JP2007082435A - Method for improving quality of bread, method for producing frozen dough and carbohydrate and use of the same - Google Patents

Method for improving quality of bread, method for producing frozen dough and carbohydrate and use of the same Download PDF

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JP2007082435A
JP2007082435A JP2005272782A JP2005272782A JP2007082435A JP 2007082435 A JP2007082435 A JP 2007082435A JP 2005272782 A JP2005272782 A JP 2005272782A JP 2005272782 A JP2005272782 A JP 2005272782A JP 2007082435 A JP2007082435 A JP 2007082435A
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bread
polymerization degree
total
glucose polymerization
quality
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JP4482505B2 (en
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Katsuyuki Okamoto
勝之 岡本
Taisuke Nakanishi
泰介 中西
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Showa Sangyo Co Ltd
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Showa Sangyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To improve quality of baked bread in manufacturing bread using frozen dough. <P>SOLUTION: The invention relates to the method for improving quality of baked bread in manufacturing bread using the frozen dough wherein the dough comprises carbohydrates comprising carbohydrates with ≤600 of glucose polymerization degree in amount of ≤30% in the total carbohydrates, carbohydrates with 200-600 of glucose polymerization degree in amount of 10-100% in the total carbohydrates and a relative ratio of the linear parts of the carbohydrates constituting carbohydrates with ≥40 of the glucose polymerization degree is 0.1-1.0% in the total carbohydrates including the main chains and the branched chains. The quality of the baked bread is improved by using the method. The quality of baked breads includes, for example, one or a plurality of the followings, (1) quality of appearance, (2) delicacy of inner phase, (3) softness of inner phase, (4) moist feeling of inner phase, (5) flavor and palate feeling and (6) retention of the softness of the inner phase. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、パン品質改良方法、冷凍パン生地の製造方法、並びに糖質とその使用、などに関する。
より詳細には、グルコース重合度600以上の糖質の割合が全糖質中の30%以下で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の10%〜100%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.1〜1.0%である糖質を冷凍パン生地に含有させることにより、焼成後のパンの品質を改良するパン品質改良方法、前記糖質を含有させる手順を含む冷凍パン生地製造方法、並びに、前記糖質とその使用、などに関する。
The present invention relates to a method for improving bread quality, a method for producing frozen bread dough, and carbohydrates and their use.
More specifically, the ratio of carbohydrates having a glucose polymerization degree of 600 or more is 30% or less in the total sugars, and the ratio of sugars having a glucose polymerization degree of 200 to 600 is 10% to 100% in the total sugars. And the relative proportion of the straight chain portion composed of 40 or more constituent sugars in the case of removing a saccharide having a glucose polymerization degree of less than 40 is 0.1 to 1 in the total saccharide including the main chain and the branched chain. A bread quality improving method for improving the quality of bread after baking by containing 0% sugar in the frozen bread dough, a method for producing frozen bread dough including a procedure for containing the sugar, and the sugar Its use, etc.

近年、パン食品の分野において、冷凍パン生地を用いた流通形態が定着している。この流通形態の場合、パン工場などで焼成まで行って最終製品を末端小売店に出荷するのではなく、パン生地製造後冷凍し、その冷凍パン生地を末端小売店などに出荷し、末端小売店などで解凍・最終発酵・焼成などを行う。これにより、需要者は、焼きたての状態でパンを購入できる。   In recent years, a distribution form using frozen bread dough has been established in the field of bread food. In the case of this distribution form, the final product is not baked in a bakery factory or the like and shipped to the end retail store, but frozen after the dough is manufactured, and the frozen dough is shipped to the end retail store or the like. Thaw, final fermentation, and baking. Thereby, the consumer can purchase bread in a freshly baked state.

なお、冷凍パン生地の改良などに関する先行文献として、例えば、以下の文献が挙げられる。
特許文献1には、重合度11以上のデキストリンを含有する冷凍パン生地類改良剤が、特許文献2には、三糖類以上の非還元オリゴ糖を有効成分とする冷凍パン生地用改良剤が、特許文献3には、親水性乳化剤とシュクロースを除く糖などを有効成分とするパン生地用改良剤が、特許文献4には、難消化性ポリサッカライドとイースト非資化性糖を主成分とする冷凍生地改良剤が、それぞれ記載されている。
特開平7−284366号公報。 特開平4−141041号公報。 特開平5−41号公報。 特開平5−252858号公報。
In addition, the following documents are mentioned as prior literature regarding improvement of frozen bread dough, for example.
Patent Document 1 discloses a frozen bread dough improving agent containing a dextrin having a polymerization degree of 11 or more, and Patent Document 2 discloses a frozen bread dough improving agent containing a non-reducing oligosaccharide of trisaccharide or higher as an active ingredient. No. 3 is an improving agent for bread dough comprising a hydrophilic emulsifier and sugar excluding sucrose as active ingredients, and Patent Document 4 is a frozen dough comprising mainly non-digestible polysaccharides and yeast non-assimilable sugar. Each improver is described.
JP-A-7-284366. Japanese Patent Laid-Open No. 4-141041. JP-A-5-41. JP-A-5-252858.

冷凍パン生地を用いて製パンした場合、焼成後のパンの品質に改良の余地があった。例えば、焼成後のパンの内相のやわらかさが不充分であったり、パンの体積(ボリューム)が不充分であったりする場合があった。また、焼成後のパン表面にいわゆる梨肌が発生する、焼成後のパンの風味が不充分である、パンの内層の経時的な硬化が早い、などの課題もあった。   When bread was made using frozen bread dough, there was room for improvement in the quality of bread after baking. For example, the softness of the inner phase of the baked bread may be insufficient, or the bread volume may be insufficient. In addition, there are also problems such as so-called pear skin occurring on the surface of the baked bread, insufficient flavor of the baked bread, and rapid hardening of the inner layer of the bread over time.

そこで、本発明は、冷凍パン生地を用いて製パンする場合において、焼成後のパンの品質を改良すること、を主な目的とする。   Therefore, the main object of the present invention is to improve the quality of the baked bread when bread is made using frozen bread dough.

本発明者らは、グルコース重合度600以上の糖質の割合が全糖質中の30%以下で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の10%〜100%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.1〜1.0%である糖質を冷凍パン生地に含有させることにより、焼成後のパンの品質を改良できることを新規に見出した。   The inventors of the present invention have a ratio of carbohydrates having a glucose polymerization degree of 600 or more of 30% or less in the total sugars, and a ratio of sugars having a glucose polymerization degree of 200 to 600 in the range of 10% to 100% in the total sugars. %, And the relative proportion of the straight chain portion composed of 40 or more constituent sugars in the case of removing a saccharide having a glucose polymerization degree of less than 40 is 0.1 to It was newly found that the quality of bread after baking can be improved by adding 1.0% of sugar to the frozen bread dough.

そこで、本発明では、前記糖質を、冷凍パン生地に含有させることにより、焼成後のパンの品質を改良するパン品質改良方法、及び、前記糖質を含有させる手順を少なくとも含む冷凍パン生地の製造方法を提供する。この糖質を、冷凍パン生地に対して、焼成後のパンの品質改良の有効成分として使用することにより、焼成後のパンの品質を改良できる。   Therefore, in the present invention, a bread quality improving method for improving the quality of bread after baking by containing the sugar in the frozen bread dough, and a method for producing the frozen bread dough including at least a procedure for containing the sugar. I will provide a. By using this saccharide as an active ingredient for improving the quality of bread after baking with respect to frozen bread dough, the quality of bread after baking can be improved.

ここで、焼成後のパンの品質とは、例えば、(1)外観の品質、(2)内相のきめ細かさ、(3)内相の柔らかさ、(4)内相のしっとり感、(5)風味・食感、(6)内相の柔らかさの維持、のいずれか又は複数である。   Here, the quality of the bread after baking includes, for example, (1) quality of appearance, (2) fineness of the inner phase, (3) softness of the inner phase, (4) moist feeling of the inner phase, (5 And / or (6) maintenance of the softness of the inner phase.

以下、本発明に係る用語に関し、定義づけを行う。   In the following, terms relating to the present invention are defined.

「糖質」とは、デンプン原料に液化、糖化、精製等の処理を施す方法などによって得られる糖質を意味する。即ち、特定の品質改良機能が顕著に発揮されるように意図的に調整された、特定構造を有するデキストリン組成物である。   “Sugar” means a saccharide obtained by a method of subjecting a starch raw material to treatment such as liquefaction, saccharification, and purification. That is, it is a dextrin composition having a specific structure, which is intentionally adjusted so that a specific quality improvement function is remarkably exhibited.

