JP2007050623A - Weighing order controller for weighing device weighing two or more materials in batcher plant - Google Patents

Weighing order controller for weighing device weighing two or more materials in batcher plant Download PDF

Info

Publication number
JP2007050623A
JP2007050623A JP2005237917A JP2005237917A JP2007050623A JP 2007050623 A JP2007050623 A JP 2007050623A JP 2005237917 A JP2005237917 A JP 2005237917A JP 2005237917 A JP2005237917 A JP 2005237917A JP 2007050623 A JP2007050623 A JP 2007050623A
Authority
JP
Japan
Prior art keywords
weighing
order
materials
measuring
batcher plant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2005237917A
Other languages
Japanese (ja)
Other versions
JP4936158B2 (en
Inventor
Hiroshi Tabuchi
浩 田渕
Sakae Kobayashi
栄 小林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kato Heavy Industries Construction Machinery Co Ltd
Original Assignee
Ishikawajima Construction Machinery Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ishikawajima Construction Machinery Co Ltd filed Critical Ishikawajima Construction Machinery Co Ltd
Priority to JP2005237917A priority Critical patent/JP4936158B2/en
Publication of JP2007050623A publication Critical patent/JP2007050623A/en
Application granted granted Critical
Publication of JP4936158B2 publication Critical patent/JP4936158B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To improve the weighing precision of materials and attempt an improvement in the quality of the product. <P>SOLUTION: A weighing order controller has (1) a weighing order selection section 40 specifying a weighing order of two or more materials a1, a2 and a3 arbitrarily to the weighing control panel 39 of a batcher plant having one weighing meter 35 below storage bottles 29, 30 and 31 for the materials a1, a2 and a3, respectively, and (2) a weighing load controlling section 41 capable of inputting/outputting data in the order of discrimination numbers assigned to the individual materials a1, a2 and a3 to/from a material managing unit 48, a printing unit 49 and an external unit 46 while giving an opening or a closing order to the weighing gates 32, 33 and 34 of the individual storage bottles 29, 30 and 31, respectively, according to the specified weighing order. The weighing error can be reduced by inputting quality and an amount of to-be-produced ready-mixed concrete to the weighing control panel 39 and specifying the weighing order of the materials a1, a2 and a3 in order of the magnitude of the blending ratio in the weighing order selection section 40 to allow materials of smaller blending ratios to be weighed later so as to reduce the deviation on charging to the weighing meter 35. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、バッチャプラントにて複数の材料を共用の計量器で計量する際に、上記複数の材料の計量順序を自在に選択指定できるようにするバッチャプラントにおける複数材料計量用計量器の計量順序制御装置に関するものである。   The present invention provides a weighing sequence for a multi-material weighing scale in a batcher plant that allows a plurality of materials to be freely selected and designated when weighing a plurality of materials in a batcher plant. The present invention relates to a control device.

一般に、生コンクリートの打設作業時における作業性や、硬化後のコンクリート強度は、生コンクリート製造設備にて製造される生コンクリートのスランプ値等の性状や品質に支配される。そのために、生コンクリート製造設備にて生コンクリートの製造を行う場合は、バッチャプラントにてセメントと骨材(砂利や砂)と水と混和剤等の材料を調合する際に、製造する生コンクリートに所望する性状、品質に応じて、上記各材料の配合比を適宜設定するようにしている。   In general, the workability at the time of placing the ready-mixed concrete and the concrete strength after hardening are governed by the properties and quality such as the slump value of the ready-mixed concrete manufactured in the ready-mixed concrete production facility. Therefore, when producing ready-mixed concrete at ready-mixed concrete manufacturing equipment, when mixing materials such as cement, aggregate (gravel and sand), water, and admixture at batcher plant, Depending on the desired properties and quality, the blending ratio of the above materials is appropriately set.

更に、生コンクリート製造設備のバッチャプラントでは、製造する生コンクリートの性状や品質の安定化を図ることができるようにしたり、客先の要求に応じて性状や品質の異なる多種類の生コンクリートを製造できるようにするために、生コンクリートの製造材料である骨材として、砂(細骨材)と砂利(粗骨材)等、粒径の違いや、含まれる水分量の相違等によって分類される複数品種の骨材を予め用意したり、焼成原料の相違等に起因して性状が異なる複数品種のセメントを予め用意しておき、生コンクリートを製造するときに、材料として用いる骨材やセメントについて、それぞれ複数品種の骨材やセメントを所要の配合比で混合して用いるようにすることも多く行われている。   Furthermore, in the batcher plant of ready-mixed concrete production facilities, it is possible to stabilize the properties and quality of the ready-mixed concrete to be manufactured, and to manufacture various types of ready-mixed concrete with different properties and quality according to customer requirements. In order to be able to do so, it is classified according to the difference in particle size, the amount of water content, etc., such as sand (fine aggregate) and gravel (coarse aggregate), etc. Regarding aggregates and cements used as materials when preparing multiple types of aggregates in advance or preparing multiple types of cements with different properties due to differences in calcined raw materials, etc. In many cases, a plurality of types of aggregates and cement are mixed and used at a required mixing ratio.

図2は、生コンクリート製造材料のうちの骨材として、細骨材(砂)Sと粗骨材G1と粗骨材G2の3品種の骨材を使用する形式のバッチャプラント(生コン製造装置)の一例の概略を示すもので、以下のような構成としてある。   FIG. 2 shows a batcher plant (raw concrete manufacturing apparatus) in which three types of aggregates of fine aggregate (sand) S, coarse aggregate G1 and coarse aggregate G2 are used as aggregates in the raw concrete production material. The outline of an example is shown, and the configuration is as follows.

すなわち、図2に示すバッチャプラント1は、生コンクリート製造設備に設けられた1次ストックヤードや材料貯蔵槽(図示せず)より搬入されるセメントCや骨材S,G1,G2を一旦貯蔵するために、セメントCを貯蔵するセメント貯蔵ビン2と、砂Sを貯蔵する砂貯蔵ビン3と、粗骨材G1を貯蔵する粗骨材貯蔵ビン4と、粗骨材G2を貯蔵する粗骨材貯蔵ビン5とを備え、更に、その他の材料として、水Wを貯留する水貯留槽6と、混和剤ADを貯留する混和剤貯留槽7とが備えてある。   That is, the batcher plant 1 shown in FIG. 2 temporarily stores cement C and aggregates S, G1, and G2 that are carried from a primary stock yard or a material storage tank (not shown) provided in the ready-mixed concrete manufacturing facility. Therefore, a cement storage bin 2 for storing cement C, a sand storage bin 3 for storing sand S, a coarse aggregate storage bin 4 for storing coarse aggregate G1, and a coarse aggregate for storing coarse aggregate G2. A storage bin 5 is provided, and as other materials, a water storage tank 6 for storing water W and an admixture storage tank 7 for storing admixture AD are provided.

上記セメント貯蔵ビン2の下方には、該セメント貯蔵ビン2より切り出されるセメントCを計量するためのセメント計量器8が、セメント搬送装置9を介在させて設けてあり、上記砂貯蔵ビン3の下方には、該砂貯蔵ビン3より切り出される砂Sを計量するための砂計量器10が設けてある。又、上記粗骨材貯蔵ビン4及び粗骨材貯蔵ビン5の下方には、該各貯蔵ビン4と5よりそれぞれ切り出される粗骨材G1と粗骨材G2を計量する共用の骨材計量器11が設けてある。   Below the cement storage bin 2, a cement meter 8 for measuring the cement C cut out from the cement storage bin 2 is provided with a cement conveying device 9 interposed therebetween, and below the sand storage bin 3. Is provided with a sand measuring device 10 for measuring the sand S cut out from the sand storage bin 3. Further, below the coarse aggregate storage bin 4 and the coarse aggregate storage bin 5, a common aggregate measuring instrument for measuring the coarse aggregate G1 and the coarse aggregate G2 cut out from the storage bins 4 and 5, respectively. 11 is provided.

上記各計量器8,10,11の下方位置には、材料混練用のミキサ13の入口側に接続されている原料シュート12が設けてあり、上記各計量器8,10,11にてそれぞれ計量されたセメントC、砂S、粗骨材G1及び粗骨材G2を上記原料シュート12を経てミキサ13へ投入できるようにしてある。   A raw material chute 12 connected to the inlet side of the material kneading mixer 13 is provided at a position below each of the measuring instruments 8, 10, 11, and is measured by each of the measuring instruments 8, 10, 11. The cement C, sand S, coarse aggregate G1 and coarse aggregate G2 thus made can be fed into the mixer 13 via the raw material chute 12.

