JP2007015875A - Method for producing cement - Google Patents

Method for producing cement Download PDF

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JP2007015875A
JP2007015875A JP2005196702A JP2005196702A JP2007015875A JP 2007015875 A JP2007015875 A JP 2007015875A JP 2005196702 A JP2005196702 A JP 2005196702A JP 2005196702 A JP2005196702 A JP 2005196702A JP 2007015875 A JP2007015875 A JP 2007015875A
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exhaust gas
cement
dust
mercury
humidity control
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JP4710441B2 (en
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Yoshiyuki Nagoshi
良幸 名越
Yasuhiko Toda
靖彦 戸田
Akio Nishida
明生 西田
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Ube Corp
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Ube Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/364Avoiding environmental pollution during cement-manufacturing
    • C04B7/365Avoiding environmental pollution during cement-manufacturing by extracting part of the material from the process flow and returning it into the process after a separate treatment, e.g. in a separate retention unit under specific conditions

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing cement capable of efficiently removing mercury-containing materials from an exhaust gas exhausted from a cement firing facility. <P>SOLUTION: This invention is characterized by including an exhaust gas treatment process of using the exhaust gas exhausted from the cement firing facility 1 for drying raw materials of cement, discharging the exhaust gas into the atmosphere after separating collected dust from the cleaned exhaust gas in a dust collector 4 and returning the collected dust to the cement firing facility 1, where in the exhaust gas treatment process all of the exhaust gas exhausted from the cement firing facility 1 are passed through a humidity control tower 2 and a dryer 3 for the cement raw materials sequentially and transferred to the dust collector 4, where in the humidity control tower 2, the exhaust gas is cooled to or below a temperature at which mercury is deposited, and all or a part of dust collected in the humidity control tower 2 are/is extracted from the exhaust gas. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、セメントの製造方法に係り、より詳細には、セメント焼成設備から排出される排ガスの処理工程において、セメント原料に含まれる水銀や水銀化合物などの水銀含有物質が大気中に放出される量を低減するためのセメントの製造方法に関する。   The present invention relates to a method for producing cement, and more specifically, mercury-containing substances such as mercury and mercury compounds contained in cement raw materials are released into the atmosphere in a treatment process of exhaust gas discharged from cement firing equipment. The present invention relates to a method for producing cement for reducing the amount.

近年、廃棄物の再資源化を推進するために、セメント製造用の原料として各種廃棄物が多く使用されるようになってきている。廃棄物の中には、都市ごみ焼却灰や石炭灰、各種汚泥など重金属類を含むものがあり、セメント製造工程に持ち込まれる重金属類の量が今後増大することが予想される。セメント製造工程に持ち込まれる重金属類の内、水銀の様に揮発性の高い重金属は、セメント製造工程の高温部であるセメント焼成設備で揮発されるため、セメントクリンカ中にはほとんど含有されず、水銀蒸気となって排ガス中に含有される。排ガス中の水銀蒸気の一部は、途中で凝縮して、水銀含有物質としてセメント原料粒子上に析出し、電気集塵機などで集塵ダストとして捕集された後、再度セメント焼成設備に戻され、セメント焼成設備及び集塵機を通る循環経路を循環するが、残りは排ガスとともに集塵機から系外に放出されることになる。そのため、廃棄物からの水銀含有物質が増大すると、大気中に放出される水銀量が増大し、環境に悪影響を与えることが懸念される。   In recent years, in order to promote the recycling of wastes, various types of wastes are increasingly used as raw materials for cement production. Some of the waste contains heavy metals such as municipal waste incineration ash, coal ash, and various sludges, and the amount of heavy metals brought into the cement manufacturing process is expected to increase in the future. Among heavy metals brought into the cement manufacturing process, heavy metals with high volatility such as mercury are volatilized in the cement burning equipment, which is the high temperature part of the cement manufacturing process, so they are hardly contained in cement clinker, and mercury Vaporized and contained in exhaust gas. Part of the mercury vapor in the exhaust gas is condensed on the way, deposited on the cement raw material particles as a mercury-containing material, collected as dust collection dust with an electric dust collector, etc., and then returned to the cement firing facility again. It circulates in the circulation path through the cement baking equipment and the dust collector, but the remainder is discharged from the dust collector together with the exhaust gas. Therefore, there is a concern that when the amount of mercury-containing substances from waste increases, the amount of mercury released into the atmosphere increases and adversely affects the environment.

大気中に放出される水銀含有物質量を低減するために、例えば特許文献1では、セメント製造に使用する原料を加熱炉に導き、原料に含まれる水銀含有物質をガス化し、この高温ガスを吸着部に導いて水銀含有物質を吸着させることによって、原料中の水銀含有物質の濃度を低減し、その原料をセメント焼成設備に導いてセメントクリンカを焼成するセメントの製造方法が提案されている。   In order to reduce the amount of mercury-containing substances released into the atmosphere, for example, in Patent Document 1, the raw material used for cement production is led to a heating furnace, the mercury-containing substance contained in the raw material is gasified, and this high-temperature gas is adsorbed A method for producing a cement has been proposed in which the concentration of mercury-containing material in the raw material is reduced by introducing the material into a part and adsorbing the mercury-containing material, and the raw material is guided to a cement firing facility and the cement clinker is fired.

また、特許文献2では、セメント焼成設備から排出された排ガス中に含まれるダストを電気集塵機などで捕集し、その集塵ダストを加熱炉に導き、集塵ダストに含まれる揮発性金属成分の揮発温度以上に加熱して上記揮発性金属成分をガス化して除去し、揮発性成分を除去した集塵ダストをセメント原料の一部に用いる方法が提案されている。   Moreover, in patent document 2, the dust contained in the waste gas discharged | emitted from the cement baking equipment is collected with an electric dust collector etc., the dust collection dust is guide | induced to a heating furnace, The volatile metal component contained in dust collection dust of There has been proposed a method in which the volatile metal component is heated to a volatilization temperature or more to be gasified and removed, and dust collection dust from which the volatile component has been removed is used as a part of the cement raw material.

更に、特許文献3では、セメント焼成設備から煙突に至るまでの間の配管又は装置内を流通する350℃以上の排ガスの一部を抽気し、抽気した排ガスから、サイクロンでダストを分離後、凝縮装置でガスを100℃以下に冷却して、含有する気化物を凝縮させる方法が提案されている。
特開2003−192407号公報 特開2002−355531号公報 特開2005−97005号公報
Furthermore, in Patent Document 3, a part of the exhaust gas at 350 ° C. or higher that circulates in the piping or equipment between the cement firing facility and the chimney is extracted, and after the dust is separated from the extracted exhaust gas by a cyclone, it is condensed. There has been proposed a method in which a gas is cooled to 100 ° C. or lower by an apparatus to condense vapors contained therein.
JP 2003-192407 A Japanese Patent Laid-Open No. 2002-355531 JP 2005-97005 A

しかし、特許文献1及び2では、集塵ダスト及びセメント原料の水銀含有量が低いため、セメント焼成設備及び集塵機を通る循環経路で循環する水銀量を低減するためには、集塵ダストやセメント原料を大量に処理する必要があり、効率的に水銀量を低減することができない。   However, in Patent Documents 1 and 2, since the mercury content of the dust collection dust and the cement raw material is low, in order to reduce the amount of mercury circulating in the circulation path passing through the cement firing facility and the dust collector, the dust collection dust and the cement raw material are used. Therefore, it is necessary to treat a large amount of mercury, and the amount of mercury cannot be reduced efficiently.