「直鎖部分」とは、主鎖及び分岐鎖を含む全糖質中において、α-1,4グルコシド結合からなる糖鎖の部分を意味し、「40以上の構成糖からなる直鎖部分」とは、グルコース重合度40以上の糖鎖の部分を意味する。
例えば、糖質のイソアミラーゼ分解物の高性能陰イオン交換クロマトグラフィーにおける重合度40の溶出開始時間から溶出終了時間までのパルス電流検出器出力値の総和を重合度2以上の溶出開始時間から溶出終了時間までの検出器出力値の総和で除して、40以上の構成糖からなる直鎖部分の相対的な割合を求めることができる。なお、パルス電流検出は、強アルカリ溶液中で糖分子中の水酸基が金電極上で酸化されることによって生じる反応を電気的に検出するという原理に基づいている。
“Straight chain part” means a part of a sugar chain composed of α-1,4 glucoside bonds in all carbohydrates including a main chain and a branched chain, and “a linear part composed of 40 or more constituent sugars”. The term “sugar chain portion having a glucose polymerization degree of 40 or more” means.
For example, the sum of the output values of the pulse current detector from the elution start time to the elution end time of the degree of polymerization 40 in the high performance anion exchange chromatography of the saccharide isoamylase degradation product is eluted from the elution start time of the degree of polymerization 2 or more. By dividing by the sum of the detector output values up to the end time, the relative proportion of the straight chain portion composed of 40 or more constituent sugars can be obtained. Pulse current detection is based on the principle of electrically detecting a reaction that occurs when a hydroxyl group in a sugar molecule is oxidized on a gold electrode in a strong alkaline solution.

「グルコース重合度」とは、重合しているグルコース分子の数を意味し、例えば、ゲル濾過高速液体クロマトグラフィーによって測定できる。   The “degree of glucose polymerization” means the number of glucose molecules that are polymerized and can be measured, for example, by gel filtration high performance liquid chromatography.

本発明により、冷凍パン生地を用いて製パンする場合における、焼成後のパンの品質を改良できる。   According to the present invention, the quality of the baked bread can be improved when bread is made using frozen bread dough.

<本発明に係る糖質について>
本発明に係る糖質について、以下、図1及び図2を用いて説明する。
<Carbohydrate according to the present invention>
Hereinafter, the saccharide according to the present invention will be described with reference to FIGS. 1 and 2.

図1は、本発明に係る糖質のグルコース重合度を示す概念模式図、図2は、本発明に係る糖質の構造を示す概念模式図である。   FIG. 1 is a conceptual schematic diagram showing the glucose polymerization degree of a saccharide according to the present invention, and FIG. 2 is a conceptual schematic diagram showing the structure of the saccharide according to the present invention.

図1に示すように、本発明に係る糖質は、グルコース重合度600以上の糖質(図1中において点線斜線で示す領域Pに属する糖質)が30%以下であり、かつ、グルコース重合度が200〜600の糖質(図1中、実線斜線で示された領域Qに属する糖質)が10〜100%であればよい。   As shown in FIG. 1, the saccharide according to the present invention has a saccharide having a glucose polymerization degree of 600 or more (a saccharide belonging to a region P indicated by a dotted diagonal line in FIG. 1) of 30% or less, and glucose polymerization. It is only necessary that the sugar having a degree of 200 to 600 (a sugar belonging to the region Q indicated by the solid diagonal line in FIG. 1) is 10 to 100%.

また、図2に示すように、本発明に係る糖質は、主鎖Mと、該主鎖Mからα-1,6グルコシド結合(図1中の矢印部分)を介して枝分かれする分岐鎖Bとを有する分岐デキストリンであり、40以上の構成糖からなる直鎖部分の割合が少ないものであればよい(グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が全糖質中の0.1〜1.0%の範囲内が好適である)。   As shown in FIG. 2, the carbohydrate according to the present invention includes a main chain M and a branched chain B that branches from the main chain M via an α-1,6 glucoside bond (arrow part in FIG. 1). It is sufficient that the ratio of the straight-chain portion consisting of 40 or more constituent sugars is small (when a carbohydrate having a glucose polymerization degree of less than 40 is excluded, a straight chain consisting of 40 or more constituent sugars). The relative proportion of the chain portion is preferably in the range of 0.1 to 1.0% of the total carbohydrate).

上記の範囲外の糖質の場合(例えば、グルコース重合度600以上の糖質の割合が全糖質中の30%以上である場合、グルコース重合度200〜600の糖質の割合が全糖質中の10%未満である場合、若しくはグルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の1.0%よりも大きい場合)、その糖質を冷凍パン生地に含有させても、パン焼成後におけるパンの体積・膨らみが不充分となる。   In the case of a saccharide outside the above range (for example, when the proportion of saccharide having a glucose polymerization degree of 600 or more is 30% or more in the total saccharide, the proportion of saccharide having a glucose polymerization degree of 200 to 600 is the total saccharide. In the case where the sugar content is less than 10%, or when the sugar having a degree of glucose polymerization of less than 40 is excluded, the relative proportion of the straight chain portion composed of 40 or more constituent sugars is the total carbohydrate including the main chain and the branched chain. If the sugar content is included in the frozen dough, the bread volume and swelling after baking are insufficient.

これは、次のような機作に基づくと推測する。
グルコース重合度600以上の糖質の割合が全糖質中の30%以上である場合、又は、グルコース重合度200〜600の糖質の割合が全糖質中の10%未満である場合、焼成後のパンの品質改良に有効な画分の含有量が少ないため、品質改良が不充分となる。
一方、40以上の構成糖からなる直鎖部分の相対的割合が大きい場合、デキストリン自体の品質が劣化(老化)しやすくなるため、焼成後のパンの品質改良が不充分となる。
This is presumed to be based on the following mechanism.
When the ratio of carbohydrates having a glucose polymerization degree of 600 or more is 30% or more of the total sugars, or when the ratio of sugars having a glucose polymerization degree of 200 to 600 is less than 10% of the total sugars, baking is performed. Since the content of the fraction effective for improving the quality of the subsequent bread is small, the quality improvement becomes insufficient.
On the other hand, when the relative proportion of the straight chain portion composed of 40 or more constituent sugars is large, the quality of the dextrin itself is likely to deteriorate (age), so that the quality of the bread after baking becomes insufficient.

従って、焼成後のパンの品質改良の有効成分として本発明に係る糖質を用いる場合、グルコース重合度600以上の糖質の割合が全糖質中の30%以下で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の10%〜100%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.1〜1.0%であることが好ましい。   Therefore, when the saccharide according to the present invention is used as an active ingredient for improving the quality of bread after baking, the proportion of saccharide having a glucose polymerization degree of 600 or more is 30% or less in the total saccharide, and the glucose polymerization degree is 200. The proportion of saccharides of ˜600 is 10% to 100% of the total saccharides, and when the saccharides with a glucose polymerization degree of less than 40 are excluded, the relative proportion of the linear portion composed of 40 or more constituent sugars is It is preferable that it is 0.1 to 1.0% in the total carbohydrates including the main chain and the branched chain.

この範囲の糖質を冷凍パン生地に含有させることにより、パン焼成後における外観の品質(パンの体積の増大、いわゆる梨肌の発生の抑制など)を改良でき、また、パン焼成後における内相の品質(きめ細かさ、柔らかさ、しっとり感など)を改良できる。加えて、パンの風味・食感を改良でき、また、パンの内相の経時的な硬化(老化)を抑制できる。   Inclusion of sugars in this range in the frozen bread dough can improve the quality of the appearance after baking (increase in the volume of bread, suppression of the occurrence of so-called pear skin, etc.) The quality (fineness, softness, moist feeling, etc.) can be improved. In addition, the flavor and texture of the bread can be improved, and the hardening (aging) of the inner phase of the bread over time can be suppressed.

