JP2007038387A - Throw-away tip - Google Patents

Throw-away tip Download PDF

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Publication number
JP2007038387A
JP2007038387A JP2005228071A JP2005228071A JP2007038387A JP 2007038387 A JP2007038387 A JP 2007038387A JP 2005228071 A JP2005228071 A JP 2005228071A JP 2005228071 A JP2005228071 A JP 2005228071A JP 2007038387 A JP2007038387 A JP 2007038387A
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Japan
Prior art keywords
throw
holder
tip
tool
away tip
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JP2005228071A
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Japanese (ja)
Inventor
Masanobu Ueda
正信 上田
Hiroaki Tanaka
宏明 田中
Kazuhiko Kashima
一彦 鹿島
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Sumitomo Electric Hardmetal Corp
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Sumitomo Electric Hardmetal Corp
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Priority to JP2005228071A priority Critical patent/JP2007038387A/en
Publication of JP2007038387A publication Critical patent/JP2007038387A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To perform boring of a lathe, by use of a cutting tool holder for turning. <P>SOLUTION: A throw-away tip mounted on a cutting tool holder is provided with a fitting part 2 removably fixed to a tip seat provided on the cutting tool holder by a clamping means and a shaft part 3 extended from the fitting part 2 toward the front of the fitting part to be integrated with the fitting part. At least the tip side of the shaft part 3 is constructed as a body of a boring turning tool such as a body of a drill 4 including a cutting blade 4a and a helical flute 4b. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、旋盤を使用してドリルホルダを使わずにセンター穴などの穴加工を行えるようにするためのスローアウェイチップに関する。   The present invention relates to a throw-away tip for enabling drilling of a center hole or the like using a lathe without using a drill holder.

ホルダ(シャンク)の先端に刃具を装着したバイトは、外径倣い加工、内径加工、内外径の溝入れ加工、面取り加工と言った種々の加工に利用されている。そのバイトの複数本を刃物台に並列配置にして取付けた櫛刃型旋盤と称される小型の旋盤がある。   A tool with a cutting tool attached to the tip of a holder (shank) is used for various processes such as outer diameter copying, inner diameter processing, inner and outer diameter grooving, and chamfering. There is a small lathe called a comb-blade lathe in which a plurality of tools are mounted in parallel on a tool post.

その櫛刃型旋盤は、例えば、下記特許文献1などに開示されている。この櫛刃型旋盤は、種類の異なるバイトで同一ワークに種々の加工を施すことができ、ワークの掴み変えを行わずに複雑な製品形状に対応することができる。また、ドリルによる穴加工、リーマによる穴面の仕上げ加工など、穴加工工具による各種の穴加工も行うことができる。   The comb blade type lathe is disclosed in, for example, Patent Document 1 below. This comb-blade lathe can perform various types of processing on the same workpiece with different types of cutting tools, and can cope with complicated product shapes without changing the workpiece. In addition, various types of drilling with a drilling tool such as drilling with holes and finishing with a reamer can be performed.

ところで、旋盤による穴加工を工具固定、ワーク回転の状態で行う場合、ドリルなどの工具を刃物台にセットしたホルダで保持する必要がある。そのときに使用するホルダとして、旋削加工に用いられる角シャンクのホルダや丸シャンクのホルダを使用することができれば、経済面や生産性の面で有利になる。   By the way, when drilling with a lathe is performed with the tool fixed and the workpiece rotated, it is necessary to hold a tool such as a drill with a holder set on the tool post. If a square shank holder or a round shank holder used for turning can be used as the holder used at that time, it is advantageous in terms of economy and productivity.

ところが、通常使用されているドリル、リーマなどの穴加工工具は、丸シャンクを備えているので、丸シャンクを掴むためのチャックを備える専用のドリルホルダで保持する必要があり、旋削加工に用いられる角シャンクホルダや丸シャンクホルダによる保持が行えない。そのために、ホルダの共用による上記の効果を得ることができなかった。
特許第3286836号公報(段落0030及び図29)
However, since drilling tools such as drills and reamers that are normally used have a round shank, they must be held by a dedicated drill holder that has a chuck for gripping the round shank and are used for turning. Cannot be held with a square or round shank holder. For this reason, the above-mentioned effect due to sharing of the holder cannot be obtained.
Japanese Patent No. 328683 (paragraph 0030 and FIG. 29)

この発明は、ホルダの種類の統合による経済性の向上、生産性の向上を実現するために、旋削工具用のホルダ(この発明ではバイトホルダと言う)を使用して旋盤による穴加工を行えるようにすることを課題としている。   In the present invention, in order to improve economic efficiency and productivity by integrating the types of holders, it is possible to perform drilling with a lathe using a holder for a turning tool (referred to as a bite holder in this invention). The challenge is to make it.

