JP2007091313A - Compressor packing device - Google Patents

Compressor packing device Download PDF

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Publication number
JP2007091313A
JP2007091313A JP2005286101A JP2005286101A JP2007091313A JP 2007091313 A JP2007091313 A JP 2007091313A JP 2005286101 A JP2005286101 A JP 2005286101A JP 2005286101 A JP2005286101 A JP 2005286101A JP 2007091313 A JP2007091313 A JP 2007091313A
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JP
Japan
Prior art keywords
compressor
plate
intermediate plate
fitting hole
lower plate
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JP2005286101A
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Japanese (ja)
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JP4836535B2 (en
Inventor
Yoshiaki Koike
良明 小池
Kazuyoshi Sugimoto
和▲よし▼ 杉本
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Sanyo Electric Co Ltd
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Sanyo Electric Co Ltd
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Priority to JP2005286101A priority Critical patent/JP4836535B2/en
Priority to CN2006101281313A priority patent/CN1939812B/en
Priority to EP06020324A priority patent/EP1770023A3/en
Priority to US11/529,800 priority patent/US20070074978A1/en
Publication of JP2007091313A publication Critical patent/JP2007091313A/en
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Publication of JP4836535B2 publication Critical patent/JP4836535B2/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/0088—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D71/0092—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids
    • B65D71/0096—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids the dimensions of the supports corresponding to the periphery of the load, e.g. pallets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D2571/00043—Intermediate plates or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D2571/00067—Local maintaining elements, e.g. partial packaging, shrink packaging, shrink small bands
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00006—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D2571/00111—Arrangements of flexible binders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a compressor packing device which is low in production cost and can pack two types of compressor only by arranging a single type of intermediate plates and a single type of lower plate. <P>SOLUTION: According to the structure of the compressor packing device, a plurality of high-temperature compressors 1A which each have plate-like end caps 3A, 4A arranged on both ends of a compressor main body 2A, are mounted on the lower plate 21 arranged on a base stand 20, and the compressor main bodies 2A are inserted into the first intermediate plate 22, followed by arranging the second intermediate plate 23. The second intermediate plate 23 has fitting holes 31 formed in an intermediate region, into which paper pipes 25 to be arranged on the upper end caps 3A are inserted, and into which hanging portions 7A are fitted. Then a plastic sheet 26 is placed to cover an area from the second intermediate plate 23 to the lower plate 21, and an upper plate 24 is arranged on the plastic sheet, followed by fixing the entire body by a fastening band 27 in one body. When a low-temperature compressor 1B is packed, the lower plate 21, and the first and second intermediate plates 22, 23 are placed upside down, and then the entire body is packed. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、複数の圧縮機の輸送や保管等に際して使用される圧縮機の梱包装置に関するものである。   The present invention relates to a compressor packing apparatus used when transporting or storing a plurality of compressors.

円筒状の圧縮機本体の両端部に皿状のエンドキャップが設けられた複数の圧縮機を基台上の下板上に載置させて、前記下板と上板との間に挟み、固定するようにした圧縮機の梱包装置が、例えば特許文献１に開示されている。そして、前記下板上の複数の圧縮機の水平方向の移動を防止するために、中間板に各圧縮機本体を挿通させた状態で前記下板と上板との間に挟んで固定することが利用されてきている。
特開平１０−２１８２７５号公報 Place a plurality of compressors with dish-shaped end caps on both ends of the cylindrical compressor body on the lower plate on the base, and sandwich and fix between the lower plate and the upper plate A compressor packing apparatus configured as described above is disclosed in Patent Document 1, for example. And in order to prevent the horizontal movement of the plurality of compressors on the lower plate, the compressor body is inserted and fixed between the lower plate and the upper plate in a state where each compressor body is inserted through the intermediate plate. Has been used.
JP 10-218275 A

しかし、大きさが略同じである２種類の圧縮機であっても、これらの中間板、下板は、各圧縮機の種類ごとに設けねばならず、甚だ製造コストの高いものであった。   However, even in the case of two types of compressors having substantially the same size, these intermediate plate and lower plate must be provided for each type of compressor, which is extremely expensive to manufacture.

そこで本発明は、大きさが略同じである２種類の圧縮機であれば、中間板、下板を１種類設けるだけで、確実に梱包でき、また製造コストの安い圧縮機の梱包装置を提供することを目的とする。   Therefore, the present invention provides a compressor packing device that can be reliably packed and provided at a low manufacturing cost by providing only one type of intermediate plate and lower plate if the two types of compressors have substantially the same size. The purpose is to do.

このため第１の発明は、円筒状の圧縮機本体の両端部に皿状のエンドキャップが設けられた複数の圧縮機を基台上の下板上に載置させて、中間板に前記各圧縮機本体を挿通させた状態で前記下板と上板との間に挟み、固定するようにした圧縮機の梱包装置において、一の種類の圧縮機を梱包する場合には前記下板及び中間板の１面を上にして使用し、他の種類の圧縮機を梱包する場合には前記下板及び中間板を裏返して使用することを特徴する。   Therefore, according to the first aspect of the present invention, a plurality of compressors having dish-shaped end caps provided at both ends of a cylindrical compressor body are placed on a lower plate on a base, and each of the compressors is placed on an intermediate plate. In a packing apparatus for a compressor that is sandwiched and fixed between the lower plate and the upper plate in a state where the compressor main body is inserted, when packing one type of compressor, the lower plate and the intermediate plate It is characterized in that it is used with one side of the plate facing up, and when the other type of compressor is packed, the lower plate and the intermediate plate are turned over.