なお、本発明に係る糖質を冷凍パン生地に含有させることにより、焼成後のパンの品質を改良できる理由は、次の通りであると推測する。
本発明に係る糖質自体の作用により、冷凍前において、パン生地の品質が良好に改良され、また、冷解凍後もその品質が良好に保持される。
加えて、本発明に係る糖質が、パン生地の冷凍貯蔵中に生じる冷凍障害(例えば、氷結晶の成長による酵母の冷凍障害、小麦タンパク質の冷凍変性、グルテンネットワークの崩壊、凍結障害酵母から漏洩する還元型グルタチオンによる生地の軟化など)を抑制するため、冷凍時における、パン生地内の劣化が抑制される。
The reason why the quality of the baked bread can be improved by incorporating the saccharide according to the present invention into the frozen bread dough is assumed as follows.
By the action of the saccharide itself according to the present invention, the quality of the bread dough is improved well before freezing, and the quality is maintained well even after cold thawing.
In addition, the sugar according to the present invention leaks from freezing damage that occurs during frozen storage of bread dough (for example, yeast freezing damage due to ice crystal growth, wheat protein freezing denaturation, gluten network disruption, freezing damage yeast) In order to suppress dough softening by reduced glutathione, etc., deterioration in the bread dough during freezing is suppressed.

その他、本発明に係る糖質には、次のような有利性がある。
(1)油脂・糖質などの配合量の少ないパン類などに適用した場合にも、油脂・糖質・乳製品・卵などの配合量の多いパン類に適用した場合と同等程度に、焼成後のパンの品質を改良できる。
(2)焼成後のパンの品質を改良する手段として、酵母やイーストフードの増量などを行う必要がないため、イースト臭を抑えることができ、風味を良好に保持できる。
(3)増粘多糖類などの食品添加物を用いる必要がないため、需要者は、そのパンを、安心して食することができる。
(4)本発明に係る糖質は作用画分が特定されているため、作用効果が高い。
(5)冷凍パン生地の製造工程において、一種類の糖質を含有させることにより、焼成後のパンの品質を改良できるため、製造工程の簡略化を行うことができ、また、パン製造コスト・材料コストを抑制できる。
In addition, the carbohydrate according to the present invention has the following advantages.
(1) When applied to breads with a small amount of fat, sugar, etc., baked to the same extent as when applied to breads with a large amount of fat, sugar, dairy products, eggs, etc. The quality of later bread can be improved.
(2) As a means of improving the quality of the baked bread, it is not necessary to increase the amount of yeast or yeast food, so the yeast odor can be suppressed and the flavor can be maintained well.
(3) Since there is no need to use food additives such as thickening polysaccharides, consumers can eat the bread with peace of mind.
(4) The carbohydrate according to the present invention has a high effect because the action fraction is specified.
(5) In the manufacturing process of frozen bread dough, the quality of the baked bread can be improved by containing one kind of sugar, so that the manufacturing process can be simplified, and the bread manufacturing cost and material Cost can be reduced.

<本発明に係る糖質の製造方法>
本発明に係る糖質は、例えば、次の方法により、製造できる。
<Method for producing carbohydrate according to the present invention>
The saccharide according to the present invention can be produced, for example, by the following method.

まず、デンプン懸濁液を糊化させた後、酸及び/又は酵素により分解し、次に、クロマトグラフィーや膜などによる分離、若しくは活性炭やイオン交換樹脂などによる精製、などの手段を適宜組み合わせ、得られた糖化液を分離・精製することにより、本発明に係る糖質を調製できる。   First, after gelatinizing the starch suspension, it is decomposed with an acid and / or an enzyme, and then appropriately combined with means such as separation by chromatography or membrane, or purification by activated carbon or ion exchange resin, The saccharide according to the present invention can be prepared by separating and purifying the obtained saccharified solution.

原料として用いるデンプンは、特に限定されないが、例えば、コーンスターチ、ワキシーコーンスターチ、タピオカデンプン、馬鈴薯デンプン、サゴデンプン、小麦デンプン、甘藷デンプン、などを適用できる。また、これらのデンプンを適宜組み合わせて用いてもよい。   Although the starch used as a raw material is not specifically limited, For example, corn starch, waxy corn starch, tapioca starch, potato starch, sago starch, wheat starch, sweet potato starch, etc. are applicable. Moreover, you may use combining these starches suitably.

デンプンの分解に用いる酸は、例えば、蓚酸、塩酸、硫酸などを用いることができる。
デンプンの分解に用いる酵素は、例えば、アミラーゼ、枝つくり酵素などを用いることができる。
For example, oxalic acid, hydrochloric acid, sulfuric acid and the like can be used as the acid used for decomposing starch.
As an enzyme used for decomposing starch, for example, an amylase, a branching enzyme, or the like can be used.

調製した糖質は、例えば、スプレードライヤーなどににより、乾燥粉末化してもよい。また、例えば、ドラムドライヤー、凍結乾燥機などによる乾燥と、粉砕機などによる粉砕とを組み合わせることにより、粉末化してもよい。
その他、調製した糖質をニッケル触媒存在下における水素添加などにより還元化し、糖アルコールとしてもよい。
The prepared carbohydrate may be dried into powder by using, for example, a spray dryer. Further, for example, the powder may be pulverized by combining drying with a drum dryer or freeze dryer and pulverization with a pulverizer.
In addition, the prepared saccharide may be reduced by hydrogenation or the like in the presence of a nickel catalyst to obtain a sugar alcohol.

<重合度の割合の測定方法について>
糖質のグルコース重合度分布は、例えば、Shodex OHpak SB−804(「Shodex」は登録商標(以下同じ)、昭和電工株式会社製)とShodex OHpak SB−802.5(昭和電工株式会社製)とを連結したカラムを用いて分析することができる。
溶出溶媒として水を用い、検出器に示差屈折計を用いる。流速0.8ml/分、カラム温度40℃にて50mg/mlの調製糖質溶液10ulをカラムに供し、グルコース重合度を測定する。
なお、グルコース重合度は、グルコース重合度が既知のプルランを用いて更正検量線を作成し求めることができる。
<About the method for measuring the degree of polymerization>
The glucose polymerization degree distribution of the saccharide is, for example, Shodex OHpak SB-804 (“Shodex” is a registered trademark (hereinafter the same), manufactured by Showa Denko KK) and Shodex OHpak SB-802.5 (manufactured by Showa Denko KK) It is possible to analyze using a column connected with.
Water is used as an elution solvent, and a differential refractometer is used as a detector. 10 ul of a prepared carbohydrate solution of 50 mg / ml is applied to the column at a flow rate of 0.8 ml / min and a column temperature of 40 ° C., and the degree of glucose polymerization is measured.
The glucose polymerization degree can be obtained by preparing a calibration curve using pullulan having a known glucose polymerization degree.

<直鎖部分の相対的割合の測定方法について>
グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合は、例えば、次の方法により求めることができる。
<About the measurement method of the relative proportion of the straight chain portion>
The relative proportion of the straight-chain portion composed of 40 or more constituent sugars when a sugar having a glucose polymerization degree of less than 40 is excluded can be determined by the following method, for example.

まず、上述の方法によって得られた糖質0.5gを水15mlに溶解し、これにエタノール15mlを加える。次に、4℃で1時間放置後、生じた沈殿物を遠心分離(10,000rpm、10分)により回収する。次に、ゲル濾過クロマトグラフィーにより、重合度40未満の糖質を含まないことを確認した後、回収した沈殿物を乾燥させ、糖質粉末を得る。次に、この糖質粉末10mgを1mlの蒸留水に溶解させ、1M酢酸緩衝液(pH3.5)0.1mlとイソアミラーゼ(林原生物化学研究所製)10ul(50U)を加え、40℃で24時間反応させる。そして、反応後に、沸騰浴で10分間過熱しイソアミラーゼを失活させ検液とする。次に、この検液を、Dionex社の糖類分析システム(DX−500)にて、カラム:CarboPacPA1、流速:1ml/分、溶離液:水酸化ナトリウム濃度150mM、酢酸ナトリウム濃度0分-125mM、15分−225mM、80分−350mM、100分−500mM、120分−500mM(直線勾配変化)、検出器:パルス電流検出器、以上の条件設定で分析する。そして、得られたクロマトグラムの各ピークの重合度を、重合度既知の糖質より決定する。
次に、重合度40の溶出開始時間から溶出終了時間(120分)までのパルス電流検出器出力値の総和を重合度2以上の溶出開始時間から溶出終了時間(120分)までのパルス電流検出器出力値の総和で除すことにより、40糖以上の直鎖部分の相対的な割合を求める。
First, 0.5 g of the saccharide obtained by the above method is dissolved in 15 ml of water, and 15 ml of ethanol is added thereto. Next, after standing at 4 ° C. for 1 hour, the resulting precipitate is recovered by centrifugation (10,000 rpm, 10 minutes). Next, it is confirmed by gel filtration chromatography that the saccharide having a polymerization degree of less than 40 is not contained, and then the collected precipitate is dried to obtain a saccharide powder. Next, 10 mg of this saccharide powder is dissolved in 1 ml of distilled water, 0.1 ml of 1M acetate buffer (pH 3.5) and 10 ul (50 U) of isoamylase (manufactured by Hayashibara Biochemical Laboratories) are added, and at 40 ° C. React for 24 hours. And after reaction, it heats for 10 minutes with a boiling bath, deactivates isoamylase, and uses it as a test solution. Next, this test solution was subjected to a saccharide analysis system (DX-500) manufactured by Dionex, column: CarboPacPA1, flow rate: 1 ml / min, eluent: sodium hydroxide concentration 150 mM, sodium acetate concentration 0 min-125 mM, 15 Min-225 mM, 80 min-350 mM, 100 min-500 mM, 120 min-500 mM (linear gradient change), detector: pulse current detector, analysis with the above condition settings. Then, the polymerization degree of each peak of the obtained chromatogram is determined from a saccharide having a known polymerization degree.
Next, the sum of the pulse current detector output values from the elution start time to the elution end time (120 minutes) at a polymerization degree of 40 is used to detect the pulse current from the elution start time to the elution end time (120 minutes) at a polymerization degree of 2 or higher. By dividing by the sum of the vessel output values, the relative proportion of the straight chain portion of 40 sugars or more is obtained.

