JP2007089493A - Agricultural film - Google Patents

Agricultural film Download PDF

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JP2007089493A
JP2007089493A JP2005284137A JP2005284137A JP2007089493A JP 2007089493 A JP2007089493 A JP 2007089493A JP 2005284137 A JP2005284137 A JP 2005284137A JP 2005284137 A JP2005284137 A JP 2005284137A JP 2007089493 A JP2007089493 A JP 2007089493A
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film
agricultural
needle
resin
thermoplastic resin
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JP4563908B2 (en
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Takashi Takazawa
孝 高澤
Atsushi Obayashi
厚 大林
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NAKANO KIKO KK
Mitsubishi Chemical MKV Co
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NAKANO KIKO KK
Mitsubishi Chemical MKV Co
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/25Greenhouse technology, e.g. cooling systems therefor

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Abstract

<P>PROBLEM TO BE SOLVED: To provide an agricultural film excellent in antifogging property and moisture permeability and used for lining or covering of greenhouse culture, growing, etc., in plastic tunnel. <P>SOLUTION: The agricultural film has a plurality of fine holes obtained by boring a thermoplastic resin film with a needle having spinous processes and has ≥500 (g/m<SP>2</SP>, 24hr) moisture permeability or the film is a thermoplastic resin film having a plurality of fine holes in which the form has a spinate part and having ≥500 (g/m<SP>2</SP>, 24hr) moisture permeability. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、ハウス栽培や、トンネル栽培などの内張り又は外張り用に用いられる農業用フィルム、特に好ましくは防曇性及び透湿性に優れた農業用フィルムに関するものである。   The present invention relates to an agricultural film used for lining or outer lining such as house cultivation and tunnel cultivation, and particularly preferably relates to an agricultural film excellent in antifogging property and moisture permeability.

従来より農作物を促成栽培する方法として、塩化ビニル系樹脂フィルムやオレフィン系樹脂フィルムなどの農業用フィルム被覆下、植物を栽培する、いわゆるハウス栽培やトンネル栽培が盛んに行われている。   Conventionally, as a method for forcibly cultivating agricultural crops, so-called house cultivation and tunnel cultivation in which plants are cultivated under agricultural film covering such as vinyl chloride resin films and olefin resin films have been actively performed.

このようなハウス栽培、トンネル栽培等において、ハウス又はトンネル内の温度、湿度等は作物の成長に大きな影響を与えるため、気候に応じた調整が必要である。   In such house cultivation, tunnel cultivation, etc., the temperature, humidity, etc. in the house or tunnel have a great influence on the growth of crops, so adjustment according to the climate is necessary.

特に近年大型化したハウス栽培では、ハウス骨組みに固定展張する外張り用農業フィルムのほかに、ハウス内に、いわゆるカーテン材として、又は作物を更に被覆する形のベタがけ材として、内張り用農業フィルムを用いる方法が行われてきている。   In particular, in house cultivation, which has recently increased in size, in addition to the agricultural film for the outer stretch that is fixedly stretched on the house frame, the agricultural film for the inner liner is used as a so-called curtain material in the house or as a solid covering material that further covers crops. The method of using has been performed.

特にこの内張り用農業フィルムにおいては、透湿性(通気性)が低いと、暖かい空気中の水蒸気がフィルム内にこもり、作物に多湿障害を与える恐れがある。また、水蒸気はフィルム内面に付着して水滴を形成し、その結果フィルムの透明性が低下する現象も課題での一つであり、透湿性(通気性)や防曇性が必要とされている。   In particular, in the agricultural film for lining, if moisture permeability (breathability) is low, water vapor in warm air may be trapped in the film, which may cause a high humidity disorder on the crop. In addition, water vapor adheres to the inner surface of the film to form water droplets, and as a result, the phenomenon that the transparency of the film decreases is one of the problems, and moisture permeability (breathability) and anti-fogging properties are required. .

また外張り用農業フィルムとしても、防虫・防雨性を有するとともに、通気性(透湿性)を有するフィルムが好ましいが、いまだその通気性をも有する外張り用農業フィルムは得られていない。また、外張り用農業用フィルムにおいては防曇性は重要な性能であり、従来は、ハウス展張時内面に防曇剤をスプレーで塗布する方法や、界面活性剤をフィルム内面に練りこむ方法、その他特殊な無機微粒子を含有する塗布層をフィルム内面に塗布する方法等が取られているが、手間やコストもかかり充分な防曇性を得ることができない。   Further, as the agricultural film for the outer layer, a film having insectproof / rainproof properties and air permeability (moisture permeability) is preferable, but an agricultural film for outer layer having the air permeability has not been obtained yet. In addition, the antifogging property is an important performance in agricultural films for outer layers, and conventionally, a method of spraying an antifogging agent on the inner surface during house extension, a method of kneading a surfactant on the inner surface of the film, In addition, a method of applying a coating layer containing special inorganic fine particles to the inner surface of the film is taken, but it takes time and cost, and sufficient antifogging properties cannot be obtained.

従来、内張り用農業フィルムにおいて、通気性を有する農業用資材としては、不織布が使用されている。しかしながら不織布は通気性に優れる反面、白色の不透明な素材であって、光線透過率が低いという欠点があり、成長に際して日光照射を十分に必要とする作物に対しては、この素材を使用できないという問題があった。   Conventionally, in agricultural films for lining, nonwoven fabric has been used as an agricultural material having air permeability. However, the nonwoven fabric is excellent in breathability, but it is a white opaque material and has the disadvantage of low light transmittance, and it cannot be used for crops that require sufficient sunlight irradiation for growth. There was a problem.

一方、合成樹脂フィルムからなる無孔フィルムに通気孔や通水孔を設けた農業フィルムもいくつか提案されている。たとえば特許文献1には、直径が1.5mm以下の通気孔を、通気孔の総面積がフィルム表面積の10〜60%となるよう設けた農業用フィルムが開示されている。また、特許文献2では、内張りカーテン上に外張り被覆材内面に凝縮した水滴が落下して水溜りを形成する、いわゆる金魚鉢現象を解消するために、水抜きの孔として、合成樹脂フィルムに直径1mm以上4mm以下の透孔を面積1m当たり少なくとも1個以上設けた内張りカーテン用の農業用有孔フィルムを開示している。そして、その孔空け方法の一つとして、針で孔をあけるニードルパンチング法も提案されている。 On the other hand, some agricultural films have been proposed in which a non-porous film made of a synthetic resin film is provided with air holes and water holes. For example, Patent Document 1 discloses an agricultural film in which vent holes having a diameter of 1.5 mm or less are provided so that the total area of the vent holes is 10 to 60% of the film surface area. Moreover, in patent document 2, in order to eliminate the so-called fishbowl phenomenon in which water droplets condensed on the inner surface of the outer covering material fall on the inner curtain to form a puddle, a diameter is formed on the synthetic resin film as a drain hole. A perforated film for agriculture for lining curtains having at least one through hole of 1 mm or more and 4 mm or less per 1 m 2 is disclosed. As one of the hole making methods, a needle punching method for making a hole with a needle has been proposed.

