JP2007077739A - Jet grout type ground improvement construction method - Google Patents
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本発明は、止水壁、基礎地盤等の安定工事において、地盤の不均一性や土層の境界条件等に左右されにくい高圧噴流のエネルギーを利用して、硬化材を地盤中に高圧噴射攪拌混合させることで地盤改良するジェットグラウト式地盤改良工法に関する。 The present invention uses high-pressure jet energy that is not easily affected by soil non-uniformity or soil boundary conditions in stable construction of water blocking walls, foundation ground, etc. The present invention relates to a jet grout type ground improvement method that improves the ground by mixing.
従来、ジェットグラウト式地盤改良工法として、例えば、硬化材注入管を地表から地中の目標深さまで挿入し、前記硬化材注入管の上部に組み付けた超高圧硬化材入口及び圧縮空気入口を有するスイベルの前記超高圧硬化材入口から超高圧硬化材を、前記圧縮空気入口から圧縮空気をそれぞれ圧入し、前記硬化材注入管の下部に組み付けたモニター機構の硬化材噴射ノズルから前記超高圧硬化材を、前記硬化材噴射ノズルの周囲の圧縮空気噴射ノズルから前記圧縮空気をそれぞれ管半径方向へ連続的に噴射させ、前記硬化材注入管を旋回駆動しながら引上げ駆動することにより、連続的に噴射する前記超高圧硬化材と前記圧縮空気の旋回噴流で、その周囲の地盤を切削し、その切削域が硬化することにより地盤を改良する、という地盤改良工法がある(例えば、特許文献1参照。)。
Conventionally, as a jet grout type ground improvement method, for example, a swivel having a super high pressure hardener inlet and a compressed air inlet inserted into the hardener injection pipe from the ground surface to a target depth in the ground and assembled to the upper part of the hardener injection pipe. The high-pressure hardened material is injected from the ultrahigh-pressure hardened material inlet and the compressed air from the compressed air inlet, and the ultrahigh-pressure hardened material is supplied from the hardener injection nozzle of the monitor mechanism assembled to the lower part of the hardener injection pipe. The compressed air is continuously sprayed from the compressed air spray nozzle around the hardener injection nozzle in the radial direction of the pipe, and the hardener injection pipe is pulled up while being driven to rotate, thereby continuously spraying. Ground improvement work to improve the ground by cutting the surrounding ground with the swirling jet of the ultra-high pressure hardened material and the compressed air and hardening the cutting area Is (e.g., see
近年、超高圧ポンプの開発が進み、噴射圧力、吐出量の大きい機械で出回ってきた。それに伴って、円柱状固結体の地盤改良範囲が増大するに至った。しかるに、粘性土地盤においては、高圧噴射攪拌杭の造成径を大きくするために、上記地盤改良工法により超高圧硬化材の噴射圧25MPa以上、吐出量100l/min以上の高圧噴流で粘性土地盤を切削しても、粘土が硬化材と混合しない固まり部分が発生し、この切削した粘土の固まりが増え、その固まりが排泥通路を塞ぎ、地盤隆起等の問題を発生している。また、その固まりが地表面に噴出させないで施工すると、高圧噴射攪拌杭の品質が低下することとなる。 In recent years, development of ultra-high pressure pumps has progressed, and it has been on the market with machines with large injection pressure and discharge volume. Along with this, the ground improvement range of the cylindrical solid body has increased. However, in the viscous ground, in order to increase the diameter of the high-pressure jet agitation pile, the viscous ground is formed with a high-pressure jet flow with an injection pressure of 25 MPa or more and a discharge rate of 100 l / min or more by the above ground improvement method. Even if it cuts, the part which the clay does not mix with a hardening material generate | occur | produces, and the mass of this cut clay increases, The blockage | blocks a mud passage, and has produced problems, such as ground uplift. Moreover, if it constructs without the lump being ejected on the ground surface, the quality of a high-pressure jet stirring pile will fall.
