JP2007047321A - Roller core bar, manufacturing method thereof, fixing roller, fixing apparatus, and image forming apparatus equipped with the same - Google Patents

Roller core bar, manufacturing method thereof, fixing roller, fixing apparatus, and image forming apparatus equipped with the same Download PDF

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JP2007047321A
JP2007047321A JP2005229949A JP2005229949A JP2007047321A JP 2007047321 A JP2007047321 A JP 2007047321A JP 2005229949 A JP2005229949 A JP 2005229949A JP 2005229949 A JP2005229949 A JP 2005229949A JP 2007047321 A JP2007047321 A JP 2007047321A
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roller
ring
ribs
fixing
reinforcing member
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Toshio Kojima
敏男 小島
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a thin fixing roller of high strength free from deformation such as dent and bend, capable of coping with a high nip pressure required to attain high image quality and stable fixation, and to provide a roller core bar capable of attaining the aforesaid fixing roller. <P>SOLUTION: Regarding the hollow cylindrical roller core bar, a plurality of ribs are arranged at the inside surface of the roller core bar, and among the ribs, a ring-like reinforcing member is arranged in between at least a pair of two adjacent ribs in contact with the two ribs. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、電子写真式の複写機、プリンタ、ファクシミリなどで使用される定着装置(加熱定着装置)で用いられる定着ローラ等に好適に用いることができるローラ芯金とその製造方法、定着ローラ、定着装置に関する。   The present invention relates to a roller core that can be suitably used for a fixing roller used in a fixing device (heat fixing device) used in an electrophotographic copying machine, a printer, a facsimile, and the like, a manufacturing method thereof, a fixing roller, The present invention relates to a fixing device.

電子写真複写機、レーザプリンタ、ファクシミリ等の画像形成装置を用いて印刷又は複写をする場合には、その最終段階において、転写材(記録紙)上の可視像(トナー像)を加熱して溶融させることにより記録紙上に定着させている。例えば、電子写真複写機では、像担持体上に像露光を行って静電潜像を形成する工程、像担持体上の静電潜像にトナーを付着させて可視像とする工程、像担持体上のトナー像を記録紙上に転写して像担持体から記録紙を分離する工程、及び、記録紙上に転写された未定着のトナー像を加熱して溶融させることにより記録紙上に定着させる工程を順次経て複写が行われている。   When printing or copying using an image forming apparatus such as an electrophotographic copying machine, a laser printer, or a facsimile, the visible image (toner image) on the transfer material (recording paper) is heated at the final stage. It is fixed on the recording paper by melting. For example, in an electrophotographic copying machine, a process of forming an electrostatic latent image by performing image exposure on an image carrier, a process of forming a visible image by attaching toner to the electrostatic latent image on the image carrier, an image The process of transferring the toner image on the carrier onto the recording paper and separating the recording paper from the image carrier, and fixing the unfixed toner image transferred onto the recording paper on the recording paper by heating and melting. Copying is performed sequentially through the process.

従来、記録紙上に転写された未定着のトナー像は、一般的には、熱定着方式により定着されている。この熱定着方式によれば、円筒状芯金の中空部に回転軸に沿ってハロゲンランプ等のヒータを配置してその輻射熱によって円筒形芯金の内部から加熱するようにした定着ローラが用いられている。   Conventionally, an unfixed toner image transferred onto a recording sheet is generally fixed by a thermal fixing method. According to this heat fixing method, a fixing roller is used in which a heater such as a halogen lamp is disposed in the hollow portion of the cylindrical metal core along the rotation axis and heated from the inside of the cylindrical metal core by the radiant heat. ing.

図13は、従来の定着装置210の説明図である。図13に示されているように、定着ローラ201は、バネ203の押圧作用を受けた加圧ローラ202に接している。トナー206で形成されたトナー像を感光体から転写させた記録紙205は、トナー像が定着ローラ201に当接するように、定着ローラ201と加圧ローラ202との間に挿入される。記録紙205が定着ローラ201と加圧ローラ202の間を通過する間に、トナー像を形成するトナー206が、加熱溶融され、そして、記録紙205に圧着され、その結果、トナー像が記録紙205に定着される。   FIG. 13 is an explanatory diagram of a conventional fixing device 210. As shown in FIG. 13, the fixing roller 201 is in contact with the pressure roller 202 subjected to the pressing action of the spring 203. The recording paper 205 on which the toner image formed with the toner 206 is transferred from the photosensitive member is inserted between the fixing roller 201 and the pressure roller 202 so that the toner image contacts the fixing roller 201. While the recording paper 205 passes between the fixing roller 201 and the pressure roller 202, the toner 206 that forms a toner image is heated and melted and pressed against the recording paper 205. As a result, the toner image is transferred to the recording paper. Fixed to 205.

ここで、画像定着を速めるため、定着ローラをあらかじめ予熱しておいたり、加熱源であるハロゲンヒータ等の能力を高めるなどの手段でウォームアップ時間短縮を図ることができたが、現在では予熱による電力消費0をめざしつつ、待ち時間のない画像定着が望まれている。   Here, in order to speed up image fixing, it was possible to shorten the warm-up time by means such as preheating the fixing roller in advance or increasing the capacity of a halogen heater as a heating source. There is a demand for image fixing without waiting time while aiming at zero power consumption.

このような要求への対策の一つとして、定着ローラの肉厚を薄くして、ローラ内部の熱源からの表層への熱伝達を早めることが考えられる。   As one countermeasure against such a requirement, it is conceivable to reduce the thickness of the fixing roller so as to accelerate the heat transfer from the heat source inside the roller to the surface layer.

しかし、肉厚を薄くすると、以下のような不具合が生じてくる。すなわち、定着ローラ201と加圧ローラ201とは、共に両端で保持され、ばね等によって互いに密着するように付勢されている。このとき、定着ローラの肉厚が薄くなることで、定着ローラに、図14(a)(定着ローラ201の軸に垂直な平面での断面図)及び図14(b)(定着ローラ201の軸及び加圧ローラ202の軸を含む平面での断面図)に示したように変形が生じる。主な変形が、曲げ力による撓みと、薄肉であることによるつぶれである。この変形が合成され下面変位となり、定着ローラと加圧ローラ間の接触部(ニップ部)に軸方向のムラが生じ、定着不良が起こる要因となる。   However, when the wall thickness is reduced, the following problems occur. That is, both the fixing roller 201 and the pressure roller 201 are held at both ends and are urged so as to be in close contact with each other by a spring or the like. At this time, the thickness of the fixing roller is reduced, so that the fixing roller is moved to FIG. 14A (cross-sectional view in a plane perpendicular to the axis of the fixing roller 201) and FIG. And a sectional view in a plane including the axis of the pressure roller 202). The main deformation is bending due to bending force and crushing due to being thin. This deformation is combined to form a displacement on the lower surface, causing unevenness in the axial direction at the contact portion (nip portion) between the fixing roller and the pressure roller, which causes a fixing failure.

ここで、つぶれとは、ローラの軸に垂直な断面における変形を表わし、例えば、真円の断面を持つパイプがつぶれて、楕円になったような状態を指す(図14(a)参照)。これに対し、撓みは、ローラの曲がりのことであり、まっすぐのパイプが曲がったときの状態を指す(図14(b)参照)。   Here, crushing represents deformation in a cross section perpendicular to the axis of the roller, and refers to a state in which, for example, a pipe having a perfect circular cross section is crushed into an ellipse (see FIG. 14A). On the other hand, the bending is a bending of the roller, and indicates a state when a straight pipe is bent (see FIG. 14B).

