JP2007034025A - Image forming apparatus - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming apparatus capable of minimizing a formation positional deviation due to the fluctuation or the like of the rotational speed of a photoreceptor drum. <P>SOLUTION: The image forming apparatus forming a plurality of color component images on a plurality of corresponding photoreceptor drums 10K, 10M, 10C and 10Y respectively is provided with: an individual motor (reference color driving means) 26 rotating the photoreceptor drum 10K corresponding to a reference color; a common motor (adjusted color driving means) 28 rotating the respective photoreceptor drums 10C, 10M and 10Y corresponding to adjusted colors other than the reference color all together; a CCD 34 (detecting means) detecting the deviations of the formation positions of the respective color component images from a formation reference position over the rotational period of the photosensitive drums 10; and a control section 60 controlling the individual motor 26 and the common motor 28, on the basis of the detected deviations. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to an image forming apparatus that forms images of a plurality of color components on a plurality of corresponding image carriers.

  As an apparatus for forming a color image on a sheet, for example, there is an image forming apparatus that forms each color component image on each photosensitive drum for black, cyan, magenta, and yellow and transfers the image on a transfer belt. The color component image is formed on each photosensitive drum by reflecting the laser beams output from the plurality of laser diodes corresponding to the photosensitive drums by the polygon mirrors corresponding to the photosensitive drums to the photosensitive drums. Although there is irradiation, some polygon mirrors are reduced by irradiating a laser beam of a plurality of laser diodes to a common polygon mirror and irradiating each corresponding laser beam to the corresponding photosensitive drum. .

  In such an image forming apparatus, there is a problem that the image quality is deteriorated due to the positional deviation of the color component image transferred to the transfer belt. For this reason, an image for adjusting the timing of image formation (hereinafter referred to as a mark) is formed, the position of the formed mark is detected, and the timing of image formation is adjusted based on the detected position (for example, Patent Documents). 1).

  For the mark formation, for example, black, cyan, magenta, and yellow color component marks are sequentially formed on the transfer belt, and the mark formation timing is mainly determined by the output timing of the laser beam. However, apart from the output timing of the laser beam, there is a problem that the mark formation position is shifted due to, for example, fluctuations in the rotational speed of the photosensitive drum due to eccentricity of the drive gear. In order to solve this problem, the reference phase serving as a reference for one rotation (one cycle) of each photosensitive drum is matched.

  FIG. 16A is a conceptual diagram showing an example of deviation between a reference position (formation reference position) and a mark formation position (image formation position), and FIG. 16B shows two types of marks in which the reference phases are matched. It is a conceptual diagram which shows the example of. 16A and 16B, the reference position corresponds to a position obtained by dividing the image forming area corresponding to one rotation length (one cycle length) of the photosensitive drum at equal intervals. Further, the mark is to be formed at the reference position, but the formation position is displaced due to fluctuations in the rotational speed of the photosensitive drum. As shown in FIG. 16A, some of the marks are shifted in the transport direction, and some of the marks are shifted in the reverse direction, and the mark formation position is shifted from the reference position (the transport direction is negative). ) Is a sine curve. A central portion between the maximum value and the minimum value of the deviation curve is used as a reference phase. By matching the reference phases of the photosensitive drums, as shown in FIG. 16B, the fluctuations in the formation positions of the marks due to fluctuations in the rotational speed of the photosensitive drums and the like tend to be the same, and the deviations in the formation positions are caused. It becomes inconspicuous.

  17 to 20 are schematic views showing examples of formation of marks when the reference phases of rotation of the photosensitive drums are matched. 17 to 20, 30 is a transfer belt, 32 is a belt driving roller, 10 is a photosensitive drum, and 24 is a developing roller. The photosensitive drum 10 is a photosensitive drum 10K for black, cyan, magenta, and yellow. , 10C, 10M, and 10Y, and the developing roller 24 includes developing rollers 24K, 24C, 24M, and 24Y for black, cyan, magenta, and yellow. The photosensitive drums 10K, 10C, 10M, and 10Y are arranged along the surface of the transfer belt 30 at equal intervals A.

  With reference to the reference phase Pk0 for the black photosensitive drum 10K, the reference phases Pc0, Pm0, and Py0 for the cyan, magenta, and yellow photosensitive drums 10C, 10M, and 10Y are phase differences corresponding to A, 2A, and 3A, respectively. Is set. Therefore, the images formed in the reference phases Py0, Pm0, Pc0, and Pk0 overlap at the same position on the transfer belt 30.

  In the example of FIG. 17, the formation of yellow marks is started from the reference phase Py0 for the yellow photosensitive drum 10Y. In the example of FIG. 18, the formation of the magenta mark is started from the reference phase Pm0 regarding the photosensitive drum 10M for magenta and is superimposed on the yellow mark. In the example of FIG. 19, formation of a cyan mark is started from the reference phase Pc0 for the cyan photosensitive drum 10C, and the mark is superimposed on the magenta mark. In the example of FIG. 20, the formation of the black mark is started from the reference phase Pk0 for the black photosensitive drum 10K, and is superimposed on the cyan mark.

