JP2007077707A - Blade device for work machine, and construction/civil engineering vehicle having the blade device mounted thereon - Google Patents

Blade device for work machine, and construction/civil engineering vehicle having the blade device mounted thereon Download PDF

Info

Publication number
JP2007077707A
JP2007077707A JP2005268443A JP2005268443A JP2007077707A JP 2007077707 A JP2007077707 A JP 2007077707A JP 2005268443 A JP2005268443 A JP 2005268443A JP 2005268443 A JP2005268443 A JP 2005268443A JP 2007077707 A JP2007077707 A JP 2007077707A
Authority
JP
Japan
Prior art keywords
blade
front surface
cutting edge
surface portion
central
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2005268443A
Other languages
Japanese (ja)
Inventor
Norihisa Matsumoto
典久 松本
Tatsuo Wada
達夫 和田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Original Assignee
Komatsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd filed Critical Komatsu Ltd
Priority to JP2005268443A priority Critical patent/JP2007077707A/en
Priority to PCT/JP2006/316627 priority patent/WO2007032191A1/en
Priority to CN2006800324413A priority patent/CN101258290B/en
Priority to EP06796740A priority patent/EP1925752A4/en
Priority to BRPI0615725-4A priority patent/BRPI0615725A2/en
Priority to US12/065,959 priority patent/US7654336B2/en
Publication of JP2007077707A publication Critical patent/JP2007077707A/en
Withdrawn legal-status Critical Current

Links

Images

Landscapes

  • Operation Control Of Excavators (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a blade device for a work machine, which exhibits drastic improvement in excavation efficiency compared with a conventional blade, and prevents earth from dropping at the time of rotation and push-turning during transportation of the earth, and to provide a work vehicle having the blade device mounted thereon. <P>SOLUTION: The blade device has a total blade width W, and is formed of a central front surface portion (12), linkage front surface portions (13), and end front surface portions (14). The central front surface portion (12) has a linear first cutting edge (15) attached to a lower edge thereof, and has a predetermined blade width W1. Each linkage front surface portion (13) has a second cutting edge (16) which is extended from the first cutting edge (15) and bent rearward from the same by a predetermined angle δ. Each end front surface portion (14) has a third cutting edge (17) which is extended from the second cutting edge (16) and bent with respect to an extension of the first cutting edge (15), by an angle θ. Further the cutting edges (15 to 17) extend from the lower edges of the front surface portions (12 to 14), respectively, in a tangent direction, and provided that a cutting edge angle α of the cutting edges (15 to 17) is in an excavation position ranging from 40 to 55°, and that a height from the tip of the first cutting edge (15) to an upper edge of an earth retaining plate is represented by H, a radius R2 satisfies the following equation (I): R2=(0.7 to 1.0)×H. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、ブルドーザやホイールドーザなどの各種の作業用車両に装備されるブレードに関し、特に、掘削、運土、整地などの作業に好適であって、作業能率に優れ、燃費効率や経済性などの向上を実現する作業機械のブレード装置と同ブレード装置を備えた建設・土木車両に関する。   The present invention relates to a blade equipped in various working vehicles such as a bulldozer and a wheel dozer, and is particularly suitable for work such as excavation, soil removal, and leveling, and has excellent work efficiency, fuel efficiency, economy, etc. The present invention relates to a blade device for a work machine that realizes an improvement in construction and a construction / civil engineering vehicle equipped with the blade device.

建設工事や土木工事等の各種の作業現場では、例えばブルドーザやホイールドーザなどの各種の作業車両が多用されている。この種の作業車両には作業用アタッチメントであるブレードが装備されている。このブレードは掘削、運土、盛土、締固め、整地などのドーザ作業に広く使用されている。   In various work sites such as construction work and civil engineering work, for example, various work vehicles such as bulldozers and wheel dozers are frequently used. This type of work vehicle is equipped with a blade that is a work attachment. This blade is widely used for dozer work such as excavation, earthing, embankment, compaction and leveling.

この作業車両において最大の作業能率を発揮させるためには、1サイクル当たりの運土量(ブレード容量)をできるだけ増大させること、掘削・運土中の抵抗をできるだけ小さくすること、各種の異なった土質に適合して掘削時にブレード上に土がへばりつかないことなどの様々な条件を満足することが肝要である。また、同時に盛土、締固め、整地をも同時になし得ることは、更に作業効率の著しい向上につながるため好ましい。これらの条件を満足する最適なブレードの構造、形状、幅、高さ、切刃(カッティングエッジ)の位置や掘削角度などを見い出すことが、作業機械の作業能率を向上させ、燃料消費量を減少させ、全体工期を短縮させることなどの利点につながる。また、ブルドーザの作業能力を最大限に発揮させるための、ブルドーザの運土作業における力のバランスは、運土抵抗よりも牽引力が大きく、牽引力よりも車両の駆動力が大きくなければならない。   In order to maximize the work efficiency of this work vehicle, the amount of soil per blade (blade capacity) must be increased as much as possible, the resistance during excavation and soiling should be as small as possible, and various different soil properties. It is important to satisfy various conditions such as conforming to the above and not soiling on the blade during excavation. In addition, it is preferable to simultaneously perform embankment, compaction, and leveling because it leads to a significant improvement in work efficiency. Finding the optimum blade structure, shape, width, height, cutting edge position and excavation angle that satisfy these conditions will improve the work efficiency of work machines and reduce fuel consumption. Leading to advantages such as shortening the overall construction period. In order to maximize the bulldozer's work capacity, the balance of force in the bulldozer's earth work must have a traction force larger than the soil resistance and a vehicle drive force larger than the traction force.

ところで、ブルドーザにおいて掘削・運土作業を行うに際して必要とするエンジン出力の大部分は、車両の駆動力や掘削・運土時の牽引力などにより消費される。従って、動力伝達中のエネルギー量の損失を低減させ、燃費効率を向上させることが重要である。また、掘削・運土中の抵抗を低減することなども強く要求される。一般に、中型や小型ブルドーザは、大型ブルドーザと比較すると運土距離が短い。前述の要求に応えられれば、従来と同様の容量を有するブレードや牽引力であっても、掘削・運土中のエンジン出力を有効に使うことができるようになる。   By the way, most of the engine output required for excavation / soil work in the bulldozer is consumed by the driving force of the vehicle and the traction force during excavation / soil. Therefore, it is important to reduce energy loss during power transmission and improve fuel efficiency. There is also a strong demand for reducing resistance during excavation and soil transport. Generally, medium and small bulldozers have a shorter carrying distance than large bulldozers. If the above-mentioned requirements can be met, the engine output during excavation and soil transport can be used effectively even with blades and traction forces having the same capacity as conventional ones.

この種の作業車両の作業量を増大させるためのブレード装置の一例として、例えば本出願人はWO 2004/044337 A1(特許文献1)により、従来にない全く新しいブレード構造を先に提案している。
この特許文献1に開示されたブレードは、中央前面部と、その左右端部から後方に屈曲して拡開しながら延びる連結前面部と、連結前面部から屈曲して前方に拡開しながら延びる端部前面部とを有し、前記中央前面部は、下端が掘削方向に直交して左右に延びる所要のブレード幅を有するとともに、その下端に第1切刃を有し、前記連結前面部及び端部前面部も、その下端に第2及び第3切刃を有しており、前記連結前面部及び端部前面部の交差線と、前記第2切刃と第3切刃との刃先同士の交点とが、上面視で前記第1切刃の刃先よりも後退位置にあり、前記中央前面部、前記連結前面部及び前記端部前面部の各前面が上端から下端にかけて連続する凹み状の湾曲面に形成された特殊な形状をしている。
As an example of a blade device for increasing the amount of work of this type of work vehicle, for example, the present applicant has previously proposed a completely new blade structure that has not existed in the past by WO 2004/044337 A1 (Patent Document 1). .
The blade disclosed in Patent Literature 1 extends from a central front surface portion, a connecting front surface portion that is bent backward and expands from the left and right end portions thereof, and extends from the connecting front surface portion while being expanded forward. The center front surface portion has a required blade width extending at the left and right perpendicular to the excavation direction, and has a first cutting edge at the lower end, The end front part also has second and third cutting edges at the lower end thereof, the intersection line of the connecting front part and end front part, and the cutting edges of the second cutting edge and the third cutting edge. Is a recessed position in which the front surfaces of the center front surface portion, the connection front surface portion, and the end front surface portion are continuous from the upper end to the lower end. It has a special shape formed on the curved surface.

この特許文献1のブレードが適用される作業機械としては、例えば建設・土木機械が含まれ、その代表的な建設・土木機械として、ブルドーザ、ホイールドーザ、モータグレーダなどの建設・土木車両などが挙げられる。なお、本明細書において使用される本発明に係るブレードの「正面視」、「上面視」及び「側面視」とは、ブレードを掘削効率の高い刃先角にて地表に接地したときの正面視、上面視及び側面視をいう。   Examples of work machines to which the blades of Patent Document 1 are applied include construction / civil engineering machines, and typical construction / civil engineering machines include construction / civil engineering vehicles such as bulldozers, wheel dozers, and motor graders. It is done. The “front view”, “top view”, and “side view” of the blade according to the present invention used in this specification are front view when the blade is grounded to the ground surface at a cutting edge angle with high excavation efficiency. This refers to a top view and a side view.

前記ブレードは、ブレード前面の一部を構成する中央前面部を有するとともに、ブレードの左右両側端部において前方に拡開するように張り出す左右の端部前面部を有する点では従来のブレードと同様であるが、前記中央前面部と前記端部前面部との間に連結前面部が配されるとともに、前記左右の連結前面部が中央前面部の左右端部にて後方に拡開して延設され、左右の前記端部前面部が同連結前面部の後端縁から前方へと更に拡開しながら延設されている点で、従来のブレードとは大きく異なっている。   The blade has a central front surface part that constitutes a part of the front surface of the blade, and also has a front surface portion on the left and right ends of the blade so as to expand to the front, and thus has the same front surface portion as the conventional blade. However, a connecting front part is disposed between the central front part and the end front part, and the left and right connecting front parts are extended rearward at the left and right end parts of the central front part. It is greatly different from the conventional blade in that the left and right end front portions are extended and extended further forward from the rear end edge of the connecting front portion.

一方、このように掘削、運土、整地など各種作業に適用されるブレード装置とは異なるものの、本発明のブレード形状によく似た形状を備えたブレード装置がWO 93/22512号公開公報(特許文献2)に開示されている。この特許文献2に記載されたブレード装置は、ゴミ廃棄場などにおいてゴミを広げながら圧縮する埋立て用の圧縮作業車両に適用されるものである。そのブレードの形状は、従来のU型ブレードと同様に左右端部に車両の走行方向に両翼状に拡開して突出する端部ブレード部と、左右の端部ブレード部間を連結する一枚の平板状の中央ブレード部とを備えており、その中央ブレード部の中央部にあって上下方向の途中から下傾斜させて車両走行方向に突設された矩形状の突設部とを備えている。前記突設部の下面を車両走行面に沿って置いたとき、前記端部ブレード部及び中央ブレード部の下端縁が同じく車両走行面に沿って置かれる。   On the other hand, a blade device having a shape very similar to the blade shape of the present invention is different from the blade device applied to various operations such as excavation, earthing, and leveling as described above. Document 2). The blade device described in Patent Document 2 is applied to a landfill compression work vehicle that compresses while spreading garbage in a garbage disposal site or the like. The shape of the blade is a single piece connecting the left and right end blade parts with the end blade parts that expand and project in the shape of both wings in the vehicle running direction at the left and right end parts as in the conventional U-shaped blade A flat plate-shaped central blade portion, and a rectangular projecting portion at the central portion of the central blade portion that is inclined downward in the middle of the vertical direction and projects in the vehicle traveling direction. Yes. When the lower surface of the projecting portion is placed along the vehicle running surface, the lower end edges of the end blade portion and the central blade portion are also placed along the vehicle running surface.

また、前記圧縮作業車両の走行装置には鋼鉄製の車輪が採用されており、この車輪にてごみなどを圧縮処理する。前記ブレード装置の上記端部ブレード部及び中央ブレード部の下端縁を前記車輪の走行面と直線上に一致させたときの姿勢を第1ポジションとし、ブレードを上げて前傾させたときの姿勢を第2ポジションとすると、第1ポジションにあるときは圧縮作業用車両の走行によりゴミや土を水平に拡散させ、第2ポジションにあるときはブレード中央の上記突設部により車両の左右車輪間の空間に送られるゴミや土の量を制御し、すなわち前記空間に送られるゴミの高さを制限し、上記端部ブレード部及び中央ブレード部の下端縁と上記走行面との間の間隙を通して車輪による圧縮領域へと送り込んでゴミや土の量を制御する。   Moreover, steel wheels are employed in the traveling device of the compression work vehicle, and dust and the like are compressed by the wheels. The posture when the lower edge of the end blade portion and the central blade portion of the blade device are aligned with the running surface of the wheel in a straight line is the first position, and the posture when the blade is raised and tilted forward When in the second position, dust and dirt are spread horizontally by running the compression work vehicle when in the first position, and between the left and right wheels of the vehicle by the protruding portion in the center of the blade when in the second position. Control the amount of dust and soil sent to the space, that is, limit the height of the dust sent to the space, and through the gap between the lower edge of the end blade portion and the central blade portion and the running surface, the wheel Control the amount of dirt and soil by sending it to the compression area.

このように、特許文献2により開示されたブレード装置は、ごみなどを拡散させる機能と、ごみなどを圧縮する処理量を制御すると同時に、圧縮部材である左右の車輪間に形成されている空間部に過大な量のゴミなどが入り込んで、車体の下面に損傷を与えることのないように、前記空間部に送り込むゴミの量を制限するための機能とを重視して開発されたものである。そのため、そもそもが機能的に異なる本発明のブレード形状とこの公報に開示されているブレードとを比較すると、次の点で大きく異なっていることが理解できる。   As described above, the blade device disclosed in Patent Document 2 controls the function of diffusing dust and the like and the amount of processing for compressing dust, and at the same time, is a space formed between the left and right wheels that are compression members. It was developed with an emphasis on a function for limiting the amount of dust to be fed into the space so that an excessive amount of dust or the like does not enter and damage the lower surface of the vehicle body. Therefore, when comparing the blade shape of the present invention, which is functionally different from the original, and the blade disclosed in this publication, it can be understood that there is a great difference in the following points.

すなわち、(1) 上記特許文献1に記載されたブレードにおける中央前面部が掘削された土砂を大量に堆積保持するため、ブレード中央の上端から下端にかけて連続させているのに対して、この中央前面部に対応する前記特許文献2のブレードにおける中央突設部は、余分なごみの排除が主目的としているところから、その中央ブレード部の上下端間の途中から下端にかけて突出させている点、(2) 特許文献1における左右一対の各連結前面部及び端部前面部の交点が、上面視で中央前面部よりも後方位置にあると同時に、端部前面部の先端が中央前面部の下端縁の延長線の近傍にあるで延びているのに対して、特許文献2では文章上での説明はないが、そのいずれの図面を見ても中央ブレード部から前方に突出する左右一対の端部ブレードの先端位置を、中央突設部の突出下端縁の位置よりも更に前方に配している点である。これらの相違点は、既述したとおり、本発明のブレード装置と公報に開示されているブレード装置では、本来の機能が異なることによる。
WO 2004/044337 A1号公開公報 WO 93/22512号公開公報
That is, (1) In order to accumulate and hold a large amount of excavated earth and sand in the central front portion of the blade described in Patent Document 1, the central front surface is continuous from the upper end to the lower end. The central projecting portion of the blade of Patent Document 2 corresponding to the portion protrudes from the middle between the upper and lower ends of the central blade portion to the lower end from the main purpose of eliminating excess dust (2 ) The intersection of each of the pair of left and right connecting front surface portions and the front surface portion of the end portion in Patent Document 1 is located behind the central front surface portion in a top view, and at the same time, the tip of the front surface portion of the end is the lower edge of the central front surface portion. Although it is extended in the vicinity of the extension line, there is no description in the text in Patent Document 2, but a pair of left and right end blades projecting forward from the central blade portion in any drawing Beyond Position is a point that is disposed further forward than the position of the projecting lower edge of the central projecting portion. As described above, these differences are due to the difference in original functions between the blade device of the present invention and the blade device disclosed in the publication.
WO 2004/044337 A1 Publication WO 93/22512 Publication

特許文献1により提案された上記ブレードは、中央前面部の第1切刃と前記端部前面部の第3切刃の先端とをほぼ一致させるか、第3切刃が僅かに後退する位置にあるようにしている。その結果、前記第1切刃が端部前面部の下端に配される第3切刃に先行して土砂を掘削するため、連結前面部及び端部前面部による掘削力が低減され掘削を容易にする。しかし実施に当たっては、前記第3切刃の先端を第1切刃の前方に僅かに突出する場合もある。この場合、第3切刃の先端が第1切刃に先行して掘削することになるが、その突出量は極めて少なく、前記端部前面部の第3切刃全体としての実質的な掘削力は前記第1切刃の掘削力と比較すると極めて小さいため、その突出による影響はない。   In the blade proposed in Patent Document 1, the first cutting edge of the central front surface portion and the tip of the third cutting blade of the front surface portion of the end portion substantially coincide with each other, or the third cutting blade is slightly retracted. I have to. As a result, since the first cutting edge excavates the earth and sand prior to the third cutting edge disposed at the lower end of the front end portion, the excavation force by the connecting front end portion and the front end portion is reduced, and excavation is easy. To. However, in practice, the tip of the third cutting edge may slightly protrude forward of the first cutting edge. In this case, the tip of the third cutting edge is excavated prior to the first cutting edge, but the protruding amount is extremely small, and the substantial excavating force as the entire third cutting edge of the front surface of the end portion is small. Is extremely small as compared with the excavation force of the first cutting edge, and is not affected by the protrusion.

従って、上記特許文献1に記載されたブレードによれば、従来と比較すると前記第3切刃に作用する牽引力が大きく緩和され、掘削抵抗や運土抵抗などの抵抗力が前記第1切刃と前記第3切刃とにわたりほぼ均一に作用するとともに、前記第1切刃と前記第3切刃との双方に牽引力が有効に作用することとなり、前記第3切刃により掘削された土と前記第1切刃により掘削された土とが第2切刃を介して円滑に合流する。また、連結前面部と端部前面部とにより挟まれた交差領域が土溜部となるため、効率的で且つ大量の運土を抱え込むことができるようになる。   Therefore, according to the blade described in Patent Document 1, the traction force acting on the third cutting blade is greatly relieved compared to the conventional one, and the resistance force such as excavation resistance and soil carrying resistance is different from that of the first cutting blade. While acting substantially uniformly over the third cutting edge, traction force effectively acts on both the first cutting edge and the third cutting edge, and the soil excavated by the third cutting edge and the The soil excavated by the first cutting edge smoothly joins through the second cutting edge. Moreover, since the intersection area | region pinched | interposed by the connection front part and the edge part front part becomes an earth accumulation part, it becomes possible to carry an efficient and large amount of soil.

これらの相乗的な作用効果によって、前記抵抗力が軽減され、牽引力あたりの土量を大幅に増大することができるようになる。しかも、掘削・運土中の消費馬力を大幅に低減することができ、短時間に最少のエネルギー量で最大の掘削・運土量を得ることができるようになり、前記作業機械の燃費効率が著しく向上して土工量当りのコストの低減を実現することができる。   Due to these synergistic effects, the resistance is reduced and the amount of soil per traction can be greatly increased. In addition, the horsepower consumed during excavation and soiling can be greatly reduced, and the maximum amount of excavation and soiling can be obtained with the minimum amount of energy in a short time, thus improving the fuel efficiency of the work machine. The cost per earthwork can be reduced significantly and can be realized.