また特許文献3では、セメント焼成設備から煙突に至るまでの間の配管又は装置内を流通する350℃以上の排ガスの一部が抽気され、排ガス中の水銀含有物質が冷却により凝縮されるが、水銀含有物質の除去効率が必ずしも十分とは言えない。また、上記特許文献3の方法では、350℃以上の排ガスの一部が抽気され、サイクロンで気固分離された後、排ガス中の水銀含有物質が冷却により凝縮されるため、サイクロンや凝縮装置を新設しなければならず、多大な初期設備コストがかかることとなる。   Further, in Patent Document 3, a part of the exhaust gas at 350 ° C. or higher that circulates in the piping or apparatus between the cement firing facility and the chimney is extracted, and the mercury-containing substance in the exhaust gas is condensed by cooling, The removal efficiency of mercury-containing substances is not always sufficient. In the method of Patent Document 3, a part of exhaust gas at 350 ° C. or higher is extracted and gas-solid separated by a cyclone, and then mercury-containing substances in the exhaust gas are condensed by cooling. It must be newly installed, and a large initial equipment cost is required.

本発明は、このような問題点に鑑みてなされたものであり、セメント焼成設備から排出される排ガス中の水銀含有物質を、設備コストの増大を十分抑えながら効果的に除去できるセメントの製造方法を提供することを目的とする。   The present invention has been made in view of such problems, and a method for producing cement capable of effectively removing mercury-containing substances in exhaust gas discharged from cement firing equipment while sufficiently suppressing increase in equipment costs. The purpose is to provide.

本発明者らは、上記課題を解決するため鋭意検討した結果、セメント焼成設備から排出される排ガスの少なくとも一部を、調湿塔で水銀が析出される温度以下の温度に冷却することで、上記課題を解決し得ることを見出し、本発明を完成するに至った。   As a result of intensive studies to solve the above problems, the present inventors cooled at least a part of the exhaust gas discharged from the cement firing facility to a temperature equal to or lower than the temperature at which mercury is deposited in the humidity control tower, It has been found that the above problems can be solved, and the present invention has been completed.

すなわち、本発明は、セメント焼成設備から排出される排ガスを、セメント原料の乾燥装置を経て集塵機に移送し、前記集塵機で浄化排ガスと集塵ダストとに分離した後、前記浄化排ガスを大気中に放出し、前記集塵ダストを前記セメント焼成設備に戻す排ガス処理工程を含み、前記排ガス処理工程において、前記セメント焼成設備から排出される排ガスの少なくとも一部を、調湿塔及び前記セメント原料の乾燥装置に順次通して前記集塵機に移送し、前記セメント焼成設備から排出される排ガスの少なくとも一部を、前記調湿塔で水銀が析出される温度以下に冷却し、前記調湿塔で捕集されるダストの全部または一部を前記排ガス中から抜き出すことを特徴とする。   That is, the present invention transfers the exhaust gas discharged from the cement firing facility to a dust collector through a cement raw material drying apparatus, and separates the purified exhaust gas into the atmosphere after separating it into purified exhaust gas and dust collected by the dust collector. An exhaust gas treatment step of discharging and returning the dust collection dust to the cement firing facility, wherein in the exhaust gas treatment step, at least part of the exhaust gas discharged from the cement firing facility is dried in a humidity control tower and the cement raw material At least a part of the exhaust gas discharged from the cement baking equipment is cooled below the temperature at which mercury is deposited in the humidity control tower and collected by the humidity control tower. All or part of the dust is extracted from the exhaust gas.

このセメントの製造方法によれば、セメント焼成設備から排出される排ガスの少なくとも一部がセメント原料の乾燥装置に移送され、セメント原料の乾燥に使用される。このとき、セメント焼成設備から排出される排ガスはセメント原料の乾燥装置に至るまでは、温度が十分に高い状態となっており、調湿塔では水銀含有物質が高濃度に濃縮している。また排ガス中にはダストが存在している。このため、排ガスを水銀が析出される温度以下に冷却すると、排ガス中のダストの存在により水銀の析出が促進される。つまり、ダストが核となって水銀の析出が効果的に進行する。このため、排ガス中にダストがないか、十分少ない場合と比較すると、より効果的に水銀等を除去することができる。従って、水銀含有物質が除去された排ガスを集塵機で浄化排ガスと集塵ダストとに分離した後、その集塵ダストをセメント焼成設備に戻しても、排ガス中に水銀含有物質が蓄積されず、ひいては大気放出される水銀含有物質含有量を効果的に低減できる。また、ダスト及び水銀が調湿塔で一括して回収されるため、ダストの回収用及び水銀の回収用にそれぞれサイクロン、凝縮装置を設置する必要がなく、調湿塔のみ設置されればよい。このため、設備コストの増大を十分に抑えることができる。   According to this method for producing cement, at least a part of the exhaust gas discharged from the cement firing facility is transferred to the cement raw material drying device and used for drying the cement raw material. At this time, the exhaust gas discharged from the cement firing facility is in a sufficiently high temperature until it reaches the cement raw material drying apparatus, and the mercury-containing substance is concentrated at a high concentration in the humidity control tower. In addition, dust is present in the exhaust gas. For this reason, when exhaust gas is cooled below the temperature at which mercury is deposited, precipitation of mercury is promoted by the presence of dust in the exhaust gas. That is, the precipitation of mercury effectively proceeds with dust as a nucleus. For this reason, mercury or the like can be more effectively removed as compared with a case where there is no dust in the exhaust gas or the dust is sufficiently small. Therefore, after separating the exhaust gas from which mercury-containing substances have been removed into purified exhaust gas and dust collection dust using a dust collector, the mercury-containing substances are not accumulated in the exhaust gas even if the dust collection dust is returned to the cement firing facility, and as a result The content of mercury-containing substances released into the atmosphere can be effectively reduced. In addition, since dust and mercury are collectively collected by the humidity control tower, there is no need to install a cyclone and a condenser for collecting dust and mercury, and only the humidity control tower needs to be installed. For this reason, the increase in equipment cost can fully be suppressed.