As shown in the schematic diagram of mark formation in FIG. 21, a CCD 34 is provided in the passage portion of the transfer belt 30, and the mark is detected by the CCD 34. The CCD 34 and the black photosensitive drum 10K are arranged at a distance D. Further, the moving speed of the surface of the photosensitive drum 10 and the moving speed of the transfer belt 30 are equal. Therefore, the mark formed on the black photosensitive drum 10K, for example, at the reference phase Pk0, is advanced when the mark on the transfer belt 30 advances by the distance D and the block photosensitive drum 10K rotates by the phase corresponding to the distance D. It is detected by the CCD 34. That is, the angle α corresponding to the reference phase Pk0 can be specified from the timing when the mark formed with the reference phase Pk0 is detected by the CCD 34. The angles corresponding to the reference phase Pm0, the reference phase Pc0, and the reference phase Py0 can be similarly specified. When the angles corresponding to the reference phases Pk0, Pm0, Pc0, and Py0 specified in this way deviate from the reference phase matching state shown in FIG. 17, the photosensitive drums 10K for black, cyan, magenta, and yellow are used. , 10C, 10M, and 10Y, the photosensitive drums 10K, 10C, 10M, and 10Y are individually rotated so as to compensate for the offset angle so that the reference phases coincide with each other. As a result, the reference phase can be matched.
JP-A-4-149478

  When the photosensitive drums for black, cyan, magenta, and yellow are rotated by individual motors, the reference phases of the respective color components can be matched. However, when each photosensitive drum is driven by an individual motor, the cost of the individual motor is high. For example, when the photosensitive drums for cyan, magenta, and yellow are rotated by a common motor, the cost of the individual motor is reduced. However, there is a problem that the reference phase of each color component cannot be individually matched, and the shift of the formation position of each color component image due to fluctuations in the rotational speed of the photosensitive drum is easily noticeable.

  SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances. Reference color driving means for rotating an image carrier corresponding to a reference color and each image carrier corresponding to an adjustment color other than the reference color are rotated together. Adjustment color driving means, detection means for detecting the deviation of the image forming position of each color component over the rotation period of the image carrier from the formation reference position, and reference color driving means and / or adjustment based on the deviation detected by the detection means And a control unit that controls the color driving unit, so that a shift in the formation position between the reference color image and the adjustment color image due to a change in the rotation speed of the image carrier can be adjusted. An object of the present invention is to provide an image forming apparatus capable of minimizing deviation.

  In addition, the present invention includes a specifying unit that specifies a reference phase related to rotation of each image carrier, and corresponds to a color having a maximum amplitude of deviation detected by the detecting unit among the reference phase corresponding to the reference color and the adjustment color. By controlling the reference color driving means and / or the adjustment color driving means so as to match the reference phase to be adjusted, the deviation of the formation position due to fluctuations in the rotational speed of the photosensitive drum is minimized. Another object of the present invention is to provide an image forming apparatus capable of performing the above.

  In addition, the present invention includes a specifying unit that specifies a reference phase related to the rotation of each image carrier, and among the reference phase corresponding to the reference color and the adjustment color, the upper two colors having large deviations detected by the detecting unit. Since the reference color driving unit and / or the adjustment color driving unit is controlled so that the intermediate phase of the corresponding reference phase coincides, the deviation of the formation position due to fluctuations in the rotational speed of the photosensitive drum is minimized. Another object is to provide an image forming apparatus that can be limited to the limit.

  In addition, the present invention includes a specifying unit that specifies a reference phase related to the rotation of each image carrier, and corresponds to the color when the detected deviation amplitude of the adjustment color is one color or more. The upper two colors having a large deviation so that the reference phase and the reference phase corresponding to the reference color coincide with each other, and if the detected deviation amplitude of the adjustment color is two colors or more than the predetermined value. The reference color driving means and / or the adjustment color driving means are controlled so that the intermediate phase of the reference phase corresponding to the reference color and the reference phase corresponding to the reference color coincide with each other. Another object of the present invention is to provide an image forming apparatus capable of minimizing the deviation of the forming position due to fluctuations.

  An image forming apparatus according to the present invention includes a reference color driving unit that rotates an image carrier corresponding to a reference color in an image forming apparatus that forms images of a plurality of color components on a plurality of corresponding image carriers, and a reference Adjustment color driving means that is a common driving means for rotating each image carrier corresponding to an adjustment color other than the color, and detection for detecting a deviation of the image forming position of each color component from the formation reference position over the rotation period of the image carrier. And a control means for controlling the reference color driving means and / or the adjustment color driving means based on the deviation detected by the detecting means.