このような撓みやつぶれを抑えるため、定着ローラの内周面に、凸部(リブ)を円周状に設ける(図15にこのような定着ローラ用のローラ芯金の回転軸を含む断面におけるモデル断面図を示した)ことにより軸方向の変形(撓み)に関しては効果が小さいが、つぶれの低減効果が大きいことが検証され、実用化されている。   In order to suppress such bending and crushing, convex portions (ribs) are provided on the inner peripheral surface of the fixing roller in a circumferential shape (see FIG. 15 in a cross section including the rotation shaft of such a roller core for the fixing roller). Although the effect on the deformation (deflection) in the axial direction is small due to the model cross-sectional view), it has been verified that the effect of reducing crushing is large and put into practical use.

しかし、芯金と一体のリブでは製造方法の制約から、リブの高さを高くすることが困難で、上記つぶれや撓みをより完全に防止するためには、リブの幅を広くしたり本数を増やすなどの対策をとるが、この方法では芯金の熱容量も増加し、薄肉化したメリットが少なくなってしまうと云う問題がある。   However, it is difficult to increase the height of the rib in the rib integrated with the metal core due to restrictions on the manufacturing method. To prevent the above-mentioned crushing and bending more completely, the width of the rib can be increased or the number of the ribs can be increased. Although measures such as an increase are taken, there is a problem that this method increases the heat capacity of the core metal and reduces the merit of thinning.

また、特開2002−196605公報(特許文献1)に開示された方法では、定着ローラの内部に円筒状リングを固定する技術が提案されているが、この技術では円筒状リングがセットされた部分の、定着ローラの肉厚が他の箇所よりも薄くなっているため、通紙時に加熱・加圧状態で回転すると円筒状リングがセットされた、定着ローラの薄肉部に集中応力が掛かり破損するおそれが大きく、このため、定着ローラ全体の平均肉厚を充分薄くすることができないと云う問題がある。   Further, in the method disclosed in Japanese Patent Laid-Open No. 2002-196605 (Patent Document 1), a technique for fixing a cylindrical ring inside a fixing roller has been proposed. In this technique, a part where the cylindrical ring is set is proposed. Because the thickness of the fixing roller is thinner than other locations, if the roller is heated and pressurized while rotating, the cylindrical ring is set, and the thin portion of the fixing roller is subjected to concentrated stress and is damaged. Therefore, there is a problem that the average thickness of the entire fixing roller cannot be sufficiently reduced.

しかしながら、高画質化と定着性の安定化とのために、定着ローラと加圧ローラとの間のさらに高いニップ圧の実現が望まれている。
特開2002−196605号公報
However, it is desired to realize a higher nip pressure between the fixing roller and the pressure roller in order to improve the image quality and stabilize the fixing performance.
JP 2002-196605 A

本発明は、上記した従来の問題点を改善する、即ち、高画質化と定着性の安定化とのために望まれている高いニップ圧にも対応できる、つぶれや撓みなどの変形が生じない、強度の高い薄肉の定着ローラ、かかる定着ローラを可能とするローラ芯金を提供することを目的とする。   The present invention improves the above-described conventional problems, that is, can cope with a high nip pressure desired for high image quality and stable fixing properties, and does not cause deformation such as crushing and bending. An object of the present invention is to provide a thin fixing roller having high strength and a roller core that enables such a fixing roller.

本発明のローラ芯金は上記課題を解決するため、請求項1に記載の通り、中空筒形状のローラ芯金において、該ローラ芯金の内側面に複数のリブが設けられ、これらリブのうち、少なくとも一組の互いに隣り合う2つのリブの間に、これら2つのリブに接してリング状の補強部材が配されていることを特徴とする。   In order to solve the above-described problems, the roller cored bar of the present invention is a hollow cylindrical roller cored bar as set forth in claim 1, wherein a plurality of ribs are provided on the inner surface of the roller cored bar. A ring-shaped reinforcing member is disposed between at least one pair of two adjacent ribs in contact with the two ribs.

さらに本発明のローラ芯金は請求項2に記載の通り、請求項1に記載のローラ芯金において、上記リング状の補強部材の内側面の両側面に面取りが施されていることを特徴とする。   Furthermore, the roller cored bar of the present invention is characterized in that, as described in claim 2, in the roller cored bar according to claim 1, chamfering is performed on both side surfaces of the inner surface of the ring-shaped reinforcing member. To do.

また、本発明のローラ芯金の製造方法は請求項3に記載の通り、ローラ芯金の内側面に複数のリブが設けられ、これらリブのうち、少なくとも一組の互いに隣り合う2つのリブの間に、該2つのリブの両方に接してリング状の補強部材が配されている中空円筒形状のローラ芯金の製造方法であって、薄肉円筒構造体内部にリング状の補強部材をこれらの回転対称軸が一致するように挿入した後、該薄肉円筒構造体の外側面に押し部材を押し当てることにより薄肉円筒構造体の内側面に該リング状の補強部材に接するリブを形成する工程を有することを特徴とする。   According to a third aspect of the present invention, there is provided a method of manufacturing a roller cored bar, wherein a plurality of ribs are provided on an inner surface of the roller cored bar, and at least one set of two ribs adjacent to each other is provided. A method of manufacturing a hollow cylindrical roller cored bar in which a ring-shaped reinforcing member is disposed in contact with both of the two ribs, wherein the ring-shaped reinforcing member is disposed inside the thin-walled cylindrical structure. A step of forming a rib in contact with the ring-shaped reinforcing member on the inner side surface of the thin cylindrical structure by inserting a pressing member against the outer side surface of the thin cylindrical structure after inserting so that the rotational symmetry axes coincide with each other; It is characterized by having.

さらに本発明のローラ芯金の製造方法は請求項4に記載の通り、請求項3に記載のローラ芯金において、上記2つのリブを共に、上記リング状の補強部材の挿入後に形成することを特徴とする。   Further, according to a method for manufacturing a roller cored bar of the present invention, as described in claim 4, in the roller cored bar according to claim 3, both the two ribs are formed after the ring-shaped reinforcing member is inserted. Features.

また、本発明の定着ローラは請求項5に記載の通り、請求項1または請求項2に記載のローラ芯金を有することを特徴とする。   According to a fifth aspect of the present invention, a fixing roller includes the roller cored bar according to the first or second aspect.

また、本発明の定着装置は請求項6に記載の通り、請求項5に記載の定着ローラを有することを特徴とする。   According to a sixth aspect of the present invention, the fixing device includes the fixing roller according to the fifth aspect.

また、本発明の画像形成装置は請求項7に記載の通り、請求項6に記載の定着装置を有することを特徴とする。   According to a seventh aspect of the present invention, the image forming apparatus includes the fixing device according to the sixth aspect.

請求項1に係る本発明のローラ芯金によれば、リング状の補強部材による補強効果に加え、ローラ芯金に設けられたリブによる補強効果も得られ、かつ、リブにより、リング状の補強部材がローラ芯金内で回転してしまうことが予め防止されており、このためリング状の補強部材による補強効果が失われることがない、肉薄でありながら高い強度を有する定着ローラが可能となる。   According to the roller cored bar of the present invention according to claim 1, in addition to the reinforcing effect by the ring-shaped reinforcing member, the reinforcing effect by the rib provided on the roller cored bar is also obtained, and the ring-shaped reinforcing by the rib The member is prevented in advance from rotating in the roller mandrel, so that the reinforcing effect by the ring-shaped reinforcing member is not lost, and a thin and high strength fixing roller can be realized. .

