JP2007096059A - Slidable electronic component - Google Patents

Slidable electronic component Download PDF

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JP2007096059A
JP2007096059A JP2005284595A JP2005284595A JP2007096059A JP 2007096059 A JP2007096059 A JP 2007096059A JP 2005284595 A JP2005284595 A JP 2005284595A JP 2005284595 A JP2005284595 A JP 2005284595A JP 2007096059 A JP2007096059 A JP 2007096059A
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case
cover
sliding
engaged
electronic component
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JP4749817B2 (en
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Shigemasa Takahashi
重正 高橋
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Teikoku Tsushin Kogyo Co Ltd
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Teikoku Tsushin Kogyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a slidable electronic component capable of easily making the height and width of a moving body storage space uniform in a sliding direction. <P>SOLUTION: A slidable variable resistor 1-1 has a moving body 10 which slides, a case 50 constituted by forming a storage 55 between both side walls 53 and 53 stood from a bottom 51 by having the bottom 51, and the side walls 53 and 53, an electrical function comprising a slider 45 and a circuit pattern 81 that vary the electric output of the moving body 10 by its movement, and a cover 100 which covers the storage 55 of the case 50. The case 50 is made of synthetic resin, and the cover 100 is made of a metal plate. The reverse surface of the cover 100 is brought into contact with upper sides 53a and 53a of the side walls 53 and 53 of the case 50 to define the height C1 of the moving body storage space C formed of the storage 55 of the case 50 and the reverse surface of the cover 100. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明はスライド式可変抵抗器やスライド式スイッチ等のスライド式電子部品に関するものである。   The present invention relates to a sliding electronic component such as a sliding variable resistor or a sliding switch.

従来スライド式電子部品500は、例えば図10に示すように、摺接パターン513を形成した基板510と、基板510上に載置される移動型物530と、移動型物530の下面に取り付けられる摺動子540と、移動型物530上に被せられ且つその外周下辺に設けた爪565を基板510の下側に設置した取付板520の裏面側に折り曲げることで固定されるケース560とを具備して構成されている(例えば特許文献1参照)。そして移動型物530の上面から突出してケース560の開口561を貫通するレバー550を図10の紙面手前・奥方向に操作することで移動型物530をスライド移動し、これによって摺接パターン513に摺動子540を摺接し、その電気的出力を変化する。   For example, as shown in FIG. 10, the conventional sliding electronic component 500 is attached to a substrate 510 on which a sliding contact pattern 513 is formed, a movable object 530 placed on the substrate 510, and a lower surface of the movable object 530. A slider 540; and a case 560 that is fixed on the back surface of the mounting plate 520 provided on the lower side of the substrate 510 with a claw 565 that covers the movable mold 530 and that is provided on the lower side of the outer periphery. (For example, refer patent document 1). Then, the movable object 530 is slid by moving the lever 550 protruding from the upper surface of the movable object 530 and penetrating through the opening 561 of the case 560 toward the front and back of the paper surface of FIG. The slider 540 is brought into sliding contact, and its electrical output is changed.

しかしながら上記従来のスライド式可変抵抗器500においては以下のような問題点があった。
(1)基板510の上面とケース560の内面との間に形成される移動型物収納空間aの高さ寸法a1は、基板510の上面とケース560の上板部561の裏面561aとの離間距離によって決まる。しかしながらケース560は金属板製であり、上面部561の外周を板金加工によって折り曲げて側壁部563を設けるので、上面部561に対して側壁部563を折り曲げる折り曲げ誤差(水平方向と垂直方向の折り曲げ誤差)が生じ易く、このため側壁部563の高さ寸法にその長手方向(図10の紙面手前・奥方向、即ち移動型物530のスライド方向)に向かう誤差が生じる恐れがある。このため前記移動型物収納空間aの高さ寸法a1に移動型物530のスライド方向に向かって誤差が生じてしまい、その内部を摺動する移動型物530が前後左右にガタついたり、また移動型物530をスライド移動する際にそのスライド位置に応じてスライドさせる力に変化(ムラ)が生じてしまう(言い換えれば摺動子540の摺動圧がスライド位置に応じて変化してしまう)恐れがあった。
However, the conventional sliding variable resistor 500 has the following problems.
(1) The height a1 of the movable object storage space a formed between the upper surface of the substrate 510 and the inner surface of the case 560 is the distance between the upper surface of the substrate 510 and the back surface 561a of the upper plate portion 561 of the case 560. It depends on the distance. However, the case 560 is made of a metal plate, and the side wall portion 563 is provided by bending the outer periphery of the upper surface portion 561 by sheet metal processing. For this reason, there is a possibility that an error in the height dimension of the side wall portion 563 in the longitudinal direction (front and rear directions in FIG. 10, that is, the sliding direction of the movable object 530) may occur. For this reason, an error occurs in the height dimension a1 of the movable object storage space a in the sliding direction of the movable object 530, and the movable object 530 that slides in the movable object 530 rattles back and forth, right and left, When the movable object 530 is slid, a change (unevenness) occurs in the sliding force according to the slide position (in other words, the sliding pressure of the slider 540 changes according to the slide position). There was a fear.

(2)ケース560の爪565を取付板520の下面側にかしめるので、その際ケース560の側壁部563が引っ張られ、外方に開いて(膨らんで)変形する恐れがあった。側壁部563が外方に膨らむと、ケース560の移動型物収納空間aの高さ寸法a1ばかりでなく、その幅寸法a2も変化するため、この点からもその内部を摺動する移動型物530が前後左右にガタついたり、また移動型物530のスライド位置に応じてスライドさせる力に変化(ムラ)が生じてしまう恐れがあった。
上記問題(1),(2)は、スライド式可変抵抗器500のスライド方向の長さが長くなればなるほど大きくなり、特に軽い力で長いストローク同一の力でスライド移動したい用途に使用するような場合等に顕著になる。
(2) Since the claw 565 of the case 560 is caulked to the lower surface side of the mounting plate 520, the side wall portion 563 of the case 560 may be pulled and may be deformed by opening outward (swelling). When the side wall 563 bulges outward, not only the height dimension a1 of the movable object storage space a of the case 560 but also the width dimension a2 thereof changes. There is a possibility that the 530 may rattle back and forth, right and left, or that the force (smoothness) of sliding according to the slide position of the movable object 530 may change (unevenness).
The above problems (1) and (2) become larger as the length of the sliding variable resistor 500 in the sliding direction becomes longer, and is particularly used in applications where it is desired to slide and move with a light stroke with the same force for a long stroke. It becomes remarkable in cases.

(3)上記従来例では、移動型物530の上面と両側面とが金属製のケース560の内側面に摺接することとなるが、そうすると金属製のケース560表面のざらつき(一般に成形樹脂表面に比べて金属表面は粗い)によって移動型物530の滑らかなスライド移動が阻害されてしまう。
特開2001−351806号公報
(3) In the above-described conventional example, the upper surface and both side surfaces of the movable mold 530 are in sliding contact with the inner surface of the metal case 560. Then, the roughness of the surface of the metal case 560 (generally on the surface of the molded resin) Compared to the rough metal surface, the smooth sliding movement of the movable object 530 is hindered.
JP 2001-351806 A

本発明は上述の点に鑑みてなされたものでありその目的は、移動型物収納空間の高さ寸法と幅寸法とを容易にスライド方向に向けて均一にでき、その内部を移動する移動型物にガタつきが生じず、移動型物をスライドさせる力をスライド方向に向けて均一にでき、さらに移動型物の滑らかなスライド移動が実現できるスライド式電子部品を提供することにある。   The present invention has been made in view of the above points, and an object of the present invention is to provide a movable type in which the height and width dimensions of the movable object storage space can be easily made uniform in the sliding direction, and the inside moves. An object of the present invention is to provide a slide-type electronic component that does not cause rattling, can uniformly make the force for sliding the movable object in the sliding direction, and can realize smooth sliding movement of the movable object.

本願請求項1に記載の発明は、スライド移動する移動型物と、底部とこの底部から立設する一対の前記スライド方向に沿う側壁とを有することで前記両側壁の間に前記移動型物を収納する収納部を形成してなるケースと、前記移動型物の移動によってその電気的出力を変化する電気的機能部と、前記ケースの収納部を覆うカバーと、を有し、前記ケースを合成樹脂で構成するとともに、前記カバーを金属板で構成し、さらに前記ケースの一対の側壁の上辺に前記カバーの下面を当接することでケースの収納部とカバーの下面とによって形成される移動型物収納空間の高さ寸法を規定したことを特徴とするスライド式電子部品にある。   The invention according to claim 1 of the present invention includes a movable object that slides and a bottom part and a pair of side walls that extend from the bottom part along the sliding direction so that the movable object is interposed between the side walls. A case formed with a storage portion for storage; an electrical function portion that changes its electrical output by movement of the movable object; and a cover that covers the storage portion of the case; A movable object formed by the housing portion of the case and the lower surface of the cover by being made of resin, the cover is made of a metal plate, and the lower surface of the cover is in contact with the upper sides of the pair of side walls of the case The slide electronic component is characterized in that the height of the storage space is defined.