  The image forming apparatus according to the present invention includes a specifying unit that specifies a reference phase relating to the rotation of each image carrier, and the control unit detects the reference phase corresponding to the reference color and the adjustment color detected by the detection unit. The reference color driving means and / or the adjustment color driving means are controlled so that the reference phase corresponding to the color having the maximum deviation amplitude matches.

  The image forming apparatus according to the present invention includes a specifying unit that specifies a reference phase relating to the rotation of each image carrier, and the control unit detects the reference phase corresponding to the reference color and the adjustment color detected by the detection unit. The reference color driving means and / or the adjustment color driving means are controlled so that the intermediate phases of the reference phases corresponding to the upper two colors having large deviation amplitudes coincide with each other.

  The image forming apparatus according to the present invention includes a specifying unit that specifies a reference phase relating to the rotation of each image carrier, and the control unit has an amplitude of a deviation detected by the detecting unit of the adjustment color that is greater than or equal to a predetermined value. When the color is one color, the reference color driving unit and / or the adjustment color driving unit is controlled so that the reference phase corresponding to the color matches the reference phase corresponding to the reference color, and the detection of the adjustment color is performed. When two or more colors having a deviation amplitude detected by the means equal to or larger than the predetermined value are two or more, the intermediate phase of the reference phase corresponding to the upper two colors having the larger deviation matches the reference phase corresponding to the reference color. As described above, the reference color driving means and / or the adjustment color driving means are controlled.

  In the image forming apparatus according to the present invention, the control unit corresponds to the reference phase and the adjustment color corresponding to the reference color when the amplitude of the deviation of the reference color or the adjustment color detected by the detection unit is less than a predetermined value. The control for matching the reference phase is stopped.

  In the present invention, the detection means detects the deviation of the image formation position of each color component over the rotation period of the image carrier from the formation reference position, and the control means rotates the image carrier corresponding to the reference color based on the detected deviation. Image carrier corresponding to the reference color based on the deviation of each color component in order to control the reference color drive means to be adjusted and / or the adjustment color drive means for rotating each image carrier corresponding to the adjustment color other than the reference color together The rotation of the image carrier corresponding to the rotation and / or adjustment color of the image carrier can be controlled to adjust the deviation of the formation position between the reference color image and the adjustment color image due to fluctuations in the rotation speed of the image carrier, etc. The shift can be minimized.

  In the present invention, there is provided specifying means for specifying a reference phase relating to the rotation of each image carrier, and the reference phase corresponding to the reference color and the adjustment color correspond to the color having the maximum amplitude detected by the detecting means. Since the control unit controls the reference color driving unit and / or the adjustment color driving unit so that the reference phase matches, the rotation speed of the photosensitive drum is related to the reference color image and the adjusted color image with the largest deviation amplitude. The variation in the formation position due to the variation in the same tendency tends to be the same, and the deviation of the formation position becomes inconspicuous. On the other hand, for the reference color image and the other adjustment color images, since the reference phases do not match, the formation position shifts due to fluctuations in the rotational speed of the photosensitive drum, but the amplitude of the shift is small, and the generated shifts are small. Can be minimized.

  In the present invention, a specifying means for specifying a reference phase relating to the rotation of each image carrier is provided, and among the reference phase corresponding to the reference color and the adjustment color, corresponding to the top two colors having the large amplitude of the deviation detected by the detecting means. Since the control unit controls the reference color driving unit and / or the adjustment color driving unit so that the intermediate phase of the reference phase matches, the adjustment color image of the upper two colors having a large deviation amplitude from the reference color image, With respect to the above, fluctuations in the formation position due to fluctuations in the rotational speed of the photosensitive drum tend to be similar, and deviation in the formation position can be suppressed to a small level. On the other hand, for the reference color image and the other adjustment color images, since the reference phases do not match, the formation position shifts due to fluctuations in the rotational speed of the photosensitive drum, but the amplitude of the shift is small, and the generated shifts are small. Can be minimized. The intermediate phase can be an average phase of two reference phases, for example.

  In the present invention, there is provided a specifying means for specifying a reference phase relating to the rotation of each image carrier, and when there is one color whose detected deviation amplitude is equal to or greater than a predetermined value among the adjustment colors, the reference corresponding to that color is provided. If the phase and the reference phase corresponding to the reference color coincide with each other, and the amplitudes of detected deviations of the adjustment colors are two colors or more than the predetermined value, the top two colors having large deviations are set. Since the control means controls the reference color driving means and / or the adjustment color driving means so that the intermediate phase of the corresponding reference phase matches the reference phase corresponding to the reference color, the deviation amplitude is not less than a predetermined value. For this reason, the reference phase corresponding to the color in which the deviation of the forming position is easily noticeable is matched with the reference phase corresponding to the reference color, so that the deviation of the forming position due to fluctuations in the rotational speed of the photosensitive drum can be minimized. . The intermediate phase can be an average phase of two reference phases, for example.

