JP2007030979A - Semi-automatic system for filling container with fixed quantity of raw material - Google Patents

Semi-automatic system for filling container with fixed quantity of raw material Download PDF

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JP2007030979A
JP2007030979A JP2005237993A JP2005237993A JP2007030979A JP 2007030979 A JP2007030979 A JP 2007030979A JP 2005237993 A JP2005237993 A JP 2005237993A JP 2005237993 A JP2005237993 A JP 2005237993A JP 2007030979 A JP2007030979 A JP 2007030979A
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container
raw material
intermittently
work
limit value
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Yoshiharu Sugihara
義治 杉原
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SANGYO KIKI KENKYUSHO KK
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SANGYO KIKI KENKYUSHO KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a semi-automatic filling system taking advantage of efficiency brought about by manual work, since a worker has to do manual work by expanding and contracting the upper arm, the elbow, the forearm and the hands thousands times in a day to cause tenosynovitis in conventional manual work and fatigue can cause drop in the processing speed and on the other hand automation by machine has restrictions on a raw material which can be processed although equipment cost is high. <P>SOLUTION: In the filling work, a container taken out of the automatic supplying machine of a tray is transferred intermittently by an intermittent moving-type conveyor, and the container roughly filled with a proper quantity of the raw material in the container placed adjacent to the intermittent moving-type conveyor without touching the container is transferred by both hands onto the meter, and then, only when the weight is out of a target weight between an upper-limit value and a lower-limit value set in advance, manual correction is made. Movement in the work is minimized by only the movement of the forearm and hands with the upper arm and the elbow fixed substantially on the side of the body to reduce fatigue of the worker and raise efficiency. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、総菜などの食品原料の定量を容器に効率良く充填する半自動システムに関する。  The present invention relates to a semi-automatic system for efficiently filling a container with a fixed amount of food ingredients such as prepared dishes.

総菜のような食品原料は、構成する素材が均一に分布しておらず、また素材どうしが紐状に絡み合ったりしているために機械で自動的に定量を取り出すことは困難であった。そのために、容器を手に持って手作業で充填して計量器に載せて計量している。  Food ingredients such as side dishes are not distributed uniformly, and the ingredients are intertwined in a string form, making it difficult to automatically extract a fixed amount with a machine. For this purpose, the container is held by hand, filled manually, and placed on a measuring instrument for weighing.

図4に示すように、手作業では、作業テーブル8を前にして作業者が立つ。その前に原料を入れたコンテナー5(多くはプラスチックス製で、寸法が縦600mm、横400mm、深さ160mm程度の大きさ、惣菜では約15kg程度が入っている。)を置き、コンテナー5の向こう側に計量器6を置く。さらに、その隣にあらかじめ生産したい個数を数えておいた容器3を置く。そして、作業者4が左手で容器3を1枚ずつ取り上げ、これにコンテナー5の中の原料から定量に近い大体の分量を右手でつかんで盛り付ける。これを計量器6の上に載せて重量表示盤の数値を見て定量(通常は値付ラベルに表示する重量の+5%以内程度の重量)にあるか否かを判断する。範囲外であれば補正し、範囲内であれば容器を計量器6から取り上げて隣接するベルトコンベア10に移し変える。この一連の作業は全て手作業で行われている。  As shown in FIG. 4, in the manual work, an operator stands in front of the work table 8. Before that, place a container 5 (mostly made of plastics, with dimensions of 600 mm in length, 400 mm in width, about 160 mm in depth, about 15 kg in side dish). Place the measuring instrument 6 on the other side. Furthermore, a container 3 in which the number of products to be produced is counted is placed next to it. Then, the operator 4 picks up the containers 3 one by one with his left hand, and puts an approximate amount from the raw material in the container 5 near the fixed amount with his right hand. This is placed on the measuring instrument 6 and the numerical value on the weight display panel is viewed to determine whether or not it is quantitative (usually within about + 5% of the weight displayed on the valued label). If the value is out of the range, the correction is made. This series of work is all done manually.

