JP2007035928A - Solar cell module installation base rail, front end support member, rear end support member, side end support member, and solar cell module installing device - Google Patents

Solar cell module installation base rail, front end support member, rear end support member, side end support member, and solar cell module installing device Download PDF

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JP2007035928A
JP2007035928A JP2005217059A JP2005217059A JP2007035928A JP 2007035928 A JP2007035928 A JP 2007035928A JP 2005217059 A JP2005217059 A JP 2005217059A JP 2005217059 A JP2005217059 A JP 2005217059A JP 2007035928 A JP2007035928 A JP 2007035928A
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solar cell
cell module
plate
support member
mounting plate
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Keiichi Sugaya
慶一 菅谷
Masaharu Otani
政晴 大谷
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Burest Kogyo Kenkyusho
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Burest Kogyo Kenkyusho
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/70Arrangement of stationary mountings or supports for solar heat collector modules with means for adjusting the final position or orientation of supporting elements in relation to each other or to a mounting surface; with means for compensating mounting tolerances
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/10Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
    • F24S25/16Arrangement of interconnected standing structures; Standing structures having separate supporting portions for adjacent modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • F24S25/33Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles
    • F24S25/35Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors forming substantially planar assemblies, e.g. of coplanar or stacked profiles by means of profiles with a cross-section defining separate supporting portions for adjacent modules
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S20/00Solar heat collectors specially adapted for particular uses or environments
    • F24S2020/10Solar modules layout; Modular arrangements
    • F24S2020/13Overlaying arrangements similar to roof tiles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Photovoltaic Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a solar cell module installing device which is capable of adjusting the installation angle of solar cell modules and dismounting an optional one of the solar cell modules arranged in two or more rows in parallel. <P>SOLUTION: Solar cell module installing base rails 10 are installed in two or more rows in parallel on an installation plane; and the mounting plates of the front end supporting member 20 and the rear end supporting member 30 for installing the solar cell module are fixed to the nearer fixing base of the two adjacent solar cell module installing base rails 10 respectively, so as to fix both ends of the solar cell module 40. A bottom plate 11 is provided at the width-wise center of the solar cell module installing base rail 10 to enable a worker to walk on it. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、太陽電池モジュールを設置するためのベースレール、前端支持部材、後端支持部材、側端支持部材及び太陽電池モジュール設置装置に関する。   The present invention relates to a base rail for installing a solar cell module, a front end support member, a rear end support member, a side end support member, and a solar cell module installation device.

建物の屋上や屋根の上に太陽電池モジュールを設置するため太陽電池モジュール固定装置として、従来特開2001−291889が提案されている。
この太陽電池モジュール固定装置は幅方向の一端側のモジュール固定部と他端側のモジュール固定部の高さが異なったレール架台を用いている。そして、2つの平行に設置したレール架台間に太陽電池モジュールの前端部および後端部を乗せて固定する。このようにして2つの平行なレール架台の長手方向に沿って複数の太陽電池モジュールを横並びに設置する。
太陽電池モジュールを固定後に、高さの異なる2つのモジュール固定部間に架台カバーを取付けて塞いでいる。
JP-A-2001-291889 has been proposed as a solar cell module fixing device for installing a solar cell module on the roof or roof of a building.
This solar cell module fixing device uses a rail mount in which the height of the module fixing part on one end side in the width direction and the module fixing part on the other end side are different. And the front-end part and rear-end part of a solar cell module are put on and fixed between two rail installations installed in parallel. In this way, a plurality of solar cell modules are installed side by side along the longitudinal direction of the two parallel rail mounts.
After fixing the solar cell module, a gantry cover is attached and closed between two module fixing portions having different heights.

特開2001−291889JP 2001-291889 A

しかしながら、このような従来の太陽電池モジュール固定装置では、太陽電池モジュールの取付け傾斜角度が幅方向の両端のモジュール固定部の高さの差で決まるため、太陽電池モジュールの取付け傾斜角度が常に一定で、傾斜角度の変更や調整ができなかった。   However, in such a conventional solar cell module fixing device, since the mounting inclination angle of the solar cell module is determined by the difference in height between the module fixing portions at both ends in the width direction, the mounting inclination angle of the solar cell module is always constant. The tilt angle could not be changed or adjusted.

また、レール架台の幅方向の両端の高さが異なり、傾斜した架台カバーで塞いでいるため、このレール架台上を人が歩くことができない。このため、レール架台の長手方向に沿った横並びの両端以外の場所の太陽電池モジュールが破損などで交換が必要になった場合、横並びの太陽電池モジュールを手前から全部取り外さないと交換ができなった。   Moreover, since the height of the both ends of the rail mount in the width direction is different and is covered with an inclined mount cover, a person cannot walk on the rail mount. For this reason, if it is necessary to replace the solar cell modules in places other than the side-by-side ends along the longitudinal direction of the rail mount due to damage or the like, the replacement cannot be done without removing all the side-by-side solar cell modules from the front. .

