JP2007016086A - Water-soluble polymer dispersion and papermaking method using the same - Google Patents

Water-soluble polymer dispersion and papermaking method using the same Download PDF

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JP2007016086A
JP2007016086A JP2005196920A JP2005196920A JP2007016086A JP 2007016086 A JP2007016086 A JP 2007016086A JP 2005196920 A JP2005196920 A JP 2005196920A JP 2005196920 A JP2005196920 A JP 2005196920A JP 2007016086 A JP2007016086 A JP 2007016086A
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soluble polymer
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JP4886228B2 (en
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Takumi Ohara
工 大原
Kazuyuki Hirata
和之 平田
Hiroyuki Koshio
弘行 古塩
Kazuhisa Suzuki
和久 鈴木
Hisao Takeda
久雄 武田
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Hymo Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for efficiently producing a water-soluble polymer in the form of a stable dispersion exhibiting peculiar viscosity behavior by dispersion polymerization process in an aqueous salt solution in the presence of a polymeric dispersant soluble to the aqueous salt solution for the purpose of improving the function of a cationic or amphoteric water-soluble polymer as a flocculant, and to provide a papermaking method using the above water-soluble polymer. <P>SOLUTION: The water-soluble polymer is produced in the form of a stable dispersion by the dispersion polymerization process comprising conducting a copolymerization of a water-soluble monomers (mixture) consisting of a cationic water-soluble monomer and, as necessary, an anionic monomer and (meth)acrylamide and another copolymerizable nonionic water-soluble monomer in an aqueous salt solution in the presence of a polymeric dispersant soluble to the aqueous salt solution. The water-soluble polymer thus produced is ≤20 in the value of the coefficient k when the plot of reduced viscosity ηsp/c (dL/g) is approximated to the formula: ηsp/c= [η]+k×c (c is the concentration of the polymer, g/dL, and [η] is intrinsic viscosity). As a yield-improving agent and/or freeness-improving agent, this water-soluble polymer's dispersion or a diluted liquid thereof is added to a papermaking stock prior to papermaking to enable paper of good formation to be produced. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は水溶性重合体分散液及びそれを用いた抄紙方法に関するものであり、詳しくは重合体濃度0.1重量%以下に1規定NaCl水溶液で希釈した数点の重合体希釈液を毛細管粘度計を用いて25℃で測定した還元粘度ηsp/c(単位:dl/g)のプロットをηsp/c=[η]+k×cの式(cは重合体濃度で単位はg/dl、[η]は固有粘度)に近似した時の係数kの値が20以下である水溶性重合体であって、塩水溶液中、該塩水溶液に可溶な高分子分散剤共存下でカチオン性水溶性単量体及び必要に応じてアニオン性単量体と(メタ)アクリルアミド及び共重合可能な他の非イオン性水溶性単量体からなる水溶性単量体(混合物)を分散重合法により製造した粒径100μm以下の微粒子の分散液であることを特徴とする水溶性重合体分散液に関し、また歩留率及び/又は濾水性を向上させることを目的として抄紙前の製紙原料中に、水溶性重合体分散液あるいはその希釈液を添加する抄紙方法にも関する。 The present invention relates to a water-soluble polymer dispersion and a papermaking method using the same. Specifically, several polymer dilutions diluted with a 1N NaCl aqueous solution to a polymer concentration of 0.1% by weight or less are obtained by capillary viscosity. A plot of reduced viscosity ηsp / c (unit: dl / g) measured at 25 ° C. using a meter is represented by the formula ηsp / c = [η] + k × c (where c is the polymer concentration, the unit is g / dl, [ η] is a water-soluble polymer having a coefficient k value of 20 or less when approximated to intrinsic viscosity), and is cationic water-soluble in a salt aqueous solution in the presence of a polymer dispersant soluble in the salt aqueous solution. A water-soluble monomer (mixture) consisting of a monomer and, if necessary, an anionic monomer, (meth) acrylamide and other nonionic water-soluble monomer copolymerizable was produced by a dispersion polymerization method. Water-soluble, characterized by being a dispersion of fine particles having a particle size of 100 μm or less Relates coalescence dispersion, also to improve the yield rate and / or drainage in papermaking raw material before papermaking purposes, also relates to a paper making method of adding a water-soluble polymer dispersion or a diluent.

カチオン性又は両性水溶性重合体は、凝集剤として多岐にわたる用途に応用されている。例えば、一般水処理剤としての排水中の固液分離、汚泥の脱水、製紙工業においては歩留向上剤等に使用され、土木では土壌の固化剤としても使用されている。 Cationic or amphoteric water-soluble polymers have been applied to a wide variety of uses as flocculants. For example, it is used for solid-liquid separation in wastewater as a general water treatment agent, sludge dewatering, a yield improver in the paper industry, and as a soil solidifying agent in civil engineering.

これらカチオン性又は両性水溶性重合体の重合方法は、以下が知られている。例えば、水溶液重合法はペ−スト状製品として供給され、油中水型エマルジョン重合体分散液は重合後、転相剤とよばれる親水性乳化剤を加えラテックスの形態で供給され、油中水型分散重合法は、粉末状製品を製造するために適用される場合が多く、30〜50%濃度の単量体水溶液をそのまま重合しゲル状重合物をミ−トチョッパ−などで造粒後、直接乾燥する方法も粉末品の製造に応用されている。また、塩水溶液中で重合する方法も開発されている。 The following are known methods for polymerizing these cationic or amphoteric water-soluble polymers. For example, the aqueous solution polymerization method is supplied as a pasty product, and the water-in-oil emulsion polymer dispersion is supplied in the form of a latex after adding a hydrophilic emulsifier called a phase inversion agent after polymerization. In many cases, the dispersion polymerization method is applied to produce a powdered product. A monomer aqueous solution with a concentration of 30 to 50% is polymerized as it is, and the gel polymer is directly granulated with a meat chopper or the like. The drying method is also applied to the production of powder products. A method of polymerizing in an aqueous salt solution has also been developed.

水溶性単量体あるいは水溶性単量体混合物を、塩水溶液中で該塩水溶液に可溶なイオン性高分子分散剤を共存させる分散重合法により製造した水溶性重合体分散液は、特許文献1や特許文献2に記載された重合方法により製造することが可能である。 A water-soluble polymer dispersion prepared by a dispersion polymerization method in which a water-soluble monomer or a water-soluble monomer mixture is coexisted with an ionic polymer dispersant soluble in the aqueous salt solution is disclosed in Patent Literature 1 and the polymerization method described in Patent Document 2.

また近年、従来の性能をより向上させる方法として、油中水型エマルジョン重合体分散液の架橋型カチオン性又は両性水溶性重合体が水処理脱水剤や製紙工程の歩留り向上剤、濾水性向上剤で有効な性能を示す事例が報告されている。この分散液はカチオン性及び必要に応じてアニオン性水溶性単量体(混合物)中に架橋剤を混合させて重合を行い得られた分散液である。 Further, in recent years, as a method for further improving the conventional performance, a crosslinked cationic or amphoteric water-soluble polymer of a water-in-oil emulsion polymer dispersion is used as a water treatment dehydrating agent, a yield improving agent in papermaking process, a drainage improving agent. Examples of effective performance have been reported. This dispersion is a dispersion obtained by polymerization by mixing a crosslinking agent in a cationic and optionally an anionic water-soluble monomer (mixture).

特公平4−39481号公報Japanese Patent Publication No. 4-39481 特公平6−51755号公報Japanese Patent Publication No. 6-51755

本発明者等は、カチオン性又は両性水溶性重合体の凝集剤としての機能を更にグレードアップするため架橋型カチオン性又は両性水溶性重合体に着目した。架橋型水溶性重合体の特徴は水溶液に希釈した際に完全には溶解せずに微粒子として作用することである。更にこの微粒子をナノスケールにすれば、更に性能が向上すると考えた。従って本発明の目的は、水溶液に希釈した際、ナノスケールの微粒子となるカチオン性又は両性水溶性重合体を塩水溶液中で該塩水溶液に可溶な高分子分散剤共存下、分散重合法により製造する場合、安定した分散液の状態で効率良く製造する方法及び該カチオン性又は両性水溶性重合体分散液あるいはその希釈液を使用した抄紙方法を開発することである。 The present inventors paid attention to a crosslinked cationic or amphoteric water-soluble polymer in order to further upgrade the function of the cationic or amphoteric water-soluble polymer as a flocculant. A feature of the crosslinked water-soluble polymer is that it does not completely dissolve when diluted in an aqueous solution but acts as fine particles. Furthermore, it was thought that the performance would be further improved if the fine particles were made nanoscale. Accordingly, an object of the present invention is to prepare a cationic or amphoteric water-soluble polymer which becomes nanoscale fine particles when diluted in an aqueous solution by a dispersion polymerization method in the presence of a polymer dispersant soluble in the aqueous salt solution. In the case of production, it is to develop a method for producing efficiently in the state of a stable dispersion and a paper making method using the cationic or amphoteric water-soluble polymer dispersion or a diluted solution thereof.

