JP2007003735A - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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Publication number
JP2007003735A
JP2007003735A JP2005182658A JP2005182658A JP2007003735A JP 2007003735 A JP2007003735 A JP 2007003735A JP 2005182658 A JP2005182658 A JP 2005182658A JP 2005182658 A JP2005182658 A JP 2005182658A JP 2007003735 A JP2007003735 A JP 2007003735A
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Prior art keywords
paper
sheet
unit
image forming
light
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JP2005182658A
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Japanese (ja)
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Tetsuya Obuchi
哲也 大渕
Noriaki Fukube
徳明 福邊
So Ota
創 太田
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Ricoh Co Ltd
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Ricoh Co Ltd
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Priority to JP2005182658A priority Critical patent/JP2007003735A/en
Priority to US11/406,377 priority patent/US20060232759A1/en
Publication of JP2007003735A publication Critical patent/JP2007003735A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To improve image position accuracy by accurately obtaining the position of a sheet while being transported so as to form an image according to the position of the sheet while being transported. <P>SOLUTION: The image forming apparatus is provided with: a sheet position detection means 15 which has a light emitting section 16 composed of at least one light emitting element 16-1 and a light receiving section 17 composed of a row of light receiving elements 17-2 where a plurality of light receiving elements 17-1 are arranged in a row at equal intervals, and detects the position of the sheet in a direction perpendicular to a transport direction; and a table 18 where the light emission amount of the light emitting section 16-1 is associated with the kind of the sheet. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、複写機、プリンタ、ファクシミリ装置などの画像形成装置に関する。   The present invention relates to an image forming apparatus such as a copying machine, a printer, and a facsimile machine.

画像形成装置は、原稿の位置及び用紙の位置がずれた場合でも用紙の正しい位置に自動的に精度よく原稿画像を形成することが要求されており、この要求に応える技術も、例えば特許文献1に提案されている。
特開平8−171266号公報
An image forming apparatus is required to automatically and accurately form a document image at the correct position on a sheet even when the position of the document and the position of the sheet are deviated. Has been proposed.
JP-A-8-171266

ところで近年の画像形成装置は、その高速化が進むことにより、印刷業界に進出し始めている状況にある。この業界においては印刷物の印刷精度、すなわち用紙に対する画像位置精度を高くすることは必須であり、その精度はこれまで以上に高いものが要求されている。
例えば、製本印刷や中綴じ印刷において画像形成された用紙をまとめて裁断する際に、用紙に対する画像位置がずれていると、画像によっては余白が残ってしまったり、画像が欠けてしまったりするなど、仕上がりの品質に影響が生じてしまうため、製品として不具合が発生する恐れがある。従って上記の如く画像位置を調整する技術はあるとしても、さらなる画像位置精度が要求されている。
本発明は、搬送中の用紙位置を的確に把握し、それに合わせた画像形成を行うことで画像位置精度を高めることができる画像形成装置を提供することを目的とする。
By the way, recent image forming apparatuses are beginning to enter the printing industry as their speed increases. In this industry, it is essential to increase the printing accuracy of printed matter, that is, the image position accuracy with respect to the paper, and the accuracy is required to be higher than ever.
For example, when cutting images formed with bookbinding printing or saddle stitch printing together, if the image position is shifted with respect to the paper, margins may remain depending on the image or the image may be missing. Since the quality of the finished product is affected, there is a risk that the product may malfunction. Therefore, even if there is a technique for adjusting the image position as described above, further image position accuracy is required.
SUMMARY OF THE INVENTION An object of the present invention is to provide an image forming apparatus capable of accurately grasping the position of a paper sheet being conveyed and performing image formation according to the position to improve the image position accuracy.