しかしながら、従来の孔あけフィルムでは、防水及び保温性を図るためには孔の大きさを小さくする必要があるが、その反面十分な通気が行われないという欠点があり、通気性を確保するために通気孔の大きさを大きくすると、今度は防水防虫効果や、保温効果が低下するという矛盾した問題があった。
実開平5−74249号公報 実公平5−10598号公報
However, in the conventional perforated film, it is necessary to reduce the size of the hole in order to achieve waterproofing and heat retention, but on the other hand, there is a drawback that sufficient ventilation is not performed, and in order to ensure air permeability However, when the size of the air vent is increased, there is a contradictory problem that the waterproof and insect-proofing effect and the heat retaining effect are reduced.
Japanese Utility Model Publication No. 5-74249 No. 5-10598

しかして、本発明の目的は、透明性を低下することなく、透湿性(通気性)、防曇性、防滴付着性があり、かつ保温性や防水防虫効果を有する農業用フィルムを提供することにある。   Thus, an object of the present invention is to provide an agricultural film having moisture permeability (breathability), anti-fogging property, and drip-proof adhesion, and having heat retaining properties and waterproof insect-proofing effects without lowering transparency. There is.

本発明者等は、熱可塑性樹脂フィルムに、特殊な形状のニードルで孔空け加工を行った微細孔を複数有する有孔樹脂フィルムを用いると、上記課題を解決することを見出し、当該発明について特願2005−103837(優先日2004年3月31日)として特許出願した。その後、更に検討を行った結果、有孔樹脂フィルムの透湿度を制御することにより、上記課題を解決できることに加えて、非常に優れた栽培性が得られることを見出し、本発明に到達した。   The inventors of the present invention have found that the use of a perforated resin film having a plurality of micropores that have been perforated with a specially-shaped needle as the thermoplastic resin film solves the above-mentioned problems. A patent application was filed as application 2005-103837 (priority date March 31, 2004). Then, as a result of further investigation, in addition to solving the above-mentioned problems by controlling the moisture permeability of the porous resin film, it was found that very excellent cultivatability was obtained, and the present invention was reached.

すなわち本発明の要旨は、
(1)熱可塑性樹脂フィルムに棘状突起を有するニードルにより孔空け加工を行い得られた微細孔を複数有し、透湿度が500(g/m.24hr)以上であることを特徴とする農業用フィルム、
(2)微細孔を複数有する熱可塑性樹脂フィルムで形成された農業用フィルムであって、該微細孔の形状が棘部を有する有棘形状であり、500(g/m.24hr)以上の透湿度を有することを特徴とする農業用フィルム、
(3)熱可塑性樹脂フィルムの片面又は両面側から、棘状突起を有するニードルにより孔空け加工を行い得られた微細孔を複数有することを特徴とする(1)又は(2)に記載の農業用フィルム、
(4)フィルムの両面に微小突起を有することを特徴とする(1)〜(3)のいずれか1に記載の農業用フィルム、
(5)該熱可塑性樹脂フィルムを構成する樹脂が、塩化ビニル系樹脂又はオレフィン系樹脂であることを特徴とする(1)〜(4)のいずれか1に記載の農業用フィルム、
(6)該熱可塑性樹脂フィルムが、少なくとも外層、中間層、内層を有する三層以上の多層構成からなる樹脂フィルムであり、外層及び/又は内層を構成する樹脂が、メタロセン系ポリエチレン樹脂を少なくとも含むことを特徴とする(1)〜(5)のいずれか1に記載の農業用フィルム、及び
(7)スポット穿孔により得られる孔を更に有する、(1)〜(6)のいずれか1に記載の農業用フィルム、
に存する。
That is, the gist of the present invention is:
(1) A thermoplastic resin film having a plurality of fine holes obtained by drilling with a needle having a spinous process, and having a moisture permeability of 500 (g / m 2 .24 hr) or more. Agricultural film,
(2) An agricultural film formed of a thermoplastic resin film having a plurality of micropores, wherein the micropores have a spiny shape having barbs, and are 500 (g / m 2 .24 hr) or more. Agricultural film characterized by having moisture permeability,
(3) Agriculture according to (1) or (2), characterized in that it has a plurality of fine holes obtained by drilling with a needle having a spinous process from one side or both sides of a thermoplastic resin film. For film,
(4) The agricultural film as set forth in any one of (1) to (3), wherein the film has fine protrusions on both sides thereof.
(5) The agricultural film according to any one of (1) to (4), wherein the resin constituting the thermoplastic resin film is a vinyl chloride resin or an olefin resin,
(6) The thermoplastic resin film is a resin film having a multilayer structure of three or more layers having at least an outer layer, an intermediate layer, and an inner layer, and the resin constituting the outer layer and / or the inner layer includes at least a metallocene-based polyethylene resin. (1) to (6), wherein the film for agriculture according to any one of (1) to (5) and (7) holes obtained by spot drilling are further provided. Agricultural film,
Exist.

本発明によれば、透明性を低下することなく、透湿性(通気性)、防曇性、防滴付着性があり、かつ保温性や防水防虫効果を有し、更に、優れた栽培性をもたらす農業用フィルムを得ることが出来る。   According to the present invention, moisture permeability (breathability), anti-fogging property, drip-proof adhesion, heat insulation and waterproof insect-repellent effect are obtained without lowering transparency, and further excellent cultivatability. The resulting agricultural film can be obtained.

以下、本発明を詳細に説明する。   Hereinafter, the present invention will be described in detail.

本発明の農業用フィルム(透湿性フィルム、防曇性フィルム)は、熱可塑性樹脂フィルムに微細な孔を複数設けた有孔樹脂フィルムである。   The agricultural film (moisture permeable film, antifogging film) of the present invention is a perforated resin film in which a plurality of fine holes are provided in a thermoplastic resin film.

熱可塑性樹脂フィルムを構成する樹脂としては、例えば塩化ビニル系樹脂、ポリエチレン、エチレンー酢酸ビニル共重合体、ポリプロピレンなどのポリオレフィン系樹脂、ポリエチレンテレフタレートなどのポリエステル系樹脂、ポリメチルメタクリレート樹脂、フッ素樹脂などの、従来農業用フィルム、透湿性フィルム、防曇性フィルムの材料として知られている任意の公知の熱可塑性樹脂を用いることができる。好ましくは、軟質である、塩化ビニル系樹脂、ポリオレフィン系樹脂を用いることが好ましい。   Examples of the resin constituting the thermoplastic resin film include vinyl chloride resin, polyethylene, ethylene-vinyl acetate copolymer, polyolefin resin such as polypropylene, polyester resin such as polyethylene terephthalate, polymethyl methacrylate resin, and fluorine resin. Any known thermoplastic resin conventionally known as a material for agricultural films, moisture-permeable films, and antifogging films can be used. Preferably, a soft vinyl chloride resin or polyolefin resin is used.

ポリオレフィン系樹脂としては、α−オレフィン系の単独重合体、α−オレフィンを主成分とする異種単量体との共重合体、α−オレフィンと共役ジエンまたは非共役ジエン等の多不飽和化合物、アクリル酸、メタクリル酸、酢酸ビニル等との共重合体などがあげられ、例えば高密度、低密度または直鎖状低密度ポリエチレン、ポリプロピレン、エチレン−プロピレン共重合体、エチレン−ブテン共重合体、エチレン−4−メチル−1−ペンテン共重合体、エチレン−酢酸ビニル共重合体、エチレン−アクリル酸共重合体等が挙げられる。これらのうち、密度が0.910〜0.935の低密度ポリエチレンやエチレン−α−オレフィン共重合体および酢酸ビニル含有量が30重量%以下のエチレン−酢酸ビニル共重合体が、透明性や耐候性および価格の点から農業用フィルムとして好ましい。   Examples of polyolefin resins include α-olefin homopolymers, copolymers of different monomers mainly containing α-olefins, polyunsaturated compounds such as α-olefins and conjugated dienes or nonconjugated dienes, Examples include copolymers with acrylic acid, methacrylic acid, vinyl acetate, and the like, such as high density, low density or linear low density polyethylene, polypropylene, ethylene-propylene copolymer, ethylene-butene copolymer, ethylene. Examples include -4-methyl-1-pentene copolymer, ethylene-vinyl acetate copolymer, and ethylene-acrylic acid copolymer. Among these, low density polyethylene having a density of 0.910 to 0.935, an ethylene-α-olefin copolymer, and an ethylene-vinyl acetate copolymer having a vinyl acetate content of 30% by weight or less have transparency and weather resistance. It is preferable as an agricultural film from the viewpoint of properties and price.

