JP2006348438A - Nonwoven fabric - Google Patents
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本発明は、天然物由来の繊維を含有する繊維を用いた不織布とその製造方法に関するものである。更に詳しくは、製造から廃棄まで環境負荷が少ないにもかかわらず、合成繊維同等以上の力学特性を有し、見た目にも天然物特有のやすらぎ感を有する不織布に関する。 The present invention relates to a nonwoven fabric using fibers containing fibers derived from natural products and a method for producing the same. More specifically, the present invention relates to a non-woven fabric having mechanical properties equal to or higher than those of synthetic fibers and having a feeling of peace peculiar to natural products even though the environmental load is small from production to disposal.
不織布は、織編物のように紡糸工程、加工工程を分けることなく、一段で布状態に付形できるために、その生産規模は高い生産増加率を示し、生活資材、医療衛生材、寝装具、衣料材等の様々な用途に利用されている。不織布に用いる原料繊維は、ポリエステル繊維、ポリプロピレン繊維等の合成繊維とレーヨン等の再生繊維が主流となっている。しかしながら、合成繊維は原料が石油であること、廃棄が困難であることから、環境問題が大いに懸念される今日、その使用量は極力減らしたい、将来的には合成繊維を代替したいという要求は益々高まっている。また、再生繊維を用いた不織布は、その原料は、パルプ、竹などの天然物であるが、再生繊維化する段階で、回収が困難で毒性の高い二硫化炭素などの環境負荷の大きい薬剤を使用したり、繊維製造過程のエネルギー使用量が多いために、必ずしも環境に優しい不織布にならない。 Nonwoven fabrics can be shaped into a cloth state in one step without separating the spinning and processing steps like woven and knitted fabrics, so the production scale shows a high production increase rate, living materials, medical hygiene materials, bedding, It is used for various purposes such as clothing materials. The raw material fibers used for the nonwoven fabric are mainly synthetic fibers such as polyester fibers and polypropylene fibers and regenerated fibers such as rayon. However, since synthetic fiber is a raw material of petroleum and difficult to dispose of, environmental concerns are of great concern today, and there is an increasing demand to reduce its use as much as possible and to replace synthetic fibers in the future. It is growing. Nonwoven fabrics using regenerated fibers are made from natural products such as pulp and bamboo. However, at the stage of regenerating fibers, chemicals with high environmental impact such as carbon disulfide that are difficult to recover and highly toxic are used. It is not necessarily an environmentally friendly non-woven fabric due to the large amount of energy used in the fiber manufacturing process.
一方、合成繊維や再生繊維を用いた不織布が狙う分野としては、力学強度の高い不織布がある。特に、布としての役割を果たすために、貫通強力が高い不織布が必要となる。
従って、天然繊維を実質的に化学処理することなく、しかも限りなく使用エネルギー量を減らして、不織布とする技術ができれば、環境にやさしい、21世紀に適した不織布とすることができる。
On the other hand, a non-woven fabric using synthetic fibers and recycled fibers is a non-woven fabric with high mechanical strength. In particular, in order to play a role as a cloth, a nonwoven fabric with high penetration strength is required.
Therefore, if a technique for producing a nonwoven fabric without substantially chemically treating natural fibers and reducing the amount of energy used as much as possible can be obtained, it can be an environment-friendly nonwoven fabric suitable for the 21st century.
このような不織布を提案する試みはいくつかなされている。
例えば、木綿を用いた、水流交絡法による木綿不織布は、例えば非特許文献1に開示の如く、古くから使用されている。しかしながら、木綿不織布は、貫通強度が低く、品質にばらつきがあり、異物の混入を避けることが困難といった問題がある。また、ジュート、サイザイル麻等を原料にした不織布が、例えば特許文献1で提案されている。しかしながら、これらの不織布は繊維同志の交絡点間距離を短くすることができず、また構成する繊維が絡みにくいために、貫通強度が低いという問題がある。また、繊維が脱落しやすいとか、原料の不均一性からくる不織布の厚み斑といった問題も内在する。
以上のように、従来の技術では、天然繊維を用いた、貫通強力の優れる不織布は得られていないのが実状である。
Several attempts have been made to propose such nonwoven fabrics.