本発明はこのような問題を解決した太陽電池モジュール設置用ベースレール、太陽電池モジュール設置用支持部材、太陽電池モジュール設置装置を提供することを目的としている。   The object of the present invention is to provide a solar cell module installation base rail, a solar cell module installation support member, and a solar cell module installation apparatus that solve such problems.

前記目的を達成するために、本発明の請求項1は、太陽電池モジュールを設置するための太陽電池モジュール設置用ベースレールであって、底板と、該底板の幅方向の両側に設けられ、中空部を有する、太陽電池モジュールの端部を固定するためのほぼ同一高さの第1、第2の固定台とを備えたことを特徴としている。   In order to achieve the above object, claim 1 of the present invention is a solar cell module installation base rail for installing a solar cell module, and is provided on both sides of the bottom plate and the width direction of the bottom plate, and is hollow. The first and second fixing bases having substantially the same height for fixing the end of the solar cell module are provided.

また、本発明の請求項2は、太陽電池モジュールの前端を太陽電池モジュール設置用ベースレールに取付けるための前端支持部材であって、太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から横方向に延設され、太陽電池モジュールの前端を傾斜状態で取付けるための傾斜取付け板とを備えたことを特徴としている。   Moreover, Claim 2 of this invention is a front-end support member for attaching the front end of a solar cell module to the base rail for solar cell module installation, Comprising: The mounting plate for attaching to the fixed base of the base rail for solar cell module installation And an inclined mounting plate that extends in the lateral direction from one end in the width direction of the mounting plate and mounts the front end of the solar cell module in an inclined state.

また、本発明の請求項3は、太陽電池モジュールの後端を太陽電池モジュール設置用ベースレールに取付けるための後端支持部材であって、太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から上方向に延設された上縦板と、該上縦板の上端から横方向に延設され、太陽電池モジュールの後端を傾斜状態で取付けるための傾斜取付け板とを備えたことを特徴としている。   According to a third aspect of the present invention, there is provided a rear end support member for attaching the rear end of the solar cell module to the base rail for installing the solar cell module, and for attaching to the fixed base of the base rail for installing the solar cell module. A mounting plate, an upper vertical plate extending upward from one end in the width direction of the mounting plate, and extending laterally from the upper end of the upper vertical plate, and attaching the rear end of the solar cell module in an inclined state And an inclined mounting plate.

また、本発明の請求項4は、底板と、該底板の幅方向の両側に設けられ、中空部を有する、太陽電池モジュールの端部を固定するためのほぼ同一高さの第1、第2の固定台とを備えた太陽電池モジュール設置用ベースレールを複数列互いに平行に設置面に設置し、隣り合う2つの太陽電池モジュール設置用ベースレールの互いに近い側の固定台に、太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から横方向に延設され、太陽電池モジュールの前端を傾斜状態で取付けるための傾斜取付け板とを備えた前端支持部材及び太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から上方向に延設された垂直板と、該垂直板の上端から横方向に延設され、太陽電池モジュールの後端を傾斜状態で取付けるための傾斜取付け板とを備えた後端支持部材の各取付け板を取付け、2つの太陽電池モジュール設置用支持部材の各傾斜取付け板に太陽電池モジュールの前端及び後端を取付けるようにしたことを特徴としている。   According to a fourth aspect of the present invention, there is provided a first plate and a second plate which are provided on both sides of the bottom plate and the width direction of the bottom plate and have a hollow portion and have substantially the same height for fixing the end portion of the solar cell module. A plurality of rows of solar cell module installation base rails installed on the installation surface parallel to each other, and two solar cell module installation base rails adjacent to each other on the fixed base on the side closer to each other. A front end provided with a mounting plate for mounting on a fixed base of the base rail, and an inclined mounting plate extending laterally from one end in the width direction of the mounting plate and mounting the front end of the solar cell module in an inclined state A mounting plate for mounting on a support member and a fixing base of a base rail for installing a solar cell module; a vertical plate extending upward from one end in the width direction of the mounting plate; and a horizontal plate extending from the upper end of the vertical plate And mounting each mounting plate of the rear end support member provided with an inclined mounting plate extending in the direction and for mounting the rear end of the solar cell module in an inclined state. It is characterized in that the front end and the rear end of the solar cell module are attached to the plate.

また、本発明の請求項5は、太陽電池モジュールの側端を太陽電池モジュール設置用ベースレールに取付けるための側端支持部材であって、太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から下方向に延設された垂直板と、該垂直板の下端から横方向に延設され、太陽電池モジュールの側端を水平状態で取付けるための支持板とを備えたことを特徴としている。   Moreover, Claim 5 of this invention is a side end supporting member for attaching the side end of a solar cell module to the base rail for solar cell module installation, Comprising: For attaching to the fixed base of the base rail for solar cell module installation A mounting plate; a vertical plate extending downward from one end in the width direction of the mounting plate; and a lateral plate extending from a lower end of the vertical plate to attach the side end of the solar cell module in a horizontal state. And a support plate.