ところで、この種のブレードの前面の大半は上下にわたって連続する所定の曲率半径をもって後方に凹んだ円弧面に形成されている。上記特許文献1に記載されたブレードは、その特殊な構造によって従来のブレードには到底期待することができない極めて優れた作用効果を奏するが、この特許文献1に開示されたブレードの前面形状を採用して、従来のセミU型ブレードと同様の半径を有し、後退角を10°程度にとって掘削角が掘削姿勢にあるときのブレードの下端に固設される切刃の下端からブレードの上端までの高さの0.5〜0.7倍に設定すると、掘削時にブレード前面に土がへばりつき、土が落ちないため、掘削効率を大幅に低下させることが判明した。また更に、その中央前面部、連結前面部及び端部前面部の設計如何によっては、同じブレード容量の従来のセミU型ブレードと比較して、数は少ないものの掘削効率の点で下回るブレードが出現することがある。更に、特に運土時の旋回押し回しのとき、旋回走行中の僅かな時間でブレード上に積載された土が中央前面部から外側の連結前面部へと滑り落ちて、端部前面部から瞬時にして全てが流れ落ちてしまうという事態も発生した。   By the way, most of the front surface of this type of blade is formed in an arcuate surface that is recessed backward with a predetermined radius of curvature that continues vertically. The blade described in the above-mentioned Patent Document 1 exhibits extremely excellent effects that cannot be expected from the conventional blade due to its special structure, but adopts the front shape of the blade disclosed in this Patent Document 1. From the lower end of the cutting edge fixed to the lower end of the blade when the excavation angle is in the excavation posture with the same radius as the conventional semi-U type blade and the receding angle is about 10 °, the upper end of the blade It was found that when the height was set to 0.5 to 0.7 times, the soil stuck to the front surface of the blade during excavation and the soil did not fall, so that the excavation efficiency was greatly reduced. Furthermore, depending on the design of the central front face, connecting front face and end front face, there are fewer blades in terms of excavation efficiency, although the number is small compared to conventional semi-U blades with the same blade capacity. There are things to do. In addition, especially when turning and turning during soil transport, the soil loaded on the blade slides down from the central front part to the outer connecting front part for a short time during turning, and instantaneously starts from the front part at the end. There was also a situation where everything flowed down.

本発明は、こうした事態を踏まえてなされたものであり、具体的には上記特許文献1がもつ前記抵抗力の軽減、牽引力あたりの土量の大幅な増大、掘削・運土中の消費馬力の大幅な低減、及び短時間に最少のエネルギー量で最大の掘削・運土量が得られることを前提としながら、掘削時にあってブレード上からの土離れがよく、同時に従来のセミU型ブレードを確実に越える掘削効率を得ることができ、更には運土中の旋回押し回しにあたって落土のない作業機械用のブレード装置を提供することを主な目的としている。その他の目的は、以降に述べる発明の最良の実施形態により明らかにされる。   The present invention has been made in view of such circumstances. Specifically, the above-mentioned Patent Document 1 has a reduction in the resistance, a significant increase in the amount of soil per traction force, and a reduction in the horsepower consumed during excavation / carrying. Assuming that the maximum excavation and soil transfer can be obtained with a minimum amount of energy and a minimum amount of energy in a short period of time, the excavation of the soil from the blade is good at the time of excavation, and at the same time the conventional semi-U blade is used. The main object of the present invention is to provide a blade device for a work machine that can surely achieve excavation efficiency exceeding that, and that does not fall down when turning and turning during carrying. Other objects will be clarified by the best embodiments of the invention described below.

以上の目的は、本発明の基本構成である、各種の作業用機械に装着されるブレード装置であって、ブレードは、中央前面部と、その左右端部に屈曲して連設される連結前面部を介して更に連設される端部前面部とを有し、前記中央前面部は、下端が掘削方向に直交して左右に延びるブレード幅W1を有するとともに、その下端に第1切刃を有し、前記連結前面部及び前記端部前面部は、その下端に第2及び第3の切刃を有してなり、前記連結前面部及び端部前面部の交差線と、前記第2及び第3切刃の刃先の交点とが、上面視で前記第1切刃の刃先よりも後方位置にあり、前記中央前面部、前記連結前面部及び前記端部前面部の各前面が上端から下端にかけて連続する凹み状の湾曲面とされ、前記各切刃が各前面部の下端から接線方向に延び、各切刃の刃先角αが40°〜55°の掘削姿勢にあって、側面視で第1切刃の刃先から前記中央前面部の上端までの高さをHとしたとき、前記半径R2が(I)式:R2=(0.7〜1.0)×Hを満足することを特徴とする作業機用ブレード装置によって効果的に達成される。なお、ブレード装置は、その中央前面部の上端から接線方向に延びる板金材よりなる土止め板を有しても良いが、その場合の高さHは、第1切刃の刃先から土止め板の上端までの高さとなる。   The above object is a blade device to be mounted on various working machines, which is the basic configuration of the present invention, and the blade is connected to the central front surface portion and the connecting front surface which is bent and connected to the left and right end portions thereof. The central front surface portion has a blade width W1 extending in the right and left directions perpendicular to the excavation direction, and a first cutting edge at the lower end. The connecting front surface portion and the end front surface portion have second and third cutting edges at their lower ends, and intersecting lines of the connecting front surface portion and the end front surface portion; The intersection of the cutting edges of the third cutting edge is in a rear position with respect to the cutting edge of the first cutting edge in a top view, and the front surfaces of the central front surface portion, the connecting front surface portion, and the end front surface portion are from the upper end to the lower end. A continuous concave curved surface, and each cutting edge extends in a tangential direction from the lower end of each front surface portion. When the cutting edge angle α of each cutting blade is in an excavation posture of 40 ° to 55 ° and the height from the cutting edge of the first cutting blade to the upper end of the central front surface is H in a side view, the radius R2 is (I) It is effectively achieved by the working machine blade device characterized by satisfying the formula: R2 = (0.7 to 1.0) × H. The blade device may have a retaining plate made of a sheet metal material extending in a tangential direction from the upper end of the central front surface portion. In this case, the height H is from the cutting edge of the first cutting blade to the retaining plate. It becomes the height to the upper end of.

好ましい態様によれば、ブレード容量により決まる前記中央前面部のブレード幅をW1、前記第1切刃の延長線と同延長線に平行な前記第2及び第3切刃の刃先同士の前記交点を通過する直線との間の間隔をWt、前記第1切刃の刃先と前記第2切刃のとの間の後方屈曲角をδとしたとき、前記間隔Wtと後方屈曲角δとが次式(II)及び(III)を同時に満足してなることを特徴とするブレード装置により効果的に達成される。
Wt>0.65×(W1/10) ………(II)
14°<δ<30° ………(III)
ここで、Wt及びW1は実際の値(mm)であっても、それぞれの基準値(無単位)であってもよい。
更に好ましくは、前記中央前面部と前記端部前面部との各切刃の延長線上で交差する交差角θを0°<θ≦25°に設定するとよい。
According to a preferred aspect, the blade width of the central front surface portion determined by the blade capacity is W1, and the intersection point between the cutting edges of the second and third cutting edges parallel to the extension line of the first cutting edge and the extension line of the first cutting edge. When the interval between the straight line passing through is Wt and the backward bending angle between the cutting edge of the first cutting edge and the second cutting edge is δ, the interval Wt and the backward bending angle δ are expressed by the following equation. (II) and (III) are satisfied at the same time.
Wt> 0.65 × (W1 / 10) (II)
14 ° <δ <30 ° ……… (III)
Here, Wt and W1 may be actual values (mm) or respective reference values (no unit).
More preferably, the crossing angle θ intersecting on the extension line of each cutting edge between the central front surface portion and the end front surface portion may be set to 0 ° <θ ≦ 25 °.

このように、左右の前記連結前面部は、上面視で前記中央前面部に連続して後方向に上記後方屈曲角δの範囲内で拡開して配されるとともに、左右の前記端部前面部を、同じく上面視で前記連結前面部に連続して前方に向けて上記交差角θをもって拡開して配するようにするとよい。すなわち、前記連結前面部と前記端部前面部とがV字状又はU字状を呈して連なり、更には前記第2切刃と前記第3切刃とがV字状又はU字状を呈して連なっている。   As described above, the left and right connecting front portions are arranged to extend rearward within the range of the rear bending angle δ in a rearward direction continuously from the central front portion in a top view, and the left and right end front surfaces. Similarly, it is preferable that the portion is arranged so as to extend forward with the crossing angle θ toward the front continuously from the connecting front surface portion in a top view. That is, the connecting front surface portion and the end front surface portion are connected in a V shape or U shape, and further, the second cutting blade and the third cutting blade are formed in a V shape or a U shape. Are connected.

更に本発明にあっては、少なくとも前記中央前面部の第1切刃は、同中央前面部下端のブレード幅W1に略等しく、且つ前記中央前面部は、その下端から上端に向けて後方に凹む湾曲面とされるとともに漸次幅広に形成するのが好ましい。また、前記中央前面部下端のブレード幅W1は、左右の走行装置間の内幅より大きくするとよく、更には前記中央前面部下端のブレード幅W1を左右の走行装置の中心間距離であるゲージ幅に略等しくするとよい。   Furthermore, in the present invention, at least the first cutting edge of the central front surface portion is substantially equal to the blade width W1 at the lower end of the central front surface portion, and the central front surface portion is recessed backward from the lower end toward the upper end. It is preferable that the curved surface is formed and gradually widened. The blade width W1 at the lower end of the central front portion is preferably larger than the inner width between the left and right traveling devices, and the blade width W1 at the lower end of the central front portion is a gauge width that is the distance between the centers of the left and right traveling devices. Should be approximately equal to

また、前記第2切刃は第1切刃に対して左右に僅かに下傾斜して配されるとともに、前記第3切刃は前記第2切刃に対して左右に僅かに上傾斜して配されていることが好ましい。前記連結前面部及び前記端部前面部の各ブレード前面が前記中央面部と同一曲面を有することが望ましい。   In addition, the second cutting edge is disposed slightly inclined left and right with respect to the first cutting edge, and the third cutting edge is slightly inclined right and left with respect to the second cutting edge. It is preferable that it is arranged. It is desirable that the blade front surfaces of the connection front surface portion and the end front surface portion have the same curved surface as the central surface portion.

作用効果Effect

本発明におけるブレード上の積土の外観形状は、特許文献1に開示されたブレードと同様、前記中央前面部の上端から下端にかけて、その中央部にて安息角を越えて前方へと大きく盛り上がった形状となる。一方、従来のブレードでは運土の外観形状は、ブレードの上端から下端にかけて略安息角に等しい傾斜角をもつ直線的な平面形状となる。すなわち、本発明もまた前記特許文献1と同様に、短時間に最少のエネルギー量で最大の掘削・運土量を得ることができ、作業機械の燃費効率が著しく向上して土工量当りのコストの低減が実現される。   The external shape of the soil on the blade in the present invention, like the blade disclosed in Patent Document 1, greatly increased from the upper end to the lower end of the central front part and beyond the angle of repose at the central part to the front. It becomes a shape. On the other hand, in the conventional blade, the appearance shape of the soil is a linear planar shape having an inclination angle substantially equal to the angle of repose from the upper end to the lower end of the blade. That is, the present invention can also obtain the maximum excavation and soil carrying amount with the minimum amount of energy in a short time, and the fuel efficiency of the working machine is remarkably improved, and the cost per earthwork amount is the same as in Patent Document 1 described above. Is reduced.

ところで、特許文献1に開示されたブレードの提案を行ったのち、引き続き多様な試験運転を重ねているうちに、既述したような課題のあることが分かった。そこで、更に多様な試験と設計とを繰り返した結果、上述のような掘削時におけるブレード上の土離れの悪さや、掘削効率のばらつき、旋回押し回し時のブレードからの落土の原因は、本発明に特有の複雑なブレード形状に基づくものであり、具体的にはブレードの前面湾曲面及びブレード全体の後傾姿勢を、従来の例えばセミU型ブレードと同様に形成していること、及びブレード容量に応じた中央前面部、連結前面部及び端部前面部の最適な形状や各前面部のブレード幅の相対的な割合などを客観的に決定するための指標が確立されていないことに依ることを知った。   By the way, after making the proposal of the blade disclosed in Patent Document 1, it was found that there were problems as described above while continuing various test operations. Therefore, as a result of repeating various tests and designs, the cause of the above-mentioned poor soil separation on the blade during excavation, variation in excavation efficiency, and falling soil from the blade during swiveling and turning are as follows. Based on the complicated blade shape unique to the invention, specifically, the front curved surface of the blade and the backward tilting posture of the entire blade are formed in the same manner as in the conventional semi-U type blade, and the blade Depends on the lack of established indicators for objectively determining the optimal shape of the central front face, connecting front face and end front face according to capacity, and the relative proportion of blade width of each front face I knew that.

本発明にあっては、前記中央前面部、前記連結前面部及び前記端部前面部の各ブレードの前面を、従来と同様に、後傾斜させることが好ましいが、あまり後退させ過ぎると、排土作業時にブレード上に運土がへばりついて滑落しにくくなる。これは、本発明の特殊なブレード形状による。これを避けるため、刃先角を従来と同じく設定するとともに、各切刃の前面をブレード下端の前面の延長上に延出することが考えられる。そして、ブレードの全体を後傾させることは、ブレードにより抱え込まれる堆積土の表面における傾斜角度、すなわち安息角を一定と考えたとき、地面上に堆積される土の地面に対する接地長さを減少させることができ、逆にブレード上に大きな土量を積載することができるようになる。そこで、各ブレード下端の前面の延長上に各切刃の前面を設ける場合にも、ブレード自体の湾曲面全体を後傾させる工夫が要る。これが達成できれば、従来の掘削能力を確保した上で、運土量の増大と運土抵抗などの大幅な低減が実現し、牽引力あたりの消費馬力を大幅に低減することができ、良好な低燃費性能が得られる。   In the present invention, it is preferable that the front surfaces of the blades of the central front surface portion, the connecting front surface portion, and the end front surface portion are inclined rearward as in the prior art. During the work, the soil is stuck on the blade, making it difficult to slide down. This is due to the special blade shape of the present invention. In order to avoid this, it is conceivable that the edge angle is set in the same manner as in the prior art, and the front face of each cutting edge extends on the extension of the front face of the lower end of the blade. And, tilting the entire blade backward reduces the contact angle of the soil deposited on the ground with respect to the ground when the inclination angle on the surface of the deposited soil held by the blade, i.e., the angle of repose, is considered to be constant. Conversely, a large amount of soil can be loaded on the blade. Therefore, even when the front surface of each cutting blade is provided on the extension of the front surface of the lower end of each blade, a device for tilting the entire curved surface of the blade itself is required. If this can be achieved, the existing excavation capacity can be secured, and the amount of soil carried and the amount of soil resistance can be greatly reduced, and the horsepower consumed per traction can be greatly reduced, resulting in good fuel efficiency. Performance is obtained.

上述のような特殊な全体形状を有する本発明に係るブレード装置では、切刃の刃先角αを上記特許文献1と同一の刃先角とするとともに、後退角γを0°として、所定の曲率半径をもつ円弧面とされたブレード前面の下端に同切刃の上端を前記円弧面の接線方向に固設した。試験の結果によれば、ブレード前面を特許文献1と同様の曲率半径(=0.5〜0.7×H、ここで、Hは地表からブレード上端までの高さである。)をもつ円弧面の下端に、その接線方向に延出するように切刃を固設すると、ブレードの後傾姿勢が立つようになり、積載土量が低下する。そこで、刃先角αを従来一般的な50°以上の刃先角を、それより小さい特許文献1と同様に40°〜55°の範囲に設定して、同時にブレード全体の後傾姿勢を維持させようとした。これ以上、刃先角αを小さくすると掘削効率が大幅に低下してしまう。ところが、単に刃先角αを小さくするだけでは、ブレード上に堆積された土を新たに掘削した土によりブレードの上方へと押し上げる力が弱くなり、特に掘削時においてブレードに土がへばりつきやすく、土離れが悪く土の抵抗が増加して所望の積載量が得られないことを知った。   In the blade apparatus according to the present invention having the special overall shape as described above, the cutting edge angle α of the cutting edge is set to the same cutting edge angle as that of Patent Document 1, and the receding angle γ is set to 0 °, and a predetermined radius of curvature is set. The upper end of the cutting blade was fixed in the tangential direction of the arc surface at the lower end of the front surface of the blade having an arc surface. According to the test results, the blade front surface has an arc having the same radius of curvature as that of Patent Document 1 (= 0.5 to 0.7 × H, where H is the height from the ground surface to the blade upper end). If a cutting blade is fixed to the lower end of the surface so as to extend in the tangential direction, the blade is inclined backward and the amount of loaded soil is reduced. Therefore, the blade edge angle α is set to a conventional blade edge angle of 50 ° or more in the range of 40 ° to 55 ° as in the smaller patent document 1, and at the same time, the backward inclined posture of the entire blade is maintained. It was. If the cutting edge angle α is further reduced, the excavation efficiency is greatly reduced. However, simply reducing the cutting edge angle α will weaken the force that pushes up the soil accumulated on the blade to the upper side of the blade by newly excavated soil, and the soil tends to stick to the blade during excavation. I learned that the soil resistance increased and the desired load could not be obtained.

そこで、本発明では掘削力の低下を回避するため、ブレードの刃先角αを40〜55°に設定するとともに、円弧面の曲率半径を同一ブレード容量の従来のブレード前面の上記円弧面の半径よりも大幅に長くした。すなわち、通常、この曲率半径はブレード容量から演算されるブレード高さHの0.5倍以上で0.7倍よりも短い長さに設定されているが、本発明ではブレード高さHの0.7以上1.0倍以下にしている。このように円弧面の半径を長くすると、掘削によりブレード上に積載される土がブレード前面にへばりつくことがなくなり、土の抵抗が少なくなり上方へと円滑に押し上げるようになるため、所望の運土量が得られる。そして、刃先角αと掘削角βの差である後退角γがあっても、単に掘削角βを掘削した場合と異なり、土離れが改善した。なお、後退角γは、望ましくは0°〜15°の範囲である。   Therefore, in the present invention, in order to avoid a decrease in excavation force, the blade edge angle α is set to 40 to 55 °, and the radius of curvature of the arc surface is larger than the radius of the arc surface of the conventional blade front surface of the same blade capacity. Was also significantly longer. That is, normally, the radius of curvature is set to a length not less than 0.5 times the blade height H calculated from the blade capacity and shorter than 0.7 times. 7 or more and 1.0 or less. If the radius of the arc surface is increased in this way, the soil loaded on the blade by excavation will not stick to the front surface of the blade, and the resistance of the soil will be reduced and it will be pushed upward smoothly. A quantity is obtained. And even if there is a receding angle γ, which is the difference between the cutting edge angle α and the excavation angle β, unlike the case where the excavation angle β is simply excavated, the soil separation is improved. The receding angle γ is desirably in the range of 0 ° to 15 °.