上記課題を解決するため詳細な検討を行った結果、特定の重合条件下で反応を進行させることにより、高分子量の特異な構造を持つカチオン性又は両性水溶性重合体を製造できることを見出した。すなわち請求項1の発明は、重合体濃度0.1重量%以下に1規定NaCl水溶液で希釈した数点の重合体希釈液を毛細管粘度計により25℃で測定した還元粘度ηsp/c(単位:dl/g)のプロットをηsp/c=[η]+k×cの式(cは重合体濃度で単位はg/dl、[η]は固有粘度)に近似した時の係数kの値が20以下である水溶性重合体であって、該水溶性重合体が下記一般式(1)及び/又は(2)で表される単量体5〜100モル%、下記一般式(3)で表される単量体0〜50モル%、(メタ)アクリルアミド及び共重合可能な他の非イオン性水溶性単量体0〜95モル%からなる単量体(混合物)を塩水溶液中で該塩水溶液に可溶な高分子分散剤を共存させる分散重合法により製造した粒径100μm以下の微粒子の分散液であることを特徴とする水溶性重合体分散液である。

Figure 2007016086

一般式(1)
R1は水素又はメチル基、R2、R3は炭素数1〜3のアルキルあるいはアルコキシル基、R4は水素、炭素数1〜3のアルキル基、アルコキシル基あるいはベンジル基であり、同種でも異種でも良い、Aは酸素又はNH、Bは炭素数2〜4のアルキレン基又はアルコキシレン基、X1は陰イオンをそれぞれ表わす。
Figure 2007016086


一般式(2)
R5は水素又はメチル基、R6、R7は炭素数1〜3のアルキル基、アルコキシ基あるいはベンジル基、X2は陰イオンをそれぞれ表わす。



Figure 2007016086

一般式(3)
R8は水素、メチル基又はカルボキシメチル基、AはSO3、C6H4SO3、CONHC(CH3)2CH2SO3、C6H4COOあるいはCOO、R9は水素又はCOOY2、Y1あるいはY2は水素又は陽イオンを表わす。 As a result of detailed studies to solve the above problems, it has been found that a cationic or amphoteric water-soluble polymer having a specific structure having a high molecular weight can be produced by advancing the reaction under specific polymerization conditions. That is, the invention of claim 1 relates to a reduced viscosity ηsp / c (unit: unit) measured at 25 ° C. with a capillary viscometer for several polymer dilutions diluted with 1N NaCl aqueous solution to a polymer concentration of 0.1% by weight or less. The value of the coefficient k is 20 when the plot of dl / g) is approximated by the equation ηsp / c = [η] + k × c (where c is the polymer concentration, the unit is g / dl, and [η] is the intrinsic viscosity). The following water-soluble polymer, wherein the water-soluble polymer is represented by the following general formula (1) and / or (2): A monomer (mixture) comprising 0 to 50 mol% of a monomer to be prepared, (meth) acrylamide and 0 to 95 mol% of a copolymerizable nonionic water-soluble monomer in an aqueous salt solution Dispersion of fine particles having a particle size of 100 μm or less produced by a dispersion polymerization method in which a soluble polymer dispersant coexists in an aqueous solution A water-soluble polymer dispersions, characterized in that it.
Figure 2007016086

General formula (1)
R1 is hydrogen or a methyl group, R2 and R3 are alkyl or alkoxyl groups having 1 to 3 carbon atoms, R4 is hydrogen, an alkyl group having 1 to 3 carbon atoms, an alkoxyl group or a benzyl group, which may be the same or different. Represents oxygen or NH, B represents an alkylene group or alkoxylene group having 2 to 4 carbon atoms, and X1 represents an anion.
Figure 2007016086


General formula (2)
R5 represents hydrogen or a methyl group, R6 and R7 each represents an alkyl group having 1 to 3 carbon atoms, an alkoxy group or a benzyl group, and X2 represents an anion.



Figure 2007016086

General formula (3)
R8 represents hydrogen, a methyl group or a carboxymethyl group, A represents SO3, C6H4SO3, CONHC (CH3) 2CH2SO3, C6H4COO or COO, R9 represents hydrogen or COOY2, Y1 or Y2 represents hydrogen or a cation.

請求項2の発明は、前記水溶性重合体がカチオン性であることを特徴とする請求項1に記載の水溶性重合体分散液である。 The invention according to claim 2 is the water-soluble polymer dispersion according to claim 1, wherein the water-soluble polymer is cationic.

請求項3の発明は、前記水溶性重合体が両性であることを特徴とする請求項1に記載の水溶性重合体分散液である。 The invention of claim 3 is the water-soluble polymer dispersion according to claim 1, wherein the water-soluble polymer is amphoteric.

請求項4の発明は、前記係数kが10以下であることを特徴とする請求項1〜3のいずれかに記載の水溶性重合体分散液である。 The invention according to claim 4 is the water-soluble polymer dispersion according to any one of claims 1 to 3, wherein the coefficient k is 10 or less.

請求項5の発明は、前記水溶性重合体分散液を構成する水溶性重合体の1規定NaCl水溶液中、25℃で測定した固有粘度が、10〜25dl/gであることを特徴とする請求項1〜4のいずれかに記載の水溶性重合体分散液である。 The invention according to claim 5 is characterized in that the intrinsic viscosity measured at 25 ° C. in a 1N NaCl aqueous solution of the water-soluble polymer constituting the water-soluble polymer dispersion is 10 to 25 dl / g. Item 5. A water-soluble polymer dispersion according to any one of Items 1 to 4.

請求項6の発明は、前記水溶性重合体分散液を構成する水溶性重合体の1規定NaCl水溶液中、25℃で測定した固有粘度が、15〜25dl/gであることを特徴とする請求項1〜4のいずれかに記載の水溶性重合体分散液である。 The invention according to claim 6 is characterized in that the intrinsic viscosity measured at 25 ° C. in a 1N NaCl aqueous solution of the water-soluble polymer constituting the water-soluble polymer dispersion is 15 to 25 dl / g. Item 5. A water-soluble polymer dispersion according to any one of Items 1 to 4.

請求項7の発明は、前記高分子分散剤がカチオン性であることを特徴とする請求項1〜6のいずれかに記載の水溶性重合体分散液である。 The invention according to claim 7 is the water-soluble polymer dispersion according to any one of claims 1 to 6, wherein the polymer dispersant is cationic.

前記分散重合法により製造する際に、実質的に連鎖移動剤を用いないことを特徴とする請求項1〜7のいずれかに記載の水溶性重合体分散液である。 The water-soluble polymer dispersion according to any one of claims 1 to 7, wherein a chain transfer agent is substantially not used when producing the dispersion polymerization method.

請求項9の発明は、歩留率及び/又は濾水性を向上させることを目的として抄紙前の製紙原料中に、請求項1〜8のいずれかに記載の水溶性重合体分散液あるいはその希釈液を添加することを特徴とする抄紙方法である。 The invention according to claim 9 is the water-soluble polymer dispersion according to any one of claims 1 to 8 or dilution thereof in the papermaking raw material before papermaking for the purpose of improving the yield and / or drainage. A papermaking method characterized by adding a liquid.

従来のカチオン性又は両性水溶性重合体また架橋型水溶性重合体は固有粘度を測定する際、電解質溶液中で異なる重合体濃度で数点の還元粘度を測定し濃度をゼロに外挿するが、そのプロットの近似直線は通常正の傾き(前記式の係数k)を持っている。しかしながら本発明のカチオン性又は両性水溶性重合体はほとんど傾きを持っておらず、これから、それぞれの高分子鎖が相互作用をしないナノスケールで粒子状になっていることが推察される。 When measuring the intrinsic viscosity of conventional cationic or amphoteric water-soluble polymers or cross-linked water-soluble polymers, several reduced viscosities are measured at different polymer concentrations in the electrolyte solution, and the concentration is extrapolated to zero. The approximate straight line of the plot usually has a positive slope (coefficient k in the above equation). However, the cationic or amphoteric water-soluble polymer of the present invention has almost no inclination, and from this, it is presumed that each polymer chain is in the form of particles on the nanoscale where there is no interaction.