また、本発明の請求項6は、底板と、該底板の幅方向の両側に設けられ、中空部を有する、太陽電池モジュールの端部を固定するためのほぼ同一高さの第1、第2の固定台とを備えた太陽電池モジュール設置用ベースレールを複数列互いに平行に、傾斜設置面に傾斜方向に沿って設置し、隣り合う2つの太陽電池モジュール設置用ベースレールの互いに近い側の固定台に、太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から下方向に延設された垂直板と、該垂直板の下端から横方向に延設され、太陽電池モジュールの側端を水平状態で取付けるための支持板とを備えた2つの側端支持部材の各取付け板を取付け、2つの太陽電池モジュール設置用支持部材の各支持板に太陽電池モジュールの各側端を取付けるようにしたことを特徴としている。   According to a sixth aspect of the present invention, there is provided a first plate and a second plate which are provided on both sides of the bottom plate and the width direction of the bottom plate and have a hollow portion and have substantially the same height for fixing the end of the solar cell module. A plurality of rows of solar cell module installation base rails provided in parallel with each other and on the inclined installation surface along the inclination direction, and fixing two adjacent solar cell module installation base rails on the sides close to each other A mounting plate for mounting on a base of the base rail for installing the solar cell module, a vertical plate extending downward from one end in the width direction of the mounting plate, and a lateral direction from the lower end of the vertical plate A mounting plate for two side end support members that are extended and provided with a support plate for mounting the side end of the solar cell module in a horizontal state is attached to each support plate of the two support members for solar cell module installation. Solar cell module It is characterized in that to attach each side edge of Lumpur.

本発明はこのように太陽電池モジュール設置用ベースレールを複数列互いに平行に設置面に設置し、隣り合う2つの太陽電池モジュール設置用ベースレールの互いに近い側の固定台に、太陽電池モジュール設置用の前端支持部材及び後端支持部材の各取付け板を取付け、2つの太陽電池モジュール設置用支持部材の各傾斜取付け板に太陽電池モジュールの両端部を取付けるようにしたから、前端支持部材及び後端支持部材の各傾斜取付け板の傾斜角を選び、且つ後端支持部材の垂直板の高さを選ぶことによって、太陽電池モジュールの設置面に対する傾斜角度を調整することができる。   In the present invention, a plurality of rows of solar cell module installation base rails are installed on the installation surface in parallel with each other, and two solar cell module installation base rails are adjacent to each other on a fixing base on the side close to each other. Since the respective mounting plates of the front end support member and the rear end support member are attached, and both end portions of the solar cell module are attached to the inclined mounting plates of the two solar cell module installation support members, the front end support member and the rear end By selecting the inclination angle of each inclined mounting plate of the support member and selecting the height of the vertical plate of the rear end support member, the inclination angle with respect to the installation surface of the solar cell module can be adjusted.

また、本発明の太陽電池モジュール設置用ベースレールは幅方向の中央に底板を備えているので、この底板に沿って人が歩くことができ、このため、太陽電池モジュール設置用ベースレールの長手方向に沿った横並びの両端以外の場所の太陽電池モジュールが破損などで交換が必要になった場合、横並びの太陽電池モジュールを手前から全部取り外すことなく、該当する位置の太陽電池モジュールまで底板上を歩いていって、該当する太陽電池モジュールのみを取り外したり交換したりすることができる。   Further, since the base rail for installing the solar cell module of the present invention has a bottom plate in the center in the width direction, a person can walk along the bottom plate. Therefore, the longitudinal direction of the base rail for installing the solar cell module If it is necessary to replace the solar cell modules in places other than the side ends along the line due to damage, etc., walk on the bottom plate to the corresponding solar cell module without removing the side-by-side solar cell modules from the front. Therefore, only the corresponding solar cell module can be removed or replaced.

また、本発明では、太陽電池モジュール設置用ベースレールを複数列互いに平行に、傾斜設置面に傾斜方向に沿って設置し、隣り合う2つの太陽電池モジュール設置用ベースレールの互いに近い側の固定台に、傾斜設置面に平行に太陽電池モジュールを設置することもできる。   Further, in the present invention, a plurality of rows of solar cell module installation base rails are installed in parallel to each other along an inclination direction on an inclined installation surface, and the two adjacent solar cell module installation base rails are located on the side closer to each other. In addition, the solar cell module can be installed parallel to the inclined installation surface.

以下、図面に基づいて本発明の実施の形態を説明する。
図1〜4は本発明の一実施形態の太陽電池モジュール設置用ベースレール10を示している。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIGS. 1-4 has shown the base rail 10 for solar cell module installation of one Embodiment of this invention.

太陽電池モジュール設置用ベースレール10はレール状であって、幅方向(長手方向に対して直交する方向)の中央に底板部11を備え、この底板部11の幅方向の両側には断面「コ」字状の第1、第2の固定台12、13が設けられている。   The solar cell module installation base rail 10 has a rail shape and includes a bottom plate portion 11 at the center in the width direction (a direction orthogonal to the longitudinal direction). "-Shaped first and second fixing bases 12 and 13 are provided.