本願請求項2に記載の発明は、前記ケースの一対の側壁の上辺に係合部を設け、一方前記カバーの前記係合部に対応する位置に被係合部を設け、前記カバーは前記ケースにその被係合部を係合部に係合することで取り付けられていることを特徴とする請求項1に記載のスライド式電子部品にある。   According to the second aspect of the present invention, an engaging portion is provided on the upper sides of the pair of side walls of the case, while an engaged portion is provided at a position corresponding to the engaging portion of the cover, and the cover is provided in the case. The sliding electronic component according to claim 1, wherein the engaged portion is attached by engaging the engaged portion with the engaging portion.

本願請求項3に記載の発明は、前記ケースの係合部は前記ケースの側壁の上辺から突出する係合突起であり、前記カバーの被係合部は前記係合突起を挿入して係合する被係合穴であることを特徴とする請求項2に記載のスライド式電子部品にある。   According to a third aspect of the present invention, the engaging portion of the case is an engaging protrusion protruding from the upper side of the side wall of the case, and the engaged portion of the cover is engaged by inserting the engaging protrusion. The slidable electronic component according to claim 2, wherein the hole is an engaged hole.

本願請求項4に記載の発明は、前記カバーは、このカバーの外周から突出する係止部をケースの底部に折り曲げることでケースに取り付けられていることを特徴とする請求項2又は3に記載のスライド式電子部品にある。   The invention according to claim 4 of the present application is characterized in that the cover is attached to the case by bending a locking portion protruding from the outer periphery of the cover to the bottom of the case. In the sliding electronic parts.

本願請求項5に記載の発明は、前記カバーはその上面から前記ケースの側壁の外側面を覆う側面部が折り曲げられて設けられており、前記カバーの被係合部は、このカバーの折り曲げられている折り曲げ部に設けられていることを特徴とする請求項2又は3又は4に記載のスライド式電子部品にある。   In the invention according to claim 5 of the present application, the cover is provided by bending a side surface portion covering the outer surface of the side wall of the case from the upper surface, and the engaged portion of the cover is bent by the cover. 5. The sliding electronic component according to claim 2, wherein the sliding electronic component is provided at a bent portion.

本願請求項6に記載の発明は、前記カバーは、前記カバーの被係合穴に挿入した前記ケースの係合突起の先端を潰すことでケースに取り付けられていることを特徴とする請求項3記載のスライド式電子部品にある。   The invention according to claim 6 of the present application is characterized in that the cover is attached to the case by crushing the front end of the engaging protrusion of the case inserted into the engaged hole of the cover. It exists in the slide type electronic component of description.

本願請求項7に記載の発明は、前記ケースの係合部は前記側壁の上辺に複数設けられ、且つ前記カバーの被係合部は前記各係合部に対向してそれぞれ設けられ、これらケースの係合部とカバーの被係合部とを係合することで前記ケースの一対の側壁間の幅寸法を均一にすることを特徴とする請求項2乃至6の内の何れかに記載のスライド式電子部品にある。   According to the seventh aspect of the present invention, a plurality of engaging portions of the case are provided on an upper side of the side wall, and engaged portions of the cover are provided to face the engaging portions, respectively. 7. The width dimension between the pair of side walls of the case is made uniform by engaging the engaging portion of the cover and the engaged portion of the cover. It is in a sliding electronic component.

請求項1に記載の発明によれば、ケースの両側壁の上辺にカバーの下面を当接することで移動型物収納空間の高さ寸法を規定したので、この高さ寸法は合成樹脂を成形することで正確に形成されるケースの側壁の高さ寸法と一致し、従って移動型物収納空間の高さ寸法は移動型物のスライド方向に向かって均一になり、移動型物が前後左右にガタつくことはなく、移動型物の移動はスライド方向の何れの位置においても均一にスムーズになる。また移動型物のスライド方向に沿う両側面は合成樹脂製のケースの滑らかな内側面に摺接し、金属製のカバーの粗い面には摺接しないので、移動型物を滑らかにスライド移動させることができる。   According to the first aspect of the present invention, the height of the movable object storage space is defined by bringing the lower surface of the cover into contact with the upper sides of the both side walls of the case. Accordingly, the height dimension of the side wall of the case that is accurately formed coincides with the height dimension of the movable object storage space, and the height dimension of the movable object storage space becomes uniform in the sliding direction of the movable object. There is no need to move, and the movement of the movable object becomes smooth evenly at any position in the sliding direction. Also, both sides along the sliding direction of the movable object slide in contact with the smooth inner surface of the synthetic resin case and do not slide against the rough surface of the metal cover, so the movable object slides smoothly. Can do.

請求項2,請求項3に記載の発明によれば、ケースの両側壁の上辺に設けた係合部(係合突部)にカバーの被係合部(被係合穴)を係合したので、ケースの両側壁の離間距離がカバーの上面部によって固定され、ケースの両側壁が広がることはなく、従って移動型物収納空間の幅寸法も均一になり、この点からも移動型物が前後左右にガタつくことはなく、移動型物の移動はスライド方向の何れの位置においても均一にスムーズになる。   According to the invention described in claim 2 or 3, the engaged portion (engaged hole) of the cover is engaged with the engaging portion (engaging protrusion) provided on the upper side of the both side walls of the case. Therefore, the separation distance between the side walls of the case is fixed by the upper surface of the cover, and the side walls of the case do not spread, so the width of the mobile object storage space becomes uniform. There is no back-and-forth and back-and-forth movement, and the movement of the movable object is smooth evenly at any position in the sliding direction.

請求項4に記載の発明によれば、カバーをケースに確実に取り付けることができる。言い換えればこのような取付構造を用いても、前記請求項1,2,3の効果を生じるスライド式電子部品が得られる。   According to invention of Claim 4, a cover can be reliably attached to a case. In other words, even if such a mounting structure is used, a sliding electronic component that produces the effects of the first, second, and third aspects can be obtained.

請求項5に記載の発明によれば、カバーの被係合部をカバーの折り曲げ部に設けたので、請求項1のようにケースの両側壁の上辺にカバーの上面部の下面を当接することができて請求項1の各効果を生じると同時に、前記請求項2,3の各効果も生じ、さらにカバーの側面部をケースの側壁の外側面に接するように沿わせることができるのでその外形寸法を小さくできる。   According to the fifth aspect of the present invention, since the engaged portion of the cover is provided in the bent portion of the cover, the lower surface of the upper surface portion of the cover is brought into contact with the upper sides of both side walls of the case as in the first aspect. The effects of claim 1 and the effects of claims 2 and 3 are also produced at the same time, and the outer side surface of the cover can be brought into contact with the outer surface of the side wall of the case. The dimensions can be reduced.

請求項6に記載の発明によれば、カバーの被係合穴に挿入したケースの係合突起を潰すことでカバーをケースに取り付けたので、カバーに側面部を設けるというような加工を施さなくても容易にケースにカバーを取り付けることができる。   According to the sixth aspect of the present invention, the cover is attached to the case by crushing the engagement protrusion of the case inserted into the engaged hole of the cover, so that a process of providing a side surface portion on the cover is not performed. But you can easily attach the cover to the case.

請求項7に記載の発明によれば、複数設けられたケースの係合部とカバーの被係合部とをそれぞれ係合したので、ケースの一対の側壁間の幅寸法を移動型物のスライド方向に向かってさらに均一化することができる。   According to the seventh aspect of the present invention, since the plurality of engaging portions of the case and the engaged portion of the cover are respectively engaged, the width dimension between the pair of side walls of the case is slid on the movable object. It can be made more uniform in the direction.

以下、本発明の実施形態を図面に基づいて詳細に説明する。
〔第1実施形態〕
図1は本発明の第1実施形態にかかるスライド式電子部品(以下各実施形態では「スライド式可変抵抗器」という)1−1の横断面図、図2はスライド式可変抵抗器1−1の斜視図、図3はスライド式可変抵抗器1−1の分解斜視図である。これらの図に示すようにスライド式可変抵抗器1−1は、移動型物10と、移動型物10を収納するケース50と、ケース50の収納部55を覆うカバー100とを具備して構成されている。以下各構成部品について説明する。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
[First Embodiment]
FIG. 1 is a cross-sectional view of a sliding electronic component (hereinafter referred to as “sliding variable resistor”) 1-1 according to the first embodiment of the present invention, and FIG. 2 is a sliding variable resistor 1-1. FIG. 3 is an exploded perspective view of the slide type variable resistor 1-1. As shown in these drawings, the slide type variable resistor 1-1 includes a movable object 10, a case 50 that accommodates the movable object 10, and a cover 100 that covers the accommodating portion 55 of the case 50. Has been. Each component will be described below.