  According to the present invention, it is possible to adjust the deviation of the formation position between the reference color image and the adjustment color image due to fluctuations in the rotational speed of the image carrier, and to minimize the overall deviation of the formation position. It becomes.

  According to the present invention, it is possible to minimize the deviation of the formation position due to fluctuations in the rotational speed of the photosensitive drum.

Hereinafter, the present invention will be specifically described with reference to the drawings showing embodiments thereof.
FIG. 1 is a schematic diagram showing a configuration of a main part of an image forming apparatus according to the present invention. The image forming apparatus mainly includes a photosensitive drum (image carrier) 10 on which an image is formed, a laser diode 42 that outputs a laser beam, and a laser beam output from the laser diode 42 that guides the laser beam to the photosensitive drum 10. 1 mirror 44, polygon mirror 40, and second mirror 46, developing roller 24 that develops the latent image formed on the photosensitive drum 10 by the laser beam, and transfer belt 30 onto which the image formed on the photosensitive drum 10 is transferred. With.

  The photosensitive drum 10 includes a photosensitive drum 10K for black, a photosensitive drum 10C for cyan, a photosensitive drum 10M for magenta, and a photosensitive drum 10Y for yellow. Similarly, the developing roller 24 includes a developing roller 24K for black, a developing roller 24C for cyan, a developing roller 24M for magenta, and a developing roller 24Y for yellow. The laser diode 42 includes a laser diode 42K for black, a laser diode 42C for cyan, a laser diode 42M for magenta, and a laser diode 42Y for yellow.

  The first mirror 44 is a cyan first mirror 44C for guiding laser beams output from the cyan laser diode 42C, the magenta laser diode 42M, and the yellow laser diode 42Y to the polygon mirror 40, and magenta. First mirror 44M and yellow first mirror 44Y. The second mirror 46 guides the laser beam reflected by the polygon mirror 40 to each of the black photosensitive drum 10K, the cyan photosensitive drum 10C, the magenta photosensitive drum 10M, and the yellow photosensitive drum 10Y. A second mirror 46K for black, a second mirror 46C for cyan, a second mirror 46M for magenta, and a second mirror 46Y for yellow are included. By combining a plurality of mirrors in this way, the irradiation positions (beam spots) of the laser beams irradiated from the plurality of laser diodes 42 arranged at intervals are brought close to each other, and the respective reflecting surfaces of the polygon mirror 40 are arranged on the same reflecting surface. A laser beam can be irradiated.

  The transfer belt 30 has a loop shape, and the photosensitive drums 10K, 10C, 10M, and 10Y for each color component are arranged side by side so as to face the surface of the transfer belt 30. Further, the image transferred to the transfer belt 30 is moved from the right to the left in the drawing with respect to the photosensitive drum 10 by the belt driving roller 32 inscribed in the transfer belt 30. Further, a CCD (Charge Coupled Device) 34 is disposed so as to face the surface of the transfer belt 30. The CCD 34 is disposed on the belt moving direction side with respect to the photosensitive drum 10. The photosensitive drum 10 is arranged in the order of the photosensitive drum 10K for black, the photosensitive drum 10C for cyan, the photosensitive drum 10M for magenta, and the photosensitive drum 10Y for yellow from the CCD 34 in the direction opposite to the belt moving direction. .

  A transfer roller 36 is disposed so as to face the belt driving roller 32 with the transfer belt 30 in between. An image is transferred from the transfer belt 30 onto a sheet 50 passing through the transfer roller 36 and is fixed by a fixing roller 38. Is done.

  FIG. 2 is a block diagram illustrating a main configuration of the image forming apparatus. The image forming apparatus includes an LSU (Laser Scanning Unit) 64 including laser diodes 42K, 42C, 42M, and 42Y and a polygon mirror 40, and an image for timing adjustment of image formation (hereinafter referred to as a mark) formed on the transfer belt 30. ), A driving unit 66 that drives the drum 10, the belt driving roller 32, and the polygon mirror 40, an image input unit 62 that reads an original image such as an image scanner, the CCD 34, the LSU 64, the driving unit 66, and the like described above. A control unit 60 such as a CPU (Central Processing Unit) connected to the image input unit 62, and a RAM 68 and a ROM 70 connected to the control unit 60 are provided. The control unit 60 controls each component unit in the apparatus based on the program and data stored in the ROM 70.

  The driving unit 66 includes a motor for driving the polygon mirror 40 and a motor for driving the belt driving roller 32, an individual motor (reference color driving unit) 26 for driving the photosensitive drum 10K for black (reference color), and other colors. And a common motor (adjustment color driving means) 28 for driving the photosensitive drums 10C, 10M, and 10Y for components (adjustment colors). FIG. 3 is a schematic diagram illustrating a configuration example of a photosensitive drum and a motor that drives each photosensitive drum. The photosensitive drums 10K, 10C, 10M, and 10Y include shaft gears 12K, 12C, 12M, and 12Y that are rotation centers and worm gears 14K, 14C, 14M, and 14Y that are meshed with the shaft gears 12K, 12C, 12M, and 12Y. The black worm gear 14K is meshed with a worm 16K driven by an individual motor 26, and the worm gears 14C, 14M, 14Y for other color components are meshed with a worm 16C driven by a common motor 28. ing. Therefore, the photosensitive drum 10K is rotated by the individual motor 26, and the photosensitive drums 10C, 10M, and 10Y are rotated by the common motor 28.

