JP2007025453A - Separating member and fixing device and image forming apparatus provided with the same - Google Patents

Separating member and fixing device and image forming apparatus provided with the same Download PDF

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JP2007025453A
JP2007025453A JP2005209928A JP2005209928A JP2007025453A JP 2007025453 A JP2007025453 A JP 2007025453A JP 2005209928 A JP2005209928 A JP 2005209928A JP 2005209928 A JP2005209928 A JP 2005209928A JP 2007025453 A JP2007025453 A JP 2007025453A
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fixing
recording medium
separation
fixing device
fixing member
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Michitaka Higaki
道隆 樋垣
Takayuki Yoshii
孝之 吉井
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an inexpensive separating member which doesn't have a risk of injuring a surface of a fixing member or damaging a recording medium having high surface smoothness and glossiness and a fixed image and doesn't bring about disturbance of an image on the recording medium or poor secondary transfer, due to dew condensation, and a fixing device and an image forming apparatus provided with the same. <P>SOLUTION: A separating member 11 for separating a recording medium P ejected from a nip part 5 formed by a fixing member 2 and a pressure member 6 pressed to the fixing member, from the fixing member is formed like a wire and is disposed in proximity to the fixing member in parallel with a direction of a revolving shaft of the fixing member so that a diameter of the separating member 11 is smaller than a maximum amount of rise of the recording medium ejected from the nip part and a nip formed between the separating member 11 and the fixing member is smaller than a minimum amount of rise of the recording medium ejected from the nip part. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、複写機、ファクシミリ装置、複合機等に設けられる定着装置用の分離部材、該分離部材を具えた定着装置及び画像形成装置に関し、詳しくは1対の定着部材間のニップ部に用紙又はシートなど記録媒体を通過させ、その通過時にトナー像のトナーに熱と圧力を加えて該トナー像を記録媒体に定着する装置において、定着後の記録媒体を定着部材から容易に分離することができる分離部材等に係るものである。この分離部材を具えた定着装置の利用分野としては、PPC、LBP、ファクシミリなどの電子写真方式を採用した画像形成装置をあげることができる。   BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a separation member for a fixing device provided in a copying machine, a facsimile machine, a multifunction machine, etc., a fixing device and an image forming apparatus provided with the separation member, and more specifically, a sheet at a nip portion between a pair of fixing members Alternatively, in a device that allows a recording medium such as a sheet to pass through and applies heat and pressure to the toner of the toner image when passing through the recording medium and fixes the toner image to the recording medium, the recording medium after fixing can be easily separated from the fixing member. It relates to a separating member that can be produced. As an application field of the fixing device provided with the separating member, an image forming apparatus adopting an electrophotographic method such as PPC, LBP, and facsimile can be cited.

電子写真法を適用して多色再現を可能にする複写機やファクシミリ、プリンタさらには印刷機或いはこれらの少なくとも2つの機能を備えた複合機などとして構成されるカラー画像形成装置においては、加熱される定着部材と、該定着部材に圧接する加圧部材とを有し、定着すべきトナー像を担持した記録媒体を、そのトナー像が前記定着部材に接する向きにして、前記定着部材と加圧部材との圧接により形成されたニップ部を通過させて、熱と圧力の作用により前記トナー像を記録媒体に定着させる定着装置を採用した画像形成装置が一般的である。この形式の定着装置においては、記録媒体に担持されたトナーが定着部材と加圧部材により形成されたニップ部を通過するとき、そのニップ部内で溶融するので、トナーが粘着材として作用し、ニップ部を出た記録媒体が定着部材の表面から分離せずにその表面に巻きついてしまうおそれがある。特に、フルカラー画像を形成する画像形成装置においては、記録媒体上に異なった色の複数のトナー像が重ね合わされて形成され、かかる重ね合わせトナー像が定着装置により定着されるので、ニップ部内で多量のトナーが溶融することになり、これによってトナーの粘着力が高まり、記録媒体が定着部材に一層巻きつきやすくなる。また、ニップ部の形状によって、ニップ部を通過した後の記録媒体の排出方向が変化し、定着部材である定着ローラと加圧ローラのどちらか一方に巻きつく可能性が高まる。   In a color image forming apparatus configured as a copying machine, a facsimile, a printer, a printing machine, or a multifunction machine having at least two of these functions capable of reproducing multiple colors by applying electrophotography, it is heated. A fixing member and a pressure member that is in pressure contact with the fixing member, and a recording medium carrying a toner image to be fixed is pressed against the fixing member in a direction in which the toner image is in contact with the fixing member. An image forming apparatus that employs a fixing device that passes through a nip formed by pressure contact with a member and fixes the toner image onto a recording medium by the action of heat and pressure is generally used. In the fixing device of this type, when the toner carried on the recording medium passes through the nip portion formed by the fixing member and the pressure member, the toner melts in the nip portion. There is a possibility that the recording medium that has come out of the portion is wound around the surface of the fixing member without being separated from the surface. In particular, in an image forming apparatus that forms a full-color image, a plurality of toner images of different colors are superimposed on each other on a recording medium, and such a superimposed toner image is fixed by a fixing device. This melts the toner, which increases the adhesive strength of the toner and makes the recording medium more easily wound around the fixing member. Further, the discharge direction of the recording medium after passing through the nip portion changes depending on the shape of the nip portion, and the possibility of winding around one of the fixing roller and the pressure roller as a fixing member increases.

そこで、従来より、複数の分離爪より構成される分離手段を記録媒体が巻きつくおそれのある定着部材側の記録媒体通過領域の表面に当接させ、ニップ部を出た記録媒体を分離爪によって定着部材表面から分離し、記録媒体が定着部材の表面に巻きつくことを防止する構成をした定着装置が採用されてきた(例えば、特許文献1,2,3参照)。しかしながら、分離爪は、その先端が定着部材の記録媒体通過領域表面に接触しているので、分離爪によって定着部材の表面を損傷してしまうおそれがある。定着部材の表面に傷が生じると、ニップ部を通過するトナー像にその傷に対応したトナー像の乱れが生じ、定着後のトナー像の画質が劣化する。   Therefore, conventionally, a separating means composed of a plurality of separating claws is brought into contact with the surface of the recording medium passing area on the fixing member side where the recording medium may be wound, and the recording medium that has come out of the nip portion is separated by the separating claws. A fixing device that is separated from the surface of the fixing member and prevents the recording medium from being wound around the surface of the fixing member has been employed (see, for example, Patent Documents 1, 2, and 3). However, since the tip of the separation claw is in contact with the surface of the fixing member on the recording medium passage area, the surface of the fixing member may be damaged by the separation claw. When a flaw occurs on the surface of the fixing member, the toner image passing through the nip portion is disturbed, and the image quality of the toner image after fixing is deteriorated.

このような欠点を除去するため、分離爪の機能を定着部材表面から離間させて分離板として配置させた定着装置が提案されている(例えば、特許文献4,5参照)。しかしながら、定着部材表面に対して非接触状態で配置された分離板においては、ニップ部を出た記録媒体が、定着部材の表面に付着したまま、定着部材と分離板との間に入り込み、その記録媒体が定着部材に巻きついてしまうおそれがあり、記録媒体の分離機能が低下し、記録媒体が定着部材に巻きつく可能性が高まる。また、特許文献5に用いられているような、厚さ0.2mm程度の金属製の分離板を用いた場合、この金属製の分離板は、肉厚が極めて薄いため、エッジを丸くするなどの処理をすることが困難であり、記録媒体が金属製分離板の先端のエッジに接触すると、OHPシートやコート紙などのように、表面の平滑性および光沢度が高い記録媒体や、定着されたフルカラー画像に、引掻き傷のような損傷を与えることがあるという問題点があった。さらに、分離板を用いた定着装置においては、定着部材と分離板とのギャップ確保のため体積の大きな金属製の分離板を用いているため、冬場における朝一の立ち上げ時などの低温高湿環境下において、定着装置内の水分を含んだ空気や記録媒体が金属製の分離板に近接すると、空気や記録媒体中の水分が分離板の表面に徐々に堆積して水滴(結露)となり、この分離板の表面に堆積した水滴が記録媒体に逆流して、記録媒体上に定着されたプリント画像を乱してしまうことがあるという問題点が存在する。また、分離板の表面に堆積した水滴が記録媒体に逆流すると、記録媒体の含水量が高くなって抵抗値が低下するため、両面プリントなどの場合に、裏面側にトナー像を二次転写する際、二次転写不良が発生し、画質が低下するおそれがあるという問題点も存在する。   In order to eliminate such defects, there has been proposed a fixing device in which the function of the separation claw is separated from the surface of the fixing member and disposed as a separation plate (see, for example, Patent Documents 4 and 5). However, in the separation plate arranged in a non-contact state with respect to the surface of the fixing member, the recording medium exiting the nip portion enters between the fixing member and the separation plate while adhering to the surface of the fixing member. There is a possibility that the recording medium is wound around the fixing member, the separation function of the recording medium is lowered, and the possibility that the recording medium is wound around the fixing member is increased. In addition, when a metal separation plate having a thickness of about 0.2 mm as used in Patent Document 5 is used, the metal separation plate is extremely thin, so that the edges are rounded. It is difficult to process, and when the recording medium comes into contact with the edge of the metal separator, the recording medium with high surface smoothness and glossiness, such as an OHP sheet or coated paper, is fixed. There has been a problem that the full color image may be damaged like a scratch. Furthermore, the fixing device using the separator plate uses a metal separator plate with a large volume to secure a gap between the fixing member and the separator plate. Below, when the moisture-containing air in the fixing device or the recording medium comes close to the metal separation plate, the moisture in the air or the recording medium gradually accumulates on the surface of the separation plate to form water droplets (condensation). There is a problem that water droplets accumulated on the surface of the separation plate may flow backward to the recording medium and disturb the print image fixed on the recording medium. In addition, when water droplets accumulated on the surface of the separation plate flow back to the recording medium, the moisture content of the recording medium increases and the resistance value decreases, so that in the case of duplex printing, the toner image is secondarily transferred to the back side. At this time, there is a problem that a secondary transfer failure may occur and the image quality may deteriorate.