<本発明に係る冷凍パン生地について>
続いて、本発明に係る冷凍パン生地について、以下説明する。
<About the frozen dough according to the present invention>
Next, the frozen bread dough according to the present invention will be described below.

本発明に係る冷凍パン生地は、前記糖質を、焼成後のパンの品質改良の有効成分として含有していればよい。   The frozen bread dough according to the present invention may contain the sugar as an active ingredient for improving the quality of bread after baking.

適用可能なパンの種類としては、例えば、油脂・糖質・乳製品・卵などの配合量の多いパン類(バターロール・テーブルロールなどのロール類、菓子パン、クロワッサン、デニッシュペストリー、マフィン、蒸しパンなど)、油脂・糖質などの配合量の少ないパン類(食パン、フランスパンなど)、などが挙げられる。
また、大豆タンパク質などの異種タンパク質を強化したパン類、食物繊維を強化したパン類、ピザクラフト、餃子、シュウマイ、春巻き・饅頭・中華饅頭(肉まん・あんまんなど)の皮などにも、幅広く適用できる。
Applicable bread types include, for example, breads containing a large amount of fat, sugar, dairy products, eggs, etc. (rolls such as butter rolls and table rolls, confectionery breads, croissants, Danish pastries, muffins, and steamed breads. Etc.), breads with a low blending amount of fats and oils (such as bread and French bread).
It can also be widely applied to breads reinforced with different proteins such as soybean protein, breads reinforced with dietary fiber, pizza craft, dumplings, Shumai, spring rolls, buns, Chinese buns (meat buns, buns, etc.) .

<本発明に係る冷凍パン生地の製造方法>
本発明に係る冷凍パン生地の製造方法は、本発明に係る糖質を、焼成後のパンの品質改良の有効成分として含有させる手順を少なくとも含んでいればよい。
<Method for producing frozen bread dough according to the present invention>
The method for producing frozen bread dough according to the present invention only needs to include at least a procedure for incorporating the saccharide according to the present invention as an active ingredient for improving the quality of bread after baking.

本発明は、既存の製パン方法、例えば、直捏法、中種法などに適用可能である。
また、本発明は、既存の冷凍パン生地の製造方法、例えば、生地冷凍法(パン生地をそのまま冷凍)、分割生地冷凍法(パン生地を分割した後に冷凍)、成形生地冷凍法(パン生地を分割・成形した後に冷凍)、ホイロ後冷凍法(パン生地を分割・成形・ホイロした後に冷凍)など、いずれの方法にも適用可能である。
その他、冷凍手段は特に限定されないが、例えば、エアブラストフリージング、液体窒素トンネルフリージング、冷凍庫での静置凍結など、いずれの手法も適用可能である。但し、できるだけ急速に冷凍できるほうがより好ましい。
The present invention can be applied to existing bread-making methods such as the straight rice cake method and the medium seed method.
In addition, the present invention provides a method for producing an existing frozen bread dough, for example, a dough freezing method (freezing bread dough as it is), a divided dough freezing method (freezing after dividing the bread dough), a forming dough freezing method (bread dough being divided and molded) It can be applied to any method such as freezing afterwards) or post-freezing freezing method (freezing after dividing, forming and proofing bread dough).
In addition, the refrigeration means is not particularly limited. For example, any method such as air blast freezing, liquid nitrogen tunnel freezing, and stationary freezing in a freezer can be applied. However, it is more preferable that it can be frozen as quickly as possible.

生地の原料となる穀物としては、例えば、小麦粉、大麦粉、トウモロコシ粉、米粉などが挙げられる。配合は、製造するパンの種類などに応じて、適宜、目的に合致したものを用いればよい。   Examples of cereals that serve as raw materials for dough include wheat flour, barley flour, corn flour, and rice flour. What is necessary is just to use the mixing | blending suitable for the objective suitably according to the kind etc. of bread to manufacture.

本発明に係る糖質の添加量は、パンの種類によって必要量が異なるため、限定できないが、一つの目安としては、穀物類に対して0.1〜25重量%が好ましく、1〜15%がより好ましいと考える。
添加量を穀物量の0.1%未満にすると、糖質による冷凍障害抑制効果が低くなると推測する。一方、添加量を穀物量の25%よりも高くすると、生地がだれやすくなり、形態保持性が低下すると推測する。
The amount of carbohydrate added according to the present invention is not limited because the required amount varies depending on the type of bread, but as one guideline, it is preferably 0.1 to 25% by weight, preferably 1 to 15% based on the grain. Is more preferable.
If the added amount is less than 0.1% of the grain amount, it is presumed that the effect of suppressing freezing damage by sugars is lowered. On the other hand, when the addition amount is higher than 25% of the grain amount, it is assumed that the dough tends to droop and the form retainability decreases.

その他、本発明に係る糖質と、他の改良剤とを適宜組み合わせ、添加・配合などしてもよい。これにより、焼成後のパンの品質改良効果が増強される場合がある。
改良剤としては、例えば、単糖類、オリゴ糖、糖アルコール、多糖類、化工デンプン、油脂、乳化剤(例えば、グリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、プロピレングリコール脂肪酸エステル、大豆リン脂質など)酸化剤(例えば、L−アスコルビン酸、臭素酸カリウムなど)、還元剤(例えば、L−システインなど)、有機酸類、酵素(例えば、プロテアーゼ、アミラーゼ、リパーゼ、フォスフォリパーゼ、グルタチオン分解酵素など)、無機塩類、冷凍耐性酵母、アミノ酸、ペプチド、タンパク質など、が挙げられる。
In addition, the saccharide according to the present invention and other improvers may be appropriately combined and added and blended. Thereby, the quality improvement effect of the bread after baking may be reinforced.
Examples of the improver include monosaccharides, oligosaccharides, sugar alcohols, polysaccharides, modified starches, fats and oils, emulsifiers (for example, glycerin fatty acid ester, sucrose fatty acid ester, sorbitan fatty acid ester, propylene glycol fatty acid ester, soybean phospholipid, etc. ) Oxidizing agent (eg, L-ascorbic acid, potassium bromate, etc.), reducing agent (eg, L-cysteine, etc.), organic acids, enzymes (eg, protease, amylase, lipase, phospholipase, glutathione degrading enzyme, etc.) , Inorganic salts, freeze-resistant yeast, amino acids, peptides, proteins and the like.

実施例1では、後述の実施例で用いた糖質の調製を行った。各糖質(サンプル1〜14)の調製方法の概要は、以下の通りである。   In Example 1, the saccharide used in Examples described later was prepared. The outline of the preparation method of each carbohydrate (samples 1 to 14) is as follows.