  The shaft gears 12K and 12C are provided with ribs 20K and 20C, respectively, and rib sensors 22K and 22C are provided for the photosensitive drums 10K and 10C, respectively. The rib sensors 22K and 22C include, for example, a light emitting unit and a light receiving unit, and can detect that the ribs 20K and 20C have been shielded from light by passing between the light emitting unit and the light receiving unit. Therefore, the rib sensors 22K and 22C detect the ribs 20K and 20C every time the photosensitive drums 10K and 10C make one rotation. Since the angle β between the rib sensor 22 and the rib 20 can be measured based on the timing at which the rib sensor 22 detects the rib 20, the rotation angle of the photosensitive drum 10K is specified based on the angle between the rib sensor 22K and the rib 20K. be able to. Similarly, the rotation angles of the photosensitive drums 10C, 10M, and 10Y can be specified based on the timing at which the rib sensor 22C detects the rib 20C. For example, by storing the angle β between the rib sensor and the rib when the angle corresponding to the reference phase of the photosensitive drum is α shown in FIG. 21, the rib sensor and the rib can be interleaved even after the photosensitive drum is rotated. If the photosensitive drum is rotated so that the angle becomes the stored value β, the angle corresponding to the reference phase can be set to α. Therefore, in the method described later, the angle β between the rib sensor and the rib when the reference phase of each photosensitive drum is specified based on the reference mark for black and the respective adjustment marks for other colors is stored. Thus, the rotation angle of the photosensitive drum can be specified with reference to the timing at which the rib sensor 22 detects the rib 20, and the angle corresponding to the reference phase can be set to a desired angle.

  The LSU 64 forms a black reference mark as a reference and adjustment marks for cyan, magenta, and yellow as adjustment targets on the photosensitive drum 10 corresponding to each color component, and the CCD 34 transfers each mark transferred to the transfer belt 30. The position is detected, and the control unit 60 adjusts the timing of image formation by controlling the LSU 64 so that the difference between the detection position of each adjustment mark and the specified position is below a predetermined value with reference to the reference mark. However, the predetermined value varies depending on the color component. For example, the predetermined value is the largest for yellow and the smallest for magenta.

  When adjusting the timing of image formation, the LSU 64 causes each laser diode 42 to emit light so that each mark is formed on each photosensitive drum 10K, 10C, 10M, 10Y at the same timing under the control of the control unit 60. The laser beam of each color irradiated from the diode 42 onto the same reflecting surface of the polygon mirror 40 is reflected to each photosensitive drum 10. Therefore, as shown in FIG. 1, the black, cyan, magenta, and yellow marks are transferred to the transfer belt 30 at the same timing. In this case, the interval between the marks transferred to the transfer belt 30 is the same as the interval between the photosensitive drums 10.

  The control unit 60 determines that the interval S1 between the reference mark (black) and the cyan adjustment mark is the same as the interval P1 between the black photosensitive drum 10K and the cyan photosensitive drum 10C (the difference is equal to or less than a predetermined value). Adjust the formation timing for cyan. Similarly, in the control unit 60, the interval S2 between the reference mark (black) and the magenta adjustment mark is the same as the interval (P1 + P2) between the black photosensitive drum 10K and the magenta photosensitive drum 10M (the difference is equal to or less than a predetermined value). The formation timing related to magenta is adjusted so that In addition, the control unit 60 determines that the interval S3 between the reference mark (black) and the yellow adjustment mark is the same as the interval (P1 + P2 + P3) between the black photosensitive drum 10K and the yellow photosensitive drum 10Y (the difference is equal to or less than a predetermined value). Thus, the formation timing for yellow is adjusted.

  Here, the position of each color component image is obtained by calculating the average value of the front end position and the rear end position with respect to the moving direction of the mark detected by the CCD 34 by the control unit 60 and storing the average value in the RAM 68. Used for. The mark position is represented by the time detected by the CCD 34. Note that the photosensitive drum 10 and the belt driving roller 32 rotate at a constant speed.

  When adjusting the timing of image formation, the LSU 64 forms a plurality of marks of the same color on the transfer belt 30 under the control of the control unit 60. FIG. 4 is a schematic diagram illustrating an example in which a plurality of marks of the same color are formed on the transfer belt, and the same color marks are continuously formed on the transfer belt 30. The control unit 60 detects the position of each mark of the same color with the CCD 34 and calculates an average value of each detected position. For example, the interval S1 between the reference mark and the cyan adjustment mark is the interval between the first reference mark and the first cyan adjustment mark, the interval between the second reference mark and the second cyan adjustment mark, and The average value of the distance between the third reference mark and the third cyan adjustment mark is used.