本発明は、このような問題を解決するためになされたものであり、その目的とするところは、上記のような、連続的に噴射する超高圧硬化材と圧縮空気の旋回噴流で、その周囲の地盤を切削し、その切削域が硬化することにより地盤を改良するというジェットグラウト式地盤改良工法において、超高圧硬化材に分散材を添加することにより粘性土地盤において地盤改良範囲を大きくするほど排泥通路が閉塞するという問題を解決し、排泥をスムーズに地表面に噴出し、大口径で、高品質の高圧噴射攪拌杭のジェットグラウト式地盤改良工法を提供することにある。 The present invention has been made in order to solve such problems. The object of the present invention is the swirling jet of the super-high pressure curing material and the compressed air that are continuously injected as described above. In the jet grouting type ground improvement method that improves the ground by cutting the ground of the ground and hardening the cutting area, the extent of ground improvement is increased in the viscous ground by adding a dispersing agent to the ultra high pressure hardened material An object of the present invention is to provide a jet grouting type ground improvement method for high-pressure, high-pressure jet agitation piles that solves the problem that the mud passage is blocked and smoothly ejects mud to the ground surface and has a large diameter.
本発明は、硬化材注入管を地表から地中の目標深さまで挿入し、前記硬化材注入管の上部に組み付けた超高圧硬化材入口及び圧縮空気入口を有するスイベルの前記超高圧硬化材入口からセメント系の超高圧硬化材を、前記圧縮空気入口から圧縮空気をそれぞれ圧入し、前記硬化材注入管の下部に組み付けたモニター機構の硬化材噴射ノズルから前記超高圧硬化材を、前記硬化材噴射ノズルの周囲の圧縮空気噴射ノズルから前記圧縮空気をそれぞれ管半径方向へ連続的に噴射させ、前記硬化材注入管を旋回駆動しながら引上げ駆動することにより、連続的に噴射する前記超高圧硬化材と前記圧縮空気の旋回噴流で、その周囲の地盤を切削し、その切削域が硬化することにより地盤を改良する、ジェットグラウト式地盤改良工法において、
前記超高圧硬化材の噴射圧25MPa以上、吐出量100l/min以上で地盤を切削する際、前記超高圧硬化材に分散材を重量比で硬化材練上量の0.3〜1.5%添加することに特徴を有するものである。
The present invention inserts a hardener injection pipe from the ground surface to a target depth in the ground, and from the ultrahigh pressure hardener inlet of a swivel having an ultrahigh pressure hardener inlet and a compressed air inlet assembled to the upper part of the hardener injection pipe. Cement-based ultra-high pressure hardened material is injected into the compressed air through the compressed air inlet, and the ultra-high pressure hardened material is injected from the hardener injection nozzle of the monitor mechanism assembled to the lower part of the hardener injection pipe. The ultra-high pressure cured material that is continuously ejected by continuously ejecting the compressed air from the compressed air spray nozzle around the nozzle in the pipe radial direction and pulling up the curing material injection tube while driving the swivel. In the jet grout type ground improvement method to improve the ground by cutting the surrounding ground with a swirling jet of compressed air and hardening the cutting area,
When cutting the ground with an injection pressure of 25 MPa or more and a discharge rate of 100 l / min or more of the ultra high pressure hardened material, 0.3 to 1.5% of the amount of the hardened material mixed with the dispersion material in the ultra high pressure hardened material by weight ratio. It is characterized by the addition.
この場合において、前記分散材にはポリアクリル酸ソーダを使用することができる。 In this case, sodium polyacrylate can be used as the dispersing material.
本発明によれば、超高圧硬化材の噴射圧25MPa以上、吐出量100l/min以上の高圧噴流で粘性土地盤を切削すると、粘土が超高圧硬化材と混合しない固まり部分が発生するが、超高圧硬化材に添加してある分散材(重量比で硬化材練上量の0.3〜1.5%)により前記固まり部分を溶かして流動性を促進することができる。分散材の添加量が硬化材練上量の0.3%未満では固まり部分を溶解する効果が薄く、他方、1.5%を超えるとセメント系の超高圧硬化材の硬化時間が長くかかり、地下水に希釈されて地盤改良効果を失う傾向にある。粘土の固まり部分の周囲は僅かに溶けるだけで流動性が高まり、排泥通路が閉塞されること無く、地表面に噴出される。 According to the present invention, when the viscous ground is cut with a high-pressure jet with an injection pressure of 25 MPa or more and a discharge amount of 100 l / min or more, a hardened portion where clay does not mix with the ultra-high pressure hardening material is generated. Fluidity can be promoted by dissolving the solidified portion with a dispersing agent (0.3 to 1.5% of the amount of kneaded material by weight) added to the high-pressure curing material. If the added amount of the dispersing agent is less than 0.3% of the hardened material kneading amount, the effect of dissolving the hardened portion is thin. On the other hand, if it exceeds 1.5%, the curing time of the cement-based ultrahigh pressure curing material takes a long time, It tends to lose ground improvement effect when diluted with groundwater. The clay is only slightly melted around the periphery of the clay to increase the fluidity, and the mud passage is ejected to the ground without being blocked.