請求項2に係る本発明のローラ芯金によれば、ローラ芯金自体の製造を容易とすることができる。   According to the roller cored bar of the present invention according to claim 2, the roller cored bar itself can be easily manufactured.

請求項3に係るローラ芯金の製造方法によれば、リング状の補強部材による補強効果に加え、ローラ芯金に設けられたリブによるの補強効果も得られ、かつ、リブにより、リング状の補強部材がローラ芯金内で回転してしまうことが予め防止されており、このためリング状の補強部材による補強効果が失われることがない、肉薄でありながら高い強度を有する定着ローラが可能となる。   According to the method for manufacturing a roller cored bar according to claim 3, in addition to the reinforcing effect by the ring-shaped reinforcing member, the reinforcing effect by the rib provided on the roller cored bar is obtained, and the ring-shaped reinforcing metal is obtained by the rib. The reinforcing member is prevented from rotating in the roller core in advance, so that the reinforcing effect by the ring-shaped reinforcing member is not lost, and a thin but high strength fixing roller is possible. Become.

請求項4に係る本発明のローラ芯金の製造方法によれば、請求項1に係るローラ芯金を、生産性良く製造することができる。   According to the roller cored bar manufacturing method of the present invention according to claim 4, the roller cored bar according to claim 1 can be manufactured with high productivity.

請求項5に係る本発明の定着ローラによれば、高画質化と定着性の安定化とのために望まれている、さらに高いニップ圧にも対応できる、つぶれや撓みなどの変形が生じない、強度の高い薄肉の定着ローラを得ることができる。   According to the fixing roller of the present invention according to claim 5, deformation such as crushing and bending, which can cope with a higher nip pressure, which is desired for high image quality and stability of fixing, does not occur. A thin fixing roller with high strength can be obtained.

請求項6に係る本発明の定着装置によれば、高画質化と定着性の安定化とのために望まれている、さらなる高いニップ圧が実現可能で、かつ、予熱による電力消費が小さく、待ち時間のない画像定着が可能となる。   According to the fixing device of the present invention according to claim 6, it is possible to realize a higher nip pressure desired for high image quality and stabilization of fixing performance, and power consumption by preheating is small. Image fixing without waiting time is possible.

請求項7に係る本発明の画像形成装置によれば、予熱による電力消費が小さく、待ち時間のない画像形成が可能となる。   According to the image forming apparatus of the present invention according to claim 7, power consumption due to preheating is small, and image formation without waiting time is possible.

以下、本発明について図面を用いて説明する。   The present invention will be described below with reference to the drawings.

図1に本発明に係るローラ芯金Aの回転軸を含む断面におけるモデル断面図を示した。   FIG. 1 shows a model cross-sectional view of a cross section including a rotation shaft of a roller core A according to the present invention.

中空円筒形状のローラ芯金Aにおいて、内側面に複数(この例では12個)のリブが設けられ、これらリブのうち、互いに隣り合う2つのリブA1とリブA2との間、リブA3とリブA4との間、及び、リブA5とリブA6の間に、これらそれぞれの2つのリブに接してリング状の補強部材B(3つ)が配されている。   In the hollow cylindrical roller metal core A, a plurality of (in this example, 12) ribs are provided on the inner surface, and among these ribs, between the two adjacent ribs A1 and A2, rib A3 and rib Between the ribs A4 and between the ribs A5 and A6, ring-shaped reinforcing members B (three) are arranged in contact with the two ribs.

このような構成により、このようなローラ芯金Aによる定着ローラでは、リング状の補強部材Bによる補強効果に加え、ローラ芯金に設けられたリブ(A1〜A6、本連ではさらにリング状の補強部材Bに接していない6個のリブ)による補強効果も得られ、かつ、リブにより、リング状の補強部材Bがローラ芯金内で回転してしまう(リング状の補強部材Bの軸とローラ芯金Aの軸とが90°となる状態)ことが予め防止されており、このためリング状の補強部材Bによる補強効果が失われることがないので、肉薄でありながら高い強度を有する定着ローラが可能となり、そのとき、高画質化と定着性の安定化とのために望まれている、さらに高いニップ圧にも対応できる、つぶれや撓みなどの変形が生じない、強度の高い薄肉の定着ローラとなる。   With such a configuration, in such a fixing roller using the roller metal core A, in addition to the reinforcing effect of the ring-shaped reinforcing member B, ribs (A1 to A6 provided on the roller metal core, which are further ring-shaped in this series) The reinforcing effect by the six ribs not in contact with the reinforcing member B is also obtained, and the rib-shaped reinforcing member B rotates within the roller core by the rib (the axis of the ring-shaped reinforcing member B and The state in which the axis of the roller core A is 90 ° is prevented in advance, and therefore, the reinforcing effect of the ring-shaped reinforcing member B is not lost, so that the fixing is thin but has high strength. The roller becomes possible, and at that time, it is possible to cope with higher nip pressure, which is desired for high image quality and stability of fixing, and it does not cause deformation such as crushing and bending, and it is thin with high strength Fixing low To become.

さらにこのような定着ローラを用いた定着装置では、高画質化と定着性の安定化とのために望まれている、さらなる高いニップ圧が実現可能で、かつ、予熱による電力消費が小さく、待ち時間のない画像定着が可能となる。   Furthermore, with such a fixing device using a fixing roller, it is possible to achieve a higher nip pressure, which is desired for higher image quality and stability of the fixing performance, and power consumption due to preheating is small. Image fixing without time is possible.

このようなローラ芯金Aは例えば次のように製造することができる。   Such a roller metal core A can be manufactured as follows, for example.

まず、例えばアルミニウム又はアルミニウム合金等の、金属材料から構成される中空円筒状の円筒状材1両端をジグ2及び3により保持させるが、このとき、図2のモデル断面図に示すようにジグ2に付属する補強リング保持具2aによってリング状の補強部材Bを円筒状材1内の所定の位置に挿入する。   First, both ends of a hollow cylindrical cylindrical material 1 made of a metal material such as aluminum or an aluminum alloy are held by jigs 2 and 3, but at this time, as shown in the model cross-sectional view of FIG. The ring-shaped reinforcing member B is inserted into a predetermined position in the cylindrical member 1 by the reinforcing ring holder 2 a attached to the cylindrical member 1.

リング状の補強部材Bの材質としては、円筒状材1と線膨張係数が等しい材質からなる事が望ましく、通常は円筒状材1と同じ材質を用いる。   The material of the ring-shaped reinforcing member B is preferably made of a material having the same linear expansion coefficient as that of the cylindrical material 1. Usually, the same material as that of the cylindrical material 1 is used.

補強リング保持具2aはリング状の補強部材Bの内径より若干小さい内径を有する保持小径部2a1とリング状の補強部材Bの内径より太く、かつ、円筒状材1内径よりも太い大径部2a2とを有し、保持小径部2a1と大径部2a2との段差壁部2a3に接してリング状の補強部材Bが保持されている。ここで、補強リング保持具2aによってリング状の補強部材Bを円筒状材1内の所定の位置に挿入したときのリング状の補強部材B付近のモデル拡大断面図(図3)に示すように、リング状の補強部材Bは保持小径部2a1に、大径部2a2の段差壁部2a3に接して、保持されている。   The reinforcing ring holder 2a includes a holding small-diameter portion 2a1 having an inner diameter slightly smaller than the inner diameter of the ring-shaped reinforcing member B, and a large-diameter portion 2a2 that is thicker than the inner diameter of the ring-shaped reinforcing member B and larger than the inner diameter of the cylindrical member 1. The ring-shaped reinforcing member B is held in contact with the stepped wall 2a3 between the holding small-diameter portion 2a1 and the large-diameter portion 2a2. Here, as shown in a model enlarged cross-sectional view (FIG. 3) in the vicinity of the ring-shaped reinforcing member B when the ring-shaped reinforcing member B is inserted into a predetermined position in the cylindrical member 1 by the reinforcing ring holder 2a. The ring-shaped reinforcing member B is held by the holding small-diameter portion 2a1 in contact with the stepped wall portion 2a3 of the large-diameter portion 2a2.