また、上述のように特有のブレード形状をもつ本発明のブレード装置にあっては、その掘削効率は、中央前面部のブレード幅W1、連結前面部の刃先と端部前面部の刃先との交点と中央前面部の第1刃先の延長線との間の間隔(以下、後退量という。)Wt、中央前面部の第1切刃の刃先に対する連結前面部の第2切刃の刃先の後方に屈曲する屈曲角δの3つのパラメータにより決定されることが分かった。上記式(II)及び(III)は、それらの3つのパラメータの相関式である。しかも、前記後方屈曲角δには上限値及び下限値があり、その下限値は前記掘削効率の下限値(%)を規定し、例えばセミU型ブレードの掘削効率を確実に上回るための下限の値である。一方、後方屈曲角δの上限値は運土中における旋回押し回しによる落土を確実に防止すための上限の値である。   Further, in the blade device of the present invention having the specific blade shape as described above, the excavation efficiency is determined by the intersection of the blade width W1 of the central front surface portion, the cutting edge of the connection front surface portion, and the cutting edge of the front surface portion of the end portion. And the extension line of the first cutting edge of the central front part (hereinafter referred to as a retraction amount) Wt, behind the cutting edge of the second cutting edge of the connecting front part with respect to the cutting edge of the first cutting edge of the central front part It has been found that it is determined by three parameters of the bending angle δ. The above formulas (II) and (III) are correlation equations of these three parameters. In addition, the backward bending angle δ has an upper limit value and a lower limit value, and the lower limit value defines the lower limit value (%) of the excavation efficiency, for example, a lower limit value for reliably exceeding the excavation efficiency of the semi-U blade. Value. On the other hand, the upper limit value of the rear bending angle δ is an upper limit value for reliably preventing the fall of the soil due to the turning and turning during the carrying.

設計の段階で、ブレード容量に見合った上記後退量Wtの値が決まると、そのブレード容量に見合った最適な後方屈曲角δの値を上記数値範囲の中から選び出すことができる。一般に、中央前面部のブレード幅W1は、作業用車両の左右走行装置の各中心線間の距離(ゲージ幅)に略等しく設定するとよい。また、ブレードの全幅Wはブレード容量によって決まり、ゲージ幅WGに等しい中央前面部のブレード幅W1も同様にして決まる。しかして、前記全体のブレード幅やゲージ幅WG、ブレード幅W1はブレード容量によって変更される長さでもある。いま、例えば45m3 のブレード容量をもつ全ブレード幅Wを基準とすると、45m3 より小さいときの中央前面部の実際の全ブレード幅は前記ブレード幅Wより短くなり、45m3 より大きいときは中央前面部の実際のブレード幅は前記ブレード幅Wよりも長くなる。 When the value of the retraction amount Wt corresponding to the blade capacity is determined at the design stage, the optimum value of the rear bending angle δ corresponding to the blade capacity can be selected from the above numerical range. In general, the blade width W1 of the central front portion is preferably set to be approximately equal to the distance (gauge width) between the center lines of the left and right traveling devices of the work vehicle. Further, the total width W of the blade is determined by the blade capacity, and the blade width W1 of the central front surface portion equal to the gauge width WG is determined in the same manner. Thus, the overall blade width, gauge width WG, and blade width W1 are lengths that are changed depending on the blade capacity. If, for example, the total blade width W having a blade capacity of 45 m 3 is used as a reference, the actual total blade width of the central front portion when it is smaller than 45 m 3 is shorter than the blade width W, and when it is larger than 45 m 3 , the center The actual blade width of the front portion is longer than the blade width W.

本発明における前記中央前面部の刃先に対する連結前面部及び端部前面部の刃先同士の交点までの相対的な後退量の値Wtは、前述のようにして得られた実際のブレード幅W1に試験により得られた定数である0.65/10を掛けることにより決まる。この後退量Wtが決まると、上記後方屈曲角δのうちから、相関図により最も掘削効率に優れ且つ押し回しにも耐えられる後方屈曲角δを選ぶと、ブレードの全幅Wが決まっていることから、上面視で中央前面部と連結前面部との下端屈曲点と、端部前面部の外側端面との間の寸法W4が必然的に決まることになる。   In the present invention, the value Wt of the amount of relative retraction up to the intersection of the cutting edges of the connecting front face and the end front face with respect to the cutting edge of the central front face is tested to the actual blade width W1 obtained as described above. Is multiplied by 0.65 / 10 which is a constant obtained by. When the retraction amount Wt is determined, the full width W of the blade is determined by selecting the rear bending angle δ that has the best excavation efficiency and can withstand pushing from the above-described rear bending angle δ. The dimension W4 between the lower end bending point of the center front surface portion and the connection front surface portion and the outer end surface of the end front surface portion is inevitably determined in top view.

しかしながら、ここでは未だ中央前面部の刃先の延長線と端部前面部の刃先の延長部との間の交差角θは決まっていない。この交差角θは、前記連結前面部と端部前面部との屈曲部の前面に形成される土溜部を形成するため、上記後方屈曲角δとともに極めて重要な意義をもつ。しかも、作業現場の土質によって変化する端部前面部の掘削力の大きさにも影響する。前記土溜部における前記連結前面部と端部前面部との交差角は、180°−(δ+θ)により計算できる。この土の抱え込みを維持するには、可能な限りθは大きい方がよい。しかし、本発明より単純な形状を持つセミU型ブレードの場合、例えば現場の土質が柔らかく整地機能だけの機能でよいという場合には、θは限りなく0°に近づける。一方、土質が硬く、サイドカット機能が必要なときは、θの値をある程度大きくする必要がある。従って、このθの値は一律には決め難いが、その端部前面部に要求される機能に応じて上記後方屈曲角δを勘案して決めることができる。しかしながら、サイドカット機能を確保するには最大で25°程度であると言われている。   However, the crossing angle θ between the extension line of the cutting edge at the center front surface portion and the extension portion of the blade edge at the end front surface portion is not yet determined here. This crossing angle θ has a very important meaning together with the rear bending angle δ because it forms a soil reservoir formed on the front surface of the bent portion between the connecting front surface portion and the end front surface portion. In addition, the magnitude of the excavation force at the front part of the end, which varies depending on the soil quality at the work site, is also affected. The crossing angle between the connecting front surface portion and the end front surface portion in the earth accumulation portion can be calculated by 180 ° − (δ + θ). In order to maintain this soil holding, θ should be as large as possible. However, in the case of a semi-U type blade having a simpler shape than the present invention, for example, when the soil quality at the site is soft and only a function of the leveling function is necessary, θ is infinitely close to 0 °. On the other hand, when the soil is hard and the side cut function is required, the value of θ needs to be increased to some extent. Therefore, although it is difficult to determine the value of θ uniformly, it can be determined in consideration of the rear bending angle δ according to the function required for the front surface of the end portion. However, it is said that the maximum angle is about 25 ° to ensure the side cut function.

この交差角θが25°を越えると、端部前面部の第3切刃の刃先に負荷が集中して、掘削時に過大な負荷がかかり、切刃全体に均等に負荷がかからず刃先の折損などを伴うことにもなりかねない。一方、既述したとおり、本発明のブレード装置は整地機能も兼ね備えている場合が多い。その点では、前記交差角θを0°に無限に近づけることが必要な場合もある。これらを総合的に勘案すると、交差角θは0°より大きく25°以下であることが望ましい。ところで、これらの後方屈曲角δ及び交差角θの決め方によっては、トータル長さが決まっている前記連結前面部及び端部前面部の各ブレード幅の長さの割合も必然的に変化する。従って、この連結前面部及び端部前面部の各ブレード幅の長さの割合もまた一律には決めることができない。   If this crossing angle θ exceeds 25 °, the load concentrates on the edge of the third cutting edge on the front face of the end, an excessive load is applied during excavation, and the entire cutting edge is not evenly loaded and the cutting edge It may be accompanied by breakage. On the other hand, as described above, the blade device of the present invention often has a leveling function. In that respect, it may be necessary to bring the crossing angle θ close to infinity to 0 °. Considering these comprehensively, it is desirable that the crossing angle θ is greater than 0 ° and not more than 25 °. By the way, depending on how to determine the rear bending angle δ and the crossing angle θ, the ratio of the lengths of the blade widths of the connecting front surface portion and the end front surface portion where the total length is determined inevitably changes. Accordingly, the ratio of the lengths of the blade widths of the connecting front surface portion and the end front surface portion cannot be determined uniformly.

また本発明にあって、前記中央前面部下端のブレード幅を左右の走行装置間の内幅より大きく設定するのは、前進走行による整地作業を行う場合に、走行装置の走行跡の無い地面の整地が求められる最小限必要な幅だからである。特に、中央前面部下端のブレード中央前面幅を左右の走行装置の中心間距離であるゲージ幅に等しくすると掘削・運土・整地機能上、最も優れたバランスが得られる。   Further, in the present invention, the blade width at the lower end of the central front face is set to be larger than the inner width between the left and right traveling devices when performing leveling work by forward traveling on the ground where there is no running trace of the traveling device. This is because the minimum necessary width is required for leveling. In particular, when the width of the blade center front surface at the lower end of the center front surface portion is made equal to the gauge width which is the distance between the centers of the left and right traveling devices, the most excellent balance can be obtained in terms of excavation, soil handling and leveling functions.

一般に、上述の作業機械の主な作業としては掘削、運土、整地などの作業があり、これらの機械には、異なる作業が行えるような機能をもつブレードを装備することが肝要である。本発明のブレードは、掘削・運土とともに整地機能を有している。
通常、この種の整地作業には、地盤を掘削しながら地面を均すと同時に前方へと運び、その途中にて穴地を埋めることと、均整に地均しすることの2点が要求される。本発明にあって、前記中央前面部のブレード幅を広くすると、いわゆる地均し機能は増大する。一方、本発明にあっては、上面視で前記中央前面部が左右の上記連結前面部及び端部前面部よりも前方に張り出していることが多い。本発明における前記連結前面部及び端部前面部も整地機能を備えてはいるものの、その機能の大半は前記中央前面部に依存するところが大きい。そこで、本発明にあっても前記中央前面部におけるブレード幅を拡げることは可能である。
In general, the main work of the above-described work machine includes work such as excavation, earthing, and leveling, and it is important that these machines are equipped with blades having functions capable of performing different work. The blade of the present invention has a leveling function along with excavation and soil transfer.
Normally, this kind of leveling work requires two points: leveling the ground while excavating the ground and carrying it forward, filling the hole in the middle, and leveling the ground levelly. The In the present invention, when the blade width of the central front portion is increased, so-called leveling function increases. On the other hand, in the present invention, the central front surface portion often protrudes forward from the left and right connecting front surface portions and end front surface portions in a top view. Although the connecting front surface portion and the end front surface portion in the present invention also have a leveling function, most of the functions largely depend on the central front surface portion. Therefore, even in the present invention, it is possible to increase the blade width in the central front surface portion.

ところで、本発明にあっては端部前面部の第3切刃の先端は中央前面部の第1切刃の延長線よりも後方に存在するとは限らず、同延長線よりも前方に張り出すことも含んでいる。すなわち、前記端部前面部の第3切刃の先端が前記第1切刃の刃先の延長線上の近傍に配するかぎり、特許文献1のブレードと同様に、第1切刃が第3切刃とほぼ同時に土砂を掘削して、前記端部前面部の切刃によって掘削される土と前記中央前面部の第1切刃により掘削される土とを連結前面部を介して円滑に合流させて、運土量を大幅に増大させることができるようになる。また本発明にあって、中央前面部のブレード幅を拡げれば拡げるほど、上面視で連結前面部及び端部前面部の占める幅を狭くしなければならなくなる。   By the way, in this invention, the front-end | tip of the 3rd cutting blade of an edge part front-surface part does not necessarily exist behind the extension line of the 1st cutting edge of a center front surface part, but protrudes ahead rather than the extension line. It also includes. That is, as long as the tip of the third cutting edge on the front surface of the end portion is arranged in the vicinity of the extension line of the cutting edge of the first cutting edge, the first cutting edge is the third cutting edge as in the blade of Patent Document 1. The soil excavated by the cutting blade on the front surface of the end portion and the soil excavated by the first cutting blade of the central front surface portion are smoothly merged via the connecting front surface portion. , The amount of soil can be increased significantly. Further, in the present invention, the wider the blade width of the central front part, the narrower the width occupied by the connecting front part and the end front part in top view.

この連結前面部及び端部前面部の占める幅を狭くし、且つ掘削抵抗や運土抵抗などの抵抗力を小さくして運土量を大幅に増大させようとするには、連結前面部及び端部前面部の下端に沿った長さを一定とすることが好ましい。すなわち、中央前面部のブレード幅を広くするとともに、連結前面部及び端部前面部の下端に沿った長さを所要長確保するには、上面視で連結前面部と端部前面部との交差する角度を小さくしなければならなくなる。その結果、必然的に中央前面部の切刃位置とブレードを支持するストレートフレームの支持点との間の距離を広げなければならなくなる。   In order to reduce the width occupied by the front part of the connection and the front part of the end and to reduce the resistance force such as excavation resistance and soil transfer resistance, the amount of soil transfer can be greatly increased. It is preferable that the length along the lower end of the front part of the part is constant. That is, in order to increase the blade width of the central front part and ensure the required length along the lower end of the connection front part and the end front part, the intersection of the connection front part and the end front part in top view. You will have to reduce the angle to do. As a result, it is inevitably necessary to increase the distance between the cutting edge position of the central front surface portion and the support point of the straight frame that supports the blade.

このように中央前面部の切刃位置とブレードを支持するストレートフレームの支持点との間の距離が増大すると、掘削時における地表の凹凸面の影響を大きく受けて、車両が前後でピッチング動作を起こしやすく、結果的にブレードが上下に大きく揺動し、中央前面部による安定した掘削ができなくなり、掘削面が凹凸面となりやすく、均整に均すことができなくなる。これらを考慮するとき、上述のように上面視で前記中央前面部のブレード幅は連結前面部及び端部前面部のブレード幅を考慮して決める必要がでてくる。本発明では、前記中央前面部のブレード幅を左右の走行装置の中心間の距離であるゲージ幅に略等しく設定することにより、前記中央前面部の第1切刃の刃幅あたりの実効掘削力が増大して効率的な掘削と運土が可能になると同時に均整な地均しを可能にする。   When the distance between the cutting edge position of the central front surface and the support point of the straight frame that supports the blade increases in this way, the vehicle is greatly affected by the uneven surface of the ground surface during excavation, and the vehicle pitches back and forth. As a result, the blade swings up and down greatly, and stable excavation by the central front surface portion cannot be performed, and the excavation surface tends to be uneven and cannot be leveled. When these are taken into consideration, it is necessary to determine the blade width of the central front surface portion in consideration of the blade widths of the connecting front surface portion and the end front surface portion as seen from above. In the present invention, the effective digging force per blade width of the first cutting edge of the central front portion is set by setting the blade width of the central front portion substantially equal to the gauge width that is the distance between the centers of the left and right traveling devices. Increases the efficiency of excavation and soiling, and at the same time leveling the ground.

一方、上記国際公開された特許文献2のブレードについて見ると、この点でも本発明とその構成が大きく異なっていることが理解できる。すなわち、上記公報により開示されているブレードにあっては、上記中央突設部における有効幅を圧縮装置である左右の車輪間距離、換言すると左右の車輪の対向面間の距離に略等しいとされている。これは、この中央突設部の機能が左右の車輪間に形成される空間部に大量のゴミが入り込まないようにするがため、当然の構造である。   On the other hand, looking at the blade of Patent Document 2 published internationally, it can be understood that the configuration of the present invention is greatly different from that of the present invention. That is, in the blade disclosed in the above publication, the effective width of the central projecting portion is substantially equal to the distance between the left and right wheels as the compression device, in other words, the distance between the opposing surfaces of the left and right wheels. ing. This is a natural structure in order to prevent a large amount of dust from entering the space formed between the left and right wheels because the function of the central projecting portion is not allowed.

さて、本発明のブレードにおける好適な一態様としては、左右の前記連結前面部が、前記中央前面部に連続して後方向に所定の角度をもって拡開して配され、下端に第2切刃を有しており、左右の前記端部前面部が、前記連結前面部に連続して前方向に所定の角度をもって拡開して配され、下端に第3切刃を有している。この点においても上記特許文献2に開示されたブレードと異なっている。   As a preferred aspect of the blade of the present invention, the left and right connecting front surface portions are arranged to extend rearward at a predetermined angle continuously to the central front surface portion, and the second cutting edge is provided at the lower end. The left and right end front portions are arranged to extend in a forward direction at a predetermined angle continuously to the connection front portion, and have a third cutting edge at the lower end. This point is also different from the blade disclosed in Patent Document 2.

ところで、この種の自走式作業機械は車体の前部中央部にエンジンルームが配されていることが多く、オペレータは同エンジンルームの後方にて各種の操作杆を操作する。そのため、オペレータの視界はエンジンルームにより遮られて、中央前面部に堆積された掘削土量を目視にて直接確認することができない。   By the way, in this type of self-propelled working machine, an engine room is often arranged at the front center of the vehicle body, and an operator operates various operation rods behind the engine room. Therefore, the operator's field of view is blocked by the engine room, and the amount of excavated soil deposited on the center front surface cannot be confirmed directly visually.

一方で本発明にあっても、前記ブレードを最大の掘削性能を発揮するときの姿勢、通常はブレードを刃先角をもって地表に接地したときの正面視で、中央前面部、左右の連結前面部及び左右の端部前面部の切刃の刃先を同一直線上となるように配した場合には、左右に配された前記連結前面部と端部前面部との間に堆積される土量を確認することができるに過ぎない。ところが、中央前面部に堆積される土量は、上述のように連結前面部及び端部前面部との間に堆積される土量も加わって中央前面部に堆積される土量の増加をもたらす。従って、オペレータにより連結前面部と端部前面部との間に堆積される堆積土が斜め上方から確認できるようになった時点では、中央前面部に堆積される土量は所定量を越えていることが多くなり、ブレード操作の煩雑性を増加させる。   On the other hand, even in the present invention, the posture when maximizing the excavation performance of the blade, usually in the front view when the blade is grounded with the edge angle, the central front surface portion, the left and right connecting front surface portions, and When the cutting edges of the cutting edges on the left and right end front parts are arranged on the same straight line, check the amount of soil deposited between the connecting front part and the end front part arranged on the left and right I can only do it. However, the amount of soil deposited on the central front surface portion increases the amount of soil deposited on the central front surface portion in addition to the amount of soil deposited between the connecting front surface portion and the end front surface portion as described above. . Therefore, the amount of soil deposited on the central front surface exceeds a predetermined amount when the operator can confirm the accumulated soil deposited between the connecting front surface portion and the front surface portion of the end obliquely from above. This increases the complexity of blade operation.

そこで本発明の好適な実施態様によれば、前記ブレードが最大の掘削性能を発揮するときの姿勢、通常はブレードを刃先角をもって地表に接地したときの正面視で、左右の前記第2切刃を中央の第1切刃に対してそれぞれ僅かに下傾斜させて配すとともに、前記第3切刃を前記第2切刃に対して僅かに上傾斜して配するようにする。   Therefore, according to a preferred embodiment of the present invention, the second cutting blades on the left and right sides in a posture when the blades exhibit the maximum excavation performance, usually in a front view when the blades are grounded with a cutting edge angle. Are arranged with a slight downward inclination with respect to the central first cutting edge, and the third cutting edge is arranged with a slight upward inclination with respect to the second cutting edge.