上記水貯留槽6の下方には、該水貯留槽6から流量調整弁14と15を介して流出する水Wをそれぞれ一次水W1及び二次水W2として一時的に貯留するための貯留槽16及び17が設けてあり、該各貯留槽16,17は、シュート18を介して上記ミキサ13の入口側に接続してある。   Below the water storage tank 6, a storage tank 16 for temporarily storing the water W flowing out from the water storage tank 6 through the flow rate adjusting valves 14 and 15 as the primary water W1 and the secondary water W2, respectively. And 17 are provided, and each of the storage tanks 16 and 17 is connected to the inlet side of the mixer 13 via a chute 18.

更に、上記混和剤貯留槽7の下流側には、該混和剤貯留槽7から流出する混和剤ADを一時的に貯留する流出混和剤貯留槽19が、流量調整弁20を介在させて接続してあり、該流出混和剤貯留槽19の下流側は、上記ミキサ13の入口側に接続してある。   Further, on the downstream side of the admixture storage tank 7, an outflow admixture storage tank 19 for temporarily storing the admixture AD flowing out of the admixture storage tank 7 is connected via a flow rate adjusting valve 20. The downstream side of the outflow admixture storage tank 19 is connected to the inlet side of the mixer 13.

そのほかに、上記バッチャプラント1には、混練制御器21が設けてあり、該混練制御器21に、外部から混練指令信号22が入力されると、上記セメント貯蔵ビン2に付設してあるセメント搬送装置9と、砂貯蔵ビン3、粗骨材貯蔵ビン4、粗骨材貯蔵ビン5の下端部にそれぞれ設けてある計量ゲート(切出装置)23,24,25と、水貯留槽6に接続してある流量調整弁14,15と、混和剤貯留槽7に接続してある流量調整弁20とを作動させると共に、上記各計量器8,10,11のロードセル(荷重検出器)26,27,28から出力される荷重検出信号の検出値等に基づいて、上記混練指令信号22に応じた混練量及び配合比となるように所定量のセメントC、砂S、粗骨材G1、粗骨材G2、水W、混和剤ADをミキサ13へ投入できるようにしてある。これにより、上記ミキサ13にて、投入された各材料を混練して上記混練指令信号22によって指示された所望の性状、品質を有する生コンクリートMCを製造できるようにしてある(たとえば、特許文献1参照)。   In addition, the batcher plant 1 is provided with a kneading controller 21, and when a kneading command signal 22 is input from the outside to the kneading controller 21, the cement transport attached to the cement storage bin 2. Connected to the device 9, the sand storage bin 3, the coarse aggregate storage bin 4, and the measurement gates (cutting devices) 23, 24, 25 provided at the lower ends of the coarse aggregate storage bin 5, respectively, and the water storage tank 6 The flow rate adjusting valves 14 and 15 and the flow rate adjusting valve 20 connected to the admixture storage tank 7 are operated, and load cells (load detectors) 26 and 27 of the metering devices 8, 10, and 11 are operated. , 28, a predetermined amount of cement C, sand S, coarse aggregate G1, coarse bone so as to obtain a kneading amount and a blending ratio according to the kneading command signal 22 Mixer 13 with material G2, water W, admixture AD It is also available on. As a result, the mixer 13 can knead each of the charged materials to produce ready-mixed concrete MC having desired properties and quality indicated by the kneading command signal 22 (for example, Patent Document 1). reference).

ところで、バッチャプラントにて、生コンクリート製造材料として品種の異なる複数のセメントや、品種の異なる複数の砂や砂利等を使用する場合は、たとえば、セメントであれば、C1,C2,C3・・・、砂であれば、S1,S2,S3・・・、というように、予め、或る材料についての品種の異なるものごとに、a1,a2,a3・・・の如く、通し番号が添えられた識別番号を付しておくようにし、バッチャプラントおける上記材料の各品種の材料a1、材料a2、材料a3・・・の機械的な識別は、上記識別番号に基づいて行うようにしてある。   By the way, when using a plurality of cements of different varieties or a plurality of sands and gravels of different varieties as raw concrete production materials in a batcher plant, for example, C1, C2, C3... In the case of sand, S1, S2, S3,..., And identification with serial numbers such as a1, a2, a3,... Numbers are assigned, and mechanical identification of the material a1, material a2, material a3,... Of each kind of the material in the batcher plant is performed based on the identification number.

又、上記材料a1とa2とa3・・・を個別に貯蔵するための一次ストックヤードや材料貯蔵槽、バッチャプラントの貯蔵ビンについても、上記材料a1,a2,a3・・・に付されている識別番号に個別に対応して機械的に識別可能な識別番号を付すようにしてあり、一次ストックヤードや材料貯蔵槽への各材料a1,a2,a3・・・の搬入、該一次ストックヤードや材料貯蔵槽からバッチャプラントの貯蔵ビンへの各材料a1,a2,a3・・・の移送、各貯蔵ビンの計量ゲートの開閉操作による該各貯蔵ビンからの上記各材料a1,a2,a3・・・の切り出し等の各材料a1,a2,a3・・・の搬入搬出操作の管理や、該搬入搬出操作に付随する各材料a1,a2,a3・・・の貯蔵量の管理等も各々付されている識別番号に基づいて機械的に行うことが出来るようにすることも広く一般に行われてきている。   Moreover, the primary stock yard, the material storage tank, and the storage bin of the batcher plant for individually storing the materials a1, a2, and a3 are also attached to the materials a1, a2, a3,. An identification number that can be identified mechanically corresponding to each identification number is assigned, and each material a1, a2, a3,... The materials a1, a2, a3,... From the material storage tank to the storage bins of the batcher plant, and the materials a1, a2, a3,.・ Management of loading / unloading operation of each material a1, a2, a3... Such as cutting out, management of storage amount of each material a1, a2, a3. Based on the identification number Stomach have been made to it is also the general public to be able to be carried out mechanically.

更に、生コンクリート製造時に或る材料における品種の異なるもの同士を所要の配合比で混合して用いる場合には、これら品種の異なる複数の材料の計量すべき量に応じて、図2に示したバッチャプラント1において粗骨材G1と粗骨材G2とを共用の1つの骨材計量器11で計量する場合のように、個別の貯蔵ビンよりそれぞれ切り出す二種類以上の材料を、共用の1つの計量器で計量することがある。このように複数材料を1つの計量器で計量する場合、たとえば、上記或る材料のうちの品種の異なる3種の材料a1と材料a2と材料a3を、それぞれの重量が300kg、200kg、100kgとなるように1つの計量器で計量する場合は、先ず、上記品種の異なる各材料a1,a2,a3のうち、最も若い識別番号が付されている材料a1を、対応する貯蔵ビンより切り出して、計量器にて検出される荷重検出量が300kgとなるように該計量器への上記材料a1の投入を行わせ、次いで、次に若い識別番号が付されている材料a2を、対応する貯蔵ビンより切り出して、上記計量器にて検出される荷重検出量が、上記材料a1とa2のそれぞれの計量すべき重量の累計である500kgとなるように該計量器への上記材料a2の投入を行わせ、しかる後、識別番号が最も大きい材料a3を、対応する貯蔵ビンより切り出して、上記計量器にて検出される荷重検出量が、上記材料a1とa2とa3のそれぞれの計量すべき重量の累計である600kgとなるように該計量器への上記材料a3の投入を行わせて、上記材料a1,a2,a3の計量を完了させるというように、上記各材料a1,a2,a3に付されている識別番号の順にしたがったシリアル処理(逐次処理)が広く行われている。   Furthermore, in the case of using different materials of different varieties mixed at a required mixing ratio during the production of ready-mixed concrete, it is shown in FIG. 2 according to the amount to be measured of a plurality of materials of different varieties. As in the case where the coarse aggregate G1 and the coarse aggregate G2 are weighed by the single aggregate meter 11 in the batcher plant 1, two or more kinds of materials respectively cut out from the individual storage bins are used as a common one. Sometimes weigh with a measuring instrument. Thus, when measuring a plurality of materials with a single measuring instrument, for example, among the above-mentioned certain materials, three kinds of materials a1, a2 and a3 having different varieties have a weight of 300 kg, 200 kg and 100 kg, respectively. When weighing with one weighing machine, first, out of each material a1, a2, a3 of different varieties, the material a1 with the youngest identification number is cut out from the corresponding storage bin, The material a1 is put into the weighing device so that the load detection amount detected by the weighing device is 300 kg, and then the material a2 to which the next young identification number is assigned is stored in the corresponding storage bin. Then, the load of the material a2 is loaded on the measuring instrument so that the load detection amount detected by the measuring instrument is 500 kg, which is the total weight of the materials a1 and a2 to be weighed. After that, the material a3 having the largest identification number is cut out from the corresponding storage bin, and the load detection amount detected by the measuring device should be measured for each of the materials a1, a2, and a3. The material a3 is charged into the measuring device so that the total weight is 600 kg, and the measurement of the materials a1, a2, and a3 is completed. Serial processing (sequential processing) according to the order of identification numbers is widely performed.