第２の発明は、第１の圧縮機の梱包装置に係る発明において、いずれの種類の圧縮機を梱包するかを識別するための識別部を、前記下板及び中間板に設けたことを特徴とする。   According to a second aspect of the present invention, in the invention pertaining to the first compressor packaging apparatus, an identification portion for identifying which type of compressor is packaged is provided in the lower plate and the intermediate plate. And

第３の発明は、第１の圧縮機の梱包装置に係る発明において、前記中間板を、前記圧縮機本体が挿通される第１中間板と、開設された嵌合孔に上部のエンドキャップ上に配設された紙管が挿入される第２中間板とで構成したことを特徴とする。   According to a third aspect of the present invention, in the invention relating to the first compressor packing apparatus, the intermediate plate is disposed on the upper end cap in the first intermediate plate through which the compressor main body is inserted and the established fitting hole. It is characterized by comprising a second intermediate plate into which a paper tube disposed in is inserted.

本発明は、大きさが略同じである２種類の圧縮機であれば、中間板、下板を１種類設けるだけで、確実に梱包でき、また製造コストの安い圧縮機の梱包装置を提供することができる。   The present invention provides a packing apparatus for a compressor that can be reliably packed by providing only one type of intermediate plate and lower plate if the two types of compressors have substantially the same size, and can be manufactured at low cost. be able to.

以下に基づき、本発明の実施の形態について説明する。高温用の圧縮機１Ａはその平面図である図１及び右側面図である図２に示すように、円筒状の圧縮機本体２Ａの両端に皿状のエンドキャップ３Ａ、４Ａが溶接により取り付けられている。エンドキャップ４Ａには４つの取付け脚５Ａが図１における平面視４５度（上を０度として右回り４５度、以下同様に解釈するものとする。）、１３５度、２２５度、３１５度の位置に等間隔（９０度毎）に設けられ、また９０度の位置には複数の圧縮機を接続する場合においてオイルを均等にするための均油管の接続管６Ａが設けられ、更に３３５度の位置にオイルの油面センサを取り付けるための一方の取付口１０Ａが設けられている。また、エンドキャップ４Ａの溶接部となる周縁部の近くには環状の平坦部が、また中間部には球面状の凸面部が設けられている。前記エンドキャップ３Ａ上面には移動の便宜のための吊下部７Ａが同じく１３５度及び３１５度の対称位置にそれぞれ突設されると共に、側面には１８０度の位置に圧縮したフロンガスの流出プラグ１１Ａが設けられている。   Based on the following, an embodiment of the present invention will be described. As shown in FIG. 1 which is a plan view of the compressor 1A for high temperature and FIG. 2 which is a right side view thereof, dish-shaped end caps 3A and 4A are attached to both ends of the cylindrical compressor body 2A by welding. ing. In the end cap 4A, four mounting legs 5A are positioned at 45 degrees in a plan view in FIG. 1 (upward is 0 degrees, 45 degrees clockwise, hereinafter the same shall be interpreted), 135 degrees, 225 degrees, and 315 degrees. Are provided at equal intervals (every 90 degrees), and at a position of 90 degrees, an oil equalizing pipe connection pipe 6A is provided for equalizing oil when a plurality of compressors are connected, and at a position of 335 degrees. One attachment port 10A for attaching the oil level sensor to the oil is provided. Further, an annular flat portion is provided near the peripheral edge portion to be a welded portion of the end cap 4A, and a spherical convex surface portion is provided at the intermediate portion. Suspension parts 7A for the convenience of movement are similarly provided on the upper surface of the end cap 3A so as to project at symmetrical positions of 135 degrees and 315 degrees, respectively, and a flon gas outlet plug 11A compressed to a position of 180 degrees is provided on the side surface. Is provided.

また、前記圧縮機本体２Ａの側面には、図１における平面視９０度の位置に接続端子のカバー８Ａが、６５度の位置にオイル戻し口９Ａが、３３５度の位置にオイルの油面センサを取り付けるための他方の取付口１０Ａが、１８０度の位置の下部にはフロンガスの流入口１２Ａが、また１６０度の位置にオイルの入口管１３Ａがそれぞれ設けられている。   Further, on the side surface of the compressor body 2A, a connection terminal cover 8A at a position of 90 degrees in a plan view in FIG. 1, an oil return port 9A at a position of 65 degrees, and an oil level sensor of oil at a position of 335 degrees The other attachment port 10A is provided with a fluorocarbon gas inlet 12A at a lower position of 180 degrees and an oil inlet pipe 13A at a position of 160 degrees.

