JP2007027233A - Surface-mounting apparatus and nozzle replacement platform therefor - Google Patents

Surface-mounting apparatus and nozzle replacement platform therefor Download PDF

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JP2007027233A
JP2007027233A JP2005204034A JP2005204034A JP2007027233A JP 2007027233 A JP2007027233 A JP 2007027233A JP 2005204034 A JP2005204034 A JP 2005204034A JP 2005204034 A JP2005204034 A JP 2005204034A JP 2007027233 A JP2007027233 A JP 2007027233A
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nozzle
replacement
surface mounting
mounting
mounting apparatus
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JP4664762B2 (en
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Tadashi Atsumi
匡 渥美
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Juki Corp
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Juki Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To allow for the replacement of a nozzle without an operator entering the apparatus by automating the nozzle replacement work at the time of changing a substrate which has been done manually by the operator. <P>SOLUTION: This is a nozzle replacement platform 30 for replacing a nozzle 12 to be set in a nozzle storage site 16 inside the surface mounting apparatus 10. The nozzle replacement platform 30 for a surface mounting apparatus is formed with a means (nozzle replacement hole 32) to temporarily place a new nozzle for replacement and a removed nozzle, and can be located in a place accessible by the head 22 of the surface mounting apparatus 10. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、電子部品実装装置等の表面実装装置のノズル交換作業を自動化可能な表面実装装置用のノズル交換台、及び、該ノズル交換台を備えた表面実装装置に関する。   The present invention relates to a nozzle replacement base for a surface mounting apparatus capable of automating nozzle replacement work of a surface mounting apparatus such as an electronic component mounting apparatus, and a surface mounting apparatus provided with the nozzle replacement base.

例えば特許文献１に記載されたような表面実装装置１０において、ノズル１２の交換は、従来、図１（特許文献１の図４に対応）に示す如く、メンテナンス時、実装基板１４の変更で必要な時に、オペレータがノズル１２をノズル置き場１６において手作業で交換しなければならない。ノズル置き場１６は、表面実装装置１０の性質上、作業時間を短縮してタクトアップするために、装置１０の中央に位置しているので、オペレータは、交換の際、手又は身体を装置１０内へ入れる必要があり、交換には危険が伴う。更に、ノズル１２は、表面実装装置１０の各々に必要な種類と本数が決められているので、オペレータは、各々の装置毎、正確に決められた場所へセットしなければならない。しかし、現在の表面実装装置１０には、ノズル１２を自動的に装置外へ取外す機能や、装置内へ自動的にセットする機能が無く、全てオペレータの手作業と目視確認で実施されていた。   For example, in the surface mounting apparatus 10 described in Patent Document 1, the replacement of the nozzle 12 is conventionally required by changing the mounting substrate 14 during maintenance as shown in FIG. 1 (corresponding to FIG. 4 of Patent Document 1). At times, the operator must manually replace the nozzle 12 at the nozzle yard 16. The nozzle storage 16 is located in the center of the device 10 in order to shorten the working time and improve the tact time due to the nature of the surface mounting device 10, so that the operator can place his / her hand or body in the device 10 during replacement. Replacement is dangerous. Further, since the types and the number of nozzles 12 required for each of the surface mounting apparatuses 10 are determined, the operator must set the nozzles 12 in the positions determined accurately for each apparatus. However, the current surface mounting apparatus 10 does not have a function of automatically removing the nozzle 12 to the outside of the apparatus or a function of automatically setting the nozzle 12 inside the apparatus.

図１において、１８は、基板１４の搬送路、Ａは、該搬送路１８上の基板１４の実装作業位置、２０は、基板１４上に実装される部品のパーツフィーダが装着されるバンク、２２は、例えば複数のノズル１２を備えたヘッド、２４は、該ヘッド２２を移動するためのＸＹガントリである。   In FIG. 1, reference numeral 18 denotes a conveyance path of the substrate 14, A denotes a mounting work position of the substrate 14 on the conveyance path 18, 20 denotes a bank on which a parts feeder for components mounted on the substrate 14 is mounted, 22. Is a head having a plurality of nozzles 12, for example, and 24 is an XY gantry for moving the head 22.