この理由はまだ完全には解明されてはいないが、本発明品は塩水溶液中の析出重合であるため、析出時重合体濃度が非常に高い状態になる。その結果、分子は結晶化しやすい状態に置かれ、局部的に高濃度になりやすく、結晶化を促進していると考えられる。従って高分子の一部が結晶化あるいはその他の結合によって溶液中で縮まった分子形態になっていると推定される。このような状態にある高分子鎖を製紙工業における歩留向上剤として使用すると、製紙原料フロックが巨大化せず小さく締ったものとなりシェアに強い。従って歩留が向上するだけでなく、地合も良好な紙が抄紙できる。 The reason for this is not fully understood yet, but since the product of the present invention is precipitation polymerization in an aqueous salt solution, the polymer concentration during precipitation becomes very high. As a result, the molecule is likely to be crystallized, tends to be highly concentrated locally, and is considered to promote crystallization. Therefore, it is estimated that a part of the polymer is in a molecular form shrunken in the solution due to crystallization or other bonds. When a polymer chain in such a state is used as a yield improver in the paper industry, the papermaking raw material flocs are not enlarged and tightened to a small size, and the share is strong. Accordingly, not only the yield is improved, but also paper having a good texture can be produced.

以下具体的に製造方法を説明する。原料として使用するカチオン性単量体、すなわち一般式(1)及び/又は(2)、必要に応じてアニオン性単量体、すなわち一般式(3)、(メタ)アクリルアミド及び共重合可能な他の非イオン性水溶性単量体を各々塩水溶液に溶解する。その後、前記高分子分散剤を添加し、窒素置換後、ラジカル重合開始剤により重合を開始させ、攪拌しながら重合することにより製造する。 The production method will be specifically described below. Cationic monomer used as a raw material, that is, general formula (1) and / or (2), anionic monomer as required, that is, general formula (3), (meth) acrylamide and other copolymerizable Each of the nonionic water-soluble monomers is dissolved in an aqueous salt solution. Thereafter, the polymer dispersant is added, and after substitution with nitrogen, polymerization is started with a radical polymerization initiator, and polymerization is performed while stirring.

重合時の温度は、開始剤の種類により異なるが一般的に5〜55℃である。重合は2、2−アゾビス[2−(5−メチル−2−イミダゾリン−2−イル)プロパン]二塩化水素化物、あるいは4、4−アゾビス(4−メトキシ−2、4ジメチル)バレロニトリルなどのアゾ系開始剤が好ましい。この開始剤の添加量は、重合開始時、単量体当たり50〜500ppm、好ましくは70〜200ppm添加する。しかし、一回の添加では重合率が低くなるので、数回に分けて添加することが好ましい。 Although the temperature at the time of superposition | polymerization changes with kinds of initiator, generally it is 5-55 degreeC. The polymerization is performed using 2,2-azobis [2- (5-methyl-2-imidazolin-2-yl) propane] dihydrochloride, or 4,4-azobis (4-methoxy-2,4dimethyl) valeronitrile. Azo initiators are preferred. The initiator is added in an amount of 50 to 500 ppm, preferably 70 to 200 ppm per monomer at the start of polymerization. However, since the polymerization rate is lowered by a single addition, it is preferable to add in several portions.

またレドックス系開始剤で共重合する場合、40℃以上の条件で重合を開始させると重合の制御は難しく、急激な温度上昇や重合液の塊状化などが起きて、高重合度で安定な分散液が得られないため、15〜35℃が好ましい。この開始剤の添加量は、重合開始時、単量体当たり5〜100ppm、好ましくは10〜50ppm添加する。しかし、一回の添加では重合率が低くなるので、数回添加することが好ましい。添加回数としては、2〜5回、好ましくは2〜3回である。 In addition, when copolymerizing with a redox initiator, it is difficult to control the polymerization if the polymerization is started at a temperature of 40 ° C. or higher, and a rapid increase in temperature or agglomeration of the polymerization solution occurs, resulting in a stable dispersion at a high polymerization degree. Since a liquid is not obtained, 15-35 degreeC is preferable. The initiator is added in an amount of 5 to 100 ppm, preferably 10 to 50 ppm per monomer at the start of polymerization. However, since the polymerization rate is lowered by a single addition, it is preferably added several times. As addition frequency, it is 2-5 times, Preferably it is 2-3 times.

前記カチオン性水溶性重合体を重合する場合、使用するカチオン性単量体の例として(メタ)アクリル酸ジメチルアミノエチルやジメチルアミノプロピル(メタ)アクリルアミド、メチルジアリルアミンなどが上げられる。また、四級アンモニウム基含有単量体の例としては、該三級アミノ含有単量体の塩化メチルや塩化ベンジルによる四級化物である(メタ)アクリロイルオキシエチルトリメチルアンモニウム塩化物、(メタ)アクリロイルオキシ2−ヒドロキシプロピルトリメチルアンモニウム塩化物、(メタ)アクリロイルアミノプロピルトリメチルアンモニウム塩化物、(メタ)アクリロイルオキシエチルジメチルベンジルアンモニウム塩化物、(メタ)アクリロイルオキシ2−ヒドロキシプロピルジメチルベンジルアンモニウム塩化物、(メタ)アクリロイルアミノプロピルジメチルベンジルアンモニウム塩化物、ジメチルジアリルアンモニウム塩化物などである。 In the case of polymerizing the cationic water-soluble polymer, examples of the cationic monomer to be used include dimethylaminoethyl (meth) acrylate, dimethylaminopropyl (meth) acrylamide, and methyldiallylamine. Examples of the quaternary ammonium group-containing monomer include (meth) acryloyloxyethyltrimethylammonium chloride, (meth) acryloyl which is a quaternized product of the tertiary amino-containing monomer with methyl chloride or benzyl chloride. Oxy-2-hydroxypropyltrimethylammonium chloride, (meth) acryloylaminopropyltrimethylammonium chloride, (meth) acryloyloxyethyldimethylbenzylammonium chloride, (meth) acryloyloxy 2-hydroxypropyldimethylbenzylammonium chloride, (meta ) Acryloylaminopropyldimethylbenzylammonium chloride, dimethyldiallylammonium chloride and the like.

前記両性水溶性重合体を重合する場合、上記カチオン性単量体の他、アニオン性単量体を併用し、その例はビニルスルホン酸、ビニルベンゼンスルホン酸あるいは2−アクリルアミド2−メチルプロパンスルホン酸、メタクリル酸、アクリル酸、イタコン酸、マレイン酸あるいはp−カルボキシスチレンなどである。さらに本発明の水溶性重合体は、他の非イオン性の単量体との共重合体でも良い。例えば(メタ)アクリルアミド、N,N−ジメチルアクリルアミド、酢酸ビニル、アクリロニトリル、アクリル酸メチル、(メタ)アクリル酸2−ヒドロキシエチル、ジアセトンアクリルアミド、N−ビニルピロリドン、N−ビニルホルムアミド、N−ビニルアセトアミドなどがあげられ、これら一種又は二種以上との共重合が可能である。 When the amphoteric water-soluble polymer is polymerized, in addition to the cationic monomer, an anionic monomer is used in combination. Examples thereof include vinyl sulfonic acid, vinyl benzene sulfonic acid, and 2-acrylamido 2-methylpropane sulfonic acid. Methacrylic acid, acrylic acid, itaconic acid, maleic acid or p-carboxystyrene. Furthermore, the water-soluble polymer of the present invention may be a copolymer with another nonionic monomer. For example, (meth) acrylamide, N, N-dimethylacrylamide, vinyl acetate, acrylonitrile, methyl acrylate, 2-hydroxyethyl (meth) acrylate, diacetone acrylamide, N-vinylpyrrolidone, N-vinylformamide, N-vinylacetamide The copolymerization with these 1 type (s) or 2 or more types is possible.