底板部11には長手方向の複数箇所において、長穴状のボルト挿通穴11aが設けられていて、図1に示すように建物の屋上や屋根上(設置面A)に固定したベースブロックBから上方へ突出したアンカーボルトCを上方へ挿通させた後、ナット18を螺着し締め付けることによってベースブロックBに固定される。   The bottom plate portion 11 is provided with elongated hole-like bolt insertion holes 11a at a plurality of locations in the longitudinal direction. As shown in FIG. 1, the base plate B is fixed on the rooftop or roof (installation surface A) of the building. After the anchor bolt C protruding upward is inserted upward, the nut 18 is screwed and tightened to be fixed to the base block B.

第1、第2の固定台12、13は下向きに伏せた「コ」字状を構成する両側板12a、12b、13a、13bと上板12c、13cとから成り、上板12c、13cには、図1、図2、図3に示すように、長手方向の複数箇所において穴15が設けられ、この穴15にナット16が回転不能に且つ上板12c、13cの下面側へに突出するように取付けられている。   The first and second fixing bases 12 and 13 are composed of both side plates 12a, 12b, 13a and 13b and upper plates 12c and 13c which constitute a "U" shape which is faced downward. The upper plates 12c and 13c include 1, 2, and 3, holes 15 are provided at a plurality of locations in the longitudinal direction, and the nuts 16 are not rotatable in the holes 15 and protrude toward the lower surfaces of the upper plates 12 c and 13 c. Installed on.

また、図5、図6に示すように、第1、第2の固定台12、13の互いに外側の側板12b、13bには、長手方向の両端を含む複数箇所において第1、第2の固定台12、13の内部に収容した太陽電池モジュール40のケーブル41を固定する可撓性バンド17を挿通する横並びの2つの穴18が設けられている。   Further, as shown in FIGS. 5 and 6, the first and second fixing plates 12 and 13 on the outer side plates 12b and 13b of the first and second fixing bases 12 and 13 are fixed to each other at a plurality of positions including both ends in the longitudinal direction. Two side-by-side holes 18 through which the flexible band 17 for fixing the cable 41 of the solar cell module 40 accommodated in the bases 12 and 13 is inserted are provided.

このような構造の太陽電池モジュール設置用ベースレール10が図8〜10に示すように複数列、互いに平行に建物の屋上や屋根上(設置面A)に固定されたベースブロックB上に設置される。   As shown in FIGS. 8 to 10, the solar cell module installation base rail 10 having such a structure is installed on a base block B fixed in parallel to each other on the rooftop or roof (installation surface A) of the building. The

2列の太陽電池モジュール設置用ベースレール10、10の互いに近い側の固定台(即ち図8において左側の太陽電池モジュール設置用ベースレール10の第2の固定台13と右側の太陽電池モジュール設置用ベースレール10の第1の固定台12)によって太陽電池モジュール40が取付けられる。   Two rows of solar cell module installation base rails 10, 10 on the side closer to each other (ie, the second solar cell module installation base rail 10 on the left side in FIG. 8 and the right side solar cell module installation base) The solar cell module 40 is attached by the first fixing base 12) of the base rail 10.

太陽電池モジュール40を傾斜して取付けるには、図1、図7に示すように、第2の固定台13に前端支持部材20を取付け、第1の固定台12に後端支持部材30を取付ける。   To attach the solar cell module 40 at an angle, as shown in FIGS. 1 and 7, the front end support member 20 is attached to the second fixing base 13 and the rear end support member 30 is attached to the first fixing base 12. .

前端支持部材20は、図12に示すように、太陽電池モジュール設置用ベースレール10の固定台12、13の上板12c、13cに取付けられたナット16にボルト27によって固定するための複数のボルト挿通穴21を備えた水平取付け板22と、この水平取付け板21の幅方向の一端から所定の傾斜角度で傾斜した傾斜取付け板23とを備えている。
このボルト挿通穴21は取付け位置調整のため幅方向の長穴にしてもよい。
As shown in FIG. 12, the front end support member 20 has a plurality of bolts for fixing with bolts 27 to nuts 16 attached to the upper plates 12c, 13c of the fixing bases 12, 13 of the solar cell module installation base rail 10. A horizontal mounting plate 22 having an insertion hole 21 and an inclined mounting plate 23 inclined at a predetermined inclination angle from one end in the width direction of the horizontal mounting plate 21 are provided.
The bolt insertion hole 21 may be a long hole in the width direction for adjusting the mounting position.

傾斜取付け板23には太陽電池モジュール40を固定するための複数のボルト挿通穴24が設けられている。
傾斜取付け板23の幅方向の先端には、強度を増すための、下方へ屈曲された縁板25が設けられている。
The inclined mounting plate 23 is provided with a plurality of bolt insertion holes 24 for fixing the solar cell module 40.
An edge plate 25 bent downward is provided at the front end in the width direction of the inclined mounting plate 23 to increase the strength.