特開２００２−１７８２８５号公報JP 2002-178285 A

しかしながら、従来のオペレータによる手作業では、各々の装置毎、種類別に正確に決められた場所へノズル１２をセットするのは困難である。又、ノズル１２の種別判定は、ノズル先端の形状又はノズルに刻印された番号を目視で判別しなければならず、例えノズル毎に識別できるように加工したとしても、各々の装置毎にセットするノズルの場所も異なっており、オペレータの手作業では１００％確実にはできないと考えられる。更に、ノズル交換作業は、メンテナンス時、実装基板変更で必要な時に行われるが、装置を完全に止めた状態で行なうので、早く正確なノズル交換が必要であり、ノズルの種類や場所を間違えると、装置で生産が開始できない。更に、中途半端にノズルをセットした状態で生産を開始すると、ノズル損傷、ノズル周りのユニットにも損傷を与える恐れがある。又、オペレータにとっても、ノズル交換時に装置内に身体を入れる作業となるため、装置を停止させ安全確認後の作業となっているが、装置に身体を入れる面から危険が伴う作業である。   However, it is difficult to set the nozzle 12 in a place that is accurately determined for each type of device by manual operation by a conventional operator. Further, the type of the nozzle 12 must be determined by visually determining the shape of the nozzle tip or the number stamped on the nozzle, even if the nozzle 12 is processed so that it can be identified for each nozzle. The locations of the nozzles are also different, and it is considered that 100% cannot be ensured manually by the operator. In addition, the nozzle replacement work is performed when it is necessary for maintenance or when changing the mounting board, but since the device is completely stopped, it is necessary to replace the nozzle quickly and accurately, and if the nozzle type or location is incorrect The production cannot be started with the equipment. Furthermore, if production is started with the nozzle set halfway, there is a risk of damage to the nozzle and the units around the nozzle. For the operator, the body is put into the apparatus when the nozzle is replaced. Therefore, the operation is stopped and the safety is confirmed, but this is dangerous because the body is put into the apparatus.

本発明は、前記従来の問題点を解消するべくなされたもので、従来オペレータが手作業で行なっている基板変更時のノズル交換作業を自動化でき、オペレータが装置内に入ることなくノズル交換を可能とすることを課題とする。   The present invention has been made to solve the above-mentioned conventional problems, and it is possible to automate the nozzle replacement work when the substrate is changed manually by a conventional operator, and the operator can replace the nozzle without entering the apparatus. The problem is to do.

本発明は、表面実装装置内のノズル置き場にセットするノズルを交換するための表面実装装置用ノズル交換台であって、交換用ノズルや交換後のノズルを一時的に載置するための手段が形成された、表面実装装置のヘッドがアクセス可能な位置に配置可能な表面実装装置用ノズル交換台を用いることにより、前記課題を解決したものである。   The present invention is a nozzle mounting table for a surface mounting apparatus for replacing a nozzle set in a nozzle place in the surface mounting apparatus, and means for temporarily mounting the replacement nozzle and the nozzle after replacement The above-described problems are solved by using a surface mount device nozzle exchange base that can be arranged at a position accessible by the head of the surface mount device.

又、前記ノズル交換台のノズル載置手段に、追加、返却、交換、空きの属性を持たせたものである。   Further, the nozzle placement means of the nozzle exchange table has attributes of addition, return, exchange, and empty.

又、前記ノズル交換台を、基板搬送路で搬送可能としたものである。   Further, the nozzle exchange table can be transported through the substrate transport path.

又、前記基板搬送路を複数の表面実装装置に接続し、１台のノズル交換台を用いて複数の表面実装装置のノズルを交換可能としたものである。   Further, the substrate transport path is connected to a plurality of surface mounting devices, and the nozzles of the plurality of surface mounting devices can be replaced using a single nozzle replacement table.

又、前記ノズル交換台を、表面実装装置のバンクに配置可能としたものである。   Further, the nozzle exchange table can be arranged in a bank of the surface mounting apparatus.

本発明は、又、前記のノズル交換台を備えたことを特徴とする表面実装装置を提供するものである。   The present invention also provides a surface mounting apparatus including the nozzle exchange table.