このとき、大径部2a2の保持小径部2a1の一部を保持小径部2a1と同径となるようにして設けた補強部材保持板ばね保持スペース2a4で一方の端が補強リング保持具2aに固定され、他方の端が保持小径部2a1側で自由端2a51となっていて、その自由端2a51が補強リング保持具2aの放射方向側に一旦曲げられている、保持用板ばね2a5によって、リング状の補強部材Bは保持小径部2a1に、大径部2a2の段差壁部2a3に接して、保持されているため、リング状の補強部材Bは保持小径部2a1からは容易には抜けることがない。ここで、リング状の補強部材Bの内側面に、面取り、例えば図3に図示するように直線による面取り(通常:45°)であるC面取り(C面取り部をB1として示す)、あるいは、曲面からなる面取りであるR面取りが施されていると、リング状の補強部材Bの保持小径部2a1へのセット、及び、後述するように、リング状の補強部材Bからの保持小径部2a1の抜き取りが容易となり、さらに、これら面取りがリング状の補強部材Bの内側面の両側面へ施してあると、リング状の補強部材Bの保持小径部2a1へのセットの際の、リング状の補強部材Bの向きに依存せずにこれら効果が得られる。   At this time, one end is fixed to the reinforcing ring holder 2a by a reinforcing member holding leaf spring holding space 2a4 provided so that a part of the holding small diameter portion 2a1 of the large diameter portion 2a2 has the same diameter as the holding small diameter portion 2a1. The other end is a free end 2a51 on the holding small-diameter portion 2a1 side, and the free end 2a51 is once bent in the radial direction of the reinforcing ring holder 2a. Since the reinforcing member B is held in contact with the holding small-diameter portion 2a1 and the step wall portion 2a3 of the large-diameter portion 2a2, the ring-shaped reinforcing member B does not easily come out of the holding small-diameter portion 2a1. . Here, the inner surface of the ring-shaped reinforcing member B is chamfered, for example, as shown in FIG. 3, a C chamfer (C: chamfered portion is indicated as B1) that is a chamfer by a straight line (usually 45 °), or a curved surface When the round chamfering is made, the ring-shaped reinforcing member B is set on the holding small-diameter portion 2a1 and, as will be described later, the holding small-diameter portion 2a1 is extracted from the ring-shaped reinforcing member B. Further, when these chamfers are applied to both side surfaces of the inner surface of the ring-shaped reinforcing member B, the ring-shaped reinforcing member when the ring-shaped reinforcing member B is set to the holding small-diameter portion 2a1. These effects can be obtained without depending on the direction of B.

なお、保持用板ばね2a5の自由端2a51は補強リング保持具2aの放射方向に曲げられてるが、さらに自由端2a51のさらなる先端2a52は保持小径部2a1の先端よりさきで補強リング保持具2aの軸方向側に曲げられているため、リング状の補強部材Bの保持小径部2a1へのセットは容易に行うことができる。   Although the free end 2a51 of the holding leaf spring 2a5 is bent in the radial direction of the reinforcing ring holder 2a, the further tip 2a52 of the free end 2a51 is further away from the tip of the holding small-diameter portion 2a1. Since it is bent to the axial direction side, the ring-shaped reinforcing member B can be easily set on the holding small diameter portion 2a1.

このように、補強リング保持具2aによって円筒状材1内の所定の位置にリング状の補強部材Bが保持された状態で、円筒状材1の外側面にスピニングローラ4を図4に示すように押しつける。このとき、スピニングローラ3の2つの円盤状の圧子4aの間にリング状の補強部材Bが位置させ、円筒状材1の外側面へのスピニングローラ4の押しつけを継続させながら、円筒状材1およびスピニングローラ4を共に回転させる。   As shown in FIG. 4, the spinning roller 4 is provided on the outer surface of the cylindrical member 1 in a state where the ring-shaped reinforcing member B is held at a predetermined position in the cylindrical member 1 by the reinforcing ring holder 2a. Press against. At this time, the ring-shaped reinforcing member B is positioned between the two disc-shaped indenters 4 a of the spinning roller 3, and the pressing of the spinning roller 4 against the outer surface of the cylindrical material 1 is continued, while the cylindrical material 1 And the spinning roller 4 is rotated together.

その結果、円筒状材1が変形して、リング状の補強部材Bの両脇のそれぞれに、リング状の補強部材Bに接するリブ1aが2条形成される。このとき、図4に示されるようにこれら2つのリブに相当する円筒状材1の外側面にはスピニングローラ4の2つ(2連)の円盤状の圧子4aによって2つの溝1bが形成される。   As a result, the cylindrical member 1 is deformed, and two ribs 1 a in contact with the ring-shaped reinforcing member B are formed on both sides of the ring-shaped reinforcing member B. At this time, as shown in FIG. 4, two grooves 1b are formed on the outer surface of the cylindrical member 1 corresponding to these two ribs by two (two series) disk-shaped indenters 4a of the spinning roller 4. The

その後、円筒状材1から、補強リング保持具2aを抜き、ジグ2及び3を取り去る。このとき、補強リング保持具2aからリング状の補強部材Bが抜かれるが、この際、リング状の補強部材Bの両脇は上述のように2条のリブ1aが接して保持されているので、リング状の補強部材Bは保持用板ばね2a5の自由端2a51を変形させて保持小径部2a1から外れ、円筒状材1の内部に残留する。   Thereafter, the reinforcing ring holder 2a is removed from the cylindrical material 1, and the jigs 2 and 3 are removed. At this time, the ring-shaped reinforcing member B is pulled out from the reinforcing ring holder 2a. At this time, since both sides of the ring-shaped reinforcing member B are held in contact with the two ribs 1a as described above. The ring-shaped reinforcing member B is deformed at the free end 2a51 of the holding leaf spring 2a5 so as to be disengaged from the holding small-diameter portion 2a1 and remains inside the cylindrical member 1.

その後、図5にモデル的に示すように円筒状材1の外側面を切削バイト等で切削処理等を行い、所定の厚さになるよう加工すると共に円筒状材1の外側面に形成されていた溝1bを除去し、その後は従来のローラ芯金の製造方法同様に、必要に応じて両端を小径化させて、本発明に係るローラ芯金とする。   Thereafter, as shown in FIG. 5 as a model, the outer surface of the cylindrical material 1 is cut with a cutting tool or the like to be processed to a predetermined thickness and formed on the outer surface of the cylindrical material 1. After that, the groove 1b is removed, and thereafter, as in the conventional roller core bar manufacturing method, both ends are reduced in diameter as necessary to obtain the roller core bar according to the present invention.

図6には、このようにして得られた、本発明に係るローラ芯金A’のリング状の補強部材B付近のモデル拡大断面図を示す。この図から、本発明に係るローラ芯金A’が、中空円筒形状のローラ芯金において、ローラ芯金の内側面に複数のリブが設けられ、これらリブのうち、互いに隣り合う2つのリブ1aの間に、これら2つのリブ1aに接してリング状の補強部材Bが配されているローラ芯金であることが判る。   FIG. 6 shows an enlarged cross-sectional view of the model in the vicinity of the ring-shaped reinforcing member B of the roller metal core A ′ according to the present invention obtained as described above. From this figure, the roller cored bar A ′ according to the present invention is a hollow cylindrical roller cored bar, and a plurality of ribs are provided on the inner side surface of the roller cored bar. It can be seen that the roller cored bar is provided with a ring-shaped reinforcing member B in contact with these two ribs 1a.