特開2001−215825号公報JP 2001-215825 A 特開2003−107953号公報JP 2003-107953 A 特開2005−010218号公報JP 2005-010218 A 特開2004−226815号公報JP 2004-226815 A 特開平11−184300号公報Japanese Patent Laid-Open No. 11-184300

そこでこの発明は、前記従来のものの問題点を解決し、定着部材の表面を損傷させたり、表面の平滑性および光沢度が高い記録媒体や定着画像に損傷を与えるおそれがなく、しかも、結露が生じることによって、記録媒体上の画像を乱したり、二次転写不良などが発生することがなくて安価な分離部材、該分離部材を具えた定着装置及び画像形成装置を提供することを目的とする。   Therefore, the present invention solves the problems of the conventional one, and there is no possibility of damaging the surface of the fixing member, damaging a recording medium or a fixed image having high surface smoothness and glossiness, and dew condensation. An object of the present invention is to provide an inexpensive separation member, a fixing device including the separation member, and an image forming apparatus that do not disturb an image on a recording medium or cause a secondary transfer failure. To do.

前記課題を解決するために、請求項1に記載の発明は、定着部材と、該定着部材に圧接する加圧部材とで構成されたニップ部より排出される記録媒体を、前記定着部材から分離させる分離部材であって、ワイヤ状に形成されて、前記定着部材の回転軸方向に対して平行に近接配置され、直径が前記ニップ部より排出される記録媒体の最大浮き上がり量より小さく、かつ定着部材との間に形成されるギャップがニップ部より排出される記録媒体の最小浮き上がり量より小さくなるように配置されていることを特徴とする。   In order to solve the above-mentioned problem, the invention according to claim 1 separates, from the fixing member, a recording medium discharged from a nip portion composed of a fixing member and a pressure member pressed against the fixing member. A separating member that is formed in a wire shape and is arranged close to and parallel to the rotation axis direction of the fixing member, the diameter of which is smaller than the maximum lifting amount of the recording medium discharged from the nip portion, and fixing. The gap formed with the member is arranged so as to be smaller than the minimum lifting amount of the recording medium discharged from the nip portion.

請求項2に記載の発明は、請求項1において、前記定着部材の回転軸方向に対して平行に配置されるワイヤ状ワイヤ本体と、このワイヤ本体の前記定着部材の通紙範囲外の表面と対応する部分に、該定着部材の通紙範囲外の表面に当接して設けられたギャップ保持部材とを有し、前記ワイヤ本体がギャップ保持部材と軸心を異ならせて設けられていることを特徴とする。請求項3に記載の発明は、請求項1又は2において、線熱膨張係数が8.0×10-6/K以下であることを特徴とする。 According to a second aspect of the present invention, in the first aspect, the wire-shaped wire main body arranged in parallel to the rotation axis direction of the fixing member, and the surface of the wire main body outside the sheet passing range of the fixing member; A gap holding member provided in contact with a surface outside the sheet passing range of the fixing member at a corresponding portion, and the wire main body is provided with a shaft center different from that of the gap holding member. Features. The invention according to claim 3 is characterized in that, in claim 1 or 2, the linear thermal expansion coefficient is 8.0 × 10 −6 / K or less.

請求項4に記載の発明は、請求項1ないし3のいずれかに記載の分離部材を具え、該分離部材が前記定着部材の回転方向と同じ方向に回転可能になっていることを特徴とする定着装置である。請求項5に記載の発明は、請求項4において、分離部材をクリーニングするためのクリーニング部材を有することを特徴とする。請求項6に記載の発明は、請求項5において、クリーニング部材は、分離部材のワイヤ本体に装着され、ワイヤ本体の軸方向に摺動可能になっていることを特徴とする。請求項7に記載の発明は、請求項5において、クリーニング部材は、ギャップ保持部材の回転によりワイヤ本体が定着部材との間のギャップを大きく形成する位置になったとき、該ワイヤ本体と接触する位置に装着されていることを特徴とする。請求項8に記載の発明は、請求項4ないし7のいずれかにおいて、分離部材を除電するための除電部材を有することを特徴とする。請求項9に記載の発明は、請求項4ないし8のいずれかにおいて、分離部材は、一層又は複数層で構成されており、最外層は離型性を有するフッ素樹脂又は離型性を有するフッ素ゴムにより被覆されていることを特徴とする。   According to a fourth aspect of the present invention, the separation member according to any one of the first to third aspects is provided, and the separation member is rotatable in the same direction as the rotation direction of the fixing member. It is a fixing device. According to a fifth aspect of the present invention, in the fourth aspect, the cleaning member for cleaning the separation member is provided. A sixth aspect of the present invention is characterized in that, in the fifth aspect, the cleaning member is mounted on the wire body of the separating member and is slidable in the axial direction of the wire body. According to a seventh aspect of the present invention, in the fifth aspect, the cleaning member comes into contact with the wire main body when the gap between the wire main body and the fixing member is increased by rotation of the gap holding member. It is mounted at a position. According to an eighth aspect of the present invention, in any one of the fourth to seventh aspects, a static elimination member for neutralizing the separation member is provided. A ninth aspect of the present invention is the method according to any one of the fourth to eighth aspects, wherein the separation member is composed of one layer or a plurality of layers, and the outermost layer is a fluororesin having a releasability or a fluorine having a releasability. It is characterized by being covered with rubber.

請求項10に記載の発明は、請求項4ないし9のいずれかに記載の定着装置を装備したことを特徴とする画像形成装置である。   According to a tenth aspect of the present invention, there is provided an image forming apparatus comprising the fixing device according to any one of the fourth to ninth aspects.

この発明は、前記のようであって、分離部材がワイヤ状に形成されて、前記定着部材の回転軸方向に対して平行に近接配置され、直径が前記ニップ部より排出される記録媒体の最大浮き上がり量より小さく、かつ定着部材との間に形成されるギャップがニップ部より排出される記録媒体の最小浮き上がり量より小さくなるように配置されているので、従来のものに比し体積が低下する。したがって、分離部材の熱容量が低減することにより、定着装置内の加熱源による熱放射あるいは熱伝達による分離部材の昇温時間が短縮するため、定着部材の表面を損傷させたり、表面の平滑性および光沢度が高い記録媒体や定着画像に損傷を与えるおそれがなく、定着部材の高耐久化に寄与する。しかも、分離部材表面に結露が生じることを抑制し、記録媒体上の画像を乱したり、二次転写不良などが発生することがなくて定着不良などの品質低下を防止することに寄与する。さらに、分離部材がワイヤ状(線材)になることにより定着装置内における設置スペースの制限を受けにくく、かつ定着装置の低コスト化に寄与する。また、分離部材と定着部材との間のギャップ確保を容易にし、分離部材の分離機能の信頼性を高めることに寄与する。   The present invention is as described above, wherein the separation member is formed in a wire shape, and is arranged in close proximity to and parallel to the rotation axis direction of the fixing member, and the maximum diameter of the recording medium discharged from the nip portion. Since the gap formed between the fixing member and the fixing member is smaller than the minimum lifting amount of the recording medium discharged from the nip portion, the volume is reduced as compared with the conventional one. . Therefore, since the heat capacity of the separation member is reduced and the temperature rise time of the separation member due to heat radiation or heat transfer by the heating source in the fixing device is shortened, the surface of the fixing member is damaged, the surface smoothness and There is no possibility of damaging a recording medium or a fixed image having a high glossiness, which contributes to a high durability of the fixing member. In addition, it is possible to suppress the occurrence of condensation on the surface of the separating member, thereby preventing the image on the recording medium from being disturbed or causing a secondary transfer failure or the like, thereby contributing to preventing a deterioration in quality such as a fixing failure. Further, since the separating member is in the form of a wire (wire), the installation space in the fixing device is not easily limited, and the cost of the fixing device is reduced. In addition, the gap between the separation member and the fixing member can be easily ensured, which contributes to increase the reliability of the separation function of the separation member.