上記目的を達成するために、請求項1記載の発明は、少なくともひとつの発光素子からなる発光部と複数の受光素子を等間隔で一列に配置した受光素子列からなる受光部を有し、搬送方向に直交する方向の用紙位置を検出する用紙位置検出手段と、発光部の発光量と用紙種類を対応させたテーブルとを備えた画像形成装置を最も主要な特徴とする。
請求項2記載の発明では、発光部と受光部は、搬送される用紙を挟んで対向した位置に配置されている請求項1の画像形成装置を主要な特徴とする。
請求項3記載の発明では、発光部と受光部は、搬送される用紙の同一面に並列に配置されている請求項1の画像形成装置を主要な特徴とする。
請求項4記載の発明では、前記発光部の発光量は調整可能であることを特徴とする。
In order to achieve the above object, the invention according to claim 1 includes a light-receiving unit including at least one light-emitting element and a light-receiving unit including a plurality of light-receiving elements arranged in a line at equal intervals. An image forming apparatus including a sheet position detecting unit that detects a sheet position in a direction orthogonal to the direction and a table that associates the light emission amount of the light emitting unit with the sheet type is the main feature.
According to a second aspect of the present invention, the image forming apparatus according to the first aspect is characterized in that the light emitting unit and the light receiving unit are disposed at positions facing each other with the sheet to be conveyed interposed therebetween.
According to a third aspect of the present invention, the image forming apparatus according to the first aspect is characterized in that the light emitting unit and the light receiving unit are arranged in parallel on the same surface of the sheet to be conveyed.
The invention according to claim 4 is characterized in that the light emission amount of the light emitting section is adjustable.

本発明は、少なくともひとつの発光素子からなる発光部と複数の受光素子を等間隔で一列に配置した受光素子列からなる受光部を有し、搬送方向に直交する方向の用紙位置を検出する用紙位置検出手段と、発光部の発光量と用紙種類を対応させたテーブルとを備えたので、搬送中の用紙位置を的確に把握することができ、それに合わせた画像形成を行うことで画像位置精度を高めることができる。   The present invention has a light-receiving section composed of at least one light-emitting element and a light-receiving section composed of a light-receiving element array in which a plurality of light-receiving elements are arranged in a line at equal intervals, and detects a sheet position in a direction orthogonal to the transport direction. Since it has a position detection unit and a table that matches the light emission amount of the light emitting unit and the paper type, it is possible to accurately grasp the paper position during conveyance, and image position accuracy is achieved by performing image formation accordingly. Can be increased.

