であった。
[Example 1]
11.5 wt% of calcium chloride dehydrated and dried at 250 ° C. was dissolved in N-methylpyrrolidone (NMP), and 8.5044 g of paraphenylenediamine was dissolved in 200 ml of the above solvent in a dry nitrogen stream. This amine solution was kept at −10 ° C. by external cooling, and 5.8648 g of terephthalic acid chloride was added, and the polymerization reaction was allowed to proceed for 30 minutes. After completion of the reaction, the polymer was deposited by pouring into a large amount of ion-exchanged water. The obtained polymer was separated by filtration, further washed with ethanol and acetone, and then vacuum-dried. The ηinh measured with a concentrated sulfuric acid solution was 4.6.
上記重合体4.04gを窒素導入管と攪拌翼を備え付けた三ツ口フラスコに投入し、100%濃硫酸18.4gを添加した。続いて−20℃まで冷却して濃硫酸をアイスにした後、超音波バスにつけた状態で、攪拌を8時間行い顆粒状の18重量%ポリマードープを調整した。得られたポリマードープを顕微鏡によりクロスニコル下で観察すると静置下60℃で光学異方性が観察された。 4.04 g of the above polymer was put into a three-necked flask equipped with a nitrogen introduction tube and a stirring blade, and 18.4 g of 100% concentrated sulfuric acid was added. Subsequently, after cooling to −20 ° C. to make concentrated sulfuric acid ice, stirring was performed for 8 hours in a state of being attached to an ultrasonic bath to prepare a granular 18 wt% polymer dope. When the obtained polymer dope was observed under a crossed Nicol with a microscope, optical anisotropy was observed at 60 ° C. under standing.
[実施例2]
無水ピロメリット酸(以下PMDAということがある)200gと脱水エタノール600mlとを混合、還流しPMDAを完全に溶解させたのち、エタノール300mlを減圧留去した。得られた反応物を冷却後、沈澱物を濾別し、酢酸エチルを用いて数回洗浄することで2,5−ジカルボメトキシテレフタル酸を得た。得られた2,5−ジカルボメトキシテレフタル酸(70g)を酢酸エチル(500ml)に分散した後、オキサリルクロライド(65g)を添加して完全に溶解するまで反応した。減圧濃縮により溶媒を除去した後、ヘキサンで再結晶して得られる酸塩化物はNMR、赤外分析の結果、2,5−ジカルボメトキシテレフタル酸塩化物であることを確認した。250℃で脱水乾燥した塩化リチウムをNMPに3wt%溶解し、パラフェニレンジアミン1.4852gを上記溶媒100ml中に乾燥窒素気流中で溶解した。このアミン溶液を外部冷却により−10℃に保ち、トリメチルシリルクロライド(1.8ml)を添加した。さらに上述の2,5−ジカルボメトキシテレフタル酸塩化物を2.3838gおよびテレフタル酸クロライドを1.3941g添加し、重合反応1時間せしめた。更に撹拌を室温で2時間続行し重合反応を終了した。反応終了後、大量のイオン交換水中に投入し重合体を析出させた。得られた重合体を濾別し、更にエタノール、アセトンで洗浄後、真空乾燥した。なお、濃硫酸溶液で測定したηinhは4.8であった。
[Example 2]
200 g of pyromellitic anhydride (hereinafter sometimes referred to as PMDA) and 600 ml of dehydrated ethanol were mixed and refluxed to completely dissolve PMDA, and then 300 ml of ethanol was distilled off under reduced pressure. After cooling the resulting reaction product, the precipitate was filtered off and washed several times with ethyl acetate to obtain 2,5-dicarbomethoxyterephthalic acid. The obtained 2,5-dicarbomethoxyterephthalic acid (70 g) was dispersed in ethyl acetate (500 ml), and then reacted until oxalyl chloride (65 g) was added and completely dissolved. After removing the solvent by concentration under reduced pressure, the acid chloride obtained by recrystallization with hexane was confirmed to be 2,5-dicarbomethoxyterephthalic acid chloride as a result of NMR and infrared analysis. Lithium chloride dehydrated and dried at 250 ° C. was dissolved in NMP at 3 wt%, and 1.4852 g of paraphenylenediamine was dissolved in 100 ml of the above solvent in a dry nitrogen stream. The amine solution was kept at −10 ° C. by external cooling, and trimethylsilyl chloride (1.8 ml) was added. Further, 2.3838 g of the above-mentioned 2,5-dicarbomethoxyterephthalic acid chloride and 1.3941 g of terephthalic acid chloride were added, and the polymerization reaction was allowed to proceed for 1 hour. Further, stirring was continued at room temperature for 2 hours to complete the polymerization reaction. After completion of the reaction, the polymer was deposited by pouring into a large amount of ion-exchanged water. The obtained polymer was separated by filtration, further washed with ethanol and acetone, and then vacuum-dried. The ηinh measured with a concentrated sulfuric acid solution was 4.8.