前記に加えて、従来の分離爪や分離部材との比においては、分離爪は接触分離のため定着ベルトなどの定着部材への物理的損傷を回避できないが、分離部材はワイヤ状になっていて、定着部材に対して近接配置され非接触分離のため定着部材への物理的損傷がない。分離板は非接触分離ではあるが、体積が大きいために熱容量が大きい、そのため装置の立ち上がり時に装置内の雰囲気中や記録媒体中の水分を結露させてしまうが、分離部材は体積が小さいため熱容量が小さく、そのため結露が生じない。分離爪や分離板は装置内の飛散トナーや記録媒体上のトナーにより汚染されるためクリーニングすることが望ましいが、分離箇所が固定されているため、クリーニング機構を設置することが困難である。分離部材は回転可能なことによりクリーニング機構を付加することが容易である。また、分離爪や分離板と比較して分離性能が向上するとともに、省スペース性に優れるため、装置内へのレイアウトが容易であり、装置の自由度も高い。   In addition to the above, in the ratio with the conventional separation claw or separation member, the separation claw cannot avoid physical damage to the fixing member such as the fixing belt because of contact separation, but the separation member is in the form of a wire. The fixing member is disposed in proximity to each other, and there is no physical damage to the fixing member due to non-contact separation. Although the separation plate is non-contact separation, its volume is large and its heat capacity is large.Therefore, when the apparatus starts up, moisture in the atmosphere in the apparatus and the recording medium is condensed, but the separation member has a small volume and heat capacity. Is small and therefore no condensation occurs. The separation claw and the separation plate are preferably cleaned because they are contaminated by the scattered toner in the apparatus and the toner on the recording medium, but it is difficult to install a cleaning mechanism because the separation point is fixed. Since the separation member is rotatable, it is easy to add a cleaning mechanism. Further, the separation performance is improved as compared with the separation claw and the separation plate, and the space saving is excellent, so that the layout in the apparatus is easy and the degree of freedom of the apparatus is high.

この発明の一実施の形態を、図面を参照して説明する。   An embodiment of the present invention will be described with reference to the drawings.

図1はベルト定着装置の側面図、図2は図1のA部拡大図である。1はベルト定着装置で、無端状の定着ベルト2と、この定着ベルトを回転可能に支持する1対のベルト搬送ローラとしての定着ローラ3及び加熱ローラ4と、定着ローラ3の下部において定着ベルト2とニップ部5を形成し、該ベルトに未定着記録媒体を押し付ける加圧ローラ6とを具えている。ニップ部5は、1対の定着部材により構成されていればよく、例えば定着ローラ3と加圧ローラ6により形成してもよい。   1 is a side view of the belt fixing device, and FIG. 2 is an enlarged view of a portion A in FIG. Reference numeral 1 denotes a belt fixing device, an endless fixing belt 2, a fixing roller 3 and a heating roller 4 as a pair of belt conveying rollers that rotatably support the fixing belt, and a fixing belt 2 below the fixing roller 3. And a pressure roller 6 that forms a nip portion 5 and presses an unfixed recording medium against the belt. The nip portion 5 may be formed by a pair of fixing members, and may be formed by, for example, the fixing roller 3 and the pressure roller 6.

加熱ローラ4はその内部に熱源としてのヒータ7を有している。加圧ローラ6は、芯金とその表面に弾性層あるいは離型層の少なくともどちらか一方を有し、内部に熱源としてのヒータ8を有している。定着ベルト2は定着ローラ3により矢示方向に駆動回転されている。定着ベルト2はポリイミドを主成分とするベルト基体とPTFE(ポリテトラフルオロエチレン樹脂)とPFA(パーフロロアルキルビニルエーテル樹脂)の混合コート等の薄膜離型材料からなる表面層を有している。定着ベルト2はベルト基体と離型層との間にシリコーンゴムによる弾性層を挟んだ多層構造であってもよく、また離型層材料はPTFEあるいはPFAのどちらか一方だけでもよい。   The heating roller 4 has a heater 7 as a heat source therein. The pressure roller 6 has a cored bar and at least one of an elastic layer and a release layer on its surface, and has a heater 8 as a heat source inside. The fixing belt 2 is driven and rotated in the direction of the arrow by the fixing roller 3. The fixing belt 2 has a surface layer made of a thin film release material such as a belt base composed mainly of polyimide and a mixed coat of PTFE (polytetrafluoroethylene resin) and PFA (perfluoroalkyl vinyl ether resin). The fixing belt 2 may have a multilayer structure in which an elastic layer made of silicone rubber is sandwiched between a belt substrate and a release layer, and the release layer material may be either PTFE or PFA.

前記のように定着ベルト2と加圧ローラ6とで形成されるニップ部5の記録媒体Pの搬送方向下流側にはニップ部5より排出される記録媒体Pを定着ベルト2から分離させる1本のワイヤ状分離部材11が定着ベルト2の表面の移動方向と同方向に回転可能に配置されている。この分離部材の回転のために、モータあるいはバネなどの回転機構を設けてもよい。   As described above, the recording medium P discharged from the nip portion 5 is separated from the fixing belt 2 on the downstream side in the conveyance direction of the recording medium P of the nip portion 5 formed by the fixing belt 2 and the pressure roller 6. The wire-shaped separating member 11 is disposed so as to be rotatable in the same direction as the moving direction of the surface of the fixing belt 2. A rotating mechanism such as a motor or a spring may be provided for rotating the separating member.

分離部材11は、図4,5に示すように定着ローラ3の回転軸方向に対して平行に配置されるワイヤ本体12を有し、該ワイヤ本体の定着ベルト2の通紙範囲外の表面と対応する両端部には該ベルトの通紙範囲外の表面に当接するギャップ保持部材13が、ワイヤ本体12の表面と定着ベルト2の表面との間にギャップ14を保持してワイヤ本体12と偏心して設けられている。ギャップ14は定着装置1内の雰囲気温度が200℃程度変化したとしても大きく変化しないことが望ましい。そのため、ワイヤ本体12及びギャップ保持部材13は線熱膨張係数の低い材料を使用する必要がある。線熱膨張係数の低い材料としては、たとえば、Fe-36Niからなるインバー合金やFe29Ni-17Coからなるコバール合金などがあげられる。ワイヤ本体12は一層又は複数層で構成され、最外層は離型性を有するフッ素樹脂又は離型性を有するフッ素ゴムにより被覆されている。   4 and 5, the separating member 11 has a wire main body 12 arranged in parallel to the rotation axis direction of the fixing roller 3, and the surface of the wire main body outside the sheet passing range of the fixing belt 2 is provided. A gap holding member 13 that abuts the surface outside the sheet passing range of the belt is held at the corresponding end portions by holding the gap 14 between the surface of the wire body 12 and the surface of the fixing belt 2. It is provided with a heart. It is desirable that the gap 14 does not change greatly even if the ambient temperature in the fixing device 1 changes by about 200 ° C. Therefore, it is necessary to use a material having a low coefficient of linear thermal expansion for the wire body 12 and the gap holding member 13. Examples of the material having a low linear thermal expansion coefficient include an Invar alloy made of Fe-36Ni and a Kovar alloy made of Fe29Ni-17Co. The wire body 12 is composed of one layer or a plurality of layers, and the outermost layer is covered with a fluororesin having a releasability or a fluororubber having a releasability.

分離部材11は、直径がニップ部5より排出する記録媒体Pの最大浮き上がり量より小さく、かつ該分離部材と定着ベルト2との間に形成されるギャップ14がニップ部5より排出する記録媒体Pの最小浮き上がり量より小さくなるように非接触状態で近接配置されている。   The separation member 11 has a diameter smaller than the maximum lifting amount of the recording medium P discharged from the nip portion 5, and the recording medium P from which the gap 14 formed between the separation member and the fixing belt 2 is discharged from the nip portion 5. Are arranged close to each other in a non-contact state so as to be smaller than the minimum lifting amount.