次の高温用の圧縮機１Ａと略同じ大きさの低温用の圧縮機１Ｂは、その平面図である図３及び右側面図である図４に示すように、円筒状の圧縮機本体２Ｂの両端に皿状のエンドキャップ３Ｂ、４Ｂが溶接により取り付けられている。エンドキャップ４Ｂには４つの取付け脚５Ｂが図３における平面視４５度、１３５度、２２５度、３１５度の位置に等間隔（９０度毎）に設けられ、また９０度の位置にはオイルの油面確認窓１５Ｂが設けられ、更に１８０度の位置にメンテナンス用のオイル入口管１６Ｂが設けられ、０度の位置にオイルの油面センサを取り付けるための一方の取付口１０Ｂが設けられている。また、エンドキャップ４Ｂの溶接部となる周縁部の近くには環状の平坦部が、また中間部には球面状の凸面部が設けられている。   As shown in FIG. 3 which is a plan view thereof and FIG. 4 which is a right side view thereof, a low temperature compressor 1B which is approximately the same size as the next high temperature compressor 1A has a cylindrical compressor body 2B. Dish-shaped end caps 3B and 4B are attached to both ends by welding. In the end cap 4B, four mounting legs 5B are provided at equal intervals (every 90 degrees) at positions of 45 degrees, 135 degrees, 225 degrees, and 315 degrees in plan view in FIG. An oil level confirmation window 15B is provided, a maintenance oil inlet pipe 16B is provided at a position of 180 degrees, and one mounting port 10B for mounting an oil level sensor of oil is provided at a position of 0 degrees. . Further, an annular flat portion is provided near the peripheral edge portion to be a welded portion of the end cap 4B, and a spherical convex surface portion is provided at the intermediate portion.

前記エンドキャップ３Ｂ上面には移動の便宜のための吊下部７Ｂが同じく１３５度及び３１５度の対称位置にそれぞれ突設されると共に、側面には３５度の位置に吐出圧力を検出するために取出す取出管１７Ｂ、６０度の位置にリキッドインジェクションの入口管１８Ｂ、１２５度の位置に同じく吐出圧力を検出するために取出す取出管１９Ｂ、１８０度の位置に圧縮したフロンガスの流出プラグ１１Ｂが設けられている。   Suspended portions 7B for the convenience of movement are similarly provided on the upper surface of the end cap 3B so as to project at symmetrical positions of 135 degrees and 315 degrees, respectively, and are removed from the side faces to detect discharge pressure at a position of 35 degrees. An extraction pipe 17B, an inlet pipe 18B for liquid injection at a position of 60 degrees, an extraction pipe 19B for detecting the discharge pressure at a position of 125 degrees, and an outlet plug 11B for compressed CFC gas at a position of 180 degrees are provided. Yes.

また、前記圧縮機本体２Ｂの側面には、図１における平面視９０度の位置に接続端子のカバー８Ｂが、０度の位置にオイルの油面センサを取り付けるための他方の取付口１０Ｂが、中間部の１８０度の位置にはオイルの入口管１３Ｂがそれぞれ設けられ、この入口管１３Ｂの下方にはフロンガスの流入口１２Ｂが設けられている。   Further, on the side surface of the compressor main body 2B, there is a connection terminal cover 8B at a position of 90 degrees in plan view in FIG. 1, and the other mounting opening 10B for mounting an oil level sensor of oil at a position of 0 degrees. An oil inlet pipe 13B is provided at a position of 180 degrees in the intermediate portion, and a CFC gas inlet 12B is provided below the inlet pipe 13B.

これらの圧縮機１Ａ、１Ｂは、空気調和機等の機械室に取付け脚５Ａ、５Ｂを介して取り付けられる縦設置型で、圧縮機１Ａ、１Ｂはそれぞれ９個を１セットとして梱包されるものであり、その梱包装置について、図５乃至図１２に基づき説明する。   These compressors 1A and 1B are vertically installed types that are attached to a machine room such as an air conditioner via attachment legs 5A and 5B. Each of the compressors 1A and 1B is packed as 9 sets. Yes, the packing apparatus will be described with reference to FIGS.

初めに、高温用の圧縮機１Ａ及び低温用の圧縮機１Ｂにも使用できる梱包装置について説明する。先ず図５及び図８において、この梱包装置は、大きく分けてフォークリフトのアームが差し込み可能な木枠で作られたパレットなどの基台２０と、この基台２０の上に載置され複数枚のダンボールを貼り合わせてなる下板２１と、圧縮機本体２Ａ、２Ｂが挿通され複数枚のダンボールを貼り合わせてなる第１中間板２２と、エンドキャップ３Ａ、３Ｂ上部に配設される複数枚のダンボールを貼り合わせてなる第２中間板２３と、合板製（ベニヤ板）の上板２４と、前記エンドキャップ３Ａ、３Ｂに設けられた吊下部７Ａ、７Ｂが第１嵌合孔３０に嵌合した状態の第２中間板２３の第２嵌合孔３１に嵌合する紙管２５と、前記基台２０上の下板２１、第１中間板２２、第２中間板２３及び紙管２５を覆う下面が開口した袋状の防水・防塵用のプラスチックシート２６と、このシート２６で覆って上板２４を配設した状態で最下位の基台２０から最上位の上板２４までを一体的に固定する締結バンド２７とから構成される。   First, a packaging device that can be used for the high-temperature compressor 1A and the low-temperature compressor 1B will be described. 5 and 8, this packing apparatus is roughly divided into a base 20 such as a pallet made of a wooden frame into which a forklift arm can be inserted, and a plurality of sheets placed on the base 20. A lower plate 21 formed by bonding cardboard, a first intermediate plate 22 formed by bonding a plurality of cardboards through which the compressor main bodies 2A and 2B are inserted, and a plurality of sheets disposed above the end caps 3A and 3B. The second intermediate plate 23 formed by bonding cardboard, the upper plate 24 made of plywood (plywood), and the suspended portions 7A and 7B provided on the end caps 3A and 3B are fitted in the first fitting hole 30. The paper tube 25 fitted in the second fitting hole 31 of the second intermediate plate 23 in the state, and the lower plate 21, the first intermediate plate 22, the second intermediate plate 23 and the paper tube 25 on the base 20 are covered. A bag-shaped waterproof / dustproof plug with an open bottom Scan and tic sheet 26, and the covering sheet 26 from the lowermost of the base 20 in a state of arranging the upper plate 24 to the upper plate 24 of the uppermost from the fastening band 27 for integrally fixed.