特開平7−241838号公報Japanese Patent Laid-Open No. 7-241838

ところが、製造する生コンクリートの品種が変更されることに伴って、或る材料のうちの品種の異なる材料a1とa2とa3の配合比が、必ずしも識別番号の順に小さくならない場合が生じることがある。しかし、上述した従来のシリアル処理では、上記複数の材料a1,a2,a3をそれぞれの貯蔵ビンから共用の計量器へ切り出して計量する場合の順序は、配合比にかかわらず当初設定されていた識別番号の順に固定されているため、たとえば、材料a1よりも材料a2の配合比の方が大となるような場合であっても、計量すべき量がより少ない材料a1の方を、計量すべき量がより多い材料a2の計量に先行して、計量器へ投入するようにしてあるのが実情である。   However, as the type of ready-mixed concrete to be manufactured is changed, the mixing ratio of different materials a1, a2, and a3 among certain materials may not necessarily decrease in the order of the identification numbers. . However, in the above-described conventional serial processing, the order in which the plurality of materials a1, a2, and a3 are cut out from the respective storage bins to the common measuring instrument and weighed is the identification that was initially set regardless of the blending ratio. For example, even if the blending ratio of the material a2 is larger than that of the material a1, the material a1 having a smaller amount to be weighed should be weighed. The actual situation is that prior to the weighing of the material a2 having a larger quantity, the material a2 is put into the weighing machine.

一方、バッチャプラントに設けてある計量器は、通常、想定される最大混練量での使用を満足するようなサイズに設定されているため、比較的大容量となっている。このために、該大容量の計量器にて上記のように材料の投入量が少ない状態で計量を行うと、計量誤差が大きくなるという問題が懸念される。   On the other hand, since the measuring instrument provided in the batcher plant is normally set to a size that satisfies the expected maximum kneading amount, it has a relatively large capacity. For this reason, if the weighing is performed with the large-capacity weighing instrument in a state where the input amount of the material is small as described above, there is a concern that the weighing error increases.

すなわち、貯蔵ビンの計量ゲートを開放して所要の材料の計量器への落下投入を行っている状態から、上記計量ゲートを閉口させても、該計量ゲートを閉口した時点では、貯蔵ビンの計量ゲート直下位置から計量器に受けられている材料表面までの空間部にて落下過程にある材料の重量は、計量器では未検出の状態であり、このために、上記計量器で貯蔵ビンより切り出される材料の計量を行う際には、上記空間部にて落下過程にある材料の量を常に推定し、貯蔵ビンの計量ゲートを閉口させた後に上記空間部より落下して計量器に受けられることにより付加される材料の重量増加分を見込んで、該計量器にて検出される材料の重量が所望の重量となるよりもやや早い時点で計量ゲートを閉口操作させて、落差補正を行うようにしている。しかし、計量器への材料の投入量が少ない状態では、貯蔵ビンの計量ゲートと計量器に受けられている材料表面との落差が大きくなり、この落差の大きな空間部に存在する落下過程の材料の量が多くなるため、この落下過程にある材料の量を推定して計量ゲートの操作を行うようにしても、落差補正では補いきれず、計量誤差が発生し易いという問題が生じる。又、通常、計量すべき量が少ない材料は、計量すべき量が多い材料に比して計量誤差の許容範囲が狭く、このため、上記のような計量すべき量が少ない材料の計量誤差は、製品の品質に与える影響が大となる。   That is, even if the weighing gate is closed from the state in which the weighing gate of the storage bin is opened and the required material is dropped into the weighing instrument, the weighing of the storage bin is still performed when the weighing gate is closed. The weight of the material in the process of dropping in the space from the position directly below the gate to the material surface received by the weighing instrument is not detected by the weighing instrument. When measuring the material to be measured, always estimate the amount of material that is in the process of dropping in the space, and after closing the storage gate of the storage bin, it must be dropped from the space and received by the measuring instrument. In consideration of the increase in the weight of the material added by the above, the weighing gate is closed at a time slightly earlier than the weight of the material detected by the measuring instrument reaches the desired weight, so that the head is corrected. ing. However, when the amount of material input to the measuring device is small, the drop between the storage gate's weighing gate and the material surface received by the measuring device becomes large, and the material in the falling process that exists in the space where this drop is large. Therefore, even if the amount of material in the dropping process is estimated and the weighing gate is operated, the head correction cannot be compensated for, and a measurement error is likely to occur. In general, a material with a small amount to be weighed has a narrower tolerance for weighing errors than a material with a large amount to be weighed. , The impact on product quality will be significant.

なお、計量すべき量が多い材料は、計量誤差の許容範囲が比較的広い上に、計量時における計量器への投入量が多いため、該材料を計量器へ投入すること自体によって、貯蔵ビンの計量ゲートと計量器に受けられた材料表面との落差を比較的小さくできるようになることから、計量誤差を抑えることが可能である。   In addition, since a material with a large amount to be weighed has a relatively wide tolerance for weighing error and a large amount of material is charged into the measuring device at the time of weighing, the material is put into the storage bin by itself. Since the head between the measuring gate and the material surface received by the measuring device can be made relatively small, the measuring error can be suppressed.

そこで、本発明者等は、バッチャプラントにて複数の材料を1つの計量器で計量する際に、計量すべき量が少ない材料の計量誤差を低減させることができるようにするための工夫、研究を重ねた結果、計量すべき量が少ない材料の計量誤差を低減させるためには、上記計量すべき量が少ない材料が単独で計量器に投入されることを防止すればよいことを見出し、計量すべき量が多い材料から順に計量器へ投入させる手法を考えた。   Therefore, the present inventors have devised and researched to be able to reduce the measurement error of a material with a small amount to be measured when measuring a plurality of materials with a single measuring instrument in a batcher plant. In order to reduce the measurement error of materials with a small amount to be weighed, we have found that it is only necessary to prevent the material with a small amount to be weighed from being put into the measuring device alone. We considered a method to put materials into the measuring device in order from the material with the largest amount.

しかし、上述したように、1つの計量器で複数材料の計量を行う場合における各材料の計量の処理は、従来、シリアル制御されており、したがって、各材料の計量順序は、当初の設定のまま識別番号順に固定されているため、計量器へ投入する材料の順序、すなわち、各材料の計量順序の変更は困難である。   However, as described above, when weighing a plurality of materials with one weighing device, the weighing processing of each material is conventionally controlled serially, and therefore the weighing order of each material remains at the original setting. Since they are fixed in the order of the identification numbers, it is difficult to change the order of materials put into the measuring instrument, that is, the weighing order of each material.

なお、一次ストックヤードや材料貯蔵槽、貯蔵ビンに貯蔵されている或る識別番号の材料自体を、別の材料とすべて入れ替えれば、上記従来のシリアル制御を行うときに、各材料を計量する順序を変更することは可能であるが、上記のように一次ストックヤードや材料貯蔵槽、貯蔵ビンに貯蔵されている材料の入替操作は多大な時間と手間、費用を要するため、現実的ではない。   If the material with a certain identification number stored in the primary stockyard, material storage tank, or storage bin is replaced with another material, the order in which each material is weighed when performing the above conventional serial control. However, the replacement operation of the material stored in the primary stock yard, the material storage tank, and the storage bin as described above requires a lot of time, labor, and cost, and is not realistic.

又、各材料に付されている識別番号を、プログラムの変更等によってソフト的に入れ替え、対応する一次ストックヤードや材料貯蔵槽、貯蔵ビンに付されている識別番号も入れ替えるようにすれば、上記一次ストックヤードや材料貯蔵槽、貯蔵ビンに貯蔵されている材料の実際の入れ替え作業を行うことなく、材料の計量順序を変更することは可能になるが、この場合には、外部の出荷管理装置等のデータの並べ替えが必要になる。しかも、材料計量順序を変更するために、専門技術者が内部プログラムや設定を変更しなければならず、多大な労力と費用が発生する。更には、計量順番を変更するため外部配線を入れ替える(引き直す)等、機器の大幅な変更が必要になるという問題も懸念される。   In addition, if the identification number assigned to each material is replaced by software by changing the program, etc., and the corresponding identification numbers attached to the primary stockyard, material storage tank, and storage bin are also replaced, the above It is possible to change the weighing order of materials without actually replacing the material stored in the primary stockyard, material storage tank, or storage bin. It is necessary to rearrange data such as In addition, in order to change the material weighing sequence, a specialist engineer has to change the internal program and settings, resulting in great labor and cost. Furthermore, there is a concern that a significant change in equipment is required, such as replacing (redrawing) external wiring to change the weighing order.