上記ではローラ芯金の内側にリング状の補強部材Bを1つだけ配置する例、一組の、互いに隣り合う2つのリブの間に、これら2つのリブに接してリング状の補強部材が配されているローラ芯金の例を示したが、例えば、ローラ芯金の内側にリング状の補強部材Bを4つ配したローラ芯金の場合をモデル断面図である図7〜図11を使って説明する。   In the above example, only one ring-shaped reinforcing member B is arranged inside the roller core, and a ring-shaped reinforcing member is disposed between a pair of two adjacent ribs in contact with the two ribs. An example of a roller cored bar is shown. For example, the case of a roller cored bar in which four ring-shaped reinforcing members B are arranged on the inner side of the roller cored bar is used as a model cross-sectional view of FIGS. I will explain.

図7では円筒状材1両端をジグ2及び2’により保持させる。このときジグ2及び2’に付属する補強リング保持具2a及び2a’によってそれぞれリング状の補強部材B2つを円筒状材1内の所定の位置に挿入し、円筒状材1の外側面に、2つの円盤状の圧子4aの間に一方のリング状の補強部材Bが位置するようにスピニングローラ4を押しつけて回転させた状態をモデル的に示す。このように円筒状材1両端から補強リングBを内部に挿入することで、複数個の補強リングを内部に挿入し、その両脇にリブを形成する処理を効率的に行うことができる。   In FIG. 7, both ends of the cylindrical member 1 are held by jigs 2 and 2 '. At this time, two ring-shaped reinforcing members B are inserted into predetermined positions in the cylindrical member 1 by the reinforcing ring holders 2a and 2a 'attached to the jigs 2 and 2', respectively, The model shows a state where the spinning roller 4 is pressed and rotated so that one ring-shaped reinforcing member B is positioned between two disc-shaped indenters 4a. Thus, by inserting the reinforcing ring B from both ends of the cylindrical material 1 into the inside, it is possible to efficiently perform a process of inserting a plurality of reinforcing rings into the inside and forming ribs on both sides thereof.

次いで図8に示すように、補強リング保持具2a、2a’及びジグ2、2’を取り去り、図9に示すようにすでに円筒状材1内に2つセットされたリング状の補強部材Bよりもより円筒状材1の開口側になる所定の位置にセット可能となるようにジグ2、2’からの突き出し量を短くした補強リング保持具2a、2a’をもちいて、円筒状材1の両開口かそれぞれ1つずつリング状の補強部材Bを円筒状材1内部に挿入し、円筒状材1の外側面に、2つの円盤状の圧子4aの間に、新たに挿入されたリング状の補強部材Bが位置するようにスピニングローラ4を押しつけて回転させ、リング状の補強部材の両脇に、リング状の補強部材に接するようにそれぞれ2つのリブを形成し、ジグ2及び2’に付属する補強リング保持具2a及び2a’を取り去る(図10参照)。このようにジグからの補強リング保持具の突き出し量を調整することで円筒状材1内部の任意の位置に、及び、複数のリング状の補強部材をセットすることができる。   Next, as shown in FIG. 8, the reinforcing ring holders 2a and 2a ′ and the jigs 2 and 2 ′ are removed, and as shown in FIG. 9, two ring-shaped reinforcing members B already set in the cylindrical member 1 are used. The reinforcing member 2a, 2a 'having a short protrusion from the jigs 2, 2' so that the cylindrical member 1 can be set at a predetermined position on the opening side of the cylindrical member 1 is used. A ring-shaped reinforcing member B is inserted into each of the openings, one at a time, inside the cylindrical member 1, and on the outer surface of the cylindrical member 1, a newly inserted ring-shaped member is inserted between the two disc-shaped indenters 4 a. The spinning roller 4 is pressed and rotated so that the reinforcing member B is positioned, and two ribs are formed on both sides of the ring-shaped reinforcing member so as to contact the ring-shaped reinforcing member. Reinforcing ring holders 2a and 2a 'attached to Remove (see Figure 10). In this way, by adjusting the protruding amount of the reinforcing ring holder from the jig, a plurality of ring-shaped reinforcing members can be set at any position inside the cylindrical member 1.

さらに、円筒状材1の外側面を切削バイト等で切削処理等を行い、所定の厚さになるよう加工すると共に円筒状材1の外側面に形成されていた溝1bを図11に示すように除去し(ローラ芯金中間体A”)、その後は従来のローラ芯金の製造方法同様に、軸受けや駆動のためのギヤを装着するジャーナルを、スェージング等の絞り加工によって形成して、本発明に係るローラ芯金とする。   Further, the outer surface of the cylindrical material 1 is cut with a cutting tool or the like so as to have a predetermined thickness, and the groove 1b formed on the outer surface of the cylindrical material 1 is shown in FIG. (Roller mandrel intermediate A ″), and then, as in the conventional roller mandrel manufacturing method, a journal for mounting a bearing and a gear for driving is formed by drawing such as swaging. The roller cored bar according to the invention is used.

このような、本発明に係る薄肉のローラ芯金の外表面をサンドブラストで粗面化した後、該薄肉芯金の外表面にプライマーを塗布して100〜150℃の雰囲気にて乾燥し、続いて、該プライマーの表面に粉体のフッ素樹脂塗料を塗装して、フッ素樹脂の融点以上、好ましくは、360℃以上の雰囲気で20〜40分焼成させることによりフッ素樹脂被膜を形成する。このようにして得たフッ素樹脂被膜は、表面が荒れているので、転写紙上に形成されたトナーを良好に定着できず品質の良い画質を得ることができない。それ故、フッ素樹脂被膜は、好ましくは、平滑に仕上げされる。   After roughening the outer surface of such a thin roller cored bar according to the present invention by sandblasting, a primer is applied to the outer surface of the thinned cored bar and dried in an atmosphere of 100 to 150 ° C., Then, the surface of the primer is coated with a powdered fluororesin paint, and is baked for 20 to 40 minutes in an atmosphere at or above the melting point of the fluororesin, preferably at 360 ° C or above, to form a fluororesin film. Since the fluororesin film thus obtained has a rough surface, the toner formed on the transfer paper cannot be fixed satisfactorily and high quality image quality cannot be obtained. Therefore, the fluororesin coating is preferably finished smoothly.

フッ素樹脂塗料としては、パーフルオロアルコキシ樹脂(以下、「PFA」という。)、テトラフルオロエチレン樹脂(以下、「PTFE」という。)が一般に用いられるが、PFAであれば形態を粉体として塗装が可能であるので、塗装−回収によってフッ素樹脂塗料を再利用することができる。このようにして得られた本発明に係る定着ローラは高画質化と定着性の安定化とのために望まれている、さらに高いニップ圧にも対応できる、つぶれや撓みなどの変形が生じない、強度の高い、立ち上り時間を大幅に短くすることができる、薄肉の定着ローラである。   As fluororesin paint, perfluoroalkoxy resin (hereinafter referred to as “PFA”) and tetrafluoroethylene resin (hereinafter referred to as “PTFE”) are generally used. Since it is possible, the fluororesin paint can be reused by painting-recovery. The fixing roller according to the present invention thus obtained is desired for high image quality and stability of fixing, and can cope with a higher nip pressure, and does not undergo deformation such as crushing or bending. It is a thin fixing roller that has high strength and can significantly shorten the rise time.