図4は移動型物10の分解斜視図である。同図及び図1〜図3に示すように、移動型物10は、略矩形状の本体部20と、本体部20の上面中央に取り付けられるレバー40と、本体部20上に載置される弾発板33及び摺動板37とを具備して構成されている。本体部20は合成樹脂(この実施形態ではPOM樹脂であるが、他の各種合成樹脂でも良い)の成形品であり、ケース50の収納部55内でのこの移動型物10の直線状のスライド方向Aに向けて長尺な略矩形状に形成され、そのスライド方向Aの左右両側辺21の四隅の上部にスライド方向Aに直交する方向(以下「幅方向B」という)の外方に向けて突出する略矩形状の摺接部23を設けている。本体部20の上面中央にはスライド方向Aに長尺な矩形状の取付部27が設けられ、その上面には矩形状の取付穴29が設けられ、下記するレバー40の下端部41を圧入(又はインサート成形)して固定している。本体部20の下面には図1に示すように、電気的機能部である二組の弾性金属板製の摺動子45の平板状の基部47を、本体部20の下面から突出する小突起31の先端を熱カシメすることによって固定している。各基部47の下面側には基部47から突出する二本ずつの摺動冊子49が折り返されて設置されている。   FIG. 4 is an exploded perspective view of the movable object 10. As shown in FIG. 1 and FIG. 1 to FIG. 3, the movable object 10 is placed on the substantially rectangular main body 20, a lever 40 attached to the center of the upper surface of the main body 20, and the main body 20. An elastic plate 33 and a sliding plate 37 are provided. The main body 20 is a molded product of a synthetic resin (in this embodiment, it is a POM resin, but may be other various synthetic resins), and the linear slide of the movable object 10 in the housing portion 55 of the case 50 is provided. It is formed in a substantially rectangular shape elongated in the direction A, and is directed outward in a direction perpendicular to the sliding direction A (hereinafter referred to as “width direction B”) at the upper part of the four corners of the left and right sides 21 in the sliding direction A. A substantially rectangular sliding contact portion 23 is provided. A rectangular attachment portion 27 that is elongated in the sliding direction A is provided at the center of the upper surface of the main body portion 20, and a rectangular attachment hole 29 is provided on the upper surface thereof, and a lower end portion 41 of the lever 40 described below is press-fitted ( (Or insert molding). As shown in FIG. 1, on the lower surface of the main body portion 20, a flat base 47 of the slider 45 made of two elastic metal plates, which are electrical function portions, is a small protrusion that protrudes from the lower surface of the main body portion 20. The tip of 31 is fixed by heat caulking. Two sliding booklets 49 protruding from the base 47 are folded and installed on the lower surface side of each base 47.

レバー40は上下に長尺な薄板状の金属板によって構成されており、その下端部41は前記本体部20の取付部27に圧入又はインサート成形によって本体部20に一体に固定されている。レバー40を金属製としたのはその強度を強くするためである。弾発板33は金属製(例えば、リン青銅製)の弾性板を前記本体部20の上面に載置される外形形状に形成して構成されており、その中央に前記取付部27を挿通する矩形状の開口部35を設け、またその全体をスライド方向Aに沿って上方向に凸となるように円弧状に湾曲させて構成されている。摺動板37は合成樹脂製(例えばPOM樹脂製)の薄板を前記本体部20の上面に載置される外形形状に形成して構成されており、その中央には前記取付部27を挿通する矩形状の開口部39が設けられている。   The lever 40 is formed of a thin metal plate that is long in the vertical direction, and a lower end portion 41 thereof is integrally fixed to the main body portion 20 by press-fitting or insert molding into the mounting portion 27 of the main body portion 20. The reason why the lever 40 is made of metal is to increase its strength. The elastic plate 33 is formed by forming an elastic plate made of metal (for example, phosphor bronze) into an outer shape that is placed on the upper surface of the main body portion 20, and the mounting portion 27 is inserted through the center thereof. A rectangular opening 35 is provided, and the whole is curved in an arc shape so as to protrude upward along the sliding direction A. The sliding plate 37 is formed by forming a thin plate made of synthetic resin (for example, POM resin) into an outer shape to be placed on the upper surface of the main body portion 20, and the mounting portion 27 is inserted through the center thereof. A rectangular opening 39 is provided.

図5はケース50の一部を示す図であり、図5(a)は一部平面図、図5(b)は一部側断面図である。同図及び図1〜図3に示すようにケース50は、上面が開放された長尺の矩形箱型であって、底部51と底部51から立設する一対のスライド方向Aに沿う側壁53,53とを有することで両側壁53,53の間に前記移動型物10の本体部20を収納する収納部55を形成している。またケース50の底部51の内底面にはフレキシブル回路基板80がその上面を収納部55内に露出するようにインサート成形されている。フレキシブル回路基板80は可撓性を有する合成樹脂フイルム(例えばポリエチレンテレフタレートフイルムやポリフェニレンスルフイドフイルム等)の上面にスライド方向Aに向けて電気的機能部である所定の回路パターン(直線状の二本一組の四本の回路パターンであり、各組の一方の回路パターンを抵抗体パターンとしている)81を設けて構成されている。またケース50のスライド方向Aの両端部の下面からは前記各回路パターン81の端部に接続された端子板90が突出している。一方前記一対の側壁53,53の上辺53a,53aにはこの上辺53a,53aから上方向に向かって突出する係合部(以下各実施形態では「係合突起」という)57が所定間隔毎に複数個設けられている。各係合突起57は側壁53の厚みよりも薄く、且つスライド方向Aに延びる薄板矩形状に形成されている。また一対の側壁53,53の対向する内側面の上部には、上部側の側壁53,53の厚みをその下部側よりも薄くすることでスライド方向Aに向かって延びる直線状の段部からなる摺接部当接部59,59を形成している。また側壁53の外側面の下部には、その厚みをその上部よりも厚くしたスライド方向Aに延びる帯状の側壁補強部61が設けられ、その所定位置にはこれを上下に切り欠く複数の係止部ガイド溝63が設けられている。   FIG. 5 is a view showing a part of the case 50, FIG. 5 (a) is a partial plan view, and FIG. 5 (b) is a partial side sectional view. As shown in FIG. 1 and FIG. 1 to FIG. 3, the case 50 is a long rectangular box shape with an open upper surface, and includes a bottom portion 51 and a pair of side walls 53 erected from the bottom portion 51 along a sliding direction A, 53 is formed between the side walls 53 and 53 to form a storage portion 55 for storing the main body portion 20 of the movable article 10. A flexible circuit board 80 is insert-molded on the inner bottom surface of the bottom portion 51 of the case 50 so that the upper surface is exposed in the storage portion 55. The flexible circuit board 80 has a predetermined circuit pattern (a linear two-dimensional pattern) that is an electric function part on the upper surface of a flexible synthetic resin film (for example, polyethylene terephthalate film, polyphenylene sulfide film, etc.) in the sliding direction A. (A set of four circuit patterns, one circuit pattern of each set being a resistor pattern) 81. Further, terminal plates 90 connected to the end portions of the circuit patterns 81 protrude from the lower surfaces of both end portions in the sliding direction A of the case 50. On the other hand, on the upper sides 53a, 53a of the pair of side walls 53, 53, there are engaging portions 57 (hereinafter referred to as "engagement protrusions" in each embodiment) protruding upward from the upper sides 53a, 53a at predetermined intervals. A plurality are provided. Each engagement protrusion 57 is formed in a thin plate rectangular shape that is thinner than the side wall 53 and extends in the sliding direction A. Moreover, the upper part of the inner side surface which a pair of side walls 53 and 53 opposes consists of the linear step part extended toward the sliding direction A by making the thickness of the upper side side walls 53 and 53 thinner than the lower part side. Slidable contact portions 59 and 59 are formed. Further, a strip-shaped side wall reinforcing portion 61 extending in the sliding direction A having a thickness greater than that of the upper portion thereof is provided at the lower portion of the outer side surface of the side wall 53, and a plurality of locking portions are formed by cutting the upper and lower portions at predetermined positions. A part guide groove 63 is provided.