ギャップ14は記録媒体Pが分離部材11のワイヤ本体12に到達した際の浮き上がり量と、記録媒体Pの先端部の余白長さに密接に関連し、両者の関係は余白部の大小により浮き上がり量が変化することを考慮して設定されている。すなわち、余白部でない部分はトナーの粘着力が作用するため、余白部が短いほど先端部の浮き上がり量は低下する。最大浮き上がり量と最小浮き上がり量の設定のために、余白長さの異なる記録媒体(紙媒体)を定着装置1に通し、定着後にニップ部5から排出される位置を例えば高速度カメラを用いて撮影した後、画像処理ソフトを用いて紙媒体の先端部が定着ベルト2から浮き上がる量を求めている。いずれにしても最大最小の意味は余白部長さを振った範囲内においてである。この記録媒体Pの余白長さと先端浮き上がり高さとの関係を表したのが図3である。   The gap 14 is closely related to the amount of floating when the recording medium P reaches the wire body 12 of the separating member 11 and the margin length of the leading end of the recording medium P. The relationship between the two depends on the size of the margin portion. Is set in consideration of changes. That is, since the adhesive force of the toner acts on a portion that is not a margin portion, the amount of lift of the tip portion decreases as the margin portion becomes shorter. In order to set the maximum lifting amount and the minimum lifting amount, a recording medium (paper medium) having a different margin length is passed through the fixing device 1 and a position discharged from the nip portion 5 after fixing is photographed using a high-speed camera, for example. After that, the amount by which the leading end of the paper medium is lifted from the fixing belt 2 is obtained using image processing software. In any case, the maximum and minimum meanings are within the range where the margin length is changed. FIG. 3 shows the relationship between the margin length of the recording medium P and the height at which the tip is lifted.

図3は3種類の記録媒体Pの先端余白部とニップ部5からの排出直後の浮き上がり高さh(図2参照)との関係を調べたものであり、この例では、◆で示す第二原図、■で示す株式会社リコーのリコータイプ6200、▲で示す葉書を用いた。図3からわかるように、厚紙は定着ベルト2表面より比較的分離しており、薄紙は定着ベルト2に密着しやすい。この相違は、紙のこしによるものであり、このように排出される記録媒体Pの先端は僅かに浮き上がっている。このため、分離部材11のワイヤ本体12は紙の最大浮き上がり量以下の直径に設定し、該ワイヤ本体と定着ベルト2との間に形成されるギャップ14を紙の最小浮き上がり量より小さくなるように配置することにより、定着ベルト2の表面より記録媒体Pを分離させることが可能となる。   FIG. 3 shows the relationship between the leading edge margins of the three types of recording media P and the lifting height h (see FIG. 2) immediately after discharge from the nip portion 5. In this example, the second mark shown by ◆. Ricoh type 6200 of Ricoh Co., Ltd. indicated by the original drawing and ■, and a postcard indicated by ▲ were used. As can be seen from FIG. 3, the thick paper is relatively separated from the surface of the fixing belt 2, and the thin paper tends to adhere to the fixing belt 2. This difference is due to the paper strain, and the leading edge of the recording medium P discharged in this way is slightly lifted. For this reason, the wire body 12 of the separating member 11 is set to have a diameter equal to or less than the maximum paper lifting amount, and the gap 14 formed between the wire body and the fixing belt 2 is made smaller than the minimum paper lifting amount. By disposing the recording medium P, the recording medium P can be separated from the surface of the fixing belt 2.

前記のような定着装置1においては、未定着トナー画像を担持した記録媒体Pはニップ部5を通過してトナーを記録媒体に定着させた後、ニップ部5より下流側に配置された分離部材11により分離され、紙搬送ガイド16,17により排出口へと搬送される。   In the fixing device 1 as described above, the recording medium P carrying the unfixed toner image passes through the nip portion 5 to fix the toner to the recording medium, and then is disposed on the downstream side of the nip portion 5. 11 and separated by the paper transport guides 16 and 17 to the discharge port.

分離部材11が前記のようにワイヤ本体12を有することにより、従来の分離板と同材料を使用した場合においても、従来の分離板と比較して大幅な熱容量の低減が得られ、ワイヤ本体12の熱応答性が高くなる。そのため、定着部材からの伝熱によるワイヤ本体12の昇温が容易となり、装置内の雰囲気中や記録媒体P内に存在する水蒸気がワイヤ本体12に接触しても、水滴となって結露することがなくなるといった利点を有する。   Since the separating member 11 has the wire body 12 as described above, even when the same material as the conventional separating plate is used, a significant reduction in heat capacity can be obtained compared to the conventional separating plate, and the wire body 12 The thermal response of becomes higher. Therefore, it is easy to raise the temperature of the wire main body 12 by heat transfer from the fixing member, and even if water vapor present in the atmosphere in the apparatus or in the recording medium P contacts the wire main body 12, it forms water droplets and forms dew. Has the advantage of eliminating

図4において、23はクリーニング部材であり、中心孔と該孔から外側に向けて開口した溝からなり、ワイヤ本体12にその中心孔が溝を経て嵌合し、矢印で示すようにワイヤ本体12の軸線方向に移動可能になっている。このクリーニング部材23の移動に際しては、分離部材11は前記分離のための回転方向とは逆向きに回転して、ギャップ14を大きく形成できることが望ましい。図5はこの場合のギャップを示し、(A)の分離時のギャップ14に対して、(B)のクリーニング時のギャップ14aは大きくなっている。したがって、この場合は、分離部材11のワイヤ本体12がギャップ保持部材13の回転により定着ベルト2からギャップ14aを形成するように離間した際に、クリーニング部材23がワイヤ本体12に沿って移動することにより、クリーニングが行われることになる。   In FIG. 4, reference numeral 23 denotes a cleaning member, which comprises a central hole and a groove opened outward from the hole. The central hole is fitted into the wire body 12 through the groove, and the wire body 12 is indicated by an arrow. It is possible to move in the axial direction. When the cleaning member 23 is moved, it is desirable that the separation member 11 can rotate in the direction opposite to the rotation direction for the separation so that the gap 14 can be formed large. FIG. 5 shows the gap in this case. The gap 14a at the time of cleaning in (B) is larger than the gap 14 at the time of separation in (A). Therefore, in this case, the cleaning member 23 moves along the wire body 12 when the wire body 12 of the separating member 11 is separated from the fixing belt 2 so as to form the gap 14 a by the rotation of the gap holding member 13. Thus, cleaning is performed.

図6,7はクリーニング部材の変形例を示し、この変形例のクリーニング部材28は分離部材11のワイヤ本体12のほぼ全長にわたって接触可能に設けられている。この場合も、分離部材11は前記分離のための回転方向とは逆向きに回転可能であることが望ましい。したがって、この場合も、分離部材11のワイヤ本体12がギャップ保持部材13の回転により定着ベルト2からギャップ14aを形成するように離間した際に、ワイヤ本体12が描く軌道面上にクリーニング部材28が物理的接触することにより、クリーニングが行われることになる。   6 and 7 show a modified example of the cleaning member, and the cleaning member 28 of this modified example is provided so as to be able to contact over almost the entire length of the wire body 12 of the separating member 11. Also in this case, it is desirable that the separation member 11 can be rotated in the direction opposite to the rotation direction for the separation. Therefore, also in this case, when the wire main body 12 of the separating member 11 is separated from the fixing belt 2 so as to form the gap 14 a by the rotation of the gap holding member 13, the cleaning member 28 is formed on the track surface drawn by the wire main body 12. Cleaning is performed by physical contact.

図8は、クリーニング部材23と同形式のクリーニング部材38に分離部材11のワイヤ本体12を除電する機能を付加したもので、クリーニング部材38のワイヤ本体12へ嵌合する中心孔の内面に除電ブラシ40を取り付けた例を示している。このような除電機能も兼ねるクリーニング部材38を使用する場合には、ワイヤ本体12は、バネあるいはクランク機構やカム機構などを用いて、該ワイヤ本体と定着ベルト2の間に形成されるギャップ14aを可変可能な機構を持たせることが望ましい。これにより、クリーニング部材38は、定着ベルト2に損傷を与えることなく、ワイヤ本体12の最外表面全域に渡ってクリーニングすることが可能となり、定着ベルト2の高耐久化、定着画質の向上、および該クリーニング部材38のクリーニング性能、および除電性能の信頼性を向上させることができる。   FIG. 8 shows a cleaning member 38 of the same type as that of the cleaning member 23 with a function of discharging the wire body 12 of the separating member 11, and a discharging brush on the inner surface of the central hole that fits the wire body 12 of the cleaning member 38. An example with 40 attached is shown. When the cleaning member 38 that also functions as a static elimination function is used, the wire body 12 uses a spring, a crank mechanism, a cam mechanism, or the like to form a gap 14a formed between the wire body and the fixing belt 2. It is desirable to have a variable mechanism. As a result, the cleaning member 38 can be cleaned over the entire outermost surface of the wire body 12 without damaging the fixing belt 2, thereby improving the durability of the fixing belt 2, improving the fixing image quality, and The cleaning performance of the cleaning member 38 and the reliability of the charge removal performance can be improved.