次に、前記下板２１について説明すると、図５に示すように、圧縮機１Ａ、１Ｂのエンドキャップ４Ａ、４Ｂの球面状（皿状）の凸面部が嵌合する平面視円形状の第１嵌合孔３２が開設されると共に、この第１嵌合孔３２の外方に連通し９０度の間隔を存して形成される前記取付け脚５Ａ、５Ｂが嵌合する第２嵌合孔３３が開設される。そして、この下板２１の四隅の１つが切欠かれて、この識別部たる切欠部２１Ａが左下になっている状態が表面側で、複数の高温用の圧縮機１Ａを梱包する場合に使用し、裏返すと複数の低温用の圧縮機１Ｂの梱包に使用できる。この場合、図７に示すように、流出プラグ１１Ａが上下の中心線から２０度ずれた位置、即ち１６０度の位置となるように、高温用の圧縮機１Ａのエンドキャップ４Ａの凸面部が第１嵌合孔３２に嵌合して載置した状態で、前記各取付け脚５Ａが各第２嵌合孔３３に嵌合するように、各第２嵌合孔３３は形成される。即ち、左下の前記取付け脚５Ａが上下の中心線から２５度ずれた位置で第２嵌合孔３３に嵌合するよう各嵌合孔３３が形成されている。   Next, the lower plate 21 will be described. As shown in FIG. 5, the first circular plate-shaped first plate with which the spherical (dish-shaped) convex portions of the end caps 4A and 4B of the compressors 1A and 1B are fitted. The fitting hole 32 is opened, and the second fitting hole 33 into which the mounting legs 5A and 5B are formed so as to communicate with the outside of the first fitting hole 32 with an interval of 90 degrees. Will be established. And when one of the four corners of the lower plate 21 is cut out and the cutout portion 21A as the identification portion is on the lower left side, it is used when packing a plurality of high-temperature compressors 1A. When turned upside down, it can be used for packing a plurality of low-temperature compressors 1B. In this case, as shown in FIG. 7, the convex portion of the end cap 4A of the high-temperature compressor 1A is positioned so that the outflow plug 11A is displaced by 20 degrees from the upper and lower center lines, that is, the position of 160 degrees. Each second fitting hole 33 is formed such that each of the mounting legs 5 </ b> A is fitted into each second fitting hole 33 in a state of being fitted and placed in the first fitting hole 32. That is, each fitting hole 33 is formed so that the lower left mounting leg 5A is fitted into the second fitting hole 33 at a position shifted by 25 degrees from the upper and lower center lines.

次に、第１中間板２２について説明する。この第１中間板２２には圧縮機本体２Ａ、２Ｂが挿通される円形状の第１嵌合孔３４と、この第１嵌合孔３４の外方に連通し圧縮機１Ａの流出プラグ１１Ａ又は圧縮機１Ｂの流出プラグ１１Ｂが嵌合（挿通）する第２嵌合孔３５と圧縮機１Ｂの取出管１９Ｂが嵌合する第３嵌合孔３６と圧縮機１Ｂの入口管１８Ｂが嵌合する第４嵌合孔３７及び圧縮機１Ｂの取出管１７Ｂが嵌合する第５嵌合孔３８とが開設されている。そして、この第１中間板２２の四隅の１つが切欠かれて、この切欠部２２Ａが左下になっている状態が表面側で、複数の高温用の圧縮機１Ａを梱包する場合に使用し、裏返すと複数の低温用の圧縮機１Ｂの梱包に使用できる。   Next, the first intermediate plate 22 will be described. The first intermediate plate 22 has a circular first fitting hole 34 through which the compressor main bodies 2A and 2B are inserted, and the outflow plug 11A of the compressor 1A communicates with the outside of the first fitting hole 34. The second fitting hole 35 into which the outflow plug 11B of the compressor 1B is fitted (inserted), the third fitting hole 36 into which the take-out pipe 19B of the compressor 1B is fitted, and the inlet pipe 18B of the compressor 1B are fitted. A fourth fitting hole 37 and a fifth fitting hole 38 into which the take-out pipe 17B of the compressor 1B is fitted are opened. Then, one of the four corners of the first intermediate plate 22 is notched, and the state in which the notch 22A is in the lower left is on the surface side, and is used when packing a plurality of high-temperature compressors 1A. And can be used for packing a plurality of low-temperature compressors 1B.

従って、第１中間板２２の表面側を上にした状態では、高温用の圧縮機１Ａのエンドキャップ３Ａが第１嵌合孔３４を及び流出プラグ１１Ａが第２嵌合孔３５を通過した後、圧縮機本体２Ａ及びエンドキャップ３Ａが挿通した状態となる。また、第１中間板２２の裏面側を上にした状態では、低温用の圧縮機１Ｂのエンドキャップ３Ｂが第１嵌合孔３４を、取出管１９Ｂが第３嵌合孔３６を、入口管１８Ｂが第４嵌合孔３７を、取出管１７Ｂが第５嵌合孔３８を挿通して、圧縮機本体２Ｂ及びエンドキャップ３Ｂが挿通した状態となる。   Therefore, in a state where the surface side of the first intermediate plate 22 is turned up, the end cap 3A of the high-temperature compressor 1A passes through the first fitting hole 34 and the outlet plug 11A passes through the second fitting hole 35. The compressor main body 2A and the end cap 3A are inserted. In the state where the back surface side of the first intermediate plate 22 is turned up, the end cap 3B of the low-temperature compressor 1B has the first fitting hole 34, the take-out pipe 19B has the third fitting hole 36, and the inlet pipe. 18B passes through the fourth fitting hole 37, and the take-out pipe 17B passes through the fifth fitting hole 38, so that the compressor body 2B and the end cap 3B are inserted.