なお、定着ローラの内面はハロゲンランプからの輻射熱の吸収が効率良くなるよう、必要に応じて黒色とするが、その場合には上記のいずれかの工程で、例えば黒色塗料を塗布し、250〜300℃で1〜3時間焼付けて行う。   The inner surface of the fixing roller is black as necessary so that the radiation heat from the halogen lamp can be efficiently absorbed. In that case, for example, a black paint is applied in any of the above steps, and 250 to Bake at 300 ° C. for 1 to 3 hours.

また、図1に示した本発明に係るローラ芯金Aの場合には、リング状の補強部材Bに接していない6個のリブが設けられているが、これは上記同様に、ただしリング状の補強部材を円筒状材内に挿入せず、かつ、1つの円盤状の圧子を有するスピニングローラを用いることでリング状の補強部材Bに接しているリブ同様に形成することができる。   In the case of the roller core A according to the present invention shown in FIG. 1, six ribs that are not in contact with the ring-shaped reinforcing member B are provided. The rib can be formed in the same manner as the rib in contact with the ring-shaped reinforcing member B by using a spinning roller having a single disc-shaped indenter without inserting the reinforcing member into the cylindrical material.

なお、定着ローラとして求められる強度、剛性等の要求性能に合わせて、リング状の補強部材Bに接しているリブ及びリング状の補強部材Bに接していないリブの数、配置箇所は適宜調整する。   In addition, the number of ribs that are in contact with the ring-shaped reinforcing member B and the number of ribs that are not in contact with the ring-shaped reinforcing member B and the arrangement locations are appropriately adjusted according to the required performance such as strength and rigidity required for the fixing roller. .

ここで、図12に示されているように、本発明の定着装置110は、定着ローラ10、及び、該定着ローラ10に当接するように設けられた加圧ローラ112を少なくとも有している。そして、本発明の定着装置110は、本発明に係るローラ芯金からなる定着ローラ10を有している。このように、本発明の定着装置110が本発明に係るローラ芯金からなる定着ローラ10を有していると、立ち上り時間が大幅に短く、高画質化と定着性の安定化とのために望まれている高いニップ圧が実現可能で、かつ、予熱による電力消費が小さく、立ち上り時間等の待ち時間のない画像定着が可能となる。   Here, as shown in FIG. 12, the fixing device 110 of the present invention has at least a fixing roller 10 and a pressure roller 112 provided so as to be in contact with the fixing roller 10. The fixing device 110 according to the present invention includes the fixing roller 10 made of the roller cored bar according to the present invention. As described above, when the fixing device 110 of the present invention has the fixing roller 10 made of the roller core according to the present invention, the rise time is significantly shortened, so that the image quality and the fixing property are stabilized. A desired high nip pressure can be realized, power consumption by preheating is small, and an image can be fixed without a waiting time such as a rise time.

さらに、図12に示されているように、本発明の画像形成装置100は、本発明に係る定着装置110を有している。このように、本発明の画像形成装置100が本発明に係る定着装置を有していると、ムラのない均一な画像を形成することができる。   Further, as shown in FIG. 12, the image forming apparatus 100 of the present invention includes a fixing device 110 according to the present invention. As described above, when the image forming apparatus 100 according to the present invention includes the fixing device according to the present invention, a uniform image without unevenness can be formed.

図12に示されているように、本発明の画像形成装置100は、静電潜像が形成される感光体ドラム101、感光体ドラム101に接触して帯電処理を行う帯電ローラ102、レーザビーム等の露光手段103、感光体ドラム101の静電潜像にトナーを付着させる現像ローラ104、帯電ローラ102にDC電圧を印加するためのパワーパック105、感光体ドラム101上のトナー像を記録紙107に転写処理する転写ローラ106、転写処理後の感光体ドラム101をクリーニングするためのクリーニング装置108、感光体ドラム101の表面電位を測定する表面電位計109、並びに、定着ローラ10及び加圧ローラ112からなるローラ方式の熱定着装置110によって構成されている。   As shown in FIG. 12, the image forming apparatus 100 of the present invention includes a photosensitive drum 101 on which an electrostatic latent image is formed, a charging roller 102 that performs charging processing in contact with the photosensitive drum 101, and a laser beam. And the like, the developing roller 104 for attaching the toner to the electrostatic latent image on the photosensitive drum 101, the power pack 105 for applying a DC voltage to the charging roller 102, and the toner image on the photosensitive drum 101 on the recording paper A transfer roller 106 that performs transfer processing to 107, a cleaning device 108 that cleans the photosensitive drum 101 after the transfer processing, a surface potential meter 109 that measures the surface potential of the photosensitive drum 101, and the fixing roller 10 and the pressure roller The roller-type heat fixing device 110 is composed of 112.

この電子写真方式を用いる画像形成装置100は、回転する感光体ドラム101の感光体層を帯電ローラ102を用いて一様に帯電させた後にレーザビーム等の露光手段103で露光して静電潜像を形成し、この静電潜像をトナーによって現像することによりトナー像とし、このトナー像を記録紙107上に転写し、そして、この記録紙107を定着ローラ10及び加圧ローラ112からなるローラ方式の熱定着装置110に通過させてトナー像を熱定着するように構成されている。   In the image forming apparatus 100 using this electrophotographic system, a photosensitive layer of a rotating photosensitive drum 101 is uniformly charged by using a charging roller 102 and then exposed by an exposure unit 103 such as a laser beam to electrostatic latent. An image is formed, and the electrostatic latent image is developed with toner to form a toner image. The toner image is transferred onto the recording paper 107. The recording paper 107 is composed of a fixing roller 10 and a pressure roller 112. The toner image is heat-fixed by passing through a roller-type heat fixing device 110.

このような画像形成装置100の熱定着装置においては、アルミニウム等の金属の中空円筒体からなる薄肉芯金の外周面にトナーの粘着を防止するために被覆された四フッ化エチレン樹脂(PTFE)、四フッ化エチレン・パーフロロアルキルビニルエーテル共重合体樹脂(PFA)、四フッ化エチレン・六フッ化プロピレン共重合体樹脂(FEP)等のフッ素樹脂からなる離型層を設けた定着ローラ10が使用されているが、この加熱定着ローラ10は、薄肉芯金の中空部に回転中心線に沿ってハロゲンランプ等のヒータを配置し、その輻射熱によって定着ローラ10を内側から加熱するようになっており、そして、定着ローラ10と加圧ローラ112との間に記録紙107を通過させることにより、記録紙107の上に付着しているトナーを定着ローラ10の熱により軟化させつつ加圧して記録紙上に定着させるようになっている。   In such a heat fixing device of the image forming apparatus 100, an ethylene tetrafluoride resin (PTFE) coated on the outer peripheral surface of a thin cored bar made of a hollow cylindrical body of metal such as aluminum to prevent toner adhesion. A fixing roller 10 provided with a release layer made of a fluororesin such as tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer resin (PFA) or tetrafluoroethylene / hexafluoropropylene copolymer resin (FEP). Although being used, the heating and fixing roller 10 is provided with a heater such as a halogen lamp in the hollow portion of the thin metal core along the rotation center line, and the fixing roller 10 is heated from the inside by its radiant heat. In addition, by passing the recording paper 107 between the fixing roller 10 and the pressure roller 112, the toner adhering to the recording paper 107 is removed. And it is adapted to fix on the recording paper by pressurizing while softened by heat of the fixing roller 10 a.