水銀が析出される温度、即ち排ガスから水銀および水銀化合物を析出させるための温度は、水銀(Hg)の沸点が357℃であることから、調湿塔で排ガスを冷却する温度は、357℃以下であることが好ましく、300℃以下であることがより好ましい。   The temperature at which mercury is deposited, that is, the temperature for depositing mercury and mercury compounds from the exhaust gas, is 357 ° C. or less because the boiling point of mercury (Hg) is 357 ° C. It is preferable that it is 300 degrees C or less.

前記調湿塔に導入される排ガスを、水を含む液体と直接接触させることにより、水銀が析出する温度以下に冷却することが好ましい。この場合、ダストの表面上により効果的に水銀を析出させることができることに加え、水銀蒸気が、水を含む液体中に素早く吸収され、水銀含有物質がより効果的に析出される。   It is preferable to cool the exhaust gas introduced into the humidity control tower to a temperature equal to or lower than the temperature at which mercury is deposited by bringing the exhaust gas into direct contact with a liquid containing water. In this case, in addition to being able to deposit mercury more effectively on the surface of the dust, mercury vapor is quickly absorbed into the liquid containing water, and the mercury-containing material is deposited more effectively.

調湿塔から抜き出した調湿塔ダストは、別途加熱炉で熱処理することにより、ダストに含まれる水銀含有物質を揮発させて除去し、再度セメント原料として使用することが好ましい。これにより、セメント原料の無駄を防止できる。   It is preferable that the humidity control tower dust extracted from the humidity control tower is separately heat-treated in a heating furnace to volatilize and remove the mercury-containing material contained in the dust, and is used again as a cement raw material. Thereby, waste of a cement raw material can be prevented.

本発明によるセメントの製造方法によれば、セメント焼成設備から排出される排ガスをセメント原料の乾燥に使用する前に、調湿塔で水銀が析出する温度以下に冷却し、調湿塔で捕集されるダストの全部または一部を前記排ガス中から抜き出すことにより、排ガス中から水銀含有物質を効果的に除去でき、セメント焼成設備及び集塵機を通る循環経路において水銀含有物質の循環量を低減でき、ひいては水銀含有物質が大気中に放出される量を低減することが出来る。また調湿塔ではダスト及び水銀が一括して回収されるため、設備コストの増大を十分抑えることもできる。   According to the method for producing cement according to the present invention, before the exhaust gas discharged from the cement firing equipment is used for drying the cement raw material, it is cooled to a temperature lower than the temperature at which mercury is deposited in the humidity control tower and collected in the humidity control tower. By extracting all or part of the dust to be extracted from the exhaust gas, the mercury-containing substance can be effectively removed from the exhaust gas, and the circulation amount of the mercury-containing substance can be reduced in the circulation path passing through the cement burning facility and the dust collector, As a result, the amount of mercury-containing substances released into the atmosphere can be reduced. Moreover, since dust and mercury are collected in a batch in the humidity control tower, the increase in equipment cost can also be suppressed sufficiently.

以下、本発明の実施形態について、図面を参照しながら詳しく説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

(第1実施形態)
まず本発明のセメント製造方法の第1実施形態について図1を用いて詳細に説明する。図1は、本発明によるセメントの製造方法の第1実施形態を実施するためのセメント製造設備を示す概略図である。図1に示すように、セメント製造設備100においては、石灰石、粘土、珪石、鉄源の他各種廃棄物等の原料からなる調合原料(セメント原料)が原料ミル3で乾燥粉砕され、原料ミル3で粉砕された調合原料を含む排ガスが電気集塵機4に導入され、浄化ガスと電気集塵ダストとに分離される。電気集塵ダストは、集塵ダスト移送ラインL1を経て送入原料としてセメント焼成設備1に移送される。セメント焼成設備1では、送入原料が、複数のサイクロン10で気固分離されながら予熱され、ロータリキルン11に導入されて焼成された後、冷却されて排出される。こうしてセメントクリンカが得られる。
(First embodiment)
First, a first embodiment of the cement manufacturing method of the present invention will be described in detail with reference to FIG. FIG. 1 is a schematic view showing a cement production facility for carrying out a first embodiment of a cement production method according to the present invention. As shown in FIG. 1, in the cement manufacturing facility 100, a mixed raw material (cement raw material) composed of raw materials such as limestone, clay, silica, iron sources, and various other wastes is dried and pulverized by a raw material mill 3. The exhaust gas containing the prepared raw material pulverized in is introduced into the electrostatic precipitator 4 and separated into purified gas and electrostatic precipitating dust. The electric dust collection dust is transferred to the cement firing facility 1 as a feed material through a dust collection dust transfer line L1. In the cement firing facility 1, the feed material is preheated while being gas-solid separated by a plurality of cyclones 10, introduced into the rotary kiln 11 and fired, and then cooled and discharged. A cement clinker is thus obtained.

一方、セメント焼成設備1から排出される排ガスは、排ガス移送ラインL2を経由して調湿塔2に導入されて冷却される。調湿塔2は、集塵機4の集塵効率を上げるために、セメント焼成設備1からの排ガスに水を含む液体(例えば水)を直接噴霧して排ガスと液体とを直接接触させることで湿度を調整したり、排ガス温度を下げて排ガス風量を減少させるための設備である。   On the other hand, the exhaust gas discharged from the cement firing facility 1 is introduced into the humidity control tower 2 via the exhaust gas transfer line L2 and cooled. In order to increase the dust collection efficiency of the dust collector 4, the humidity control tower 2 directly sprays a liquid containing water (for example, water) on the exhaust gas from the cement firing facility 1 to bring the exhaust gas and the liquid into direct contact with the humidity. It is equipment for adjusting or reducing exhaust gas temperature by reducing exhaust gas temperature.

ここで、排ガスを冷却する温度は、調湿塔2における排ガスの出口における温度を言う。係る温度は、熱電対などを使用して測定することができる。排ガスを冷却する温度は、水銀が析出される温度以下、具体的には357℃以下、好ましくは300℃以下、より好ましくは10〜250℃である。   Here, the temperature at which the exhaust gas is cooled refers to the temperature at the outlet of the exhaust gas in the humidity control tower 2. Such temperature can be measured using a thermocouple or the like. The temperature at which the exhaust gas is cooled is not higher than the temperature at which mercury is deposited, specifically 357 ° C. or lower, preferably 300 ° C. or lower, more preferably 10 to 250 ° C.

こうして冷却された排ガスは、排ガス移送ラインL2を経由して原料ミル3に導入され、原料ミル3の乾燥ガスとして使用される。その後、原料ミル3から排出される排ガスは、排ガス移送ラインL2を経由して電気集塵機4に導入され、電気集塵機4で浄化排ガスと集塵ダストとに分離され、煙突(図示せず)を経て浄化排ガスが大気放出される。   The exhaust gas thus cooled is introduced into the raw material mill 3 via the exhaust gas transfer line L2 and used as the dry gas of the raw material mill 3. Thereafter, the exhaust gas discharged from the raw material mill 3 is introduced into the electric dust collector 4 via the exhaust gas transfer line L2, and is separated into purified exhaust gas and dust collection dust by the electric dust collector 4, and passes through a chimney (not shown). Purified exhaust gas is released into the atmosphere.