本発明によれば、基板変更時のノズル交換作業を、オペレータの手作業でなく装置の自動機能で行なうことができ、段取り時間を短縮すると共に、段取り間違いによる装置不稼働時間を抑えることができる。又、正確さが求められるノズル交換作業を自動化することで、オペレータの負荷を軽減できる。更に、オペレータが装置内に身体を入れる必要が無くなるので、安全面からもオペレータの負担を軽減できる。又、オペレータ業務の軽減により、メンテナンス実施を定着化でき、結果的に、装置の正常動作につながって、不合格基板の発生を防止できる。更に、オペレータの教育項目も少なくすることができる。   According to the present invention, the nozzle replacement work at the time of changing the substrate can be performed not by the operator's manual operation but by the automatic function of the apparatus, so that the setup time can be shortened and the downtime of the apparatus due to a setup error can be suppressed. . In addition, the load on the operator can be reduced by automating the nozzle replacement operation that requires accuracy. Furthermore, since it is not necessary for the operator to put a body into the apparatus, the burden on the operator can be reduced from the viewpoint of safety. In addition, the reduction in operator duties can fix maintenance, resulting in the normal operation of the apparatus and the prevention of rejected substrates. Furthermore, operator training items can be reduced.

以下図面を参照して、本発明の実施形態を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

本発明に係るノズル交換台３０の実施形態に、各種のノズル１２がセットされた状態を図２に示す。このノズル交換台３０は、基板１４の搬送路１８上を搬送可能な矩形状とされ、ノズル１２を一時的に退避できるノズル載置手段として、ノズルの種類に合わせて異なるノズル穴３２が形成されている。。   FIG. 2 shows a state in which various nozzles 12 are set in the embodiment of the nozzle exchange table 30 according to the present invention. The nozzle exchange table 30 has a rectangular shape that can be transported on the transport path 18 of the substrate 14, and as nozzle mounting means that can temporarily retract the nozzle 12, different nozzle holes 32 are formed according to the type of nozzle. ing. .

前記ノズル交換台３０の各ノズル穴３２の位置には、図３に例示する如く、追加、返却、交換、空き等の属性を持たせて、コンピュータに記憶させておく。該ノズル交換台３０で設定できる属性情報としては、例えば、交換台の外形サイズとタイプ名を示す「交換台の大きさ、タイプ」、交換台のベース高さを示す「交換台高さ」、交換台のノズル穴種類別の穴数と穴間隔を示す「ノズル穴数、種類、間隔」、各ノズル穴の大きさと種類と高さを示す「各ノズル穴大きさ、種類、高さ」、ノズルを機械に追加するときに使用する「ノズル追加領域」、ノズルを機械から返却するときに使用する「ノズル返却領域」、ノズルを機械から１穴で追加、返却の両方に使用するときに設定する「ノズル交換領域」、ライン上の機械別に領域を定義できる「機械指定領域」、ノズル交換台で未使用の領域を指定できる「使用／未使用領域」がある。この未使用領域を設定することで、余分なノズルをノズル交換台に設定したまま、動作できる。   As shown in FIG. 3, the positions of the nozzle holes 32 of the nozzle changing table 30 have attributes such as addition, return, replacement, and empty, and are stored in the computer. The attribute information that can be set in the nozzle changing table 30 includes, for example, “exchanging table size and type” indicating the outer size and type name of the changing table, “changing table height” indicating the base height of the changing table, “Nozzle hole number, type, and spacing” indicating the number and type of holes for each nozzle hole type on the exchange base, “Each nozzle hole size, type, and height” indicating the size, type, and height of each nozzle hole, "Nozzle addition area" used when adding nozzles to the machine, "Nozzle return area" used when returning nozzles from the machine, set when both nozzles are added and returned from the machine with one hole There are a “nozzle replacement area”, a “machine designation area” in which an area can be defined for each machine on the line, and a “used / unused area” in which an unused area can be designated on the nozzle exchange table. By setting this unused area, it is possible to operate while setting an extra nozzle on the nozzle exchange base.

ノズル交換台３０を基板搬送路１８上に流す場合には、図４に示す如く、まずステップ１００で、交換するノズル１２をノズル交換台３０にセットする。   When the nozzle replacement table 30 is caused to flow on the substrate transport path 18, the nozzle 12 to be replaced is first set on the nozzle replacement table 30 in step 100 as shown in FIG. 4.