しかも、上記いずれの手法の場合にも、材料管理並びにデータ管理が煩雑になり、間違いが発生し易くなって、品質にも影響する虞が懸念される。すなわち、上記のような手法により材料の計量順番を変更すると、計量順番変更以前とは、同じ材料についてのデータ記憶順番並びに印字装置におけるタイプアウト順も変わるので、材料の計量順序の変更前と後で各材料のデータが不統一になり、管理が煩雑になるため、操作ミスを招く可能性が生じる。   In addition, in any of the above methods, material management and data management become complicated, errors are likely to occur, and quality may be affected. In other words, if the measurement order of the material is changed by the method as described above, the data storage order for the same material and the type-out order in the printing device also change before and after the change of the measurement order. As a result, the data of each material becomes inconsistent and management becomes complicated, which may cause an operation error.

そこで、本発明は、バッチャプラントにて複数材料を計量するようにしてある計量器にて上記複数の材料を順次計量する際、各材料の計量順序を任意に変更できるようにして、該各材料の計量誤差を低減させることができ、製造する生コンクリートの品質向上を図ることができるバッチャプラントにおける複数材料計量用計量器の計量順序制御装置を提供しようとするものである。   In view of this, the present invention is designed so that when the plurality of materials are sequentially weighed by a measuring instrument that weighs a plurality of materials in a batcher plant, the weighing order of each material can be arbitrarily changed. It is an object of the present invention to provide a measuring sequence control device for a measuring instrument for measuring multiple materials in a batcher plant that can reduce the measurement error of the above and can improve the quality of the ready-mixed concrete to be manufactured.

本発明は、上記課題を解決するために、請求項1に係る発明に対応するものとして、個別の貯蔵ビンから切り出される二種類以上の材料を計量する計量器が備えてあるバッチャプラントにおける計量操作盤に、上記計量器で上記各材料を計量する順序を任意に指定するための計量順番選択部と、該計量順番選択部により指定された順序で上記各貯蔵ビンからの材料の切り出しを順次行わせる制御部を具備してなる構成とする。   In order to solve the above-mentioned problem, the present invention is a measurement operation in a batcher plant provided with a measuring device for measuring two or more kinds of materials cut out from individual storage bins, corresponding to the invention according to claim 1. A weighing order selection unit for arbitrarily designating the order of weighing the materials with the weighing instrument on the board, and sequentially cutting out the materials from the storage bins in the order designated by the weighing order selection unit. It is set as the structure which comprises the control part to be equipped.

又、上記構成における計量操作盤に備えた制御部に、材料管理装置又は印字装置のいずれか一方又は双方に対し、各貯蔵ビンより計量器へ投入された各材料の投入量データを該各材料に付されている識別番号の順に出力する機能を備えるようにした構成とする。   In addition, the control unit provided in the weighing operation panel having the above-described configuration is used to send input data of each material input from the storage bin to each measuring device to either one or both of the material management device and the printing device. It is set as the structure provided with the function to output in order of the identification number attached | subjected to.

更に、上記各構成における計量操作盤に備えた計量順番選択部に、外部装置より二種類以上の材料の計量すべき量のデータを該各材料に付された識別番号の順に入力できるようにすると共に、該計量順番選択部に、計量器で上記各材料を計量する順序を上記外部装置からの入力順によることなく任意に指定する機能を備えるようにした構成とする。   Further, the weighing order selection unit provided in the weighing operation panel in each of the above-described configurations can input data of quantities to be weighed of two or more kinds of materials from the external device in the order of the identification numbers given to the respective materials. At the same time, the measuring order selection unit is configured to have a function of arbitrarily specifying the order in which each material is measured by the measuring instrument without depending on the input order from the external device.

本発明のバッチャプラントにおける複数材料計量用計量器の計量順序制御装置によれば、個別の貯蔵ビンから切り出される二種類以上の材料を計量する計量器が備えてあるバッチャプラントにおける計量操作盤に、上記計量器で上記各材料を計量する順序を任意に指定するための計量順番選択部と、該計量順番選択部により指定された順序で上記各貯蔵ビンからの材料の切り出しを順次行わせる制御部を具備してなる構成としてあるので、次の如き優れた効果を発揮する。
(1)計量操作盤の計量順番選択部により、計量器で複数材料の計量を行うときの各材料の計量順序を、該各材料に付されている識別番号の順序に関わらず任意に変更でき、このため、計量すべき量の多い材料を先に、計量すべき量が少ない材料を後から順に計量を行うように計量順序を指定することにより、計量すべき量の少ない材料のみが計量器へ投入されて計量されるようになる虞を未然に防止できて、計量すべき量が多い材料を先に計量器へ投入させた状態で、計量すべき量が少ない材料の計量器への投入を行うことができるようになるため、該計量すべき量が少ない材料を貯蔵ビンから計量器へ投入させるときの落差を低減させることができて、該計量すべき量が少ない材料の計量誤差を低減させることができる。したがって、各材料の正確な計量が可能になることから、製造する生コンクリートの品質の向上化を図ることができる。
(2)又、材料の計量順序を変更するために、専門技術者が内部プログラム、設定を変更する必要はなく、又、材料の計量順序を変更するために外部配線を入れ替える等、機器の大幅な変更は必要ないため、多大な労力と費用を要することなく複数材料の計量を行う計量器における材料の計量順序を任意に変更できる。
(3)計量操作盤に備えた制御部に、材料管理装置又は印字装置のいずれか一方又は双方に対し、各貯蔵ビンより計量器へ投入された各材料の投入量データを該各材料に付されている識別番号の順に出力する機能を備えるようにしたり、計量操作盤に備えた計量順番選択部に、外部装置より二種類以上の材料の計量すべき量のデータを該各材料に付された識別番号の順に入力できるようにすると共に、該計量順番選択部に、計量器で上記各材料を計量する順序を上記外部装置からの入力順によることなく任意に指定する機能を備えるようにした構成とすることにより、材料管理装置や印字装置、外部装置との間で、材料の使用量のデータや配合比のデータを、従来と同様に、各材料に付された識別番号の順に入出力できる。このため、上記材料管理装置や印字装置、外部装置等において機器変更や、データ順序の入れ替えを要することはなく、材料管理やデータ管理が煩雑になる虞を解消できる。
According to the weighing sequence control device for the multi-material weighing scale in the batcher plant of the present invention, the weighing operation panel in the batcher plant provided with the weighing scale that measures two or more kinds of materials cut out from the individual storage bins, A weighing order selection unit for arbitrarily specifying the order in which the materials are weighed by the weighing device, and a control unit for sequentially cutting out the materials from the storage bins in the order specified by the weighing order selection unit. Therefore, the following excellent effects are exhibited.
(1) The weighing order selection part of the weighing operation panel can arbitrarily change the weighing order of each material when weighing multiple materials with a weighing machine regardless of the order of the identification numbers assigned to each material. Therefore, by specifying the order of measurement so that the material with a large amount to be weighed first and the material with a small amount to be weighed in order later, only the material with a small amount to be weighed The risk that the material to be weighed will be prevented and the material to be weighed in is put in the meter before the material to be weighed in is put in the meter. Therefore, it is possible to reduce a drop when the material with a small amount to be weighed is fed from the storage bin to the measuring device, and to reduce the weighing error of the material with a small amount to be weighed. Can be reduced. Therefore, since each material can be accurately measured, the quality of the ready-mixed concrete to be manufactured can be improved.
(2) In addition, it is not necessary for a professional engineer to change the internal program and settings in order to change the weighing order of materials, and the external wiring is changed to change the weighing order of materials. Since this change is not necessary, it is possible to arbitrarily change the weighing order of materials in a measuring instrument that measures a plurality of materials without requiring much labor and cost.
(3) To the control unit provided in the weighing operation panel, the input amount data of each material supplied from each storage bin to the measuring device is attached to each material to either or both of the material management device and the printing device. A function for outputting in the order of the identification numbers that are provided, or the weighing order selection unit provided on the weighing operation panel is provided with data on the amount to be weighed of two or more types of materials from each external device. In addition, it is possible to input in the order of the identification numbers, and the measuring order selection unit has a function of arbitrarily specifying the order in which each material is measured by the measuring instrument without depending on the input order from the external device. By configuring, material usage data and compounding ratio data are input / output in the order of the identification numbers assigned to each material, in the same way as before, between material management devices, printing devices, and external devices. it can. For this reason, it is not necessary to change the equipment or change the data order in the material management apparatus, the printing apparatus, the external apparatus, or the like, and it is possible to eliminate the risk of complicated material management and data management.