この作業を自動化しようとした本発明者による実施例がある。その一つの実施例は、スクリュー式充填装置を使用して各原料ごとのスクリューの回転数に対応した排出量をあらかじめ知っておいて、目的の重量を排出する間だけスクリューを回転して、その間だけシャッターを開き、スクリューの回転が停止すると同時に、シャッターを閉じて自動充填する装置がある。(非特許文献1参照)  There is an embodiment by the inventor who tried to automate this work. In one embodiment, a screw-type filling device is used to know in advance the discharge amount corresponding to the number of rotations of the screw for each raw material, and the screw is rotated only while the target weight is discharged. There is a device that only opens the shutter and stops the screw rotation, and at the same time closes the shutter and automatically fills it. (See Non-Patent Document 1)

あるいは、上記スクリュー式充填装置を使用して定量を少し下回る大部分の重量を粗充填機で粗充填した後、残りの少量の不足分を補正充填機で補正充填しようとしたり、スクリューの回転と連動してシャッターを開閉して定量を自動充填しようとする実施例もある。(非特許文献2参照)
その他には、他の発明者らによるコンピュータスケールを利用した実施例もある。
Alternatively, using the above screw type filling device, after roughly filling most of the weight slightly below the fixed amount with a coarse filling machine, the remaining small amount of deficiency can be corrected and filled with a correction filling machine, There is also an embodiment in which a fixed amount is automatically filled by opening and closing the shutter in conjunction. (See Non-Patent Document 2)
In addition, there is an embodiment using a computer scale by other inventors.

それらの技術はすでに実施されている。  Those technologies have already been implemented.

特願平2001−123567号  Japanese Patent Application No. 2001-123567 特願平2001−123566号  Japanese Patent Application No. 2001-123666

従来、広く実施されている手作業では生産性が悪く、作業者を多く必要とするため人件費が高く付き利益率を著しく低下させていた。これを解決するためになされた自動充填装置では原料が多品種になると原料が入れ替わるたびに装置を洗浄しなければならないから、原料の切り替えによる時間ロスが大きくて自動充填の恩恵が損なわれるばかりか、自動充填をできる原料も限られ、高額の設備費を必要とする割には投資効果が小さい結果に終わっていた。  Conventionally, the manual work that has been widely performed is poor in productivity and requires a lot of workers, so that the labor cost is high and the profit ratio is remarkably lowered. In order to solve this problem, the automatic filling equipment has to clean the equipment every time the raw material is changed when the raw materials become a variety of products. However, the raw materials that can be automatically filled were limited, and the investment effect was small for the high equipment cost.

ところが、本発明者らによる作業分析の結果、手作業による方法には機械による自動化にない利点が数々あることが判明した。
すなわち、手作業では計量器で計量する前の粗充填の段階では視覚と触覚を働かせてそれに近い重量を判断して容器に充填しているが、経験を積むとかなり正確に粗充填している。
However, as a result of work analysis by the present inventors, it has been found that the manual method has a number of advantages that are not available in machine automation.
In other words, in the rough filling stage before weighing with a weighing machine, the container is filled with a weight that is close to that by using visual and tactile senses. .