以下、図面を参照して、本発明の実施形態を詳細に説明する。
図1は本発明の実施形態に係る画像形成装置の概略構成図である。画像形成装置の中央に画像形成部1が配置され、この画像形成部1のすぐ下方に給紙部2が配置されている。給紙部2は複数具備され、それぞれに給紙トレイ21を備えている。画像形成部1の上方は、原稿を読み取る読取部3が配設されている。画像形成部1の左側には排紙収納部4が形成され、画像形成された用紙が排紙収納される。
画像形成部1には作像部6が配置され、ドラム状をした感光体61の周囲には、表面に帯電処理を行う帯電部62、画像情報を表面にレーザー光で照射する露光部7、表面に露光されて形成された静電潜像を可視化する現像部63、及び感光体61に残留するトナーを除去回収するクリーニング部64が配置されている。
また、感光体61に作像したトナー像を用紙に転写する転写部8、用紙上のトナー像を定着処理する定着部9がそれぞれ配置されている。定着部9を通過した用紙は排紙ローラ10により排紙収納部4に排紙される。両面印刷時は、用紙は分岐部11にて分岐され、反転両面部12で用紙が反転されてレジストローラ23まで搬送され、レジストローラ23で用紙のスキューが補正され、裏面画像形成動作に至る。
給紙部2においては、給紙トレイ21に未使用の用紙が収容されており、回動可能に支持された底板24は、最上紙がピックアップローラ25に当接する位置まで上昇する。給紙ローラ26の回転により、最上紙は給紙トレイ21から送り出され、レジストローラ23へと搬送される。
レジストローラ23は用紙の搬送を一時止め、感光体61表面のトナー像と用紙の先端との位置関係が所定の位置になるよう、タイミングをとって回転が開始するように制御される。
読取部3では、コンタクトガラス31上に載置される原稿の読み取り走査を行うために、原稿照明用光源とミラーよりなる読取走行体32、33が往復移動する。この読取走行体32、33により走査された画像情報は、レンズ34の後方に設置されているCCD35に画像信号として読み込まれる。
この読み込まれた画像信号は、画像処理部(図示せず)によってデジタル化され画像処理される。画像形成部1では、画像処理部によって処理された画像信号に基づいて、露光部7内のレーザダイオードLD(図示せず)の発光により感光体61の表面に静電潜像が形成される。LDからの光信号は、公知のポリゴンミラーやレンズを介して感光体61に至る。読取部3の上方には、原稿を自動的に搬送する自動原稿搬送装置100が取り付けられるようになっている。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic configuration diagram of an image forming apparatus according to an embodiment of the present invention. An image forming unit 1 is disposed at the center of the image forming apparatus, and a paper feeding unit 2 is disposed immediately below the image forming unit 1. A plurality of paper feed units 2 are provided, each having a paper feed tray 21. Above the image forming unit 1, a reading unit 3 for reading a document is disposed. A paper discharge storage unit 4 is formed on the left side of the image forming unit 1, and a sheet on which an image is formed is discharged and stored.
An image forming unit 6 is disposed in the image forming unit 1. Around the drum-shaped photoconductor 61, a charging unit 62 that performs charging processing on the surface, an exposure unit 7 that irradiates image information with laser light on the surface, A developing unit 63 that visualizes the electrostatic latent image formed by exposing the surface and a cleaning unit 64 that removes and collects toner remaining on the photoreceptor 61 are disposed.
In addition, a transfer unit 8 that transfers a toner image formed on the photoconductor 61 to a sheet and a fixing unit 9 that fixes the toner image on the sheet are arranged. The sheet that has passed through the fixing unit 9 is discharged to the discharge storage unit 4 by the discharge roller 10. At the time of duplex printing, the sheet is branched by the branching unit 11, the sheet is reversed by the reversing duplex unit 12 and conveyed to the registration roller 23, the sheet skew is corrected by the registration roller 23, and the back side image forming operation is performed.
In the paper supply unit 2, unused paper is stored in the paper supply tray 21, and the bottom plate 24 supported so as to be rotatable is raised to a position where the uppermost paper comes into contact with the pickup roller 25. As the paper feed roller 26 rotates, the uppermost paper is sent out from the paper feed tray 21 and conveyed to the registration roller 23.
The registration roller 23 is controlled so as to start rotation at a timing so that the conveyance of the sheet is temporarily stopped and the positional relationship between the toner image on the surface of the photosensitive member 61 and the leading end of the sheet becomes a predetermined position.
In the reading unit 3, in order to read and scan a document placed on the contact glass 31, the reading traveling bodies 32 and 33 including a document illumination light source and a mirror reciprocate. Image information scanned by the reading traveling bodies 32 and 33 is read as an image signal into a CCD 35 installed behind the lens 34.
The read image signal is digitized and image processed by an image processing unit (not shown). In the image forming unit 1, an electrostatic latent image is formed on the surface of the photoreceptor 61 by light emission of a laser diode LD (not shown) in the exposure unit 7 based on the image signal processed by the image processing unit. The optical signal from the LD reaches the photosensitive member 61 via a known polygon mirror or lens. An automatic document feeder 100 that automatically feeds a document is attached above the reading unit 3.

本実施形態の画像形成装置は、上記したように原稿を読み取りデジタル化して用紙に複写する、いわゆるデジタルコピー機としての機能の他に、図示せぬ制御部により原稿の画像情報を遠隔地と授受するファックスの機能や、コンピュータが扱う画像情報を用紙上に印刷するいわゆるプリンタの機能を有する多機能の画像形成装置である。上記コピー機としての設定は、ユーザーが任意に設定可能な操作部で行う。また、どの機能によって形成された画像(画像が形成された用紙)もすべて排紙収納部4に排出される。
分岐爪11にて分岐され、反転両面部12を経由して反転され、反転排紙ローラ13を経由して排出され、排紙収納部4にスタックされた用紙は画像面が下面になった状態であり、コピー、ファクシミリ、プリンタで扱う原稿の処理順が1ページからの印刷であっても、排紙収納部4から取り出したときに1ページ目が最上になっており、改めてページを揃えるなどの作業から開放される。
The image forming apparatus according to the present embodiment exchanges image information of a document with a remote location by a control unit (not shown) in addition to a function as a so-called digital copying machine that reads a document, digitizes it, and copies it on a sheet as described above. It is a multifunctional image forming apparatus having a function of a fax machine and a so-called printer function for printing image information handled by a computer on paper. The setting as the copying machine is performed by an operation unit that can be arbitrarily set by the user. Also, all images formed by any function (paper on which images are formed) are discharged to the paper discharge storage unit 4.
The paper is branched by the branching claw 11, reversed through the reverse double-sided part 12, discharged through the reverse paper discharge roller 13, and stacked on the paper discharge storage part 4 with the image side down. Even if the processing order of documents handled by copying, facsimile, and printer is printing from the first page, the first page is the top when taken out from the paper discharge storage unit 4, and the pages are aligned again. Free from work.