以下、本発明を実施するための最良の形態を図面を参照して説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

図1は、本発明のバッチャプラントにおける複数材料計量用計量器の計量順序制御装置の実施の一形態を示すもので、バッチャプラントを、品種の異なる複数のセメントあるいは品種の異なる複数の砂、砂利等の骨材のような或る材料について品種の異なる材料a1,a2,a3をそれぞれ個別に貯蔵する貯蔵ビン29,30,31を備え、且つ該各貯蔵ビン29,30,31の下端部の計量ゲート32,33,34の下方位置に、上記各貯蔵ビン29,30,31より切り出される材料a1,a2,a3を計量する共用の計量器35を備え、更に、該計量器35の下方位置に、該計量器35にて計量した上記各材料a1,a2,a3を投入して混練するためのミキサ36を備えてなる構成とする。なお、上記ミキサ36に対しては、生コンクリートの製造材料である、セメント、及び、砂や砂利等の骨材を、上記材料a1,a2,a3として、若しくは、図示していない貯蔵ビンや計量器を介して供給できるようにしてあり、又、図示してはいないが、図2に示したバッチャプラントと同様に、他の生コンクリート製造材料である水や混和剤も所要の設備より適宜供給できるようにしてあるものとする。37は、図2に示した計量器8,10,11と同様に、荷重検出を行うために計量器35に備えられたロードセル、38は計量器35の下端出口を開閉する開閉ゲートである。   FIG. 1 shows an embodiment of a measuring sequence control device for a measuring device for measuring multiple materials in a batcher plant according to the present invention. The batcher plant is composed of a plurality of cements of different varieties or a plurality of sands and gravels of different varieties. Storage bins 29, 30, 31 for individually storing different kinds of materials a1, a2, a3 for a certain material such as aggregate, etc., and at the lower end of each storage bin 29, 30, 31 A common measuring device 35 for measuring the materials a1, a2, and a3 cut out from the storage bins 29, 30, and 31 is provided below the measuring gates 32, 33, and 34. And a mixer 36 for charging and kneading the materials a1, a2 and a3 measured by the measuring device 35. For the mixer 36, cement and aggregates such as sand and gravel, which are raw materials for producing ready-mixed concrete, are used as the materials a1, a2, and a3, or storage bins and weighing units not shown. In addition to the batcher plant shown in FIG. 2, other raw concrete manufacturing materials such as water and admixture are also appropriately supplied from the required equipment. It is supposed to be possible. Similarly to the weighing instruments 8, 10, and 11 shown in FIG. 2, 37 is a load cell provided in the weighing instrument 35 for performing load detection, and 38 is an open / close gate that opens and closes the lower end outlet of the weighing instrument 35.

更に、上記バッチャプラントの計量操作盤39に、図示しないオペレータが各材料a1,a2,a3の計量順序を指定するための計量順番選択部40と、該計量順番選択部40にて指定された順序にしたがって、上記各材料a1,a2,a3がそれぞれ貯蔵してある貯蔵ビン29,39,31の計量ゲート32,33,34に対し順次開閉操作指令を与える一方、後述する材料管理装置48や印字装置49、外部装置46に対しては上記各材料a1,a2,a3に付された識別番号の順にデータの入出力を行うための計量動荷重制御部41を備えた構成とする。なお、本明細書においてバッチャプラントの計量操作盤とは、製造しようとする生コンクリートの種類と量を指示することにより、該製造しようとする生コンクリートの組成に応じて各材料の貯蔵ビンから各々必要分量の材料を切り出させることができるようにしてある操作盤をいうものとする。   Further, on the weighing operation panel 39 of the batcher plant, a weighing order selection unit 40 for an operator (not shown) to designate the weighing order of the materials a1, a2, and a3, and the order designated by the weighing order selection unit 40. In accordance with the above, while sequentially giving opening / closing operation commands to the weighing gates 32, 33, 34 of the storage bins 29, 39, 31 in which the respective materials a1, a2, a3 are respectively stored, The device 49 and the external device 46 are provided with a weighing dynamic load control unit 41 for inputting / outputting data in the order of the identification numbers given to the materials a1, a2, and a3. In this specification, the weighing operation panel of the batcher plant refers to the type and amount of ready-mixed concrete to be manufactured, and from each storage bin of each material according to the composition of ready-mixed concrete to be manufactured. An operation panel that can cut out a necessary amount of material shall be used.

詳述すると、上記バッチャプラントは、製造する生コンクリートの種類と製造量を指示するための計量操作盤39を備え、該計量操作盤39は、図示しない入力部にてオペレータが製造すべき生コンクリートの品種と量を入力すると、内部の記憶部42に予め登録されている様々な品種の生コンクリートの配合記憶のうち、上記入力部にて指示された品種の生コンクリートの配合記憶43を呼び出し、演算部44にて上記配合記憶43における上記各材料a1とa2とa3の配合比と、上記入力された生コンクリートの製造量とから、上記各材料a1,a2,a3の計量すべき量をそれぞれ算出して、上記計量順番選択部40へ入力できるようにしてある。更に、該計量順番選択部40では、上記演算部44より入力された各材料a1,a2,a3の計量すべき量を参考にして、図示しないオペレータが、上記各材料a1,a2,a3の計量順序を、画面45上に設けてある計量順番指定欄(図示せず)にて任意に指定できるようにしてあり、該計量順番指定欄にて上記各材料a1,a2,a3の計量順序が指定されると、この指定された順番にしたがって、上記各材料a1,a2,a3の計量すべき量を、計量動荷重制御部41へ入力させるようにしてある。   More specifically, the batcher plant includes a weighing operation panel 39 for instructing the type and production amount of ready-mixed concrete to be manufactured. The measuring operation panel 39 is ready-made concrete to be manufactured by an operator at an input unit (not shown). Of the various types of ready-mixed ready-mixed concrete stored in the internal storage unit 42, the ready-mixed ready-mixed mix 43 specified in the input unit is called up. Based on the blending ratio of the materials a1, a2, and a3 in the blending memory 43 and the input amount of ready-mixed concrete, the calculation unit 44 determines the amounts of the materials a1, a2, and a3 to be measured. It can be calculated and input to the weighing order selection unit 40. Further, in the measurement order selection unit 40, an operator (not shown) measures the materials a1, a2, a3 by referring to the amounts to be measured of the materials a1, a2, a3 input from the calculation unit 44. The order can be arbitrarily designated in a measurement order designation field (not shown) provided on the screen 45, and the measurement order of each of the materials a1, a2, a3 is designated in the measurement order designation field. Then, in accordance with the specified order, the amounts to be weighed of the materials a1, a2, and a3 are input to the weighing dynamic load control unit 41.

又、上記計量操作盤39の計量順番選択部40には、所要の外部装置46からも製造すべき品質の生コンクリートの配合記憶47と製造すべき量のデータに基づく上記各材料a1,a2,a3の混練すべき量の指令を、該各材料a1,a2,a3に付された識別番号の順に入力できるようにしてあり、かかる外部装置46から上記各材料a1,a2,a3の混練すべき量の指令が入力される場合にも、上記計量順番選択部40にて、各材料a1,a2,a3の計量すべき量を参考にして、オペレータが画面45上で上記各材料a1,a2,a3の計量する順番を計量順番指定欄(図示せず)へ指定することにより、この指定された順番にしたがって、上記各材料a1,a2,a3の計量すべき量を、計量動荷重制御部41へ入力できるようにしてある。   In addition, the weighing order selection unit 40 of the weighing operation panel 39 includes the materials a1, a2, and the materials a1, a2, and the like based on the blended storage 47 of quality concrete to be manufactured from the required external device 46 and the amount of data to be manufactured. A command for the amount of a3 to be kneaded can be input in the order of the identification numbers given to the respective materials a1, a2 and a3, and the materials a1, a2 and a3 should be kneaded from the external device 46. Even when a quantity command is input, the weighing order selection unit 40 refers to the quantity to be weighed of the materials a1, a2, and a3, and the operator can display the materials a1, a2, and a on the screen 45. By specifying the order of weighing a3 in the weighing order designation field (not shown), according to the designated order, the quantity to be weighed of each of the materials a1, a2, and a3 is measured by the weighing dynamic load control unit 41. So that you can enter And Aru.