また、上記の作業分析結果により手作業の大部分が運搬作業であることが判明した。すなわち、▲1▼処理したい個数の容器を数えて準備し、それを1枚ずつ左手で取り出す運搬、▲2▼この容器を左手で持ち、右手で原料をつかんで盛り付ける運搬、▲3▼盛り付けた容器を計量器の上に置く運搬、▲4▼重量が定量の範囲から外れていたときに容器から原料の一部を取り除いたり、あるいは足し増ししたりする補正充填の運搬、そして▲5▼定量になれば容器を計量器から取り除いて隣接するベルトコンベアに移し変える運搬で構成されていることがわかる。
しかしながら、これらの全ての作業は手作業であるために手間がかかるだけでなく、1日に数千回も腕を上下させたり伸び縮みさせたりしていると腱鞘炎になったり、疲労して処理速度を落とす要因になっている。その結果、作業者1人当たりにつき1分間に4〜5個程度しか処理することができないから人海戦術に頼らざるを得ず、それだけ人件費の負担が増して採算割れの事態を招くこともある。この作業を省力化することが業界に残された最大の課題であった。
Also, the above work analysis results revealed that most of the manual work was transport work. (1) Count and prepare the number of containers to be processed and transport them one by one with the left hand. (2) Transport the containers with the left hand and grab the ingredients with the right hand. Transport of placing the container on the measuring instrument, (4) Transport of correction filling to remove or add a part of the raw material from the container when the weight is out of the range of determination, and (5) Determination If it becomes, it turns out that it is comprised by the conveyance which removes a container from a measuring device and transfers to an adjacent belt conveyor.
However, since all these operations are manual operations, it is not only labor-intensive, but if you move your arms up and down thousands of times a day, you may develop tendonitis or get tired It is a factor that slows down. As a result, only about 4 to 5 pieces per worker per minute can be processed, so it is necessary to rely on human tactics, which can increase the burden of labor costs and lead to a loss of profitability. . Labor saving was the biggest challenge left in the industry.

本発明は、上記のような従来の問題を解決しようとするものであり、本発明者は従来の手作業の利点と機械化による利点とを組み合わせることによって作業の効率化をはかり、生産性を高めることを目的とするものである。  The present invention is intended to solve the above-described conventional problems, and the present inventor attempts to improve work efficiency and improve productivity by combining the advantages of conventional manual work and mechanization. It is for the purpose.

本発明は上記目的を達成するために、トレー自動供給機から取り出された容器を間欠移動式コンベアで間欠的に移送しながら、その容器に一切手を触れることなく、前方に置いたコンテナー内の原料の適量を両手を使って容器に粗充填する。その容器は間欠移動式コンベアで計量器の上に移送される。計量器ではあらかじめ設定しておいた上限値と下限値の間の目的の重量から外れた場合にのみ手作業で補正する。間欠移動式コンベアの幅はほぼ容器の寸法に近く、その前に置かれたコンテナーは作業者のほぼ前腕と手の届く範囲内にある。すなわち、作業者が定位置で動くことなく、上腕と肘をほぼ体側部に固定した状態で前腕と手の動きのみの範囲内で作業ができるようにして、作業者の無駄な動きをなくして疲れを軽減する。  In order to achieve the above-mentioned object, the present invention provides a container inside a container placed in front without touching the container at all while intermittently transporting the container taken out from the automatic tray feeder by an intermittently moving conveyor. Roughly fill the container with the appropriate amount of raw materials using both hands. The container is transferred onto a weighing machine by an intermittently moving conveyor. The weighing instrument manually corrects only when the target weight is not between the preset upper and lower limits. The width of the intermittently moving conveyor is approximately the size of the container, and the container placed in front of it is within the reach of the operator's forearm and hand. That is, the operator can move within the range of only the forearm and hand while the upper arm and elbow are fixed to the side of the body without moving in a fixed position, thereby eliminating unnecessary movement of the operator. Reduce fatigue.

また、上記計量器は定量とする重量範囲である上限値と下限値を設定しておき、その範囲内に入ると間欠移動式コンベアは自動的に間欠移動し、外れると一次停止するようにしたり、あるいは別途押しボタンスイッチやセンサーを備えておき、作業者の判断でそれを手で押したり、遮ぎったりして強制的に計量を終了させて容器を計量器から払い出して移送できるようにする。  In addition, the weighing instrument sets an upper limit and a lower limit, which are weight ranges for quantification, and the intermittent moving conveyor automatically moves intermittently when entering the range, and temporarily stops when it comes off. Alternatively, a separate push button switch or sensor is provided, which can be pushed by hand or blocked at the operator's discretion to forcibly end the weighing and allow the container to be removed from the weighing instrument and transferred. .