このような構成を採用することにより、第2切刃と第3切刃との切り換え部分が通常姿勢にて地中へと入り込むことになり、掘削時には第2切刃と第3切刃との間で従来以上の掘削量が得られる。これにより、連結前面部と端部前面部との間に堆積される土量が増加して、中央前面部における土の堆積量に追随するようになる。その結果、仮にオペレータには中央前面部に堆積された土量が目視で確認することができない場合であっても、左右の連結前面部及び端部前面部との間に堆積される土量を目視で確認することにより、中央前面部における適正な堆積土量を把握することができ、円滑なブレード操作を行うことができるようになる。   By adopting such a configuration, the switching portion between the second cutting blade and the third cutting blade enters the ground in a normal posture, and during excavation, the second cutting blade and the third cutting blade More excavation than before can be obtained. As a result, the amount of soil deposited between the connecting front surface portion and the end front surface portion increases, and the amount of soil deposited on the central front surface portion follows. As a result, even if the operator cannot visually confirm the amount of soil deposited on the center front surface, the amount of soil deposited between the left and right connected front surfaces and the front surface of the end portion can be reduced. By visually checking, it is possible to grasp an appropriate amount of accumulated soil in the central front surface portion, and to perform smooth blade operation.

本発明のブレードは、前記中央前面部、前記連結前面部、前記端部前面部を独立して形成し、各前面部同士を溶接により連続して形成することもできるが、ブレードの大きさや厚みなどを適当に設定することにより、一部を鋳造品に代替えすることができる。
さらに本発明は、前記端部前面部下端の切刃の幅は、連結前面部の切刃の幅との間で相対的に決まるため一律には決めがたいが、前記中央前面部下端の切刃にの幅よりも小さく、前記連結前面部下端の切刃の幅とほぼ等しく設定することが好ましい。各前面部の幅を前記寸法関係に設定すると、前記連結前面部及び前記端部前面部の各ブレード前面に沿って盛り上げて抱え込む土量を最適にすることができ、前記中央前面部に対する土の抵抗を小さくすることができるため好ましい。しかし掘削効率を考慮すると、既述したとおり、連結前面部の第2切刃と端部前面部の第3切刃との交点までの後退量Wt及び中央前面部の第1切刃と連結前面部の第2切刃との間の後方への屈曲角δの制約を受けるため、連結前面部及び端部前面部の各ブレード幅に差を設けざるを得ない場合が多い。
In the blade of the present invention, the central front surface portion, the connecting front surface portion, and the end front surface portion can be independently formed, and each front surface portion can be continuously formed by welding. By appropriately setting the above, a part can be replaced by a cast product.
Furthermore, according to the present invention, since the width of the cutting edge at the lower end of the front end portion of the end is relatively determined with respect to the width of the cutting edge of the connecting front end portion, it is difficult to determine uniformly. It is preferable that the width is smaller than the width of the blade and is substantially equal to the width of the cutting blade at the lower end of the connecting front surface portion. When the width of each front part is set to the dimensional relationship, the amount of soil to be raised and held along each blade front surface of the connection front part and the end part front part can be optimized, and the soil amount with respect to the central front part can be optimized. This is preferable because the resistance can be reduced. However, in consideration of excavation efficiency, as described above, the retreating amount Wt to the intersection of the second cutting edge of the connecting front face and the third cutting edge of the end front face and the first cutting edge of the central front face and the connecting front face In many cases, there is a difference between the blade widths of the connecting front surface portion and the front surface portion of the end portion because of the restriction of the backward bending angle δ between the first cutting edge and the second cutting edge.

本発明は、前記中央前面部と前記端部前面部との各切刃の延長線上で交差する交差角が0°〜25°に設定される。特にサイドカット機能を重視する場合には、18°〜25°の範囲内に設定されることが望ましい。この交差角θが18°〜25°であれば、前記連結前面部及び前記端部前面部との各ブレード前面上に積載されるのに最適な土量を確保することができ、前記端部前面部から前記連結前面部に向けて移動する土の抵抗を小さくすることができ、18°より小さいとサイドカット機能が失われる。しかし端部前面部の機能は、既述したとおり、単にサイドカット機能に限らず、例えば端部前面部の第3切刃に整地機能が欲しい場合には、前記交差角θを限りなく0°に近づけてもよい。さらに本発明は、各切刃の刃先が地面上にあるときの前面と地面との間の刃先角を40°〜55°にすると、最少の掘削・運土エネルギー量や最大の土量が効果的に得られる。   In the present invention, the crossing angle at which the center front surface portion and the end front surface portion intersect on the extension line of each cutting edge is set to 0 ° to 25 °. In particular, when importance is attached to the side cut function, it is desirable to set within a range of 18 ° to 25 °. If this crossing angle θ is 18 ° to 25 °, it is possible to secure an optimum amount of soil to be loaded on each blade front surface with the connecting front surface portion and the end front surface portion. The resistance of the soil moving from the front part toward the connecting front part can be reduced, and if it is less than 18 °, the side cut function is lost. However, as described above, the function of the front surface of the end portion is not limited to the side cut function. For example, when the leveling function is desired for the third cutting edge of the front surface of the end portion, the crossing angle θ is 0 ° as much as possible. It may be close to. Further, according to the present invention, when the cutting edge angle between the front surface and the ground when the cutting edge of each cutting edge is on the ground is set to 40 ° to 55 °, the minimum amount of excavation / soil carrying energy and the maximum amount of soil are effective. Can be obtained.

以下、本発明の好適な実施の形態を添付図面に基づいて具体的に説明する。本発明のブレード装置は、各種の作業機械に装備される作業用アタッチメントとして使用できる。本発明に適用される作業機械として、例えば建設・土木機械が挙げられる。本実施形態では、建設・土木機械として図示せぬブルドーザを例に挙げて説明するが、本発明はこれに限定されるものではなく、例えばホイールドーザ、モータグレーダなどの建設・土木車両などが含まれる。   Preferred embodiments of the present invention will be specifically described below with reference to the accompanying drawings. The blade device of the present invention can be used as a work attachment equipped in various work machines. Examples of the working machine applied to the present invention include a construction / civil engineering machine. In this embodiment, a bulldozer (not shown) will be described as an example of a construction / civil engineering machine, but the present invention is not limited to this, and includes, for example, construction / civil engineering vehicles such as a wheel dozer and a motor grader. It is.

本発明の代表的な構造例によるブレード装置10は、図1〜図5に示すように、上下に凹み状に湾曲する湾曲形状とされたブレード前面部11を備えている。本実施形態では、好ましい態様の一つでもある、一部に一体鋳造構造を備え、他の部分に板金構造を採用している。なお本発明は、上記特許文献1により提案されたブレード全体が板金製の場合をも当然に含むものである。   As shown in FIGS. 1 to 5, a blade device 10 according to a typical structural example of the present invention includes a blade front surface portion 11 that is curved in a concave shape up and down. In this embodiment, which is one of the preferable modes, a part of the integrated casting structure is provided, and the other part is a sheet metal structure. The present invention naturally includes the case where the entire blade proposed by Patent Document 1 is made of sheet metal.

本発明のブレード装置10の前面部は、上記特許文献1に開示されたブレード装置前面部の基本形状に基づいているため、その基本形状に基づく具体的な作用効果は、既述したとおり、同文献1に記載された作用効果と同等である。従って、それらの作用効果についての説明は簡単な説明に止め、本発明が備える特有な構造とそれに対応する特有の作用効果を中心に詳しく説明する。本発明に係るブレード装置10のブレード11は、図1に示す基本構造を備えている。すなわち、同ブレード11は、前面が上下に凹状に湾曲する湾曲面とされている。同ブレード11は、下端に直線状の第1切刃15を有する中央前面部12と、同第1切刃15に連続して後方向に所定の後方屈曲角δをもって拡開して延びる第2切刃16を有する左右一対の連結前面部13と、同第2切刃16の外側端に連続して結合され、第1切刃15の延長線と所定の交差角θをもって拡開しながら前方向に延びる直線状の第3切刃17を有する左右一対の端部前面部14とにより構成されている。   Since the front surface portion of the blade device 10 of the present invention is based on the basic shape of the front surface portion of the blade device disclosed in Patent Document 1, the specific functions and effects based on the basic shape are the same as described above. This is equivalent to the action and effect described in Document 1. Accordingly, the description of these functions and effects will be limited to a simple description, and a detailed description will be given centering on the specific structure provided by the present invention and the corresponding specific functions and effects. The blade 11 of the blade device 10 according to the present invention has the basic structure shown in FIG. That is, the blade 11 has a curved surface whose front surface is curved in a concave shape. The blade 11 has a central front surface portion 12 having a linear first cutting edge 15 at the lower end, and a second extending continuously extending from the first cutting edge 15 in a backward direction with a predetermined rear bending angle δ. A pair of left and right connecting front face portions 13 having cutting edges 16 and the outer ends of the second cutting edges 16 are continuously connected to each other and expanded with an extension line of the first cutting edges 15 and a predetermined crossing angle θ. It is comprised by the left-right paired edge part front-surface part 14 which has the linear 3rd cutting blade 17 extended in the direction.

本発明のブレード装置10にあって、図5に示すように、上面視で前記端部前面部14の第3刃先17の先端を中央前面部12の側縁及び第1切刃15のほぼ延長線上に配しているが、同延長線より後退させても、或いは前記延長線より前方に僅かに張り出させるようにしてもよい。要は、中央前面部12の左右側縁に連続して連結前面部13を後方に拡開しながら屈曲して延設するとともに、左右の連結前面部13の各外側の側縁部から前方に拡開しながら屈曲して連設されていればよい。ただし、前記連結前面部13及び端部前面部14の交差線と第2切刃16及び第3切刃17の交点Cとは、中央前面部12の左右側縁及び第1切刃15よりも後方位置になければならない。   In the blade apparatus 10 of the present invention, as shown in FIG. 5, the tip of the third cutting edge 17 of the end front part 14 is substantially extended from the side edge of the central front part 12 and the first cutting edge 15 as viewed from above. Although it is arranged on the line, it may be made to recede from the extension line or slightly protrude forward from the extension line. The point is that the connecting front surface portion 13 is bent and extended while expanding to the rear continuously from the left and right side edges of the central front surface portion 12 and forward from the outer side edge portions of the left and right connecting front surface portions 13. It only needs to be bent while being expanded and continuously provided. However, the intersection line of the connecting front surface portion 13 and the end front surface portion 14 and the intersection C of the second cutting edge 16 and the third cutting edge 17 are more than the left and right side edges of the central front surface portion 12 and the first cutting edge 15. Must be in the rear position.

ここで、本実施形態にあって前記特許文献1と異なる点は、本実施形態が前記中央前面部12の左右両端領域B、前記連結前面部13及び前記端部前面部14が各背面部をも含めて鋳造一体化されている点であり、また前記中央前面部12の中央主要領域Aは前面板106と後述する背面支持部材107とが別個に形成され、これを溶接により一体化して構成している点である。ここで、本実施形態による中央前面部12の前記前面板106の少なくとも中央主要領域Aは圧延鋼からなる板金製であり、この前面板106に対応する背面支持部材107には、一部に板金を使い、強度が必要な部分には他の一体鋳造された部分とは別に鋳造される背面支持部材専用の鋳造品が使われている。   Here, in this embodiment, the difference from the above-mentioned patent document 1 is that in this embodiment, the left and right end regions B of the central front surface portion 12, the connecting front surface portion 13 and the end front surface portion 14 each have a back surface portion. In addition, the central main area A of the central front surface portion 12 includes a front plate 106 and a back support member 107 which will be described later, which are integrated by welding. This is the point. Here, at least the central main region A of the front plate 106 of the central front surface portion 12 according to the present embodiment is made of sheet metal made of rolled steel, and the back support member 107 corresponding to the front plate 106 is partially made of sheet metal. For the parts that require strength, a casting for exclusive use of the back support member that is cast separately from other integrally cast parts is used.

また、本実施形態では、より多くの土を運ぶためにその鋳造部分をも含めて前記中央前面部の上端縁に沿って台形状の板金材18が溶接等により側面視で中央前面部の接線方向に土止め板として延設されている。この板金材18の中央の矩形部分はその接土部は平面とされ、左右三角部分は複数本の格子18aをもつ格子部をとされている。この格子部は、作業用機械の作業時にオペレータがブレード装置の左右端前方にある土量を視認するために設けられている。本実施形態では、板金材18は側面視で中央前面部の接線方向に取り付けられているが、同じく側面視で接線方向より前傾あるいは後傾させても良い。なお、ブレード装置の高さHは、板金材18が側面視で中央前面部の接線方向あるいは接線方向より前傾して設けられた場合には、その板金材18の高さも含めるが、後傾して設けられた場合には、板金材18の高さを含めない。   Further, in the present embodiment, in order to carry more soil, the trapezoidal sheet metal member 18 including the cast portion along the upper edge of the central front surface is welded or the like so that the tangent to the central front surface is seen in a side view. Extends as a retaining plate in the direction. The rectangular portion at the center of the sheet metal 18 has a ground contact portion as a flat surface, and the left and right triangular portions have a lattice portion having a plurality of lattices 18a. This lattice portion is provided for the operator to visually recognize the amount of soil in front of the left and right ends of the blade device when working the working machine. In the present embodiment, the sheet metal member 18 is attached in the tangential direction of the central front portion in a side view, but may be inclined forward or backward from the tangential direction in the same side view. Note that the height H of the blade device includes the height of the sheet metal member 18 when the sheet metal member 18 is provided in a tangential direction of the center front surface portion or tilted forward with respect to the tangential direction in a side view, but includes a rearward tilt. The height of the sheet metal material 18 is not included.

本実施形態では、正面視で略逆台形の全体形状をもつ中央前面部12を、図1及び図2に示すように、中央主要領域Aの矩形分割中央部12aと、その左右両端領域Bである略逆三角形の分割端部12bとに3分割している。この分割端部12bには後方に後述するような所要の後方屈曲角δをもって後方にV字状又はU字状に拡開させて連結前面部13が連結され、更に同連結前面部13には中央前面部12の下端刃先の延長線と所要の交差角θをもって前方にV字状又はU字状に拡開させて端部前面部14が連結されている。このとき、前記中央前面部12、連結前面部13及び端部前面部14の前面は、その全面又は一部全面が上下方向に同じ曲率をもって凹み状に湾曲している。   In this embodiment, as shown in FIGS. 1 and 2, the central front surface portion 12 having a substantially inverted trapezoidal overall shape in front view is divided into a rectangular divided central portion 12a of the central main region A and its left and right end regions B. It divides into three into a substantially inverted triangular divided end 12b. A connecting front surface portion 13 is connected to the divided end portion 12b by expanding it rearwardly in a V shape or U shape with a required rear bending angle δ as described later. The end front surface portion 14 is connected to the center front surface portion 12 so as to expand forward in a V shape or U shape with an extension line of the lower end cutting edge of the central front surface portion 12 and a required crossing angle θ. At this time, the front surfaces of the central front surface portion 12, the connection front surface portion 13, and the end front surface portion 14 are curved in a concave shape with the same curvature in the vertical direction on the entire surface or a part of the entire front surface.

また、本実施形態では、既述したとおり、前面に左右の屈曲面と上下の湾曲面とを有する、中央前面部12の前記分割端部12b、連結前面部12及び端部前面部14を、背面支持部107をも含めて一体鋳造して一体鋳造部101を構成している。一方、上記中央前面部12の矩形分割中央部12aを、その主要構成部材である前面板106を板金からなる板金部105によって構成する。   Further, in the present embodiment, as described above, the split end portion 12b, the connecting front surface portion 12 and the end front surface portion 14 of the central front surface portion 12 having left and right bent surfaces and upper and lower curved surfaces on the front surface, The integral casting portion 101 is configured by integral casting including the back support portion 107. On the other hand, the rectangular divided central portion 12a of the central front surface portion 12 is constituted by a sheet metal portion 105 made of sheet metal for a front plate 106 which is a main component member.

前記矩形分割中央部12aは、前記前面板106と後述する背面支持部材107とを備えている。前面板106は、図2に示す正面視において、横長の矩形状を呈した板金からなり、上述のように略逆台形の形状を有する中央前面部12の上底部の両端部から下底部に向けて垂直に切断したときの中央矩形部分、すなわち矩形分割中央部12aの前面を構成する板材である。その切断された残りの部分である両端逆三角形部分が上記連結前面部13及び端部前面部14とともに、それらの背面支持部をも含めて一体に鋳造されて分割端部12bを構成する。本明細書では、板金で構成される前記中央前面部12における前記前面板106、その上端縁に延設された上記板金材18及びその背面支持部材107を含む領域を板金部105と呼び、同板金部105を除く他のブレード部の後述する背面支持部103をも含めた一体鋳造される領域を一体鋳造部101と呼んでいる。前述のように中央前面部12を矩形分割中央部12aと三角形分割端部12bとに垂直線上で三分割すると、矩形分割中央部12aと三角形分割端部12bとの前面は滑らかに連続する湾曲面に形成されることとなり、同時にその結合線は正面視で湾曲面に沿った垂直な直線状となるため、組立工程は人手に頼らない溶接ロボットを使った自動溶接を可能にする。   The rectangular divided central portion 12a includes the front plate 106 and a back support member 107 described later. The front plate 106 is made of a sheet metal having a horizontally long rectangular shape when viewed from the front shown in FIG. 2, and is directed from both ends of the upper bottom portion of the central front portion 12 having a substantially inverted trapezoidal shape to the lower bottom portion as described above. This is a plate material constituting the central rectangular portion when cut vertically, that is, the front surface of the rectangular divided central portion 12a. The cut both-side inverted triangular portion, which is the remaining portion, is integrally cast together with the connecting front surface portion 13 and the end front surface portion 14 including the back surface supporting portion to constitute the divided end portion 12b. In the present specification, an area including the front plate 106 in the central front portion 12 made of sheet metal, the sheet metal member 18 extended to the upper edge of the center plate 18 and the back support member 107 is referred to as a sheet metal portion 105. An integrally cast region including a back support portion 103 (to be described later) of other blade portions excluding the sheet metal portion 105 is referred to as an integral casting portion 101. As described above, when the central front surface portion 12 is divided into the rectangular divided central portion 12a and the triangular divided end portion 12b on the vertical line, the front surfaces of the rectangular divided central portion 12a and the triangular divided end portion 12b are smoothly curved surfaces. At the same time, the connecting line becomes a straight straight line along the curved surface when viewed from the front, so that the assembly process enables automatic welding using a welding robot that does not rely on human hands.

図4及び図5は、本実施形態による前記ブレード装置10をブルドーザ1に装備したときの概略構成を示している。ブレード装置10はブルドーザ1の前部に配され、基端が履帯式走行装置2の中央部に枢支され前方に延出する一対のリフトフレーム3、基端が同リフトフレーム3の中央部に枢支され前方に延出する(油圧)チルトシリンダー4、運転室前部に配されるエンジンルーム5の側壁部にシリンダー本体の一端が枢支された(油圧)リフトシリンダー6、及び前記リフトフレーム3に基端が枢支され上面視で前記ブレード11の背面中央部へと斜めに延びるストラットアーム7の各前端部が枢着される。そのため、通常はブレードの背面支持部材にはリフトフレーム等を支承するためのブラケットが溶接により後方に突設されている。本実施形態にあっては、図11及び図12に示すように前記ブレード11の左右一対の一体鋳造部101にあって、その背面部103の外側下端隅部から後方に前記リフトフレーム3の前端部を支承する左右の第1ブラケット25aがそれぞれ一体に鋳造されて突出しており、また前記背面部103の前記ブラケット25aの上方部位には上記(油圧)チルトシリンダー4の前端部を支承する第2のブラケット25bが一体に鋳造されて後方に突出している。   4 and 5 show a schematic configuration when the bulldozer 1 is equipped with the blade device 10 according to the present embodiment. The blade device 10 is arranged at the front portion of the bulldozer 1 and has a pair of lift frames 3 whose proximal ends are pivotally supported by the central portion of the crawler type traveling device 2 and extend forward, and whose proximal ends are at the central portion of the lift frame 3. A tilt cylinder 4 pivoted and extended forward (hydraulic), a lift cylinder 6 having one end of a cylinder body pivoted on a side wall of an engine room 5 disposed in front of the cab (hydraulic), and the lift frame The front end of the strut arm 7 is pivotally attached to the base 3 and extends obliquely to the center of the rear surface of the blade 11 when viewed from above. For this reason, a bracket for supporting a lift frame or the like is usually protruded rearward from the back support member of the blade by welding. In this embodiment, as shown in FIGS. 11 and 12, in the pair of left and right integral casting portions 101 of the blade 11, the front end of the lift frame 3 is rearward from the outer lower end corner portion of the back surface portion 103. Left and right first brackets 25a for supporting the parts are integrally cast and project, and a second end for supporting the front end of the (hydraulic) tilt cylinder 4 is provided above the bracket 25a of the back surface part 103. The bracket 25b is integrally cast and protrudes backward.