上記の課題を解決するため、この発明においては、バイトホルダに設けられたチップ座にクランプ手段で着脱自在に固定する取り付け部と、その取り付け部から取り付け部の前方に伸び出す取り付け部と一体の軸部をスローアウェイチップに備えさせ、前記軸部の先端側を穴加工用転削工具のボディとして構成した。   In order to solve the above-described problems, in the present invention, an attachment portion that is detachably fixed to a tip seat provided on a bite holder by a clamping means, and an attachment portion that extends from the attachment portion to the front of the attachment portion are integrated. The shaft portion was provided in the throw-away tip, and the tip end side of the shaft portion was configured as the body of a drilling tool for drilling.

この発明のスローアウェイチップに含ませる穴加工用転削工具は、ドリル、センター穴ドリル、面取りフライス、リーマなどであり、内径加工用のボーリングバイトは含まない。これらの工具は、この発明のスローアウェイチップを旋盤の刃物台にセットされたバイト用のホルダに装着し、ワーク回転、工具非回転で使用する。   The drilling tool for drilling included in the throw-away tip of the present invention is a drill, a center hole drill, a chamfering miller, a reamer, etc., and does not include a boring tool for inner diameter processing. These tools are used by rotating the workpiece and non-rotating the tool by mounting the throw-away tip of the present invention on a holder for a tool set on a tool post of a lathe.

なお、取り付け部は、クランプねじで締め付けてチップ座に固定するもの、押さえ金で押圧してチップ座に固定するもののどちらであってもよい。   The attachment portion may be either one that is fastened with a clamp screw and fixed to the chip seat, or one that is pressed with a presser foot and fixed to the chip seat.

この発明のスローアウェイチップは、旋削用チップとドリルなどの穴加工用の転削工具を合体させたものと考えることができる。先端側は穴加工用の転削工具であるが、ホルダに対する取り付け部は旋削用チップの取り付け部と同様の取り付け部となっている。このため、バイト用のホルダに装着して使用することができる。   The throw-away tip of the present invention can be considered as a combination of a turning tip and a drilling tool for drilling such as a drill. The tip side is a turning tool for drilling, but the attachment part to the holder is an attachment part similar to the attachment part of the turning tip. For this reason, it can be used by being mounted on a tool holder.

丸シャンクを掴むドリルホルダは把持部径を変化させる機構を含むため、構造が複雑で高価であるが、バイト用のホルダは構造が簡素で安価である。また、バイト用のホルダを使用可能となしたことでホルダの種類の統合が図れ、準備するホルダの数が減少して経済面で有利になる。   Since the drill holder for gripping the round shank includes a mechanism for changing the diameter of the gripping portion, the structure is complicated and expensive. However, the holder for the tool is simple and inexpensive. In addition, since the holder for the tool can be used, the types of holders can be integrated, and the number of holders to be prepared is reduced, which is advantageous in terms of economy.

さらに、旋削用チップの保持とこの発明のスローアウェイチップの保持を同一ホルダを使用して行えるようにしたので、加工内容の変更に伴う工具の入れ替えに対して刃具の交換のみで対応することが可能になり、ホルダを着け外しする手間と時間が省かれて生産性の面でも有利になる。   Furthermore, since the holding of the turning tip and the holding of the throw-away tip of the present invention can be performed using the same holder, it is possible to respond to the replacement of the tool accompanying the change of the processing content only by replacing the cutting tool. This makes it possible to save labor and time for attaching and detaching the holder, which is advantageous in terms of productivity.

以下、この発明のスローアウェイチップの実施形態を、添付図面の図1〜図7に基づいて説明する。図1は第1実施形態である。このスローアウェイチップ1は、扁平な取り付け部2にドリル4のボディを一体に形成したものになっている。   Embodiments of the throw-away tip of the present invention will be described below with reference to FIGS. 1 to 7 of the attached drawings. FIG. 1 shows a first embodiment. The throw-away tip 1 is formed by integrally forming a body of a drill 4 on a flat attachment portion 2.

取り付け部2は側面視形状を略平行四辺形にしているが、その形状は任意に設定してよい。バイトホルダに設けられるチップ座に安定して取り付けられる形状であればよい。この取り付け部2の前部の上面側に偏った位置に前方に伸び出す断面円形の軸部(丸シャンク)3を一体に形成し、その軸部3の先端側をドリル4のボディとして構成している。   The attachment portion 2 has a substantially parallelogram shape in a side view, but the shape may be arbitrarily set. Any shape that can be stably attached to the tip seat provided in the bite holder is acceptable. A shaft section (round shank) 3 that extends forward is formed integrally at a position biased toward the upper surface side of the front portion of the mounting section 2, and the tip side of the shaft section 3 is configured as the body of the drill 4. ing.