<サンプル1>
10重量%炭酸カルシウムでpH5.8に調整した30重量%コーンスターチスラリーに、対固形分0.2%のα−アミラーゼ(商品名「ターマミル(登録商標)」、ノボザイムス社製、以下同じ)を加え、ジェットクッカー(温度110℃)で液化した。この液化液に、α−アミラーゼを対固形分0.1%添加し、経時的にDEを測定して、DEが25になった時点で、塩酸でpH4に調整し、煮沸により反応を停止させた。この糖質の溶液を、活性炭・イオン精製処理・濃縮した後に、濃縮液を鎖長分布および分子量分布が特定範囲に属する糖質を回収可能な分離条件に調整したクロマト分離装置に供した。そして、グルコース重合度600以上の糖質の割合が全糖質中の28%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の60%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.8%である糖質を得た。回収した糖質を精製・濃縮し、スプレードライヤーで粉末化して、サンプル1の糖質を得た。
<Sample 1>
To 30 wt% corn starch slurry adjusted to pH 5.8 with 10 wt% calcium carbonate, α-amylase (trade name “Tamarmil (registered trademark)” manufactured by Novozymes, the same applies hereinafter) with a solid content of 0.2% was added. And liquefied with a jet cooker (temperature 110 ° C.). To this liquefied liquid, α-amylase was added at a solid content of 0.1%, and DE was measured over time. When DE reached 25, the pH was adjusted to 4 with hydrochloric acid, and the reaction was stopped by boiling. It was. After this carbohydrate solution was subjected to activated carbon / ion purification / concentration, the concentrated solution was subjected to a chromatographic separation apparatus adjusted to separation conditions capable of recovering carbohydrates having chain length distribution and molecular weight distribution within a specific range. And the ratio of carbohydrates having a glucose polymerization degree of 600 or more is 28% in the total sugars, the ratio of sugars having a glucose polymerization degree of 200 to 600 is 60% in the total sugars, and the glucose polymerization degree is 40%. A carbohydrate having a relative proportion of a straight chain portion composed of 40 or more constituent sugars in the case of removing less than the carbohydrate was 0.8% of the total carbohydrate including the main chain and the branched chain was obtained. The collected saccharide was purified and concentrated, and powdered with a spray dryer to obtain the saccharide of Sample 1.

<サンプル2>
クロマト分離条件の設定以外はサンプル1と同様の方法により、グルコース重合度600以上の糖質の割合が全糖質中の10%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の30%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.4%である糖質を得た。回収した糖質を精製・濃縮し、スプレードライヤーで粉末化して、サンプル2の糖質を得た。
<Sample 2>
Except for the setting of the chromatographic separation conditions, the ratio of carbohydrates having a glucose polymerization degree of 600 or more was 10% of the total carbohydrates and the ratio of carbohydrates having a glucose polymerization degree of 200 to 600 was the same as in sample 1. 30% of saccharides, and when the saccharides having a glucose polymerization degree of less than 40 are excluded, the relative proportion of the straight chain portion composed of 40 or more constituent sugars is in the total saccharides including the main chain and the branched chain. A carbohydrate that is 0.4% of the total was obtained. The collected carbohydrate was purified and concentrated, and powdered with a spray dryer to obtain the sample 2 carbohydrate.

<サンプル3>
クロマト分離条件の設定以外はサンプル1と同様で、グルコース重合度600以上の糖質の割合が全糖質中の3%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の10%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.2%である糖質を得た。回収した糖質を精製・濃縮し、スプレードライヤーで粉末化して、サンプル3の糖質を得た。
<Sample 3>
Except for the setting of the chromatographic separation conditions, the sample is the same as Sample 1. The proportion of carbohydrates with a glucose polymerization degree of 600 or more is 3% of the total carbohydrates, and the proportion of carbohydrates with a glucose polymerization degree of 200 to 600 is the total carbohydrates. 10% of the total, and when the sugar having a degree of glucose polymerization of less than 40 is excluded, the relative proportion of the straight chain portion composed of 40 or more constituent sugars is 0% in the total carbohydrate including the main chain and the branched chain. .2% carbohydrate was obtained. The collected saccharide was purified and concentrated, and powdered with a spray dryer to obtain the saccharide of Sample 3.

<サンプル4>
DEが10になった時点で、塩酸でpH4.0に調整し、煮沸により反応を停止させたこととクロマト分離条件の設定以外はサンプル1と同様の方法で行い、グルコース重合度600以上の糖質の割合が全糖質中の10%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の60%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の1.5%である糖質を得た。回収した糖質を精製・濃縮し、スプレードライヤーで粉末化して、サンプル4の糖質を得た。
<Sample 4>
When DE reaches 10, the pH is adjusted to 4.0 with hydrochloric acid, the reaction is stopped by boiling, and the chromatographic separation conditions are set in the same manner as in sample 1. A sugar having a glucose polymerization degree of 600 or more is obtained. The ratio of the quality is 10% in the total sugar, and the ratio of the sugar having a glucose polymerization degree of 200 to 600 is 60% in the total sugar, and the sugar having a glucose polymerization degree of less than 40 is excluded. Thus, a carbohydrate having a relative proportion of a straight chain portion composed of 40 or more constituent sugars of 1.5% of the total carbohydrate including the main chain and the branched chain was obtained. The collected saccharide was purified and concentrated, and powdered with a spray dryer to obtain the saccharide of Sample 4.

<サンプル5>
サンプル4と同様の方法で、グルコース重合度600以上の糖質の割合が全糖質中の5%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の22%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の1.1%である糖質を得た。回収した糖質を精製・濃縮し、スプレードライヤーで粉末化して、サンプル5の糖質を得た。
<Sample 5>
In the same manner as in sample 4, the ratio of saccharides having a glucose polymerization degree of 600 or more is 5% in the total saccharides, and the ratio of saccharides having a glucose polymerization degree of 200 to 600 is 22% in the total saccharides. Yes, when a saccharide having a glucose polymerization degree of less than 40 is excluded, the relative proportion of the straight chain portion composed of 40 or more constituent sugars is 1.1% in the total saccharide including the main chain and the branched chain. Carbohydrate was obtained. The collected carbohydrate was purified and concentrated, and powdered with a spray dryer to obtain the sample 5 carbohydrate.

<サンプル6>
クロマト分離条件の設定以外はサンプル1と同様の方法で、グルコース重合度600以上の糖質の割合が全糖質中の40%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の30%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.4%である糖質を得た。回収した糖質を精製・濃縮し、スプレードライヤーで粉末化して、サンプル6の糖質を得た。
<Sample 6>
Except for the setting of the chromatographic separation conditions, the ratio of carbohydrates having a glucose polymerization degree of 600 or more was 40% of the total carbohydrates and the ratio of carbohydrates having a glucose polymerization degree of 200 to 600 was the same as in Sample 1. 30% of saccharides, and when the saccharides having a glucose polymerization degree of less than 40 are excluded, the relative proportion of the straight chain portion composed of 40 or more constituent sugars is in the total saccharides including the main chain and the branched chain. A carbohydrate that is 0.4% of the total was obtained. The collected saccharide was purified and concentrated, and powdered with a spray dryer to obtain the saccharide of Sample 6.

<サンプル7>
DEが30になった時点で、塩酸でpH4.0に調整し、煮沸により反応を停止させた以外は、サンプル1と同様の方法で、グルコース重合度600以上の糖質の割合が全糖質中の3%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の21%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.4%である糖質を得た。回収した糖質を精製・濃縮し、スプレードライヤーで粉末化して、サンプル7の糖質を得た。
<Sample 7>
When the DE reached 30, the pH was adjusted to 4.0 with hydrochloric acid, and the reaction was stopped by boiling. In the same manner as in Sample 1, the ratio of saccharides having a glucose polymerization degree of 600 or more was reduced to total saccharides. Of sugars having a glucose polymerization degree of 200 to 600 in 21% of the total sugars, and excluding saccharides having a glucose polymerization degree of less than 40, from 40 or more constituent sugars Thus, a saccharide having a relative proportion of the straight chain portion of 0.4% of the total saccharide including the main chain and the branched chain was obtained. The collected saccharide was purified and concentrated, and pulverized with a spray dryer to obtain the saccharide of Sample 7.

<サンプル8>
サンプル1で用いた酵素(α−アミラーゼ)の替わりに、塩酸でpH2.0に調整し、130℃の温度条件でDE20まで分解を行い、水酸化ナトリウムで中和後、この糖質の溶液を活性炭・イオン精製処理、濃縮、噴霧乾燥を行った。そして、グルコース重合度600以上の糖質の割合が全糖質中の0%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の2%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0%である糖質を得た。回収した糖質を精製・濃縮し、スプレードライヤーで粉末化して、サンプル8の糖質を得た。
<Sample 8>
Instead of the enzyme (α-amylase) used in sample 1, the pH is adjusted to 2.0 with hydrochloric acid, the mixture is decomposed to DE20 at a temperature of 130 ° C., neutralized with sodium hydroxide, and then this saccharide solution is added. Activated carbon / ion purification treatment, concentration, and spray drying were performed. And the ratio of saccharides having a glucose polymerization degree of 600 or more is 0% in the total sugars, the ratio of saccharides having a glucose polymerization degree of 200 to 600 is 2% in the total sugars, and the glucose polymerization degree is 40%. A carbohydrate having a relative proportion of a straight chain portion composed of 40 or more constituent sugars in the case of removing less than the carbohydrate was 0% of the total carbohydrate including the main chain and the branched chain was obtained. The collected carbohydrate was purified and concentrated, and powdered with a spray dryer to obtain the sample 8 carbohydrate.