図6,図7はケース50にインサート成形されるフレキシブル回路基板80及び端子板90を示す図である。即ちケース50を製造するにはまず図6に示すようにフレキシブル回路基板80及び端子板90を用意する。フレキシブル回路基板80はスライド方向Aの両端部(図6,図7では一端部のみ示している)上面に前記複数の回路パターン81に接続する端子パターン83を形成しており、各端子パターン83中にはフレキシブル回路基板80を貫通する矩形状の端子板挿入穴85を形成している。一方端子板90は、細帯状でスライド方向Aを向く支持部91の先端に略矩形平板状の端子当接部93を設け、さらに端子当接部93の支持部91を接続している側の辺から突出する細帯状の端子部95を略直角に下方に向けて折り曲げて構成されている。各支持部91の図示しない根元部分は一枚の金属板に連結されており、これによって各端子部95間のピッチが、前記フレキシブル回路基板80の各端子板挿入穴85間のピッチと同一になるようにしている。そして図7に示すように前記各端子90の端子部95をフレキシブル回路基板80の各端子板挿入穴85に挿入し、その端子当接部93を端子パターン83に当接したものを、図示しない金型内に設置し、金型内に形成されるキャビティーに溶融成形樹脂を圧入して硬化させ、金型を取り外し、さらにケース50のスライド方向Aの両端面から突出している支持部91を切断すれば、図3や図5に示すケース50が完成する。これによってフレキシブル回路基板80の下面側に底部51が形成され、フレキシブル回路基板80の長手方向に沿う両側辺上に側壁53が形成され、また端子板90の主として支持部91の端子当接部93から突出した部分の上にこれを覆う端子押さえ部65が形成される。   6 and 7 are diagrams showing the flexible circuit board 80 and the terminal board 90 which are insert-molded in the case 50. FIG. That is, to manufacture the case 50, first, a flexible circuit board 80 and a terminal board 90 are prepared as shown in FIG. The flexible circuit board 80 has terminal patterns 83 connected to the plurality of circuit patterns 81 formed on the upper surfaces of both ends in the sliding direction A (only one end is shown in FIGS. 6 and 7). A rectangular terminal board insertion hole 85 penetrating the flexible circuit board 80 is formed. On the other hand, the terminal plate 90 is provided with a substantially rectangular flat plate-shaped terminal abutting portion 93 at the tip of a supporting portion 91 that is in the form of a narrow band and faces the sliding direction A, and further, the terminal abutting portion 93 on the side where the supporting portion 91 is connected. A narrow band-like terminal portion 95 protruding from the side is bent at a substantially right angle downward. The base portion (not shown) of each support portion 91 is connected to a single metal plate so that the pitch between the terminal portions 95 is the same as the pitch between the terminal plate insertion holes 85 of the flexible circuit board 80. It is trying to become. Then, as shown in FIG. 7, the terminal portions 95 of the terminals 90 are inserted into the terminal plate insertion holes 85 of the flexible circuit board 80 and the terminal contact portions 93 are in contact with the terminal patterns 83, not shown. A support portion 91 that is installed in the mold, presses and cures the molten molding resin into a cavity formed in the mold, removes the mold, and protrudes from both end surfaces of the case 50 in the sliding direction A. If cut, the case 50 shown in FIGS. 3 and 5 is completed. As a result, the bottom 51 is formed on the lower surface side of the flexible circuit board 80, the side walls 53 are formed on both sides along the longitudinal direction of the flexible circuit board 80, and the terminal contact portion 93 of the terminal plate 90 mainly of the support portion 91. A terminal pressing portion 65 is formed on a portion protruding from the terminal pressing portion 65 to cover the portion.

ところで図3,図5に示すように、側壁53の両端近傍には上下に延びる穴67が設けられているが、この穴67の底には複数本の端子90の内の両端の端子90の端子当接部93の上面の一部が露出している。このように構成したのは以下の理由による。即ちフレキシブル回路基板80及び端子板90を金型内に設置してその周囲のキャビティー内に溶融成形樹脂を圧入する際、フレキシブル回路基板80の端子パターン83と端子板90の端子当接部93の間に前記溶融成形樹脂が入り込んでその接続が不完全になることを防止するためには、端子板90の上面に金型の面を当接しておくことが好適である。このため複数本の端子90の内の両端部以外の端子90については収納部55を形成するためにフレキシブル回路基板80上に当接する金型面を同時にそれらの端子当接部93の上面にも当接することで、上記目的が達成できる(このためこれら端子当接部93は収納部55内に露出している)。しかしながらケース50のスライド方向Aの長さの小型化のため、側壁53をケース50の両端部一杯まで形成すると(このように形成するとケース50の長さ全体を移動型物10のスライド移動に利用でき、必要とする移動型物10のスライド寸法に対してケース50の長さ寸法を短くできる)、両端の端子当接部93についてはその上に側壁53が位置することとなり、このため前記収納部55を形成するための金型面を当接させることができない。そこで金型の側壁53を形成するキャビティー内の前記両端の端子当接部93に対向する位置に別途突起を下方向に向けて突設してその先端を前記両端の端子当接部93の上面に当接させることとし、このため前記穴67が形成されたのである。   As shown in FIGS. 3 and 5, a hole 67 extending vertically is provided in the vicinity of both ends of the side wall 53. The bottom of the hole 67 has terminals 90 at both ends of the plurality of terminals 90. A part of the upper surface of the terminal contact portion 93 is exposed. The reason for this configuration is as follows. That is, when the flexible circuit board 80 and the terminal plate 90 are installed in the mold and the melt molding resin is press-fitted into the surrounding cavity, the terminal pattern 83 of the flexible circuit board 80 and the terminal contact portion 93 of the terminal board 90 are provided. In order to prevent the molten molding resin from entering between the terminals and incomplete connection, it is preferable that the surface of the mold is in contact with the upper surface of the terminal plate 90. For this reason, with respect to the terminals 90 other than both ends of the plurality of terminals 90, the mold surface that abuts on the flexible circuit board 80 in order to form the storage portion 55 is also applied to the upper surface of the terminal abutment portion 93 at the same time. By abutting, the above-described object can be achieved (therefore, these terminal abutting portions 93 are exposed in the storage portion 55). However, in order to reduce the length of the case 50 in the sliding direction A, when the side wall 53 is formed to the full extent of the both ends of the case 50 (if formed in this way, the entire length of the case 50 is used for the sliding movement of the movable object 10). The length of the case 50 can be shortened with respect to the required sliding dimension of the movable object 10), and the side wall 53 is positioned on the terminal contact portions 93 at both ends. The mold surface for forming the portion 55 cannot be brought into contact with the die 55. Therefore, a separate protrusion is protruded downward at a position facing the terminal contact portion 93 at both ends in the cavity forming the side wall 53 of the mold, and the tip of the protrusion is provided at the end of the terminal contact portion 93 at both ends. For this reason, the hole 67 is formed.

カバー100は図3に示すように、金属板をその下面が開放された箱型に折り曲げることによって、前記ケース50を覆う形状に形成されている。即ちカバー100は、前記ケース50の収納部55を覆う寸法形状の略矩形状の上面部101の外周四辺からそれぞれ突出する側面部103a,b,c,dを略直角下方向に折り曲げ、スライド方向Aに沿う一対の側面部103a,103cの下端辺(即ちカバー100の外周)の前記ケース50の各係止部ガイド溝63に対向する位置からそれぞれ係止部105を突出し、一方前記上面部101の中央にスライド方向Aに向かって伸びる矩形状のレバー挿通孔107を設けて構成されている。ここで前記係止部105は、矩形状で前記係止部ガイド溝63と略同一の幅を有する基部105aの下端辺から細帯状の折曲部105bを突出して構成されている。またスライド方向Aに沿う一対の側面部103a,103cの上面部101から屈曲されている折り曲げ部109には、前記ケース50の各係合突起57にぴったり係合される寸法形状(スリット形状)の被係合部(以下各実施形態では「被係合穴」という)111が設けられている。   As shown in FIG. 3, the cover 100 is formed in a shape that covers the case 50 by bending a metal plate into a box shape having an open bottom surface. That is, the cover 100 bends the side surface portions 103a, b, c, and d protruding from the four outer peripheral sides of the substantially rectangular upper surface portion 101 that covers the storage portion 55 of the case 50 in a substantially perpendicular downward direction, and slides the cover 100 in the sliding direction. A locking portion 105 protrudes from a position opposite to each locking portion guide groove 63 of the case 50 on the lower end side (that is, the outer periphery of the cover 100) of the pair of side surface portions 103 a and 103 c along A, while the upper surface portion 101. A rectangular lever insertion hole 107 extending in the sliding direction A is provided at the center of the lens. Here, the locking portion 105 is configured to protrude from the lower end side of the base portion 105a having a rectangular shape and substantially the same width as the locking portion guide groove 63, and to project a narrow band-shaped bent portion 105b. In addition, a bent portion 109 bent from the upper surface portion 101 of the pair of side surface portions 103a and 103c along the sliding direction A has a dimensional shape (slit shape) that is closely engaged with each engagement protrusion 57 of the case 50. An engaged portion (hereinafter referred to as an “engaged hole”) 111 is provided.