後端支持部材30は、図11に示すように、太陽電池モジュール設置用ベースレール10の固定台12、13の上板12c、13cに取付けられたナット16にボルト43によって固定するためのボルト挿通穴31を備えた水平取付け板32と、この水平取付け板32からほぼ垂直方向に上方へ延設された垂直板33と、この垂直板33の上端から所定の傾斜角度で傾斜した傾斜取付け板34とを備えている。   As shown in FIG. 11, the rear end support member 30 is a bolt insertion for fixing the nut 16 attached to the upper plates 12 c, 13 c of the fixing bases 12, 13 of the solar cell module installation base rail 10 with bolts 43. A horizontal mounting plate 32 having a hole 31, a vertical plate 33 extending upward in a substantially vertical direction from the horizontal mounting plate 32, and an inclined mounting plate 34 inclined at a predetermined inclination angle from the upper end of the vertical plate 33. And.

傾斜取付け板34には太陽電池モジュール40を固定するための複数のボルト挿通穴35が設けられている。
傾斜取付け板34の幅方向の先端には、強度を増すための、下方へ屈曲された縁板36が設けられている。
また、水平取付け板32の幅方向の先端には、強度を増すための、下方へ屈曲された縁板37が設けられている。
The inclined mounting plate 34 is provided with a plurality of bolt insertion holes 35 for fixing the solar cell module 40.
An edge plate 36 bent downward is provided at the front end of the inclined mounting plate 34 in the width direction to increase the strength.
Further, an edge plate 37 bent downward is provided at the front end in the width direction of the horizontal mounting plate 32 to increase the strength.

垂直板33の長手方向の両端には、図1、図11に示すように、隣り合う2つの後端支持部材30、30間の間隙を塞ぐための閉塞板50(図13)を取付けるためのナット38が穴39に回動不能に傾斜取付け板34側へ突出するように取付けられている。   At both ends in the longitudinal direction of the vertical plate 33, as shown in FIGS. 1 and 11, a closing plate 50 (FIG. 13) for closing a gap between two adjacent rear end support members 30, 30 is attached. The nut 38 is attached to the hole 39 so as to protrude to the inclined attachment plate 34 side so as not to rotate.

図7、図8に示すように、前端支持部材20の傾斜取付け板23と後端支持部材30の傾斜取付け板34に太陽電池モジュール40の両端部を乗せて、傾斜取付け板23、34のボルト挿通穴24、35から太陽電池モジュール40をボルト43によって締付け固定する。   As shown in FIGS. 7 and 8, both ends of the solar cell module 40 are placed on the inclined mounting plate 23 of the front end support member 20 and the inclined mounting plate 34 of the rear end support member 30, and the bolts of the inclined mounting plates 23 and 34 are mounted. The solar cell module 40 is fastened and fixed by bolts 43 from the insertion holes 24 and 35.

そして、図1、図7、図9に示すように、この後端支持部材30の水平取付け板32を太陽電池モジュール設置用ベースレール10の第1の固定台12の上板12cに乗せて複数のナット16の位置に複数のボルト挿通穴31を合わせてボルト27をボルト挿通穴31から挿通してナット16に螺着し、回転させて上板12cに水平取付け板32を締付け固定し、前端支持部材20の水平取付け板22を太陽電池モジュール設置用ベースレール10の第2の固定台13の上板13cに乗せて複数のナット16の位置に複数のボルト挿通穴21を合わせてボルト27をボルト挿通穴21から挿通してナット16に螺着し、回転させて上板13cに水平取付け板22を締付け固定する。   As shown in FIGS. 1, 7, and 9, the horizontal mounting plate 32 of the rear end support member 30 is placed on the upper plate 12 c of the first fixing base 12 of the solar cell module installation base rail 10. A plurality of bolt insertion holes 31 are aligned with the nuts 16 and bolts 27 are inserted through the bolt insertion holes 31 and screwed into the nuts 16, and rotated to fix the horizontal mounting plate 32 to the upper plate 12 c, thereby fixing the front end. The horizontal mounting plate 22 of the support member 20 is placed on the upper plate 13c of the second fixed base 13 of the solar cell module installation base rail 10, and a plurality of bolt insertion holes 21 are aligned with the positions of the plurality of nuts 16 to attach bolts 27. The horizontal mounting plate 22 is tightened and fixed to the upper plate 13c by being inserted through the bolt insertion hole 21, screwed into the nut 16, and rotated.

このようにして、図9、図10に示すように、2列の太陽電池モジュール設置用ベースレール10、10間に太陽電池モジュール40を所定の傾斜で取付け、太陽電池モジュール設置用ベースレール10の長手方向に沿って横並びに複数の太陽電池モジュール40を取付ける。   In this way, as shown in FIGS. 9 and 10, the solar cell modules 40 are attached with a predetermined inclination between the two rows of the solar cell module installation base rails 10, 10. A plurality of solar cell modules 40 are mounted side by side along the longitudinal direction.