本発明の画像形成装置は用紙に対する画像の位置合わせを行うもので、画像形成部1の搬送上流側に配置した用紙位置検出手段15によって用紙端部を検知して、それに基づき画像形成部1にて用紙に画像形成を行うものである。以下、図を用いて内容を説明する。
図2及び3に示すように用紙位置検出手段15は、少なくとも1つの発光素子16−1からなる発光部16と、複数の受光素子17−1を等間隔で一列に配置した受光素子列17−2からなる受光部17からなる。図2は透過型の用紙位置検出手段15を示す。また図3は反射型の用紙位置検出手段15を示している((1)は用紙と対面している状態を示し、(2)は平面を示す)。
用紙位置検出手段15で用紙端部を検出する際には、発光部16を発光させた際に、受光部17の用紙の有無による出力値の変化によって端部を割り出し、閾値を設けることでその判断(用紙端部か否か)を行う。また用紙としては、一般的な普通紙の他に、厚紙、薄紙、第二原図、あるいは高反射率紙、普通紙、低反射率紙など画像形成部1にて画像形成が可能なものとなる。
図4は用紙有無による透過型用紙位置検出手段(図2に示す)の出力特性図であり、図5は用紙有無による反射型用紙位置検出手段(図3に示す)の出力特性図である。これらの図は用紙端部近傍における出力を微視的に示している。
まず図4の出力特性について説明する。用紙を検出していない状態(用紙端部の左側)においては、受光部17の出力はハイレベルにある。用紙端部近傍で多数の受光素子17−1の一部が用紙と対面し始めると、受光部17の出力は徐々に低下して行き、完全に用紙と対面(用紙を検出)した状態(用紙端部の右側)においては、受光部17の出力はローレベルになる。
ここで普通紙の場合、用紙端部と閾値が合致するので、正確に用紙端部が検出される。厚紙の場合は受光部17の出力が閾値に達するのは、正確な用紙端部位置手前である。薄紙の場合はその逆である。
The image forming apparatus of the present invention aligns an image with respect to a sheet. The sheet position detecting means 15 disposed on the upstream side of the image forming unit 1 detects the end of the sheet, and the image forming unit 1 detects the edge of the sheet. The image is formed on the paper. Hereinafter, the contents will be described with reference to the drawings.
As shown in FIGS. 2 and 3, the sheet position detection means 15 includes a light emitting section 16 comprising at least one light emitting element 16-1 and a plurality of light receiving elements 17-1 arranged in a line at equal intervals. The light receiving unit 17 is composed of two. FIG. 2 shows the transmissive paper position detecting means 15. FIG. 3 shows the reflection type paper position detecting means 15 ((1) shows a state facing the paper, and (2) shows a plane).
When the paper edge detecting unit 15 detects the paper edge, when the light emitting unit 16 emits light, the edge is determined by the change in the output value depending on the presence or absence of the paper in the light receiving unit 17, and a threshold value is provided. Judgment is made (whether or not it is the edge of the paper). In addition to ordinary plain paper, the paper can be image-formed by the image forming unit 1 such as thick paper, thin paper, second original drawing, or high-reflectivity paper, plain paper, and low-reflectivity paper. .
FIG. 4 is an output characteristic diagram of the transmission type paper position detecting means (shown in FIG. 2) depending on the presence / absence of paper, and FIG. 5 is an output characteristic diagram of the reflection type paper position detecting means (shown in FIG. 3) depending on the presence / absence of paper. These drawings show microscopically the output in the vicinity of the sheet edge.
First, the output characteristics of FIG. 4 will be described. In a state where no paper is detected (left side of the paper edge), the output of the light receiving unit 17 is at a high level. When some of the light receiving elements 17-1 begin to face the paper in the vicinity of the paper edge, the output of the light receiving portion 17 gradually decreases and completely faces the paper (detects the paper) (paper) On the right side of the end), the output of the light receiving unit 17 is at a low level.
Here, in the case of plain paper, the edge of the paper matches the threshold value, so the paper edge is accurately detected. In the case of thick paper, the output of the light receiving unit 17 reaches the threshold value just before the accurate paper edge position. The opposite is true for thin paper.