本実施形態における前記連結前面部13の前面は、中央前面部12とは逆に上端から下方向に向けて漸次幅広に形成された略三角形状又は台形形状を呈しており、前述のごとく図2に示す正面視において、その一側縁に前記中央前面部12の連結側端縁と一体化して上下方向に湾曲している。また、前記端部前面部14の前面は、正面視で上端から下方に向けて同一幅であり、中央前面部12及び連結前面部13と同じ曲率をもつ凹み状に湾曲した縦長の略矩形状に形成されている。ここで本実施形態にあっては、前記中央前面部12の下端の延長線は、端部前面部14の先端位置とほぼ一致している。ブレード11の全体形状は、正面視で左右幅の長い矩形状を呈する。これらの前面部12,13,14は、図1に示すように、連結前面部13が中央前面部12の両端から後方に大きく広がるV字状に結合されており、左右の端部前面部14は各連結前面部13の外側端から前方に向けて同じくV字状に大きく広がっている。図示例ではV字状を示しているが、この形状に必ずしも限定されるものではなく、例えば開口端が大きく開いたU字状としてもよい。ここで正面視とは、図4に示すような地面に対する刃先角α(本実施形態では掘削角βに等しい。)を掘削効率の最も高い角度にて切刃を接地させたときの正面視をいう。   The front surface of the connecting front surface portion 13 in the present embodiment has a substantially triangular shape or a trapezoidal shape that is gradually widened from the upper end to the lower direction, opposite to the central front surface portion 12, and as shown in FIG. When viewed from the front, the one side edge is integrated with the connecting side end edge of the central front surface portion 12 and is bent in the vertical direction. In addition, the front surface of the end front surface portion 14 has the same width from the upper end to the lower side in a front view, and is a vertically long, substantially rectangular shape curved in a concave shape having the same curvature as the central front surface portion 12 and the connecting front surface portion 13. Is formed. Here, in the present embodiment, the extension line at the lower end of the central front surface portion 12 substantially coincides with the tip position of the end front surface portion 14. The overall shape of the blade 11 has a rectangular shape with a long left and right width when viewed from the front. As shown in FIG. 1, these front surface portions 12, 13, and 14 are connected in a V shape in which the connection front surface portion 13 extends rearward from both ends of the central front surface portion 12. Are widely expanded in a V-shape from the outer end of each connecting front surface portion 13 toward the front. Although the V-shape is shown in the illustrated example, the shape is not necessarily limited to this shape. For example, a U-shape having a wide open end may be used. Here, the front view is a front view when the cutting edge is grounded at a cutting edge angle α (equal to the excavation angle β in the present embodiment) with respect to the ground as shown in FIG. Say.

第1切刃15、第2切刃16及び第3切刃17は耐磨耗性に優れ、破損しにくい強靱な材料、例えばボロン鋼などから構成されている。上述のような第1切刃15、第2切刃16及び第3切刃17の配置形態の好ましい形態では、前記第1切刃15が第2及び第3切刃16,17よりも先行して掘削するようにている。この第1切刃15による掘削はその周辺の地面を先行して掘り崩すため、前記第2及び第3切刃16,17に必要な実質的な掘削力を第1切刃15の掘削力よりも小さくでき、同時に第1切刃15よりも少量の掘削となる。ブレード11の下端板部の前記第1〜第3切刃15〜17に対応する部位には、図3に示すように、各切刃15〜17を補強する複数個の垂直板リブ26,…,26が前後方向に延設されており、各垂直板リブ26,…,26の前端と第1〜第3切刃15〜17の後面とは螺着されている。   The first cutting edge 15, the second cutting edge 16, and the third cutting edge 17 are made of a tough material that has excellent wear resistance and is not easily damaged, such as boron steel. In the preferred form of the arrangement of the first cutting edge 15, the second cutting edge 16, and the third cutting edge 17 as described above, the first cutting edge 15 precedes the second and third cutting edges 16, 17. Like to dig. Since the excavation by the first cutting edge 15 breaks up the surrounding ground in advance, the substantial excavation force necessary for the second and third cutting edges 16 and 17 is greater than the excavation force of the first cutting edge 15. And at the same time, a smaller amount of excavation than the first cutting edge 15 is achieved. As shown in FIG. 3, a plurality of vertical plate ribs 26 that reinforce each of the cutting blades 15 to 17 are provided at portions corresponding to the first to third cutting blades 15 to 17 of the lower end plate portion of the blade 11. 26 extend in the front-rear direction, and the front ends of the vertical plate ribs 26,... And the rear surfaces of the first to third cutting edges 15-17 are screwed together.

本発明に係るブレード10の各前面部12〜14において、図6に示すように、前記第1切刃15の前面と地面とのなす角度(刃先角)αと前記中央前面部12の下端部前面の延長線と地面とのなす角度(掘削角)βとの差である後退角γを、上記特許文献1と同様に10°に設定するとともにブレード前面の曲率半径R1も同文献1と同じくした。因みに、特許文献1に記載されたブレードにおける刃先角αは46°、掘削角βは36°、後退角γは10°である。例えば、セミU型ブレードの掘削角は52°である。このときの、曲率半径R1は、従来のこの種のブレードと同様に、(0.5〜0.7)×ブレード高さHとしている。このように従来と同様の数値を採用すると、本発明に特有でかつ複雑なブレード形状のため、掘削時におけるブレード上の積土がブレード前面にへばりついて滑落せず、掘削効率が及び積土量が大幅に低下する。そこで、刃先角α及びブレード前面の曲率半径R1を変えずに前記後退角γを0°としてみた。すなわち、特許文献1に記載された掘削角を刃先角に合せ、ブレード高さ及びブレード全面の曲率半径を変更せず、中央前面部12、連結前面部13及び端部前面部14の下端に固設される第1〜第3切刃15〜17の先端を各前面部12〜14から後退させることなく、各前面部12〜14の延長面に沿って突出するようにした。その結果、図7に示すようにブレード全体の後傾度が少なくなり、前面部が立ち上がってしまい、掘削時に土がブレード前面を上方へと移動せず、運土量が大幅に減少することが分かった。   In each of the front surface portions 12 to 14 of the blade 10 according to the present invention, as shown in FIG. 6, an angle (cutting edge angle) α formed between the front surface of the first cutting blade 15 and the ground and the lower end portion of the central front surface portion 12. A receding angle γ, which is a difference between an angle (excavation angle) β between the extension line of the front surface and the ground, is set to 10 ° as in Patent Document 1, and the curvature radius R1 of the blade front surface is also the same as in Reference Document 1. did. Incidentally, the blade edge angle α of the blade described in Patent Document 1 is 46 °, the excavation angle β is 36 °, and the receding angle γ is 10 °. For example, the excavation angle of a semi-U type blade is 52 °. The curvature radius R1 at this time is (0.5 to 0.7) × blade height H, as in the conventional blade of this type. In this way, when the same numerical values as in the past are adopted, because of the complicated blade shape unique to the present invention, the soil on the blade at the time of excavation does not cling to the blade front and slides down, excavation efficiency and the amount of sediment Is significantly reduced. Therefore, the receding angle γ was set to 0 ° without changing the blade edge angle α and the curvature radius R1 of the blade front surface. That is, the excavation angle described in Patent Document 1 is adjusted to the cutting edge angle, and the blade height and the radius of curvature of the entire blade surface are not changed, and are fixed to the lower ends of the central front surface portion 12, the connecting front surface portion 13 and the end front surface portion 14. The leading ends of the first to third cutting edges 15 to 17 provided are projected along the extended surfaces of the front surface portions 12 to 14 without being retracted from the front surface portions 12 to 14. As a result, as shown in FIG. 7, the backward inclination of the entire blade is reduced, the front part rises, and the soil does not move up the blade front during excavation, and the amount of soil is greatly reduced. It was.

図7は、前述のとおり後退角γを0°として、第1切刃15を従来と同じ曲率半径R1をもつ中央前面部12の前面円弧面の下端の接線方向に延設させたときのブレード11の後傾姿勢を示している。一方、図8は、本実施形態によるブレード11の後傾姿勢を示しており、図7と同様に第1〜第3切刃15〜17の後退角γを0°として各前面部12〜14の下端から前方に延設させている。このとき本実施形態では、その各前面部12〜14の前面円弧面の曲率半径R2を、図8に示す円弧面の曲率半径R1よりも大きなR2が(I)式:R2=(0.7〜1.0)×Hから設定している。なお、両図において第1切刃15の刃先からブレード上端までの高さHを同一高さとしている。これらの図から理解できるように、刃先角αが同一であっても、図8に示すように円弧面の曲率半径R2が大きくなった分だけ、本実施形態によるブレード11の方が、図7に示す曲率半径の小さいブレード11よりも、その後傾度が増している。その結果、従来の一般的な形状をもつブレード以上に、ブレード上の運土量が大幅に増加するとともに、排土時にもブレードの前面から円滑に土が落下し、ブレード前面に土がへばりついて残るようなことがなくなり、掘削効率も向上した。   FIG. 7 shows a blade when the receding angle γ is set to 0 ° as described above and the first cutting edge 15 is extended in the tangential direction of the lower end of the front circular arc surface of the central front surface portion 12 having the same radius of curvature R1 as before. 11 shows a backward tilt posture. On the other hand, FIG. 8 shows the backward tilting posture of the blade 11 according to the present embodiment, and the front surface portions 12 to 14 are set so that the receding angle γ of the first to third cutting edges 15 to 17 is 0 ° as in FIG. It extends from the lower end of the front. At this time, in this embodiment, the curvature radius R2 of the front arc surface of each of the front surface portions 12 to 14 is larger than the curvature radius R1 of the arc surface shown in FIG. To 1.0) × H. In both figures, the height H from the cutting edge of the first cutting edge 15 to the upper end of the blade is the same height. As can be understood from these drawings, even if the cutting edge angle α is the same, the blade 11 according to the present embodiment is more than that shown in FIG. 7 because the radius of curvature R2 of the arc surface is increased as shown in FIG. Thereafter, the inclination is higher than that of the blade 11 having a small radius of curvature. As a result, the amount of soil carried on the blade is significantly increased over the conventional blade with a general shape, and the soil falls smoothly from the front of the blade during soil removal, and the soil adheres to the front of the blade. Nothing remains, and excavation efficiency has improved.

ここで、上記ブレード高さHはブレード容量Qによって決められる。ブレード容量とは、ブレードで土砂等を押す場合の標準的な一回当たりの作業量で、規格等で定められた計算式に基づく計算値である。すなわち、ブレード容量Qは車格により設定され、同ブレード容量Qとブレード高さHとの間には、最も単純な形状をもつ(概略として、横長の長方形)ストレートブレードの場合、Q=W×H2 (ただし、Wはブレード全幅である。)の関係が成り立つ。従って、ブレード高さHは、ブレード容量Q及びブレード全幅Wが決まると自ずと決めることができる。また、前記ブレード容量Qと、本発明の特殊形状をもつブレードの各部の寸法との間には、ほぼ次の関係式(IV)が成り立つ。 Here, the blade height H is determined by the blade capacity Q. The blade capacity is a standard one-time work amount when pressing earth or sand with a blade, and is a calculated value based on a calculation formula defined by a standard or the like. That is, the blade capacity Q is set according to the vehicle size, and in the case of a straight blade having the simplest shape (as a rule, a horizontally long rectangle) between the blade capacity Q and the blade height H, Q = W × The relationship of H 2 (W is the full width of the blade) is established. Therefore, the blade height H can be determined naturally when the blade capacity Q and the blade full width W are determined. Further, the following relational expression (IV) is substantially established between the blade capacity Q and the dimensions of each part of the blade having the special shape of the present invention.

Q≒j×{Wt(W1+W2・cosδ+W3・cosθ)×H+2×(1.4W− 0.3W)×H2 /2} ………(IV)
ここで、jは円弧面に基づく係数、Hはブレード高さ、Wはブレード全幅、W1は中央前面部のブレード幅、W2は連結前面部のブレード幅、W3は端部前面部のブレード幅、Wtは連結前面部及び端部前面部の後方交点までの距離、δは連結前面部の中央前面部に対する後方への屈曲角、θは中央前面部の刃先の延長線と端部前面部の刃先との交差角である。
Q ≒ j × {Wt (W1 + W2 · cosδ + W3 · cosθ) × H + 2 × (1.4W- 0.3W) × H 2/2} ......... (IV)
Here, j is a coefficient based on the circular arc surface, H is the blade height, W is the full width of the blade, W1 is the blade width of the central front portion, W2 is the blade width of the connecting front portion, W3 is the blade width of the end front portion, Wt is the distance to the back intersection of the connecting front part and the front part of the end part, δ is the bending angle of the connecting front part with respect to the central front part, and θ is the extension line of the cutting edge of the central front part and the cutting edge of the front part of the end part Is the crossing angle.

図9及び図10は、本発明に係るブレード装置10のブレード容量Qの計算原理を示す説明図である。図9は本発明のブレード11及び同ブレード前方に運ばれる土の投影図であり、図10は本発明によるブレード11及び同ブレード前方に運ばれる土の側面図である。一般に土表面の傾斜角(安息角)は30°前後であると言われており、ブレード容量を計算する場合は、SAE規格J1265MAR88では、26.5°(安息角の正接を0.5)と定めている。そこで、ブレード容量Qは、この安息角を考慮にいれて、ブレード11の投影面積にブレード高さを掛けた容積Q1と、ブレード前端から前方へと流れるとともに左右方向に流れる土量を考慮してえられる土の投影面積にブレード高さHを掛けた容積Q2とを加算した容量となる。上記式(IV)の前半の式がブレードに堆積される容積Q1であり、後半がブレード前方の運土の容積Q2である。この式(IV)から、ブレード容量が決まれば自ずとブレード高さHも決まる。   9 and 10 are explanatory diagrams showing the calculation principle of the blade capacity Q of the blade device 10 according to the present invention. FIG. 9 is a projected view of the blade 11 of the present invention and the soil carried forward of the blade, and FIG. 10 is a side view of the blade 11 of the present invention and the soil carried forward of the blade. In general, it is said that the inclination angle (rest angle) of the soil surface is around 30 °. When calculating the blade capacity, SAE standard J1265 MAR88 is 26.5 ° (the tangent of the repose angle is 0.5). It has established. Therefore, the blade capacity Q takes into consideration the angle of repose, and takes into account the volume Q1 obtained by multiplying the projected area of the blade 11 by the blade height, and the amount of soil that flows forward from the front end of the blade and flows in the left-right direction. The capacity is obtained by adding the volume Q2 obtained by multiplying the projected area of the obtained soil by the blade height H. The first half of the above formula (IV) is the volume Q1 deposited on the blade, and the second half is the volume Q2 of the carrying soil in front of the blade. From this formula (IV), if the blade capacity is determined, the blade height H is also determined.

上述のごとく、運土作業時のブレード前方の地表に堆積される土と地面との間の滑り抵抗を小さくしようとするには、地表と接触する土の量を少なくすればよい。図11に実線と仮想線で示すように、ブレード装置で運ばれるときの堆積土の前面の傾斜角(安息角)は一定である。地表と接触する土の量を少なくするには、刃先と地表に接触する土の先端部との間の距離をL2からL1となるように、土の先端部を可能な限りブレード装置10の刃先へと近づけ、同図に実線と仮想線で示す左下がりの傾斜線によるハッチ領域をS2からS1へと移行させるようにするとよい。図11は、ブレード姿勢に基づくブレード前方の地表に堆積される土と地面との間の滑り抵抗の変化を模式的に示す説明図である。同図において、実線は本発明によるブレード装置10を示し、仮想線は従来のブレードを示している。ここで、両ブレードの前面湾曲面の曲率半径は従来のブレードをR1、本発明のブレードをR1より大きなR2とし、その刃先角α(=β)は一定とする。   As described above, in order to reduce the slip resistance between the soil accumulated on the ground surface in front of the blade during the soil carrying work and the ground surface, the amount of soil in contact with the ground surface may be reduced. As shown by a solid line and a virtual line in FIG. 11, the inclination angle (repose angle) of the front surface of the deposited soil when it is carried by the blade device is constant. In order to reduce the amount of soil in contact with the ground surface, the blade tip of the blade device 10 is as far as possible so that the distance between the blade tip and the soil tip in contact with the ground surface is L2 to L1. It is preferable to shift the hatched area by the slanting line shown by the solid line and the imaginary line in the figure from S2 to S1. FIG. 11 is an explanatory diagram schematically showing a change in slip resistance between soil and ground deposited on the ground surface in front of the blade based on the blade posture. In the figure, a solid line indicates the blade device 10 according to the present invention, and a virtual line indicates a conventional blade. Here, the curvature radius of the front curved surface of both blades is R1 for the conventional blade, R2 for the blade of the present invention is larger than R1, and the blade edge angle α (= β) is constant.

前述した通り、地表に堆積される土の前面はその土質に応じて一定の傾斜角をなすことから、刃先角αと後退角γ(図11では0°)を一定として、ブレード前面の曲率半径を大きくすることにより、ブレード上に堆積する土の抱え込み量を多く、ブレード前面に堆積する土と地表との接触面積を小さくすることができる。   As described above, since the front surface of the soil deposited on the ground surface has a constant inclination angle according to the soil quality, the blade edge angle α and the receding angle γ (0 ° in FIG. 11) are constant, and the curvature radius of the blade front surface is constant. By enlarging, it is possible to increase the amount of soil deposited on the blade and reduce the contact area between the soil deposited on the blade front surface and the ground surface.

このときの刃先の前方の地表に堆積される通常の堆積土の接地長さL2に対して、本実施形態におけるブレード装置10の堆積土の接地長さL1は約10%程度減少し、地表の堆積土量が大幅に減少する。一方で、掘削・運土中に前記ブレード部12〜14の前方の堆積土は各ブレード前面上に大量に積載できるようになり、いわゆる抱え込み量は増加する。その結果、運土抵抗などを大幅に低減することができるため、牽引力あたりの消費馬力を大幅に低減することができ、良好な低燃費性能が得られる。   At this time, the contact length L1 of the deposited soil of the blade device 10 in the present embodiment is reduced by about 10% with respect to the contact length L2 of the normal accumulated soil deposited on the ground surface in front of the cutting edge. The amount of sediment is greatly reduced. On the other hand, during the excavation / soil, the accumulated soil in front of the blade portions 12 to 14 can be loaded in large quantities on the front surface of each blade, and the so-called holding amount increases. As a result, soil resistance and the like can be greatly reduced, so that the horsepower consumed per traction force can be greatly reduced, and good fuel efficiency can be obtained.