重合する単量体(混合物)の組成は、一般式(1)及び/又は(2)で表される単量体5〜100モル%、一般式(3)で表される単量体0〜50モル%、(メタ)アクリルアミド及び共重合可能な他の非イオン性水溶性単量体0〜95モル%からなる単量体(混合物)が好ましい。更に好ましい単量体(混合物)の組成は、一般式(1)及び/又は(2)で表される単量体5〜50モル%、一般式(3)で表される単量体0〜30モル%、(メタ)アクリルアミド及び共重合可能な他の非イオン性水溶性単量体50〜95モル%である。また本発明の水溶性重合体は、固有粘度が高いほうが凝集剤としての機能が高まる。従って一般式(2)で表されるジメチルジアリルアンモニウム塩よりも一般式(1)で表される(メタ)アクリル系単量体を使用するほうが好ましい。特にメタアクリロイルオキシエチルトリメチルアンモニウム塩化物、アクリロイルオキシエチルトリメチルアンモニウム塩化物あるいはアクリロイルオキシエチルベンジルジメチルアンモニウム塩化物が好ましく、最も好ましい単量体の組み合わせとしてはメタアクリロイルオキシエチルトリメチルアンモニウム塩化物、アクリロイルオキシエチルトリメチルアンモニウム塩化物及びアクリルアミド、あるいはアクリロイルオキシエチルトリメチルアンモニウム塩化物、アクリロイルオキシエチルベンジルジメチルアンモニウム塩化物及びアクリルアミド、あるいはメタアクリロイルオキシエチルトリメチルアンモニウム塩化物、アクリロイルオキシエチルトリメチルアンモニウム塩化物、アクリル酸及びアクリルアミドの各組み合わせである。 The composition of the monomer to be polymerized (mixture) is 5 to 100 mol% of the monomer represented by the general formula (1) and / or (2), and the monomer 0 to 0 represented by the general formula (3). Monomers (mixtures) comprising 50 mol%, (meth) acrylamide and 0 to 95 mol% of other copolymerizable nonionic water-soluble monomers are preferred. Further preferable monomer (mixture) composition is 5 to 50 mol% of the monomer represented by the general formula (1) and / or (2), and the monomer 0 to 0 represented by the general formula (3). 30 mol%, (meth) acrylamide and 50 to 95 mol% of other nonionic water-soluble monomers copolymerizable. The water-soluble polymer of the present invention has a higher function as a flocculant when the intrinsic viscosity is higher. Therefore, it is more preferable to use the (meth) acrylic monomer represented by the general formula (1) than the dimethyldiallylammonium salt represented by the general formula (2). In particular, methacryloyloxyethyltrimethylammonium chloride, acryloyloxyethyltrimethylammonium chloride or acryloyloxyethylbenzyldimethylammonium chloride is preferable, and the most preferable monomer combination is methacryloyloxyethyltrimethylammonium chloride, acryloyloxyethyl. Trimethylammonium chloride and acrylamide, or acryloyloxyethyltrimethylammonium chloride, acryloyloxyethylbenzyldimethylammonium chloride and acrylamide, or methacryloyloxyethyltrimethylammonium chloride, acryloyloxyethyltrimethylammonium chloride, acrylic acid and acrylamide In each combination .

本発明で使用する高分子分散剤は、イオン性、非イオン性とも使用可能であるが、好ましくはイオン性、さらに好ましくはカチオン性である。カチオン性高分子分散剤の場合、(メタ)アクリロイルオキシエチルトリメチルアンモニウム塩化物やジメチルジアリルアンモニウム塩化物などのカチオン性単量体の(共)重合体を高分子分散剤として使用するが、カチオン性単量体と非イオン性単量体との共重合体も使用可能である。非イオン性単量体の例としては、アクリルアミド、N−ビニルホルムアミド、N−ビニルアセトアミド、N−ビニルピロリドン、N、N−ジメチルアクリルアミド、アクリロニトリル、ジアセトンアクリルアミド、2−ヒドロキシエチル(メタ)アクリレ−トのなどであるが、アクリルアミドとの共重合体が好ましい。 The polymer dispersant used in the present invention can be used either ionic or nonionic, but is preferably ionic, and more preferably cationic. In the case of a cationic polymer dispersant, a (co) polymer of a cationic monomer such as (meth) acryloyloxyethyltrimethylammonium chloride or dimethyldiallylammonium chloride is used as the polymer dispersant. Copolymers of monomers and nonionic monomers can also be used. Examples of nonionic monomers include acrylamide, N-vinylformamide, N-vinylacetamide, N-vinylpyrrolidone, N, N-dimethylacrylamide, acrylonitrile, diacetone acrylamide, 2-hydroxyethyl (meth) acrylate A copolymer with acrylamide is preferred.

また、非イオン性高分子分散剤としては、ポリビニルピロリドン、アクリルアミド/ポリビニルカプロラクタム共重合体、アクリルアミド/スチレン共重合体、無水マレイン酸/ブテン共重物の完全アミド化物などアミド基と若干の疎水性基を有する水溶性重合体も有効である。 Nonionic polymer dispersants include polyvinylpyrrolidone, acrylamide / polyvinylcaprolactam copolymer, acrylamide / styrene copolymer, and complete amidation product of maleic anhydride / butene copolymer such as amide group and slight hydrophobicity. A water-soluble polymer having a group is also effective.

これらカチオン性高分子分散剤の分子量としては、5,000〜200万、好ましくは5万〜100万である。また、非イオン性高分子分散剤の分子量としては、1,000〜10万、好ましくは1,000〜5万である。これら非イオン性あるいはイオン性高分子分散剤の添加量は、単量体に対して1〜20重量%であり、好ましくは5〜15重量%である。 The molecular weight of these cationic polymer dispersants is 5,000 to 2,000,000, preferably 50,000 to 1,000,000. The molecular weight of the nonionic polymer dispersant is 1,000 to 100,000, preferably 1,000 to 50,000. The addition amount of these nonionic or ionic polymer dispersants is 1 to 20% by weight, preferably 5 to 15% by weight, based on the monomer.

使用する塩類としては、ナトリウムやカリウムのようなアルカリ金属イオンやアンモニウムイオンなどの陽イオンとハロゲン化物イオン、硫酸イオン、硝酸イオン、リン酸イオンなどの陰イオンとを組み合わせた塩が使用可能であるが、多価陰イオンとの塩がより好ましい。これら塩類の塩濃度としては、10重量%〜飽和濃度まで使用できる。 As the salt to be used, a combination of a cation such as an alkali metal ion such as sodium or potassium or an ammonium ion and an anion such as halide ion, sulfate ion, nitrate ion or phosphate ion can be used. However, a salt with a polyvalent anion is more preferable. The salt concentration of these salts can be used from 10% by weight to a saturated concentration.

本発明品の固有粘度を求める際、1規定NaCl水溶液で希釈した数点の重合体希釈液を毛細管粘度計によって25℃で測定した還元粘度ηsp/cを測定し濃度c横軸にしてプロットし、その濃度をゼロに外挿するが、そのプロットの近似直線の傾き(前記式の係数k)が20以下とほとんど傾きがない。さらに粒子性が高い、定数kが10以下の重合体はより好ましい。 When determining the intrinsic viscosity of the product of the present invention, the reduced viscosity ηsp / c of several polymer dilutions diluted with 1N NaCl aqueous solution was measured at 25 ° C. with a capillary viscometer and plotted on the horizontal axis of concentration c. The density is extrapolated to zero, but the slope of the approximate straight line of the plot (coefficient k in the above equation) is 20 or less and there is almost no slope. Further, a polymer having a high particle property and a constant k of 10 or less is more preferable.

一般に塩水溶液中での分散重合法は重合過程で反応液の粘度が上昇することがあり、それを防ぐため、連鎖移動剤等を使用している。その結果、重合体の分子量が低下する場合があった。本発明は分子量を高くするために、連鎖移動剤を極力少量使用し、あるいは実質的には全く用いないことで重合する。それによる重合過程での粘度上昇を減少させるために、単量体の分割添加、疎水性単量体の微量使用、塩析し易い単量体の使用等のテクニックを用い、分子量の高い水溶性重合体を製造することが可能となった。 In general, in the dispersion polymerization method in an aqueous salt solution, the viscosity of the reaction solution may increase during the polymerization process. In order to prevent this, a chain transfer agent or the like is used. As a result, the molecular weight of the polymer may decrease. In the present invention, in order to increase the molecular weight, the polymerization is carried out by using a chain transfer agent as little as possible or substantially not at all. In order to reduce the viscosity increase during the polymerization process, water solubility is high with a high molecular weight by using techniques such as monomer addition, small amount of hydrophobic monomer, and monomer that easily salt out. It became possible to produce a polymer.

本発明の塩水溶液中分散液を構成する重合体は、分子量の高い水溶性重合体を製造すると製紙工業における歩留向上剤として好ましいものができることが分かった。この重合体の1規定NaCl水溶液中で測定した固有粘度は10〜25dl/g、より好ましくは15〜25dl/gである。 It has been found that the polymer constituting the dispersion in the salt aqueous solution of the present invention can be used as a yield improver in the paper industry when a water-soluble polymer having a high molecular weight is produced. The intrinsic viscosity of this polymer measured in 1N NaCl aqueous solution is 10-25 dl / g, more preferably 15-25 dl / g.

本発明の水溶性重合体は塩水溶液中の析出重合であるため、析出時重合体濃度が非常に高い状態になる。その結果、分子は結晶化しやすい状態に置かれ、局部的に高濃度になりやすく、結晶化を促進していると考えられる。従って高分子の一部が結晶化あるいはその他の結合によって溶液中で縮まった分子になっていると推定される。このような状態にある高分子を製紙工業における歩留向上剤として使用した場合、製紙原料フロックが巨大化せず小さく締ったものとなりシェアに強い。従って歩留が向上するだけでなく、地合も良好な紙が抄紙できる。また無機凝集剤、カチオン性・アニオン性及び両性水溶性高分子から選択される一種以上と組み合わせて使用することも可能である。 Since the water-soluble polymer of the present invention is precipitation polymerization in an aqueous salt solution, the polymer concentration at the time of precipitation is very high. As a result, the molecule is likely to be crystallized, tends to be highly concentrated locally, and is considered to promote crystallization. Therefore, it is estimated that a part of the polymer is a molecule contracted in the solution by crystallization or other bonds. When a polymer in such a state is used as a yield improver in the paper industry, the paper-making raw material flocs are not enlarged and tightened to a small size, which is strong in market share. Accordingly, not only the yield is improved, but also paper having a good texture can be produced. Further, it can be used in combination with one or more selected from inorganic flocculants, cationic / anionic and amphoteric water-soluble polymers.