次に図5の出力特性について説明する。用紙を検出していない状態(用紙端部の左側)においては、受光部17の出力はローレベルにある。用紙端部近傍で多数の受光素子の一部が用紙と対面し始めると、受光部17の出力は徐々に高くなり、完全に用紙と対面(用紙を検出)した状態(用紙端部の右側)においては、受光部17の出力はハイレベルになる。
ここで普通紙の場合、用紙端部と閾値が合致するので、正確に用紙端部が検出される。高反射率紙の場合は受光部17の出力が閾値に達するのは、正確な用紙端部位置手前である。低反射率紙の場合はその逆である。
上述したように、全ての用紙種類に対して同一の発光量、及び同一の閾値によって用紙端部を判断することは困難である。つまり用紙種類によって閾値と発光部16の発光量のいずれか一方あるいはその双方を変えないと、的確な用紙端部検出ができないことになる。
図6は用紙種類と発光量、調整値との関係のテーブルを示す図である。図6のテーブル(メモリ手段)18に示すように、本発明は、複数の用紙種類に対してそれぞれ発光量の設定値を保持している。普通紙、厚紙、薄紙、第二原図(あるいは高反射率紙、普通紙、低反射率紙)などの各設定値は画像形成装置にデフォルトとして保持されている。
Next, the output characteristics of FIG. 5 will be described. In a state where no paper is detected (left side of the paper edge), the output of the light receiving unit 17 is at a low level. When some of the light receiving elements start to face the paper near the edge of the paper, the output of the light receiving unit 17 gradually increases, and completely faces the paper (detects the paper) (right side of the paper edge). In, the output of the light receiving unit 17 is at a high level.
Here, in the case of plain paper, the edge of the paper matches the threshold value, so the paper edge is accurately detected. In the case of high reflectivity paper, the output of the light receiving unit 17 reaches the threshold value immediately before the accurate sheet edge position. The opposite is true for low reflectivity paper.
As described above, it is difficult to determine the edge of the sheet with the same light emission amount and the same threshold value for all the sheet types. In other words, unless one or both of the threshold value and the light emission amount of the light emitting unit 16 is changed depending on the paper type, accurate paper edge detection cannot be performed.
FIG. 6 is a diagram showing a table of the relationship between the paper type, the light emission amount, and the adjustment value. As shown in the table (memory means) 18 of FIG. 6, the present invention holds a set value of the light emission amount for each of a plurality of paper types. Each setting value such as plain paper, thick paper, thin paper, and the second original drawing (or high reflectivity paper, plain paper, low reflectivity paper) is held as a default in the image forming apparatus.