上記構成によれば、前記した▲1▼の運搬では容器の取り出しをトレー自動供給機で自動化し、手作業から解放する。そして、▲2▼の運搬では間欠移動式コンベアの前に置かれたコンテナーの中の原料を両手を使って容器に定量に近い適量を充填する。容器を一方の手(左手)で持つ必要がなくなったので、両手を使って原料を容器に充填することができる。上記の適量とは、作業者が慣れるとほぼ定量に近い重量を指す。そして、▲3▼から▲5▼の運搬では充填された容器は自動的に間欠移動されて末尾に取り付けた計量器上に載り(あらかじめ定量とする重量の上限値と下限値が入力設定されている)、計量器で計量する。この重量範囲に入ると間欠移動式コンベアは移送するが、外れると一次停止するように制御する。この時、作業者は上限値よりも多ければ原料の一部を取り除き、下限値よりも少なければ足し増しをして補正する。あるいは、処理速度を速くするために計量器による信号を待たずに、作業者の判断で押しボタンスイッチを押したり、あるいはセンサーを手で遮ったりして強制的に移送させる機能も持たせておくと、計量器からの応答時間による時間待ちを短縮することができる。  According to the above configuration, in the transportation of the above (1), the removal of the container is automated by the automatic tray feeder and is freed from manual work. In the transportation of (2), the container is filled with an appropriate amount of raw material in a container placed in front of an intermittently moving conveyor using both hands. Since it is no longer necessary to hold the container with one hand (left hand), the material can be filled into the container using both hands. The appropriate amount mentioned above refers to a weight that is close to a fixed amount when an operator gets used to it. In the transportation from (3) to (5), the filled container is automatically intermittently moved and placed on the measuring instrument attached at the end (the upper limit value and the lower limit value of the weight to be determined are input and set in advance). Weigh with a measuring instrument. When entering the weight range, the intermittently moving conveyor is transferred, but when it is removed, it is controlled so as to stop temporarily. At this time, the operator removes a part of the raw material if it is larger than the upper limit value, and adds and corrects if it is smaller than the lower limit value. Alternatively, in order to increase the processing speed, a function of forcibly transferring a signal by pressing a push button switch or blocking a sensor with a hand at the operator's discretion without waiting for a signal from the measuring instrument is provided. And the waiting time by the response time from a measuring instrument can be shortened.

上記トレー自動供給機にカウンターを取り付けておくことによって、処理したい枚数になるとトレー自動供給機を停止するようにしておけば、上記▲1▼の運搬の一部が省力化され、あらかじめ処理したい容器の枚数をいちいち数えて前準備する必要がない。  By attaching a counter to the tray automatic feeder, and stopping the tray automatic feeder when the number of sheets to be processed is reached, a part of the transportation in the above (1) can be saved, and the container to be processed in advance. There is no need to prepare each time.

本発明は上記のように構成されるので、作業の中に取り込まれた運搬の距離を最短にして作業者の手の届く範囲内の定位置で全ての作業を実施することができるから、作業効率を上げることが出来た。
従来のように、作業者は上腕と前腕を激しく上下させたり、伸縮させたりする必要がなく、上腕と肘を体側部にほぼ固定して前腕と手だけの最小限の動きで作業を進めることができるから、疲れも少なく効率を上げることができるとともに腱鞘炎になる恐れもなくなった。
Since the present invention is configured as described above, it is possible to carry out all the operations at a fixed position within the reach of the operator by minimizing the transport distance taken into the operation. We were able to increase efficiency.
As in the past, workers do not have to move the upper arm and forearm violently up and down or expand and contract, and the upper arm and elbow are almost fixed to the side of the body and work is performed with minimal movement of the forearm and hand. Because it is possible to improve efficiency, there is no risk of tendonitis.

また、作業者は容器に一切触れる必要がなくなり、充填作業にのみに専念することができるのみならず、両手を使って充填することができるようになったから処理速度が速くなった。  Also, the operator does not have to touch the container at all, and not only can he concentrate exclusively on the filling operation, but also the filling speed can be increased by using both hands.