  The photosensitive drum 10 has a cylindrical shape, and the control unit 60 operates as a specifying unit that specifies a reference phase related to the rotation of the photosensitive drum 10. FIGS. 5A, 5 </ b> B, and 5 </ b> C are conceptual diagrams illustrating examples of the reference phase of each adjustment color. A plurality of reference marks and adjustment marks are formed for each color at predetermined intervals over one rotation period of the photosensitive drum 10 under the control of the control unit 60. The control unit (detection means) 60 detects the reference mark and the adjustment mark for each color using the CCD 34, and the detection position (image formation position) and mark where the mark is actually detected on the transfer belt 30 for each color. Is detected from each of the reference positions (formation reference positions) corresponding to the predetermined interval to be formed, and a maximum value and a minimum value are selected from each of the shifts, and an intermediate between the selected maximum value and minimum value. A value is calculated, a reference phase is determined based on the calculated intermediate value, and stored in the RAM 68. For example, when the number of data between the local maximum value and the local minimum value is an odd number, the control unit 60 sets the central data between the local maximum value and the local minimum value as the reference phase, and between the local maximum value and the local minimum value. When the number of data is an even number, of the two central data between the maximum value and the minimum value, the one closer to the amplitude center is set as the reference phase.

  5A, 5B, and 5C, the vertical axis represents time (s), and the deviation between the detection position of each mark and the reference position is represented by time. Since the transfer belt 30 moves at a constant speed, the position shift can be expressed as a detection time shift. That is, the time difference between the time when the mark is detected and the time corresponding to the reference position is the mark formation position shift.

  FIG. 6 is a conceptual diagram illustrating an example of selection of a minimum value and a maximum value. The control unit 60 selects the central data among the data included in the range from the minimum value to (minimum value + amplitude / 4) as the minimum value. When there are a plurality of central data, the control unit 60 calculates the average value of the data in each of the two ranges including 8.3% of the total number of data adjacent to the left and right of the range, Is selected as the minimum value. The maximum value is selected in the same way. The amplitude is obtained from the difference between the maximum value and the minimum value, or the difference between the maximum value and the minimum value.

  The control unit 60 operates as a control unit that controls the individual motor 26 and the common motor 28 based on the detected deviation. For example, the individual motor 26 and the common motor 28 are controlled so that the reference phase corresponding to the reference color and the reference phase corresponding to the color having the maximum detected deviation among the adjustment colors coincide with each other. It is possible to control the individual motor 26 and the common motor 28 so that the reference phase corresponding to 1 matches the intermediate phase of the reference phases corresponding to the upper two colors having the larger detected deviation amplitudes among the adjustment colors.

  In the present embodiment, when the color of the detected deviation whose amplitude of detected deviation is a predetermined value (for example, 2 dots = 84 μm) or more is one color, the reference phase corresponding to that color and the reference phase corresponding to the reference color The individual motor 26 and the common motor 28 are controlled so that the two coincide with each other, and if the detected deviation amplitude of the adjustment colors is two or more than the predetermined value, the upper two colors having the largest deviation are supported. The individual motor 26 and the common motor 28 are controlled so that the intermediate phase of the reference phase matches the reference phase corresponding to the reference color. In the present embodiment, the amplitude is the difference between the maximum value and the minimum value, and the intermediate phase is the average phase of the two reference phases.

  FIG. 7 is a diagram illustrating an example of a deviation curve between the reference position and the formation position, and FIG. 8 is a schematic diagram illustrating an example of a reference phase corresponding to FIG. In the example of FIG. 7, the yellow reference phase Py0 is delayed by Ly1 with respect to the black reference phase Pk0, the magenta reference phase Pm0 is delayed by Lm1, and the cyan reference phase Pc0 is delayed by Lc1. The difference in the reference phase relating to the adjustment color is determined by the meshing state of the shaft gears 12C, 12M, 12Y and the worm gears 14C, 14M, 14Y and the meshing state of the worm gears 14C, 14M, 14Y and the worm 16C. The yellow amplitude Hy and the magenta amplitude Hm (Hm> Hy) are smaller than 2 dots, but the black amplitude Hk and the cyan amplitude Hc (Hk> Hc) are larger than 2 dots. In this case, since only the amplitude of cyan among the adjustment colors (C, M, Y) is 2 dots or more, the cyan reference phase Pc0 is matched with the black (reference color) reference phase Pk0.