<サンプル9>
対固形分0.1%のα−アミラーゼを添加したワキシーコーンスターチスラリーを加熱し、DE6になるまで酵素分解を行った。酵素反応の停止と精製を行った後に糖質溶液を分離装置に供した。そして、グルコース重合度600以上の糖質の割合が全糖質中の40%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の5%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.5%である糖質を得た。回収した糖質を精製・濃縮しスプレードライヤーで粉末化して、サンプル9の糖質を得た。
<Sample 9>
A waxy corn starch slurry to which α-amylase having a solid content of 0.1% was added was heated and subjected to enzymatic decomposition until DE6 was obtained. After stopping and purifying the enzyme reaction, the carbohydrate solution was supplied to the separation device. And the ratio of saccharides having a glucose polymerization degree of 600 or more is 40% in the total sugars, the ratio of saccharides having a glucose polymerization degree of 200 to 600 is 5% in the total sugars, and the glucose polymerization degree is 40%. A carbohydrate having a relative proportion of a straight chain portion composed of 40 or more constituent sugars in the case of removing less than the carbohydrate was 0.5% of the total carbohydrate including the main chain and the branched chain was obtained. The collected saccharide was purified and concentrated and powdered with a spray dryer to obtain the saccharide of Sample 9.

<サンプル10>
対固形分0.1%のα−アミラーゼを添加したハイアミロースコーンスターチスラリーを加熱し、DE30になるまで酵素分解を行った。酵素反応の停止と精製を行った後に糖質溶液を分離装置に供した。そして、グルコース重合度600以上の糖質の割合が全糖質中の0%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の5%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.2%である糖質を得た。回収した糖質を精製・濃縮しスプレードライヤーで粉末化して、サンプル10の糖質を得た。
<Sample 10>
A high amylose corn starch slurry to which α-amylase having a solid content of 0.1% was added was heated and subjected to enzymatic degradation until DE30 was reached. After stopping and purifying the enzyme reaction, the carbohydrate solution was supplied to the separation device. The ratio of saccharides having a glucose polymerization degree of 600 or more is 0% in the total sugars, the ratio of saccharides having a glucose polymerization degree of 200 to 600 is 5% in the total sugars, and the glucose polymerization degree is 40%. A carbohydrate having a relative proportion of a straight chain portion composed of 40 or more constituent sugars in the case of removing less than the carbohydrate was 0.2% of the total carbohydrate including the main chain and the branched chain was obtained. The collected saccharide was purified and concentrated and powdered with a spray dryer to obtain the saccharide of Sample 10.

<サンプル11>
対固形分0.1%のα−アミラーゼを添加したワキシーコーンスターチスラリーを加熱し、DE12になるまで酵素分解を行った。酵素反応の停止と精製を行った後に糖質溶液を分離装置に供し、グルコース重合度600以上の糖質の割合が40%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の30%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0%である糖質を得た。回収した糖質を精製・濃縮しスプレードライヤーで粉末化して、サンプル11の糖質を得た。
<Sample 11>
A waxy corn starch slurry to which α-amylase having a solid content of 0.1% was added was heated and subjected to enzymatic degradation until DE12 was obtained. After stopping and purifying the enzyme reaction, the saccharide solution is supplied to the separation device, the ratio of saccharides having a glucose polymerization degree of 600 or more is 40%, and the ratio of saccharides having a glucose polymerization degree of 200 to 600 is total sugar. The relative proportion of the straight chain portion composed of 40 or more constituent sugars in the case of removing carbohydrates having a glucose polymerization degree of less than 40 is 30% of the total sugar content in the total carbohydrates including the main chain and the branched chain. A carbohydrate of 0% was obtained. The collected saccharide was purified and concentrated, and powdered with a spray dryer to obtain the saccharide of Sample 11.

<サンプル12>
対固形分0.1%のα−アミラーゼを添加したコーンスターチスラリーを加熱し、DE10になるまで酵素分解を行った。酵素反応の停止と精製を行った後に糖質溶液を分離装置に供した。そして、グルコース重合度600以上の糖質の割合が全糖質中の40%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の30%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の2%である糖質を得た。回収した糖質を精製・濃縮しスプレードライヤーで粉末化して、サンプル12の糖質を得た。
<Sample 12>
Corn starch slurry to which α-amylase having a solid content of 0.1% was added was heated and subjected to enzymatic degradation until DE10 was reached. After stopping and purifying the enzyme reaction, the carbohydrate solution was supplied to the separation device. And the ratio of saccharides having a glucose polymerization degree of 600 or more is 40% in the total sugars, and the ratio of saccharides having a glucose polymerization degree of 200 to 600 is 30% in the total sugars. A carbohydrate having a relative proportion of a straight chain portion composed of 40 or more constituent sugars in the case of removing less than the carbohydrate was 2% of the total carbohydrate including the main chain and the branched chain was obtained. The collected saccharide was purified and concentrated, and powdered with a spray dryer to obtain the saccharide of Sample 12.

<サンプル13>
対固形分0.1%のα−アミラーゼを添加したコーンスターチスラリーを加熱し、DE7になるまで酵素分解を行った。塩酸でpH4.0に調整し、煮沸により反応を停止させた後、水酸化ナトリウムでpH6.0に調整した。これに、対固形分0.02%アミラーゼと対固形分0.03%プルラナーゼを加え、DE28まで反応させた。塩酸でpH4.0に調整し、煮沸により反応を停止させた後、この糖質溶液を活性炭・イオン精製処理・濃縮した。この濃縮液をクロマト分離装置に供し、重合度10以下の画分を除去した。そして、グルコース重合度600以上の糖質の割合が全糖質中の0%で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の1%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.2%である糖質を得た。回収した糖質を精製・濃縮しスプレードライヤーで粉末化して、サンプル13の糖質を得た。
<Sample 13>
Corn starch slurry to which α-amylase with a solid content of 0.1% was added was heated and subjected to enzymatic degradation until DE7 was obtained. The pH was adjusted to 4.0 with hydrochloric acid, the reaction was stopped by boiling, and then adjusted to pH 6.0 with sodium hydroxide. To this, 0.02% amylase with respect to solids and 0.03% pullulanase with respect to solids were added and reacted until DE28. After adjusting the pH to 4.0 with hydrochloric acid and stopping the reaction by boiling, this carbohydrate solution was subjected to activated carbon / ion purification treatment and concentration. This concentrated solution was subjected to a chromatographic separation apparatus to remove a fraction having a polymerization degree of 10 or less. And the ratio of saccharides having a glucose polymerization degree of 600 or more is 0% in the total sugars, the ratio of saccharides having a glucose polymerization degree of 200 to 600 is 1% in the total sugars, and the glucose polymerization degree is 40%. A carbohydrate having a relative proportion of a straight-chain portion composed of 40 or more constituent sugars in the case of removing less than the carbohydrate was 0.2% of the total carbohydrate including the main chain and the branched chain was obtained. The collected saccharide was purified and concentrated and powdered with a spray dryer to obtain the saccharide of Sample 13.

<サンプル14>
サンプル13の糖質に、イソマルトオリゴ糖(商品名「イソマルト900」、昭和産業株式会社製)を固形分ベースで1:3混合し、グルコース重合度600以上の糖質の割合が全糖質中の0%で、かつ、グルコース重合度200〜600の糖質の割合が0.25%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.05%である糖質を得た。これをスプレードライヤーで粉末化して、サンプル14の糖質を得た。
<Sample 14>
Isomalt-oligosaccharide (trade name “Isomalt 900”, manufactured by Showa Sangyo Co., Ltd.) is mixed 1: 3 on the saccharide of sample 13 on a solid basis, and the ratio of saccharides having a glucose polymerization degree of 600 or more is in the total saccharide. The proportion of saccharides having a glucose polymerization degree of 200 to 600 is 0.25%, and a saccharide having a glucose polymerization degree of less than 40 is excluded, and a linear portion comprising 40 or more constituent sugars A carbohydrate having a relative proportion of 0.05% of the total carbohydrate including the main chain and branched chain was obtained. This was pulverized with a spray dryer to obtain a carbohydrate of Sample 14.