図7は表示入力装置の表示パネルにおける表示例を示す図である。表示パネル19において、使用する用紙種類(この例では薄紙、普通紙、厚紙)を選択する。ユーザーが選択した用紙種類に対応した発光量の設定値を図6のテーブルに基いて決定する(この制御は画像形成装置の図示しない制御手段(CPU)によってなされる)。
これにより、用紙の種類の如何に関わらず、常に正確に用紙端部を検出することができる。従ってその用紙位置に合わせた画像形成を行うことで、画像位置精度を高めることが可能となる。
また、発光量及び閾値の設定値を調整可能とする。この設定値は、普通紙、厚紙、薄紙、第二原図などにおける代表的な用紙種類に応じた値をデフォルトとしたものであるため、ユーザーが使用する全ての用紙種類に対応させるために、設定値を調整可能とするものである。これにより、全ての用紙種類において画像位置精度を高めることが可能となる。
FIG. 7 is a diagram showing a display example on the display panel of the display input device. On the display panel 19, the type of paper to be used (in this example, thin paper, plain paper, thick paper) is selected. The setting value of the light emission amount corresponding to the paper type selected by the user is determined based on the table of FIG. 6 (this control is performed by a control means (CPU) (not shown) of the image forming apparatus).
As a result, regardless of the type of paper, the paper edge can always be detected accurately. Therefore, it is possible to improve image position accuracy by performing image formation in accordance with the paper position.
In addition, the set value of the light emission amount and the threshold value can be adjusted. This setting value defaults to a value corresponding to a typical paper type in plain paper, thick paper, thin paper, 2nd original drawing, etc., so it can be set to correspond to all paper types used by the user. The value can be adjusted. As a result, the image position accuracy can be improved for all types of paper.

本発明の実施形態に係る画像形成装置の概略構成図である。1 is a schematic configuration diagram of an image forming apparatus according to an embodiment of the present invention. 透過型の用紙位置検出手段の構成図である。It is a block diagram of a transmission type paper position detection means. 反射型の用紙位置検出手段の構成図である。It is a block diagram of a reflection type paper position detection means. 用紙有無による透過型用紙位置検出手段の出力特性図である。FIG. 10 is an output characteristic diagram of a transmissive paper position detecting unit depending on the presence or absence of paper. 用紙有無による反射型用紙位置検出手段の出力特性図である。FIG. 6 is an output characteristic diagram of a reflection type paper position detecting means depending on the presence or absence of paper. 用紙種類と発光量、調整値との関係のテーブルを示す図である。It is a figure which shows the table of the relationship between a paper type, light emission amount, and an adjustment value. 表示入力装置の表示パネルにおける表示例を示す図である。It is a figure which shows the example of a display in the display panel of a display input device.

符号の説明Explanation of symbols

15 用紙位置検出手段
16 発光部
16−1 発光素子
17 受光部
17−1 受光素子
17−2 受光素子列
18 テーブル
15 Paper position detecting means 16 Light emitting part 16-1 Light emitting element 17 Light receiving part 17-1 Light receiving element 17-2 Light receiving element array 18 Table

Claims (4)

少なくともひとつの発光素子からなる発光部と複数の受光素子を等間隔で一列に配置した受光素子列からなる受光部とを有し、搬送方向に直交する方向の用紙位置を検出する用紙位置検出手段と、前記発光部の発光量と用紙種類を対応させたテーブルと、を備えたことを特徴とする画像形成装置。   A paper position detecting means for detecting a paper position in a direction perpendicular to the transport direction, having a light emitting part comprising at least one light emitting element and a light receiving part comprising a light receiving element array in which a plurality of light receiving elements are arranged in a line at equal intervals And a table in which the light emission amount of the light emitting unit is associated with the paper type. 前記発光部と受光部は、搬送される用紙を挟んで対向した位置に配置されていることを特徴とする請求項1の画像形成装置。   The image forming apparatus according to claim 1, wherein the light emitting unit and the light receiving unit are disposed at positions facing each other with a sheet to be conveyed interposed therebetween. 前記発光部と受光部は、搬送される用紙の同一面に並列に配置されていることを特徴とする請求項1の画像形成装置。   The image forming apparatus according to claim 1, wherein the light emitting unit and the light receiving unit are arranged in parallel on the same surface of the sheet to be conveyed. 前記発光部の発光量は調整可能であることを特徴とする請求項1の画像形成装置。   The image forming apparatus according to claim 1, wherein the light emission amount of the light emitting unit is adjustable.
JP2005182658A 2005-04-19 2005-06-22 Image forming apparatus Pending JP2007003735A (en)

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JP2005182658A JP2007003735A (en) 2005-06-22 2005-06-22 Image forming apparatus
US11/406,377 US20060232759A1 (en) 2005-04-19 2006-04-19 Image forming apparatus for improving image quality

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