組み合わせて使用する無機凝集剤は、硫酸アルミニウム、ポリ塩化アルミニウム、ポリ硫酸鉄などある。カチオン性高分子のうち縮合系カチオン性水溶性高分子の例は、アミン・エピクロルヒドリン縮合物などである。アニオン性水溶性高分子の例は、(メタ)アクリル酸、イタコン酸、マレイン酸あるいはアクリルアミド2−メチルプロパンスルホン酸などのそれぞれ単独重合体あるいは前記単量体から二つ以上を選択した共重合体、あるいは(メタ)アクリルアミドとの共重合体などである。両性水溶性高分子の例は、カチオン性単量体とアニオン性単量体、適宜(メタ)アクリルアミドなどの非イオン性単量体からなる単量体混合物の共重合体である。カチオン性水溶性高分子の例は、一種以上のカチオン性単量体の重合体、あるいは(メタ)アクリルアミドなど非イオン性単量体との共重合体である。 Examples of the inorganic flocculant used in combination include aluminum sulfate, polyaluminum chloride, and polyiron sulfate. Examples of the condensed cationic water-soluble polymer among the cationic polymers include amine / epichlorohydrin condensate. Examples of anionic water-soluble polymers include homopolymers such as (meth) acrylic acid, itaconic acid, maleic acid and acrylamide 2-methylpropanesulfonic acid, or copolymers selected from two or more of the above monomers. Or a copolymer with (meth) acrylamide. An example of the amphoteric water-soluble polymer is a copolymer of a monomer mixture comprising a cationic monomer and an anionic monomer, and optionally a nonionic monomer such as (meth) acrylamide. An example of the cationic water-soluble polymer is a polymer of one or more cationic monomers or a copolymer with a nonionic monomer such as (meth) acrylamide.

カチオン性単量体の例は、(メタ)アクリル酸ジメチルアミノエチルやジメチルアミノプロピル(メタ)アクリルアミド、メチルジアリルアミンなどが上げられる。また、四級アンモニウム基含有単量体の例としては、該三級アミノ含有単量体の塩化メチルや塩化ベンジルによる四級化物である(メタ)アクリロイルオキシエチルトリメチルアンモニウム塩化物、(メタ)アクリロイルオキシ2−ヒドロキシプロピルトリメチルアンモニウム塩化物、(メタ)アクリロイルアミノプロピルトリメチルアンモニウム塩化物、(メタ)アクリロイルオキシエチルジメチルベンジルアンモニウム塩化物、(メタ)アクリロイルオキシ2−ヒドロキシプロピルジメチルベンジルアンモニウム塩化物、(メタ)アクリロイルアミノプロピルジメチルベンジルアンモニウム塩化物、ジメチルジアリルアンモニウム塩化物などである。 Examples of the cationic monomer include dimethylaminoethyl (meth) acrylate, dimethylaminopropyl (meth) acrylamide, and methyl diallylamine. Examples of the quaternary ammonium group-containing monomer include (meth) acryloyloxyethyltrimethylammonium chloride, (meth) acryloyl which is a quaternized product of the tertiary amino-containing monomer with methyl chloride or benzyl chloride. Oxy-2-hydroxypropyltrimethylammonium chloride, (meth) acryloylaminopropyltrimethylammonium chloride, (meth) acryloyloxyethyldimethylbenzylammonium chloride, (meth) acryloyloxy 2-hydroxypropyldimethylbenzylammonium chloride, (meta ) Acryloylaminopropyldimethylbenzylammonium chloride, dimethyldiallylammonium chloride and the like.

これら組み合わせて使用する縮合系カチオン性水性溶高分子、アニオン性、カチオン性あるいは両性水溶性高分子の分子量は、縮合系の場合は数千〜数10万であり、アニオン性、カチオン性あるいは両性水溶性高分子は100万〜2000万であり、好ましくは500万〜1500万である。 The molecular weight of the condensed cationic water-soluble polymer, anionic, cationic or amphoteric water-soluble polymer used in combination is several thousand to several hundred thousand in the case of the condensed system, and anionic, cationic or amphoteric. The water-soluble polymer is 1 million to 20 million, preferably 5 million to 15 million.

本発明の水溶性重合体の添加量としては、製紙原料の固形分に対して20ppm〜5000ppmであり、好ましくは50ppm〜1000ppmである。また組み合わせて使用する場合、無機凝集剤の添加量としては、0.1〜5%であり、好ましくは0.5〜3%である。また縮合系カチオン性水性溶高分子の添加量としては、50〜2000ppmであり、好ましくは50〜500ppmである。アニオン性、カチオン性あるいは両性水溶性高分子の添加量としては、20ppm〜5000ppmであり、好ましくは50ppm〜1000ppmである。 The addition amount of the water-soluble polymer of the present invention is 20 ppm to 5000 ppm, preferably 50 ppm to 1000 ppm, based on the solid content of the papermaking raw material. When used in combination, the amount of the inorganic flocculant added is 0.1 to 5%, preferably 0.5 to 3%. The addition amount of the condensed cationic aqueous polymer is 50 to 2000 ppm, preferably 50 to 500 ppm. The addition amount of the anionic, cationic or amphoteric water-soluble polymer is 20 ppm to 5000 ppm, preferably 50 ppm to 1000 ppm.

本発明の水溶性重合体を単独で添加する場合の添加場所は、製紙原料が白水により希釈されるファンポンプ入り口、スクリーン入り口あるいはスクリ−ン出口などが考えられる。組み合わせて使用する無機凝集剤あるいは縮合系カチオン性水性溶高分子の添加場所としては、マシンチェストあるいはファンポンプ入り口、あるいはスクリーン入り口などが考えられる。また本発明の水溶性重合体の添加場所としては、スクリ−ン入り口あるいはスクリ−ン出口などが考えられる。また本発明の水溶性重合体とアニオン性、カチオン性あるいは両性水溶性高分子と組み合わせる場合は、本発明の水溶性重合体の添加場所は、ファンポンプ入り口あるいはスクリ−ン入り口、アニオン性、カチオン性あるいは両性水溶性高分子の添加場所は、スクリーン入り口あるいはスクリ−ン出口などが考えられる。 In the case of adding the water-soluble polymer of the present invention alone, the fan pump inlet, the screen inlet or the screen outlet where the papermaking raw material is diluted with white water can be considered. As a location for adding the inorganic flocculant or the condensed cationic aqueous polymer used in combination, a machine chest, a fan pump inlet, a screen inlet, or the like can be considered. Further, the addition site of the water-soluble polymer of the present invention may be a screen entrance or a screen exit. When the water-soluble polymer of the present invention is combined with an anionic, cationic or amphoteric water-soluble polymer, the water-soluble polymer of the present invention is added at the fan pump inlet or the screen inlet, anionic, cationic. The addition site of the water-soluble or amphoteric water-soluble polymer may be a screen entrance or a screen exit.

本発明の歩留率及び/又は濾水性を向上させる対象となる紙製品として上質紙、中質紙、新聞用紙、包装用紙、カード原紙、ライナー、中芯原紙あるいは白ボールなどである。 Examples of paper products to be used for improving the yield and / or drainage of the present invention include high-quality paper, medium-quality paper, newsprint paper, packaging paper, card base paper, liner, core base paper, and white balls.

以下実施例によって本発明を具体的に説明するが、本発明は以下の実施例に限定されるものではない。 EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to the following examples.