  FIG. 9A is a diagram illustrating an example of a deviation curve between the reference position and the formation position, and FIG. 10 is a schematic diagram illustrating an example of a reference phase corresponding to FIG. 9A. The control unit 60 controls the common motor 28 to advance the reference phase of the adjustment color (C, M, Y) by Lc1. As a result, the cyan reference phase Pc0 matches the black reference phase Pk0. Further, the magenta reference phase Pm0 is delayed by Lm2 and the yellow reference phase Py0 is advanced by Ly2 with respect to the black reference phase Pk0.

  FIG. 9B is a waveform diagram in which the curves of the respective color components in FIG. In this case, the maximum deviation Ha between the reference color (black) and the adjustment colors (cyan, magenta, yellow) can be suppressed to (Hx + Hy) / 2. Here, Hx is the maximum amplitude (Hk in this example), and Hy is the maximum amplitude (Hm in this example) among the amplitudes of 2 dots or less.

  FIG. 11 is a diagram showing an example of a deviation curve between the reference position and the formation position. In FIG. 7, the yellow amplitude Hy is smaller than 2 dots, but the magenta amplitude Hm, the cyan amplitude Hc, and the black amplitude Hy. The amplitude Hk (Hk> Hc> Hm) is larger than 2 dots. In this case, among the adjustment colors (C, M, Y), the magenta and cyan amplitudes are 2 dots or more, so the intermediate phase (average phase) Pav between the magenta reference phase Pm0 and the cyan reference phase Pc0 is set to black ( It is made to coincide with the reference phase Pk0 of (reference color).

  FIG. 12A is a diagram illustrating an example of a deviation curve between the reference position and the formation position, and FIG. 13 is a schematic diagram illustrating an example of a reference phase corresponding to FIG. The control unit 60 controls the common motor 28 to advance the reference phase of the adjustment color (C, M, Y) by Lav (= (Lm1 + Lc1) / 2). Thus, the intermediate phase Pav between the magenta reference phase Pm0 and the cyan reference phase Pc0 coincides with the black reference phase Pk0. Further, the cyan reference phase Pc0 is advanced by Lc3, the magenta reference phase Pm0 is delayed by Lm3, and the yellow reference phase Py0 is advanced by Ly3 with respect to the black reference phase Pk0.

  FIG. 12B is a waveform diagram in which the curves of the respective color components in FIG. In this case, the maximum shift amount Ha between the reference color (black) and the adjustment colors (cyan, magenta, yellow) can be suppressed to (Hx · sin θ−Hy · sin (θ + α)) / 2. Therefore, the maximum deviation amount Ha can be suppressed to (Hx + Hy) / 2 or less. Here, Hx is the maximum amplitude (Hk in this example), Hy is the maximum amplitude (Hc in this example) of the adjustment colors, and α is a position related to Hx and Hy (black and cyan in this example). It is a phase difference.

  14 and 15 are flowcharts showing an example of setting processing of the relationship between the reference color and the reference phase of the adjustment color. The controller 60 controls the LSU 64 to cause each color component to form a mark at the reference position. The formation position of each mark of each color component is detected by the CCD 34 and the control unit 60 (S10) and stored in the RAM 68. The controller 60 calculates the deviation between the formation position of each mark and the reference position (S12) and stores it in the RAM 68, and calculates the amplitude of the deviation of each color component (S14) and stores it in the RAM 68. Thereafter, the control unit 60 determines the reference phase of each color component (S16) and stores it in the RAM 68.

  When the amplitude of the deviation of the reference color (K) is smaller than 2 dots (S18: NO), or the amplitude of all the deviations of the adjustment colors (C, M, Y) is smaller than 2 dots (S60: NO) S18: YES, S20: NO) terminates the process, the amplitude of the deviation of the reference color (K) is 2 dots or more (S18: YES), and any deviation of the adjustment color (C, M, Y) When the amplitude is 2 dots or more (S20: YES), the relationship of the reference phase of each color component is set.

  When the deviation amplitude is 2 dots or more for only one color (S22: YES), the control unit 60 sets the reference phase relationship of each color component so that the reference phase of the reference color matches the one color (S24). And stored in the RAM 68. Further, when the deviation amplitude is 2 dots or more for only two colors (S22: NO, S26: YES), the control unit 60 matches the reference phase of the reference color with the reference phase (intermediate phase) between the two colors. As described above, the reference phase relationship of each color component is set (S28) and stored in the RAM 68. Further, when the deviation amplitude is 2 dots or more for all three colors (S22: NO, S26: NO), the control unit 60 determines the reference phase (intermediate phase) between the reference phase of the reference color and the upper two colors having the larger amplitude. Are set so as to coincide with each other, and the reference phase relationship of each color component is set (S30) and stored in the RAM 68. The control unit 60 controls the common motor 28 based on the reference phase relationship of each color component stored in the RAM 68.

  In the embodiment described above, the common motor 28 is controlled to change the reference phase corresponding to the adjustment color in order to match the reference phase corresponding to the reference color and the reference phase corresponding to the adjustment color. It is also possible to control the individual motor 26 to change the reference phase corresponding to the reference color, or to change both.