超高圧硬化材の噴射圧25MPa以上、吐出量100l/min以上で地盤を切削するので、地盤の切削範囲が広まり、地盤の切削容量が多くなる。前述のように粘性土地盤においては、硬化材と混合されない固まり部分が多く発生して排泥通路が閉塞されるが、本発明によれば超高圧硬化材の噴射圧25MPa以上、吐出量100l/min以上で地盤を切削する際、前記超高圧硬化材に分散材を重量比で硬化材練上量の0.3〜1.5%添加して使用するので、切削した粘土の固まり部分を溶かし、排泥通路の閉塞を解消でき、大口径で、高品質の高圧噴射攪拌杭の地盤改良工法を提供できるに至った。 Since the ground is cut at an injection pressure of 25 MPa or higher and a discharge rate of 100 l / min or higher, the ground cutting range is widened and the ground cutting capacity is increased. As described above, in the viscous ground, there are many hard portions that are not mixed with the hardener and the mud passage is blocked. However, according to the present invention, the injection pressure of the ultrahigh pressure hardener is 25 MPa or more and the discharge amount is 100 l / l. When cutting the ground at min or more, the dispersion is added to the ultra high pressure hardened material in an amount of 0.3 to 1.5% of the amount of the hardened material, so that the hardened portion of the cut clay is melted. Therefore, it was possible to eliminate the blockage of the mud drainage passage, and to provide a ground improvement method for high-pressure, high-pressure jet agitation piles with a large diameter.
本発明の好適な実施形態を図面に基づき説明する。図1(a)〜(f)は本発明のジェットグラウト式地盤改良工法による作業工程順を示す説明図、図2は本発明のジェットグラウト式地盤改良工法に使用する硬化材注入管の連結構造を示し、同図(a)はスイベルと硬化材注入管とカップリングとモニター機構とを連結する態様を示す分解図、同図(b)はモニター機構の縦断面図、同図(c)は図(b)におけるC−C線断面図である。 A preferred embodiment of the present invention will be described with reference to the drawings. 1 (a) to 1 (f) are explanatory views showing the order of work steps by the jet grout type ground improvement method of the present invention, and FIG. 2 is a connection structure of a hardener injection pipe used in the jet grout type ground improvement method of the present invention. (A) is an exploded view showing a mode of connecting a swivel, a hardener injection pipe, a coupling, and a monitor mechanism, (b) is a longitudinal sectional view of the monitor mechanism, and (c) is a diagram of FIG. It is CC sectional view taken on the line in FIG.
本発明のジェットグラウト式地盤改良工法の一実施例を図1(a)〜(f)を参照して以下に説明する。図1の(a)は先導管による削孔工程図、(b)硬化材注入管の建て込み工程図、(c)は水による噴射テスト工程図、(d)は高圧噴射攪拌杭の造成工程図、(e)は硬化材注入管の引き抜き工程図、(f)は硬化材注入管の洗浄・穴埋め工程図である。以下、工程順に説明する。 An embodiment of the jet grout type ground improvement method of the present invention will be described below with reference to FIGS. (A) of FIG. 1 is a drilling process diagram using a front conduit, (b) a process diagram for installing a hardened material injection pipe, (c) is an injection test process diagram with water, and (d) is a process for creating a high-pressure injection stirring pile. FIG. 5E is a drawing process diagram of the hardener injection tube, and FIG. 9F is a cleaning / filling process diagram of the hardener injection tube. Hereinafter, it demonstrates in order of a process.