本発明においては、熱可塑性樹脂フィルムを構成する樹脂の少なくとも一成分として、メタロセン系ポリエチレン樹脂、即ちメタロセン触媒で共重合して得られるエチレン−α−オレフィン共重合樹脂を使用することが好ましい。これは、通常、メタロセンポリエチレンといわれているものであり、エチレンとブテン−1、ヘキセン−1、4−メチルペンテン−1、オクテンなどのα−オレフィンとの共重合体であり、公知の製法により得られる。   In the present invention, it is preferable to use a metallocene polyethylene resin, that is, an ethylene-α-olefin copolymer resin obtained by copolymerization with a metallocene catalyst, as at least one component of the resin constituting the thermoplastic resin film. This is usually referred to as metallocene polyethylene, and is a copolymer of ethylene and an α-olefin such as butene-1, hexene-1, 4-methylpentene-1, octene, and the like. can get.

メタロセン系ポリエチレン樹脂としては、更に以下の物性を示すものを用いるのが好ましい。JIS−K7210により測定されたMFRが0.01〜10g/10分、好ましくは0.1〜5g/10分の値を示し、JIS−K7112により測定された密度が0.880〜0.930g/cm、好ましくは0.880〜0.920g/cmの値を示し、ゲルパーミュレーションクロマトグラフィー(GPC)によって求められる分子量分布(重量平均分子量/数平均分子量)は1.5〜3.5、好ましくは1.5〜3.0の値を示すメタロセン系ポリエチレン樹脂。 As the metallocene-based polyethylene resin, it is preferable to use one having the following physical properties. MFR measured by JIS-K7210 shows a value of 0.01 to 10 g / 10 min, preferably 0.1 to 5 g / 10 min, and a density measured by JIS-K7112 is 0.880 to 0.930 g / The molecular weight distribution (weight average molecular weight / number average molecular weight) determined by gel permeation chromatography (GPC) is 1.5 to 3.cm 3 , preferably 0.880 to 0.920 g / cm 3 . 5, preferably a metallocene polyethylene resin showing a value of 1.5 to 3.0.

本発明においては、基体フィルムである熱可塑性樹脂フィルムは、単層から構成されていてもよく、2以上の層から構成されている多層フィルムであってもよい。   In the present invention, the thermoplastic resin film as the base film may be composed of a single layer or a multilayer film composed of two or more layers.

本発明における農業用フィルムの好ましい態様としては、ポリオレフィン系樹脂組成物からなる基体フィルムを、展張時に外側となる外層、中間層、内層の少なくとも3層以上からなる多層フィルムとすることが挙げられる。また、展張時に外側となる外層、又は外層と内層の樹脂成分として、メタロセン触媒で共重合して得られるエチレン−α−オレフィン共重合樹脂を45重量%以上100重量%以下、好ましくは55重量%以上95重量%以下含有する樹脂組成物を用い、中間層又は、中間層と内層に、エチレン−酢酸ビニル共重合体を45重量%以上100重量%以下、好ましくは55重量%以上98重量%以下含有する樹脂組成物を用いることが好ましい。また、本発明においては、外層、中間層、及び内層の樹脂成分として、メタロセン触媒で共重合して得られるエチレン−α−オレフィン共重合樹脂を45重量%以上100重量%以下、好ましくは55重量%以上95重量%以下含有する樹脂組成物を用いることもできる。   In a preferred embodiment of the agricultural film in the present invention, the base film made of the polyolefin resin composition is a multi-layer film composed of at least three layers of an outer layer, an intermediate layer, and an inner layer that are outside when stretched. In addition, an ethylene-α-olefin copolymer resin obtained by copolymerization with a metallocene catalyst as a resin component of the outer layer or the outer layer and the inner layer that becomes the outer side during stretching is 45% by weight to 100% by weight, preferably 55% by weight. The resin composition containing 95% by weight or less is used, and the ethylene-vinyl acetate copolymer is 45% by weight or more and 100% by weight or less, preferably 55% by weight or more and 98% by weight or less in the intermediate layer or the intermediate layer and the inner layer. It is preferable to use the resin composition contained. In the present invention, as the resin component of the outer layer, the intermediate layer, and the inner layer, an ethylene-α-olefin copolymer resin obtained by copolymerization with a metallocene catalyst is 45% by weight to 100% by weight, preferably 55% by weight. A resin composition containing from 95% to 95% by weight can also be used.

ここでいう外層とは、農業用フィルムとして使用時に外側となる層を意味し、内層とは使用時に内側となる層を意味する。   As used herein, the outer layer means a layer that becomes an outer side when used as an agricultural film, and the inner layer means a layer that becomes an inner side when used.

多層構成の樹脂フィルムの製造方法としては、特に限定されずに公知の製造方法を使用することができ、多層構成の層厚さ比は特に限定されないが、例えば3層構成の場合には、成形性や透明性及び強度の点から1/0.5/1〜1/5/1の範囲が好ましく、1/2/1〜1/4/1の範囲がより好ましい。また、外層と内層の比率としては、特に規定されるものではないが、得られるフィルムのカール性から同程度の比率とするのが好ましい。   The production method of the resin film having a multilayer structure is not particularly limited, and a known production method can be used, and the layer thickness ratio of the multilayer structure is not particularly limited. The range of 1 / 0.5 / 1 to 1/5/1 is preferable, and the range of 1/2/1 to 1/4/1 is more preferable from the viewpoint of properties, transparency, and strength. Further, the ratio between the outer layer and the inner layer is not particularly specified, but it is preferable that the ratio is approximately the same because of the curl property of the obtained film.

熱可塑性樹脂フィルムの厚さは、10〜1000μm、好ましくは20〜200μmであることが好ましい。薄すぎると、孔空け後のフィルムの強度が不十分となりやすい。一方、厚すぎると、孔空け加工が難しくなるので好ましくない。   The thickness of the thermoplastic resin film is 10 to 1000 μm, preferably 20 to 200 μm. If it is too thin, the strength of the film after perforation tends to be insufficient. On the other hand, if it is too thick, it is difficult to make holes, which is not preferable.

本発明に用いる熱可塑性樹脂フィルムには、その他、その用途に応じた任意の公知の添加剤を配合することが可能である。例えば、可塑剤、紫外線防止剤、光安定剤、保温剤、滑剤その他種々の添加剤が挙げられる。   In addition, the thermoplastic resin film used in the present invention can be blended with any known additive depending on its use. For example, a plasticizer, an ultraviolet light inhibitor, a light stabilizer, a heat retaining agent, a lubricant, and various other additives can be mentioned.