ドリル4のボディは、一般的なドリルのボディと同様に加工されており、2枚の切れ刃4a,4aと、2条のねじれ溝4b,4bを備える。   The body of the drill 4 is processed in the same manner as a general drill body, and includes two cutting edges 4a and 4a and two twisted grooves 4b and 4b.

軸部3に形成する工具は、ワークにセンター穴をあけるセンター穴ドリル、穴縁の面取りを行う面取りフライス、穴の内面を仕上げるリーマなどであってもよい。軸部3にセンター穴ドリル5を設けたスローアウェイチップ1Aを図2に、また、軸部3に面取りフライス6を設けたスローアウェイチップ1Bを図3に、軸部3にリーマ7を設けたスローアウェイチップ1Cを図4にそれぞれ示す。   The tool formed on the shaft portion 3 may be a center hole drill for making a center hole in a workpiece, a chamfering mill for chamfering a hole edge, a reamer for finishing the inner surface of a hole, or the like. The throw-away tip 1A provided with the center hole drill 5 in the shaft portion 3 is shown in FIG. 2, the throw-away tip 1B provided with the chamfering milling cutter 6 in the shaft portion 3 is shown in FIG. 3, and the reamer 7 is provided in the shaft portion 3. FIG. 4 shows the throw-away chip 1C.

図5は、図1のスローアウェイチップ1をバイトホルダ(シャンク)10に装着した状態を示している。バイトホルダ10は、ヘッド部の一側面の上側コーナ部にチップ座11を設け、そのチップ座11に装着したスローアウェイチップ1をクランプ手段12でクランプするものを示した。チップ座11は、平坦な座底11aと、それぞれが座底11aに鋭角に又は直角に交わる2つの座壁11b、11cを有しており、取り付け部2の面2bに設けた3個以上の突起8を座底11aで、取り付け部2の面2cをその面2cに対応させた座壁11bで、取り付け部2の傾斜した面2dをその面2dに対応させた座壁11cでそれぞれ支える。   FIG. 5 shows a state in which the throw-away tip 1 of FIG. 1 is attached to a bite holder (shank) 10. The tool holder 10 is shown in which a tip seat 11 is provided at an upper corner portion on one side of the head portion, and the throw-away tip 1 attached to the tip seat 11 is clamped by the clamping means 12. The chip seat 11 has a flat seat bottom 11a and two seat walls 11b and 11c that intersect the seat bottom 11a at an acute angle or a right angle, respectively, and three or more provided on the surface 2b of the attachment portion 2 The protrusion 8 is supported by a seat bottom 11a, the surface 2c of the mounting portion 2 is supported by the seat wall 11b corresponding to the surface 2c, and the inclined surface 2d of the mounting portion 2 is supported by the seat wall 11c corresponding to the surface 2d.

クランプ手段12は、押さえ金12aと、締め付けねじ12b (図示のねじは所謂Wねじであるが、通常の締め付けねじを使用してもよい)とからなるものを示した。図示のクランプ手段12は、押さえ金12aで取り付け部2をクランプするが、バイトホルダ10にねじ込むクランプねじの頭部にテーパ面を設けてそのテーパ面で取り付け部2のテーパ面2eを加圧する構造のクランプ手段も考えられる。   The clamp means 12 is composed of a presser foot 12a and a tightening screw 12b (the illustrated screw is a so-called W screw, but a normal tightening screw may be used). The illustrated clamping means 12 clamps the attachment portion 2 with a presser foot 12a, and has a structure in which a taper surface is provided on the head of a clamp screw that is screwed into the bite holder 10 and the taper surface 2e of the attachment portion 2 is pressed with the taper surface. Other clamping means are also conceivable.

図6及び図7は、この発明のスローアウェイチップのさらに他の例を示している。この図6、図7のスローアウェイチップ1D,1Eは、取り付け部2を変形させたものであって、穴加工用転削工具は、図1〜図4に示したのと同様のもの(図示省略)が取り付け部2と一体に形成される。   6 and 7 show still another example of the throw-away tip of the present invention. The throw-away tips 1D and 1E in FIGS. 6 and 7 are obtained by deforming the mounting portion 2, and the drilling tool for drilling is the same as that shown in FIGS. (Omitted) is formed integrally with the mounting portion 2.