そしてこのスライド式可変抵抗器1−1を組み立てるには、まず図4において、本体部20の上面に弾発板33と摺動板37とを載置する。その際弾発板33の開口部35と摺動板37の開口部39にレバー40を挿入する。摺動板37には摺動性を向上するためその表面にグリスを塗っておくことが好ましい。次に図3において、前記移動型物10の本体部20をケース50の収納部55内に収納する。その際図1に示すように、移動型物10の4つの摺接部23の下面をケース50の摺接部当接部59上に当接し、同時に移動型物10の下面に取り付けている摺動子45の各摺動冊子49をそれぞれ各回路パターン81に当接する。そして前記ケース50の上にカバー100を被せる。その際カバー100のスライド方向Aに沿う両側面部103a,103cがケース50の側壁53,53の外側面を覆い、またカバー100の各係止部105の基部105aがケース50の各係止部ガイド溝63にガイドされながら挿入され、またケース50の各係合突起57がカバー100の各被係合穴111に挿入・係合される。そしてカバー100の各係止部105の折曲部105bをケース50の底部51の下面側に折り曲げれば、ケース50とカバー100が一体に固定されてスライド式可変抵抗器1−1が完成する。   In order to assemble the slide type variable resistor 1-1, first, the elastic plate 33 and the sliding plate 37 are placed on the upper surface of the main body 20 in FIG. 4. At that time, the lever 40 is inserted into the opening 35 of the elastic plate 33 and the opening 39 of the sliding plate 37. It is preferable to apply grease to the surface of the sliding plate 37 in order to improve slidability. Next, in FIG. 3, the main body portion 20 of the movable article 10 is stored in the storage portion 55 of the case 50. At that time, as shown in FIG. 1, the bottom surfaces of the four sliding contact portions 23 of the movable object 10 are brought into contact with the sliding contact portion contact portions 59 of the case 50 and are simultaneously attached to the lower surface of the movable object 10. Each sliding booklet 49 of the moving element 45 is brought into contact with each circuit pattern 81. Then, the cover 100 is put on the case 50. At that time, both side surfaces 103 a and 103 c along the sliding direction A of the cover 100 cover the outer surfaces of the side walls 53 and 53 of the case 50, and the base 105 a of each locking portion 105 of the cover 100 is each locking portion guide of the case 50. The engagement protrusions 57 of the case 50 are inserted and engaged with the engaged holes 111 of the cover 100 while being guided by the grooves 63. When the bent portions 105b of the respective locking portions 105 of the cover 100 are bent to the lower surface side of the bottom portion 51 of the case 50, the case 50 and the cover 100 are fixed integrally, and the slide type variable resistor 1-1 is completed. .

このとき図1,図2からも分かるように、カバー100の側面部103a,b,c,dの下端辺はケース50の側壁補強部61の上端辺には当接しておらず、ケース50の一対の側壁53,53の上辺53a,53aにカバー100の上面部101の下面を当接させている。これによってケース50の収納部55とカバー100の上面部101の下面とによって形成される移動型物収納空間Cの高さ寸法C1を規定している。また弾発板33によって摺動板37がカバー100の上面部101の下面に弾接され、同時に移動型物10の摺接部23の下面がケース50の摺接部当接部59上に弾接される。   At this time, as can be seen from FIGS. 1 and 2, the lower end sides of the side surface portions 103 a, b, c, and d of the cover 100 are not in contact with the upper end sides of the side wall reinforcing portions 61 of the case 50. The lower surface of the upper surface portion 101 of the cover 100 is brought into contact with the upper sides 53a and 53a of the pair of side walls 53 and 53. Thus, the height C1 of the movable object storage space C defined by the storage portion 55 of the case 50 and the lower surface of the upper surface portion 101 of the cover 100 is defined. Further, the sliding plate 37 is elastically contacted with the lower surface of the upper surface portion 101 of the cover 100 by the elastic plate 33, and at the same time, the lower surface of the sliding contact portion 23 of the movable object 10 is elastically placed on the sliding contact portion contact portion 59 of the case 50. Touched.

そして移動型物10のレバー40をスライド方向Aに向けて移動すれば、摺動子45の摺動冊子49が回路パターン81上を摺動することで、各端子板90間の抵抗値が変化する。このとき、弾発板33によって移動型物10の摺接部23の下面がケース50の摺接部当接部59上に弾接されるので、移動型物10の移動に適度な操作力が付与できると同時に、移動型物10をスライド移動させた際のがたつきを確実に防止することができる(当接(弾接)していないで隙間があると、がたつく恐れがある)。   When the lever 40 of the movable object 10 is moved in the sliding direction A, the sliding booklet 49 of the slider 45 slides on the circuit pattern 81, so that the resistance value between the terminal boards 90 changes. To do. At this time, since the lower surface of the sliding contact portion 23 of the movable object 10 is elastically contacted with the sliding contact portion contact portion 59 of the case 50 by the elastic plate 33, an appropriate operating force is applied to the movement of the movable object 10. At the same time, rattling when the movable object 10 is slid can be reliably prevented (if there is a gap without contact (elastic contact), there is a risk of rattling).

そしてこのスライド式可変抵抗器1−1は上記構成を有するので、以下のような作用を生じる。即ちケース50の両側壁53の上辺53aにカバー100の平板状の上面部101の下面を当接することで移動型物収納空間Cの高さ寸法C1を規定したので、この高さ寸法C1は合成樹脂を成形することで精度良く形成されるケース50の側壁53の高さ寸法C1と一致する。なおカバー100は金属板製であるが、折り曲げていない平板状の上面部101の平面度は高い。従って移動型物10のスライド方向Aに向かって移動型物収納空間Cの高さ寸法C1は何れの部分も同一になり、移動型物10が前後左右にガタつくことはなく、移動型物10の移動はスライド方向Aの何れの位置においても均一な力でスムーズになる。また移動型物10のスライド方向Aに沿う合成樹脂製の滑らかな両側面が合成樹脂製のケース50の滑らかな内側面に摺接するので、移動型物10を滑らかにスライド移動させることができる。   And since this slide type variable resistor 1-1 has the said structure, it produces the following effects. That is, the height C1 of the movable object storage space C is defined by bringing the lower surface of the flat upper surface portion 101 of the cover 100 into contact with the upper sides 53a of the side walls 53 of the case 50. Therefore, the height C1 is synthesized. It coincides with the height dimension C1 of the side wall 53 of the case 50 formed with high accuracy by molding the resin. The cover 100 is made of a metal plate, but the flatness of the flat upper surface portion 101 that is not bent is high. Accordingly, the height C1 of the movable object storage space C is the same in the sliding direction A of the movable object 10, and the movable object 10 is not rattled back and forth and left and right. Is smooth with a uniform force at any position in the sliding direction A. In addition, since both the smooth side surfaces made of synthetic resin along the sliding direction A of the movable article 10 are in sliding contact with the smooth inner side surface of the case 50 made of synthetic resin, the movable article 10 can be slid smoothly.

またケース50の両側壁53の上辺53aに設けた係合突起57にカバー100の被係合穴111を係合したので、ケース50の両側壁53の離間距離がカバー100の上面部101によって固定され、ケース50の両側壁53が広がる(又は狭まる)ことはなく、従って移動型物収納空間Cの幅寸法C2もスライド方向Aの各部で同一になり、この点からも移動型物10が前後左右にガタつくことはなく、移動型物10の移動はスライド方向Aの何れの位置においても均一な力でスムーズになる。またカバー100の外周から突出する係止部105(その折曲部105b)をケース50の底部51の下面に折り曲げることでこのカバー100をケース50に取り付けたので、カバー100をケース50に確実に取り付けることができる。言い換えればこのような確実な取付構造を用いても、上述のように移動型物10の移動をスライド方向Aの何れの位置においても均一な力でスムーズに滑らかに行わせることができる。   Further, since the engaged holes 111 of the cover 100 are engaged with the engaging protrusions 57 provided on the upper sides 53 a of the side walls 53 of the case 50, the separation distance between the side walls 53 of the case 50 is fixed by the upper surface portion 101 of the cover 100. Thus, the side walls 53 of the case 50 do not expand (or narrow), and therefore the width C2 of the movable object storage space C is the same in each part in the slide direction A. There is no rattling from side to side, and the movement of the movable object 10 becomes smooth with a uniform force at any position in the sliding direction A. In addition, since the cover 100 is attached to the case 50 by bending the engaging portion 105 (the bent portion 105b) protruding from the outer periphery of the cover 100 to the lower surface of the bottom portion 51 of the case 50, the cover 100 is securely attached to the case 50. Can be attached. In other words, even if such a reliable mounting structure is used, the movable object 10 can be moved smoothly and smoothly with a uniform force at any position in the slide direction A as described above.