また、本発明の農業用フィルムは、それ以外の塗膜を形成することが出来る。例えば防塵性塗膜をフィルム外層の上に形成しても良いし、更なる防曇塗膜をフィルム内層の上に形成すると、本発明の微細孔による効果と相乗効果をもたらし、好適な防曇効果が得られる。防曇塗膜としては、農業用フィルムの塗布防曇塗膜として公知の種々の塗膜を採用できるが、好ましくは例えば、シリカゾル及び/又はアルミナゾル等の無機質コロイドゾルと、熱可塑性樹脂等のバインダー樹脂を主成分とする組成物等が挙げられる。熱可塑性樹脂としては、疎水性又は親水性のアクリル樹脂、ウレタン樹脂などを挙げることができる。   Moreover, the agricultural film of this invention can form a coating film other than that. For example, a dust-proof coating film may be formed on the outer layer of the film, or if a further anti-fogging coating film is formed on the inner layer of the film, the effect and synergistic effect of the micropores of the present invention are brought about. An effect is obtained. As the anti-fogging coating, various known coatings can be adopted as coatings for agricultural films. Preferably, for example, inorganic colloidal sols such as silica sol and / or alumina sol, and binder resins such as thermoplastic resins are used. And the like. Examples of the thermoplastic resin include hydrophobic or hydrophilic acrylic resins and urethane resins.

本発明を適用する農業用フィルムとしては、ハウス栽培又はトンネル栽培における内張り用又は外張り用フィルム、植物にそのまま被覆するベタがけフィルム、その他マルチフィルムや育苗用マット等が挙げられるが、特に内張り用又は外張り用フィルムが好ましくあげられる。   Examples of the agricultural film to which the present invention is applied include a lining film or an outer lining film in house cultivation or tunnel cultivation, a solid film covering a plant as it is, other multi-films and mats for raising seedlings, etc. Or a film for an outer layer is preferred.

本発明は、該熱可塑性樹脂フィルムに設けられた微細孔が特殊な微細孔であることを特徴とする。この特殊な微細孔は、具体的には、主に不織布や織物、人工皮革の風合い加工用として使用される機械であるニードルプリッカー加工法を応用した、特殊な針による穿孔法により得られるものである。   The present invention is characterized in that the micropores provided in the thermoplastic resin film are special micropores. Specifically, these special micropores are obtained by a special needle drilling method that applies the needle pricker processing method, which is a machine mainly used for texture processing of nonwoven fabrics, fabrics, and artificial leather. is there.

具体的には、図1に概略図を示すように、ニードル(針)の外周部に1以上の微少な棘1cを有する特殊形状のニードル1を熱可塑性樹脂フィルムに突き刺すことにより得られる。   Specifically, as shown schematically in FIG. 1, it is obtained by piercing a thermoplastic resin film with a specially shaped needle 1 having one or more fine barbs 1c on the outer peripheral portion of the needle (needle).

図1は、ニードル1の拡大図であり、図1aは正面図、図1bは側面図を示す。ニードル1は、基部1aから先端部に向けて、尖っており、その先端部には微少幅(W)の切刃1bがある。この先端部の微少幅は、樹脂フィルムに形成される孔の基本部分の大きさに関係するため、好ましくは、10μm〜300μm、更に好ましくは30μm〜150μmであると良い。   FIG. 1 is an enlarged view of the needle 1, FIG. 1a shows a front view, and FIG. 1b shows a side view. The needle 1 is pointed from the base portion 1a toward the tip portion, and a cutting edge 1b having a minute width (W) is provided at the tip portion. Since the minute width of the tip portion is related to the size of the basic portion of the hole formed in the resin film, it is preferably 10 μm to 300 μm, more preferably 30 μm to 150 μm.

また、本発明に用いる特殊なニードル1は、先端近くのニードル外周の一部に、微少な棘1cを1以上、好ましくは2以上設けている。棘は、ニードルの軸に対し略直角の方向に突き出しており、棘の形状も基から先端に向けて尖った形をしていればよく、棘1cは、例えばニードルの先端部から300〜1000μmの位置に一つと、800〜2000μmの位置に設けられることが好ましい。棘1c自体の長さは、1μm〜300μmの範囲が好ましい。   Moreover, the special needle 1 used in the present invention has one or more, preferably two or more, fine spines 1c on a part of the outer periphery of the needle near the tip. The spine protrudes in a direction substantially perpendicular to the axis of the needle, and the shape of the spine is only required to be pointed from the base to the tip. The spine 1c is, for example, 300 to 1000 μm from the tip of the needle. It is preferable that one is provided at a position of 800 to 2000 μm. The length of the barb 1c itself is preferably in the range of 1 μm to 300 μm.

これらの棘を有するニードル1は、図2に示すように、好ましくはロール体2に複数取付けられたニードルロール2を形成し、平面上若しくは、他のロール体に巻きつけられた被加工用の熱可塑性樹脂フィルム3に対し、そのニードルロールを押付け回転することにより、複数の微細孔を熱可塑性樹脂フィルムに形成することが可能となる。なお、必要な微細孔の数や間隔に応じて、樹脂フィルム3に対して複数のニードルロールによる加工を行ったり、樹脂フィルムを複数回ニードルロールに押し当て加工する方法を採用してもよい。なお、本発明の好ましい態様の1つとしては、後述するように、樹脂フィルムに対して、両面側から孔空け加工を行う方法が、フィルムのカール性を軽減する上で好ましく挙げられる。この場合、両面加工は同時に行ってもよいが、通常、片方の面ごとに孔空け加工を行う方法の方が簡便である。   As shown in FIG. 2, the needle 1 having these barbs preferably forms a plurality of needle rolls 2 attached to a roll body 2, and is used for processing on a plane or wound around another roll body. By pressing and rotating the needle roll against the thermoplastic resin film 3, a plurality of micropores can be formed in the thermoplastic resin film. In addition, according to the number and space | interval of a required fine hole, you may employ | adopt the method of processing with the several needle roll with respect to the resin film 3, or pressing a resin film against a needle roll in multiple times. In addition, as one of the preferable embodiments of the present invention, as described later, a method of perforating a resin film from both sides is preferable for reducing the curling property of the film. In this case, the double-sided processing may be performed at the same time, but the method of performing the perforating processing for one surface is usually simpler.

図3はこのような特殊な形状のニードルにより、熱可塑性樹脂フィルムに設けられた個々の微細孔の形状の概略図を示すものである。微細孔の形状は、顕微鏡等の拡大手段により確認可能である。本発明のフィルムに形成された微細孔4の形状は、棘1cの存在により、通常のニードルにより形成される円形の孔形状ではなく、図3の概略図に示すように、基本孔4aとその周囲に微少の棘状切欠き部4bを1以上有する形状となる。ここで、基本孔4aの形状は種々の形をとることができ限定されるものではない。非限定的な例として、図3に示すような略円形や、略三角形や略四角形等の多角形等が挙げられる。また、該棘状切欠き部は1以上、好ましくは2以上形成され、使用したニードル1に設けられた棘1cの数と同じ又は棘1cの数以上となる場合が多い。   FIG. 3 shows a schematic view of the shape of individual micropores provided in the thermoplastic resin film with such a specially shaped needle. The shape of the micropores can be confirmed by an enlarging means such as a microscope. The shape of the fine hole 4 formed in the film of the present invention is not a circular hole shape formed by a normal needle due to the presence of the barbs 1c, but as shown in the schematic diagram of FIG. The shape has one or more minute spine-shaped notches 4b around. Here, the shape of the basic hole 4a can take various shapes and is not limited. Non-limiting examples include a substantially circular shape as shown in FIG. 3 and a polygon such as a substantially triangular shape and a substantially rectangular shape. In addition, the number of the spine-shaped notches is one or more, preferably two or more. In many cases, the number of the spines 1c is equal to or more than the number of the barbs 1c provided on the used needle 1.