太陽電池モジュール40のケーブル41は、図5、図6に示すように、床面側から太陽電池モジュール設置用ベースレール10の第1、第2の固定台12、13の中空部Dに長手方向に収容し可撓性のバンド17を穴18から通してケーブルを側壁12b、13bに複数箇所において緊縛する。   As shown in FIGS. 5 and 6, the cable 41 of the solar cell module 40 extends in the longitudinal direction from the floor surface side to the hollow portion D of the first and second fixing bases 12 and 13 of the solar cell module installation base rail 10. The flexible band 17 is passed through the hole 18 and the cable is fastened to the side walls 12b and 13b at a plurality of locations.

図13に示すように隣り合う2枚の後端支持部材30、30の垂直板33、33間の隙間を閉塞板50の両端の穴51、51にボルト(図示せず)を挿通し、垂直板33、33のナット38、38に螺着して、閉塞板50を取付けて塞ぐ。   As shown in FIG. 13, bolts (not shown) are inserted into the holes 51, 51 at both ends of the closing plate 50 through the gaps between the vertical plates 33, 33 of the two adjacent rear end support members 30, 30 so as to be vertical. The closing plate 50 is attached and closed by screwing onto the nuts 38 and 38 of the plates 33 and 33.

太陽電池モジュール設置用ベースレール10の設置間隔を選べば太陽電池モジュール40は長手方向にも幅方向にも向きを選んで取付けできる。   If the installation interval of the base rails 10 for installing the solar cell module is selected, the solar cell module 40 can be attached by selecting the direction in both the longitudinal direction and the width direction.

また、前段支持部材20、後端支持部材30の各傾斜取付け板23、34の傾斜角度及び後端支持部材30の垂直板34の高さの異なるものを複数種類予め作成しておけば、前端支持部材20及び後端支持部材30の選択によって、太陽電池モジュール40の傾斜角度を選択して取付けることもできる。   Further, if a plurality of types having different inclination angles of the inclined mounting plates 23 and 34 of the front support member 20 and the rear end support member 30 and the height of the vertical plate 34 of the rear end support member 30 are prepared in advance, the front end By selecting the support member 20 and the rear end support member 30, the inclination angle of the solar cell module 40 can be selected and attached.

なお、図14に示すように、強度のため、太陽電池モジュール設置用ベースレール10の側板12b、13bの下端に、内側へ折り曲げた縁部12d、13dを設けてもよい。   As shown in FIG. 14, for strength, edge portions 12d and 13d bent inward may be provided at the lower ends of the side plates 12b and 13b of the base rail 10 for installing the solar cell module.

また、図9では、水平な設置場所(建物の屋上、水平地面など)に設置した例を示しているが、傾斜した屋根上に太陽電池モジュール設置用ベースレール10を取付け、その上に太陽電池モジュール40を取付けてもよいことは勿論である。   Further, FIG. 9 shows an example of installation in a horizontal installation place (a rooftop of a building, a horizontal ground, etc.), but a solar cell module installation base rail 10 is mounted on an inclined roof, and a solar cell is mounted thereon. Of course, the module 40 may be mounted.

なお、図15に示すように傾斜した屋根上面(設置面E)と平行に太陽電池モジュール40を設置することもできる。
この場合には、傾斜した屋根上面に直接、あるいはブロックBを介して複数の太陽電池モジュール設置用ベースレール10を屋根稜線と直角に互いに平行に固定する。
In addition, as shown in FIG. 15, the solar cell module 40 can also be installed in parallel with the inclined roof top surface (installation surface E).
In this case, the plurality of solar cell module installation base rails 10 are fixed parallel to each other at right angles to the roof ridge line directly on the inclined roof top surface or via the block B.

太陽電池モジュール設置用ベースレール10の第1、第2の固定台12、13の上板12c、13cに、図16に示す側端支持部材60を取付ける。   The side end support member 60 shown in FIG. 16 is attached to the upper plates 12c and 13c of the first and second fixing bases 12 and 13 of the base rail 10 for installing the solar cell module.

即ち、この側端支持部材60は、図16に示すように、太陽電池モジュール設置用ベースレール10の第1又は第2の固定台12、13の上板12c、13cに取付けられたナット16にボルト27によって固定するための複数のボルト挿通穴61を備えた水平取付け板62と、この水平取付け板の幅方向の一端から垂直に下方へ延設された垂直板63と、この垂直板63の幅方向の一端から水平方向に延設された支持板64を備えている。
この支持板64には太陽電池モジュール40を固定するための複数のボルト挿通穴65が設けられている。
That is, as shown in FIG. 16, the side end support member 60 is attached to the nut 16 attached to the upper plates 12c, 13c of the first or second fixing base 12, 13 of the base rail 10 for installing the solar cell module. A horizontal mounting plate 62 having a plurality of bolt insertion holes 61 to be fixed by the bolts 27, a vertical plate 63 extending vertically downward from one end in the width direction of the horizontal mounting plate, and the vertical plate 63 A support plate 64 extending in the horizontal direction from one end in the width direction is provided.
The support plate 64 is provided with a plurality of bolt insertion holes 65 for fixing the solar cell module 40.