セメント焼成設備1から排出される排ガスは原料ミル3でセメント原料の乾燥に使用されるが、その使用前では、排ガスはセメント焼成設備1から排出されて間もないため、温度が十分に高い状態となっており、水銀含有物質が高濃度に濃縮している。また排ガス中にはダストが存在している。このため、排ガスを、水銀が析出される温度以下の温度に冷却すると、排ガス中のダストの存在により水銀の析出が促進される。つまり、ダストが核となって水銀の析出が効果的に進行する。このため、排ガス中にダストがないか、十分少ない場合と比較すると、より効果的に水銀等を除去することができる。従って、水銀含有物質が除去された排ガスを電気集塵機4で浄化ガスと集塵ダストとに分離した後、その集塵ダストをセメント焼成設備1に戻しても、排ガス中に水銀含有物質が蓄積されず、ひいては大気放出される水銀含有物質含有量を十分に低減できる。   The exhaust gas discharged from the cement firing equipment 1 is used for drying the cement raw material in the raw material mill 3, but before the use, the exhaust gas is just exhausted from the cement firing equipment 1, so that the temperature is sufficiently high. The mercury-containing material is concentrated to a high concentration. In addition, dust is present in the exhaust gas. For this reason, when the exhaust gas is cooled to a temperature equal to or lower than the temperature at which mercury is deposited, precipitation of mercury is promoted by the presence of dust in the exhaust gas. That is, the precipitation of mercury effectively proceeds with dust as a nucleus. For this reason, mercury or the like can be more effectively removed as compared with a case where there is no dust in the exhaust gas or the dust is sufficiently small. Therefore, even if the exhaust gas from which the mercury-containing material has been removed is separated into purified gas and dust collection dust by the electric dust collector 4, the dust-containing material is accumulated in the exhaust gas even if the dust collection dust is returned to the cement firing facility 1. Therefore, the mercury-containing substance content released into the atmosphere can be sufficiently reduced.

また、ダスト及び水銀が調湿塔2で一括して回収されるため、ダストの回収用及び水銀の回収用にそれぞれサイクロン、凝縮装置を設置する必要がなく、調湿塔2のみ設置されればよい。このため、設備コストの増大を十分に抑えることができる。   In addition, since dust and mercury are collected together in the humidity control tower 2, there is no need to install a cyclone and a condenser for collecting dust and mercury, respectively, and if only the humidity control tower 2 is installed. Good. For this reason, the increase in equipment cost can fully be suppressed.

なお、調湿塔2はセメント工場に既にある場合があり、その場合にはその調湿塔2を利用することで、比較的簡便な設備改造によりセメント製造設備100が製造される。即ち設備コストの増大をより十分に抑えることができる。   In some cases, the humidity control tower 2 is already present in the cement factory. In that case, the humidity control tower 2 is used, and the cement manufacturing facility 100 is manufactured by a relatively simple facility modification. That is, the increase in equipment cost can be suppressed more sufficiently.

上記のようにして調湿塔2から抜き出した調湿塔ダストは、別途加熱炉12で熱処理することにより、ダストに含まれる水銀および水銀化合物を揮発させて除去し、再度セメント原料として使用することが好ましい。これによりセメント原料の無駄を防止できる。   The humidity control tower dust extracted from the humidity control tower 2 as described above is heat-treated separately in the heating furnace 12 to volatilize and remove mercury and mercury compounds contained in the dust, and used again as a cement raw material. Is preferred. Thereby, waste of the cement raw material can be prevented.

加熱炉12は、水銀および水銀化合物の揮発温度以上の温度、つまり400〜600℃に加熱できる構造のものであれば特に限定されない。例えば、加熱炉12としては、ロータリキルン方式の加熱炉が挙げられる。この場合、加熱炉12には、調湿塔2から調湿塔ダスト移送ラインL3を経由して調湿塔ダストが導入され、加熱炉12から排出されるキルン排ガスは、キルン排ガス移送ラインL4を経由してバグフィルタ13に導入される。また加熱炉12で熱処理された熱処理ダストは、熱処理ダスト移送ラインL5及び集塵ダスト移送ラインL1を経由してセメント焼成設備1に戻される。なお、キルン排ガス移送ラインL4には、活性炭等の吸着剤を吹き込む装置14が付随されることが好適である。この場合、装置14により吸着剤がキルン排ガス移送ラインL4に吹き込まれ、キルン排ガス中の水銀含有物質が吸着剤に吸着され、それがバグフィルタ13に捕集されるため、水銀含有物質が、電気集塵機4及びセメント焼成設備1を通る循環経路に再度導入されて蓄積されることを防止することができる。   The heating furnace 12 is not particularly limited as long as it has a structure capable of heating to a temperature equal to or higher than the volatilization temperature of mercury and a mercury compound, that is, 400 to 600 ° C. For example, the heating furnace 12 may be a rotary kiln type heating furnace. In this case, the humidity control tower dust is introduced into the heating furnace 12 from the humidity control tower 2 via the humidity control tower dust transfer line L3, and the kiln exhaust gas discharged from the heating furnace 12 passes through the kiln exhaust gas transfer line L4. It is introduced into the bug filter 13 via. The heat-treated dust that has been heat-treated in the heating furnace 12 is returned to the cement firing facility 1 via the heat-treated dust transfer line L5 and the dust collection dust transfer line L1. The kiln exhaust gas transfer line L4 is preferably accompanied by a device 14 for blowing an adsorbent such as activated carbon. In this case, since the adsorbent is blown into the kiln exhaust gas transfer line L4 by the device 14, the mercury-containing substance in the kiln exhaust gas is adsorbed by the adsorbent and is collected by the bag filter 13, so that the mercury-containing substance is It can be prevented from being reintroduced and accumulated in the circulation path passing through the dust collector 4 and the cement firing facility 1.

(第2実施形態)
次に、本発明のセメント製造方法の第2実施形態について図2を参照して説明する。図2は、本発明のセメント製造方法の第2実施形態で使用するセメント製造設備の一例を示す概略図である。なお、図2において、第1実施形態と同一又は同等の構成要素については同一符号を付し、重複する説明を省略する。
(Second Embodiment)
Next, 2nd Embodiment of the cement manufacturing method of this invention is described with reference to FIG. FIG. 2 is a schematic view showing an example of a cement production facility used in the second embodiment of the cement production method of the present invention. In FIG. 2, the same or equivalent components as those in the first embodiment are denoted by the same reference numerals, and redundant description is omitted.