本発明の優れた防曇効果や透湿効果が得られるメカニズムは定かではないが、このように間隙が大きな基本孔部分と、間隙が小さい棘状切欠き部が連結して形成された形状の相乗効果により得られるものと推察される。   Although the mechanism for obtaining the excellent anti-fogging effect and moisture permeation effect of the present invention is not clear, the shape of the shape formed by connecting the basic hole portion with a large gap and the spiny notch portion with a small gap in this way. It is presumed to be obtained by a synergistic effect.

該微細孔の大きさとして、基本孔4aが略円形の場合は、その最大直径が少なくとも500μm以下、好ましくは200μm以下、また最小直径が10μm以上、好ましくは20μm以上であることが好ましい。また、基本孔4aが略四角形の場合は、その最大辺長さが少なくとも500μm以下、好ましくは200μm以下、また最小辺長さが10μm以上、好ましくは20μm以上であることが好ましい。更に棘状切欠き部4bの長さは好ましくは100μm以下〜0.05μm以上、更に好ましくは50μm以下〜0.1μm以上あるとよい。   When the basic hole 4a is substantially circular, the maximum diameter is at least 500 μm or less, preferably 200 μm or less, and the minimum diameter is 10 μm or more, preferably 20 μm or more. When the basic hole 4a is substantially square, the maximum side length is at least 500 μm or less, preferably 200 μm or less, and the minimum side length is 10 μm or more, preferably 20 μm or more. Furthermore, the length of the spine-shaped notch 4b is preferably 100 μm or less to 0.05 μm or more, more preferably 50 μm or less to 0.1 μm or more.

図5には、本願発明の微細孔を複数設けたフィルムの概念図を示している。   In FIG. 5, the conceptual diagram of the film which provided the fine hole of this invention in multiple numbers is shown.

また、棘を有するニードルは、樹脂フィルムに突き刺し引き抜く際に、棘が切欠き部の周りの片を引っ掛けて、突き刺した方向へ棘状切欠き部4bの周りの切片4cを突き出す作用も有する。従って、本発明による特殊なニードル穿孔法により得られる微細孔を複数有するフィルムは、そのフィルム断面を見た場合に特殊な形状を有する。   Further, when the needle having a barb is stabbed into and pulled out from the resin film, the needle has a function of hooking a piece around the notch part and projecting a section 4c around the barb notch part 4b in the piercing direction. Therefore, the film having a plurality of micropores obtained by the special needle drilling method according to the present invention has a special shape when the cross section of the film is viewed.

すなわち、本発明のフィルムに設けられた微細孔の横断面図の概略イメージ図を図4に示すが、樹脂フィルム3のうち、微細孔の棘状切欠き部4bの周囲の一部切片4cは、ニードル1を突き刺した方向に若干突出した、微小な突起形状を有する。かかる微小突起は、図4に示すように切片4cがそれぞれ開いた形状であってもよく、また切片4cが部分的或いは全体的に重なり合って形成される凸状の突起であってもよい。   That is, FIG. 4 shows a schematic image of a cross-sectional view of the micropores provided in the film of the present invention. Among the resin film 3, a partial slice 4c around the microscopic spine-shaped notch 4b is shown in FIG. It has a minute protrusion shape that slightly protrudes in the direction in which the needle 1 is pierced. As shown in FIG. 4, the minute protrusions may have shapes in which the sections 4 c are open, or may be convex protrusions formed by overlapping the sections 4 c partially or entirely.

その結果、本発明の微細孔を有するフィルムは、ニードルを突き刺した側のフィルム表面(図4中P)の表面粗さRa1が、反対側のフィルム表面(図4中Q)粗さRa2に比べて、Ra1<Ra2という関係を有する。この場合Ra1は、元のフィルムに由来する表面粗さに近い。また、表面粗さRa2は、フィルム厚さによっても異なるが、フィルム厚さ(Ha)に対し、ニードルを突き刺した方向へのフィルム表面の突出高さ(Hc)が、Hc/Ha=0.4〜2、好ましくは0.5〜1程度となる程度の表面粗さである。   As a result, in the film having micropores of the present invention, the surface roughness Ra1 of the film surface (P in FIG. 4) on the side pierced with the needle is compared with the film surface Ra (Q in FIG. 4) roughness Ra2 on the opposite side. Therefore, there is a relationship of Ra1 <Ra2. In this case, Ra1 is close to the surface roughness derived from the original film. Moreover, although surface roughness Ra2 changes also with film thickness, the protrusion height (Hc) of the film surface to the direction which stabbed the needle with respect to film thickness (Ha) is Hc / Ha = 0.4. The surface roughness is about ˜2, preferably about 0.5˜1.

本発明の農業用フィルムを用いる際に、基本的にはこのフィルムのどちらの面を内側にして利用してもよいが、好ましい使用方法としては、防曇性を有する面側、又は多湿側に、表面粗さが粗い面(Ra2)を配すると好ましい効果が得られる。   When using the agricultural film of the present invention, basically, either side of the film may be used inside. However, as a preferred method of use, the surface side having anti-fogging property or the humid side may be used. A favorable effect can be obtained by arranging a surface (Ra2) having a rough surface roughness.

他方、本発明の農業用フィルムの他の好ましい態様としては、熱可塑性樹脂フィルムに対して、両面側から、ニードルの突き刺し加工を行った両面孔空け加工フィルムを用いることが挙げられる。両面側から孔空け加工を行うことにより、フィルムが一方方向に丸まってしまうカール性を低減することができる。また、両面からの孔空け加工は、同じ条件であってもよいし、異なる条件(孔の大きさ、密度)を採用してもよい。   On the other hand, as another preferred embodiment of the agricultural film of the present invention, it is possible to use a double-sided perforated film obtained by performing needle piercing from both sides of the thermoplastic resin film. By performing perforating from both sides, curling property that the film is rounded in one direction can be reduced. Moreover, the same conditions may be sufficient as the drilling process from both surfaces, and different conditions (a hole size, a density) may be employ | adopted.

本発明の熱可塑性樹脂フィルムに設けられる複数の微細孔の単位面積当たりの数としては、設ける孔の面積にもより異なるが、好ましい防曇性及び透湿性を示しかつ他の物性を満たすために、1平方インチ(6.45cm)あたり600〜8000個(即ち、1cmあたり90〜1250個)の範囲、更に好ましくは1平方インチあたり800〜6000個(1cmあたり120〜930個)、更により好ましくは800〜4000(1cmあたり120〜620個)設けることが好ましい。 The number per unit area of the plurality of fine holes provided in the thermoplastic resin film of the present invention varies depending on the area of the provided holes, but in order to exhibit preferable antifogging properties and moisture permeability and satisfy other physical properties 1 square inch (6.45 cm 2) 600-8,000 per (i.e., 1 cm 2 90-1,250 per) range, more preferably 800 to 6000 cells per square inch (2 120-930 per 1 cm), Even more preferably, it is preferable to provide 800 to 4000 (120 to 620 per 1 cm 2 ).