(1)先導管による削孔工程
図1(a)に示すように、地上にボーリングマシンMを設置し、先導管1による削孔を水又は泥水を循環しながら目的の削孔深度まで行う。即ち、先導管1の上端部に接続されたスイベル2の入口2aに水又は循環泥水を供給し、先導管1のメタルクラウン3を装着した下部先導管1aから前記水又は泥水を吐出させ、先導管1を旋回させながら下降させてメタルクラウン3で削孔することにより先導管1を地中の所定の深さまで挿入する。
(1) Drilling process by the leading conduit As shown in FIG. 1 (a), a boring machine M is installed on the ground, and the drilling by the leading
(2)硬化材注入管の建て込み工程
次いで、図1(b)に示すように、先導管1内に硬化材注入管4を所定の建て込み、先導管1を引き抜く。
ここで使用される硬化材注入管4は二重管ロッドからなり、図2(a)に示すように、その上端部には超高圧硬化材入口5a、圧縮空気入口5bを有するスイベル5が接続され、下端部にはカップリング6を介してモニター機構7が接続される。モニター機構7は図2(b)、(c)に示すように、ジェット通路7a及び圧縮空気通路7bを有する二重管構造であり、そのジェット通路7aの上端部は前記スイベル5の超高圧硬化材入口5aと、圧縮空気通路7bの上端部は前記スイベル5の圧縮空気入口5bとそれぞれ連通状態にあり、ジェット通路7aの下端部には硬化材噴射ノズル7cが、圧縮空気通路7bの下端部には圧縮空気噴射ノズル7dがそれぞれ設けられる。硬化材噴射ノズル7cは、モニター機構7の外周面一部に径方向外向きに開口され、圧縮空気噴射ノズル7dは硬化材噴射ノズル7cの周囲から径方向外向きに圧縮空気Aを噴出するように形成されている。
(2) Step of Erecting Curing Material Injection Pipe Next, as shown in FIG. 1 (b), a predetermined amount of the curing
The
(3)水による噴射テスト工程
硬化材注入管4の建て込み後は、図1(c)に示すように、硬化材注入管4のスイベル5の超高圧硬化材入口5aに超高圧水を、圧縮空気入口5bに圧縮空気をそれぞれ圧入し、モニター機構7の硬化材噴射ノズル7cから超高圧水Wを管半径方向へ連続的に噴射させるとともに、硬化材噴射ノズル7cの周囲の圧縮空気噴射ノズル7dから圧縮空気A(図2(b)参照)を噴射させながら硬化材注入管4を旋回駆動させて噴射テストを行う。噴射テストに異常がなければ、超高圧水をセメント系の超高圧硬化材に切り替えて、高圧噴射攪拌杭の造成工程を開始する。
(3) Injection test process with water After the installation of the
(4)高圧噴射攪拌杭の造成工程
図1(d)に示すように、造成工程では、硬化材注入管4を旋回駆動しながら引き上げて行くと同時に、図2(b)(c)に示すように超高圧硬化材Gを硬化材噴射ノズル7cから連続的に噴射させるとともに、圧縮空気Aを圧縮空気噴射ノズル7dから噴射させ、その旋回噴流で周囲の地盤(粘性土)を切削するとともに、その切削域に高圧噴射攪拌杭8を造成する。このとき、地盤の切削範囲を広め、地盤の切削容量を多くするために、超高圧硬化材の噴射圧は25MPa以上、吐出量は100l/min以上の高圧噴流で粘性土地盤を切削する。
ここにおいて、注目すべきは、粘性土地盤の切削により粘土が硬化材と混合しない固まり部分が発生しても、その固まり部分を溶かして流動性を良くし、排泥通路9が閉塞されることなく、排泥10が地表面に噴出されるように、硬化材噴射ノズル7cから噴射させる硬化材には予めポリアクリル酸ソーダ等の分散材液を添加させる点である。分散材は前記固まり部分を溶解して流動性を高めるため、排泥で排泥通路9が閉塞されること無く、排泥10はスムーズに地表面に噴出される。
(4) Formation process of high-pressure jet stirring pile As shown in FIG. 1 (d), in the formation process, the
Here, it should be noted that even if a hardened portion where clay does not mix with the hardened material is generated by cutting the viscous ground, the hardened portion is melted to improve fluidity, and the
分散材の添加量は、重量比で硬化材練上量の0.3%未満では固まり部分を溶解する効果が薄く、他方1.5%を超えるとセメント系超高圧硬化材の硬化時間が長くかかり、地下水に希釈されて地盤改良効果を失い易いため、重量比で硬化材練上量の0.3〜1.5%、好ましくは0.5〜1.0%、より好ましくは0.8%である。 If the amount of the dispersing agent added is less than 0.3% of the amount of the hardened material kneaded by weight, the effect of dissolving the hardened portion is thin. On the other hand, if it exceeds 1.5%, the setting time of the cement-based ultrahigh pressure hardener is long. Since it is diluted with groundwater and easily loses the ground improvement effect, it is 0.3 to 1.5%, preferably 0.5 to 1.0%, more preferably 0.8 to the amount of the hardened material kneaded by weight. %.