またカバー100の被係合穴111をカバー100の折り曲げ部109に設けたので、ケース50の両側壁53の上辺53aにカバー100の上面部101の下面を当接することができて上記各作用を生じると同時に、さらにカバー100の側面部103a,cをケース50の側壁53の外側面に接するように沿わせることができてその外形寸法(幅寸法)の小型化が図れる。また所定間隔毎に複数設けられたケース50の係合突起57とカバー100の被係合穴111とをそれぞれ係合したので、ケース50の一対の側壁53間の移動型物収納空間Cの幅寸法C2をスライド方向Aの各部においてさらに同一にすることができる。即ちケース50は合成樹脂製なので温度や湿度によって膨張収縮し、このためケース50が長尺の場合はその幅寸法C2が各部で変化する恐れがある。そこでこのケース50をスライド方向Aの各部で膨張収縮しない金属板製のカバー100で固定し、前記ケース50の膨張・収縮による寸法変化を無くしたのである。   In addition, since the engaged hole 111 of the cover 100 is provided in the bent portion 109 of the cover 100, the lower surface of the upper surface portion 101 of the cover 100 can be brought into contact with the upper sides 53a of the side walls 53 of the case 50, so At the same time, the side surfaces 103a and 103c of the cover 100 can be placed so as to be in contact with the outer surface of the side wall 53 of the case 50, and the external dimensions (width dimensions) can be reduced. Further, since the plurality of engaging projections 57 of the case 50 and the engaged holes 111 of the cover 100 are respectively engaged at predetermined intervals, the width of the movable object storage space C between the pair of side walls 53 of the case 50 is engaged. The dimension C2 can be further made the same in each part in the sliding direction A. That is, since the case 50 is made of a synthetic resin, it expands and contracts depending on temperature and humidity. For this reason, when the case 50 is long, its width dimension C2 may change in each part. Therefore, the case 50 is fixed with a cover 100 made of a metal plate that does not expand and contract in each part in the sliding direction A, and the dimensional change due to expansion and contraction of the case 50 is eliminated.

〔第2実施形態〕
図8は本発明の第2実施形態にかかるスライド式可変抵抗器1−2の分解斜視図、図9は横断面図である。同図に示すスライド式可変抵抗器1−2において、前記第1実施形態にかかるスライド式可変抵抗器1−1と同一又は相当部分には同一符号(但し各符号には「−2」を付ける)を付す。なお以下で説明する事項以外の事項については、前記図1〜図7に示す第1実施形態と同じである。この実施形態にかかるスライド式可変抵抗器1−2は、移動型物10−2と、移動型物10−2を収納するケース50−2と、ケース50−2の収納部55−2を覆うカバー100−2とを具備して構成されている。以下各構成部品について説明する。
[Second Embodiment]
FIG. 8 is an exploded perspective view of a slide type variable resistor 1-2 according to the second embodiment of the present invention, and FIG. 9 is a cross-sectional view. In the slide type variable resistor 1-2 shown in the figure, the same or corresponding parts as those of the slide type variable resistor 1-1 according to the first embodiment are denoted by the same reference numerals (however, “−2” is given to each reference numeral). ) Items other than those described below are the same as those in the first embodiment shown in FIGS. The slide type variable resistor 1-2 according to this embodiment covers the movable object 10-2, the case 50-2 that accommodates the movable object 10-2, and the accommodating portion 55-2 of the case 50-2. And a cover 100-2. Each component will be described below.

移動型物10−2は、略矩形状の本体部20−2と、本体部20−2の上面中央に取り付けられる円柱状のレバー40−2とを具備して構成されている。本体部20−2及びレバー40−2は合成樹脂(この実施形態ではPOM樹脂であるが、他の各種合成樹脂でも良い)の一体成形品であり、本体部20−2の上面には矩形状に突出するガイド部43−2が設けられ、またそのスライド方向Aの左右両側辺21−2の四隅には上下方向に突出する略矩形状の摺接部23−2が設けられ、また図9に示すように本体部20−2の下面には弾性金属板からなる摺動子45−2が取り付けられている。   The movable object 10-2 includes a substantially rectangular main body 20-2 and a columnar lever 40-2 attached to the center of the upper surface of the main body 20-2. The main body 20-2 and the lever 40-2 are integrally molded products of synthetic resin (in this embodiment, POM resin, but may be other various synthetic resins), and a rectangular shape is formed on the upper surface of the main body 20-2. A guide portion 43-2 projecting in the right and left sides 21-2 in the sliding direction A is provided at the four corners of the slide portion 23-2. As shown, a slider 45-2 made of an elastic metal plate is attached to the lower surface of the main body 20-2.

ケース50−2は、第1実施形態と同様に上面が開放された矩形箱型状であって、底部51−2と底部51−2から立設する一対のスライド方向Aに沿う側壁53−2,53−2とを有することで両側壁53−2,53−2の間に前記移動型物10−2の本体部20−2を収納する収納部55−2を形成している。またケース50−2の底部51−2の内底面にはフレキシブル回路基板80−2がその上面を収納部55−2内に露出するようにインサート成形されている。フレキシブル回路基板80−2は可撓性を有する合成樹脂フイルムの上面にスライド方向Aに向けて所定の回路パターン81−2を設けて構成されている。この実施形態の場合、端子板90−2は各回路パターン81−2の一端のみに接続されており、従って各端子板90−2はケース50−2のスライド方向Aの一端部の下面から突出している。端子板90−2の各回路パターン81−2への接続構造は第1実施形態と同様である。一方一対の側壁53−2,53−2の上辺53a−2,53a−2にはこの上辺53a−2,53a−2から上方向に向かって突出する係合突起57−2が所定間隔毎に複数個設けられている。また側壁53−2の外側面の所定位置にはこれを上下に切り欠く一つずつの溝64−2が設けられている。この実施形態の場合、ケース50−2の両側壁53−2,53−2の内側の根元部分に、スライド方向Aに延びて前記移動型物10−2の摺接部23−2を載置する摺接部当接部59−2,59−2が設けられている。   Similar to the first embodiment, the case 50-2 has a rectangular box shape with an open top surface, and includes a bottom portion 51-2 and a pair of side walls 53-2 extending from the bottom portion 51-2 along the sliding direction A. , 53-2 is formed between the side walls 53-2 and 53-2 to form a storage portion 55-2 for storing the main body portion 20-2 of the movable article 10-2. A flexible circuit board 80-2 is insert-molded on the inner bottom surface of the bottom portion 51-2 of the case 50-2 so that the upper surface is exposed in the storage portion 55-2. The flexible circuit board 80-2 is configured by providing a predetermined circuit pattern 81-2 in the sliding direction A on the upper surface of a flexible synthetic resin film. In the case of this embodiment, the terminal board 90-2 is connected to only one end of each circuit pattern 81-2. Therefore, each terminal board 90-2 protrudes from the lower surface of one end part in the sliding direction A of the case 50-2. ing. The connection structure of the terminal board 90-2 to each circuit pattern 81-2 is the same as that of the first embodiment. On the other hand, on the upper sides 53a-2 and 53a-2 of the pair of side walls 53-2 and 53-2, engaging projections 57-2 projecting upward from the upper sides 53a-2 and 53a-2 are provided at predetermined intervals. A plurality are provided. In addition, a groove 64-2 is provided at a predetermined position on the outer surface of the side wall 53-2 by cutting it up and down. In the case of this embodiment, the sliding contact portion 23-2 of the movable mold 10-2 is placed extending in the sliding direction A on the inner base portions of the side walls 53-2 and 53-2 of the case 50-2. Sliding contact portion contact portions 59-2 and 59-2 are provided.

カバー100−2は、金属板を平板矩形状で前記ケース50−2の上面を覆う形状の上面部101−2を具備して構成されている。カバー100−2の中央にはスライド方向Aに向かって伸びて前記移動型物10−2のガイド部43−2を挿入してガイドしながらこれをスライド方向Aに移動自在とする矩形状のレバー挿通孔107−2が設けられ、またレバー挿通孔107−2のスライド方向Aに沿う両側部には前記ケース50−2の係合突起57−2を挿入・係合する貫通孔からなる被係合穴111−2が所定間隔毎に複数個設けられている。また前記ケース50−2の溝64−2に対向する位置には、カバー100−2の両側辺から舌片状に突出して下方にほぼ直角に折り曲げられた固定片113−2が設けられている。   The cover 100-2 is configured to include an upper surface portion 101-2 having a shape of a flat metal plate and covering the upper surface of the case 50-2. A rectangular lever that extends toward the sliding direction A in the center of the cover 100-2 and allows the movable portion 10-2 to move in the sliding direction A while inserting and guiding the guide portion 43-2. The insertion hole 107-2 is provided, and the lever insertion hole 107-2 includes a through-hole through which the engagement protrusion 57-2 of the case 50-2 is inserted and engaged on both sides along the sliding direction A. A plurality of joint holes 111-2 are provided at predetermined intervals. A fixing piece 113-2 is provided at a position facing the groove 64-2 of the case 50-2 so as to protrude from both sides of the cover 100-2 in a tongue-like shape and bend downward substantially at a right angle. .