計量器で自動的に定量を判断させる機能と、押しボタンスイッチやセンサーを併設して強制処理もできる機能を持たせたから、計量器による自動計量処理だけに頼らず、作業者の判断で処理を完了することもできるので一層処理速度が速くなった。  A function to automatically determine the quantity with a measuring instrument and a function to perform forced processing with a push button switch and sensor are provided, so processing is performed at the operator's discretion without relying solely on automatic weighing with a measuring instrument. Since it can be completed, the processing speed is further increased.

原料の切り替えが頻繁であっても、原料別に準備されたコンテナーを入れ替えるだけですむから、原料が頻繁に代わってもそのたびに洗浄する必要がなく、洗浄による時間ロスがなくなり生産性が向上した。  Even if the raw materials are changed frequently, it is only necessary to replace the container prepared for each raw material, so even if the raw materials are changed frequently, there is no need to wash each time, and there is no loss of time due to washing, improving productivity. .

従来は作業者1人で1分間に4〜5個程度しか処理する能力がなかったが、本発明によれば、その約2倍近くも処理速度を上げることができるようになった。  Conventionally, one worker has the ability to process only about 4 to 5 pieces per minute, but according to the present invention, the processing speed can be increased by nearly twice as much.

発明の実施するための最良の形態BEST MODE FOR CARRYING OUT THE INVENTION

本発明の実施例の形態を図1ないし図3にもとづいて説明する。  An embodiment of the present invention will be described with reference to FIGS.

間欠移動式コンベア(バーコンベア)1の先頭にトレー自動供給機2を配置し、これで容器3を1枚ずつ取り出しては間欠移動させる。そして、この間欠移動式コンベア1の前に作業者4が立ち、これを挟んで向かい側に原料を入れたコンテナー5を置く。
他方、上記間欠移動式コンベア1の末尾に上限値、および下限値を設定できる計量器6を配置する。この計量器6の重量表示盤は計量台とは分離して間欠移動式コンベアの上方の作業者の見やすい位置に設置しておく。作業者は、トレー自動供給機2から取り出され、間欠移動式コンベアで間欠移送される容器3内に、コンテナー5から両手で原料の適量をつかみ、充填する。その容器3は間欠移送されて計量器6上に載る。その時の重量が上限値と下限値の範囲内に入ればそのまま移送され、範囲から外れると一次停止する。上限値から外れた重量の原料を容器3から取り除くかあるいは足し増しする。その重量範囲内に入れば移送される。あるいは、計量器6からの信号よりも速く作業者の判断で重量範囲に入っていることが確認できれば、押しボタンスイッチを押すかセンサーを手で遮ることによって強制的に払い出してしまうこともできる。このようにして、次々に容器3内に定量の原料が充填されて移送される。
An automatic tray feeder 2 is arranged at the head of an intermittently moving conveyor (bar conveyor) 1, and the containers 3 are taken out one by one and moved intermittently. Then, an operator 4 stands in front of the intermittently moving conveyor 1, and a container 5 containing raw materials is placed on the opposite side across this.
On the other hand, a measuring instrument 6 capable of setting an upper limit value and a lower limit value is disposed at the end of the intermittently moving conveyor 1. The weight display panel of the measuring device 6 is separated from the measuring table and is installed at a position easily visible to the operator above the intermittently moving conveyor. The operator grasps an appropriate amount of raw material with both hands from the container 5 and fills the container 3 taken out from the automatic tray feeder 2 and intermittently transferred by the intermittently moving conveyor. The container 3 is intermittently transferred and placed on the measuring instrument 6. If the weight at that time falls within the range between the upper limit value and the lower limit value, the weight is transferred as it is, and when the weight is out of the range, it is temporarily stopped. The raw material whose weight deviates from the upper limit is removed from the container 3 or added. If it falls within that weight range, it will be transported. Alternatively, if it is confirmed by the operator's judgment that it is within the weight range faster than the signal from the measuring device 6, it can be forcibly paid out by pushing a push button switch or blocking the sensor with a hand. In this way, a fixed amount of raw material is filled in the container 3 and transferred one after another.