因みに、本実施形態にあっては前記後退角γを最も小さな0°としているため、切刃の取付作業が容易となるが、従来と同様の湾曲面で且つ刃先角αを変更しないときには、ブレード11の立ち上がりが大きくなり過ぎて運土量の滑落が激しくなる。そこで、上述のごとくブレード前面の円弧面の曲率半径を通常のR1から、それよりも大きなR2とすることによりブレードの後傾姿勢を大きくすることができ、同時に運土抵抗を少なくするとともに掘削量及び運土量を通常と同量以上とすることができる。   Incidentally, in the present embodiment, since the retraction angle γ is set to 0 °, which is the smallest, it is easy to mount the cutting blade. However, when the blade has a curved surface similar to the conventional one and the blade edge angle α is not changed, the blade The rise of 11 becomes too large, and the amount of soil fall becomes intense. Therefore, as described above, the backward inclination posture of the blade can be increased by changing the radius of curvature of the arc surface of the blade front surface from the normal R1 to R2 larger than that, and at the same time, the soil resistance is reduced and the amount of excavation is reduced. In addition, the amount of soil transport can be equal to or more than usual.

また、前述のように前記ブレード11の前面上に土を大量に堆積させることができるため、車体前後における接地圧のバランスが良好に得られ、シュースリップなどのパワーロスが少なくなり、高い牽引力が得られる。また本実施形態にあっては、ブレード11の上端部の円弧面の終端から上方に台形の板金材18を前傾させて付設しており、その両端部に左右方向に並ぶ多数の格子18aを形成している。これにより、ブレード前面上に堆積した土のうち余部の土は前記板金材18の左右に形成された格子18aの間の隙間から左右へとこぼれ落ち、各ブレード部12〜14の上端を越えて後方にこぼれ出ることが防止されると同時にブレード上端部の積土量を適正量に維持するようになる。また、掘削土がブレード前面に圧接されることなく排土時の土離れも良くなり、排土性が向上する。なお、前記各切刃15〜17の刃先が地面上にあるときの前面と地面とがなす刃先角αを40°〜55°程度とすることが好ましい。これにより、最少の掘削・運土エネルギー量や最大の土量が効果的に得られる。   In addition, since a large amount of soil can be deposited on the front surface of the blade 11 as described above, a good balance of the ground pressure before and after the vehicle body is obtained, power loss such as shoe slip is reduced, and high traction force is obtained. It is done. In the present embodiment, the trapezoidal sheet metal member 18 is inclined upward from the end of the arc surface of the upper end portion of the blade 11, and a large number of lattices 18a aligned in the left-right direction are provided at both ends thereof. Forming. As a result, of the soil accumulated on the front surface of the blade, the excess soil spills from the gap between the lattices 18a formed on the left and right sides of the sheet metal member 18 to the left and right, beyond the upper ends of the blade portions 12 to 14 and rearward. Spilling out is prevented and at the same time the amount of soil at the upper end of the blade is maintained at an appropriate amount. Further, the excavated soil is not pressed against the blade front surface, so that the soil removal during the soil removal is improved, and the soil removal performance is improved. In addition, it is preferable that the cutting edge angle α formed by the front surface and the ground when the cutting edges of the cutting blades 15 to 17 are on the ground is about 40 ° to 55 °. As a result, the minimum amount of excavation / carrying energy and the maximum amount of soil can be effectively obtained.

前記掘削効率は、前述のごとく刃先角αによっても変わってくるが、本発明者の試験によると、中央前面部12の下端ブレード幅W1、上記第1切刃15に対する第2切刃16の後方屈曲角δ、及び第1切刃15の延長線と同延長線の後方で交差する連結前面部13と端部前面部14の各刃先の交点Cとの間の間隔(以下、後退量という。)Wtが大きく影響することが分かっている。   As described above, the excavation efficiency varies depending on the cutting edge angle α. However, according to the inventor's test, the lower end blade width W1 of the central front face 12 and the rear of the second cutting edge 16 with respect to the first cutting edge 15 are described. The bend angle δ and the distance between the connecting front surface portion 13 and the intersection C of the respective edge tips of the end front surface portion 14 that intersect the extension line of the first cutting edge 15 at the rear of the extension line (hereinafter referred to as the retreat amount). ) It is known that Wt greatly affects.

図12は、その試験による結果を示しており、前記中央前面部12の下端のブレード幅W1の変化に対応する掘削効率は、前記第1切刃15に対する前記第2切刃16の後方に屈曲する後方屈曲角δと、前記第1切刃15の延長線と前記第2及び第3切刃の刃先(16,17) 同士の前記交点Cとの間の後退量Wtとの相関で決まってくることを示している。ただし、この図12は、本発明のブレード装置に最も近い形状をもつセミU型ブレードを基準としているが、他の機種についても実効上は同様の相関があるといえる。   FIG. 12 shows the result of the test, and the excavation efficiency corresponding to the change in the blade width W1 at the lower end of the central front surface portion 12 is bent backward of the second cutting edge 16 with respect to the first cutting edge 15. Determined by the correlation between the backward bending angle δ and the retraction amount Wt between the extension line of the first cutting edge 15 and the intersection C between the cutting edges (16, 17) of the second and third cutting edges. Shows that However, although FIG. 12 is based on a semi-U type blade having a shape closest to the blade device of the present invention, it can be said that other models have the same correlation in effect.

同図の横軸は、前記ブレード幅W1を車体のゲージ幅(ブルドーザにおいては、履帯中心間長を)10(無単位)とし、これを基準として、その長さの変化を示している。また、同図の縦軸は掘削効率の変化を示しており、標準的なゲージ幅に装着されるセミU型ブレードの掘削効率を100%として、本発明によるブレード全幅とセミU型ブレード全幅が等しいとした場合の本発明のブレードによる掘削効率(%)の変化を示している。同図において、一点鎖線で示す曲線群は、上記後方屈曲角δを変更させたときのブレード容量の変化に応じた掘削効率の変化を示している。一方、破線で示す直線群は、上記上記第1切刃15の延長線と前記第2及び第3切刃の刃先16,17同士の前記交点Cとの間の後退量Wtを変更したときのブレード幅W1の変化に応じた掘削効率の変化を示している。ここで、Wtは無単位の係数であり、これに換算係数を掛けた値が実値となる。なお、ゲージ幅以外の車体側又はブレード装置から決まる数値を換算係数とすることは、一向に差しつかえない。   The horizontal axis in the figure shows the blade width W1 as the gage width of the vehicle body (in the bulldozer, the crawler belt center length) is 10 (no unit), and shows the change in the length with reference to this. In addition, the vertical axis of the figure shows the change in excavation efficiency. The excavation efficiency of the semi-U type blade attached to a standard gauge width is assumed to be 100%. The change in excavation efficiency (%) by the blade of the present invention when equal is shown. In the figure, a group of curves indicated by a one-dot chain line indicates a change in excavation efficiency according to a change in blade capacity when the rear bending angle δ is changed. On the other hand, a straight line group indicated by a broken line is obtained when the retraction amount Wt between the extension line of the first cutting edge 15 and the intersection C between the cutting edges 16 and 17 of the second and third cutting edges is changed. The change of the excavation efficiency according to the change of the blade width W1 is shown. Here, Wt is a unitless coefficient, and a value obtained by multiplying this by a conversion coefficient is an actual value. Note that a numerical value determined by the vehicle body side or blade device other than the gauge width may be used as a conversion factor.

従って、所望のブレード容量により決まる中央前面部12のブレード幅W1をもつ本発明のブレード装置10を設計するにあたって、ブレード幅W1を通る縦軸線上において一点鎖線の直線群と破線の直線群とが交わるときの各直線に対応する後方屈曲角δ及び後退量Wtを採用すれば、所望の掘削効率が得られることになる。これを同図に基づいて、中央前面部12のブレード幅W1を10(横軸の中央部)としたときの、例えば同一のブレード全幅をもつセミU型ブレードを越える掘削効率が実現されるためには、上記後方屈曲角δをほぼ16.2°とし、上記後退量Wtを0.65とすると、セミU型ブレードと同等の掘削効率が得られる。   Accordingly, when designing the blade device 10 of the present invention having the blade width W1 of the central front surface portion 12 determined by the desired blade capacity, the dashed-dotted straight line group and the broken line group are on the vertical line passing through the blade width W1. If the backward bending angle δ and the retraction amount Wt corresponding to each straight line at the time of intersection are employed, a desired excavation efficiency can be obtained. Based on this figure, when the blade width W1 of the central front surface portion 12 is 10 (central portion of the horizontal axis), for example, excavation efficiency exceeding a semi-U type blade having the same full blade width is realized. If the backward bending angle δ is approximately 16.2 ° and the retraction amount Wt is 0.65, excavation efficiency equivalent to that of a semi-U blade can be obtained.

すなわち、中央前面部12のブレード幅W1が10であるときには、後方屈曲角δを16°、後退量Wtを0.65とすれば、同一ブレード容量のセミU型ブレードと同等の掘削効率が確保され、この後方屈曲角δを16°より大きく、後退量Wtを0.65よりも大きく設定するとともに、この後方屈曲角δが16°以上の各一点鎖線と、後退量Wtが6.5以上の各破線とが、ブレード幅W1を通る縦軸線上で交差する点の後方屈曲角δ及び後退量Wtとして設定すれば、前記一点鎖線と破線との交点Cに見合ったセミU型ブレードを越える掘削効率が実現できるようになる。つまり、既述した式(II)及び(III)
Wt>0.65×(W1/10) ………(II)
14°<δ<30° ………(III)
を同時に満足すれば、最も効率的で且つ押し回し時の落土が少ないブレード形状が得られる。因みに、図示例(◆)にあってはブレード幅W1を基準値の10としたとき、後方屈曲角δを20°、後退量Wtを0.8に設定すると、掘削効率は122%となり大幅に増加する。
That is, when the blade width W1 of the central front surface portion 12 is 10, if the rear bending angle δ is 16 ° and the retraction amount Wt is 0.65, the same excavation efficiency as that of a semi-U type blade having the same blade capacity is secured. The backward bending angle δ is set to be larger than 16 ° and the backward movement amount Wt is set to be larger than 0.65, and each one-dot chain line having the backward bending angle δ of 16 ° or more and the backward movement amount Wt is 6.5 or more. Are set as the rear bending angle δ and the retraction amount Wt at the point where the broken line intersects on the vertical axis passing through the blade width W1, it exceeds the semi-U blade corresponding to the intersection C between the dashed line and the broken line. Drilling efficiency can be realized. That is, the above-described formulas (II) and (III)
Wt> 0.65 × (W1 / 10) (II)
14 ° <δ <30 ° ……… (III)
If the above are satisfied at the same time, the blade shape that is the most efficient and less soiled when pushed is obtained. Incidentally, in the illustrated example (◆), when the blade width W1 is set to 10 as a reference value, if the rear bending angle δ is set to 20 ° and the retraction amount Wt is set to 0.8, the excavation efficiency becomes 122%. To increase.

しかしながら、この図12の相関図だけでは後方屈曲角δ及び後退量Wtの上限を確定できない。ところで、他の試験によると、旋回走行による押し回しを行うと旋回半径にもよるが数十秒のうちにブレード11の前面に積載された運土が連結前面部13を介して端部前面部14から流れ落ち、瞬時にして積土が零になる。その原因を追求したところ、上記後方屈曲角δが大きな原因の一つであることが判明した。すなわち、この後方屈曲角δを30°以上に設定すると運土の滑落が発生する。そこで、本発明にあっては、前記後退量Wtの値をブレード容量によって予め決まる中央前面部12の下端のブレード幅W1に0.65/10を掛けた値よりも大きく且つ16°以上30°以下の範囲内にて掘削効率が最も高くなる上記後方屈曲角δを、予め作成された相関図から求める。   However, the upper limit of the backward bending angle δ and the retraction amount Wt cannot be determined only by the correlation diagram of FIG. By the way, according to other tests, when pushing by turning, depending on the turning radius, the soil loaded on the front surface of the blade 11 within tens of seconds passes through the connecting front part 13 and the front part of the end part. It flows down from 14 and instantly the soil is zero. When the cause was pursued, it was found that the rear bending angle δ was one of the major causes. That is, when the backward bending angle δ is set to 30 ° or more, the soil is slipped off. Therefore, in the present invention, the value of the retraction amount Wt is larger than the value obtained by multiplying the blade width W1 at the lower end of the central front surface portion 12 determined in advance by the blade capacity by 0.65 / 10, and 16 ° or more and 30 °. The backward bending angle δ that provides the highest excavation efficiency within the following range is determined from a correlation diagram prepared in advance.

一方、本発明に係るブレード装置10にあって、全体ブレード幅W及び中央前面部12のブレード幅W1はブレード容量及び車両の大きさにより決まるため、交差して後退位置にある上記連結前面部13の前端と端部前面部14の前端とを結ぶ直線距離も必然的に決まってくる。しかるに、上記連結前面部13の前端と端部前面部14の前端とを結ぶ直線距離は決まるものの、前記連結前面部13及び端部前面部14の下端の各ブレード幅W2,W3のいずれを長くするかを一律に決めることはできない。何故ならば、図13(a)〜(c)に示すように、例えば中央前面部12の刃先の延長線と、連結前面部13及び端部前面部の刃先同士の交点Cとの間隔、即ち後退量Wtと、連結前面部の前端と端部前面部14の前端とを結ぶ直線距離W4とを一定としたとき、最も掘削効率が高く且つ旋回押し回し時の落土量を少なくできる上記後方屈曲角δ及び交差角θを変更したときの連結前面部13及び端部前面部14の下端における各ブレード幅W2及びW3の長さ割合の変化を示している。   On the other hand, in the blade device 10 according to the present invention, since the overall blade width W and the blade width W1 of the central front surface portion 12 are determined by the blade capacity and the size of the vehicle, the connecting front surface portion 13 that intersects and is in the retracted position. The straight line distance between the front end of the front end and the front end of the front end portion 14 is inevitably determined. However, although the linear distance connecting the front end of the connecting front face 13 and the front end of the end front face 14 is determined, either of the blade widths W2 and W3 at the lower ends of the connecting front face 13 and the end front face 14 is increased. I can't decide what to do. This is because, as shown in FIGS. 13A to 13C, for example, the distance between the extension line of the cutting edge of the central front face 12 and the intersection C between the cutting edges of the connecting front face 13 and the end front face, that is, When the retreat amount Wt and the linear distance W4 connecting the front end of the connecting front portion and the front end of the end portion front portion 14 are constant, the above rear where the excavation efficiency is the highest and the amount of falling soil when turning and turning can be reduced The change of the length ratio of each blade width W2 and W3 in the lower end of the connection front surface part 13 and the edge part front surface part 14 when the bending angle (delta) and crossing angle (theta) are changed is shown.

この図からも理解できるように、連結前面部13及び端部前面部14の下端の各ブレード幅W2,W3の長さ割合を規定することはできないが、端部前面部14の第3刃先17のブレード幅方向の長さが、連結前面部13の第2刃先16のそれよりも長い場合(同図(c))、セミU型ブレードの場合とは逆にサイドカット量が大きく、且つ端部前面部14から側方への流れ出る土量も少なくなり、連結前面部及び端部前面部による運土の抱え込み量が増加する。また、反対に端部前面部14の第3刃先17のブレード幅方向の長さが、連結前面部13の第2刃先16のそれよりも短い場合(同図(a))はサイドカット量が少なくなり、端部前面部14から側方へと排出される土量も大きくなる。理想的な態様は、中央前面部での運土量と、端部前面部及び連結前面部での運土量とが均衡を保つ状態で、一例として同図(b)に示すように、連結前面部13及び端部前面部14の下端ブレード幅W2,W3の値が等しいときである。このように、連結前面部13及び端部前面部14の下端ブレード幅W2,W3の長さの間にはいずれを長くすればよいとの制約は、上記後退量Wt、後方屈曲角δ及び交差角θの3パラメータに基づき、端部前面部14に要求される機能と運土の抱え込み機能とのバランスを考慮して決めることになる。   As can be understood from this figure, the length ratio of the blade widths W2 and W3 at the lower ends of the connecting front face portion 13 and the end front face portion 14 cannot be defined, but the third cutting edge 17 of the end front face portion 14 can be defined. When the length in the blade width direction is longer than that of the second cutting edge 16 of the connecting front surface portion 13 ((c) in the figure), the side cut amount is large and the end is opposite to the case of the semi-U type blade. The amount of soil flowing out from the front part 14 to the side is reduced, and the amount of soil carried by the connecting front part and the end front part is increased. On the contrary, when the length in the blade width direction of the third blade edge 17 of the end front surface portion 14 is shorter than that of the second blade edge 16 of the connection front surface portion 13 ((a) in the figure), the side cut amount is small. The amount of soil discharged from the end front part 14 to the side is reduced. An ideal aspect is a state in which the amount of soil at the center front part and the amount of soil at the front part of the end and the front part of the connection are balanced, as shown in FIG. This is when the lower end blade widths W2 and W3 of the front face portion 13 and the end face front portion 14 are equal. As described above, the restriction that the length of the lower end blade widths W2 and W3 of the connecting front face portion 13 and the end front face portion 14 should be increased is that the retraction amount Wt, the rear bending angle δ, and the intersection. Based on the three parameters of the angle θ, it is determined in consideration of the balance between the function required for the end front part 14 and the carrying function of the soil.

図14〜図16は、上記ブレード11の図1におけるXIV-XIV 線〜XVI-XVI 線に沿った矢視断面図である。これらの図からも理解できるとおり、本実施形態によるブレード11の前面は、全体が中央前面部12の下端縁を中心線として後傾した上下の間で後方に凹む湾曲面に形成され、同時にその中央前面部12の前面のブレード幅は、W1−1、W1−2、W1−3の順に下端縁から上端縁にかけて徐々に拡幅されている。このように中央前面部12を上方に向けてブレード幅を漸次増大させると、中央前面部12、左右の連結前面部13及び左右の端部前面部14の第1〜第3切刃15〜17により掘削された土は、各湾曲面及び屈曲線を通って中央前面部12を上方へと順次押し上げる。このとき、中央前面部12は上方に行くに従い、その懐ろが徐々に広くなっているため、運土を多く受け入れることが可能となり、単なる矩形状の前面部と比較すると湾曲面であることも手伝って大量の運土が保持できるようになる。   14 to 16 are sectional views of the blade 11 taken along arrows XIV-XIV to XVI-XVI in FIG. As can be understood from these drawings, the front surface of the blade 11 according to the present embodiment is formed in a curved surface that is recessed backwards between the upper and lower sides inclined backward with the lower end edge of the central front surface portion 12 as the center line. The blade width of the front surface of the central front surface portion 12 is gradually widened from the lower edge to the upper edge in the order of W1-1, W1-2, and W1-3. In this way, when the blade width is gradually increased with the central front surface portion 12 facing upward, the first to third cutting blades 15 to 17 of the central front surface portion 12, the left and right connecting front surface portions 13, and the left and right end front surface portions 14. The soil excavated by (1) sequentially pushes the central front surface portion 12 upward through each curved surface and bending line. At this time, the center front surface portion 12 gradually increases in width as it goes upward, so that it is possible to receive a lot of soil, and it may be a curved surface as compared with a simple rectangular front surface portion. Helps to hold a large amount of soil.