本発明においては、基本孔部分と棘状切欠き部が連結して形成された形状の微細孔がフィルム単位面積当たりに占める総面積を好適に制御することにより、優れた栽培性を得ることができる。ここで、単位面積当たりの微細孔の総面積は、前述した好適な微細孔の大きさと単位面積当たりの数により表すこともできる。その例として、基本孔が略円形の場合は、直径が500μm〜10μmの微細孔が1平方インチあたり600〜8000個の範囲にある場合、基本孔が略四角形の場合は、その最大辺長さが500μm以下、最小辺長さが10μm以上である微細孔が1平方インチあたり600〜8000個の範囲にある場合等が挙げられる。   In the present invention, it is possible to obtain excellent cultivatability by suitably controlling the total area occupied by the micropores of the shape formed by connecting the basic hole portion and the spinous cutout portion per unit area of the film. it can. Here, the total area of the micropores per unit area can also be expressed by the preferred size of the micropores and the number per unit area. For example, when the basic hole is substantially circular, when the number of micro holes having a diameter of 500 μm to 10 μm is in the range of 600 to 8000 per square inch, when the basic hole is substantially square, the maximum side length is Is 500 μm or less, and the minimum side length is 10 μm or more in the range of 600 to 8000 per square inch.

一方、前述のとおり、本発明においては、熱可塑性樹脂フィルムの両面側から孔空け加工を行うことができ、また、複数のロールで孔空け加工も行い得ることから、熱可塑性樹脂フィルムの同一の部位で複数回孔空け加工が行われ得る。かかる場合には、得られた微細孔の大きさと単位面積あたりの微細孔の数だけではフィルムの単位面積当たり微細孔が実質的に占める総面積が適切に表現されない場合もある。このような場合であっても、孔空け加工して得られたフィルムの透湿度が、フィルム単位面積当たりの微細孔の総面積を好適に表現できる。本発明においては、透湿度はJIS L1099−1993の塩化カルシウム法で測定するのが好ましい。   On the other hand, as described above, in the present invention, it is possible to perform hole forming from both sides of the thermoplastic resin film, and it is also possible to perform hole forming with a plurality of rolls. Multiple drilling operations can be performed at the site. In such a case, the total area substantially occupied by the micropores per unit area of the film may not be appropriately expressed only by the size of the micropores obtained and the number of micropores per unit area. Even in such a case, the moisture permeability of the film obtained by perforating can suitably represent the total area of the fine holes per unit film area. In the present invention, moisture permeability is preferably measured by the calcium chloride method of JIS L1099-1993.

本発明における農業用フィルムの透湿度は、好ましくは500(g/m.24hr)以上、更に好ましくは1000(g/m.24hr)以上である。透湿度が500未満であると、後述するとおり栽培性において有意な向上効果を得ることができない。一方、透湿度を上げると、空気の換気の程度(後述する換気率)が増大する結果、良好な栽培性をもたらすため、透湿度が高いほど好ましい。しかしながら、透湿度をあまりに高くすると、有孔樹脂フィルムの強度が低下する懸念があることから、好ましくは20000以下、更に好ましくは16000以下、更により好ましくは12000以下とするのがよい。 The moisture permeability of the agricultural film in the present invention is preferably 500 (g / m 2 .24 hr) or more, more preferably 1000 (g / m 2 .24 hr) or more. If the moisture permeability is less than 500, it is not possible to obtain a significant improvement effect in cultivatability as described later. On the other hand, when the moisture permeability is increased, the degree of air ventilation (the ventilation rate described later) increases, and as a result, good cultivatability is brought about. However, if the moisture permeability is too high, there is a concern that the strength of the perforated resin film is lowered. Therefore, it is preferably 20000 or less, more preferably 16000 or less, and even more preferably 12000 or less.

また、本発明の農業用フィルムは、従来のニードルパンチング法等を用いてスポット的に穿孔して得られる比較的大きな孔(通常mm単位の孔)を有することもできる。この場合は、mm単位の孔を設けた後のフィルムが前記範囲の透湿度を有する。   The agricultural film of the present invention can also have relatively large holes (usually holes in mm) obtained by spotting using a conventional needle punching method or the like. In this case, the film after providing the hole of a mm unit has the moisture permeability of the said range.

また、本発明の農業用フィルムは、更に透明性を有することが好ましい。具体的には、微細孔を複数有するフィルムの555nmにおける全光線透過率が70%以上、好ましくは75%以上であることが好ましい。この値は周知の測定法により測定することができる。   The agricultural film of the present invention preferably further has transparency. Specifically, the total light transmittance at 555 nm of a film having a plurality of fine holes is preferably 70% or more, and more preferably 75% or more. This value can be measured by a known measurement method.

また、本発明においては、夏場の遮光を目的とした、近赤外線吸収剤を含む層を有する遮光性農業用フィルム(例えば、特開2000−14255号を参照)に、ニードルプリッカー法を適用して有孔樹脂フィルムを得ることもできる。   In the present invention, the needle precker method is applied to a light-shielding agricultural film having a layer containing a near-infrared absorber for the purpose of light shielding in summer (for example, see JP-A No. 2000-14255). A perforated resin film can also be obtained.

以下、本発明に基づいて詳細に説明するが、本発明はその要旨を超えない限り、以下の例に限定されるものではない。   Hereinafter, although it demonstrates in detail based on this invention, this invention is not limited to the following examples, unless the summary is exceeded.

(1)基体フィルムの調製
試験用の熱可塑性樹脂フィルムとして、下記のポリオレフィン系樹脂(三層インフレーションダイにて三層構成としたもの)を用いた積層フィルム(0.05mm厚)を基体フィルムとして使用した。
(1) Preparation of substrate film As a thermoplastic resin film for testing, a laminated film (0.05 mm thick) using the following polyolefin resin (three-layer structure formed by a three-layer inflation die) was used as a substrate film. used.

基体フィルム:外層樹脂及び内層樹脂として、メタロセン触媒により製造されたポリエチレン樹脂(MePE)を主成分(90重量%)とするポリエチレン樹脂、中間層樹脂として酢酸ビニル含有量15重量%の酢酸ビニル系樹脂を用い、各種添加剤として、保温剤(ハイドロタルサイト)、紫外線吸収剤、光安定剤を適量含有したフィルムを基体フィルムとして用いた。   Base film: as outer layer resin and inner layer resin, polyethylene resin (MePE) produced by metallocene catalyst as main component (90% by weight), intermediate layer resin as vinyl acetate resin with 15% by weight vinyl acetate As a base film, a film containing appropriate amounts of a heat retaining agent (hydrotalcite), an ultraviolet absorber, and a light stabilizer was used as various additives.

(2)ニードル加工方法
上記基体フィルムに対し、図2に示すようなロール上に複数付けられた図1に示す形状のニードルプリッカー針による穿孔法により、実施例として1平方インチ当たり800個(実施例1)、1000個(実施例2)、2000個(実施例3)の孔を形成できるように、両面に穿孔処理を施したフィルムを用意した。
(2) Needle processing method By the perforation method using the needle precker needle of the shape shown in FIG. 1 attached to a plurality of rolls as shown in FIG. Examples 1), 1000 (Example 2), and 2000 (Example 3) holes were prepared on both sides so that holes could be formed.

また比較例として、上記基体フィルムにニードルプリッカ−による穿孔を行わなかったフィルム1(比較例1)、1平方インチ当たり100個(比較例2)、400個(比較例3)の孔を形成できるように、穿孔処理を施したフィルム、上記基体フィルムに通常の熱溶融針を用いて、2mm径の孔を、10cm×10cmに1つの間隔でスポット的に穿孔したフィルム(比較例4)を用意した。   In addition, as a comparative example, 100 holes (comparative example 2) and 400 (comparative example 3) holes per square inch were formed in the above-described base film without perforation by a needle precker. In order to be able to do so, a film (Comparative Example 4) in which holes having a diameter of 2 mm were spot-punctured at intervals of 10 cm × 10 cm using a normal hot-melt needle on the base film and the above-mentioned base film. Prepared.