以上、ニップ部5を通過後の記録媒体Pを定着ベルト2から分離する分離部材11を、定着ベルトの記録媒体通過領域に対して非接触状態で配置し、かつワイヤ状にすることによって分離部材の熱容量を低減した分離部材、およびそれを使用した定着装置の装置構成を示した。これにより、定着ベルトや定着ローラ等の定着部材の物理的損傷および分離部材の結露による画像品質の劣化不具合を同時に解決できるとともに、分離部材の小型化による設計上の自由度を向上させることもできる。結果として、定着部材の高耐久化、分離性能の向上、および定着画質の向上を特徴とする高耐久性・高信頼性のある定着装置を提供し、顧客満足の向上に寄与する。   As described above, the separation member 11 that separates the recording medium P after passing through the nip portion 5 from the fixing belt 2 is disposed in a non-contact state with respect to the recording medium passage region of the fixing belt, and is formed into a wire shape. The separation member having a reduced heat capacity and the apparatus configuration of a fixing device using the same are shown. As a result, it is possible to simultaneously solve the problem of deterioration of the image quality due to physical damage of the fixing member such as the fixing belt and the fixing roller and condensation of the separating member, and it is possible to improve the degree of design freedom by downsizing the separating member. . As a result, it provides a highly durable and highly reliable fixing device characterized by high durability of the fixing member, improved separation performance, and improved fixing image quality, and contributes to improving customer satisfaction.

図9は、分離部材41を下搬送ガイト17の基端近くにも配設した別の実施の形態を示すものである。それ以外の構成は前記実施の形態と同様である。このように分離部材11,41を1対の搬送ガイド16,17の基端近く、すなわち両定着部材2,6近くに配設すると、ニップ部5を通過後に浮き上がった記録媒体Pが分離部材11で分離され、下向きに搬送されてきた場合にも、分離部材41で分離され、下搬送ガイド17によって両ガイド内の紙搬送路に誘導される。   FIG. 9 shows another embodiment in which the separating member 41 is also disposed near the base end of the lower transport guide 17. Other configurations are the same as those in the above embodiment. When the separating members 11 and 41 are arranged near the base ends of the pair of conveying guides 16 and 17, that is, near both the fixing members 2 and 6, the recording medium P that has floated after passing through the nip portion 5 is separated. Even when the paper is separated and transported downward, it is separated by the separating member 41 and guided to the paper transport path in both guides by the lower transport guide 17.

以下、さらに前記実施の形態に基づいて詳細な実験例、比較例、評価例について説明する。   Hereinafter, further detailed experimental examples, comparative examples, and evaluation examples will be described based on the embodiment.

<実験例1>
分離部材11のワイヤ本体12の直径を2.5mmとし、前記ギャップ14を紙の最小浮き上がり量より0.3mm大きくなるように設定した。また、分離部材11の材質に、線熱膨張係数が10.0×10-6[/K]の鋳鉄を用いた。尚、定着装置1の構成において、加圧ローラ6は、芯金とその表面にシリコーンゴムからなる弾性層とPFAよりなる離型層を有する構造とした。定着ベルト2は、ポリイミド(PI)を主成分とするベルト基体と最外層にPFAからなる薄膜離型層を有しており、PI基体と離型層の間にシリコーンゴムよりなる弾性層を有する3層構造とした。
<Experimental example 1>
The diameter of the wire body 12 of the separating member 11 was set to 2.5 mm, and the gap 14 was set to be 0.3 mm larger than the minimum lifting amount of the paper. As the material of the separating member 11, cast iron having a linear thermal expansion coefficient of 10.0 × 10 −6 [/ K] was used. In the configuration of the fixing device 1, the pressure roller 6 has a structure in which a cored bar, an elastic layer made of silicone rubber and a release layer made of PFA are formed on the surface thereof. The fixing belt 2 has a belt base composed mainly of polyimide (PI) and a thin film release layer made of PFA as an outermost layer, and has an elastic layer made of silicone rubber between the PI base and the release layer. A three-layer structure was adopted.

<実験例2>
実験例1の分離部材11において、ワイヤ本体12と定着ベルト2との間に形成されるギャップ14を記録媒体Pの最小浮き上がり量より小さくなるように配置した。
<Experimental example 2>
In the separation member 11 of Experimental Example 1, the gap 14 formed between the wire main body 12 and the fixing belt 2 was disposed so as to be smaller than the minimum lifting amount of the recording medium P.

<実験例3>
実験例1,2の分離部材11において、ワイヤ本体12とギャップ保持部材13の材質として、Fe-36Niからなるインバー合金を用いた。インバー合金は、線熱膨張係数の低い材料として知られており、本実験例で使用したインバー合金の200℃以下における線熱膨張係数は2.0×10-6[/K]であった。
<Experimental example 3>
In the separation member 11 of Experimental Examples 1 and 2, an Invar alloy made of Fe-36Ni was used as the material of the wire body 12 and the gap holding member 13. Invar alloy is known as a material having a low coefficient of linear thermal expansion, and the coefficient of linear thermal expansion at 200 ° C. or lower of the Invar alloy used in this experimental example was 2.0 × 10 −6 [/ K].

ワイヤ本体12とギャップ保持部材13の材質として、定着装置構成は同等であるが、ワイヤ本体12として他の材料を用いた場合における、各ワイヤ本体を用いた定着装置構成におけるギャップ14の温度依存性を調べた結果を表1に示す。なお、各材質の線熱膨張係数は、以下のとおり。ステンレス、15.0×10-6[/K];Alloy903、8.0×10-6[/K];インバー合金、2.0×10-6[/K]。 The fixing device configuration is the same as the material of the wire body 12 and the gap holding member 13, but the temperature dependence of the gap 14 in the fixing device configuration using each wire body when other materials are used as the wire body 12. Table 1 shows the results of the examination. In addition, the linear thermal expansion coefficient of each material is as follows. Stainless, 15.0 × 10 -6 [/K];Alloy903,8.0×10 -6 [/ K]; Invar alloy, 2.0 × 10 -6 [/ K ].

Figure 2007025453
部材温度170℃において、ステンレスとAlloy903を用いたワイヤ本体12では、ギャップ14が得られなくなっていた。一方、インバー合金を用いたワイヤ本体12では、部材温度170℃においても0.06[mm]のギャップを維持していた。このことから、インバー合金などの線熱膨張係数の低い部材を用いることによって、定着装置1内におけるワイヤ本体12の温度変化範囲内で、ギャップを確保できることがわかる。このことは、定着装置1の通常使用範囲内では、ワイヤ本体12と定着ベルト2が常に非接触状態を保つことを示しており、定着ベルト2の損傷を防止し、定着ベルトの高耐久性、定着画質の高信頼性を向上させる。
Figure 2007025453
At a member temperature of 170 ° C., the gap 14 could not be obtained in the wire body 12 using stainless steel and Alloy 903. On the other hand, in the wire body 12 using Invar alloy, a gap of 0.06 [mm] was maintained even at a member temperature of 170 ° C. From this, it is understood that a gap can be secured within the temperature change range of the wire body 12 in the fixing device 1 by using a member having a low linear thermal expansion coefficient such as an Invar alloy. This indicates that the wire main body 12 and the fixing belt 2 are always kept in a non-contact state within the normal use range of the fixing device 1, which prevents the fixing belt 2 from being damaged, and the fixing belt has high durability. Improves the reliability of fixing image quality.

<実験例4>
実験例1〜3の分離部材11において、ワイヤ本体12の端部にモータを設置して、定着ベルト2の表面の移動方向と同方向に回転可能とした。モータ制御により、ワイヤ本体12の径方向最外部の線速の大きさと、これに対向する定着ベルト2の表面線速の大きさがほぼ等しくなるように、ワイヤ本体12の回転速度を設定した。これにより、ワイヤ本体12の最外部と、これに接触する記録媒体Pとの速さに差がなくなり、あるいはその差が極めて小さくなるので、ワイヤ本体12が記録媒体上のトナー像に対して引掻き力を与えることがなくなり、トナー像にすじ跡が生じることを防止することができる。また、ワイヤ本体12が定着ベルト2の表面の移動方向と同方向に回転することにより、ワイヤ本体12に記録媒体Pが接触した際に、記録媒体Pに対して記録媒体を定着ベルト2から分離させる方向に回転トルクを与えることができる。そのため、ワイヤ本体12の分離性能をより一層向上させることができる。
<Experimental example 4>
In the separation member 11 of Experimental Examples 1 to 3, a motor was installed at the end of the wire body 12 so that it could rotate in the same direction as the moving direction of the surface of the fixing belt 2. The rotational speed of the wire main body 12 was set by motor control so that the linear outermost linear velocity of the wire main body 12 and the surface linear velocity of the fixing belt 2 opposed thereto were substantially equal. As a result, there is no difference in the speed between the outermost part of the wire main body 12 and the recording medium P in contact therewith, or the difference becomes extremely small, so that the wire main body 12 scratches the toner image on the recording medium. It is possible to prevent the generation of streaking in the toner image without applying force. Further, when the wire main body 12 rotates in the same direction as the movement direction of the surface of the fixing belt 2, the recording medium is separated from the fixing belt 2 when the recording medium P contacts the wire main body 12. Rotational torque can be given in the direction to be caused. Therefore, the separation performance of the wire body 12 can be further improved.