次いでステップ１０２で、表面実装装置１０をノズル交換モードに設定して動作開始させる。   Next, in step 102, the surface mounting apparatus 10 is set to the nozzle replacement mode and started to operate.

そして、ステップ１０４で、基板１４の代わりにノズル交換台３０を搬送路１４に流す。   In step 104, the nozzle exchange table 30 is caused to flow in the transport path 14 instead of the substrate 14.

次いでステップ１０６で、ノズル交換台３０を、図５に示す如く、例えば装置中央のノズル交換位置で停止させる。   Next, at step 106, as shown in FIG. 5, the nozzle replacement table 30 is stopped, for example, at a nozzle replacement position at the center of the apparatus.

すると、ステップ１０８で、図６に示す如く、装置１０がヘッド２２により、ノズル交換を開始し、今回ノズル交換が必要なノズルを装置内のノズル置き場１６よりノズル交換台３０へ移動し、交換するノズルをノズル交換台３０からノズル置き場１６へセットする。この際、装置１０は、ノズル交換台３０のノズル穴３２に持たされた、追加、返却、交換、空き等の属性を制御することでノズル交換を行なう。   Then, in step 108, as shown in FIG. 6, the apparatus 10 uses the head 22 to start nozzle replacement, and the nozzles that need to be replaced this time are moved from the nozzle storage 16 in the apparatus to the nozzle replacement table 30 and replaced. The nozzle is set from the nozzle exchange table 30 to the nozzle storage place 16. At this time, the apparatus 10 performs nozzle replacement by controlling attributes such as addition, return, replacement, and empty provided in the nozzle hole 32 of the nozzle replacement table 30.

ノズル交換が終了すると、ステップ１１０に進み、基板搬送路１８を利用して、ノズル交換台３０を表面実装装置１０外へ搬出する。   When the nozzle replacement is completed, the process proceeds to step 110, and the nozzle replacement table 30 is carried out of the surface mounting apparatus 10 using the substrate transport path 18.

搬送路がつながっていれば、ステップ１１２の判定結果により、次の装置に搬入し、続けて１回の動作で、複数の装置のノズル交換を行なうことができる。この場合、オペレータは、ラインの最初の装置でノズル交換台３０を流し、ラインの最後の装置でノズル交換台を受け取ることができる。   If the conveyance path is connected, it can be carried into the next apparatus according to the determination result of step 112, and the nozzles of a plurality of apparatuses can be exchanged in one operation. In this case, the operator can flush the nozzle changer 30 with the first device in the line and receive the nozzle changer with the last device in the line.

このようにして、自動でノズル交換ができるので、図７に示す如く、ホストラインコンピュータ（ＨＬＣ）４０の持つライン上の全装置（図では３台）の最適なノズル配置情報を利用し、ＨＬＣ４０から各装置に最適なノズル配置情報を送り、同時にノズル交換台３０のノズル配置を出力することで、ライン全装置の最適ノズル設定を自動で行なうことができる。   In this way, since the nozzles can be automatically replaced, as shown in FIG. 7, the optimum nozzle arrangement information of all the devices (three in the figure) on the line of the host line computer (HLC) 40 is used, and the HLC 40 By sending optimum nozzle arrangement information to each apparatus and simultaneously outputting the nozzle arrangement of the nozzle exchange table 30, the optimum nozzle setting of all apparatuses in the line can be automatically performed.

又、装置１０は、一度使用したノズル交換台３０のタイプの登録ができ、大きさ、高さ、ノズル穴数、ノズル穴間隔、ノズル穴の大きさから、次回同じタイプのノズル交換台を使用する場合のデータを呼び出して再利用することができる。   In addition, the device 10 can register the type of the nozzle replacement table 30 once used, and the next time the same type of nozzle replacement table is used from the size, height, number of nozzle holes, nozzle hole spacing, and nozzle hole size. You can call up and reuse the data.

なお、ラインが異機種の装置で構成され、ノズル交換台３０を基板搬送路１８へ流すことができない場合は、図８に示すように、前又は後ろのバンク２０にノズル交換台３０をセットして、図９に示すような手順で、ノズル交換することが可能である。   If the line is composed of a different type of apparatus and the nozzle exchange table 30 cannot flow to the substrate transport path 18, the nozzle exchange table 30 is set in the front or rear bank 20 as shown in FIG. Thus, it is possible to replace the nozzles according to the procedure shown in FIG.