以上、調製した糖質(サンプル1〜14)の組成を表1及び表2に示す。

Figure 2007082435

Figure 2007082435
The compositions of the prepared carbohydrates (samples 1 to 14) are shown in Tables 1 and 2.
Figure 2007082435

Figure 2007082435

実施例2では、実施例1で調製した各糖質を用いてバターロールパンを作製し、その品質などを評価した。   In Example 2, a butter roll was prepared using each saccharide prepared in Example 1, and the quality and the like were evaluated.

試作パンの作製は、表3に示す配合で、次の手順により行った。

Figure 2007082435
Prototype bread was produced according to the following procedure with the composition shown in Table 3.
Figure 2007082435

まず、ミキシングを行った。表3に示した材料(マーガリン以外)を混合し、縦型ミキサーで低速3分間、中速7分間、混捏した後、マーガリンを投入し、再び、縦型ミキサーで低速2分間、中速2分間、高速1分間、混捏した。捏上温度(生地を捏ね上げた時の生地の温度)は24℃とした。
次に、20分間のフロアタイム(生地を発酵させる時間、以下同じ)の後、生地を80gずつに分割し、次に、20分間のベンチタイム(生地の分割の後、生地を休ませる時間、以下同じ)の後、ロール型に成形した。
次に、成形したパン生地を凍結させ、冷凍パン生地を作製した。凍結は、−30℃条件下で60分間行い、凍結後、−20℃条件下で保存した。
次に、冷凍パン生地を解凍し、二次発酵させた後、焼成してパンを作製した。解凍は、20℃条件下で60分間、二次発酵(ホイロ)は、38℃条件下で50分間、焼成は、200℃条件下で10分間、それぞれ行った。
焼成した試作パンは、一昼夜、冷所で保存した後、官能評価に供した。
First, mixing was performed. Mix the ingredients shown in Table 3 (other than margarine), mix with a vertical mixer for 3 minutes at low speed and 7 minutes at medium speed, then add the margarine, and again with the vertical mixer at low speed for 2 minutes and medium speed for 2 minutes. High speed for 1 minute. The kneading temperature (the temperature of the dough when the dough was rolled up) was 24 ° C.
Next, after a floor time of 20 minutes (the time for fermenting the dough, the same applies hereinafter), the dough is divided into 80 g portions, then a bench time of 20 minutes (the time for resting the dough after the dough is divided, The same applies hereinafter), and then formed into a roll mold.
Next, the formed bread dough was frozen to prepare a frozen bread dough. Freezing was performed for 60 minutes at -30 ° C, and after freezing, it was stored under -20 ° C.
Next, the frozen bread dough was thawed and subjected to secondary fermentation, and then baked to produce bread. Thawing was performed for 60 minutes at 20 ° C., secondary fermentation (proofing) was performed for 50 minutes under 38 ° C. conditions, and baking was performed for 10 minutes under 200 ° C. conditions.
The baked prototype bread was stored in a cold place all day and night, and then subjected to sensory evaluation.

官能評価は、7名の専門パネラーが、次の各項目について、行った。
(1)外観の状態(梨肌の有無、焼色、膨らみ)、
(2)内相の状態(きめ細かさ)、
(3)内相の柔らかさ、
(4)内相のしっとり感、
(5)風味・食感、
(6)内相の柔らかさが所定時間経過後も維持されているか(この項目の評価は、(1)〜(5)の項目の官能評価を行ってから24時間経過後に行った)。
The sensory evaluation was conducted by 7 expert panelists on the following items.
(1) Appearance (presence / absence of pear skin, burnt color, swelling)
(2) State of internal phase (fineness),
(3) softness of the inner phase,
(4) Moist feeling of the internal phase,
(5) Flavor, texture,
(6) Whether the softness of the inner phase is maintained even after a predetermined time has elapsed (the evaluation of this item was performed 24 hours after the sensory evaluation of the items (1) to (5)).

また、(1)〜(6)の各項目の評価に基づいて、総合評価を行った。   Moreover, comprehensive evaluation was performed based on evaluation of each item of (1)-(6).

結果を表4及び表5に示す。
各項目の評価基準は、対照区と比較して、非常に良好である場合を「◎」、良好である場合を「○」、やや良好である場合を「△」、特に相違しない又は悪い場合を「×」、とした。
総合評価の評価基準は、評価に「×」の評価が含まれる場合を「×」、全ての評価が「△」である場合を「△」、「○」を含み「×」を含まない場合を「○」、「◎」を含み「×」を含まない場合を「◎」、とした。

Figure 2007082435

Figure 2007082435
The results are shown in Tables 4 and 5.
The evaluation criteria for each item is `` ◎ '' when it is very good, `` ○ '' when it is very good, `` △ '' when it is slightly good, and when it is not different or bad compared to the control group Was “×”.
The evaluation criteria for comprehensive evaluation are “×” when the evaluation includes “×” evaluation, “△” when all evaluations are “△”, and “x” without “×” The case where “○” and “◎” were included but “×” was not included was defined as “「 ”.
Figure 2007082435

Figure 2007082435

表4、表5に示す通り、サンプル1〜3では、総合評価が高かったのに対し、サンプル4〜14では、総合評価は低かった。
この結果は、本発明に係る糖質(グルコース重合度600以上の糖質の割合が全糖質中の30%以下で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の10%〜100%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.1〜1.0%である糖質)を、バターロールパン用の冷凍パン生地に含有させた場合、パン焼成後の最終製品の品質を改良できることを示唆する。即ち、この結果は、本発明に係る糖質が、油脂・糖質・乳製品・卵などの配合量の多いパン用の冷凍パン生地に適用できることを示唆する。
As shown in Tables 4 and 5, the overall evaluation was high in samples 1 to 3, whereas the overall evaluation was low in samples 4 to 14.
This result shows that the saccharide according to the present invention (the proportion of saccharide having a glucose polymerization degree of 600 or more is 30% or less in the total saccharide, and the proportion of saccharide having a glucose polymerization degree of 200 to 600 is in the total saccharide. 10% to 100% of the total saccharides with a degree of glucose polymerization of less than 40, the relative proportion of the straight chain portion composed of 40 or more constituent sugars is in the total saccharide including the main chain and the branched chain. This suggests that the quality of the final product after baking the bread can be improved when the frozen bread dough for butter roll bread is included. That is, this result suggests that the saccharide according to the present invention can be applied to frozen bread dough for bread having a large amount of fats, sugars, dairy products, eggs and the like.

実施例3では、実施例1で調製した各糖質を用いて食パンを作製し、その品質などを官能評価した。   In Example 3, bread was prepared using each saccharide prepared in Example 1, and its quality and the like were subjected to sensory evaluation.

中種の配合を表6に、本捏の配合を表7に示す。なお、糖質には、実施例1で調製したサンプル3の糖質を用いた。

Figure 2007082435

Figure 2007082435
Table 6 shows the composition of the medium seeds and Table 7 shows the composition of the main shell. In addition, the carbohydrate of the sample 3 prepared in Example 1 was used for the carbohydrate.
Figure 2007082435

Figure 2007082435

試作パンの作製は、中種法により、次の手順で行った。   Prototype bread was produced according to the following procedure by the medium seed method.

はじめに、中種工程を行った。
表6に示した材料を混合し、縦型ミキサーで低速3分間、中速1分間、混捏した。捏上温度は24℃とした。次に、捏ね上げた生地を、28℃条件下で4時間、静置し、発酵させた。
First, a medium seed process was performed.
The materials shown in Table 6 were mixed and kneaded with a vertical mixer for 3 minutes at low speed and 1 minute at medium speed. The soaking temperature was 24 ° C. Next, the kneaded dough was allowed to stand at 28 ° C. for 4 hours and fermented.