1 is a schematic diagram illustrating a configuration of a main part of an image forming apparatus according to the present invention. 1 is a block diagram illustrating a main configuration of an image forming apparatus. It is a schematic diagram which shows the structural example of the motor which drives a photosensitive drum and each photosensitive drum. It is a schematic diagram showing an example in which a plurality of marks of the same color are formed on the transfer belt. It is a conceptual diagram which shows the example of the reference | standard phase of each adjustment color. It is a conceptual diagram which shows the example of selection of a minimum value and a maximum value. It is a figure which shows the example of the curve of the deviation | shift of a reference position and a formation position. FIG. 8 is a schematic diagram illustrating an example of a reference phase corresponding to FIG. 7. (A) is a figure which shows the example of the curve of the shift | offset | difference of a reference position and a formation position, (b) is a wave form diagram which accumulated the curve of each color component of (a). It is a schematic diagram which shows the example of the reference | standard phase corresponding to Fig.9 (a). It is a figure which shows the example of the curve of the shift | offset | difference of a reference position and a formation position. (A) is a figure which shows the example of the curve of the shift | offset | difference of a reference position and a formation position, (b) is a wave form diagram which accumulated the curve of each color component of (a). It is a schematic diagram which shows the example of the reference | standard phase corresponding to Fig.12 (a). It is a flowchart which shows the example of the setting process of the relationship between the reference phase of a reference color and an adjustment color. It is a flowchart which shows the example of the setting process of the relationship between the reference phase of a reference color and an adjustment color. (A) is a conceptual diagram showing an example of a deviation between a reference position and a mark formation position, and (b) is a conceptual diagram showing an example of two types of marks having the same reference phase. It is a schematic diagram showing an example of formation of each mark when the reference phase of rotation of each photosensitive drum is matched. It is a schematic diagram showing an example of formation of each mark when the reference phase of rotation of each photosensitive drum is matched. It is a schematic diagram showing an example of formation of each mark when the reference phase of rotation of each photosensitive drum is matched. It is a schematic diagram showing an example of formation of each mark when the reference phase of rotation of each photosensitive drum is matched. It is a schematic diagram of mark formation.

Explanation of symbols

10K, 10C, 10M, 10Y Photosensitive drum 12K, 12C, 12M, 12Y Shaft gear 14K, 14C, 14M, 14Y Worm gear 16K, 16C Worm 20K, 20C Rib 22K, 22C Rib sensor 24K, 24C, 24M, 24Y Developing roller 26 Individual Motor 28 Common motor 30 Transfer belt 32 Belt drive roller 34 CCD
40 Polygon mirror 42K, 42C, 42M, 42Y Laser diode 60 Control unit 62 Image input unit 64 LSU
66 Drive unit

Claims (5)

In an image forming apparatus that forms images of a plurality of color components on a plurality of corresponding image carriers,
Reference color driving means for rotating the image carrier corresponding to the reference color;
Adjustment color drive means that is a common drive means for rotating each image carrier corresponding to an adjustment color other than the reference color;
Detecting means for detecting a deviation of the image forming position of each color component from the formation reference position over the rotation period of the image carrier;
An image forming apparatus comprising: a control unit that controls the reference color driving unit and / or the adjustment color driving unit based on the deviation detected by the detection unit. A specifying means for specifying a reference phase related to the rotation of each image carrier;
The control means may adjust the reference color driving means and / or the adjustment so that the reference phase corresponding to the reference color and the reference phase corresponding to the color having the maximum amplitude detected by the detection means among the adjustment colors match. 2. The image forming apparatus according to claim 1, wherein the color driving unit is controlled. A specifying means for specifying a reference phase related to the rotation of each image carrier;
The control means includes the reference color driving means so that the reference phase corresponding to the reference color matches the intermediate phase of the reference phases corresponding to the upper two colors having the larger deviation amplitude detected by the detection means among the adjustment colors. 2. The image forming apparatus according to claim 1, wherein the adjustment color driving unit is controlled. A specifying means for specifying a reference phase related to the rotation of each image carrier;
The control means is configured such that, when the color of the deviation detected by the detection means among the adjustment colors is one color, the reference phase corresponding to the color matches the reference phase corresponding to the reference color. When the reference color driving means and / or the adjustment color driving means are controlled and the amplitude of the deviation detected by the detection means among the adjustment colors is two or more than the predetermined value, the deviation is large. 2. The reference color driving means and / or the adjustment color driving means are controlled so that an intermediate phase of reference phases corresponding to the upper two colors and a reference phase corresponding to the reference color coincide with each other. Image forming apparatus.   The control unit stops the control to match the reference phase corresponding to the reference color and the reference phase corresponding to the adjustment color when the amplitude of the deviation of the reference color or adjustment color detected by the detection unit is less than a predetermined value. The image forming apparatus according to claim 2, wherein the image forming apparatus is an image forming apparatus.

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