図2に示すように、まずセメント製造設備200において、石灰石、粘土、珪石、鉄源の他各種廃棄物等の原料からなる調合原料が原料ミル3で乾燥粉砕される。そして、原料ミル3でセメント原料の乾燥に使用された排ガスが電気集塵機4に導入され、浄化俳ガスと集塵ダストとに分離され、浄化排ガスは煙突(図示せず)を経て大気中へ放出され、集塵ダストは集塵ダスト移送ラインL1を経由して送入原料としてセメント焼成設備1に導入される。原料ミル3で粉砕された調合原料は、集塵ダストとともにセメント焼成設備1に導入される。そして、セメント焼成設備1では、送入原料が複数のサイクロンにおいて予熱された後、ロータリキルン11で焼成され、冷却されて排出される。こうしてセメントクリンカが得られる。   As shown in FIG. 2, first, in a cement manufacturing facility 200, a mixed raw material made of raw materials such as limestone, clay, silica, iron sources, and various other wastes is dried and ground in a raw material mill 3. The exhaust gas used to dry the cement raw material in the raw material mill 3 is introduced into the electric dust collector 4 and separated into purified haiku gas and dust collection dust, and the purified exhaust gas is discharged into the atmosphere through a chimney (not shown). Then, the dust collection dust is introduced into the cement firing facility 1 as an input raw material via the dust collection dust transfer line L1. The blended raw material pulverized by the raw material mill 3 is introduced into the cement firing facility 1 together with dust collection dust. And in the cement baking equipment 1, after a feed raw material is preheated in a some cyclone, it is baked with the rotary kiln 11, cooled, and discharged | emitted. A cement clinker is thus obtained.

一方、セメント焼成設備1から排出された排ガスは、排ガス移送ラインL2を通された後、排ガス移送ラインL2、第1バイパスラインL6、第3バイパスラインL8の三つの経路にそれぞれ通される。排ガス移送ラインL2に通された排ガスは調湿塔2で冷却される。調湿塔2においては、導入される排ガスに対して水を噴霧し、ダストとともに捕集される。ここで、調湿塔2では、水銀が析出される温度以下の温度に排ガスが冷却される。
このとき、排ガスは調湿塔2に導入される直前では、セメント焼成設備1から排出されて間もないため、温度が十分に高い状態となっており、水銀含有物質が高濃度に濃縮している。また排ガス中にはダストが存在している。このため、排ガスを、水銀が析出される温度以下の温度に冷却すると、排ガス中のダストの存在により水銀の析出が促進される。つまり、ダストが核となって水銀の析出が効果的に進行する。このため、排ガス中にダストがないか、十分少ない場合と比較すると、より効果的に水銀等を除去することができる。
On the other hand, the exhaust gas discharged from the cement firing facility 1 passes through the exhaust gas transfer line L2, and then passes through the three routes of the exhaust gas transfer line L2, the first bypass line L6, and the third bypass line L8. The exhaust gas passed through the exhaust gas transfer line L2 is cooled by the humidity control tower 2. In the humidity control tower 2, water is sprayed on the introduced exhaust gas and collected together with dust. Here, in the humidity control tower 2, the exhaust gas is cooled to a temperature equal to or lower than the temperature at which mercury is deposited.
At this time, immediately after the exhaust gas is introduced into the humidity control tower 2, it is shortly after being discharged from the cement firing equipment 1, so that the temperature is sufficiently high, and the mercury-containing substance is concentrated to a high concentration. Yes. In addition, dust is present in the exhaust gas. For this reason, when the exhaust gas is cooled to a temperature equal to or lower than the temperature at which mercury is deposited, precipitation of mercury is promoted by the presence of dust in the exhaust gas. That is, the precipitation of mercury effectively proceeds with dust as a nucleus. For this reason, mercury or the like can be more effectively removed as compared with a case where there is no dust in the exhaust gas or the dust is sufficiently small.

上記のようにして調湿塔2で冷却された排ガスは、排ガス移送ラインL2を経由して電気集塵機4に導入される。   The exhaust gas cooled by the humidity control tower 2 as described above is introduced into the electric dust collector 4 via the exhaust gas transfer line L2.

第1バイパスラインL6を通された排ガスは、ドライヤ15に導入される。ドライヤ15では、例えば、水分含有量が27.5質量%と多くハンドリング性が悪い高含水率粘土が導入され、排ガスによって高含水率粘土が乾燥される。ドライヤ15を通過した排ガスは、第2バイパスラインL7及び排ガス移送ラインL2を経由して電気集塵機4に導入される。   The exhaust gas passed through the first bypass line L6 is introduced into the dryer 15. In the dryer 15, for example, a high moisture content clay having a moisture content of 27.5% by mass and a poor handling property is introduced, and the high moisture content clay is dried by the exhaust gas. The exhaust gas that has passed through the dryer 15 is introduced into the electric dust collector 4 via the second bypass line L7 and the exhaust gas transfer line L2.

第3バイパスラインL8に通された排ガスは、原料ミル3を通過し、セメント原料の乾燥に使用された後、排ガス移送ラインL2を経由して電気集塵機4に導入される。   The exhaust gas passed through the third bypass line L8 passes through the raw material mill 3, is used for drying the cement raw material, and then introduced into the electric dust collector 4 via the exhaust gas transfer line L2.

上記のように、セメント焼成設備1から排出される排ガスの一部が、調湿塔2で水銀が析出される温度以下に冷却される場合でも、調湿塔2で水銀含有物質が効果的に除去される。このため、水銀含有物質が除去された排ガスを電気集塵機4で浄化ガスと集塵ダストとに分離した後、その集塵ダストをセメント焼成設備1に戻しても、排ガス中に水銀含有物質が蓄積されず、ひいては大気放出される水銀含有物質含有量を十分に低減できる。   As described above, even when a part of the exhaust gas discharged from the cement firing facility 1 is cooled to a temperature below the temperature at which mercury is deposited in the humidity control tower 2, the mercury-containing substance is effectively removed in the humidity control tower 2. Removed. For this reason, even if the exhaust gas from which the mercury-containing substance has been removed is separated into purified gas and dust collection dust by the electric dust collector 4, the mercury-containing substance accumulates in the exhaust gas even if the dust collection dust is returned to the cement firing facility 1. As a result, the mercury-containing substance content released into the atmosphere can be sufficiently reduced.

また、ダスト及び水銀が調湿塔2で一括して回収されるため、ダストの回収用及び水銀の回収用にそれぞれサイクロン、凝縮装置を設置する必要がなく、調湿塔2のみ設置されればよい。このため、設備コストの増大を十分に抑えることができる。   In addition, since dust and mercury are collected together in the humidity control tower 2, there is no need to install a cyclone and a condenser for collecting dust and mercury, respectively, and if only the humidity control tower 2 is installed. Good. For this reason, the increase in equipment cost can fully be suppressed.

なお、調湿塔2はセメント工場に既にある場合がある場合に、設備コストの増大をより十分に抑えることができることについては第1実施形態と同様である。   In addition, when the humidity control tower 2 may already exist in a cement factory, it is the same as that of 1st Embodiment that an increase in equipment cost can be suppressed more fully.