そしてこのスライド式可変抵抗器1−2を組み立てるには、移動型物10−2の本体部20−2をケース50−2の収納部55−2内に収納する。その際図9に示すように、移動型物10−2の4つの摺接部23−2の下面がケース50−2の摺接部当接部59−2上に当接し、同時に移動型物10−2の下面に取り付けている摺動子45−2の各摺動冊子49−2がそれぞれ回路パターン81−2に当接している。そして前記ケース50−2の上にカバー100−2を被せ、その際ケース50−2の各係合突起57−2をカバー100−2の各被係合穴111−2に挿入・係合する。そしてカバー100−2の被係合穴111−2に挿入したケース50−2の係合突起57−2の先端を熱カシメ等によって潰すことでカバー100−2をケース50−2に取り付ければ、ケース50−2とカバー100−2が一体に固定されてスライド式可変抵抗器1−2が完成する。   And in order to assemble this slide type variable resistor 1-2, the main-body part 20-2 of the movable-type thing 10-2 is accommodated in the accommodating part 55-2 of case 50-2. At that time, as shown in FIG. 9, the lower surfaces of the four sliding contact portions 23-2 of the movable mold 10-2 abut on the sliding contact section abutting portion 59-2 of the case 50-2, and at the same time the movable mold Each sliding booklet 49-2 of the slider 45-2 attached to the lower surface of 10-2 is in contact with the circuit pattern 81-2. Then, the cover 100-2 is put on the case 50-2, and at that time, the engaging protrusions 57-2 of the case 50-2 are inserted into and engaged with the engaged holes 111-2 of the cover 100-2. . Then, if the cover 100-2 is attached to the case 50-2 by crushing the tip of the engaging protrusion 57-2 of the case 50-2 inserted into the engaged hole 111-2 of the cover 100-2, The case 50-2 and the cover 100-2 are fixed integrally to complete the slide type variable resistor 1-2.

この実施形態においても、ケース50−2の一対の側壁53−2,53−2の上辺53a−2,53a−2にカバー100−2の上面部101−2の下面を当接することで、ケース50−2の収納部55−2とカバー100−2の上面部101−2の下面とによって形成される移動型物収納空間C−2の高さ寸法C1−2を規定している。そして移動型物10−2のレバー40−2をスライド方向Aに向けて移動すれば、摺動子45−2の摺動冊子49−2が回路パターン81−2上を摺動することで、各端子板90−2間の抵抗値が変化する。このとき移動型物10−2の摺接部23−2の上下面がそれぞれカバー100−2の下面とケース50−2の摺接部当接部59−2の上面とに当接している。   Also in this embodiment, the lower surface of the upper surface portion 101-2 of the cover 100-2 is brought into contact with the upper sides 53a-2 and 53a-2 of the pair of side walls 53-2 and 53-2 of the case 50-2. The height C1-2 of the movable object storage space C-2 defined by the storage portion 55-2 of 50-2 and the lower surface of the upper surface portion 101-2 of the cover 100-2 is defined. If the lever 40-2 of the movable object 10-2 is moved in the sliding direction A, the sliding booklet 49-2 of the slider 45-2 slides on the circuit pattern 81-2. The resistance value between each terminal board 90-2 changes. At this time, the upper and lower surfaces of the sliding contact portion 23-2 of the movable object 10-2 are in contact with the lower surface of the cover 100-2 and the upper surface of the sliding contact portion contact portion 59-2 of the case 50-2.

そしてこのスライド式可変抵抗器1−2は上記構成を有するので、第1実施形態と同様に以下のような作用を生じる。即ちケース50−2の両側壁53−2の上辺53a−2にカバー100−2の平板状の上面部101−2の下面を当接することで移動型物収納空間C−2の高さ寸法C1−2を規定したので、この高さ寸法C1−2は合成樹脂を成形することで精度良く形成されるケース50−2の側壁53−2の高さ寸法C1−2と一致する。なおカバー100−2は金属板製であるが、折り曲げていない平板状の上面部101−2の平面度は高い。従って移動型物10−2のスライド方向Aに向かって移動型物収納空間C−2の高さ寸法C1−2は何れの部分も同一になり、移動型物10−2が前後左右にガタつくことはなく、移動型物10−2の移動はスライド方向Aの何れの位置においても均一な力でスムーズになる。また合成樹脂製の移動型物10−2のスライド方向Aに沿う両側面が合成樹脂製のケース50−2の滑らかな内側面に摺接するので、移動型物10−2を滑らかにスライド移動させることができる。   And since this slide type variable resistor 1-2 has the said structure, it produces the following effects similarly to 1st Embodiment. That is, the height C1 of the movable object storage space C-2 is obtained by bringing the lower surface of the flat upper surface portion 101-2 of the cover 100-2 into contact with the upper sides 53a-2 of the side walls 53-2 of the case 50-2. -2 is defined, the height dimension C1-2 matches the height dimension C1-2 of the side wall 53-2 of the case 50-2 formed with high precision by molding synthetic resin. The cover 100-2 is made of a metal plate, but the flatness of the flat upper surface portion 101-2 that is not bent is high. Accordingly, the height C1-2 of the movable object storage space C-2 is the same in the sliding direction A of the movable object 10-2, and the movable object 10-2 is rattled back and forth and right and left. The movement of the movable object 10-2 is smooth with a uniform force at any position in the slide direction A. Moreover, since the both side surfaces along the sliding direction A of the synthetic resin movable mold 10-2 are in sliding contact with the smooth inner surface of the synthetic resin case 50-2, the movable mold 10-2 is slid smoothly. be able to.

またケース50−2の両側壁53−2の上辺53a−2に設けた係合突起57−2をカバー100−2の被係合穴111−2に係合したので、ケース50−2の両側壁53−2の離間距離がカバー100−2の上面部101−2によって固定され、ケース50−2の両側壁53−2が広がる(又は狭まる)ことはなく、従って移動型物収納空間C−2の幅寸法C2−2もスライド方向Aの各部で同一になり、この点からも移動型物10−2が前後左右にガタつくことはなく、移動型物10−2の移動はスライド方向Aの何れの位置においても均一な力でスムーズになる。またカバー100−2の被係合穴111−2に挿入したケース50−2の係合突起57−2を潰すことでカバー100−2をケース50−2に取り付けたので、カバー100−2に側面部を設けるというような加工を施さなくても容易にケース50−2にカバー100−2を取り付けることができる。言い換えればこのような取付構造を用いても、上述のように移動型物10−2の移動をスライド方向Aの何れの位置においても均一な力でスムーズに滑らかに行わせることができる。また所定間隔毎に複数設けられたケース50−2の係合突起57−2とカバー100−2の被係合穴111−2とをそれぞれ係合したので、周囲温度や湿度が変化しても合成樹脂製のケース50−2の一対の側壁53−2間の移動型物収納空間C−2の幅寸法C2−2をスライド方向Aの各部において同一にすることができる。   Further, since the engaging protrusions 57-2 provided on the upper sides 53a-2 of the side walls 53-2 of the case 50-2 are engaged with the engaged holes 111-2 of the cover 100-2, The separation distance of the wall 53-2 is fixed by the upper surface portion 101-2 of the cover 100-2, and the side walls 53-2 of the case 50-2 do not expand (or narrow), and therefore the movable object storage space C- The width dimension C2-2 of 2 is the same in each part in the sliding direction A. From this point, the movable object 10-2 does not rattle back and forth and right and left, and the moving object 10-2 moves in the sliding direction A. In any of these positions, smoothness is achieved with a uniform force. Further, since the cover 100-2 is attached to the case 50-2 by crushing the engagement protrusion 57-2 of the case 50-2 inserted into the engaged hole 111-2 of the cover 100-2, The cover 100-2 can be easily attached to the case 50-2 without processing such as providing side surfaces. In other words, even if such an attachment structure is used, the movable object 10-2 can be moved smoothly and smoothly with a uniform force at any position in the slide direction A as described above. In addition, since a plurality of engaging projections 57-2 of the case 50-2 and the engaged holes 111-2 of the cover 100-2 are respectively engaged at predetermined intervals, even if the ambient temperature or humidity changes. The width C2-2 of the movable object storage space C-2 between the pair of side walls 53-2 of the case 50-2 made of synthetic resin can be made the same in each part in the sliding direction A.

以上本発明の実施形態を説明したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲、及び明細書と図面に記載された技術的思想の範囲内において種々の変形が可能である。なお直接明細書及び図面に記載のない何れの形状・構造・材質であっても、本願発明の作用・効果を奏する以上、本願発明の技術的思想の範囲内である。例えば上記実施形態ではその電気的機能部として摺動子45を回路パターン81に摺接させて抵抗値を変化するように構成したが、回路パターン81をスイッチパターンで構成しても良く、また摺動子45と回路パターン81の組み合わせ以外の各種構造のスライド式可変抵抗器やスライド式スイッチであっても良い。要は移動型物10の移動によってその電気的出力が変化する電気的機能部であればどのような構成であっても良い。また上記実施形態ではケース50の係合部を係合突起57とし、カバー100の被係合部を被係合穴111としたが、係合部と被係合部の形状・構造は種々の変形が可能である。要はカバーをケースにその被係合部を係合部に係合することで取り付ける構造であればよい。また上記実施形態では係合突起(係合部)57と被係合穴(被係合部)111とを複数個ずつ設けたが、場合によっては一つずつだけ設けても良い。   Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the technical idea described in the claims and the specification and drawings. Is possible. It should be noted that any shape, structure, and material not directly described in the specification and drawings are within the scope of the technical idea of the present invention as long as the effects and advantages of the present invention are exhibited. For example, in the embodiment described above, the slider 45 is slidably brought into contact with the circuit pattern 81 as the electric function portion, and the resistance value is changed. However, the circuit pattern 81 may be configured by a switch pattern, or the sliding may be performed. A sliding variable resistor or a sliding switch having various structures other than the combination of the moving element 45 and the circuit pattern 81 may be used. In short, any configuration may be employed as long as the electrical function unit changes its electrical output as the mobile object 10 moves. In the above embodiment, the engaging portion of the case 50 is the engaging protrusion 57 and the engaged portion of the cover 100 is the engaged hole 111. However, there are various shapes and structures of the engaging portion and the engaged portion. Deformation is possible. The point is that the cover may be attached to the case by engaging the engaged portion with the engaging portion. In the above-described embodiment, a plurality of engaging protrusions (engaging portions) 57 and engaged holes (engaged portions) 111 are provided. However, depending on circumstances, only one may be provided.