続いて、本捏工程を行った。
中種に、表7に示した材料(ショートニング以外)を混合し、縦型ミキサーで低速3分間、中速2分間、高速1分間、混捏した後、ショートニングを投入し、再び、低速1分間、中速2分間、高速3分間、混捏した。
次に、20分間のフロアタイムの後、生地を440gずつに分割し、次に、20分間のベンチタイムの後、ワンローフ型に成形した。
次に、成形したパン生地を凍結させ、冷凍パン生地を作製した。凍結は、−30℃条件下で60分間行い、凍結後、−20℃条件下で保存した。
次に、冷凍パン生地を解凍し、二次発酵させた後、焼成してパンを作製した。解凍は、20℃条件下で60分間、二次発酵(ホイロ)は、38℃条件下で60分間、焼成は、210℃条件下で25分間、それぞれ行った。
焼成した試作パンは、一昼夜、冷所で保存した後、官能評価に供した。
官能評価の項目及び評価基準は、実施例2と同様である。
Subsequently, the main process was performed.
Mix the materials shown in Table 7 (other than shortening) into the middle seed, mix with a vertical mixer for 3 minutes at low speed, 2 minutes at medium speed, 1 minute at high speed, then add shortening, and again at low speed for 1 minute. Chaotic for 2 minutes at medium speed and 3 minutes at high speed.
Next, after a floor time of 20 minutes, the dough was divided into 440 g pieces, and then formed into a one-loaf mold after a bench time of 20 minutes.
Next, the formed bread dough was frozen to prepare a frozen bread dough. Freezing was performed for 60 minutes at -30 ° C, and after freezing, it was stored under -20 ° C.
Next, the frozen bread dough was thawed and subjected to secondary fermentation, and then baked to produce bread. Thawing was performed for 60 minutes under 20 ° C conditions, secondary fermentation (proofing) was performed for 60 minutes under 38 ° C conditions, and baking was performed for 25 minutes under 210 ° C conditions.
The baked prototype bread was stored in a cold place all day and night, and then subjected to sensory evaluation.
The sensory evaluation items and evaluation criteria are the same as in Example 2.

結果を表8に示す。
なお、焼成後のパンの平均容積は、それぞれ、対照区で2120cm、試験区1で2370cm、試験区2で2420cm、試験区3で2290cm、であった。

Figure 2007082435
The results are shown in Table 8.
The average volume of the baked bread was 2120 cm 3 in the control group, 2370 cm 3 in the test group 1, 2420 cm 3 in the test group 2, and 2290 cm 3 in the test group 3 , respectively.
Figure 2007082435

表8に示す通り、対照区と比較して、各試験区では、作製したパンの品質が改良した。
この結果は、本発明に係る糖質(グルコース重合度600以上の糖質の割合が全糖質中の30%以下で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の10%〜100%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.1〜1.0%である糖質)を、食パン用の冷凍パン生地に含有させた場合、パン焼成後の最終製品の品質を改良できることを示唆する。即ち、この結果は、本発明に係る糖質が、油脂・糖質などの配合量の少ないパン用の冷凍パン生地にも適用できることを示唆する。
As shown in Table 8, the quality of the produced bread was improved in each test group as compared to the control group.
This result shows that the saccharide according to the present invention (the proportion of saccharide having a glucose polymerization degree of 600 or more is 30% or less in the total saccharide, and the proportion of saccharide having a glucose polymerization degree of 200 to 600 is in the total saccharide. 10% to 100% of the total saccharides with a degree of glucose polymerization of less than 40, the relative proportion of the straight chain portion composed of 40 or more constituent sugars is in the total saccharide including the main chain and the branched chain. It is suggested that the quality of the final product after baking the bread can be improved when the frozen bread dough for bread is included in the frozen bread dough for bread. That is, this result suggests that the saccharide according to the present invention can also be applied to frozen bread dough for bread with a small amount of fats and sugars and the like.

その他、本実験結果は、少なくとも、本発明に係る糖質の添加量が穀物類に対して1〜10重量%の場合、焼成後のパンに対する品質改良効果が得られることを示す。   In addition, this experimental result shows that the quality improvement effect with respect to bread after baking is acquired at least, when the addition amount of the saccharide | sugar which concerns on this invention is 1-10 weight% with respect to cereals.

本発明により、焼成後のパンの品質を改良できる。従って、本発明は、冷凍パン生地を用いた流通形態において、風味・品質の良好なパン類を提供できる点で、産業上有益である。   According to the present invention, the quality of bread after baking can be improved. Therefore, the present invention is industrially advantageous in that it can provide breads with good flavor and quality in a distribution form using frozen bread dough.

本発明に係る糖質のグルコース重合度を示す概念模式図。The conceptual schematic diagram which shows the glucose polymerization degree of the saccharide | sugar which concerns on this invention. 本発明に係る糖質の構造を示す概念模式図。The conceptual schematic diagram which shows the structure of the saccharide | sugar which concerns on this invention.

符号の説明Explanation of symbols

M 主鎖
B 分岐鎖
M Main chain B Branch chain

Claims (7)

グルコース重合度600以上の糖質の割合が全糖質中の30%以下で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の10%〜100%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.1〜1.0%である糖質を、冷凍パン生地に含有させることにより、焼成後のパンの品質を改良する、パン品質改良方法。   The ratio of saccharides having a glucose polymerization degree of 600 or more is 30% or less in the total sugars, and the ratio of saccharides having a glucose polymerization degree of 200 to 600 is 10% to 100% in the total sugars. The relative proportion of the straight chain portion composed of 40 or more constituent sugars when the sugar of less than 40 degrees is removed is 0.1 to 1.0% in the total carbohydrate including the main chain and the branched chain. A method for improving bread quality, which comprises improving the quality of bread after baking by adding sugar to the frozen bread dough. 前記品質は下記(1)から(6)のいずれか又は複数であることを特徴とする請求項1記載のパン品質改良方法。
(1)外観の品質。
(2)内相のきめ細かさ。
(3)内相の柔らかさ。
(4)内相のしっとり感。
(5)風味・食感。
(6)内相の柔らかさの維持。
The bread quality improving method according to claim 1, wherein the quality is any one or more of the following (1) to (6).
(1) Appearance quality.
(2) The fineness of the inner phase.
(3) Softness of the inner phase.
(4) Moist feeling of the inner phase.
(5) Flavor and texture.
(6) Maintenance of the softness of the inner phase.
グルコース重合度600以上の糖質の割合が全糖質中の30%以下で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の10%〜100%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.1〜1.0%である糖質を含有させる手順を少なくとも含む冷凍パン生地の製造方法。
The ratio of saccharides having a glucose polymerization degree of 600 or more is 30% or less in the total sugars, and the ratio of saccharides having a glucose polymerization degree of 200 to 600 is 10% to 100% in the total sugars. The relative proportion of the straight chain portion composed of 40 or more constituent sugars when the sugar of less than 40 degrees is removed is 0.1 to 1.0% in the total carbohydrate including the main chain and the branched chain. A method for producing frozen bread dough, comprising at least a procedure for containing a carbohydrate.
焼成後のパンの品質改良の有効成分として、冷凍パン生地に含有させる糖質であって、
グルコース重合度600以上の糖質の割合が全糖質中の30%以下で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の10%〜100%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.1〜1.0%である糖質。
As an active ingredient for improving the quality of bread after baking, it is a saccharide to be contained in frozen bread dough,
The ratio of saccharides having a glucose polymerization degree of 600 or more is 30% or less in the total sugars, and the ratio of saccharides having a glucose polymerization degree of 200 to 600 is 10% to 100% in the total sugars. The relative proportion of the straight chain portion composed of 40 or more constituent sugars when the sugar of less than 40 degrees is removed is 0.1 to 1.0% in the total carbohydrate including the main chain and the branched chain. Carbohydrates.
請求項4記載の糖質を含有する冷凍パン生地。   A frozen bread dough containing the carbohydrate according to claim 4. 請求項5記載の冷凍パン生地を用いて製造されたパン。
Bread produced using the frozen bread dough according to claim 5.
冷凍パン生地に対する使用であって、
グルコース重合度600以上の糖質の割合が全糖質中の30%以下で、かつ、グルコース重合度200〜600の糖質の割合が全糖質中の10%〜100%であり、グルコース重合度40未満の糖質を除いた場合における、40以上の構成糖からなる直鎖部分の相対的割合が、主鎖及び分岐鎖を含む全糖質中の0.1〜1.0%である糖質の、焼成後のパンの品質改良を目的とする使用。
Use for frozen dough,
The ratio of saccharides having a glucose polymerization degree of 600 or more is 30% or less in the total sugars, and the ratio of saccharides having a glucose polymerization degree of 200 to 600 is 10% to 100% in the total sugars. The relative proportion of the straight chain portion composed of 40 or more constituent sugars when the sugar of less than 40 degrees is removed is 0.1 to 1.0% in the total carbohydrate including the main chain and the branched chain. Use of carbohydrates to improve the quality of bread after baking.
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JP2015023811A (en) * 2013-07-25 2015-02-05 昭和産業株式会社 Hardening inhibitor of bread, hardening inhibiting method of bread, manufacturing method of bread, mix powder for bread, and bread
JP2016101143A (en) * 2014-11-28 2016-06-02 昭和産業株式会社 Cake dough for freezing

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