図17及び図18は、左右一対の前記一体鋳造部101の全体形状を示している。同図からも理解できるように、前記一体鋳造部101は左右が面対称となる形状に形成されている。本実施形態による一体鋳造部101は、前面側に上記前面板部102を有するとともに、その背面側に背面部103と上記第1及び第2のブラケット25a,25bとを有している。前記前面板部102は全体にわたって同一の板厚に形成されている。ただし、この前面板部102にあって、中央前面部12の端部三角形部分12bと、連結前面部13と、端部前面部14との各屈曲結合部分の上端縁部だけは他の部分よりも板厚を厚くして剛性と強度を増している(図17〜図21参照)。   17 and 18 show the overall shape of the pair of left and right integrally cast portions 101. As can be understood from the figure, the integral casting portion 101 is formed in a shape in which the left and right sides are symmetrical. The integral casting part 101 according to the present embodiment has the front plate part 102 on the front side and the back part 103 and the first and second brackets 25a and 25b on the back side. The front plate portion 102 is formed to have the same thickness throughout. However, in this front plate part 102, only the upper edge of each bent joint portion of the end triangular part 12b of the central front part 12, the connecting front part 13 and the end front part 14 is different from the other parts. Also, the plate thickness is increased to increase rigidity and strength (see FIGS. 17 to 21).

一方、前記一体鋳造部101の前記背面支持部105には、図17及び図18に示すように、上部の中央寄りと下端部に、背面視でそれぞれ左右に長い矩形筒状の第1及び第2の背面支持部103a,103bを後方に向けて突出させている。これらの背面支持部103a,103bの間は補強柱などにより補強され、その内部は軽量化のため左右に連通する空洞部とされている。その空洞部の縦断面形状は前記前面板部102の屈曲結合部に合わせて変化させており、特に上記第1ブラケット25aの鋳造位置では剛性と強度を確保するため同空洞部断面を最も小さくしている。   On the other hand, as shown in FIGS. 17 and 18, the back support part 105 of the integral casting part 101 has first and second rectangular cylinders that are long to the left and right in the rear view, respectively, near the center and lower end of the upper part. Two rear support portions 103a and 103b are protruded rearward. A space between these back support portions 103a and 103b is reinforced by a reinforcing column or the like, and the inside thereof is a hollow portion that communicates to the left and right for weight reduction. The vertical cross-sectional shape of the hollow portion is changed in accordance with the bent joint portion of the front plate portion 102. In particular, at the casting position of the first bracket 25a, the cross-section of the hollow portion is minimized to ensure rigidity and strength. ing.

すなわち、図19は図2のXIX-XIX 線に沿った矢視断面図であるが、この断面図は上記連結前面部13及び端部前面部14の各前面板部102における屈曲線に沿った空洞部断面を示している。また、図20は図3のXX-XX 線に沿った矢視断面図であって、正面視で右側端部に形成された左右一対の第1ブラケット25aの中間部を通る垂直線に沿った断面を示している。図21は、同じく図3のXXI-XXI 線に沿った矢視断面図であり、一体鋳造部101と板金部105との境界線に近い鋳造部断面を示している。   That is, FIG. 19 is a cross-sectional view taken along the line XIX-XIX in FIG. 2, and this cross-sectional view is taken along a bending line in each front plate portion 102 of the connecting front face portion 13 and the end front face portion 14. A cavity section is shown. FIG. 20 is a cross-sectional view taken along the line XX-XX in FIG. 3, and taken along a vertical line passing through an intermediate portion of the pair of left and right first brackets 25 a formed at the right end portion in front view. A cross section is shown. FIG. 21 is a cross-sectional view taken along the line XXI-XXI of FIG. 3 and shows a cross section of the cast part close to the boundary line between the integrally cast part 101 and the sheet metal part 105.

これらの図からも理解できるように、前記空洞部は、連結前面部13と端部前面部14との境界部分で、前面板部102と背面支持部103a,103bとの下端部間の間隔が最も狭くなり、前記前面板部102の下端部が最も前方へと張り出している中央前面部12の左右分割端部12b,12bの各前面板部102と背面支持部103a,103bとの下端部間の間隔が最も広くなっている。また、左右の前記一体鋳造部101の各外側端面は、筒状の背面支持部103a,103bの端部の剛性と強度を確保するため、図22に示すように、外側に配される第1ブラケット25aの軸孔25a’と、“逆斜めL”字状の開口103b’と、その上方に矩形状の開口103a’を形成して、他の部分を全て所要の肉厚をもって閉塞させている。   As can be understood from these drawings, the hollow portion is a boundary portion between the connecting front surface portion 13 and the end front surface portion 14, and the interval between the lower end portions of the front plate portion 102 and the rear support portions 103a and 103b is reduced. Between the lower end portions of the front plate portions 102 and the rear support portions 103a and 103b of the left and right divided end portions 12b and 12b of the central front face portion 12 that is the narrowest and the lower end portion of the front face plate portion 102 projects most forward. The interval is the widest. Further, the outer end surfaces of the left and right integral casting portions 101 are arranged on the outer sides as shown in FIG. 22 in order to secure the rigidity and strength of the end portions of the cylindrical back support portions 103a and 103b. A shaft hole 25a ′ of the bracket 25a, an “inverted oblique L” -shaped opening 103b ′, and a rectangular opening 103a ′ are formed thereabove to block all other portions with a required thickness. .

一方、上記板金部105は中央前面部12の矩形分割中央部12aからなり、図2及び図3、並びに図23〜図26に示すとおり、一枚の板金から得られる前面板106と、同前面板106の背面に溶接により一体化される板金及び鋳造品からなる背面支持部材107とを備えている。この背面支持部材107は、図3に示すブレード装置10の背面視において、同ブレード装置10の上端縁から上記一体鋳造部101の上部に形成された筒状の第1背面支持部103aの上端縁まで、傾斜して溶接される偏平な台形状の板金からなる第1板金部107aと、左右一対の前記一体鋳造部101の筒状の各上部背面支持部103aの間を前記中央前面部12の中央矩形部分を挟んで溶接により連結する第2背面支持部材107bと、前記第1背面支持部103aと同第1背面支持部103aの下方に配される第2背面支持部103bとの間の空間部をブレード11の左右端にわたって溶接により閉塞する板金からなる第3背面支持部材107cと、左右の前記筒状の各第2背面支持部103bとの間を溶接により連結する第4背面支持部材107dとから構成される。   On the other hand, the sheet metal part 105 includes a rectangular divided central part 12a of the central front part 12, and as shown in FIGS. 2 and 3 and FIGS. 23 to 26, the front plate 106 obtained from a single sheet metal and A back support member 107 made of a sheet metal and a cast product is provided on the back surface of the face plate 106 by welding. The back support member 107 is an upper end edge of a cylindrical first back support portion 103a formed on the upper portion of the integral casting portion 101 from the upper end edge of the blade device 10 in the rear view of the blade device 10 shown in FIG. Until the central front surface portion 12 is between the first sheet metal portion 107a made of a flat trapezoidal sheet metal that is welded at an angle and the cylindrical upper rear support portions 103a of the pair of left and right integral casting portions 101. A space between a second back support member 107b connected by welding with a central rectangular portion interposed therebetween, and the first back support portion 103a and a second back support portion 103b disposed below the first back support portion 103a. A fourth back connecting the third back support member 107c made of a sheet metal that closes the left and right ends of the blade 11 by welding and the left and right cylindrical second back support portions 103b by welding. Composed of a support member 107d.

ここで、前記第1及び第3の背面支持部材107a,107cが板金製であり、第1及び第3背面支持部材107a,107cと前面板106との間には、図示せぬ複数の補強リブが介装されている。前記第2背面支持部材107bは左右に細長い断面がコ字状の単一の鋳造品からなり、前記第4背面支持部材107dは、図23〜図26に示すように、左側分割部材107d−2、中央分割部材107d−1、右側分割部材107d−3に三分割された鋳造品からなる。前記中央分割部材107d−1は断面コ字状のブロック体からなり、図17及び図18に示すとおり、中央部に上記ストラットアーム7の一端を支承する第4のブラケット25dを後方に突出させて一体に鋳造しており、その内壁面間には複数個の補強リブ107d−1’が同時に鋳造されている。前記左右に配される端部分割部材107d−2,107d−3も、前記中央分割部材107d−1と同様に内壁面間に複数の補強リブ107d−2’,107d−3’を有する断面コ字状のブロック体からなる。   Here, the first and third back support members 107 a and 107 c are made of sheet metal, and a plurality of reinforcing ribs (not shown) are provided between the first and third back support members 107 a and 107 c and the front plate 106. Is intervening. The second back support member 107b is formed of a single cast product having a U-shaped cross section that is elongated in the left-right direction, and the fourth back support member 107d is a left split member 107d-2 as shown in FIGS. The casting product is divided into a central divided member 107d-1 and a right divided member 107d-3. The central dividing member 107d-1 is formed of a block body having a U-shaped cross section, and as shown in FIGS. 17 and 18, a fourth bracket 25d for supporting one end of the strut arm 7 is projected rearward at the central portion. A plurality of reinforcing ribs 107d-1 ′ are cast at the same time between the inner wall surfaces. Similarly to the central dividing member 107d-1, the end dividing members 107d-2 and 107d-3 arranged on the left and right sides have a plurality of reinforcing ribs 107d-2 ′ and 107d-3 ′ between inner wall surfaces. It consists of a letter-shaped block.

さて、以上の構成部材からなる本実施形態のブレード装置10は、次のようにして組み立てられる。
先ず、上記左右一対の一体鋳造部101,101の前面板部の内側端面と、中央前面部12の矩形状前面板106の左右両端面とを突き合わせて、溶接により3者を一体化する。このときの溶接線は正面視で垂直線上にあるため、各部材の位置決めがなされると、溶接ロボットにより容易に溶接が可能である。この溶接の前に、前記一体鋳造部101の外側端面には、同外側端面の湾曲する前端縁よりも前方に延在する前後幅をもつ側板108がそれぞれ添着一体化されている。この側板108は、運土を抱え込んでブレード側部からの落下を防ぐとともに、端部前面部14を補強する機能をも有している。
Now, the blade apparatus 10 of this embodiment which consists of the above structural members is assembled as follows.
First, the inner end face of the front plate portion of the pair of left and right integral casting portions 101, 101 and the left and right end surfaces of the rectangular front plate 106 of the central front face portion 12 are brought into contact with each other, and the three are integrated by welding. Since the welding line at this time is on a vertical line when viewed from the front, welding can be easily performed by the welding robot when each member is positioned. Prior to this welding, side plates 108 having front and rear widths extending forward from the curved front end edge of the outer end surface are integrally attached to the outer end surface of the integral casting portion 101. The side plate 108 has a function of holding the soil and preventing the falling from the blade side part and reinforcing the end front part 14.

こうして製作されたブレード11の背面に各種の上記背面支持部材107が順次溶接により一体に組み立てられる。この組立が終了したのち、上記第3背面支持部材107cと第4背面支持部材107dの上記左右の分割部材107d−1,107d−3とに跨がって、図3及び図4に示す左右一対二組の(油圧)リフトシリンダー6のピストンロッド端を支承するための三日月状の第3ブラケット25cが溶接により固設される。こうして組み立てられた本実施形態によるブレード11の中央前面部12,連結前面部13及び端部前面部14の各下端に沿って、第1〜第3切刃15〜17が従来と同様に固設されて、本発明のブレード装置10が完成する。前記第1切刃15は中央前面部12の下端に沿って平らな直線形状をなしている。そのため、掘削、運土及び整地の各作業ごとにブレード11を交換することなく掘削・運土作業・地均し作業に効果的に使用することができるようになり、各作業を円滑に且つ能率的に行うことができる。   Various back support members 107 are integrally assembled to the back surface of the blade 11 thus manufactured by welding. After the assembly, the pair of left and right shown in FIGS. 3 and 4 is straddled across the left and right divided members 107d-1 and 107d-3 of the third back support member 107c and the fourth back support member 107d. A crescent-shaped third bracket 25c for supporting the piston rod ends of the two sets of (hydraulic) lift cylinders 6 is fixed by welding. The first to third cutting edges 15 to 17 are fixed in the same manner as in the prior art along the lower ends of the central front surface portion 12, the connecting front surface portion 13 and the end front surface portion 14 of the blade 11 assembled in this way. Thus, the blade device 10 of the present invention is completed. The first cutting edge 15 has a flat linear shape along the lower end of the central front surface portion 12. Therefore, it becomes possible to use it effectively for excavation, earthing work and leveling work without exchanging the blade 11 for every work of excavation, earthing and leveling, and each work can be performed smoothly and efficiently. Can be done automatically.

こうして完成したブレード装置10は、中央前面部12の三角形分割端部12b、連結前面部13及び端部前面部14を一体に鋳造した一体鋳造部101を、中央前面部12の矩形分割中央部12aでもある板金部105の前面板106の左右端部に溶接によって一体化するだけで、中央前面部12の前面板106と、同中央前面部12の端部三角形部分、連結前面部13及び端部前面部14とが一気に組み立てられる。このとき、前記三角形分割端部12b、連結前面部13及び端部前面部14は筒状の第1及び第2背面支持部103a,103bと第1及び第2のブラケット25a,25bとが一体に鋳造されているため、他の格別な加工や組立が不要となり、溶接ロボットの採用と相まってブレード全体の組立性が向上し、その組立時間も大幅に短縮される。   The blade device 10 thus completed includes an integral casting portion 101 obtained by integrally casting the triangular divided end portion 12b, the connecting front surface portion 13 and the end front surface portion 14 of the central front surface portion 12, and the rectangular divided central portion 12a of the central front surface portion 12. However, only by integrating by welding to the left and right end portions of the front plate 106 of the sheet metal portion 105, the front plate 106 of the central front portion 12, the end triangular portion of the central front portion 12, the connecting front portion 13 and the end portions. The front part 14 is assembled at a stretch. At this time, the triangulated end portion 12b, the connecting front surface portion 13 and the end front surface portion 14 are formed by integrating the cylindrical first and second rear surface support portions 103a and 103b with the first and second brackets 25a and 25b. Since it is cast, no other special processing or assembly is required, combined with the use of a welding robot, the assembly of the entire blade is improved, and the assembly time is greatly reduced.

また、この一体鋳造部101にあっては、前面板部102と背面部103とが最も接近する連結前面部13と端部前面部14との屈曲境界部を必要最小限まで接近させるとともに、剛性と強度が要求される部位、特にリフトフレーム3を枢支する第1ブラケット25aの鋳造領域では、前面板部102と第2背面支持部103bとを連続する中実構造として鋳造し、他の背面領域の前面板部102と背面部103a,103bとの間を中空構造とするため、ブレード装置10の前後幅を必要最小限に抑えることができるだけでなく、重量の低減も実現できる。特に、第1及び第2ブラケット25a,25bが第1及び第2背面支持部103a,103bに鋳造一体化されることにより、その基端部を背面部103内へと引き込ませるとともに、後方への突出量を少なく設計できるため、ブレード11の前後奥行きの最大寸法を更に小さくできる。一方、中央前面部12の板金部105の背面支持部材107も高い剛性と強度を要求されない領域には板金を使った中空構造を採用するとともに、高い剛性及び強度が要求される領域を鋳造品からなる補強リブ107d−1’,107d−2’,107d−3’を有する中空構造を採用しているため、ブレード全体に要求される剛性と強度を各領域において確保するとともに大幅な小型軽量化が達成できる。以上のとおり、組立性の向上と小型軽量化が達成されるため、製造コストの増加を回避できる。   Moreover, in this integral casting part 101, while making the bending | flexion boundary part of the connection front surface part 13 and the edge part front surface part 14 in which the front-surface board part 102 and the back surface part 103 approach most approach to the minimum necessary, it is rigid. In the casting region of the first bracket 25a that pivotally supports the lift frame 3, particularly in the casting area of the first bracket 25a that supports the lift frame 3, the front plate portion 102 and the second back support portion 103b are cast as a continuous solid structure. Since the space between the front plate portion 102 and the rear portions 103a and 103b in the region is a hollow structure, not only the front-rear width of the blade device 10 can be minimized, but also the weight can be reduced. In particular, the first and second brackets 25a and 25b are cast and integrated with the first and second rear surface support portions 103a and 103b, so that the base end portion is drawn into the rear surface portion 103 and the rearward direction. Since the projecting amount can be reduced, the maximum dimension of the front and rear depth of the blade 11 can be further reduced. On the other hand, the back support member 107 of the sheet metal portion 105 of the central front surface portion 12 also adopts a hollow structure using sheet metal in an area where high rigidity and strength are not required, and an area where high rigidity and strength is required from a cast product. Since the hollow structure having the reinforcing ribs 107d-1 ′, 107d-2 ′, and 107d-3 ′ is employed, the rigidity and strength required for the entire blade are ensured in each region, and the size and weight can be significantly reduced. Can be achieved. As described above, improvement in assemblability and reduction in size and weight are achieved, so that an increase in manufacturing cost can be avoided.

更に本発明のブレード装置10によれば、既述したように上記特許文献1と同様のブレード前面形状をもつため、本実施形態にあっても前記連結前面部13の前面は、掘削・運土時に中央前面部12及び端部前面部14の双方の前面から移動してくる土を円滑に合流させる機能を有している。また前記端部前面部14は、掘削・運土中の土壌をブレード側方から外部にこぼれ出ないように確実に保持する機能を有している。前記連結前面部13と端部前面部14は、各ブレード前面に沿って土を盛り上げて抱え込むため、土量の損失を減らすとともに、端部前面部14から中央前面部12に向けて流れ込もうとする土の抵抗を小さくして中央前面部12のブレード前面に堆積される土量を大幅に増大することができる。   Furthermore, according to the blade device 10 of the present invention, since the blade front surface shape is the same as that of the above-mentioned Patent Document 1 as described above, even in the present embodiment, the front surface of the connecting front surface portion 13 is excavated and carried. It sometimes has a function of smoothly joining soil moving from the front surfaces of both the central front surface portion 12 and the end front surface portion 14. Further, the end front part 14 has a function of securely holding the soil during excavation / soil so as not to spill out from the side of the blade. The connecting front surface portion 13 and the end front surface portion 14 swell and hold soil along the front surface of each blade, so that the loss of soil volume is reduced and the end front surface portion 14 flows into the central front surface portion 12. The amount of soil deposited on the blade front surface of the central front surface portion 12 can be greatly increased by reducing the resistance of the soil.

また、本発明のブレードによる牽引力や牽引力あたりの土量は、従来のブレードよりも増加する。本発明のブレードは、掘削抵抗が従来のブレードに対して低減し、運土抵抗も減少する。従って、本発明のブレードにおける掘削・運土時の消費馬力は、従来のブレードにおける掘削・運土時の消費馬力よりも低減する。以上の点から、本発明のブレードは、従来のブレードと比較して、如何に従来の作業時間よりも短い時間で且つ小さな牽引力と掘削力とをもって所望のドーザ作業を効率よく実現させ得る。   Further, the traction force and the amount of soil per traction force by the blade of the present invention are increased as compared with the conventional blade. The blade of the present invention has reduced excavation resistance compared to conventional blades and reduced soil resistance. Therefore, the horsepower consumed during excavation / landing in the blade of the present invention is lower than the horsepower consumed during excavation / landing in the conventional blade. From the above points, the blade of the present invention can efficiently realize a desired dozer operation with a smaller traction force and excavation force in a shorter time than the conventional operation time as compared with the conventional blade.