図3に示すように、間欠移動式コンベア1の両側にL字型のガイド板7を取り付けておくと、容器3内に充填するときに容器3が動かないので充填しやすくなる。
このガイド板7に蝶板を取り付けて前後に倒せるようにしておけば、容器3を簡単に取り出すことができて便利である。
As shown in FIG. 3, if L-shaped guide plates 7 are attached to both sides of the intermittently moving conveyor 1, the container 3 does not move when filling the container 3, so that filling becomes easy.
If a butterfly plate is attached to this guide plate 7 so that it can be tilted back and forth, the container 3 can be easily taken out, which is convenient.

本発明の全体平面図である。1 is an overall plan view of the present invention. 図1の正面図である。It is a front view of FIG. 間欠式バーコンベアの縦断面図である。It is a longitudinal cross-sectional view of an intermittent bar conveyor. 従来の作業の形態を示す平面図である。It is a top view which shows the form of the conventional operation | work.

符号の説明Explanation of symbols

1 間欠移動式コンベア
2 トレー自動供給機
3 容器
4 作業者
5 コンテナー
6 計量器
7 ガイド版
DESCRIPTION OF SYMBOLS 1 Intermittent movement type conveyor 2 Automatic tray feeder 3 Container 4 Worker 5 Container 6 Weighing instrument 7 Guide version

Claims (2)

トレー自動供給機から取り出された容器を間欠移動式コンベアで間欠的に移送しながら、その容器に一切手を触れることなく、間欠移動式コンベアに隣接して置いたコンテナー内の原料の適量を両手を使って粗充填した容器を計量器の上に移送して計量器で計量し、あらかじめ設定しておいた上限値と下限値の間の目的の重量から外れた場合にのみ手作業で補正する全ての工程を作業者が定位置で動くことなく、上腕と肘をほぼ体側部に固定した状態で前腕と手の動きのみの範囲内で作業ができるようにしたことを特徴とする原料の定量を容器に充填する半自動システム  While the container taken out from the automatic tray feeder is intermittently transported by the intermittently moving conveyor, the appropriate amount of raw material in the container placed adjacent to the intermittently moving conveyor is touched by both hands without touching the container at all. Move the coarsely filled container onto the weighing instrument, weigh it with the weighing instrument, and manually correct it only when the target weight falls between the preset upper and lower limits. Quantification of raw materials characterized in that the work can be performed only within the range of forearm and hand movements with the upper arm and elbow fixed to the side of the body without the operator moving in place at all positions. Semi-automatic system for filling containers 上記計量器は定量とする重量範囲である上限値と下限値を設定しておき、その範囲内に入ると間欠移動式コンベアは自動的に間欠移動し、外れると一次停止するようにしたり、あるいは別途押しボタンスイッチやセンサーを備えておき、作業者の判断でそれを手で押したり、遮ぎったりして強制的に容器を計量器から払い出し移送できるようにしたことを特徴とする請求項1に記載の原料の定量を容器に充填する半自動システム。  The above weighing machine sets an upper limit value and a lower limit value, which are weight ranges to be determined, and the intermittent moving conveyor automatically moves intermittently when entering the range, and temporarily stops when it comes off, or A separate push button switch or sensor is provided, and the container can be forcibly discharged and transferred from the measuring instrument by manually pushing or blocking it at the operator's discretion. Semi-automatic system that fills a container with the fixed amount of raw material described in 1.
JP2005237993A 2005-07-21 2005-07-21 Semi-automatic system for filling container with fixed quantity of raw material Pending JP2007030979A (en)

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Application Number Priority Date Filing Date Title
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JP2007030979A true JP2007030979A (en) 2007-02-08

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013036798A (en) * 2011-08-05 2013-02-21 Q P Corp Subdivided filling method and subdivided filling system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013036798A (en) * 2011-08-05 2013-02-21 Q P Corp Subdivided filling method and subdivided filling system

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