本発明は、上記第1及び第2実施形態に限定されるものではない。例えば上記第1実施形態では、調湿塔ダストは、加熱炉12を用いて処理されているが、調湿塔ダストは、必ずしも加熱炉12で処理する必要はなく、例えば埋立て等によって処理してもよい。   The present invention is not limited to the first and second embodiments. For example, in the first embodiment, the humidity control tower dust is processed by using the heating furnace 12, but the humidity control tower dust is not necessarily processed by the heating furnace 12, and is processed by, for example, landfill. May be.

以下、本発明の内容を、実施例及び比較例を挙げて説明するが、本発明は、以下の実施例に限定されるものではない。   Hereinafter, the contents of the present invention will be described with reference to examples and comparative examples, but the present invention is not limited to the following examples.

(実施例1)
図1に示すように、セメント製造設備100において、石灰石、粘土、珪石、鉄源の他各種廃棄物等の原料からなる調合原料を原料ミル3で乾燥粉砕させ、原料ミル3で粉砕させた調合原料を含む排ガスを電気集塵機4に導入させ、浄化ガスと電気集塵ダストとに分離させた。電気集塵ダストは、集塵ダスト移送ラインL1を経て送入原料としてセメント焼成設備1に移送させた。セメント焼成設備1では、送入原料が、複数のサイクロン10で気固分離され、送入原料が予熱され、ロータリキルン11に導入されて焼成された後、冷却されて排出された。こうしてセメントクリンカを得た。
Example 1
As shown in FIG. 1, in a cement manufacturing facility 100, a blended raw material made of raw materials such as limestone, clay, silica, iron sources and various other wastes is dried and pulverized by a raw material mill 3 and pulverized by a raw material mill 3. The exhaust gas containing the raw material was introduced into the electrostatic precipitator 4 and separated into purified gas and electrostatic precipitating dust. The electric dust collection dust was transferred to the cement firing facility 1 as an input raw material via a dust collection dust transfer line L1. In the cement firing facility 1, the feed material was gas-solid separated by a plurality of cyclones 10, the feed material was preheated, introduced into the rotary kiln 11, fired, and then cooled and discharged. A cement clinker was thus obtained.

一方、セメント焼成設備1から排出される排ガスの全部は調湿塔2に導入し、調湿塔2で冷却した。調湿塔2においては、導入される排ガスに対して水を噴霧し、ダストとともに捕集した。冷却された排ガスは、排ガス移送ラインL2を経由して原料ミル3に導入させ、原料ミル3の乾燥ガスとして使用した。その後、原料ミル3から排出される排ガスを、排ガス移送ラインL2を経由して電気集塵機4に導入し、電気集塵機4で排ガスを浄化排ガスと集塵ダストとに分離させ、煙突(図示せず)を経て浄化排ガスを大気放出した。   On the other hand, all of the exhaust gas discharged from the cement baking equipment 1 was introduced into the humidity control tower 2 and cooled in the humidity control tower 2. In the humidity control tower 2, water was sprayed on the introduced exhaust gas and collected together with dust. The cooled exhaust gas was introduced into the raw material mill 3 via the exhaust gas transfer line L2, and used as the dry gas of the raw material mill 3. Thereafter, exhaust gas discharged from the raw material mill 3 is introduced into the electric dust collector 4 via the exhaust gas transfer line L2, and the exhaust gas is separated into purified exhaust gas and dust collection dust by the electric dust collector 4, and a chimney (not shown) After that, purified exhaust gas was released into the atmosphere.

このとき、調湿塔2の入口温度は380℃、出口温度は250℃、原料ミル3の入口温度は250℃、出口温度は100℃、電気集塵機4の入口温度は90℃、出口温度は90℃であった。   At this time, the inlet temperature of the humidity control tower 2 is 380 ° C., the outlet temperature is 250 ° C., the inlet temperature of the raw material mill 3 is 250 ° C., the outlet temperature is 100 ° C., the inlet temperature of the electrostatic precipitator 4 is 90 ° C., and the outlet temperature is 90 ° C. ° C.

表1に、各種原料の水銀分析値にそれぞれの調合割合を乗じて求めた調合原料の水銀含有量(mg/kg)と、電気集塵ダスト、調湿塔ダスト、送入原料およびクリンカの水銀含有量(mg/kg)、及び、それら原料やダストの、セメント焼成設備1及び電気集塵機4を通る循環経路における単位時間当たりの量、並びに単位時間当たりの水銀量(g/h)を示す。   Table 1 shows the mercury content (mg / kg) of the mixed raw materials obtained by multiplying the mercury analysis values of various raw materials by the respective mixing ratios, the electrostatic precipitating dust, the humidity control tower dust, the incoming raw materials, and the clinker mercury. The content (mg / kg), the amount of raw materials and dust per unit time in the circulation path passing through the cement firing facility 1 and the electrostatic precipitator 4, and the amount of mercury (g / h) per unit time are shown.

なお、水銀の分析は、セメント協会標準試験方法JCAS I−51 「セメント及びセメント原料中の微量成分の定量方法」3.16原子吸光光度法(還元気化循環法)によるHg定量方法に準拠して行った。   In addition, the analysis of mercury is based on the JG standard test method JCAS I-51 “Quantitative determination method of trace components in cement and cement raw material” 3.16 Hg determination method by atomic absorption photometry (reduction vaporization circulation method). went.

Figure 2007015875
Figure 2007015875

表1に示すように、セメント製造工程で製造されるクリンカにはほとんど水銀が含まれていない。このことから、水銀はセメント製造工程内、即ちセメント焼成設備1及び電気集塵機4を通る循環経路内で蒸発して循環し、セメント製造工程内の低温部でセメント原料粒子上に凝縮して析出すると考えられる。   As shown in Table 1, the clinker manufactured in the cement manufacturing process contains almost no mercury. From this, when mercury is evaporated and circulated in the cement manufacturing process, that is, in the circulation path passing through the cement firing equipment 1 and the electrostatic precipitator 4, it is condensed and deposited on the cement raw material particles in the low temperature part in the cement manufacturing process. Conceivable.

また、調合原料に含まれる水銀含有量は0.084mg/kgと微量であるが、セメント製造工程内で採取した電気集塵ダスト、調湿塔ダストおよび送入原料は、その含有量が数mg/kgのオーダーまで増加した。これらのうち、セメント製造工程内では、調湿塔ダストの水銀含有量が最も高く、調湿塔で水銀および水銀化合物が最も濃縮されていることが分かる。また調湿塔ダストの発生量は15t/hであり、調合原料の約4%を占めることから、調湿塔ダストの全部または一部をセメント製造工程の系外に抜き出すことにより、効率的にセメント製造工程内での水銀および水銀化合物の循環量を低減できることが確認された。   In addition, the mercury content in the blended raw material is as small as 0.084 mg / kg, but the electric dust collection dust, humidity control tower dust and feed raw material collected in the cement manufacturing process have a content of several mg. It increased to the order of / kg. Among these, in the cement manufacturing process, it can be seen that the mercury content of the humidity control tower dust is the highest, and mercury and mercury compounds are most concentrated in the humidity control tower. In addition, the generation amount of humidity control tower dust is 15 t / h, which occupies about 4% of the blended raw material. Therefore, by extracting all or part of the humidity control tower dust outside the cement manufacturing process, It was confirmed that the circulation amount of mercury and mercury compounds in the cement manufacturing process can be reduced.