以上の説明から明らかなように、特に本発明に係るブレード装置のブレードは、設計上で最も掘削効率が高い形状を容易に確定することができるようになり、同時に旋回押し回しにあたっても、ブレード上から積土が流れ落ちることがなくなる。また鋳造体と板金とを効果的に組み合わせて構成する場合には、ブレード構造の簡略化、組立の容易性及び溶接作業性の向上、軽量小型化が達成される。また、上述のごとく上記特許文献1に記載されているブレード構造を備えるため、当然に同文献6に記載されているブレード装置と同様に、牽引力に対する抵抗力が軽減され、牽引力あたりの土量を大幅に増大することも当然である。また同時に、掘削・運土中の消費馬力を大幅に低減することができるとともに、短時間に最少のエネルギー量で最大の掘削・運土量を得ることができ、前記作業機械の燃費効率が著しく向上して低コスト化が実現できる。   As is clear from the above description, the blade of the blade device according to the present invention can easily determine the shape with the highest excavation efficiency in design, and at the same time, when turning and turning, The soil will not run down from the ground. Further, when the cast body and the sheet metal are combined effectively, the blade structure is simplified, the assembly is easy, the welding workability is improved, and the weight is reduced. Further, as described above, since the blade structure described in Patent Document 1 is provided, the resistance force to the traction force is naturally reduced, and the amount of soil per traction force is reduced as in the blade device described in the same document 6. Of course, it will increase significantly. At the same time, the horsepower consumed during excavation and soiling can be greatly reduced, and the maximum amount of excavation and soiling can be obtained with a minimum amount of energy in a short period of time. The cost can be reduced by improving.

本発明に適用される代表的なブレード装置の全体的な概略構成を示す前方から見た斜視図である。It is the perspective view seen from the front which shows the whole schematic structure of the typical blade apparatus applied to this invention. 前記ブレード装置の正面図である。It is a front view of the said blade apparatus. 前記ブレード装置の背面図である。It is a rear view of the said blade apparatus. 前記ブレード装置のブレードの昇降動作を説明する作業機械の全体を示す側面図である。It is a side view which shows the whole working machine explaining the raising / lowering operation | movement of the braid | blade of the said blade apparatus. 前記作業機械の要部の構成例を示す上面図である。It is a top view which shows the structural example of the principal part of the said working machine. ブレード部の前面における湾曲面と切刃との交差角の関係を示す説明図である。It is explanatory drawing which shows the relationship of the crossing angle of the curved surface and cutting edge in the front surface of a blade part. 同一高さ同一掘削角(刃先角)で小径の円弧面を形成したときのブレードの後傾姿勢を示す縦断面図である。It is a longitudinal cross-sectional view which shows the back leaning attitude | position when a small-diameter circular arc surface is formed with the same height and the same excavation angle (cutting edge angle). 同一高さ同一掘削角(刃先角)で大径の円弧面を形成したときのブレードの後傾姿勢を示す縦断面図である。It is a longitudinal cross-sectional view which shows the back leaning attitude | position when a large-diameter circular arc surface is formed with the same height and the same excavation angle (cutting edge angle). 掘削・運土時のブレード及びブレード前方の運土の投影図である。It is a projection figure of the blade at the time of excavation and soiling, and the soil before the blade. 掘削・運土時のブレード及びブレード前方の運土の側面図である。It is a side view of the blade at the time of excavation and earthing and the earth before the blade. 掘削・運土時のブレードの通常姿勢と後傾姿勢とによるブレードの前方に堆積した堆積土の関係を示す説明図である。It is explanatory drawing which shows the relationship of the sediment deposited in front of the braid | blade by the normal attitude | position of a braid | blade at the time of excavation and earthing, and a backward inclination attitude | position. 交点の後退量及び後方屈曲角に基づく中央前面部のブレード幅に対する前記ブレードの掘削効率を示す相関図である。It is a correlation diagram which shows the excavation efficiency of the said blade with respect to the blade width | variety of the center front part based on the retreating amount of an intersection, and a back bending angle. 後方屈曲角と交差角の変動に伴う連結前面部及び端部前面部の各ブレード幅の関係を示す説明図である。It is explanatory drawing which shows the relationship of each braid | blade width | variety of a connection front part and an edge part front part accompanying the fluctuation | variation of a back bending angle and a crossing angle. 図1におけるXIV-XIV 線に沿った矢視断面図である。It is arrow sectional drawing along the XIV-XIV line | wire in FIG. 図1におけるXV-XV 線に沿った矢視断面図である。It is arrow sectional drawing along the XV-XV line | wire in FIG. 図1におけるXVI-XVI 線に沿った矢視断面図である。It is arrow sectional drawing along the XVI-XVI line | wire in FIG. 前記ブレード装置における左側の一体鋳造部を背面の左側から見た斜視図である。It is the perspective view which looked at the left integral casting part in the said blade apparatus from the left side of the back. 前記ブレード装置における右側の一体鋳造部を背面の右側から見た斜視図である。It is the perspective view which looked at the integral casting part of the right side in the said blade apparatus from the right side of the back surface. 図2のXIX-XIX 線に沿った矢視断面図である。It is arrow sectional drawing along the XIX-XIX line | wire of FIG. 図3のXX-XX 線に沿った矢視断面図である。FIG. 4 is a cross-sectional view taken along line XX-XX in FIG. 3. 図3のXXI-XXI 線に沿った矢視断面図である。FIG. 4 is a cross-sectional view taken along the line XXI-XXI in FIG. 3. 右側の一体鋳造部を右斜め前方から見た斜視図である。It is the perspective view which looked at the integral casting part of the right side from diagonally right forward. 前記ブレード装置を背面側の斜め後方から見た全体の斜視図である。It is the whole perspective view which looked at the blade device from the slanting back on the back side. 板金部の背面支持部材の一部を左斜め前方から見た斜視図である。It is the perspective view which looked at a part of back support member of a sheet-metal part from the diagonally left front. 前記板金部の他の背面支持部材の一部を前方から見た斜視図である。It is the perspective view which looked at a part of other back surface supporting members of the sheet metal part from the front. 前記板金部の更に他の背面支持部材の一部を前方から見た斜視図である。It is the perspective view which looked at some other back surface supporting members of the sheet metal part from the front.

符号の説明Explanation of symbols

1 ブルドーザ
2 履帯式走行装置
3 リフトフレーム
4 (油圧)チルトシリンダー
5 エンジンルーム
6 (油圧)リフトシリンダー
7 ストラットアーム
10 ブレード装置
11 ブレード
12 中央前面部
12a (矩形)分割中央部
12b (三角形)分割端部
13 連結前面部
14 端部前面部
15〜17 第1〜第3切刃
18 上端板金材
18a 格子
25a〜25d 第1〜第4ブラケット
26 垂直板リブ
101 一体鋳造部
102 前面板部
103 背面部
103a,103b 第1及び第2の背面支持部
105 板金部
106 前面板
107 背面支持部材
107a〜107d 第1〜第4の背面支持部材
107d-1〜107d-3 分割部材
107d-1’〜107d-3’ 補強リブ
α 刃先角
β 掘削角
γ 後退角
δ 後方屈曲角
θ 交差角
W 全ブレード幅
W1 中央前面部下端のブレード幅(=ゲージ幅WG)
Wt 後退量
H ブレード高さ
R1,R2 円弧面の曲率半径
DESCRIPTION OF SYMBOLS 1 Bulldozer 2 Crawler type traveling device 3 Lift frame 4 (Hydraulic) Tilt cylinder 5 Engine room 6 (Hydraulic) Lift cylinder 7 Strut arm 10 Blade device 11 Blade 12 Central front surface portion 12a (Rectangle) Divided central portion 12b (Triangle) Divided end Part 13 Connection front part 14 End part front part 15-17 The 1st-3rd cutting blade 18 Upper end sheet metal material 18a Grid 25a-25d 1st-4th bracket 26 Vertical plate rib 101 Integrated casting part 102 Front plate part 103 Back part 103a, 103b First and second back support portions 105 Sheet metal portion 106 Front plate 107 Back support members 107a to 107d First to fourth back support members
107d-1 to 107d-3 Split member
107d-1 'to 107d-3' Reinforcement rib α Cutting edge angle β Drilling angle γ Receding angle δ Back bending angle θ Crossing angle W Full blade width W1 Blade width at the lower end of the front center (= gauge width WG)
Wt Retraction H Blade height R1, R2 Arc radius of curvature

Claims (9)

各種の作業用機械に装着されるブレード装置であって、
ブレード(11)は、中央前面部(12)と、その左右端部に屈曲して連設された連結前面部(13)を介して更に連設される左右の端部前面部(14)を有し、
前記中央前面部(12)は、下端が掘削方向に直交して左右に延びるブレード幅W1を有するとともに、更にその下端に第1切刃(15)を有し、
前記連結前面部(13)及び前記端部前面部(14)は、その下端に第2及び第3の切刃(16,17) を有してなり、
前記連結前面部(13)及び端部前面部(14)の交差線と、前記第2及び第3切刃の刃先(16,17) の交点Cとが、上面視で前記第1切刃(15)の刃先よりも後方位置にあり、
前記中央前面部(12)、前記連結前面部(13)及び前記端部前面部(14)の各前面が上端から下端にかけて半径R1の連続する円弧面に形成され、
前記各切刃(15 〜17) が各前面部(12 〜14) の下端から接線方向に延び、
各切刃(15 〜17) の刃先角αが40°〜55°の掘削姿勢にあって、側面視で第1切刃(15)の刃先から前記中央前面部の上端までの高さをHとしたとき、前記半径R2が次式(I)を満足することを特徴とする作業機用ブレード装置。
R2=(0.7〜1.0)×H ……(I)
A blade device mounted on various work machines,
The blade (11) has a central front part (12) and left and right end front parts (14) further connected via a connecting front part (13) bent and connected to the left and right ends. Have
The central front portion (12) has a blade width W1 whose lower end extends in the right and left directions perpendicular to the excavation direction, and further has a first cutting edge (15) at its lower end,
The connecting front surface portion (13) and the end portion front surface portion (14) have second and third cutting edges (16, 17) at their lower ends,
An intersection line of the connecting front surface portion (13) and the end front surface portion (14) and an intersection C of the blade edges (16, 17) of the second and third cutting blades are the first cutting blade (when viewed from above). 15) at the rear of the cutting edge,
The front surfaces of the central front surface portion (12), the connecting front surface portion (13), and the end front surface portion (14) are formed in a circular arc surface having a radius R1 from the upper end to the lower end,
Each of the cutting edges (15 to 17) extends in a tangential direction from the lower end of each front surface portion (12 to 14),
The cutting edge angle α of each cutting edge (15 to 17) is in an excavation posture of 40 ° to 55 °, and the height from the cutting edge of the first cutting edge (15) to the upper end of the central front part is H in side view. The working machine blade device is characterized in that the radius R2 satisfies the following formula (I).
R2 = (0.7 to 1.0) × H (I)
各種の作業用機械に装着されるブレード装置であって、
ブレード(11)は、中央前面部(12)と、その左右端部に屈曲して連設された連結前面部(13)を介して更に連設される左右の端部前面部(14)を有し、
前記中央前面部(12)は、下端が掘削方向に直交して左右に延びるブレード幅W1を有するとともに、更にその下端に第1切刃(15)を有し、
前記連結前面部(13)及び前記端部前面部(14)は、その下端に第2及び第3の切刃(16,17) を有してなり、
前記連結前面部(13)及び端部前面部(14)の交差線と、前記第2及び第3切刃の刃先(16,17) の交点Cとが、上面視で前記第1切刃(15)の刃先よりも後方位置にあり、
前記中央前面部(12)、前記連結前面部(13)及び前記端部前面部(14)の各前面が上端から下端にかけて半径R1の連続する円弧面に形成され、
その少なくとも前記中央前面部(12)の上端から略接線方向に延びる板金材(18)を有し、
各切刃(15 〜17) の刃先角αが40°〜55°の掘削姿勢にあって、側面視で第1切刃(15)の刃先から前記板金材(18)の上端までの高さをHとしたとき、前記半径R2が次式(I)を満足することを特徴とする作業機用ブレード装置。
R2=(0.7〜1.0)×H ……(I)
A blade device mounted on various work machines,
The blade (11) has a central front part (12) and left and right end front parts (14) further connected via a connecting front part (13) bent and connected to the left and right ends. Have
The central front portion (12) has a blade width W1 whose lower end extends in the right and left directions perpendicular to the excavation direction, and further has a first cutting edge (15) at its lower end,
The connecting front surface portion (13) and the end portion front surface portion (14) have second and third cutting edges (16, 17) at their lower ends,
An intersection line of the connecting front surface portion (13) and the end front surface portion (14) and an intersection C of the blade edges (16, 17) of the second and third cutting blades are the first cutting blade (when viewed from above). 15) at the rear of the cutting edge,
The front surfaces of the central front surface portion (12), the connecting front surface portion (13), and the end front surface portion (14) are formed in a circular arc surface having a radius R1 from the upper end to the lower end,
At least a sheet metal material (18) extending in a substantially tangential direction from the upper end of the central front surface portion (12),
The cutting edge angle α of each cutting edge (15 to 17) is in an excavation posture of 40 ° to 55 °, and the height from the cutting edge of the first cutting edge (15) to the upper end of the sheet metal material (18) in a side view Is a blade device for a working machine, wherein the radius R2 satisfies the following formula (I).
R2 = (0.7 to 1.0) × H (I)
前記中央前面部(12)のブレード幅をW1、前記第1切刃(15)の延長線と同延長線に平行な前記第2及び第3切刃の刃先(16,17) 同士の前記交点を通過する直線との間隔をWt、前記第1切刃(15)の刃先と前記第2切刃との間の後方屈曲角をδとしたとき、前記間隔Wtと後方屈曲角δとが次式(II)及び(III)を同時に満足してなることを特徴とする請求項1又は2に記載のブレード装置。
Wt>0.65×(W1/10) ………(II)
14°<δ<30° ………(III)
The intersection of the blade edges (16, 17) of the second and third cutting blades parallel to the extension line of the first front cutting edge (15) and the extension line of the first front cutting edge (12) is W1. The distance Wt and the rearward bending angle δ are the following, where Wt is the distance from the straight line passing through and the rearward bending angle between the cutting edge of the first cutting edge (15) and the second cutting edge is δ. The blade device according to claim 1 or 2, wherein the blades satisfy the formulas (II) and (III) at the same time.
Wt> 0.65 × (W1 / 10) (II)
14 ° <δ <30 ° ……… (III)
前記中央前面部(12)と前記端部前面部(14)との各切刃(15,17) の延長線(L3,L4) 上で交差する交差角θが0°〜25°に設定されてなる請求項1〜3のいずれかに記載のブレード装置。   The crossing angle θ intersecting on the extension line (L3, L4) of each cutting edge (15, 17) between the central front part (12) and the end front part (14) is set to 0 ° to 25 °. The blade device according to any one of claims 1 to 3. 少なくとも前記中央前面部(12)の前面は、下端のブレード幅W1が前記第1切刃(15)の刃先幅に略等しく、且つその下端から上端に向けて漸次幅広に形成されてなる請求項1〜4のいずれかに記載のブレード装置。   At least the front surface of the central front surface portion (12) is formed such that the blade width W1 at the lower end is substantially equal to the blade edge width of the first cutting blade (15) and gradually increases from the lower end toward the upper end. The blade apparatus in any one of 1-4. 前記中央前面部(12)下端のブレード幅W1は左右の走行装置間の内幅W0より大きい請求項1〜4のいずれかに記載のブレード装置。   The blade device according to any one of claims 1 to 4, wherein a blade width W1 at a lower end of the central front portion (12) is larger than an inner width W0 between the left and right traveling devices. 前記中央前面部(12)下端のブレード幅W1 は左右の走行装置の中心間距離であるゲージ幅WGに略等しい請求項1〜4のいずれかに記載のブレード装置。   The blade device according to any one of claims 1 to 4, wherein a blade width W1 at a lower end of the central front surface portion (12) is substantially equal to a gauge width WG which is a distance between centers of left and right traveling devices. 前記第2切刃(16)は第1切刃(15)に対して左右に僅かに下傾斜して配されるとともに、前記第3切刃(17)は前記第2切刃(16)に対して左右に僅かに上傾斜して配されてなる請求項1〜4のいずれかに記載のブレード装置。   The second cutting edge (16) is inclined slightly to the left and right with respect to the first cutting edge (15), and the third cutting edge (17) is connected to the second cutting edge (16). The blade device according to any one of claims 1 to 4, wherein the blade device is inclined slightly to the left and right. 請求項1〜4に記載のブレード装置(10)が搭載されてなることを特徴とする建設・土木車両。   A construction / civil engineering vehicle comprising the blade device (10) according to claim 1 mounted thereon.
JP2005268443A 2005-09-14 2005-09-15 Blade device for work machine, and construction/civil engineering vehicle having the blade device mounted thereon Withdrawn JP2007077707A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2005268443A JP2007077707A (en) 2005-09-15 2005-09-15 Blade device for work machine, and construction/civil engineering vehicle having the blade device mounted thereon
PCT/JP2006/316627 WO2007032191A1 (en) 2005-09-14 2006-08-24 Blade device for working machine and working machine mounted with the same
CN2006800324413A CN101258290B (en) 2005-09-14 2006-08-24 Blade device for working machine and working machine mounted with the same
EP06796740A EP1925752A4 (en) 2005-09-14 2006-08-24 Blade device for working machine and working machine mounted with the same
BRPI0615725-4A BRPI0615725A2 (en) 2005-09-14 2006-08-24 construction machinery blade device and its construction machinery
US12/065,959 US7654336B2 (en) 2005-09-14 2006-08-24 Work machine blade device and work machine including the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005268443A JP2007077707A (en) 2005-09-15 2005-09-15 Blade device for work machine, and construction/civil engineering vehicle having the blade device mounted thereon

Publications (1)

Publication Number Publication Date
JP2007077707A true JP2007077707A (en) 2007-03-29

Family

ID=37938300

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005268443A Withdrawn JP2007077707A (en) 2005-09-14 2005-09-15 Blade device for work machine, and construction/civil engineering vehicle having the blade device mounted thereon

Country Status (1)

Country Link
JP (1) JP2007077707A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010059708A (en) * 2008-09-04 2010-03-18 Komatsu Ltd Blade for working machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010059708A (en) * 2008-09-04 2010-03-18 Komatsu Ltd Blade for working machine

Similar Documents

Publication Publication Date Title
WO2007032230A1 (en) Blade device for working machine and working machine mounting blade device
JP4493504B2 (en) Construction and civil engineering machines equipped with blades for work machines
WO2007032191A1 (en) Blade device for working machine and working machine mounted with the same
AU2005200645B2 (en) Blade apparatus for work machine and work machine having the same
US7401658B2 (en) Blade for work machine, and construction and earth-moving machine provided with the same blade
CN104005436A (en) Excavator bucket and earth moving machine
US7191846B2 (en) Blade for work machine, and construction and earth-moving machine provided with the same blade
AU2007294462B2 (en) A blade assembly for an excavating apparatus
CN104487636A (en) Lip for excavating bucket
JP2007077690A (en) Blade device for work machine, and construction/civil engineering vehicle having the blade device mounted thereon
JP2007077707A (en) Blade device for work machine, and construction/civil engineering vehicle having the blade device mounted thereon
JP2007077722A (en) Blade device for work machine, and construction/civil engineering vehicle having the blade device mounted thereon
JP2007077681A (en) Guard member and work machine blade with the same
JP7233648B2 (en) Work machine cutting edges, work machine blades and work machines
CN218667693U (en) Excavator dozer blade
AU2012216440B2 (en) A blade assembly for an excavating apparatus
JP4031372B2 (en) Construction machine earth removal equipment
JP3004961U (en) Earthwork bucket
JPH10338944A (en) Bucket
JP2000240090A (en) Working machine apparatus of working vehicle
CN110284540A (en) Multipurpose bucket structure
JP2018184751A (en) Bucket, and construction machine having the bucket
JP2018115533A (en) Bucket, and construction machine having the bucket

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080526

A761 Written withdrawal of application

Free format text: JAPANESE INTERMEDIATE CODE: A761

Effective date: 20090818