上記計量動荷重制御部41では、上記計量順番選択部40から指示された順番にしたがって、各材料a1,a2,a3ごとに対応している貯蔵ビン29,30,31の計量ゲート32,33,34へ個別に開放、閉止指令を順次発して、該各計量ゲート32,33,34の開閉操作を順次行わせることにより、上記各貯蔵ビン29,30,31から計量器35への材料a1,a2,a3の投入を、順次行わせるようにしてある。更に、上記各貯蔵ビン29,30,31の計量ゲート32,33,34を開閉操作して各材料a1,a2,a3の計量器35への投入を行わせる際には、該計量器35のロードセル37にて検出される荷重検出信号の検出値を、上記計量動荷重制御部41へ常時フィードバックすることにより、上記各貯蔵ビン29,30,31の計量ゲート32,33,34を、各材料a1,a2,a3の落差補正を見込んだタイミングで閉止操作して、上記各材料a1,a2,a3の計量を実施できるようにしてある。   In the weighing dynamic load control unit 41, the weighing gates 32, 33, and 31 of the storage bins 29, 30, 31 corresponding to the materials a 1, a 2, a 3 according to the order instructed from the weighing order selection unit 40. 34, the material a1, the material a1, from the storage bins 29, 30, 31 to the weighing device 35 are sequentially opened and closed, and the weighing gates 32, 33, 34 are sequentially opened and closed. The a2 and a3 are sequentially input. Further, when the weighing gates 32, 33, and 34 of the storage bins 29, 30, and 31 are opened and closed so that the materials a1, a2, and a3 are charged into the weighing instrument 35, By constantly feeding back the detection value of the load detection signal detected by the load cell 37 to the weighing dynamic load control unit 41, the weighing gates 32, 33, 34 of the storage bins 29, 30, 31 can be made to each material. The material a1, a2, a3 can be weighed by performing a closing operation at the timing when the head correction of a1, a2, a3 is expected.

更に、上記計量動荷重制御部41は、計量操作盤39の内部又は外部に設けてある材料管理装置48に対し、上記した各貯蔵ビン29,39,31から計量器35への投入によって使用された各材料a1,a2,a3の使用量(消費量)データを、該各材料a1,a2,a3に付された識別番号の順に出力できるようにしてある。又、同様に、上記計量動荷重制御部41は、印字装置49に対しても各材料a1,a2,a3に付された識別番号の順にそれぞれの使用量データを出力して、該各材料a1,a2,a3の使用量を、各材料a1,a2,a3に付された識別番号の順に印字を行わせることができるようにしてある。更には、上記外部装置46に対しても、上記各材料a1,a2,a3の使用量を、該各材料a1,a2,a3に付された識別番号順に出力できるようにしてある。   Further, the weighing dynamic load control unit 41 is used when the material management device 48 provided inside or outside the weighing operation panel 39 is inserted into the measuring device 35 from each of the storage bins 29, 39, 31. In addition, the usage (consumption) data of the materials a1, a2, and a3 can be output in the order of the identification numbers given to the materials a1, a2, and a3. Similarly, the metering dynamic load control unit 41 outputs the usage data to the printing device 49 in the order of the identification numbers given to the materials a1, a2, and a3, and the materials a1. , A2 and a3 can be printed in the order of the identification numbers assigned to the materials a1, a2 and a3. Further, the usage amounts of the materials a1, a2, and a3 can be output to the external device 46 in the order of the identification numbers assigned to the materials a1, a2, and a3.

以上の構成としてある本発明のバッチャプラントにおける複数材料計量用計量器の計量順序制御装置における計量操作盤39に、オペレータが製造すべき生コンクリートの品種と量を入力した後、計量順番選択部40の画面45上の計量順番指定欄にて、各材料a1,a2,a3を計量器35にて計量するときの順番を、計量すべき量が多いものから順に、すなわち、材料a1,a2,a3の計量すべき量が、たとえば、それぞれ100kg、300kg、200kgとなっている場合に、オペレータが上記画面45上の計量順番指定欄に、材料a2,a3,a1の順序で計量を行うように順番を指定すると、計量動荷重制御部41は、上記指定された順番にしたがって、先ず、材料a2が貯蔵してある貯蔵ビン30の計量ゲート33へ指令を与えて開放させ、該貯蔵ビン30より材料a2を切り出して計量器35への投入を開始させ、その後、落差補正を考慮して、該計量器35のロードセル37にて検出される荷重検出値が300kgに達するやや以前の時点で上記貯蔵ビン30の計量ゲート33へ指令を与えて閉止させて、材料a2の投入を停止させる。次に、材料a3が貯蔵してある貯蔵ビン31の計量ゲート34へ指令を与えて開放させ、材料a3の計量器35への投入を開始させた後、落差補正を考慮して、該計量器35にて検出される荷重検出値が、材料a2とa3の計量すべき量の累計である500kgに達するやや以前の時点で上記貯蔵ビン31の計量ゲート34へ指令を与えて閉止させて、材料a3の投入を停止させる。次いで、同様に、材料a1が貯蔵してある貯蔵ビン29の計量ゲート32へ指令を与えて開放させ、材料a1の計量器35への投入を開始させた後、落差補正を考慮して、該計量器35にて検出される荷重検出値が、材料a2とa3とa1の計量すべき量の累計である600kgに達するやや以前の時点で上記貯蔵ビン29の計量ゲート32へ指令を与えて閉止させて、材料a1の投入を停止させるようにすることにより、上記各材料a1,a2,a3は、それぞれの計量すべき量に一致するよう計量が行われる。   After inputting the kind and amount of ready-mixed concrete to be manufactured by the operator to the weighing operation panel 39 in the weighing sequence control device of the measuring instrument for measuring multiple materials in the batcher plant of the present invention having the above-described configuration, the weighing order selection unit 40 In the weighing order designation field on the screen 45, the order of weighing each material a1, a2, a3 with the weighing device 35 is set in order from the largest amount to be weighed, that is, the materials a1, a2, a3. When the amounts to be weighed are, for example, 100 kg, 300 kg, and 200 kg, respectively, the operator places an order in the order of the materials a2, a3, a1 in the weighing order designation column on the screen 45. Is designated, the weighing dynamic load control unit 41 first instructs the weighing gate 33 of the storage bin 30 in which the material a2 is stored in the designated order. The material a2 is cut out from the storage bin 30 and started to be put into the measuring device 35, and then the load detection value detected by the load cell 37 of the measuring device 35 is calculated in consideration of the head correction. When 300 kg has been reached, a command is given to the weighing gate 33 of the storage bin 30 to close it, and the charging of the material a2 is stopped. Next, a command is given to the weighing gate 34 of the storage bin 31 in which the material a3 is stored to open it, and the charging of the material a3 into the measuring device 35 is started. When the load detection value detected at 35 reaches 500 kg, which is the total amount of materials a2 and a3 to be weighed, a command is given to the weighing gate 34 of the storage bin 31 at a slightly earlier time to close the material. Stop the charging of a3. Next, similarly, after giving a command to the weighing gate 32 of the storage bin 29 in which the material a1 is stored and opening the material a1 into the measuring device 35, taking into account the head correction, When the load detection value detected by the measuring device 35 reaches 600 kg, which is the cumulative amount of materials a2, a3, and a1, to be measured, a command is given to the measuring gate 32 of the storage bin 29 at a slightly earlier time to close it. Thus, by stopping the charging of the material a1, the materials a1, a2, and a3 are weighed so as to match the amounts to be weighed.

しかる後、上記計量動荷重制御部41は、材料管理装置48及び印字装置49に対し、上記各材料a1,a2,a3の使用量のデータを、上記各材料a1,a2,a3に付された識別番号の順、すなわち、材料a1、材料a2、材料a3の順に出力するようにしてあることから、上記材料管理装置48では、材料a1,a2,a3について、識別番号の順に使用量についてのデータが把握され、又、印字装置では、材料a1,a2,a3のそれぞれの使用量について、識別番号の順にタイプアウトされるようになる。   Thereafter, the metering dynamic load control unit 41 gives the material a1, a2, a3 usage data of the materials a1, a2, a3 to the material management device 48 and the printing device 49, respectively. Since the information is output in the order of the identification numbers, that is, the material a1, the material a2, and the material a3 in this order, the material management device 48 uses the data on the usage amount in the order of the identification numbers for the materials a1, a2, and a3. In the printing apparatus, the usage amounts of the materials a1, a2, and a3 are typed out in the order of the identification numbers.