(5)硬化材注入管の引き抜き工程
造成完了後は、図1(e)に示すように、超高圧硬化材、圧縮空気の供給を停止して、硬化材注入管4を地上に引き抜く。
(5) Drawing process of hardener injection tube After completion of the formation, as shown in FIG. 1 (e), the supply of the ultra-high pressure hardener and compressed air is stopped, and the
(6)硬化材注入管の洗浄・穴埋め工程
硬化材注入管4の引き抜き後は、該管4内を清水で洗浄し、次の造成地点に移動させる。図1(f)に示すように、硬化材注入管4の引き抜きにより高圧噴射攪拌杭8の上方に生じる穴11は、排泥やモルタル等で穴埋めを行う。
(6) Cleaning and filling process of hardener injection pipe After the
以上、本発明の実施例を説明したが、噴射ノズル(硬化材噴射ノズル7c及び圧縮空気噴射ノズル7d)はモニター機構7に複数設けてもよい。圧縮空気噴射ノズルがなくて硬化材噴射ノズルだけのものでも問題はない。
Although the embodiments of the present invention have been described above, a plurality of injection nozzles (hardening
4 硬化材注入管
5 スイベル
5a 超高圧硬化材入口
5b 圧縮空気入口
7 モニター機構
7c 硬化材噴射ノズル
7d 圧縮空気噴射ノズル
4 Curing
Claims (1)
前記超高圧硬化材の噴射圧25MPa以上、吐出量100l/min以上で地盤を切削する際、前記超高圧硬化材に分散材を重量比で硬化材練上量の0.3〜1.5%添加することを特徴とする、ジェットグラウト式地盤改良工法。
Insert the hardener injection pipe from the ground surface to the target depth in the ground, and insert the superhigh pressure hardener inlet of the swivel with the ultrahigh pressure hardener inlet and the compressed air inlet assembled on the upper part of the hardener injection pipe from the cementitious super Pressurize the high-pressure hardened material from the compressed air inlet, respectively, and insert the ultrahigh-pressure hardened material from the hardener injection nozzle of the monitor mechanism assembled to the lower part of the hardener injection pipe around the hardener injection nozzle. The compressed air is continuously jetted from the compressed air jet nozzle in the radial direction of the pipe, and the hardened material injection pipe is driven to pull up while being driven to rotate, thereby continuously injecting the ultrahigh pressure hardened material and the compressed air. In the jet grout type ground improvement method to improve the ground by cutting the surrounding ground with the swirling jet of and hardening the cutting area,
When cutting the ground with an injection pressure of 25 MPa or more and a discharge rate of 100 l / min or more of the ultra high pressure hardened material, 0.3 to 1.5% of the amount of the hardened material mixed with the dispersion material in the ultra high pressure hardened material by weight ratio. A jet grout type ground improvement method characterized by adding.
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015206214A (en) * | 2014-04-21 | 2015-11-19 | 清水建設株式会社 | Construction management system used for high pressure injection agitation method |
CN109098167A (en) * | 2017-06-20 | 2018-12-28 | 九州职业技术学院 | The processing construction and its construction method of old mining area depth mud |
CN110185035A (en) * | 2019-05-31 | 2019-08-30 | 武汉江钻恒立工程钻具股份有限公司 | A kind of pile making method of the MJS engineering method suitable for hardpan |
CN111810079A (en) * | 2020-07-17 | 2020-10-23 | 北京光大锐拓工程技术有限公司 | Double-liquid rotary jet drilling tool and double-liquid rotary jet grouting reinforcement method |
JP2022001711A (en) * | 2020-06-21 | 2022-01-06 | 基盤技研株式会社 | High-pressure jetting nozzle device and ground improvement device equipped therewith |
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2005
- 2005-09-16 JP JP2005269577A patent/JP2007077739A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015206214A (en) * | 2014-04-21 | 2015-11-19 | 清水建設株式会社 | Construction management system used for high pressure injection agitation method |
CN109098167A (en) * | 2017-06-20 | 2018-12-28 | 九州职业技术学院 | The processing construction and its construction method of old mining area depth mud |
CN110185035A (en) * | 2019-05-31 | 2019-08-30 | 武汉江钻恒立工程钻具股份有限公司 | A kind of pile making method of the MJS engineering method suitable for hardpan |
JP2022001711A (en) * | 2020-06-21 | 2022-01-06 | 基盤技研株式会社 | High-pressure jetting nozzle device and ground improvement device equipped therewith |
CN111810079A (en) * | 2020-07-17 | 2020-10-23 | 北京光大锐拓工程技术有限公司 | Double-liquid rotary jet drilling tool and double-liquid rotary jet grouting reinforcement method |
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