次に、第２中間板２３について説明する。この第２中間板２３には、前述したように、前記エンドキャップ３Ａ、３Ｂ上の中央部に載置する前記紙管２５が嵌合する第２嵌合孔３１と、この第２嵌合孔３１の外方に連通し前記エンドキャップ３Ａ、３Ｂに設けられた吊下部７Ａ、７Ｂが嵌合するように９０度毎に第１嵌合孔３０とが形成されている。そして、この第２中間板２３の四隅の１つが切欠かれて、この切欠部２３Ａが左下になっている状態が表面側で、複数の高温用の圧縮機１Ａを梱包する場合に使用し、裏返すと複数の低温用の圧縮機１Ｂの梱包に使用できる。   Next, the second intermediate plate 23 will be described. As described above, the second intermediate plate 23 has a second fitting hole 31 into which the paper tube 25 placed at the center of the end caps 3A and 3B is fitted, and the second fitting hole. A first fitting hole 30 is formed every 90 degrees so that hanging portions 7A and 7B provided on the end caps 3A and 3B are fitted to communicate with the outside of 31. Then, one of the four corners of the second intermediate plate 23 is notched, and the state in which the notch 23A is in the lower left is on the surface side, and is used when packing a plurality of high-temperature compressors 1A. And can be used for packing a plurality of low-temperature compressors 1B.

従って、第２中間板２３の表面側を上にした状態では、高温用の圧縮機１Ａのエンドキャップ３Ａ上の中央部に載置した紙管２５が第２嵌合孔３１に嵌合すると共に、対称位置に設けられた一対の吊下部７Ａが対称位置に設けられた一方の一対の第１嵌合孔３０に嵌合する。また、第２中間板２３の裏面側を上にした状態では、低温用の圧縮機１Ｂのエンドキャップ３Ｂ上の中央部に載置した紙管２５が第２嵌合孔３１に嵌合すると共に、対称位置に設けられた一対の吊下部７Ｂが対称位置に設けられた他方の一対の第１嵌合孔３０に嵌合する。   Therefore, in a state where the surface side of the second intermediate plate 23 is faced up, the paper tube 25 placed at the center on the end cap 3A of the high-temperature compressor 1A is fitted into the second fitting hole 31. The pair of suspended portions 7A provided at the symmetrical positions are fitted into the pair of first fitting holes 30 provided at the symmetrical positions. In addition, in a state where the back surface side of the second intermediate plate 23 is faced up, the paper tube 25 placed in the central portion on the end cap 3B of the low-temperature compressor 1B is fitted into the second fitting hole 31. The pair of suspended portions 7B provided at the symmetrical positions are fitted into the other pair of first fitting holes 30 provided at the symmetrical positions.

なお、基台２０、下板２１、第１及び第２中間板２２、２３及び上板２４は平面から見て略同じ大きさである。   The base 20, the lower plate 21, the first and second intermediate plates 22, 23, and the upper plate 24 have substantially the same size when viewed from the plane.

上述した圧縮機の梱包装置において、初めに高温用の複数の圧縮機１Ａの梱包の仕方について説明する。先ず、図６に示すように、基台２０上に表面側が上面とした下板２１を切欠部２１Ａが左下になるように載置する。そして、高温用の各圧縮機１Ａのエンドキャップ４Ａの球面状の凸面部を下板２１の第１嵌合孔３２に嵌合させて、該エンドキャップ４Ａ周縁部の近くの環状の平坦部を第１嵌合孔３２周縁部上に載置させると共に４つの取付け脚５Ａを各第２嵌合孔３３に嵌合させる。これにより、圧縮機１Ａの平面方向における回転が防止できる。   In the compressor packing apparatus described above, a method of packing a plurality of high-temperature compressors 1A will be described first. First, as shown in FIG. 6, the lower plate 21 whose upper surface is the upper surface is placed on the base 20 so that the cutout portion 21 </ b> A is at the lower left. Then, the spherical convex portion of the end cap 4A of each high-temperature compressor 1A is fitted into the first fitting hole 32 of the lower plate 21, and an annular flat portion near the peripheral edge of the end cap 4A is formed. The four fitting legs 5 </ b> A are fitted in the second fitting holes 33 while being placed on the peripheral edge of the first fitting hole 32. Thereby, rotation in the plane direction of the compressor 1A can be prevented.