上記重合体3.25gを窒素導入管と攪拌翼を備え付けた三ツ口フラスコに投入し、100%濃硫酸18.4gを添加した。続いて−20℃まで冷却して濃硫酸をアイスにした後、超音波バスにつけた状態で、攪拌を8時間行い顆粒状の15重量%ポリマードープを調整した。得られたポリマードープを顕微鏡によりクロスニコル下で観察すると静置下20℃で光学異方性が観察された。 3.25 g of the above polymer was put into a three-necked flask equipped with a nitrogen introduction tube and a stirring blade, and 18.4 g of 100% concentrated sulfuric acid was added. Subsequently, after cooling to −20 ° C. to make concentrated sulfuric acid ice, stirring was performed for 8 hours in a state of being attached to an ultrasonic bath to prepare a granular 15 wt% polymer dope. When the obtained polymer dope was observed under a crossed Nicol with a microscope, optical anisotropy was observed at 20 ° C. under standing.
[実施例3]
250℃で脱水乾燥した塩化リチウムをN−メチルピロリドン(NMP)に3wt%溶解し、パラフェニレンジアミン1.7607gを上記溶媒100ml中に乾燥窒素気流中で溶解した。このアミン溶液を外部冷却により−10℃に保ち、トリメチルシリルクロライド(1.85ml)を添加した。さらに上述の2,5−ジカルボメトキシテレフタル酸塩化物を1.6955gおよびテレフタル酸クロライドを1.9832g添加し、重合反応1時間せしめた。更に撹拌を室温で2時間続行し重合反応を終了した。反応終了後、大量のイオン交換水中に投入し重合体を析出させた。得られた重合体を濾別し、更にエタノール、アセトンで洗浄後、真空乾燥した。なお、濃硫酸溶液で測定したηinhは4.4であった。
[Example 3]
Lithium chloride dehydrated and dried at 250 ° C. was dissolved in N-methylpyrrolidone (NMP) at 3 wt%, and 1.7607 g of paraphenylenediamine was dissolved in 100 ml of the above solvent in a dry nitrogen stream. This amine solution was kept at −10 ° C. by external cooling, and trimethylsilyl chloride (1.85 ml) was added. Further, 1.6955 g of the above-mentioned 2,5-dicarbomethoxyterephthalic acid chloride and 1.9832 g of terephthalic acid chloride were added, and the polymerization reaction was allowed to proceed for 1 hour. Further, stirring was continued at room temperature for 2 hours to complete the polymerization reaction. After completion of the reaction, the polymer was deposited by pouring into a large amount of ion-exchanged water. The obtained polymer was separated by filtration, further washed with ethanol and acetone, and then vacuum-dried. The ηinh measured with a concentrated sulfuric acid solution was 4.4.
上記重合体3.25gを窒素導入管と攪拌翼を備え付けた三ツ口フラスコに投入し、100%濃硫酸18.4gを添加した。続いて−20℃まで冷却して濃硫酸をアイスにした後、超音波バスにつけた状態で、攪拌を8時間行い顆粒状の15重量%ポリマードープを調整した。得られたポリマードープを顕微鏡によりクロスニコル下で観察すると静置下40℃で光学異方性が観察された。 3.25 g of the above polymer was put into a three-necked flask equipped with a nitrogen introduction tube and a stirring blade, and 18.4 g of 100% concentrated sulfuric acid was added. Subsequently, after cooling to −20 ° C. to make concentrated sulfuric acid ice, stirring was performed for 8 hours in a state of being attached to an ultrasonic bath to prepare a granular 15 wt% polymer dope. When the obtained polymer dope was observed under a crossed Nicol with a microscope, optical anisotropy was observed at 40 ° C. under standing.