図6の取り付け部2は、一方の側面から他方の側面に貫通する取り付け孔9を設け、その取り付け孔9に皿頭のクランプねじ12cを通し、そのクランプねじ12cで取り付け部2をバイトホルダ10に固定する。バイトホルダ10は、上面にチップ座11を備えており、そのチップ座11で取り付け部2の面2bと、各々が面2bに対して直角に交わる面2f、2gの3面を拘束してスローアウェイチップ1Dを保持する。面2fと2gは鋭角に交わる面にしており、加工時に取り付け部2に楔効果が生じて固定の安定性が高められる。   The attachment portion 2 in FIG. 6 is provided with an attachment hole 9 penetrating from one side surface to the other side surface, a countersunk clamp screw 12c is passed through the attachment hole 9, and the attachment portion 2 is attached to the bite holder 10 with the clamp screw 12c. Secure to. The tool holder 10 is provided with a tip seat 11 on the upper surface, and the tip seat 11 restrains the surface 2b of the mounting portion 2 and the surfaces 2f and 2g, which intersect each other at right angles to the surface 2b. Hold away chip 1D. The surfaces 2f and 2g are surfaces that intersect at an acute angle, and a wedge effect is generated in the attachment portion 2 during processing to improve the stability of fixation.

図7の取り付け部2も、取り付け孔9にクランプねじ12cを通し、そのクランプねじ12cを締め付けてスローアウェイチップ1Eをバイトホルダ10に固定する。取り付け部2の面2bと、面2f、2gの3面をバイトホルダ10の側面に設けたチップ座11で拘束して固定する。ここでは面2f、2gが互いに直角をなしており、楔効果は得られないが、このような取り付け部も採用できる。   7 also passes the clamp screw 12c through the attachment hole 9, and fastens the clamp screw 12c to fix the throw-away tip 1E to the bite holder 10. The surface 2b of the attachment portion 2 and the three surfaces 2f and 2g are restrained and fixed by the tip seat 11 provided on the side surface of the tool holder 10. Here, the surfaces 2f and 2g are at right angles to each other, and a wedge effect cannot be obtained, but such a mounting portion can also be employed.

なお、図1〜図4のスローアウェイチップ1〜1D及び図7のスローアウェイチップ1Eは、図6(a)と同様の向き、即ち、取り付け部2の面2aが上、面2aと平行な面2bが下となる向きにしてバイトホルダ10の上面に設けたチップ座11に装着するようにしてもよい。冒頭で述べた櫛刃型旋盤は、ホルダ付き工具を狭い間隔で刃物台にセットしているので、締め付けねじ12bやクランプねじ12cの操作を側方から行うと、刃物台にセットしたホルダを一旦外して作業を行わなければならない場合がある。このようなときに、取り付け方向を90°異ならせてチップの着脱を上側から行えるようにすれば、ホルダを着け外しする手間が省かれ、作業性や旋盤の稼働率などの面で有利になる。   1 to 4 and the throw-away tip 1E shown in FIG. 7 have the same orientation as that shown in FIG. 6A, that is, the surface 2a of the mounting portion 2 is upward and parallel to the surface 2a. You may make it mount | wear to the chip seat 11 provided in the upper surface of the bite holder 10 so that the surface 2b may become the downward direction. The comb blade type lathe described at the beginning sets the tool with a holder on the tool post at a narrow interval. Therefore, when the tightening screw 12b and the clamp screw 12c are operated from the side, the holder set on the tool post is temporarily removed. It may be necessary to remove the work. In such a case, if the mounting direction is changed by 90 ° so that the chip can be attached and detached from the upper side, the trouble of attaching and detaching the holder can be saved, which is advantageous in terms of workability and lathe operating rate. .

以上述べたように、この発明のスローアウェイチップは、取り付け部と一体の軸部を設け、その軸部に従来ドリルホルダで保持していた穴加工用転削工具のボディを設けたので、安価なバイトホルダを共用して旋盤による穴加工を行うことが可能になる。また、そのために、使用するバイトホルダの種類を統合することが可能になり、ユーザが準備するホルダの数が減少して経済面で有利になる。   As described above, the throw-away tip according to the present invention is provided with a shaft portion integrated with the mounting portion, and the shaft portion is provided with the body of a drilling tool for drilling that has been held by a conventional drill holder. It is possible to drill holes with a lathe using a common tool holder. For this reason, the types of tool holders to be used can be integrated, and the number of holders prepared by the user is reduced, which is economically advantageous.