又、外部装置46から計量操作盤39に対して製造すべき所要品質の生コンクリートの配合記憶47に基づいた上記各材料a1,a2,a3の混練すべき量が入力されるときにも、上記と同様にして、オペレータが計量順番選択部40の画面45上で、計量すべき量の多い順に材料a1とa2とa3の計量順序を指定することにより、上記各材料a1,a2,a3は、計量すべき量が多いものから順に計量が行われ、しかる後、上記計量動荷重制御部41より、材料管理装置48及び印字装置49に対して、上記各材料a1,a2,a3に付されている識別番号の順に使用量に関しての出力が行われるため、該材料管理装置48では、材料a1,a2,a3について、識別番号の順に使用量の情報が把握され、又、印字装置49では、材料a1,a2,a3のそれぞれの使用量について、識別番号の順にタイプアウトが行われる。   Further, when the amount of each material a1, a2, a3 to be kneaded is input from the external device 46 to the weighing operation panel 39 based on the ready-mixed concrete 47 of the ready-made concrete to be manufactured, In the same manner as described above, when the operator designates the weighing order of the materials a1, a2, and a3 in descending order on the screen 45 of the weighing order selection unit 40, the materials a1, a2, and a3 are Weighing is performed in order from the largest amount to be weighed, and then the material dynamic load control unit 41 applies the material a1, a2, a3 to the material management device 48 and the printing device 49. Since the output related to the usage amount is output in the order of the identification numbers, the material management device 48 grasps the information on the usage amounts in the order of the identification numbers for the materials a1, a2 and a3. a For each of the amount of a2, a3, type out is performed in the order of identification numbers.

このように、本発明のバッチャプラントにおける複数材料計量用計量器の計量順序制御装置によれば、各貯蔵ビン29,30,31の計量ゲート32,33,34の開閉操作を、計量動荷重制御部41からの指令により独立制御できるようにしておき、計量操作盤39の計量順番選択部40においてオペレータが指示する順番にしたがって、計量器35で複数材料の計量を行うときの各材料a1,a2,a3の計量順序を、該各材料a1,a2,a3に付されている識別番号の順序に関係なく任意に変更できる。このため、上記計量順番選択部40でオペレータが、計量すべき量の多い材料から順に計量順序を指定するようにすれば、計量器35にて、計量すべき量の多い材料を先に、計量すべき量が少ない材料を後から順に計量を行うことができるようになるため、計量すべき量が少ない材料のみを計量器へ投入して計量を行う場合に懸念されるような、落差が大きいことに起因する計量誤差が発生する虞を未然に防止できる。すなわち、計量すべき量が多い材料を計量器に先に投入させておくことにより、計量すべき量が少ない材料を貯蔵ビンから計量器へ投入させるときの落差を低減できることから、該計量すべき量が少ない材料の計量誤差を低減させることができる。このために、各材料a1,a2,a3の正確な計量が可能になることから、製造する生コンクリートの品質の向上化を図ることができる。   As described above, according to the weighing sequence control device for the multi-material weighing scale in the batcher plant of the present invention, the opening / closing operation of the weighing gates 32, 33, 34 of the storage bins 29, 30, 31 is controlled by the dynamic load control. Each of the materials a1 and a2 when a plurality of materials are weighed by the weighing device 35 in accordance with the order instructed by the operator in the weighing order selection unit 40 of the weighing operation panel 39. , A3 can be arbitrarily changed regardless of the order of the identification numbers assigned to the materials a1, a2, a3. For this reason, if the operator designates the weighing order in descending order of the material to be weighed in the weighing order selection unit 40, the weighing device 35 first measures the material to be weighed in a large amount. Since it becomes possible to weigh materials with a small amount to be measured in order later, there is a large drop that is a concern when weighing only materials with a small amount to be weighed into the measuring instrument. This can prevent the occurrence of a measurement error due to the above. In other words, by placing the material with a large amount to be weighed into the measuring device in advance, it is possible to reduce the drop when the material with a small amount to be weighed is put into the measuring device from the storage bin. It is possible to reduce the weighing error of a material having a small amount. For this reason, since each material a1, a2, a3 can be accurately measured, the quality of the ready-mixed concrete to be manufactured can be improved.

又、材料管理装置48や印字装置49に対しては、材料a1,a2,a3の使用量のデータを、従来と同様に、該各材料a1,a2,a3に付された識別番号の順に出力できるため、上記材料管理装置48や印字装置49等において機器変更や、データ順序の入れ替えを要することはなく、材料a1,a2,a3の管理を容易に行うことができる。   In addition, to the material management device 48 and the printing device 49, data on the usage amounts of the materials a1, a2, and a3 are output in the order of the identification numbers assigned to the materials a1, a2, and a3, as in the prior art. Therefore, it is possible to easily manage the materials a1, a2, and a3 without changing the equipment or changing the data order in the material management device 48, the printing device 49, or the like.

更に、上記各材料a1,a2,a3の計量順序の変更は、計量順序選択部40の画面45上の計量順番指定欄で容易に行うことができることから、一次ストックヤードや材料貯蔵槽、貯蔵ビン等における材料の入れ替えや、専門技術者によるプログラムの変更等を不要にでき、多大な労力や費用が発生する虞はない。したがって、外部設備や機器を変更せずに状況に応じた計量制御を行うことができる。   Furthermore, since the change of the measurement order of the materials a1, a2, and a3 can be easily performed in the measurement order designation field on the screen 45 of the measurement order selection unit 40, the primary stock yard, material storage tank, storage bin Therefore, there is no possibility that a great deal of labor and cost will occur. Therefore, it is possible to perform measurement control according to the situation without changing external equipment or equipment.

なお、本発明は、上記実施の形態のみに限定されるものではなく、バッチャプラントに、二種類以上の材料を計量するようにしてある計量器が複数存在する場合には、該複数の計量器ごとの材料の計量順序の制御を、1つの計量操作盤39にて集中制御できるようにしてもよい。又、計量順番選択部40の画面45上に、計量器構成と計量順序を表示させて、計量器にて複数の材料の計量を行う状態を常に確認、判断できるようにしてもよい。
計量順番選択部40における各材料a1,a2,a3の計量順序の指定は、該各材料a1,a2,a3の計量すべき量に余り差がない場合には、必ずしも計量すべき量が多い順でなくてもよい等、任意に変更できること、1つの計量器で二種類又は四種類以上の材料の計量を行う場合にも適用できること、その他、本発明の要旨を逸脱しない範囲内で種々変更を加え得ることは勿論である。
Note that the present invention is not limited to the above embodiment, and when there are a plurality of measuring instruments that measure two or more kinds of materials in a batcher plant, the plurality of measuring instruments. The control of the weighing order of each material may be centrally controlled by one weighing operation panel 39. Further, the configuration of the measuring instrument and the measuring order may be displayed on the screen 45 of the measuring order selection unit 40 so that the state in which a plurality of materials are measured by the measuring instrument can be always confirmed and judged.
The measurement order of each material a1, a2, a3 in the measurement order selection unit 40 is specified in the order in which the amount to be weighed is large if there is not much difference in the amount to be weighed of each material a1, a2, a3. It can be arbitrarily changed, and can be applied to the case where two or more kinds of materials are measured with one measuring instrument, and various other changes can be made without departing from the scope of the present invention. Of course, it can be added.

本発明のバッチャプラントにおける複数材料計量用計量器の計量順序制御装置の実施の一形態を示す概要図である。It is a schematic diagram which shows one Embodiment of the measurement order control apparatus of the measuring device for multiple materials measurement in the batcher plant of this invention. 従来用いられているバッチャプラントの一例を示す概要図である。It is a schematic diagram which shows an example of the batcher plant used conventionally.