攪拌機、還流冷却管、温度計および窒素導入管を備えた4つ口500mlセパラブルフラスコに脱イオン水117.7g、硫酸アンモニウム84.1g、カチオン性単量体として80重量%アクリロイルオキシエチルトリメチルアンモニウム塩化物(以下DMQ)17.7g及び80重量%アクリロイルオキシエチルジメチルベンジルアンモニウム塩化物(以下DMABC)6.2g、50重量%アクリルアミド(以下AAM)51.9g、分散剤としてアクリロイルオキシエチルトリメチルアンモニウム塩化物単独重合体(20重量%液、粘度6450mPa・s)22.5gをそれぞれ仕込んだ。その後、攪拌しながら窒素導入管より窒素を導入し溶存酸素の除去を行った。この間、恒温水槽により35±2℃に内部温度を調整した。窒素導入30分後、開始剤として2、2’−アゾビス〔2−(5−メチル−2−イミダゾリン−2−イル)プロパン〕二塩化水素化物の1重量%水溶液0.45g(対単量体100ppm)を添加し重合を開始させた。内部温度を35±2℃に保ち重合開始後6時間たったところで上記開始剤を0.45g追加し、さらに10時間反応させ終了した。この得られた分散液を試作1とする。このDMQ/DMABC/AAMのモル比は16/4/80であり、分散液粘度は540mPa・sであった。なお、顕微鏡観察の結果、1〜50μmの粒子であることが判明した。またキャノンフェンスケ型粘度計を用いて1規定NaCl水溶液中に重合体濃度0.02g/dl、0.04g/dl、0.06g/dlに希釈した液のそれぞれの還元粘度を25℃で測定し、係数kと固有粘度を算出した。結果を表1に示す。 A 4-neck 500 ml separable flask equipped with a stirrer, reflux condenser, thermometer and nitrogen inlet tube was charged with 117.7 g of deionized water, 84.1 g of ammonium sulfate, and 80 wt% acryloyloxyethyltrimethylammonium chloride as a cationic monomer. Product (hereinafter DMQ) 17.7 g and 80% by weight acryloyloxyethyldimethylbenzylammonium chloride (hereinafter DMABC) 6.2 g, 50% by weight acrylamide (hereinafter AAM) 51.9 g, acryloyloxyethyltrimethylammonium chloride as a dispersing agent 22.5 g of a homopolymer (20% by weight liquid, viscosity 6450 mPa · s) was charged. Thereafter, nitrogen was introduced from the nitrogen introduction tube while stirring to remove dissolved oxygen. During this time, the internal temperature was adjusted to 35 ± 2 ° C. using a constant temperature water bath. 30 minutes after nitrogen introduction, 0.45 g of 1% by weight aqueous solution of 2,2′-azobis [2- (5-methyl-2-imidazolin-2-yl) propane] dihydrochloride as an initiator (as a monomer) 100 ppm) was added to initiate the polymerization. 0.45 g of the initiator was added after 6 hours from the start of polymerization while maintaining the internal temperature at 35 ± 2 ° C., and the reaction was further completed for 10 hours. This obtained dispersion is designated as prototype 1. The DMQ / DMABC / AAM molar ratio was 16/4/80, and the dispersion viscosity was 540 mPa · s. As a result of microscopic observation, the particles were found to be 1 to 50 μm. In addition, the reduced viscosity of each solution diluted to a polymer concentration of 0.02 g / dl, 0.04 g / dl, and 0.06 g / dl in a 1N NaCl aqueous solution using a Canon Fenceke viscometer is measured at 25 ° C. The coefficient k and the intrinsic viscosity were calculated. The results are shown in Table 1.

実施例1と同様の装置に脱イオン水112.2g、硫酸アンモニウム89.3g、カチオン性単量体として80重量%DMQ13.5g及び80重量%メタクリロイルオキシエチルトリメチルアンモニウム塩化物(以下DMC)9.7g、50重量%AAM52.9g、分散剤としてアクリロイルオキシエチルトリメチルアンモニウム塩化物単独重合体(20重量%液、粘度6450mPa・s)22.5gをそれぞれ仕込み、実施例1と同様の方法で反応した。得られた分散液を試作2とする。このDMQ/DMC/AAMのモル比は12/8/80であり、この分散液の粘度は720mPa・sであった。なお、顕微鏡観察の結果、1〜50μmの粒子であることが判明した。また実施例1と同様の方法で還元粘度を測定し、係数kと固有粘度を算出した。結果を表1に示す。 In the same apparatus as in Example 1, 112.2 g of deionized water, 89.3 g of ammonium sulfate, 13.5 g of 80 wt% DMQ as a cationic monomer, and 9.7 g of 80 wt% methacryloyloxyethyltrimethylammonium chloride (hereinafter DMC) 50 wt% AAM 52.9 g and acryloyloxyethyltrimethylammonium chloride homopolymer (20 wt% solution, viscosity 6450 mPa · s) 22.5 g as a dispersing agent were charged and reacted in the same manner as in Example 1. The obtained dispersion is referred to as trial production 2. The molar ratio of DMQ / DMC / AAM was 12/8/80, and the viscosity of the dispersion was 720 mPa · s. As a result of microscopic observation, the particles were found to be 1 to 50 μm. Further, the reduced viscosity was measured in the same manner as in Example 1, and the coefficient k and the intrinsic viscosity were calculated. The results are shown in Table 1.

実施例1と同様の装置に脱イオン水112.3g、硫酸アンモニウム89.3g、60重量%アクリル酸(以下AAC)2.7g、カチオン性単量体として80重量%DMQ11.2g及び80重量%DMC11.6g、50重量%AAM50.9g、分散剤としてアクリロイルオキシエチルトリメチルアンモニウム塩化物単独重合体(20重量%液、粘度6450mPa・s)22.5gをそれぞれ仕込み、実施例1と同様の方法で反応した。得られた分散液を試作3とする。このAAC/DMQ/DMC/AAMのモル比は5/10/10/75であり、分散液の粘度は870mPa・sであった。なお、顕微鏡観察の結果、1〜50μmの粒子であることが判明した。また実施例1と同様の方法で還元粘度を測定し、係数kと固有粘度を算出した。結果を表1に示す。 In the same apparatus as in Example 1, 112.3 g of deionized water, 89.3 g of ammonium sulfate, 2.7 g of 60 wt% acrylic acid (hereinafter AAC), 11.2 g of 80 wt% DMQ and 80 wt% DMC 11 as cationic monomers .6 g, 50 wt.% AAM 50.9 g, and 22.5 g of acryloyloxyethyltrimethylammonium chloride homopolymer (20 wt.% Liquid, viscosity 6450 mPa · s) as a dispersing agent were charged and reacted in the same manner as in Example 1. did. The resulting dispersion is referred to as prototype 3. The molar ratio of AAC / DMQ / DMC / AAM was 5/10/10/75, and the viscosity of the dispersion was 870 mPa · s. As a result of microscopic observation, the particles were found to be 1 to 50 μm. Further, the reduced viscosity was measured in the same manner as in Example 1, and the coefficient k and the intrinsic viscosity were calculated. The results are shown in Table 1.

実施例1と同様の装置に脱イオン水111.9g、硫酸アンモニウム89.3g、カチオン性単量体として80重量%DMQ16.0g及び50重量%AAM37.5g、分散剤としてアクリロイルオキシエチルトリメチルアンモニウム塩化物単独重合体(20重量%液、粘度6450mPa・s)15.8gをそれぞれ仕込んだ。その後、攪拌しながら窒素導入管より窒素を導入し溶存酸素の除去を行った。この間、恒温水槽により35±2℃に内部温度を調整した。窒素導入30分後、開始剤として2、2’−アゾビス〔2−(5−メチル−2−イミダゾリン−2−イル)プロパン〕二塩化水素化物の1重量%水溶液0.45g(対単量体100ppm)を添加し重合を開始させた。内部温度を35±2℃に保ち、重合開始の2時間後に80重量%DMQ3.4g、50重量%AAM8.0g、分散剤のアクリロイルオキシエチルトリメチルアンモニウム塩化物単独重合体(20重量%液、粘度6450mPa・s)3.4gの混合物を添加した。更に2時間後に80重量%DMQ3.4g、50重量%AAM8.0g、分散剤のアクリロイルオキシエチルトリメチルアンモニウム塩化物単独重合体(20重量%液、粘度6450mPa・s)3.4gの混合物を添加した。重合開始より8時間たったところで上記開始剤を0.45g追加し、さらに10時間反応させ終了した。重合反応中は窒素導入管より窒素を導入し続けた。この得られた分散液を試作4とする。このDMQ/AAMのモル比は20/80であり、分散液粘度は960mPa・sであった。なお、顕微鏡観察の結果、1〜50μmの粒子であることが判明した。また実施例1と同様の方法で還元粘度を測定し、係数kと固有粘度を算出した。結果を表1に示す。 In the same apparatus as in Example 1, 111.9 g of deionized water, 89.3 g of ammonium sulfate, 80 wt% DMQ 16.0 g and 50 wt% AAM 37.5 g as a cationic monomer, acryloyloxyethyltrimethylammonium chloride as a dispersant 15.8 g of a homopolymer (20% by weight liquid, viscosity 6450 mPa · s) was charged. Thereafter, nitrogen was introduced from the nitrogen introduction tube while stirring to remove dissolved oxygen. During this time, the internal temperature was adjusted to 35 ± 2 ° C. using a constant temperature water bath. 30 minutes after nitrogen introduction, 0.45 g of 1% by weight aqueous solution of 2,2′-azobis [2- (5-methyl-2-imidazolin-2-yl) propane] dihydrochloride as an initiator (as a monomer) 100 ppm) was added to initiate the polymerization. The internal temperature was maintained at 35 ± 2 ° C., and 2 hours after the start of polymerization, 3.4 g of 80 wt% DMQ, 8.0 g of 50 wt% AAM, acryloyloxyethyltrimethylammonium chloride homopolymer as a dispersant (20 wt% liquid, viscosity 6450 mPa · s) 3.4 g of the mixture was added. After another 2 hours, a mixture of 3.4 g of 80 wt% DMQ, 8.0 g of 50 wt% AAM, and 3.4 g of acryloyloxyethyltrimethylammonium chloride homopolymer (20 wt% liquid, viscosity 6450 mPa · s) as a dispersant was added. . After 8 hours from the start of polymerization, 0.45 g of the above initiator was added, and the reaction was further completed for 10 hours. During the polymerization reaction, nitrogen was continuously introduced from the nitrogen introduction tube. This dispersion is designated as prototype 4. The DMQ / AAM molar ratio was 20/80, and the dispersion viscosity was 960 mPa · s. As a result of microscopic observation, the particles were found to be 1 to 50 μm. Further, the reduced viscosity was measured in the same manner as in Example 1, and the coefficient k and the intrinsic viscosity were calculated. The results are shown in Table 1.