この発明のスローアウェイチップの一例を示す(a)側面図、(b)平面図、(c)正面図、(d)要部の拡大側面図、(e)拡大正面図(A) side view, (b) plan view, (c) front view, (d) enlarged side view of essential parts, (e) enlarged front view showing an example of the throw-away tip of the present invention この発明のスローアウェイチップの他の例を示す側面図Side view showing another example of the throw-away tip of the present invention この発明のスローアウェイチップのさらに他の例を示す(a)側面図、(b)正面図(A) Side view showing still another example of the throw-away tip of the present invention, (b) Front view この発明のスローアウェイチップのさらに他の例を示す(a)側面図、(b)正面図(A) Side view showing still another example of the throw-away tip of the present invention, (b) Front view 図1のスローアウェイチップをバイトホルダに装着した状態の(a)平面図、(b)側面図、(c)(a)図のX−X線部の断面図FIG. 1A is a plan view, FIG. 1B is a side view, and FIG. 1C is a sectional view taken along line XX in FIG. この発明のさらに他の例のスローアウェイチップをバイトホルダに装着した状態の(a)側面図、(b)平面図(A) a side view of a state in which a throw-away tip of still another example of the present invention is mounted on a bite holder, (b) a plan view この発明のさらに他の例のスローアウェイチップをバイトホルダに装着した状態の(a)側面図、(b)平面図(A) a side view of a state in which a throw-away tip of still another example of the present invention is mounted on a bite holder, (b) a plan view

符号の説明Explanation of symbols

1,1A〜1E スローアウェイチップ
2 取り付け部
2a〜2d,2f,2g 面
2e テーパ面
3 軸部
4 ドリル
4a 切れ刃
4b ねじれ溝
5 センター穴ドリル
6 面取りフライス
7 リーマ
8 突起
9 取り付け孔
10 バイトホルダ
11 チップ座
11a 座底
11b,11c 座壁
12 クランプ手段
12a 押さえ金
12b 締め付けねじ
12c クランプねじ
1, 1A to 1E Throw away tip 2 Mounting portion 2a to 2d, 2f, 2g Surface 2e Tapered surface 3 Shaft portion 4 Drill 4a Cutting edge 4b Twist groove 5 Center hole drill 6 Chamfering milling cutter 7 Reamer 8 Protrusion 9 Mounting hole 10 Byte holder 11 Tip seat 11a Seat bottom 11b, 11c Seat wall 12 Clamping means 12a Presser foot 12b Clamping screw 12c Clamp screw

Claims (2)

バイトホルダに設けられたチップ座にクランプ手段で着脱自在に固定する取り付け部と、その取り付け部から取り付け部の前方に伸び出す取り付け部と一体の軸部とを有し、前記軸部の少なくとも先端側が穴加工用転削工具のボディとして構成されたスローアウェイチップ。   An attachment portion that is detachably fixed to a tip seat provided on the bite holder by a clamping means; an attachment portion that extends from the attachment portion to the front of the attachment portion; and an integral shaft portion; A throw-away tip with the side configured as the body of a drilling tool. 前記転削工具が、ドリル、センター穴ドリル、面取りフライス又はリーマである請求項1に記載のスローアウェイチップ。   The throw-away tip according to claim 1, wherein the turning tool is a drill, a center hole drill, a chamfering miller, or a reamer.
JP2005228071A 2005-08-05 2005-08-05 Throw-away tip Pending JP2007038387A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010158765A (en) * 2009-01-07 2010-07-22 Hsin Tien Chang Center drill bit
CN103551637A (en) * 2013-10-30 2014-02-05 中国航空工业集团公司第六三一研究所 Method for chamfering edge by using numerical control milling machine
JP2016078227A (en) * 2014-10-16 2016-05-16 張 新添 Chamfering blade and chamfering cutter

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JP2004050308A (en) * 2002-07-17 2004-02-19 Ngk Spark Plug Co Ltd Cutting tool, holder, and throwaway tip

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JP2004050308A (en) * 2002-07-17 2004-02-19 Ngk Spark Plug Co Ltd Cutting tool, holder, and throwaway tip

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010158765A (en) * 2009-01-07 2010-07-22 Hsin Tien Chang Center drill bit
CN103551637A (en) * 2013-10-30 2014-02-05 中国航空工业集团公司第六三一研究所 Method for chamfering edge by using numerical control milling machine
JP2016078227A (en) * 2014-10-16 2016-05-16 張 新添 Chamfering blade and chamfering cutter
KR101752962B1 (en) 2014-10-16 2017-07-03 창 신-티엔 Disoposable chamfering blade
EP3009215B1 (en) * 2014-10-16 2019-04-10 Hsin-Tien Chang Chamfering cutter comprising a disposable chamfering blade

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