[実施例4]
250℃で脱水乾燥した塩化カルシウムをN−メチルピロリドン(NMP)に11.5wt%溶解し、パラフェニレンジアミン4.0164gを上記溶媒100ml中に乾燥窒素気流中で溶解した。このアミン溶液を外部冷却により−10℃に保ち、2,5−ジカルボメトキシテレフタル酸塩化物を1.9339gおよびテレフタル酸クロライドを6.4092g添加し、重合反応1時間せしめた。反応終了後、大量のイオン交換水中に投入し重合体を析出させた。得られた重合体を濾別し、更にエタノール、アセトンで洗浄後、真空乾燥した。なお、濃硫酸溶液で測定したηinhは3.8であった。
[Example 4]
11.5 wt% of calcium chloride dehydrated and dried at 250 ° C. was dissolved in N-methylpyrrolidone (NMP), and 4.0164 g of paraphenylenediamine was dissolved in 100 ml of the above solvent in a dry nitrogen stream. This amine solution was kept at −10 ° C. by external cooling, 1.9339 g of 2,5-dicarbomethoxyterephthalic acid chloride and 6.4092 g of terephthalic acid chloride were added, and the polymerization reaction was allowed to proceed for 1 hour. After completion of the reaction, the polymer was deposited by pouring into a large amount of ion-exchanged water. The obtained polymer was separated by filtration, further washed with ethanol and acetone, and then vacuum-dried. The ηinh measured with a concentrated sulfuric acid solution was 3.8.
上記重合体4.04gを窒素導入管と攪拌翼を備え付けた三ツ口フラスコに投入し、100%濃硫酸18.4gを添加した。続いて−20℃まで冷却して濃硫酸をアイスにした後、超音波バスにつけた状態で、攪拌を8時間行い顆粒状の18重量%ポリマードープを調整した。得られたポリマードープを顕微鏡によりクロスニコル下で観察すると静置下50℃で光学異方性が観察された。 4.04 g of the above polymer was put into a three-necked flask equipped with a nitrogen introduction tube and a stirring blade, and 18.4 g of 100% concentrated sulfuric acid was added. Subsequently, after cooling to −20 ° C. to make concentrated sulfuric acid ice, stirring was performed for 8 hours in a state of being attached to an ultrasonic bath to prepare a granular 18 wt% polymer dope. When the obtained polymer dope was observed under a crossed Nicol with a microscope, optical anisotropy was observed at 50 ° C. under standing.
[比較例1]
超音波処理をしない以外は実施例1と同様に濃硫酸とポリマーからなるドープを調整した。結果、攪拌中に均一攪拌が困難な塊状物が生成し、フラスコの壁に付着して均一なドープを得ることは困難であった。得られた溶液を顕微鏡によりクロスニコル下60℃で観察すると溶けていないポリマーの塊が多数観察された。
[Comparative Example 1]
A dope composed of concentrated sulfuric acid and a polymer was prepared in the same manner as in Example 1 except that no ultrasonic treatment was performed. As a result, a lump that was difficult to uniformly stir was generated during stirring, and it was difficult to adhere to the wall of the flask to obtain a uniform dope. When the obtained solution was observed with a microscope under a crossed Nicol at 60 ° C., many undissolved polymer lumps were observed.
[比較例2]
超音波処理をしない以外は実施例2と同様に濃硫酸とポリマーからなるドープを調整した。結果、攪拌中に均一攪拌が困難な塊状物が生成し、フラスコの壁に付着して均一なドープを得ることは困難であった。得られた溶液を顕微鏡によりクロスニコル下20℃で観察すると溶けていないポリマーの塊が多数観察された。
[Comparative Example 2]
A dope composed of concentrated sulfuric acid and a polymer was prepared in the same manner as in Example 2 except that ultrasonic treatment was not performed. As a result, a lump that was difficult to uniformly stir was generated during stirring, and it was difficult to adhere to the wall of the flask to obtain a uniform dope. When the obtained solution was observed under a crossed Nicol at 20 ° C. with a microscope, many undissolved polymer lumps were observed.