次に、この下板２１上に載置した状態の高温用の圧縮機１Ａの水平方向の移動を防止すべく表面側が上面とした第１中間板２２を切欠部２２Ａが左下になるようにして、圧縮機１Ａの上方から被せて第１嵌合孔３４に圧縮機本体２Ａを挿通させると共に第２嵌合孔３５にエンドキャップ３Ａの側面部に設けた流出プラグ１１Ａを挿通させて、図２における２点鎖線の位置まで移動させる。この第１中間板２２により、圧縮機１Ａの平面方向の移動が確実に防止できる。なお、この高温用の圧縮機１Ａにあっては、第３嵌合孔３６、第４嵌合孔３７及び第５嵌合孔３８は、圧縮機本体２Ａを第１嵌合孔３４に挿通させる際には何ら関与しない。   Next, in order to prevent the high-temperature compressor 1A placed on the lower plate 21 from moving in the horizontal direction, the first intermediate plate 22 whose upper surface is the upper surface is arranged so that the cutout portion 22A is at the lower left. 2, the compressor body 2A is inserted through the first fitting hole 34 and the outlet plug 11A provided on the side surface of the end cap 3A is inserted through the second fitting hole 35. To the position of the two-dot chain line. The first intermediate plate 22 can reliably prevent the compressor 1A from moving in the plane direction. In the high-temperature compressor 1A, the third fitting hole 36, the fourth fitting hole 37, and the fifth fitting hole 38 allow the compressor body 2A to be inserted into the first fitting hole 34. There is nothing to do with it.

次に、この圧縮機１Ａのエンドキャップ３Ａ上に切欠部２３Ａが左下になるように第２中間板２３の表面側を上面として載置し、上方から押圧して各吊下部７Ａを対応する各第１嵌合孔３０に嵌合させて、図２における２点鎖線の位置まで移動させるが、吊下部７Ａの上端部は第２中間板２３より上方には突出しない（図７参照）。また、この移動に際して、対称位置にある他の一対の第１嵌合孔３０は何ら関与しない。この状態で、この第２中間板２３の第２嵌合孔３１に紙管２５を嵌合させるが、この紙管２５は第２中間板２３より厚さの方向の長さが長く第２中間板２３より上方へ突出する。   Next, the surface side of the second intermediate plate 23 is placed on the end cap 3A of the compressor 1A so that the cutout portion 23A is located on the lower left side, and is pressed from above so that each suspension portion 7A corresponds to the corresponding one. Although it fits in the 1st fitting hole 30 and moves to the position of the dashed-two dotted line in FIG. 2, the upper end part of 7 A of suspension parts does not protrude above the 2nd intermediate | middle board 23 (refer FIG. 7). Further, at the time of this movement, the other pair of first fitting holes 30 at the symmetrical positions are not involved at all. In this state, the paper tube 25 is fitted into the second fitting hole 31 of the second intermediate plate 23. The paper tube 25 is longer in the thickness direction than the second intermediate plate 23, and the second intermediate plate 23 has a second intermediate length. Projects upward from the plate 23.

次に、プラスチックシート２６を被せて第２中間板２３から下板２１までを覆い、上板２４を配設した後、締結バンド２７で上板２４から基台２０までが一体となるように固定する（図８参照）。   Next, the plastic sheet 26 is covered to cover the second intermediate plate 23 to the lower plate 21, the upper plate 24 is disposed, and then fixed with the fastening band 27 so that the upper plate 24 to the base 20 are integrated. (See FIG. 8).

このように、第１中間板２２に前記各圧縮機本体２Ａを挿通させた状態で、エンドキャップ３Ａ上に第２中間板２３を載置して各吊下部７Ａを対応する各第１嵌合孔３０に嵌合させると共に、第２嵌合孔３１に紙管２５を嵌合させようにして、前記下板２１と上板２４との間に挟んで圧縮機１Ａを固定するようにしたものであり、特に第２中間板２３及び紙管２５が前記下板２１と上板２４との間に圧縮機１Ａを挟んで固定する際の遊びの隙間をなくし、確実なる固定に寄与する。   Thus, with each compressor main body 2A being inserted through the first intermediate plate 22, the second intermediate plate 23 is placed on the end cap 3A, and each hanging portion 7A is associated with each corresponding first fitting. The compressor 1A is fixed between the lower plate 21 and the upper plate 24 by fitting the paper tube 25 into the second fitting hole 31 while fitting it into the hole 30. In particular, the gap between the second intermediate plate 23 and the paper tube 25 when the compressor 1A is fixed between the lower plate 21 and the upper plate 24 is fixed, thereby contributing to reliable fixing.

次に、低温用の複数の圧縮機１Ｂの梱包の仕方について説明する。先ず、図１０に示すように、基台２０上に下板２１を裏返して切欠部２１Ａが右下になるように載置する。そして、低温用の各圧縮機１Ｂのエンドキャップ４Ｂの球面状の凸面部を下板２１の第１嵌合孔３２に嵌合させて、該エンドキャップ４Ｂ周縁部の近くの環状の平坦部を第１嵌合孔３２周縁部上に載置させると共に４つの取付け脚５Ｂを各第２嵌合孔３３に嵌合させる。これにより、圧縮機１Ｂの平面方向における回転が防止できる。   Next, how to pack a plurality of low-temperature compressors 1B will be described. First, as shown in FIG. 10, the lower plate 21 is turned over on the base 20 and placed so that the cutout 21 </ b> A is on the lower right. Then, the spherical convex portion of the end cap 4B of each compressor 1B for low temperature is fitted into the first fitting hole 32 of the lower plate 21, and the annular flat portion near the peripheral edge of the end cap 4B is formed. The four fitting legs 5 </ b> B are fitted into the second fitting holes 33 while being placed on the peripheral edge of the first fitting hole 32. Thereby, rotation in the plane direction of compressor 1B can be prevented.