(3)評価方法
得られた各フィルムについて、次のような評価試験を行った。
1.透明性試験
実施例又は比較例で得られたフィルムの、555ミリミクロンにおける直光線透過率及び全光線透過率を分光光度計(日立製作所U−2000型)によって測定し、その値を示した。
2.透湿度
JIS L1099−1993に記載されている塩化カルシウム法により、実施例及び比較例で得られたフィルムの透湿度を測定した。
3.換気率の測定
次にフィルムの通気性の尺度として換気率を以下の方法により測定した。
ガラス容器(長さ400mm×幅200mm×高さ300mm)上面にフィルムを張り、容器内のCO濃度の経時変化を計測することによって換気回数(回h−1)を求めた。換気回数をフィルム面積で除することによって換気率(m−2−1)を求めた。測定時は容器内外とも無風状態であった。
N=―(lnC−lnC)/(t−t
N:換気回数(回h−1
:時刻tにおけるチャンバー内外CO濃度差(molmol−1
:時刻tにおけるチャンバー内外CO濃度差(molmol−1
換気率(m−2−1)=換気回数(回h−1)/フィルム表面積(m
4.植物栽培試験
MKVプラテック社の試験場に構築した1m×2mのトンネルに実施例及び比較例で得たフィルムを被覆して、栽培試験を行った。平成16年12月に試験を開始し、平成17年3月に収穫し収穫時の生体重量を測定した。栽培した植物は、水菜、チンゲン菜、蕪、ほうれん草、春菊である。栽培した植物の生育の程度と、収穫した植物の生体重量の総重量を栽培試験結果として評価した。
(3) Evaluation method About each obtained film, the following evaluation tests were done.
1. Transparency test The direct light transmittance and total light transmittance at 555 mm of the films obtained in Examples or Comparative Examples were measured with a spectrophotometer (Hitachi U-2000 model), and the values were shown.
2. Moisture permeability The moisture permeability of the films obtained in Examples and Comparative Examples was measured by the calcium chloride method described in JIS L1099-1993.
3. Measurement of ventilation rate Next, the ventilation rate was measured by the following method as a measure of the air permeability of the film.
A film was stretched on the upper surface of a glass container (length 400 mm × width 200 mm × height 300 mm), and the ventilation frequency (times h −1 ) was determined by measuring the change over time of the CO 2 concentration in the container. The ventilation rate (m 3 m −2 h −1 ) was determined by dividing the ventilation frequency by the film area. During the measurement, there was no wind inside and outside the container.
N = - (lnC 1 -lnC 2 ) / (t 1 -t 2)
N: Number of ventilations (times h- 1 )
C 1 : CO 2 concentration difference (molmol −1 ) inside and outside the chamber at time t 1
C 2 : CO 2 concentration difference inside and outside the chamber at time t 2 (mol mol −1 )
Ventilation rate (m 3 m −2 h −1 ) = Ventilation frequency (times h −1 ) / film surface area (m 2 )
4). Plant Cultivation Test A 1 m × 2 m tunnel constructed at a test site of MKV Platec Co., Ltd. was coated with the films obtained in Examples and Comparative Examples, and a cultivation test was conducted. The test was started in December 2004, harvested in March 2005, and the living weight at the time of harvest was measured. The cultivated plants are mizuna, chingensai, salmon, spinach and spring chrysanthemum. The degree of growth of the cultivated plants and the total weight of the harvested plants were evaluated as cultivation test results.

Figure 2007089493
実施例1〜3及び比較例1〜4で得られたフィルムを用いて、上記1〜4の評価試験を行った結果を表1に示す。表1が示すとおり、本発明の農業用フィルムは、透明性が高く、通気性の尺度としての換気率が従来のスポット穿孔フィルムより高い値を示し、更に栽培性は顕著に優れている。
Figure 2007089493
Table 1 shows the results of the evaluation tests 1 to 4 described above using the films obtained in Examples 1 to 3 and Comparative Examples 1 to 4. As Table 1 shows, the agricultural film of the present invention has high transparency, a ventilation rate as a measure of air permeability is higher than that of a conventional spot perforated film, and the cultivatability is remarkably excellent.

(5)フィルムの熱貫流率の測定
上記の評価結果が示すとおり、本発明の農業用フィルムは、通気性が高いことに加えて、通常の無孔フィルム(比較例1)に比較しても栽培性が非常に優れている。このことは、本発明の農業用フィルムは、微細孔を通じて空気の出入りの頻度が高く作物の代謝を高めることができると同時に、従来の無孔フィルムと同等程度の保温性を有していることが予測される。この点を明らかにするために、フィルムの保温性の尺度として、図6に示す簡易測定装置を用いてフィルムの伝導による熱貫流率を測定した。通気した2つの断熱容器を繋げた。2つの容器間での熱の移動は容器の境に張られたフィルムを介してのみ行われる。片方の容器には発熱量が既知のランプを設置した。断熱容器の流入口と流出口の気温を測定し、定常になったときの気温から熱貫流率を求めた。
熱貫流率(Jm−2−1―1)={流量(m−1)×流入出口の気温差(℃)×熱容量(Jm−3―1)÷両容器内の気温差(℃)}÷フィルム面積(m
(5) Measurement of thermal conductivity of film As shown in the above evaluation results, the agricultural film of the present invention has high air permeability, and also compared with a normal non-porous film (Comparative Example 1). Cultivation is very good. This means that the agricultural film of the present invention has a high frequency of air coming and going through the micropores and can increase the metabolism of crops, and at the same time has a heat retention equivalent to that of a conventional nonporous film. Is predicted. In order to clarify this point, as a measure of the heat retaining property of the film, the thermal conductivity due to the conduction of the film was measured using a simple measuring device shown in FIG. Two insulated containers that were ventilated were connected. The transfer of heat between the two containers takes place only via a film stretched between the containers. A lamp with a known calorific value was installed in one container. The temperature at the inlet and outlet of the insulated container was measured, and the heat transmissivity was calculated from the temperature when it became steady.
Heat transmission coefficient (Jm -2 s -1 ℃ -1) = { flow rate (m 3 s -1) × temperature difference between the inflow outlet (° C.) × heat capacity (Jm -3-1) ÷ temperature difference between both the container (° C)} ÷ film area (m 2 )

実施例3と比較例1で得られたフィルムを用いて上記方法により熱還流率を測定した。   Using the films obtained in Example 3 and Comparative Example 1, the heat reflux rate was measured by the above method.

また、フィルムの換気による熱貫流率は、前記で求めた換気率を用いて次の式で得ることができる。
換気による熱貫流率(Jm−2−1―1)=換気率(m−2−1)×空気の熱容量(Jm−3―1
上記試験方法で得られた結果を表2に示す。
Moreover, the heat transmissivity by ventilation of a film can be obtained with the following formula | equation using the ventilation rate calculated | required above.
Heat transmission coefficient due to ventilation (Jm -2 s -1 ℃ -1) = ventilation rate (m 3 m -2 s -1) × air capacity (Jm -3-1)
Table 2 shows the results obtained by the above test method.