[比較例3]
超音波処理をしない以外は実施例3と同様に濃硫酸とポリマーからなるドープを調整した。結果、攪拌中に均一攪拌が困難な塊状物が生成し、フラスコの壁に付着して均一なドープを得ることは困難であった。得られた溶液を顕微鏡によりクロスニコル下40℃で観察すると溶けていないポリマーの塊が多数観察された。
[Comparative Example 3]
A dope composed of concentrated sulfuric acid and a polymer was prepared in the same manner as in Example 3 except that ultrasonic treatment was not performed. As a result, a lump that was difficult to uniformly stir was generated during stirring, and it was difficult to adhere to the wall of the flask to obtain a uniform dope. When the obtained solution was observed under a crossed Nicol at 40 ° C. with a microscope, many undissolved polymer lumps were observed.
[比較例4]
超音波処理をしない以外は実施例4と同様に濃硫酸とポリマーからなるドープを調整した。結果、攪拌中に均一攪拌が困難な塊状物が生成し、フラスコの壁に付着して均一なドープを得ることは困難であった。得られた溶液を顕微鏡によりクロスニコル下50℃で観察すると溶けていないポリマーの塊が多数観察された。
[Comparative Example 4]
A dope composed of concentrated sulfuric acid and a polymer was prepared in the same manner as in Example 4 except that ultrasonic treatment was not performed. As a result, a lump that was difficult to uniformly stir was generated during stirring, and it was difficult to adhere to the wall of the flask to obtain a uniform dope. When the obtained solution was observed under a crossed Nicol at 50 ° C. with a microscope, many undissolved polymer lumps were observed.
Claims (4)
で表される繰り返し単位を主たる骨格とするポリマーと濃硫酸あるいは30%以下までの発煙硫酸とを、硫酸の凝固温度以下で、超音波処理をしながら混合することを特徴とするポリマー濃度が5重量%以上であるポリマードープの調整方法。 Formula (I)
A polymer concentration characterized by mixing a polymer having a repeating unit represented by the following formula with concentrated sulfuric acid or fuming sulfuric acid up to 30% at a temperature not higher than the solidification temperature of sulfuric acid while sonicating. The adjustment method of the polymer dope which is weight% or more.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010537073A (en) * | 2007-08-22 | 2010-12-02 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | Flame retardant spun yarns made from blends of fibers derived from diaminodiphenyl sulfone, low heat shrink fibers, flame retardant fibers and antistatic fibers, and fabrics and garments made therefrom and their manufacture Method |
JP2010537078A (en) * | 2007-08-22 | 2010-12-02 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | Fibers comprising copolymers containing structures derived from a plurality of amine monomers including 3,3 'diaminodiphenyl sulfone and methods for their production |
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JPS56313A (en) * | 1979-06-08 | 1981-01-06 | Akzo Nv | Manufacture of fiber from polyyppphenyleneterephthalamide |
JPS6081310A (en) * | 1983-10-05 | 1985-05-09 | Asahi Chem Ind Co Ltd | Preparation of polymer dope of poly-paraphenylene terephthalamide |
JPH08311714A (en) * | 1995-05-17 | 1996-11-26 | Daicel Chem Ind Ltd | Production of spinning dope |
JP2007529640A (en) * | 2004-03-20 | 2007-10-25 | テイジン・トゥワロン・ビー.ブイ. | Composite material containing PPTA and nanotubes |
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JPS5051552A (en) * | 1973-09-08 | 1975-05-08 | ||
JPS56313A (en) * | 1979-06-08 | 1981-01-06 | Akzo Nv | Manufacture of fiber from polyyppphenyleneterephthalamide |
JPS6081310A (en) * | 1983-10-05 | 1985-05-09 | Asahi Chem Ind Co Ltd | Preparation of polymer dope of poly-paraphenylene terephthalamide |
JPH08311714A (en) * | 1995-05-17 | 1996-11-26 | Daicel Chem Ind Ltd | Production of spinning dope |
JP2007529640A (en) * | 2004-03-20 | 2007-10-25 | テイジン・トゥワロン・ビー.ブイ. | Composite material containing PPTA and nanotubes |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010537073A (en) * | 2007-08-22 | 2010-12-02 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | Flame retardant spun yarns made from blends of fibers derived from diaminodiphenyl sulfone, low heat shrink fibers, flame retardant fibers and antistatic fibers, and fabrics and garments made therefrom and their manufacture Method |
JP2010537078A (en) * | 2007-08-22 | 2010-12-02 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | Fibers comprising copolymers containing structures derived from a plurality of amine monomers including 3,3 'diaminodiphenyl sulfone and methods for their production |
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