(比較例1)実施例4と同じ単量体組成を分割して仕込まずに全量を一括して仕込んで、重合を開始させた。重合開始後2時間後に反応液の粘度が著しく増加し攪拌不可能となり、全量が一塊となり流動性のある分散液として得られなかった。 (Comparative Example 1) The same monomer composition as in Example 4 was not divided and charged, and the entire amount was charged all at once to initiate polymerization. Two hours after the start of the polymerization, the viscosity of the reaction solution was remarkably increased and stirring was impossible, and the whole amount became a lump and could not be obtained as a fluid dispersion.

(比較例2)比較例1と同様に実施例4と同じ単量体組成を分割して仕込まずに全量を一括して仕込み、さらに連鎖移動剤としてイソプロピルアルコールを対単量体0.5%加えた。すなわち脱イオン水111.9g、硫酸アンモニウム89.3g、カチオン性単量体として80重量%DMQ22.8g及び50重量%AAM5305g、分散剤としてアクリロイルオキシエチルトリメチルアンモニウム塩化物単独重合体(20重量%液、粘度6450mPa・s)22.5g、連鎖移動剤としてイソプロピルアルコール0.23gをそれぞれ仕込み、実施例1と同様の方法で反応した。得られた分散液を比較2とする。このDMQ/AAMのモル比は20/80であり、この分散液の粘度は1020mPa・sであった。なお、顕微鏡観察の結果、1〜50μmの粒子であることが判明した。また実施例1と同様の方法で還元粘度を測定し、係数kと固有粘度を算出した。結果を表1に示す。 (Comparative Example 2) Similar to Comparative Example 1, the same monomer composition as in Example 4 was divided and charged all at once, and isopropyl alcohol as a chain transfer agent was 0.5% to the monomer. added. That is, 111.9 g of deionized water, 89.3 g of ammonium sulfate, 80 wt% DMQ 22.8 g and 50 wt% AAM 5305 g as a cationic monomer, and acryloyloxyethyltrimethylammonium chloride homopolymer (20 wt% solution, Viscosity 6450 mPa · s) 22.5 g, 0.23 g of isopropyl alcohol as a chain transfer agent were charged, and reacted in the same manner as in Example 1. The obtained dispersion is referred to as Comparative 2. The DMQ / AAM molar ratio was 20/80, and the viscosity of the dispersion was 1020 mPa · s. As a result of microscopic observation, the particles were found to be 1 to 50 μm. Further, the reduced viscosity was measured in the same manner as in Example 1, and the coefficient k and the intrinsic viscosity were calculated. The results are shown in Table 1.

(比較例3)実施例1と同じ単量体組成にさらに連鎖移動剤としてイソプロピルアルコールを0.23g(対単量体0.5%)加え、実施例1と同様の方法で反応した。得られた分散液を比較3とする。このDMQ/DMABC/AAMのモル比は16/4/80であり、分散液粘度は390mPa・sであった。なお、顕微鏡観察の結果、1〜50μmの粒子であることが判明した。また実施例1と同様の方法で還元粘度を測定し、係数kと固有粘度を算出した。結果を表1に示す。 (Comparative Example 3) 0.23 g (0.5% monomer) of isopropyl alcohol as a chain transfer agent was further added to the same monomer composition as in Example 1 and reacted in the same manner as in Example 1. The obtained dispersion is designated as Comparative Example 3. The DMQ / DMABC / AAM molar ratio was 16/4/80, and the dispersion viscosity was 390 mPa · s. As a result of microscopic observation, the particles were found to be 1 to 50 μm. Further, the reduced viscosity was measured in the same manner as in Example 1, and the coefficient k and the intrinsic viscosity were calculated. The results are shown in Table 1.


(表1)

Figure 2007016086
DMQ:アクリロイルオキシエチルトリメチルアンモニウム塩化物
DMC:メタクリロイルオキシエチルトリメチルアンモニウム塩化物
ABC:アクリロイルオキシエチルジメチルベンジルアンモニウム塩化物
AAC:アクリル酸、AAM:アクリルアミド、数値の単位 分散液粘度:mPa・s、固有粘度(1規定NaCl水溶液中):dl/g
(Table 1)
Figure 2007016086
DMQ: acryloyloxyethyltrimethylammonium chloride DMC: methacryloyloxyethyltrimethylammonium chloride ABC: acryloyloxyethyldimethylbenzylammonium chloride AAC: acrylic acid, AAM: acrylamide, unit of numerical values Dispersion viscosity: mPa · s, intrinsic viscosity (In 1N NaCl aqueous solution): dl / g

上質紙製造用の製紙原料(LBKPを主体としたもの、pH6.23、全SS分2.37重量%、灰分0.41重量%)を検体として、パルプ濃度0.8重量%に水道水を用いて希釈、ブリット式ダイナミックジャ−テスタ−により歩留率を測定した。添加薬品として、カチオン性デンプン対製紙原料1.0重量%、炭酸カルシウム50重量%、中性ロジンサイズ0.2重量%、硫酸バンド1.0重量%、本発明のカチオン性及び両性水溶性重合体(試作1〜試作4)又は比較として重合したカチオン性水溶性重合体(比較2、3)0.02重量%をそれぞれこの順に15秒間隔で添加し、攪拌を開始する。30秒後に10秒間白水を排出し、30秒間白水を採取し、下記条件で総歩留率を測定した。攪拌条件は、回転数1000rpm、ワイヤー125Pスクリーン(200メッシュ相当)、総歩留率(SS濃度)はADVANTEC NO.2にて濾過し測定した。また乾燥後、濾紙を525℃で焼却し灰分を測定し、歩留率を算出した。測定結果を表2に示す。 Using papermaking raw materials for producing fine paper (mainly LBKP, pH 6.23, total SS content 2.37% by weight, ash content 0.41% by weight), tap water was added to a pulp concentration of 0.8% by weight. The yield was measured using a diluted, bullet type dynamic jar tester. As additive chemicals, cationic starch vs. papermaking raw material 1.0% by weight, calcium carbonate 50% by weight, neutral rosin size 0.2% by weight, sulfuric acid band 1.0% by weight, cationic and amphoteric water-soluble heavy of the present invention 0.02% by weight of the combined polymer (prototype 1 to prototype 4) or the cationic water-soluble polymer (comparative 2, 3) polymerized as a comparison is added at intervals of 15 seconds in this order, and stirring is started. After 30 seconds, white water was discharged for 10 seconds, white water was collected for 30 seconds, and the total yield was measured under the following conditions. The stirring conditions were a rotation speed of 1000 rpm, a wire 125P screen (equivalent to 200 mesh), and a total yield (SS concentration) of ADVANTEC NO. It filtered and measured by 2. After drying, the filter paper was incinerated at 525 ° C., the ash content was measured, and the yield was calculated. The measurement results are shown in Table 2.

(表2)

Figure 2007016086
(Table 2)
Figure 2007016086

このように、本発明の塩水溶液中分散液からなるカチオン性又は両性水溶性重合体は、重合体濃度0.1重量%以下に1規定NaCl水溶液で希釈した数点の重合体希釈液を毛細管粘度計によって25℃で測定した還元粘度ηsp/c(単位:dl/g)のプロットをηsp/c=[η]+k×cの式(cは重合体濃度で単位はg/dl、[η]は固有粘度)に近似した時の係数kの値が20以下である水溶性重合体は係数kの値が20以上の比較サンプルに比べ歩留率が向上することが判明した。 As described above, the cationic or amphoteric water-soluble polymer comprising the dispersion in the salt aqueous solution of the present invention is obtained by diluting several polymer dilutions diluted with 1N NaCl aqueous solution to a polymer concentration of 0.1% by weight or less. A plot of the reduced viscosity ηsp / c (unit: dl / g) measured at 25 ° C. with a viscometer is expressed as ηsp / c = [η] + k × c (where c is the polymer concentration, the unit is g / dl, [η ] Is a water-soluble polymer having a coefficient k value of 20 or less when approximated to an intrinsic viscosity), and it was found that the yield is improved as compared with a comparative sample having a coefficient k value of 20 or more.