図17に示すように、この支持板64を太陽電池モジュール40の両側に固定し、板側部支持部材60の水平取付け板62を太陽電池モジュール設置用ベースレール10の固定台12、13の上板12c、13cに乗せて複数のナット16の位置に複数のボルト挿通穴61を合わせてボルト27をボルト挿通穴61から挿通してナット16に螺着し、回転させて上板に水平取付け板62を締付け固定する。   As shown in FIG. 17, the support plates 64 are fixed to both sides of the solar cell module 40, and the horizontal mounting plates 62 of the plate side support members 60 are placed on the fixing bases 12 and 13 of the solar cell module installation base rail 10. A plurality of bolt insertion holes 61 are aligned with the positions of the plurality of nuts 16 on the plates 12c and 13c, the bolts 27 are inserted through the bolt insertion holes 61, screwed into the nuts 16, and rotated to rotate on the upper plate. Tighten and fix 62.

本発明の一実施形態の要部を示す正面図The front view which shows the principal part of one Embodiment of this invention 本発明の一実施形態の太陽電池モジュール設置用ベースレールを示す斜視図The perspective view which shows the base rail for solar cell module installation of one Embodiment of this invention 同実施形態を示す平面図Plan view showing the same embodiment 同実施形態を示す正面図Front view showing the same embodiment 同実施形態の要部を示す斜視図The perspective view which shows the principal part of the embodiment 同実施形態の要部を示す断面図Sectional drawing which shows the principal part of the embodiment 本発明の一実施形態の支持部材と太陽電池モジュールの関係を示す斜視図The perspective view which shows the relationship between the supporting member of one Embodiment of this invention, and a solar cell module. 本発明の一実施形態の太陽電池モジュール設置用ベースレールと支持部材と太陽電池モジュールの関係を示す斜視図The perspective view which shows the relationship between the base rail for solar cell module installation of one Embodiment of this invention, a supporting member, and a solar cell module. 本発明の一実施形態の太陽電池モジュール設置状態を示す断面図Sectional drawing which shows the solar cell module installation state of one Embodiment of this invention 本発明の一実施形態の太陽電池モジュール設置状態を示す平面図The top view which shows the solar cell module installation state of one Embodiment of this invention 本発明の一実施形態の後端支持部材を示す斜視図The perspective view which shows the rear-end support member of one Embodiment of this invention 本発明の一実施形態の後端支持部材と閉塞板を示す斜視図The perspective view which shows the rear-end support member and obstruction | occlusion board of one Embodiment of this invention 本発明の一実施形態の要部を示す正面図The front view which shows the principal part of one Embodiment of this invention 本発明の他の実施形態の太陽電池モジュール設置用ベースレールを示す断面図Sectional drawing which shows the base rail for solar cell module installation of other embodiment of this invention 本発明の他の実施形態の太陽電池モジュール設置状態を示す斜視図The perspective view which shows the solar cell module installation state of other embodiment of this invention. 本発明の一実施形態の側端支持部材を示す斜視図The perspective view which shows the side end supporting member of one Embodiment of this invention. 本発明の他の実施形態の要部を示す正面図The front view which shows the principal part of other embodiment of this invention

符号の説明Explanation of symbols

10 太陽電池モジュール設置用ベースレール
11 底板部
12 第1の固定台部
13 第2の固定台部
20 前端支持部材
23 傾斜取付け板
30 後端支持部材
34 傾斜取付け板
40 太陽電池モジュール
60 側端支持部材
DESCRIPTION OF SYMBOLS 10 Base rail for solar cell module installation 11 Bottom plate part 12 1st fixed base part 13 2nd fixed base part 20 Front end support member 23 Inclined mounting plate 30 Rear end support member 34 Inclined mounting plate 40 Solar cell module 60 Side end support Element

Claims (6)