次に、第１中間板２２を裏返して切欠部２２Ａが右下になるようにして、圧縮機１Ｂの上方から被せて第１嵌合孔３４に圧縮機本体２Ｂを挿通させると共に、第２嵌合孔３５に流出プラグ１１Ｂを挿通させ、第３嵌合孔３６に取出管１９Ｂを挿通させ、第４嵌合孔３７に入口管１８Ｂを挿通させ、第５嵌合孔３８に取出管１７Ｂを挿通させて、図４における２点鎖線の位置まで移動させる。この第１中間板２２により、圧縮機１Ｂの平面方向の移動が確実に防止できる。   Next, the first intermediate plate 22 is turned over so that the cutout portion 22A is located at the lower right, and the compressor body 2B is inserted through the first fitting hole 34 so as to cover the compressor 1B from above, and the second fitting is performed. The outflow plug 11B is inserted through the joint hole 35, the extraction pipe 19B is inserted through the third fitting hole 36, the inlet pipe 18B is inserted through the fourth fitting hole 37, and the extraction pipe 17B is inserted through the fifth fitting hole 38. It is inserted and moved to the position of the two-dot chain line in FIG. The first intermediate plate 22 can reliably prevent the compressor 1B from moving in the plane direction.

次に、この圧縮機１Ｂのエンドキャップ３Ｂ上に裏返して切欠部２３Ａが右下になるように第２中間板２３を載置して、上方から押圧して各吊下部７Ｂを対応する各第１嵌合孔３０に嵌合させて、図４における２点鎖線の位置まで移動させるが、吊下部７Ｂの上端部は第２中間板２３より上方には突出しない（図１１参照）。この移動に際して、前述したような吊下部７Ａが嵌合した一対の第１嵌合孔３０は、ここでは何ら関与しない。この状態で、この第２中間板２３の第２嵌合孔３１に紙管２５を嵌合させるが、この紙管２５は第２中間板２３より厚さの方向の長さが長く第２中間板２３より上方へ突出する。   Next, the second intermediate plate 23 is placed on the end cap 3B of the compressor 1B so that the cutout portion 23A is located on the lower right side, and is pressed from above so that each suspension portion 7B is associated with the corresponding first portion. Although it is made to fit in the 1 fitting hole 30 and is moved to the position of the two-dot chain line in FIG. 4, the upper end part of the suspension part 7B does not protrude above the 2nd intermediate plate 23 (refer FIG. 11). In this movement, the pair of first fitting holes 30 into which the suspension portion 7A as described above is fitted are not involved here at all. In this state, the paper tube 25 is fitted into the second fitting hole 31 of the second intermediate plate 23. The paper tube 25 is longer in the thickness direction than the second intermediate plate 23, and the second intermediate plate 23 has a second intermediate length. Projects upward from the plate 23.

次に、プラスチックシート２６を被せて第２中間板２３から下板２１までを覆い、上板２４を配設した後、締結バンド２７で上板２４から基台２０までが一体となるように固定する（図１２参照）。   Next, the plastic sheet 26 is covered to cover the second intermediate plate 23 to the lower plate 21, the upper plate 24 is disposed, and then fixed with the fastening band 27 so that the upper plate 24 to the base 20 are integrated. (See FIG. 12).

このように、第１中間板２２に前記各圧縮機本体２Ｂを挿通させた状態で、エンドキャップ３Ｂ上に第２中間板２３を載置して各吊下部７Ｂを対応する各第１嵌合孔３０に嵌合させると共に、第２嵌合孔３１に紙管２５を嵌合させようにして、前記下板２１と上板２４との間に挟んで圧縮機１Ｂを固定するようにしたものであり、特に第２中間板２３及び紙管２５が前記下板２１と上板２４との間に圧縮機１Ｂを挟んで固定する際の遊びの隙間をなくし、確実なる固定に寄与する。   Thus, in the state which inserted each said compressor main body 2B in the 1st intermediate plate 22, the 2nd intermediate plate 23 is mounted on the end cap 3B, and each 1st fitting corresponding to each suspension part 7B is carried out. The compressor 1B is fixed by being sandwiched between the lower plate 21 and the upper plate 24 so that the paper tube 25 is fitted into the second fitting hole 31 while being fitted into the hole 30. In particular, the gap between the second intermediate plate 23 and the paper tube 25 when the compressor 1B is fixed between the lower plate 21 and the upper plate 24 is eliminated, thereby contributing to reliable fixing.

以上のように構成された圧縮機の梱包装置では、圧縮機１Ａ、１Ｂが輸送の際の上下振動や振れ回りによって損傷するのをより確実に防止することができる。更には、大きさが略同じである２種類の圧縮機であれば、これらの中間板、下板を１種類設けるだけで、表面と裏返した裏面とを使い分けて使用することにより、製造コストの安い圧縮機の梱包装置を提供することができる。   In the compressor packing apparatus configured as described above, the compressors 1A and 1B can be more reliably prevented from being damaged by vertical vibration or swinging during transportation. Furthermore, in the case of two types of compressors having substantially the same size, only one type of these intermediate plate and lower plate is provided. A cheap compressor packing device can be provided.

以上本発明の実施態様について説明したが、上述の説明に基づいて当業者にとって種々の代替例、修正又は変形が可能であり、本発明はその趣旨を逸脱しない範囲で前述の種々の代替例、修正又は変形を包含するものである。   Although the embodiments of the present invention have been described above, various alternatives, modifications, and variations can be made by those skilled in the art based on the above description, and the present invention is not limited to the various alternatives described above without departing from the spirit of the present invention. It includes modifications or variations.