<比較例1>
前記した実験例1の定着装置1の装置構成と同等であるが、分離部材として接触式分離手段である分離爪を用いた。
<Comparative Example 1>
Although it is the same as the apparatus configuration of the fixing apparatus 1 of the experimental example 1 described above, a separation claw that is a contact type separation means is used as a separation member.

<比較例2>
前記した実験例1,2の定着装置1の装置構成と同等であるが、分離部材として他の非接触式分離手段である分離板を用いた。
<Comparative example 2>
Although it is the same as the apparatus configuration of the fixing apparatus 1 of the above-described experimental examples 1 and 2, a separation plate which is another non-contact type separation means was used as a separation member.

<評価例1>
前記した実験例1〜4と比較例1,2において、未定着トナーを定着後の記録媒体Pの紙分離性能、定着ベルト耐久性、および分離部材表面上の結露による定着画像の乱れを評価した結果を表2に示す。なお、各ランク記号の説明と判断基準は表3に示したとおり。なお、結露に起因する定着画像の乱れの評価には、結露が生じやすい10℃、70%の低温高湿環境の雰囲気下にそれぞれの構成を有した定着装置を放置して、装置を立ち上げた場合の初期定着画像に、結露に起因した画像の乱れが生じているかどうかを調べた。
<Evaluation Example 1>
In Experimental Examples 1 to 4 and Comparative Examples 1 and 2 described above, the paper separation performance of the recording medium P after fixing the unfixed toner, the fixing belt durability, and the disturbance of the fixed image due to condensation on the surface of the separation member were evaluated. The results are shown in Table 2. The explanation of each rank symbol and the judgment criteria are as shown in Table 3. To evaluate the disturbance of the fixed image caused by condensation, leave the fixing device with each configuration in a low-temperature, high-humidity environment of 10 ° C and 70% where condensation is likely to occur, and start up the device. In this case, it was examined whether the initial fixed image was disturbed by condensation.

Figure 2007025453
Figure 2007025453

Figure 2007025453
Figure 2007025453

以上の結果より、分離部材としては、実験例4が最も良い評価結果となった。
実験例1は、紙分離性能もあり、結露に起因する定着画像の乱れもなく、また定着ベルト2への損傷もあまり生じない評価結果となった。これは、実験例1では、紙分離機能を大きく損なうことなく分離部材の熱容量を低減したことにより、装置立ち上げによる定着部材の昇温に対して、分離板方式よりも熱応答性に優れたことによる。すなわち、たとえワイヤ本体12上に結露が生じていたとしても、装置立ち上げにより定着部材が昇温するやいなや分離部材も昇温し、水滴を再び水蒸気に変化させたことによる。
その一方で、実験例1は、比較例1と比較して紙分離性能はやや劣った。一方、比較例2に対しては定着ベルト2の耐久性と紙分離性能にやや劣った。しかしながら、定着ベルト2を損傷させずに紙分離性能を果たし、かつ結露に起因する定着画像の乱れを誘発しない分離部材として、他の比較例1,2よりも優れている。
From the above results, Experimental Example 4 was the best evaluation result as the separating member.
In Experimental Example 1, there was paper separation performance, there was no disturbance in the fixed image due to condensation, and the evaluation result showed that there was little damage to the fixing belt 2. In Experimental Example 1, the heat capacity of the separation member was reduced without greatly impairing the paper separation function, so that the thermal responsiveness was superior to the separation plate method with respect to the temperature rise of the fixing member due to the start-up of the apparatus. It depends. That is, even if dew condensation occurs on the wire body 12, as soon as the fixing member rises in temperature when the apparatus is started up, the separation member also rises in temperature, and the water droplets are changed to water vapor again.
On the other hand, Experimental Example 1 was slightly inferior in paper separation performance as compared with Comparative Example 1. On the other hand, compared with Comparative Example 2, the durability and paper separation performance of the fixing belt 2 were slightly inferior. However, it is superior to the other comparative examples 1 and 2 as a separation member that achieves paper separation performance without damaging the fixing belt 2 and does not induce disturbance of the fixed image due to condensation.

実験例2は、実験例1と比較して、紙分離性能が向上した。これは、実験例2では、定着ベルト2に巻きついた記録媒体Pを、ワイヤ本体12がより確実に補足することができるようになったためである。   In Experimental Example 2, the paper separation performance was improved as compared with Experimental Example 1. This is because, in Experimental Example 2, the wire body 12 can more reliably supplement the recording medium P wound around the fixing belt 2.

実験例3は、実験例2と比較して、定着ベルト2の耐久性が向上した。これは、実験例3では、ワイヤ本体12の材質を線熱膨張係数の低い材料にしたことによって、定着装置1内で温度変化が生じても、前記ギャップ14を保持することが可能となったためである。   In Experimental Example 3, the durability of the fixing belt 2 was improved as compared with Experimental Example 2. This is because, in Experimental Example 3, since the wire body 12 is made of a material having a low coefficient of linear thermal expansion, the gap 14 can be held even if the temperature changes in the fixing device 1. It is.

実験例4は、実験例3と比較して、紙分離機能がより一層向上した。これは、分離部材11のワイヤ本体12が定着ベルト2の表面の移動方向と同方向に回転することにより、ワイヤ本体12に記録媒体Pが接触した際に、記録媒体に対して記録媒体を定着ベルトから分離させる方向に回転トルクを与えることができるようになったためである。   In Experimental Example 4, compared with Experimental Example 3, the paper separation function was further improved. This is because when the wire body 12 of the separating member 11 rotates in the same direction as the moving direction of the surface of the fixing belt 2, the recording medium is fixed to the recording medium when the recording medium P contacts the wire body 12. This is because rotational torque can be applied in the direction of separation from the belt.

以上のことから、定着部材の高耐久化、分離性能の向上、および定着画質の向上を同時に満足する分離部材として、ワイヤ本体12が優れており、実験例4は最も良いことがわかった。しかしながら、これらの実験例で用いた分離部材から構成される定着装置を用いた場合、定着装置内の飛散トナーの静電付着や、記録媒体分離時の接触によるトナーの付着などの様々な要因によるワイヤ本体12へのトナー付着を起因とした定着画質の劣化を誘発し、定着装置1としての性能に不具合が生じた。
そこで、以下の実験例を評価した。
From the above, it has been found that the wire body 12 is excellent as a separating member that simultaneously satisfies the high durability of the fixing member, the improvement of the separation performance, and the improvement of the fixing image quality, and Experimental Example 4 is the best. However, when the fixing device composed of the separation member used in these experimental examples is used, it is caused by various factors such as electrostatic adhesion of scattered toner in the fixing device and toner adhesion due to contact during separation of the recording medium. Deterioration of the fixing image quality due to toner adhesion to the wire body 12 was induced, resulting in a malfunction in the performance of the fixing device 1.
Therefore, the following experimental examples were evaluated.

<実験例5>
実験例4で用いた分離部材11から構成される定着装置1において、図4に示したように、ワイヤ本体12の長軸方向に定期的に駆動して、該ワイヤ本体をクリーニングするためのクリーニング部材23を備えた。本実験例のように、分離部材11のワイヤ本体12にクリーニング部材23を備える場合には、ワイヤ本体12と定着ベルト2で形成されるギャップ14を可変可能な機構にした方が、定着ベルト2を損傷させずに効率のよいクリーニングができる。本実験例では、ワイヤ本体12とギャップ保持部材13を、図5に示したように、ギャップ保持部材13の円形断面内で偏芯させることによって、ギャップ14を可変させる機構を採用した。これにより、ギャップ保持部材13が初期状態から定着ベルト2の表面移動方向と同方向に180度回転することによって、初期ギャップ14はギャップ14aへと変化する。ギャップ保持部材13が180度回転した際の、ワイヤ本体12の変位位置にクリーニング部材23を設置しておくことにより、定着ベルト2を損傷させることなくクリーニング機能を果たすことができる。
<Experimental example 5>
In the fixing device 1 composed of the separating member 11 used in Experimental Example 4, as shown in FIG. 4, cleaning is performed by periodically driving the wire body 12 in the long axis direction to clean the wire body. A member 23 was provided. When the cleaning member 23 is provided in the wire main body 12 of the separating member 11 as in the present experimental example, the fixing belt 2 should have a mechanism in which the gap 14 formed by the wire main body 12 and the fixing belt 2 can be changed. Efficient cleaning is possible without damaging. In the present experimental example, as shown in FIG. 5, a mechanism for changing the gap 14 by adopting eccentricity within the circular cross section of the gap holding member 13 was adopted. As a result, the initial gap 14 changes to the gap 14a as the gap holding member 13 rotates 180 degrees in the same direction as the surface movement direction of the fixing belt 2 from the initial state. By installing the cleaning member 23 at the displacement position of the wire main body 12 when the gap holding member 13 rotates 180 degrees, the cleaning function can be performed without damaging the fixing belt 2.