太陽電池モジュールを設置するための太陽電池モジュール設置用ベースレールであって、底板と、該底板の幅方向の両側に設けられ、中空部を有する、太陽電池モジュールの端部を固定するためのほぼ同一高さの第1、第2の固定台とを備えたことを特徴とする太陽電池モジュール設置用ベースレール。   A solar cell module installation base rail for installing a solar cell module, which is provided on both sides of the bottom plate and the width direction of the bottom plate, and has a hollow portion, for fixing an end portion of the solar cell module. A base rail for installing a solar cell module, comprising first and second fixing bases having the same height. 太陽電池モジュールの前端を太陽電池モジュール設置用ベースレールに取付けるための前端支持部材であって、太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から横方向に延設され、太陽電池モジュールの前端を傾斜状態で取付けるための傾斜取付け板とを備えたことを特徴とする前端支持部材。   A front end support member for attaching a front end of a solar cell module to a base rail for installing a solar cell module, an attachment plate for attaching to a fixed base of the base rail for installing a solar cell module, and one end in the width direction of the attachment plate A front end support member comprising a slant mounting plate extending in a lateral direction from the front end of the solar cell module for mounting the front end of the solar cell module in a tilted state. 太陽電池モジュールの後端を太陽電池モジュール設置用ベースレールに取付けるための後端支持部材であって、太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から上方向に延設された上縦板と、該上縦板の上端から横方向に延設され、太陽電池モジュールの後端を傾斜状態で取付けるための傾斜取付け板とを備えたことを特徴とする後端支持部材。   A rear end support member for attaching the rear end of the solar cell module to the base rail for installing the solar cell module, a mounting plate for attaching to the fixed base of the base rail for installing the solar cell module, and the width direction of the mounting plate An upper vertical plate extending upward from one end of the upper vertical plate, and an inclined mounting plate extending laterally from the upper end of the upper vertical plate and attaching the rear end of the solar cell module in an inclined state A rear end support member. 底板と、該底板の幅方向の両側に設けられ、中空部を有する、太陽電池モジュールの端部を固定するためのほぼ同一高さの第1、第2の固定台とを備えた太陽電池モジュール設置用ベースレールを複数列互いに平行に設置面に設置し、隣り合う2つの太陽電池モジュール設置用ベースレールの互いに近い側の固定台に、太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から横方向に延設され、太陽電池モジュールの前端を傾斜状態で取付けるための傾斜取付け板とを備えた前端支持部材及び太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から上方向に延設された垂直板と、該垂直板の上端から横方向に延設され、太陽電池モジュールの後端を傾斜状態で取付けるための傾斜取付け板とを備えた後端支持部材の各取付け板を取付け、2つの太陽電池モジュール設置用支持部材の各傾斜取付け板に太陽電池モジュールの前端及び後端を取付けるようにしたことを特徴とする太陽電池モジュール設置装置。   A solar cell module provided with a bottom plate and first and second fixing bases which are provided on both sides in the width direction of the bottom plate and have hollow portions and have substantially the same height for fixing the end of the solar cell module A plurality of rows of installation base rails are installed on the installation surface in parallel to each other, and are attached to the fixing bases of the solar cell module installation base rails on the adjacent bases of the two adjacent solar cell module installation base rails. A front end support member and a base rail for installing a solar cell module, comprising: a mounting plate; and an inclined mounting plate extending in a lateral direction from one end in the width direction of the mounting plate and mounting the front end of the solar cell module in an inclined state A mounting plate for mounting on the fixed base, a vertical plate extending upward from one end in the width direction of the mounting plate, a horizontal plate extending from the upper end of the vertical plate, And mounting each rear mounting plate of the rear end support member provided with a tilt mounting plate for mounting the rear end of the module in a tilted state on the front mounting end of the solar cell module on each tilt mounting plate of the two solar cell module installation support members. A solar cell module installation device characterized in that a rear end is attached. 太陽電池モジュールの側端を太陽電池モジュール設置用ベースレールに取付けるための側端支持部材であって、太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から下方向に延設された垂直板と、該垂直板の下端から横方向に延設され、太陽電池モジュールの側端を水平状態で取付けるための支持板とを備えたことを特徴とする側端支持部材。   A side end supporting member for attaching a side end of a solar cell module to a base rail for installing a solar cell module, a mounting plate for attaching to a fixed base of the base rail for installing a solar cell module, and a width direction of the mounting plate A vertical plate extending downward from one end of the solar cell, and a support plate extending laterally from the lower end of the vertical plate to attach the side end of the solar cell module in a horizontal state. A side end support member. 底板と、該底板の幅方向の両側に設けられ、中空部を有する、太陽電池モジュールの端部を固定するためのほぼ同一高さの第1、第2の固定台とを備えた太陽電池モジュール設置用ベースレールを複数列互いに平行に、傾斜設置面に傾斜方向に沿って設置し、隣り合う2つの太陽電池モジュール設置用ベースレールの互いに近い側の固定台に、太陽電池モジュール設置用ベースレールの固定台に取付けるための取付け板と、該取付け板の幅方向の一端から下方向に延設された垂直板と、該垂直板の下端から横方向に延設され、太陽電池モジュールの側端を水平状態で取付けるための支持板とを備えた2つの側端支持部材の各取付け板を取付け、2つの太陽電池モジュール設置用支持部材の各支持板に太陽電池モジュールの各側端を取付けるようにしたことを特徴とする太陽電池モジュール設置装置。   A solar cell module provided with a bottom plate and first and second fixing bases which are provided on both sides in the width direction of the bottom plate and have hollow portions and have substantially the same height for fixing the end of the solar cell module A plurality of rows of installation base rails are installed in parallel to each other on an inclined installation surface along the inclination direction, and the solar cell module installation base rails are mounted on a fixed base on the side closer to each other of two adjacent solar cell module installation base rails. A mounting plate for mounting on the fixed base, a vertical plate extending downward from one end in the width direction of the mounting plate, a lateral end extending from the lower end of the vertical plate, and a side end of the solar cell module Attach each mounting plate of the two side end support members with the support plate for mounting the solar cell module in a horizontal state, and attach each side end of the solar cell module to each support plate of the two solar cell module installation support members. Solar cell module installation apparatus being characterized in that the.
JP2005217059A 2005-07-27 2005-07-27 Solar cell module installation base rail, front end support member, rear end support member, side end support member, and solar cell module installing device Pending JP2007035928A (en)

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