本発明の重合体濃度0.1重量%以下に1規定NaCl水溶液で希釈した数点の重合体希釈液を毛細管粘度計によって25℃で測定した還元粘度ηsp/c(単位:dl/g)のプロットをηsp/c=[η]+k×cの式(cは重合体濃度で単位はg/dl、[η]は固有粘度)に近似した時の係数kの値が20以下である水溶性重合体を製造する場合、該水溶性重合体がカチオン性水溶性単量体及び必要に応じてアニオン性水溶性単量体と(メタ)アクリルアミド及び共重合可能な他の非イオン性水溶性単量体からなる単量体(混合物)を塩水溶液中で該塩水溶液に可溶な高分子分散剤共存下、分散重合法により製造し、粒径100μm以下の微粒子の分散液を効率良く、安定した分散液の状態で製造することができる。この分散液は一般水処理剤としての排水中の固液分離、汚泥の脱水、製紙工業においては歩留向上剤、濾水性向上剤等に使用することにより、従来に比べ良好な効果が発現され、産業上の利用価値は高い。
















The reduced viscosity ηsp / c (unit: dl / g) measured at 25 ° C. using a capillary viscometer for several polymer dilutions diluted with 1N NaCl aqueous solution to a polymer concentration of 0.1% by weight or less of the present invention. Water solubility in which the value of the coefficient k is 20 or less when the plot is approximated by the equation ηsp / c = [η] + k × c (where c is the polymer concentration, the unit is g / dl, and [η] is the intrinsic viscosity) In the production of a polymer, the water-soluble polymer is a cationic water-soluble monomer and optionally an anionic water-soluble monomer and (meth) acrylamide and other nonionic water-soluble monomers copolymerizable. A monomer (mixture) consisting of a monomer is produced by a dispersion polymerization method in a salt aqueous solution in the presence of a polymer dispersant soluble in the salt aqueous solution, and a dispersion of fine particles having a particle size of 100 μm or less is efficiently and stably produced. It can be produced in the state of a dispersed liquid. By using this dispersion for solid-liquid separation in wastewater as a general water treatment agent, dewatering of sludge, and in the paper industry, it is used as a yield improver, drainage improver, etc., and a better effect than before is expressed. Industrial value is high.
















Claims (9)

重合体濃度0.1重量%以下に1規定NaCl水溶液で希釈した数点の重合体希釈液を毛細管粘度計により25℃で測定した還元粘度ηsp/c(単位:dl/g)のプロットをηsp/c=[η]+k×cの式(cは重合体濃度で単位はg/dl、[η]は固有粘度)に近似した時の係数kの値が20以下である水溶性重合体であって、該水溶性重合体が下記一般式(1)及び/又は(2)で表される単量体5〜100モル%、下記一般式(3)で表される単量体0〜50モル%、(メタ)アクリルアミド及び共重合可能な他の非イオン性水溶性単量体0〜95モル%からなる単量体(混合物)を塩水溶液中で該塩水溶液に可溶な高分子分散剤を共存させる分散重合法により製造した粒径100μm以下の微粒子の分散液であることを特徴とする水溶性重合体分散液。
Figure 2007016086

一般式(1)
R1は水素又はメチル基、R2、R3は炭素数1〜3のアルキルあるいはアルコキシル基、R4は水素、炭素数1〜3のアルキル基、アルコキシル基あるいはベンジル基であり、同種でも異種でも良い、Aは酸素又はNH、Bは炭素数2〜4のアルキレン基又はアルコキシレン基、X1は陰イオンをそれぞれ表わす。
Figure 2007016086


一般式(2)
R5は水素又はメチル基、R6、R7は炭素数1〜3のアルキル基、アルコキシ基あるいはベンジル基、X2は陰イオンをそれぞれ表わす
Figure 2007016086


一般式(3)
R8は水素、メチル基又はカルボキシメチル基、AはSO3、C6H4SO3、CONHC(CH3)2CH2SO3、C6H4COOあるいはCOO、R9は水素又はCOOY2、Y1あるいはY2は水素又は陽イオンをそれぞれ表わす。
A plot of reduced viscosity ηsp / c (unit: dl / g) obtained by measuring several polymer dilutions diluted with 1N NaCl aqueous solution to a polymer concentration of 0.1% by weight or less at 25 ° C. with a capillary viscometer is ηsp / C = [η] + k × c is a water-soluble polymer having a coefficient k value of 20 or less when approximated to the formula (c is the polymer concentration, the unit is g / dl, and [η] is the intrinsic viscosity). In addition, the water-soluble polymer is 5 to 100 mol% of a monomer represented by the following general formula (1) and / or (2), and a monomer 0 to 50 represented by the following general formula (3). Dispersion of a monomer (mixture) consisting of 0 to 95 mol% of mol%, (meth) acrylamide and other copolymerizable nonionic water-soluble monomers in an aqueous salt solution in the aqueous salt solution Water characterized by being a dispersion of fine particles having a particle size of 100 μm or less produced by a dispersion polymerization method in which an agent is present together Sex polymer dispersion.
Figure 2007016086

General formula (1)
R1 is hydrogen or a methyl group, R2 and R3 are alkyl or alkoxyl groups having 1 to 3 carbon atoms, R4 is hydrogen, an alkyl group having 1 to 3 carbon atoms, an alkoxyl group or a benzyl group, which may be the same or different. Represents oxygen or NH, B represents an alkylene group or alkoxylene group having 2 to 4 carbon atoms, and X1 represents an anion.
Figure 2007016086


General formula (2)
R5 represents hydrogen or a methyl group, R6 and R7 each represent an alkyl group having 1 to 3 carbon atoms, an alkoxy group or a benzyl group, and X2 represents an anion.
Figure 2007016086


General formula (3)
R8 represents hydrogen, a methyl group or a carboxymethyl group, A represents SO3, C6H4SO3, CONHC (CH3) 2CH2SO3, C6H4COO or COO, R9 represents hydrogen or COOY2, Y1 or Y2 represents hydrogen or a cation, respectively.
前記水溶性重合体がカチオン性であることを特徴とする請求項1に記載の水溶性重合体分散液。 The water-soluble polymer dispersion according to claim 1, wherein the water-soluble polymer is cationic. 前記水溶性重合体が両性であることを特徴とする請求項1に記載の水溶性重合体分散液。 The water-soluble polymer dispersion according to claim 1, wherein the water-soluble polymer is amphoteric. 前記式の係数kが10以下であることを特徴とする請求項1〜3のいずれかに記載の水溶性重合体分散液。 The water-soluble polymer dispersion according to any one of claims 1 to 3, wherein the coefficient k of the formula is 10 or less. 前記水溶性重合体分散液を構成する水溶性重合体の1規定NaCl水溶液中、25℃で測定した固有粘度が、10〜25dl/gであることを特徴とする請求項1〜4のいずれかに記載の水溶性重合体分散液。 5. The intrinsic viscosity measured at 25 ° C. in a 1N NaCl aqueous solution of the water-soluble polymer constituting the water-soluble polymer dispersion is 10 to 25 dl / g. The water-soluble polymer dispersion liquid described in 1. 前記水溶性重合体分散液を構成する水溶性重合体の1規定NaCl水溶液中、25℃で測定した固有粘度が、15〜25dl/gであることを特徴とする請求項1〜4のいずれかに記載の水溶性重合体分散液。 5. The intrinsic viscosity measured at 25 ° C. in a 1 N NaCl aqueous solution of the water-soluble polymer constituting the water-soluble polymer dispersion is 15 to 25 dl / g. The water-soluble polymer dispersion liquid described in 1. 前記高分子分散剤がカチオン性であることを特徴とする請求項1〜6のいずれかに記載の水溶性重合体分散液。 The water-soluble polymer dispersion according to claim 1, wherein the polymer dispersant is cationic. 前記分散重合法により製造する際に、実質的に連鎖移動剤を用いないことを特徴とする請求項1〜7のいずれかに記載の水溶性重合体分散液。 The water-soluble polymer dispersion liquid according to any one of claims 1 to 7, wherein a chain transfer agent is not substantially used in the production by the dispersion polymerization method. 歩留率及び/又は濾水性を向上させることを目的として抄紙前の製紙原料中に、請求項1〜8のいずれかに記載の水溶性重合体分散液あるいはその希釈液を添加することを特徴とする抄紙方法。






















The water-soluble polymer dispersion according to any one of claims 1 to 8 or a diluted solution thereof is added to a papermaking raw material before papermaking for the purpose of improving yield and / or drainage. Paper making method.






















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