なお、クリーニング部材23は、図6,7に示したようなワイヤ本体12の全長に渡る長さを有したクリーニング部材28を用いてもよい。この場合には、クリーニング部材28は、ワイヤ本体12と定着ベルト2との間のギャップがギャップ14からギャップ14aへと変化する際の、該ワイヤ本体の変位軌跡上にあてがうように配置される。   The cleaning member 23 may be a cleaning member 28 having a length over the entire length of the wire body 12 as shown in FIGS. In this case, the cleaning member 28 is arranged so as to be applied on the displacement locus of the wire body when the gap between the wire body 12 and the fixing belt 2 changes from the gap 14 to the gap 14a.

<実験例6>
実験例4で用いた分離部材11から構成される定着装置1において、クリーニング部材23の内腔面上に、図8で示した除電ブラシ40を取り付けることによって、クリーニング機能と除電機能を同時に果たすことが可能になった。これにより、定着装置1内の飛散トナーなどが、ワイヤ本体12に静電的に付着することを防止するため、定着画質の劣化を防止し、定着画質の信頼性向上に寄与する。
<Experimental example 6>
In the fixing device 1 composed of the separating member 11 used in Experimental Example 4, the neutralizing brush 40 shown in FIG. 8 is attached on the inner cavity surface of the cleaning member 23 to simultaneously perform the cleaning function and the neutralizing function. Became possible. This prevents scattered toner or the like in the fixing device 1 from electrostatically adhering to the wire body 12, thereby preventing deterioration of the fixed image quality and contributing to improving the reliability of the fixed image quality.

<実験例7>
実験例4で用いた分離部材11から構成される定着装置1において、ワイヤ本体12の最外層をPFAにより被膜した。これにより、ワイヤ本体12の表層の離型性がより一層向上し、種々の原因による、該ワイヤ本体へのトナー付着を防止するため、定着画質の劣化を防止し、定着画質の信頼性向上に寄与する。
<Experimental example 7>
In the fixing device 1 including the separating member 11 used in Experimental Example 4, the outermost layer of the wire body 12 was coated with PFA. As a result, the releasability of the surface layer of the wire body 12 is further improved, and toner adhesion to the wire body due to various causes is prevented, thereby preventing deterioration of the fixed image quality and improving the reliability of the fixed image quality. Contribute.

<実験例8>
実験例5と6を備えた。
<Experimental Example 8>
Experimental examples 5 and 6 were provided.

<実験例9>
実施例5と7を備えた。
<Experimental Example 9>
Examples 5 and 7 were provided.

<実験例10>
実験例6と7を備えた。
<Experimental example 10>
Experimental examples 6 and 7 were provided.

<実験例11>
実験例5と6と7を備えた。
<Experimental example 11>
Experimental examples 5, 6 and 7 were provided.

<評価例2>
実験例4〜11において、定着画像のトナー汚れ評価を実施した。判断基準としては、100k連続通紙した後の定着画像にトナー汚れが認められるかどうかを表5のようにランク分けして判断した。
<Evaluation Example 2>
In Experimental Examples 4 to 11, a toner smear evaluation of a fixed image was performed. As a criterion for judgment, whether or not toner stains are observed in a fixed image after 100 k continuous paper feeding is determined by ranking as shown in Table 5.

Figure 2007025453
Figure 2007025453

Figure 2007025453
Figure 2007025453

以上の結果より、実験例8〜11が最も良い評価結果となった。実験例5は、ワイヤ本体12の表面に物理的接触によるトナー付着のない状態を定期的に保つことができる。実験例6は、ワイヤ本体12の帯電による定着装置1内の飛散トナーのワイヤ本体表面上への付着を防止することができる。また、実験例7は、未定着トナーのワイヤ本体表面上への固着を防止することができる。実験例5,6および7は、いずれも100k通紙後の定着画像にややトナー汚れによる画像の乱れが認められたが、定着画像品質としては許容範囲内に収まった。これらの実験例5〜7を組み合わせた実験例8〜11においては、いずれも100k通紙後の定着画像にトナー汚れによる画像の乱れは認められなかった。このことは、実験例5〜7の組み合わせにより、定着装置1内の飛散トナーの静電付着や、記録媒体分離時の接触によるトナーの付着などの様々な要因によるワイヤ本体表面上へのトナー付着を防止できたことを示す。特に、実験例11は、200k通紙後においても定着画像にトナー汚れによる画像の乱れは認められなかった。   From the above results, Experimental Examples 8 to 11 were the best evaluation results. In Experimental Example 5, the surface of the wire main body 12 can be regularly maintained without toner adhesion due to physical contact. Experimental Example 6 can prevent the scattered toner in the fixing device 1 from adhering to the surface of the wire body due to the charging of the wire body 12. Experimental Example 7 can prevent unfixed toner from sticking to the surface of the wire body. In each of Experimental Examples 5, 6 and 7, the fixed image after passing 100k was found to have a somewhat disturbed image due to toner contamination, but the fixed image quality was within an allowable range. In Experimental Examples 8 to 11 in which these Experimental Examples 5 to 7 were combined, no image distortion due to toner contamination was observed in the fixed image after 100 k paper was passed. This is due to the combination of Experimental Examples 5 to 7, and the toner adhesion on the surface of the wire main body due to various factors such as electrostatic adhesion of scattered toner in the fixing device 1 and toner adhesion due to contact at the time of separation of the recording medium. This indicates that it was possible to prevent In particular, in Experimental Example 11, image disturbance due to toner smearing was not observed in the fixed image even after 200 k paper was passed.

以上の結果より、実験例5〜7、あるいはこれらの実験例を併用することによって、定着画像のトナー汚れを完全に防止することができる。これは、付着トナーの再溶融などによる定着画質の劣化を誘発せず、定着画質の信頼性向上に寄与する。したがって、分離部材11を用いた定着装置1を用いることにより、定着部材の高耐久化、分離性能の向上、および定着画質の向上を特徴とする高耐久性・高信頼性のある定着装置を提供し、「顧客満足の向上」に寄与する。   From the above results, it is possible to completely prevent toner stains on the fixed image by using Experimental Examples 5 to 7 or these Experimental Examples in combination. This does not induce deterioration of the fixed image quality due to remelting of the adhered toner, and contributes to improving the reliability of the fixed image quality. Therefore, by using the fixing device 1 using the separating member 11, a highly durable and highly reliable fixing device characterized by high durability of the fixing member, improvement of separation performance, and improvement of fixing image quality is provided. And contribute to the improvement of customer satisfaction.

次に、特許請求の範囲の請求項2以下に記載した発明の特有な効果について説明する。請求項2に記載の発明によれば、ギヤップ保持部材の回転によりワイヤ本体を定着部材から遠ざけることが可能となるので、例えばワイヤ本体のクリーニングのときなどに定着部材との緩衝を避けて便利なものとなる。請求項3に記載の発明によれば、分離部材の線熱膨張係数が低いことにより定着装置内における温度変化に起因する分離部材と定着部材との間のギャップ変化を低減することができるため、定着部材の高耐久化、定着画質の向上、および分離部材の分離機能の信頼性を高めることに寄与する。   Next, a characteristic effect of the invention described in claim 2 and the following claims will be described. According to the second aspect of the present invention, since the wire main body can be moved away from the fixing member by the rotation of the gear-up holding member, it is convenient to avoid buffering with the fixing member, for example, when cleaning the wire main body. It will be a thing. According to the invention described in claim 3, since the linear thermal expansion coefficient of the separation member is low, a change in the gap between the separation member and the fixing member due to a temperature change in the fixing device can be reduced. This contributes to increasing the durability of the fixing member, improving the fixing image quality, and increasing the reliability of the separating function of the separating member.

請求項4に記載の発明によれば、定着部材から記録媒体を分離させる方向に記録媒体に対してトルクが作用し、分離部材の分離機能の信頼性を高めることより、定着装置の信頼性を高めることに寄与する。請求項5に記載の発明によれば、分離部材を定期的にクリーニングして、分離部材表面に物理的接触によるトナー付着のない状態を定期的に保つことができる。そのため、分離部材から記録媒体上へのトナー付着を防止できるため、定着画像を乱すことがなく、定着画像の品質向上に寄与する。   According to the fourth aspect of the present invention, the torque acts on the recording medium in the direction in which the recording medium is separated from the fixing member, and the reliability of the separating function of the separating member is increased, thereby improving the reliability of the fixing device. Contributes to increase. According to the fifth aspect of the present invention, it is possible to periodically clean the separation member so that the surface of the separation member is free from toner adhesion due to physical contact. For this reason, it is possible to prevent the toner from adhering to the recording medium from the separating member, so that the fixed image is not disturbed, and the quality of the fixed image is improved.