本実施例で抜き出した調湿塔ダストを、図1に示す加熱炉12としての内燃式ロータリキルンを用いて熱処理した。具体的には、調湿塔ダストを、供給量50kg/hで内燃式ロータリーキルンに送入し、500℃で熱処理した。ロータリーキルンの内径は0.45m、長さは12m、キルン内の滞留時間は30分であった。キルン排ガスは、排ガス中の水銀を吸着除去するために装置14から活性炭を吹き込み、バグフィルタ13で脱塵処理して排気した。このときのバグフィルタ内温度は120℃であった。   The humidity control tower dust extracted in this example was heat-treated using an internal combustion rotary kiln as the heating furnace 12 shown in FIG. Specifically, the humidity control tower dust was fed into an internal combustion rotary kiln at a supply rate of 50 kg / h and heat-treated at 500 ° C. The rotary kiln had an inner diameter of 0.45 m, a length of 12 m, and a residence time in the kiln of 30 minutes. The kiln exhaust gas was exhausted after activated carbon was blown from the device 14 to remove the mercury in the exhaust gas, and the bag filter 13 was dedusted. The temperature inside the bag filter at this time was 120 ° C.

表2に熱処理後の調湿塔ダストの化学成分組成を示す。なお、熱処理後のダストの化学分析はJIS5202「ポルトランドセメントの化学分析方法」に準拠して、水銀の分析はセメント協会標準試験方法JCAS I−51 「セメント及びセメント原料中の微量成分の定量方法」3.16原子吸光光度法(還元気化循環法)によるHg定量方法に準拠して行った。   Table 2 shows the chemical composition of the humidity control tower dust after heat treatment. The chemical analysis of dust after heat treatment is based on JIS5202 “Chemical analysis method of Portland cement”, and the mercury analysis is Cement Association standard test method JCAS I-51 “Quantitative determination method of trace components in cement and cement raw materials”. 3.16 It was performed according to the Hg determination method by atomic absorption photometry (reduction vaporization circulation method).

Figure 2007015875
Figure 2007015875

表2に示すように、熱処理後のダスト中の水銀量は大幅に低減しており、化学成分もセメント調合原料としてそのまま使用できるものであることが確認された。   As shown in Table 2, the amount of mercury in the dust after heat treatment was greatly reduced, and it was confirmed that the chemical components can be used as they are as cement preparation raw materials.

(実施例2)
図2に示すように、まずセメント製造設備200において、石灰石、粘土、珪石、鉄源の他各種廃棄物等の原料からなる調合原料を原料ミル3で乾燥粉砕させた。そして、原料ミル3でセメント原料の乾燥に使用された排ガスが電気集塵機4に導入され、浄化俳ガスと集塵ダストとに分離し、浄化排ガスは煙突(図示せず)を経て大気中へ放出し、集塵ダストは集塵ダスト移送ラインL1を経由して送入原料としてセメント焼成設備1に導入した。原料ミル3で粉砕させた調合原料は、集塵ダストとともにセメント焼成設備1に導入した。そして、セメント焼成設備1では、送入原料が複数のサイクロンにおいて予熱された後、ロータリキルン11で焼成され、冷却されて排出された。こうしてセメントクリンカを得た。
(Example 2)
As shown in FIG. 2, first, in the cement production facility 200, the raw material such as limestone, clay, silica, iron source and various other waste materials were dried and pulverized by the raw material mill 3. The exhaust gas used to dry the cement raw material in the raw material mill 3 is introduced into the electrostatic precipitator 4 and separated into purified haiku gas and dust collection dust, and the purified exhaust gas is discharged into the atmosphere through a chimney (not shown). Then, the dust collection dust was introduced into the cement firing facility 1 as an input raw material via the dust collection dust transfer line L1. The blended raw material pulverized by the raw material mill 3 was introduced into the cement firing facility 1 together with dust collection dust. And in the cement baking equipment 1, after the feed raw material was preheated in several cyclones, it was baked with the rotary kiln 11, cooled, and discharged | emitted. A cement clinker was thus obtained.

一方、セメント焼成設備1から排出された排ガスは、排ガス移送ラインL2を通された後、排ガス移送ラインL2、第1バイパスラインL6、第3バイパスラインL8の三つの経路にそれぞれ通された。排ガス移送ラインL2に通された排ガスは調湿塔2で冷却された。調湿塔2においては、導入される排ガスに対して水を噴霧し、ダストとともに捕集した。冷却された排ガスは、排ガス移送ラインL2を経由して電気集塵機4に導入された。   On the other hand, the exhaust gas discharged from the cement firing facility 1 was passed through the exhaust gas transfer line L2, and then passed through three routes of the exhaust gas transfer line L2, the first bypass line L6, and the third bypass line L8. The exhaust gas passed through the exhaust gas transfer line L2 was cooled in the humidity control tower 2. In the humidity control tower 2, water was sprayed on the introduced exhaust gas and collected together with dust. The cooled exhaust gas was introduced into the electric dust collector 4 via the exhaust gas transfer line L2.

第1バイパスラインL6を通された排ガスは、ドライヤ15に導入された。ドライヤ15では、水分含有量が27.5質量%と多くハンドリング性が悪い高含水率粘土を導入し、排ガスによって高含水率粘土を乾燥させた。ドライヤ15を通過した排ガスは、第2バイパスラインL7及び排ガス移送ラインL2を経由して電気集塵機4に導入された。   The exhaust gas passed through the first bypass line L6 was introduced into the dryer 15. In the dryer 15, a high water content clay having a water content of 27.5% by mass and a poor handling property was introduced, and the high water content clay was dried by exhaust gas. The exhaust gas that passed through the dryer 15 was introduced into the electric dust collector 4 via the second bypass line L7 and the exhaust gas transfer line L2.

第3バイパスラインL8に通された排ガスは、原料ミル3を通過し、セメント原料の乾燥に使用された後、排ガス移送ラインL2を経由して電気集塵機に導入された。   The exhaust gas passed through the third bypass line L8 passed through the raw material mill 3, was used for drying the cement raw material, and then introduced into the electric dust collector via the exhaust gas transfer line L2.