符号の説明Explanation of symbols

a1,a2,a3 材料
29,30,31 貯蔵ビン
32,33,34 計量ゲート
35 計量器
39 計量操作盤
40 計量順番選択部
41 計量動荷重制御部(制御部)
46 外部装置
48 材料管理装置
49 印字装置
a1, a2, a3 Material 29, 30, 31 Storage bin 32, 33, 34 Weighing gate 35 Weighing device 39 Weighing operation panel 40 Weighing order selection unit 41 Weighing dynamic load control unit (control unit)
46 External device 48 Material management device 49 Printing device

Claims (3)

個別の貯蔵ビンから切り出される二種類以上の材料を計量する計量器が備えてあるバッチャプラントにおける計量操作盤に、上記計量器で上記各材料を計量する順序を任意に指定するための計量順番選択部と、該計量順番選択部により指定された順序で上記各貯蔵ビンからの材料の切り出しを順次行わせる制御部を具備してなる構成を有することを特徴とするバッチャプラントにおける複数材料計量用計量器の計量順序制御装置。   Weighing order selection for arbitrarily designating the order of weighing each of the above materials on the weighing operation panel in a batcher plant equipped with a weighing device that measures two or more types of materials cut out from individual storage bins And a control unit that sequentially cuts out materials from the storage bins in the order specified by the weighing order selection unit. Metering sequence control device. 計量操作盤に備えた制御部に、材料管理装置又は印字装置のいずれか一方又は双方に対し、各貯蔵ビンより計量器へ投入された各材料の投入量データを該各材料に付されている識別番号の順に出力する機能を備えるようにした請求項1記載のバッチャプラントにおける複数材料計量用計量器の計量順序制御装置。   The control unit provided in the weighing operation panel is attached to each material with the input amount data of each material input from each storage bin to each of the material management device and the printing device or both. 2. The measuring sequence control device for a measuring instrument for measuring multiple materials in a batcher plant according to claim 1, further comprising a function of outputting in the order of identification numbers. 計量操作盤に備えた計量順番選択部に、外部装置より二種類以上の材料の計量すべき量のデータを該各材料に付された識別番号の順に入力できるようにすると共に、該計量順番選択部に、計量器で上記各材料を計量する順序を上記外部装置からの入力順によることなく任意に指定する機能を備えるようにした請求項1又は2記載のバッチャプラントにおける複数材料計量用計量器の計量順番制御装置。   The weighing order selection unit provided on the weighing operation panel can input data on the quantity to be weighed of two or more types of materials from the external device in the order of the identification numbers assigned to the materials, and the weighing order selection. 3. A measuring instrument for measuring multiple materials in a batcher plant according to claim 1 or 2, wherein the unit has a function of arbitrarily specifying the order in which each material is measured by the measuring instrument without depending on the input order from the external device. Weighing order controller.
JP2005237917A 2005-08-18 2005-08-18 Measuring sequence control device for measuring equipment for measuring multiple materials in batcher plant Active JP4936158B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005237917A JP4936158B2 (en) 2005-08-18 2005-08-18 Measuring sequence control device for measuring equipment for measuring multiple materials in batcher plant

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005237917A JP4936158B2 (en) 2005-08-18 2005-08-18 Measuring sequence control device for measuring equipment for measuring multiple materials in batcher plant

Publications (2)

Publication Number Publication Date
JP2007050623A true JP2007050623A (en) 2007-03-01
JP4936158B2 JP4936158B2 (en) 2012-05-23

Family

ID=37915393

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005237917A Active JP4936158B2 (en) 2005-08-18 2005-08-18 Measuring sequence control device for measuring equipment for measuring multiple materials in batcher plant

Country Status (1)

Country Link
JP (1) JP4936158B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013202426A (en) * 2012-03-27 2013-10-07 Mihara Kogyo Kk Mixing device and mixing method
JP2016159474A (en) * 2015-02-27 2016-09-05 新和建設工業株式会社 On-site concrete milling manufacturing unit
JP2019524505A (en) * 2016-08-17 2019-09-05 サロジ ヴァニジャ プライベート リミテッド System and process for producing dry mix construction materials with improved engineering properties

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5721926A (en) * 1980-07-14 1982-02-04 Sakurai Kenzai Sangyo Kk Automatic mixing control for plural materials with different component ratios
JPS5824403A (en) * 1981-08-05 1983-02-14 日工株式会社 Method of controlling material feeder of batcher plant
JPS63283732A (en) * 1987-05-14 1988-11-21 Fuji Photo Film Co Ltd Liquid-powder metering and mixing apparatus
JPS6480505A (en) * 1987-09-24 1989-03-27 Nikko Kk Aggregate supply control method for ready-mixed concrete manufacturing plant
JPH02251724A (en) * 1989-03-25 1990-10-09 Ishikawajima Kenki Kk Measuring method of fluid material
JPH07227831A (en) * 1994-02-22 1995-08-29 Nikko Co Ltd Maintenance control device of ready-mixed concrete manufacturing plant
JPH07241838A (en) * 1994-03-03 1995-09-19 Ishikawajima Constr Materials Co Ltd Ready-mixed concrete manufacture and supply equipment
JP2004142353A (en) * 2002-10-25 2004-05-20 Kitagawa Iron Works Co Ltd Method for transporting aggregate in ready-mixed concrete plant

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5721926A (en) * 1980-07-14 1982-02-04 Sakurai Kenzai Sangyo Kk Automatic mixing control for plural materials with different component ratios
JPS5824403A (en) * 1981-08-05 1983-02-14 日工株式会社 Method of controlling material feeder of batcher plant
JPS63283732A (en) * 1987-05-14 1988-11-21 Fuji Photo Film Co Ltd Liquid-powder metering and mixing apparatus
JPS6480505A (en) * 1987-09-24 1989-03-27 Nikko Kk Aggregate supply control method for ready-mixed concrete manufacturing plant
JPH02251724A (en) * 1989-03-25 1990-10-09 Ishikawajima Kenki Kk Measuring method of fluid material
JPH07227831A (en) * 1994-02-22 1995-08-29 Nikko Co Ltd Maintenance control device of ready-mixed concrete manufacturing plant
JPH07241838A (en) * 1994-03-03 1995-09-19 Ishikawajima Constr Materials Co Ltd Ready-mixed concrete manufacture and supply equipment
JP2004142353A (en) * 2002-10-25 2004-05-20 Kitagawa Iron Works Co Ltd Method for transporting aggregate in ready-mixed concrete plant

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013202426A (en) * 2012-03-27 2013-10-07 Mihara Kogyo Kk Mixing device and mixing method
JP2016159474A (en) * 2015-02-27 2016-09-05 新和建設工業株式会社 On-site concrete milling manufacturing unit
JP2019524505A (en) * 2016-08-17 2019-09-05 サロジ ヴァニジャ プライベート リミテッド System and process for producing dry mix construction materials with improved engineering properties

Also Published As

Publication number Publication date
JP4936158B2 (en) 2012-05-23

Similar Documents

Publication Publication Date Title
US6811301B2 (en) Feeder control system for an automated blender system
US20090180348A1 (en) Volumetric concrete mixing method and apparatus
KR101882768B1 (en) Shotcrete batch plant
JP4936158B2 (en) Measuring sequence control device for measuring equipment for measuring multiple materials in batcher plant
KR20210113019A (en) A Shortcrete batch plant supplying equal of steel fiber
JP6571952B2 (en) Concrete kneading unit
JP5215926B2 (en) Material measurement control method and control apparatus for ready-mixed concrete production plant
JP4903766B2 (en) Quantitative supply apparatus for powder and granular material and quantitative measurement method for powder and granular material
JP5377113B2 (en) Cement measuring method and measuring device for ready-mixed concrete production plant
JP5866705B2 (en) Metering and blending apparatus and metering and blending method
CN110271102A (en) A kind of concrete mixing plant batching control system and control method
JPH06238652A (en) Cement paste mixing apparatus
JP2007301942A (en) Batcher plant
JPH10128734A (en) Ready mixed concrete invoice issuing machine
JP2019188825A (en) Concrete field mixing production unit
KR100966051B1 (en) Precision Weighting Method of Large Amount Material and Precision Control Method of Concrete Component of Concrete Batch Plant Using the Weighting Method
JP3834768B2 (en) Method for controlling weighing of bulk goods using weighing device
JP4582388B2 (en) Concrete consistency management method
JP4469547B2 (en) Ready-mixed concrete manufacturing method and manufacturing apparatus
JPS60132707A (en) Car loading type ready-mixed concrete plant
JP2009023093A (en) Metering mixer and its control method
EP4241952A1 (en) Mobile concrete plant for producing concrete
JP2010284929A (en) Kneading water metering method and metering device of ready-mixed concrete production plant
JP2023056795A (en) Measurement method and measurement device for concrete equivalent to blast furnace cement type a
JP2022181463A (en) Quality management method and quality management device for concrete equivalent to blast furnace cement a kind

Legal Events

Date Code Title Description
A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A711

Effective date: 20070501

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20070501

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20070822

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070828

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080729

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20110201

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20110208

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110404

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20120124

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20120210

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20150302

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 4936158

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250