特開２００２−１７８２８５号公報の図４に記載された表面実装装置の平面図Plan view of the surface mounting apparatus described in FIG. 4 of JP-A-2002-178285. 本発明に係るノズル交換台の実施形態の構成を示す斜視図The perspective view which shows the structure of embodiment of the nozzle exchange base which concerns on this invention. 同じく平面図Same top view 前記ノズル交換台を装置の搬送路に流す場合の処理手順を示す流れ図Flow chart showing a processing procedure when the nozzle exchange table is caused to flow in the conveying path of the apparatus. 同じくノズル交換時の平面図Similarly, top view when replacing nozzle 同じく斜視図Same perspective view 同じく変形例の説明図Similarly explanatory drawing of the modification 前記ノズル交換台をバンクに取り付けた状態を示す平面図The top view which shows the state which attached the said nozzle exchange stand to the bank 図８の場合の処理手順を示す流れ図Flow chart showing the processing procedure in the case of FIG.

符号の説明Explanation of symbols

１０…表面実装装置
１２…ノズル
１４…基板
１６…ノズル置き場
１８…基板搬送路
２０…バンク
２２…ヘッド
２４…ＸＹガントリ
３０…ノズル交換台
３２…ノズル穴（ノズル載置手段） DESCRIPTION OF SYMBOLS 10 ... Surface mounting apparatus 12 ... Nozzle 14 ... Board | substrate 16 ... Nozzle place 18 ... Board | substrate conveyance path 20 ... Bank 22 ... Head 24 ... XY gantry 30 ... Nozzle exchange stand 32 ... Nozzle hole (nozzle mounting means)

Claims (6)

表面実装装置内のノズル置き場にセットするノズルを交換するための表面実装装置用ノズル交換台であって、
交換用ノズルや交換後のノズルを一時的に載置するための手段が形成された、表面実装装置のヘッドがアクセス可能な位置に配置可能な表面実装装置用ノズル交換台。 A nozzle mount for a surface mount device for replacing a nozzle set in a nozzle place in the surface mount device,
A nozzle mounting table for a surface mounting device, which is disposed at a position accessible by a head of a surface mounting device, on which means for temporarily mounting a replacement nozzle and a nozzle after replacement are formed. 前記ノズル交換台のノズル載置手段に、追加、返却、交換、空きの属性を持たせたことを特徴とする請求項１に記載の表面実装装置用ノズル交換台。   The nozzle mounting table for a surface mounting apparatus according to claim 1, wherein the nozzle mounting means of the nozzle switching table has attributes of addition, return, replacement, and empty. 前記ノズル交換台が、基板搬送路を搬送可能とされていることを特徴とする請求項１又は２に記載の表面実装装置用ノズル交換台。   3. The nozzle mounting table for a surface mounting apparatus according to claim 1, wherein the nozzle switching table is configured to be able to transport a substrate transport path. 4. 前記基板搬送路が、複数の表面実装装置に接続され、１台のノズル交換台を用いて複数の表面実装装置のノズルが交換可能とされていることを特徴とする請求項３に記載の表面実装装置用ノズル交換台。   The surface of claim 3, wherein the substrate transport path is connected to a plurality of surface mounting devices, and nozzles of the plurality of surface mounting devices are replaceable using a single nozzle replacement table. Nozzle exchange table for mounting equipment. 前記ノズル交換台が、表面実装装置のバンクに配置可能とされていることを特徴とする請求項１又は２に記載の表面実装装置用ノズル交換台。   3. The nozzle mounting table for a surface mounting device according to claim 1, wherein the nozzle switching table can be arranged in a bank of the surface mounting device. 請求項１乃至５のいずれかに記載のノズル交換台を備えたことを特徴とする表面実装装置。   A surface mounting apparatus comprising the nozzle exchange base according to claim 1.
JP2005204034A 2005-07-13 2005-07-13 Nozzle exchange table for surface mounting device and surface mounting device Expired - Fee Related JP4664762B2 (en)

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