このとき、調湿塔2の入口温度は400℃、出口温度は250℃、原料ミル3の入口温度は250℃、出口温度は100℃、原料ドライヤ15の入口温度は400℃、出口温度は100℃、電気集塵機4の入口温度は90℃、出口温度は90℃であった。   At this time, the inlet temperature of the humidity control tower 2 is 400 ° C., the outlet temperature is 250 ° C., the inlet temperature of the raw material mill 3 is 250 ° C., the outlet temperature is 100 ° C., the inlet temperature of the raw material dryer 15 is 400 ° C., and the outlet temperature is 100 ° C. The inlet temperature of the electrostatic precipitator 4 was 90 ° C., and the outlet temperature was 90 ° C.

表3に各種原料の水銀分析値にそれぞれの調合割合を乗じて求めた調合原料の水銀含有量と調湿塔ダスト、粉砕原料、電気集塵ダスト、送入原料およびクリンカの水銀含有量及びそれらのセメント製造工程内での量を示す。   Table 3 shows the mercury content of the mixed raw materials obtained by multiplying the mercury analysis values of various raw materials by the respective mixing ratios, humidity control tower dust, pulverized raw materials, electrostatic precipitating dust, incoming raw materials, and mercury contents of clinker and their The amount in the cement manufacturing process is shown.

Figure 2007015875
Figure 2007015875

表3に示すように、クリンカにはほとんど水銀が含まれていないことから、水銀はセメント製造工程内で蒸発して循環し、セメント製造工程内の低温部でセメント原料粒子上に凝縮して析出すると考えられる。   As shown in Table 3, since the clinker contains almost no mercury, it evaporates and circulates in the cement manufacturing process, and condenses and precipitates on the cement raw material particles in the low temperature part of the cement manufacturing process. It is thought that.

また、実施例1と同様に、調合原料に含まれる水銀含有量は0.061mg/kgと微量であるが、セメント製造工程内で採取した調湿塔ダスト、電気集塵ダストおよび送入原料は、その含有量が数mg/kgのオーダーまで増加した。これらのうち、調湿塔ダストの水銀含有量が最も高く、調湿塔で水銀および水銀化合物が最も濃縮されていることが分かる。また調湿塔ダストの発生量は10t/hであり、原料の約1.7%を占めていた。   Further, as in Example 1, the mercury content contained in the blended raw material is as small as 0.061 mg / kg, but the humidity conditioning tower dust, the electrostatic dust collection dust and the feed raw material collected in the cement manufacturing process are , Its content increased to the order of several mg / kg. Among these, the mercury content of the humidity control tower dust is the highest, and it can be seen that mercury and mercury compounds are most concentrated in the humidity control tower. The amount of humidity control tower dust generated was 10 t / h, accounting for about 1.7% of the raw material.

以上より、実施例1及び実施例2によれば、水銀を効果的に除去できることが分かった。   From the above, it was found that according to Example 1 and Example 2, mercury can be effectively removed.

よって、セメント焼成設備から排出された排ガスの少なくとも一部を、調湿塔で水銀が析出する温度以下に冷却し、その調湿塔ダストを、セメント焼成設備及び電気集塵機を通る循環経路の外に抜き出すことで、排ガス中から水銀含有物質を効果的に除去できることが確認された。   Therefore, at least a part of the exhaust gas discharged from the cement firing equipment is cooled below the temperature at which mercury is deposited in the humidity control tower, and the humidity control tower dust is placed outside the circulation path passing through the cement firing equipment and the electric dust collector. It was confirmed that the mercury-containing substance can be effectively removed from the exhaust gas by extracting.

本発明によるセメントの製造方法が適用されるセメント製造設備の一例を示す概略図である。It is the schematic which shows an example of the cement manufacturing equipment with which the manufacturing method of the cement by this invention is applied. 実施例2に係るセメントの製造方法を実施するためのセメント製造設備を示す概略図である。It is the schematic which shows the cement manufacturing equipment for enforcing the manufacturing method of the cement concerning Example 2.

符号の説明Explanation of symbols

1…セメント焼成設備、2…調湿塔、3…原料ミル、4…電気集塵機、12…ロータリーキルン、13…バグフィルタ、15…ドライヤ。   DESCRIPTION OF SYMBOLS 1 ... Cement baking equipment, 2 ... Humidity control tower, 3 ... Raw material mill, 4 ... Electric dust collector, 12 ... Rotary kiln, 13 ... Bag filter, 15 ... Dryer.

Claims (4)

セメント焼成設備から排出される排ガスを、セメント原料の乾燥装置を経て集塵機に移送し、前記集塵機で浄化排ガスと集塵ダストとに分離した後、前記浄化排ガスを大気中に放出し、前記集塵ダストを前記セメント焼成設備に戻す排ガス処理工程を含み、
前記排ガス処理工程において、
前記セメント焼成設備から排出される排ガスの少なくとも一部を、調湿塔及び前記セメント原料の乾燥装置に順次通して前記集塵機に移送し、
前記セメント焼成設備から排出される排ガスの少なくとも一部を、前記調湿塔で水銀が析出される温度以下に冷却し、前記調湿塔で捕集されるダストの全部または一部を前記排ガス中から抜き出すことを特徴とするセメントの製造方法。
The exhaust gas discharged from the cement firing facility is transferred to a dust collector through a cement raw material drying device and separated into purified exhaust gas and dust collected by the dust collector, and then the purified exhaust gas is discharged into the atmosphere, and the dust collector Including an exhaust gas treatment step for returning dust to the cement firing facility,
In the exhaust gas treatment process,
At least part of the exhaust gas discharged from the cement firing facility is sequentially transferred to a dust collector through a humidity control tower and a drying apparatus for the cement raw material,
At least a part of the exhaust gas discharged from the cement firing facility is cooled to a temperature below which the mercury is deposited in the humidity control tower, and all or part of the dust collected by the humidity control tower is contained in the exhaust gas. A method for producing cement, characterized in that it is extracted from the cement.
前記水銀が析出される温度が357℃であることを特徴とする請求項1に記載のセメントの製造方法。   The method for producing cement according to claim 1, wherein a temperature at which the mercury is deposited is 357 ° C. 前記調湿塔に導入される排ガスを、水を含む液体と直接接触させることにより、水銀が析出する温度以下に冷却することを特徴とする請求項1又は2に記載のセメントの製造方法。   The method for producing a cement according to claim 1 or 2, wherein the exhaust gas introduced into the humidity control tower is cooled to a temperature equal to or lower than a temperature at which mercury is deposited by bringing the exhaust gas into direct contact with a liquid containing water. 前記ダストを加熱炉で熱処理し、該ダストに含まれる水銀含有物質を揮発させて除去し、再度セメント原料として使用することを特徴とする請求項1〜3のいずれか一項に記載のセメントの製造方法。
The dust according to any one of claims 1 to 3, wherein the dust is heat-treated in a heating furnace, the mercury-containing substance contained in the dust is volatilized and removed, and used again as a cement raw material. Production method.
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