Figure 2007089493
表2から分かるとおり、本発明の微細孔を有する農業用フィルムは、驚くべきことに、無孔フィルムとほとんど同じレベルの伝導による熱貫流率を有しており、更に、換気による熱貫流率は伝導による熱貫流率に比べて無視し得るほど値が小さい。このことから、本発明の農業用フィルムは、特定の微細孔を設けることにより微細孔を通して空気の換気レベルを高めるとともに、微細孔からの熱の散逸が非常に小さいために無孔フィルムと同等の保温性を有することが確認された。
Figure 2007089493
As can be seen from Table 2, the agricultural film with micropores of the present invention surprisingly has a heat transmissivity with almost the same level of conduction as the non-porous film, and the heat transmissivity due to ventilation is The value is negligibly small compared to the heat conductivity due to conduction. From this, the agricultural film of the present invention increases the air ventilation level through the micropores by providing the specific micropores, and the heat dissipation from the micropores is very small, so it is equivalent to the nonporous film. It was confirmed to have heat retention.

本発明の微細孔を形成するための棘状突起を有するニードルの正面図を示す図The figure which shows the front view of the needle which has a spinous process for forming the micropore of this invention 本発明の微細孔を形成するための棘状突起を有するニードルの側面図を示す図The figure which shows the side view of the needle which has a spinous process for forming the micropore of this invention 本発明の微細孔を形成するためのニードルによるフィルム加工の概念図Conceptual diagram of film processing with a needle for forming micropores of the present invention 本発明の熱可塑性樹脂フィルムに形成された微細孔の孔形状を示す概念図The conceptual diagram which shows the hole shape of the micropore formed in the thermoplastic resin film of this invention 本発明の熱可塑性樹脂フィルムに形成された微細孔の孔形状の横断面を示す概念図The conceptual diagram which shows the cross section of the hole shape of the micropore formed in the thermoplastic resin film of this invention 本発明の、棘部を有する有棘形状の微細孔を複数有する熱可塑性樹脂フィルムを示す概念図The conceptual diagram which shows the thermoplastic resin film which has multiple spiny-shaped micropores which have a spine part of this invention 熱貫流率測定装置の概略図Schematic diagram of thermal conductivity measurement device

Claims (7)

熱可塑性樹脂フィルムに棘状突起を有するニードルにより孔空け加工を行い得られた微細孔を複数有し、透湿度が500(g/m.24hr)以上であることを特徴とする農業用フィルム。 Agricultural film characterized by having a plurality of fine holes obtained by drilling with a needle having spinous processes in a thermoplastic resin film and having a water vapor transmission rate of 500 (g / m 2 .24 hr) or more. . 微細孔を複数有する熱可塑性樹脂フィルムで形成された農業用フィルムであって、該微細孔の形状が棘部を有する有棘形状であり、500(g/m.24hr)以上の透湿度を有することを特徴とする農業用フィルム。 An agricultural film formed of a thermoplastic resin film having a plurality of micropores, wherein the micropores have a spiny shape having barbs, and have a moisture permeability of 500 (g / m 2 .24 hr) or more. Agricultural film characterized by having. 熱可塑性樹脂フィルムの片面又は両面側から、棘状突起を有するニードルにより孔空け加工を行い得られた微細孔を複数有することを特徴とする請求項1又は2に記載の農業用フィルム。   The agricultural film according to claim 1 or 2, comprising a plurality of micropores obtained by drilling with a needle having a spinous process from one side or both sides of the thermoplastic resin film. フィルムの両面に微小突起を有することを特徴とする請求項1〜3のいずれか1項に記載の農業用フィルム。   The agricultural film according to any one of claims 1 to 3, wherein the film has fine protrusions on both sides. 該熱可塑性樹脂フィルムを構成する樹脂が、塩化ビニル系樹脂又はオレフィン系樹脂であることを特徴とする請求項1〜4のいずれか1項に記載の農業用フィルム。   The agricultural film according to any one of claims 1 to 4, wherein the resin constituting the thermoplastic resin film is a vinyl chloride resin or an olefin resin. 該熱可塑性樹脂フィルムが、少なくとも外層、中間層、内層を有する三層以上の多層構成からなる樹脂フィルムであり、外層及び/又は内層を構成する樹脂が、メタロセン系ポリエチレン樹脂を少なくとも含むことを特徴とする請求項1〜5のいずれか1項に記載の農業用フィルム。   The thermoplastic resin film is a resin film having a multilayer structure of three or more layers having at least an outer layer, an intermediate layer, and an inner layer, and the resin constituting the outer layer and / or the inner layer contains at least a metallocene-based polyethylene resin. The agricultural film according to any one of claims 1 to 5. スポット穿孔により得られる孔を更に有する、請求項1〜6のいずれか1項に記載の農業用フィルム。   The agricultural film according to claim 1, further comprising holes obtained by spot perforation.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010029158A (en) * 2008-07-31 2010-02-12 Mkv Dream Co Ltd Double film for greenhouse side
JP2010148376A (en) * 2008-12-24 2010-07-08 National Agriculture & Food Research Organization Elevated cultivation device and method for laying moisture-permeable waterproof sheet in the elevated cultivation device
CN104221791A (en) * 2013-06-14 2014-12-24 新疆农业科学院农业质量标准与检测技术研究所 Mulching film perforating density control device for agricultural field experiments
WO2016076346A1 (en) * 2014-11-12 2016-05-19 旭化成ケミカルズ株式会社 Perforated plastic film
CN107787743A (en) * 2017-12-07 2018-03-13 福建佳溢源现代农业科技发展有限公司 A kind of agricultural film-mulching machine

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JPH1084788A (en) * 1996-09-18 1998-04-07 Mitsubishi Chem Mkv Co Film for outdoor spreading
JPH11255909A (en) * 1997-12-22 1999-09-21 Sumika Plastech Kk Resin film
JP2003038045A (en) * 2001-07-30 2003-02-12 Okura Ind Co Ltd Perforated mulch film
JP2003125655A (en) * 2001-10-23 2003-05-07 Japan Polychem Corp Laminated film for agriculture and horticulture
JP2006217874A (en) * 2005-02-10 2006-08-24 Taniguchi Sangyo Kk Mulch cultivation sheet

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JPH1084788A (en) * 1996-09-18 1998-04-07 Mitsubishi Chem Mkv Co Film for outdoor spreading
JPH11255909A (en) * 1997-12-22 1999-09-21 Sumika Plastech Kk Resin film
JP2003038045A (en) * 2001-07-30 2003-02-12 Okura Ind Co Ltd Perforated mulch film
JP2003125655A (en) * 2001-10-23 2003-05-07 Japan Polychem Corp Laminated film for agriculture and horticulture
JP2006217874A (en) * 2005-02-10 2006-08-24 Taniguchi Sangyo Kk Mulch cultivation sheet

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010029158A (en) * 2008-07-31 2010-02-12 Mkv Dream Co Ltd Double film for greenhouse side
JP2010148376A (en) * 2008-12-24 2010-07-08 National Agriculture & Food Research Organization Elevated cultivation device and method for laying moisture-permeable waterproof sheet in the elevated cultivation device
CN104221791A (en) * 2013-06-14 2014-12-24 新疆农业科学院农业质量标准与检测技术研究所 Mulching film perforating density control device for agricultural field experiments
WO2016076346A1 (en) * 2014-11-12 2016-05-19 旭化成ケミカルズ株式会社 Perforated plastic film
JPWO2016076346A1 (en) * 2014-11-12 2017-06-08 旭化成株式会社 Perforated plastic film
CN107787743A (en) * 2017-12-07 2018-03-13 福建佳溢源现代农业科技发展有限公司 A kind of agricultural film-mulching machine

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