ここで、本発明の効果について確認を行った。   Here, the effect of the present invention was confirmed.

比較のために従来技術に係るローラ(内径が39.2mm、外径が41.6mm(肉厚1.2mm)の円筒状材(素管)を用いて、内部に高さ0.5mmのリブを9本形成した定着ローラ(モデル断面図を図15に示す)と、同じ円筒状材を用い従来技術に係るこのローラと同様に、ただし、9本のリブのうち、中央のリブを設けず、その代わりに、中央のリブの位置に外径が39.1mm、内径が33mm、厚さが2mmのリング状の補強部材(円筒状材と同じ素材からなる)を挿入し、上記で図2〜図5で説明した方法により、このリング状の補強部材の両側に、リング状の補強部材に接して2つのリブ(高さ0.2〜0.3mm)を形成してなる本発明に係る定着ローラとを得た。これら2つの定着ローラの外形、及び、リブ形成部以外の肉厚は同じである。   For comparison, a roller according to the prior art (cylindrical material (element tube) having an inner diameter of 39.2 mm and an outer diameter of 41.6 mm (wall thickness 1.2 mm) is used, and a rib with a height of 0.5 mm is used inside And a fixing roller (model cross-sectional view is shown in FIG. 15), and the same cylindrical material as this roller according to the related art, except that the central rib is not provided among the nine ribs. Instead, a ring-shaped reinforcing member (made of the same material as the cylindrical material) having an outer diameter of 39.1 mm, an inner diameter of 33 mm, and a thickness of 2 mm is inserted into the position of the central rib. According to the present invention, two ribs (height 0.2 to 0.3 mm) are formed on both sides of the ring-shaped reinforcing member in contact with the ring-shaped reinforcing member by the method described in FIG. The fixing roller and the outer shape of the two fixing rollers and the rib forming portion are obtained. Wall thickness of is the same.

これら定着ローラを同条件で評価した結果、これらローラに加えられた、等しい加圧ローラの荷重に対して、従来技術に係るローラでは0.15〜0.20mmのつぶれが発生したが、本発明に係るローラでのつぶれは0.04mm以下となった。   As a result of evaluating these fixing rollers under the same conditions, the roller according to the related art caused crushing of 0.15 to 0.20 mm with respect to the equal pressure roller load applied to these rollers. The crushing by the roller according to No. was 0.04 mm or less.

このように本発明に係る定着ローラは、従来のリブ付き薄肉定着ローラのつぶれ強度を更に改良するもので、必要に応じ、1本ないし複数のリング状の補強部材を用いて、実際の使用における加圧力に合わせた過不足のない補強が可能である。   As described above, the fixing roller according to the present invention further improves the crushing strength of the conventional thin-walled fixing roller with ribs. If necessary, one or a plurality of ring-shaped reinforcing members can be used in actual use. Reinforcement without excess or deficiency according to the applied pressure is possible.

このように本発明に係る定着ローラは、リング状の補強部材により、薄肉定着ローラにおいて、従来技術以上に補強が可能となり、より薄肉化が可能となって、即ち熱容量の低減が図れ、定着装置に組み込んだときの立ち上げ時間の短縮が可能となり、また、加圧力を高めることができるので高画質化が計れ、定着性の改善が可能となる。   As described above, the fixing roller according to the present invention can be strengthened more than the conventional technology in the thin fixing roller by the ring-shaped reinforcing member, and can be made thinner, that is, the heat capacity can be reduced, and the fixing device can be reduced. It is possible to shorten the start-up time when it is incorporated in the device, and it is possible to increase the pressurizing force, so that the image quality can be improved and the fixing property can be improved.

本発明に係るローラ芯金は変形が小さく、そのため、肉厚を極めて薄くでき、熱容量を小さくすることができるので、定着ローラとして定着装置に組み込んだときの予熱時間を極めて短く、かつ、予熱による電力消費を小さくすることができ、さらに、そのような定着装置を有する画像定着装置は予熱による電力消費が小さく、待ち時間のない画像形成が可能となるので、電子写真複写機、レーザプリンタ、ファクシミリ等として好適である。   The roller cored bar according to the present invention is small in deformation, so that the thickness can be extremely reduced and the heat capacity can be reduced. Therefore, the preheating time when incorporated in the fixing device as a fixing roller is extremely short, and the preheating is performed. The power consumption can be reduced, and the image fixing device having such a fixing device consumes less power due to preheating and can form an image without waiting time. Therefore, an electrophotographic copying machine, a laser printer, a facsimile machine can be used. Etc. are suitable.

本発明に係るローラ芯金Aを示すモデル断面図である。It is a model sectional view showing roller mandrel A concerning the present invention. 本発明に係るローラ芯金A’の作製方法を示すモデル図(リング状の補強部材Bを円筒状材1の所定位置に挿入した状態を示す図)である。FIG. 5 is a model diagram (a diagram showing a state in which a ring-shaped reinforcing member B is inserted into a predetermined position of the cylindrical member 1) illustrating a method for producing the roller core A ′ according to the present invention. 補強リング保持具2aによってリング状の補強部材Bを円筒状材1内の所定の位置に挿入したときのリング状の補強部材B付近のモデル拡大断面図である。FIG. 3 is an enlarged model cross-sectional view of the vicinity of the ring-shaped reinforcing member B when the ring-shaped reinforcing member B is inserted into a predetermined position in the cylindrical member 1 by the reinforcing ring holder 2a. 円筒状材1の外側面にスピニングローラ4を図4に示すように押しつけ、リブを形成させた状態を示すモデル断面図である。る。FIG. 5 is a model cross-sectional view showing a state in which a spinning roller 4 is pressed against an outer surface of a cylindrical material 1 as shown in FIG. 4 to form a rib. The リブを形成した円筒状材1の外側面を切削加工している状態を示すモデル断面図である。It is model sectional drawing which shows the state which has cut the outer surface of the cylindrical material 1 in which the rib was formed. リブを形成した円筒状材1のリブ付近のモデル拡大断面図である。It is a model expanded sectional view near the rib of the cylindrical material 1 which formed the rib. 互いに隣り合う2つのリブの間に、これら2つのリブに接して配されているリング状の補強部材を内部に複数有するローラ芯金の製造方法を示す図(2つのリング状の補強部材Bを円筒状材1の所定位置に挿入し、一方のリング状の補強部材Bに接する2条のリブを形成した状態を示す図)である。The figure which shows the manufacturing method of the roller metal core which has two or more ring-shaped reinforcement members distribute | arranged in contact with these two ribs between two adjacent ribs (two ring-shaped reinforcement members B are shown). It is a figure which shows the state which inserted in the predetermined position of the cylindrical material 1, and formed the two ribs which contact | connect one ring-shaped reinforcement member B). 互いに隣り合う2つのリブの間に、これら2つのリブに接して配されているリング状の補強部材を内部に複数有するローラ芯金の製造方法を示す図(2つのリング状の補強部材Bに接する2条のリブをそれぞれ形成した状態を示す図)である。The figure which shows the manufacturing method of the roller metal core which has two or more ring-shaped reinforcement members distribute | arranged in contact between these two ribs between two adjacent ribs (in two ring-shaped reinforcement members B) FIG. 2 is a diagram illustrating a state in which two ribs in contact with each other are formed. 互いに隣り合う2つのリブの間に、これら2つのリブに接して配されているリング状の補強部材を内部に複数有するローラ芯金の製造方法を示す図(さらに3つめと3つめのリング状の補強部材を内部に挿入し、その一方のリング状の補強部材Bに接する2条のリブを形成した状態を示す図)である。The figure which shows the manufacturing method of the roller metal core which has two or more ring-shaped reinforcement members distribute | arranged in contact with these two ribs between two adjacent ribs (3rd and 3rd ring shape) Is a diagram showing a state in which two ribs are formed in contact with one of the ring-shaped reinforcing members B). 互いに隣り合う2つのリブの間に、これら2つのリブに接して配されているリング状の補強部材を内部に複数有するローラ芯金の製造方法を示す図(4つのリング状の補強部材Bに接する2条のリブをそれぞれ形成し終えた状態を示す図)である。The figure which shows the manufacturing method of the roller metal core which has two or more ring-shaped reinforcement members distribute | arranged in contact with these two ribs between two adjacent ribs (in four ring-shaped reinforcement members B) FIG. 3 is a diagram illustrating a state where two ribs in contact with each other have been formed. 互いに隣り合う2つのリブの間に、これら2つのリブに接して配されているリング状の補強部材を内部に複数有するローラ芯金の製造方法を示す図(円筒状材1の表面を切削加工し、本発明に係るローラ芯金A”とした状態を示す図)である。The figure which shows the manufacturing method of the roller metal core which has two or more ring-shaped reinforcement members distribute | arranged between two adjacent ribs inside each other (cutting the surface of the cylindrical material 1) FIG. 3 is a view showing a state where the roller core metal A ″ according to the present invention is used. 本発明に係る定着装置を有する画像形成装置のモデル説明図である。1 is a model explanatory diagram of an image forming apparatus having a fixing device according to the present invention. 従来技術に係る定着装置を示すモデル説明図である。It is model explanatory drawing which shows the fixing device which concerns on a prior art. 従来技術に係る定着ローラで生じる問題を説明するモデル説明図である。 (a)定着ローラ201の軸に垂直な平面での断面図である。 (b)定着ローラ201の軸及び加圧ローラ202の軸を含む平面での断面図である。It is a model explanatory drawing explaining the problem which arises with the fixing roller which concerns on a prior art. 2A is a cross-sectional view taken along a plane perpendicular to the axis of the fixing roller 201. FIG. 5B is a cross-sectional view in a plane including the axis of the fixing roller 201 and the axis of the pressure roller 202. FIG. 従来技術に係る定着ローラを示すモデル断面図である。It is a model sectional view showing a fixing roller according to the prior art.