高温用の圧縮機の平面図である。It is a top view of the compressor for high temperature. 高温用の圧縮機の右側面図である。It is a right view of the compressor for high temperature. 低温用の圧縮機の平面図である。It is a top view of the compressor for low temperature. 低温用の圧縮機の右側面図である。It is a right view of the compressor for low temperature. 高温用の圧縮機の梱包のための基台、下板、第１及び第２中間板、紙管、上板の斜視図である。It is a perspective view of the base for packing of the compressor for high temperature, a lower board, the 1st and 2nd intermediate board, a paper tube, and an upper board. 基台上に下板及び高温用圧縮機を載置した状態の平面図である。It is a top view of the state which mounted the lower board and the compressor for high temperature on the base. 上板を配設した状態の部分斜視図である。It is a fragmentary perspective view of the state where the upper board was arranged. 高温用の圧縮機を梱包した状態の斜視図である。It is a perspective view of the state which packed the compressor for high temperature. 低温用の圧縮機の梱包のための基台、下板、第１及び第２中間板、紙管、上板の斜視図である。It is a perspective view of the base for packing of the compressor for low temperature, a lower board, the 1st and 2nd intermediate board, a paper tube, and an upper board. 基台上に下板及び高温用圧縮機を載置した状態の平面図である。It is a top view of the state which mounted the lower board and the compressor for high temperature on the base. 上板を配設した状態の部分斜視図である。It is a fragmentary perspective view of the state where the upper board was arranged. 低温用の圧縮機を梱包した状態の斜視図である。It is a perspective view of the state which packed the compressor for low temperature.

符号の説明Explanation of symbols

１Ａ、１Ｂ 圧縮機
２Ａ、２Ｂ 圧縮機本体
３Ａ、３Ｂ、４Ａ、４Ｂ エンドキャップ
２０ 基台
２１ 下板
２２ 第１中間板
２３ 第２中間板
２４ 上板
２５ 紙管
２１Ａ、２２Ａ、２３Ａ 切欠部 1A, 1B Compressor 2A, 2B Compressor body 3A, 3B, 4A, 4B End cap 20 Base 21 Lower plate 22 First intermediate plate 23 Second intermediate plate 24 Upper plate 25 Paper tube 21A, 22A, 23A Notch

Claims (3)

円筒状の圧縮機本体の両端部に皿状のエンドキャップが設けられた複数の圧縮機を基台上の下板上に載置させて、中間板に前記各圧縮機本体を挿通させた状態で前記下板と上板との間に挟み、固定するようにした圧縮機の梱包装置において、一の種類の圧縮機を梱包する場合には前記下板及び中間板の１面を上にして使用し、他の種類の圧縮機を梱包する場合には前記下板及び中間板を裏返して使用することを特徴する圧縮機の梱包装置。   A state in which a plurality of compressors each having a dish-shaped end cap provided at both ends of a cylindrical compressor body are placed on a lower plate on a base, and each compressor body is inserted through an intermediate plate In the compressor packing device sandwiched between the lower plate and the upper plate and fixed, when packing one type of compressor, the lower plate and the intermediate plate are faced up. A compressor packing apparatus, wherein the lower plate and the intermediate plate are turned over and used when packing other types of compressors. いずれの種類の圧縮機を梱包するかを識別するための識別部を、前記下板及び中間板に設けたことを特徴とする請求項１に記載の圧縮機の梱包装置。   2. The compressor packing apparatus according to claim 1, wherein an identification unit for identifying which type of compressor is packed is provided on the lower plate and the intermediate plate. 前記中間板を、前記圧縮機本体が挿通される第１中間板と、開設された嵌合孔に上部のエンドキャップ上に配設された紙管が挿入される第２中間板とで構成したことを特徴とする請求項１に記載の圧縮機の梱包装置。   The intermediate plate is composed of a first intermediate plate through which the compressor body is inserted and a second intermediate plate into which a paper tube disposed on the upper end cap is inserted into the established fitting hole. The compressor packing apparatus according to claim 1.
JP2005286101A 2005-09-30 2005-09-30 Compressor packing equipment Active JP4836535B2 (en)

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JP2005286101A JP4836535B2 (en) 2005-09-30 2005-09-30 Compressor packing equipment
CN2006101281313A CN1939812B (en) 2005-09-30 2006-09-05 Compressor packaging apparatus
EP06020324A EP1770023A3 (en) 2005-09-30 2006-09-27 Compressor packaging apparatus
US11/529,800 US20070074978A1 (en) 2005-09-30 2006-09-28 Compressor packaging apparatus

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US9975678B2 (en) * 2014-09-29 2018-05-22 Shmuel Dovid Newman System and method for palletless shipment of gas cylinder arrays
JP6160882B1 (en) * 2016-03-18 2017-07-12 コアレックス信栄株式会社 Package manufacturing method
CN108974629A (en) * 2018-08-13 2018-12-11 苏州远隆塑料制品有限公司 Packaging structure for compressor bulk transport

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EP1770023A2 (en) 2007-04-04
US20070074978A1 (en) 2007-04-05
CN1939812B (en) 2011-07-06
CN1939812A (en) 2007-04-04
EP1770023A3 (en) 2009-01-07

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