スライド式可変抵抗器1−1の横断面図である。It is a cross-sectional view of the sliding variable resistor 1-1. スライド式可変抵抗器1−1の斜視図である。It is a perspective view of the slide type variable resistor 1-1. スライド式可変抵抗器1−1の分解斜視図である。It is a disassembled perspective view of the slide-type variable resistor 1-1. 移動型物10の分解斜視図である。2 is an exploded perspective view of a movable object 10. FIG. ケース50の一部を示す図であり、図5(a)は一部平面図、図5(b)は一部側断面図である。It is a figure which shows a part of case 50, Fig.5 (a) is a partial top view, FIG.5 (b) is a partial sectional side view. ケース50にインサート成形されるフレキシブル回路基板80及び端子板90を示す図である。It is a figure which shows the flexible circuit board 80 and the terminal board 90 which are insert-molded by case 50. FIG. ケース50にインサート成形されるフレキシブル回路基板80及び端子板90を示す図である。It is a figure which shows the flexible circuit board 80 and the terminal board 90 which are insert-molded by case 50. FIG. スライド式可変抵抗器1−2の分解斜視図である。It is a disassembled perspective view of the slide type variable resistor 1-2. スライド式可変抵抗器1−2の横断面図である。It is a cross-sectional view of the sliding variable resistor 1-2. 従来のスライド式電子部品の横断面図である。It is a cross-sectional view of a conventional sliding electronic component.

符号の説明Explanation of symbols

1−1 スライド式可変抵抗器(スライド式電子部品)
10 移動型物
20 本体部
40 レバー
45 摺動子(電気的機能部)
A スライド方向
50 ケース
51 底部
53 側壁
53a 上辺
55 収納部
57 係合突起(係合部)
80 フレキシブル回路基板
81 回路パターン(電気的機能部)
90 端子板
100 カバー
101 上面部
103a,b,c,d 側面部
105 係止部
105a 基部
105b 折曲部
109 折り曲げ部
111 被係合穴(被係合部)
C 移動型物収納空間
C1 高さ寸法
C2 幅寸法
1−2 スライド式可変抵抗器
1-1 Sliding variable resistor (sliding electronic component)
10 Mobile 20 Main body 40 Lever 45 Slider (Electrical function unit)
A Slide direction 50 Case 51 Bottom part 53 Side wall 53a Upper side 55 Storage part 57 Engagement protrusion (engagement part)
80 Flexible circuit board 81 Circuit pattern (electrical function part)
90 Terminal board 100 Cover 101 Upper surface portion 103a, b, c, d Side surface portion 105 Locking portion 105a Base portion 105b Bending portion 109 Bending portion 111 Engagement hole (engaged portion)
C Mobile storage space C1 Height C2 Width 1-2 Slide variable resistor

Claims (7)

スライド移動する移動型物と、
底部とこの底部から立設する一対の前記スライド方向に沿う側壁とを有することで前記両側壁の間に前記移動型物を収納する収納部を形成してなるケースと、
前記移動型物の移動によってその電気的出力を変化する電気的機能部と、
前記ケースの収納部を覆うカバーと、を有し、
前記ケースを合成樹脂で構成するとともに、前記カバーを金属板で構成し、
さらに前記ケースの一対の側壁の上辺に前記カバーの下面を当接することでケースの収納部とカバーの下面とによって形成される移動型物収納空間の高さ寸法を規定したことを特徴とするスライド式電子部品。
A moving object that slides,
A case in which a storage part for storing the movable object is formed between the side walls by having a bottom part and a pair of side walls extending from the bottom part along the sliding direction;
An electrical functional unit that changes its electrical output by movement of the movable object;
A cover that covers the housing portion of the case,
The case is made of synthetic resin, and the cover is made of a metal plate,
Furthermore, the height dimension of the movable object storage space formed by the storage part of the case and the lower surface of the cover is defined by abutting the lower surface of the cover against the upper sides of the pair of side walls of the case. Electronic components.
前記ケースの一対の側壁の上辺に係合部を設け、一方前記カバーの前記係合部に対応する位置に被係合部を設け、前記カバーは前記ケースにその被係合部を係合部に係合することで取り付けられていることを特徴とする請求項1に記載のスライド式電子部品。   An engaging portion is provided on the upper side of the pair of side walls of the case, while an engaged portion is provided at a position corresponding to the engaging portion of the cover, and the cover has an engaged portion on the case. The sliding electronic component according to claim 1, wherein the sliding electronic component is attached by being engaged with the sliding electronic component. 前記ケースの係合部は前記ケースの側壁の上辺から突出する係合突起であり、前記カバーの被係合部は前記係合突起を挿入して係合する被係合穴であることを特徴とする請求項2に記載のスライド式電子部品。   The engaging part of the case is an engaging protrusion protruding from the upper side of the side wall of the case, and the engaged part of the cover is an engaged hole into which the engaging protrusion is inserted and engaged. The sliding electronic component according to claim 2. 前記カバーは、このカバーの外周から突出する係止部をケースの底部に折り曲げることでケースに取り付けられていることを特徴とする請求項2又は3に記載のスライド式電子部品。   The sliding electronic component according to claim 2 or 3, wherein the cover is attached to the case by bending a locking portion protruding from the outer periphery of the cover to the bottom of the case. 前記カバーはその上面から前記ケースの側壁の外側面を覆う側面部が折り曲げられて設けられており、
前記カバーの被係合部は、このカバーの折り曲げられている折り曲げ部に設けられていることを特徴とする請求項2又は3又は4に記載のスライド式電子部品。
The cover is provided by bending a side surface portion covering the outer surface of the side wall of the case from the upper surface thereof,
The sliding electronic component according to claim 2, wherein the engaged portion of the cover is provided in a bent portion of the cover.
前記カバーは、前記カバーの被係合穴に挿入した前記ケースの係合突起の先端を潰すことでケースに取り付けられていることを特徴とする請求項3記載のスライド式電子部品。   4. The slide type electronic component according to claim 3, wherein the cover is attached to the case by crushing a tip of an engagement protrusion of the case inserted into the engaged hole of the cover. 前記ケースの係合部は前記側壁の上辺に複数設けられ、且つ前記カバーの被係合部は前記各係合部に対向してそれぞれ設けられ、これらケースの係合部とカバーの被係合部とを係合することで前記ケースの一対の側壁間の幅寸法を均一にすることを特徴とする請求項2乃至6の内の何れかに記載のスライド式電子部品。   A plurality of engaging portions of the case are provided on the upper side of the side wall, and engaged portions of the cover are provided to face the engaging portions, respectively. The sliding electronic component according to any one of claims 2 to 6, wherein a width dimension between a pair of side walls of the case is made uniform by engaging with a portion.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013168527A (en) * 2012-02-16 2013-08-29 Alps Electric Co Ltd Slide type variable resistor
JP2017011233A (en) * 2015-06-26 2017-01-12 帝国通信工業株式会社 Electronic component

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Publication number Priority date Publication date Assignee Title
JPS5252068U (en) * 1975-10-13 1977-04-14
JPS60195908A (en) * 1984-03-19 1985-10-04 松下電器産業株式会社 Slide variable resistor with light source
JP2001351806A (en) * 2000-06-07 2001-12-21 Teikoku Tsushin Kogyo Co Ltd Electronic parts
JP2003198160A (en) * 2001-12-25 2003-07-11 Teikoku Tsushin Kogyo Co Ltd Case for electronic component incorporated in substrate

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5252068U (en) * 1975-10-13 1977-04-14
JPS60195908A (en) * 1984-03-19 1985-10-04 松下電器産業株式会社 Slide variable resistor with light source
JP2001351806A (en) * 2000-06-07 2001-12-21 Teikoku Tsushin Kogyo Co Ltd Electronic parts
JP2003198160A (en) * 2001-12-25 2003-07-11 Teikoku Tsushin Kogyo Co Ltd Case for electronic component incorporated in substrate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013168527A (en) * 2012-02-16 2013-08-29 Alps Electric Co Ltd Slide type variable resistor
JP2017011233A (en) * 2015-06-26 2017-01-12 帝国通信工業株式会社 Electronic component

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