符号の説明Explanation of symbols

A、A’ 本発明に係るローラ芯金
A” ローラ芯金中間体
A1〜A6、1a リング状の補給部材Bに接して設けられたリブ
B リング状の補強部材
B1 C面取り部
1 円筒状材
1b 溝
2、3 ジグ
2a 補強リング保持具
2a1 保持小径部
2a2 大径部
2a3 段差壁部
2a4 補強部材保持板ばね保持スペース
2a5 保持用板ばね
2a51 自由端
2a52 先端
A, A ′ Roller core metal according to the present invention A ”Roller core metal intermediates A1 to A6, 1a Ribs provided in contact with a ring-shaped supply member B B Ring-shaped reinforcing member B1 C chamfered portion 1 Cylindrical material 1b Groove 2, 3 Jig 2a Reinforcing ring holder 2a1 Holding small diameter portion 2a2 Large diameter portion 2a3 Stepped wall portion 2a4 Reinforcing member holding leaf spring holding space 2a5 Holding leaf spring 2a51 Free end 2a52 Tip

Claims (7)

中空筒形状のローラ芯金において、該ローラ芯金の内側面に複数のリブが設けられ、これらリブのうち、少なくとも一組の、互いに隣り合う2つのリブの間に、これら2つのリブに接してリング状の補強部材が配されていることを特徴とするローラ芯金。   In the hollow cylindrical roller cored bar, a plurality of ribs are provided on the inner surface of the roller cored bar, and at least one set of two ribs adjacent to each other is in contact with the two ribs. A roller cored bar having a ring-shaped reinforcing member. 上記リング状の補強部材の内側面の両側面に面取りが施されていることを特徴とする請求項1のローラ芯金。   2. The roller metal core according to claim 1, wherein chamfering is performed on both side surfaces of the inner side surface of the ring-shaped reinforcing member. ローラ芯金の内側面に複数のリブが設けられ、これらリブのうち、少なくとも一組の互いに隣り合う2つのリブの間に、該2つのリブの両方に接してリング状の補強部材が配されている中空円筒形状のローラ芯金の製造方法であって、
薄肉円筒構造体内部にリング状の補強部材をこれらの回転対称軸が一致するように挿入した後、該薄肉円筒構造体の外側面に押し部材を押し当てることにより薄肉円筒構造体の内側面に該リング状の補強部材に接するリブを形成する工程を有することを特徴とするローラ芯金の製造方法。
A plurality of ribs are provided on the inner surface of the roller mandrel, and among these ribs, a ring-shaped reinforcing member is disposed between at least one pair of two adjacent ribs in contact with both of the two ribs. A hollow cylindrical roller core metal manufacturing method,
After inserting the ring-shaped reinforcing member into the thin-walled cylindrical structure so that the rotational symmetry axes thereof coincide with each other, the pressing member is pressed against the outer surface of the thin-walled cylindrical structure so as to contact the inner surface of the thin-walled cylindrical structure. A method for producing a roller core comprising the step of forming a rib in contact with the ring-shaped reinforcing member.
上記2つのリブを共に、上記リング状の補強部材の挿入後に形成することを特徴とする請求項3に記載のローラ芯金の製造方法。   The method for manufacturing a roller cored bar according to claim 3, wherein both of the two ribs are formed after the ring-shaped reinforcing member is inserted. 請求項1または請求項2に記載のローラ芯金を有することを特徴とする定着ローラ。   A fixing roller having the roller cored bar according to claim 1. 請求項5に記載の定着ローラを有することを特徴とする定着装置。   A fixing device comprising the fixing roller according to claim 5. 請求項6に記載の定着装置を有することを特徴とする画像形成装置。   An image forming apparatus comprising the fixing device according to claim 6.
JP2005229949A 2005-08-08 2005-08-08 Roller core bar, manufacturing method thereof, fixing roller, fixing apparatus, and image forming apparatus equipped with the same Withdrawn JP2007047321A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009116607A1 (en) * 2008-03-21 2009-09-24 Ricoh Company, Ltd. Fixing member, manufacturing method of fixing member, rotational body of fixing member, fixing device, and image forming apparatus
JP2010208493A (en) * 2009-03-10 2010-09-24 Unipres Corp Steering member structure
WO2021027461A1 (en) * 2019-08-14 2021-02-18 山东广泰环保科技有限公司 Tube body support member, tube for making roller, roller body and use of roller body

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009116607A1 (en) * 2008-03-21 2009-09-24 Ricoh Company, Ltd. Fixing member, manufacturing method of fixing member, rotational body of fixing member, fixing device, and image forming apparatus
US8369764B2 (en) 2008-03-21 2013-02-05 Ricoh Company, Ltd. Fixing member, fixing device, and image forming apparatus
CN101978325B (en) * 2008-03-21 2013-05-15 株式会社理光 Fixing member, manufacturing method of fixing member, rotational body of fixing member, fixing device, and image forming apparatus
JP2010208493A (en) * 2009-03-10 2010-09-24 Unipres Corp Steering member structure
WO2021027461A1 (en) * 2019-08-14 2021-02-18 山东广泰环保科技有限公司 Tube body support member, tube for making roller, roller body and use of roller body

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