請求項6に記載の発明によれば、クリーニング部材をワイヤ本体の軸方向に摺動させることによりワイヤ本体をクリーニングすることができる。請求項7に記載の発明によれば、クリーニング部材を分離部材側に配置する必要なく、ワイヤ本体をクリーニングすることができる。   According to the sixth aspect of the invention, the wire body can be cleaned by sliding the cleaning member in the axial direction of the wire body. According to the seventh aspect of the present invention, the wire body can be cleaned without the need to dispose the cleaning member on the separating member side.

請求項8に記載の発明によれば、分離部材を定期的に除電して、分離部材の帯電による定着装置内の飛散トナーの分離部材表面への付着を防止することができる。そのため、分離部材から記録媒体上へのトナー付着を防止できるため、定着画像を乱すことがなく、定着画像の品質向上に寄与する。請求項9に記載の発明によれば、分離部材の最外層の離型性が良好なことにより未定着トナーの分離部材への固着を抑制するため、定着画像を乱すことがなく、定着画像品質の向上に寄与する。請求項10に記載の発明によれば、請求項4ないし9のいずれかに記載の定着装置を装備した画像形成装置を提供することができる。   According to the eighth aspect of the present invention, the separation member can be periodically neutralized to prevent the scattered toner in the fixing device from adhering to the surface of the separation member due to charging of the separation member. For this reason, it is possible to prevent the toner from adhering to the recording medium from the separating member, so that the fixed image is not disturbed, and the quality of the fixed image is improved. According to the ninth aspect of the present invention, since the releasability of the outermost layer of the separation member is good, the fixation of unfixed toner to the separation member is suppressed, so that the fixed image is not disturbed and the fixed image quality is improved. It contributes to the improvement. According to the tenth aspect of the present invention, it is possible to provide an image forming apparatus equipped with the fixing device according to any one of the fourth to ninth aspects.

この発明の一実施の形態に係るベルト定着装置を示す概略側面図である。1 is a schematic side view showing a belt fixing device according to an embodiment of the present invention. 図1のA部拡大図である。It is the A section enlarged view of FIG. 記録媒体別の先端余白と定着後の先端浮き上がり高さの関係を示すグラフである。5 is a graph showing a relationship between a leading edge margin for each recording medium and a leading edge lifting height after fixing. ニップ部排出側からワイヤ状分離部材をみた斜視図である。It is the perspective view which looked at the wire-shaped separation member from the nip part discharge side. (A)は分離時のギャップ、(B)はクリーニング時のギャップをそれぞれ示す要部拡大図である。(A) is the principal part enlarged view which shows the gap at the time of isolation | separation, (B) is the gap at the time of cleaning, respectively. クリーニング部材の変形例を示す要部拡大図である。It is a principal part enlarged view which shows the modification of a cleaning member. 同上の斜視図である。It is a perspective view same as the above. クリーニング部材に除電機能を付加した例を示す要部拡大図である。It is a principal part enlarged view which shows the example which added the static elimination function to the cleaning member. 別の実施の形態を示す要部拡大図である。It is a principal part enlarged view which shows another embodiment.

符号の説明Explanation of symbols

1 ベルト定着装置
2 定着ベルト
3 定着ローラ
4 加熱ローラ
5 ニップ部
6 加圧ローラ
7,8 ヒータ(熱源)
11,41 ワイヤ状分離部材
12 ワイヤ本体
13 ギャップ保持部材
14,14a ギャップ
16,17 紙搬送ガイド
23,28,38 クリーニング部材
40 除電ブラシ
P 記録媒体
DESCRIPTION OF SYMBOLS 1 Belt fixing apparatus 2 Fixing belt 3 Fixing roller 4 Heating roller 5 Nip part 6 Pressure roller 7, 8 Heater (heat source)
11, 41 Wire-like separation member
12 Wire body
13 Gap retaining member
14, 14a gap
16, 17 Paper transport guide
23, 28, 38 Cleaning member
40 Static elimination brush P Recording medium

Claims (10)

定着部材と、該定着部材に圧接する加圧部材とで構成されたニップ部より排出される記録媒体を、前記定着部材から分離させる分離部材であって、
ワイヤ状に形成されて、前記定着部材の回転軸方向に対して平行に近接配置され、直径が前記ニップ部より排出される記録媒体の最大浮き上がり量より小さく、かつ定着部材との間に形成されるギャップがニップ部より排出される記録媒体の最小浮き上がり量より小さくなるように配置されていることを特徴とする分離部材。
A separation member for separating a recording medium discharged from a nip portion formed of a fixing member and a pressure member pressed against the fixing member from the fixing member;
It is formed in the shape of a wire and is arranged close to and parallel to the rotation axis direction of the fixing member. The diameter is smaller than the maximum lifting amount of the recording medium discharged from the nip portion and is formed between the fixing member and the fixing member. The separation member is disposed so that the gap is smaller than the minimum lifting amount of the recording medium discharged from the nip portion.
前記定着部材の回転軸方向に対して平行に配置されるワイヤ本体と、このワイヤ本体の前記定着部材の通紙範囲外の表面と対応する部分に、該定着部材の通紙範囲外の表面に当接して設けられたギャップ保持部材とを有し、前記ワイヤ本体がギャップ保持部材と軸心を異ならせて設けられている請求項1に記載の分離部材。   A wire body arranged in parallel to the rotation axis direction of the fixing member, and a portion of the wire body corresponding to a surface outside the sheet passing range of the fixing member, on a surface outside the sheet passing range of the fixing member The separation member according to claim 1, further comprising a gap holding member provided in contact with the wire body, wherein the wire main body is provided with a shaft center different from that of the gap holding member. 線熱膨張係数が8.0×10-6/K以下である請求項1又は2に記載の分離部材。 The separation member according to claim 1 or 2, wherein a linear thermal expansion coefficient is 8.0 × 10 -6 / K or less. 請求項1ないし3のいずれかに記載の分離部材を具え、該分離部材が前記定着部材の回転方向と同じ方向に回転可能になっていることを特徴とする定着装置。   A fixing device comprising the separation member according to claim 1, wherein the separation member is rotatable in the same direction as the rotation direction of the fixing member. 分離部材をクリーニングするためのクリーニング部材を有する請求項4に記載の定着装置。   The fixing device according to claim 4, further comprising a cleaning member for cleaning the separation member. クリーニング部材は、分離部材のワイヤ本体に装着され、ワイヤ本体の軸方向に摺動可能になっている請求項5に記載の定着装置。   The fixing device according to claim 5, wherein the cleaning member is attached to the wire body of the separating member and is slidable in the axial direction of the wire body. クリーニング部材は、ギャップ保持部材の回転によりワイヤ本体が定着部材との間のギャップを大きく形成する位置になったとき、該ワイヤ本体と接触する位置に装着されている請求項5に記載の定着装置。   The fixing device according to claim 5, wherein the cleaning member is mounted at a position in contact with the wire main body when the gap is formed between the wire main body and the fixing member by a rotation of the gap holding member. . 分離部材を除電するための除電部材を有する請求項4ないし7のいずれかに記載の定着装置。   The fixing device according to claim 4, further comprising a static elimination member for neutralizing the separation member. 分離部材は、一層又は複数層で構成されており、最外層は離型性を有するフッ素樹脂又は離型性を有するフッ素ゴムにより被覆されている請求項4ないし8のいずれかに記載の定着装置。   9. The fixing device according to claim 4, wherein the separating member is composed of one layer or a plurality of layers, and the outermost layer is covered with a fluororesin having releasability or a fluororubber having releasability. . 請求項4ないし9のいずれかに記載の定着装置を装備したことを特徴とする画像形成装置。   An image forming apparatus comprising the fixing device according to claim 4.
JP2005209928A 2005-07-20 2005-07-20 Separating member and fixing device and image forming apparatus provided with the same Withdrawn JP2007025453A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011034084A (en) * 2009-07-30 2011-02-17 Xerox Corp Apparatus useful in printing and fixing device
JP2012189745A (en) * 2011-03-10 2012-10-04 Ricoh Co Ltd Fixing device and image forming apparatus
JP2014026209A (en) * 2012-07-30 2014-02-06 Ricoh Co Ltd Fixing device and image forming apparatus
CN112146547A (en) * 2020-09-30 2020-12-29 张淑敏 Spinning machine axle type part detection device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011034084A (en) * 2009-07-30 2011-02-17 Xerox Corp Apparatus useful in printing and fixing device
JP2012189745A (en) * 2011-03-10 2012-10-04 Ricoh Co Ltd Fixing device and image forming apparatus
JP2014026209A (en) * 2012-07-30 2014-02-06 Ricoh Co Ltd Fixing device and image forming apparatus
CN112146547A (en) * 2020-09-30 2020-12-29 张淑敏 Spinning machine axle type part detection device

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