For example, a cotton non-woven fabric using a hydroentanglement method using cotton has been used for a long time as disclosed in Non-Patent Document 1, for example. However, cotton nonwoven fabrics have problems that penetration strength is low, quality varies, and it is difficult to avoid contamination. Further, for example, Patent Document 1 proposes a nonwoven fabric made from jute, sisal hemp or the like. However, these nonwoven fabrics have problems that the distance between the entanglement points of the fibers cannot be shortened, and that the constituent fibers are difficult to be entangled, so that the penetration strength is low. In addition, there are inherent problems such as the fiber easily falling off and the uneven thickness of the nonwoven fabric due to the non-uniformity of the raw materials.
As described above, according to the conventional technology, a nonwoven fabric using natural fibers and having excellent penetration strength has not been obtained.
本発明は、製造から廃棄まで環境負荷が少ないにもかかわらず、合成繊維同等以上の力学特性を有し、見た目にも天然物特有のやすらぎ感を有する、貫通強力の優れる天然物繊維を用いた不織布の提供を目的とするものである。 The present invention uses natural product fibers having excellent penetration strength, which have mechanical properties equal to or higher than those of synthetic fibers, and have a feeling of peace peculiar to natural products even though the environmental load is small from production to disposal. The purpose is to provide a nonwoven fabric.
本発明者らは、前記の課題を解決するために鋭意研究を重ねた結果、天然繊維の形状検
討と不織布加工方法を詳細に検討した結果、合成繊維や再生繊維と同等以上の貫通強力を有する天然物繊維からなる不織布の製造が可能であることを見出し、本発明を完成させるに至った。
As a result of intensive studies to solve the above problems, the present inventors have studied the shape of natural fibers and the method of processing nonwoven fabrics in detail, and as a result, have a penetration strength equivalent to or higher than that of synthetic fibers and recycled fibers. The inventors have found that it is possible to produce a nonwoven fabric made of natural product fibers, and have completed the present invention.
すなわち本発明は、天然物由来の繊維を含有する繊維が3次元交絡し、目付が5〜500g/m2、かつ貫通強力が4N以上であることを特徴とする不織布であり、その製造方法として、天然物由来の繊維を含む繊維のシートを形成した後に、流体流処理により繊維を3次元的に交絡させて繊維交絡点間距離を400μm以下とする工程を含むことを特徴とする不織布の製造方法を提供するものである。 That is, the present invention is a nonwoven fabric characterized in that a fiber containing a natural product-derived fiber is three-dimensionally entangled, has a basis weight of 5 to 500 g / m 2 , and a penetration strength of 4N or more. Manufacturing a non-woven fabric characterized by comprising a step of forming a fiber sheet containing fibers derived from natural products and then tangling the fibers three-dimensionally by a fluid flow treatment so that the distance between the fiber entanglement points is 400 μm or less. A method is provided.
本発明は、天然物由来成分の繊維を原料そのまま、化学的な変性を実質的に加えることなく、例えば乾燥後粉砕等により作られたものを使用して不織布を構成しているため製造から廃棄まで非常に環境負荷が少ない。また、今までの天然物由来繊維により構成された不織布よりも品質や異物の混入等が少なく、貫通強力等の力学的強力が高いことから、使用時には不織布が破ける等といったようなことがないため、種々の産業用途、資材用途、衛材用途等に用いることができ、見た目にも天然物特有のやすらぎ感を有するものである。また、竹、檜等、用いる天然物由来成分の繊維の種類によっては、それ自体が抗菌性、制菌性を有しており、生理活性作用も期待できる。 The present invention is made from a natural product-derived fiber as it is, without substantially adding chemical modification, for example, by using non-woven fabric made by pulverization after drying, etc. Very little environmental impact. In addition, since the quality and foreign matter contamination is less than conventional nonwoven fabrics composed of natural product-derived fibers, and the mechanical strength such as penetration strength is high, the nonwoven fabric is not torn during use. Therefore, it can be used for various industrial uses, material uses, hygiene uses, and the like, and has a feeling of peace peculiar to natural products. In addition, depending on the type of the fiber of the natural product-derived component used, such as bamboo and cocoon, the fiber itself has antibacterial and antibacterial properties, and a physiological activity can be expected.
本発明について、以下に具体的に説明する。
本発明の不織布は、天然物由来の繊維を含有する繊維が3次元交絡し、目付が5〜500g/m2、かつ貫通強力が4N以上であることを特徴とする不織布である。
本発明の天然物由来の繊維は、植物性繊維、動物性繊維、鉱物繊維のいずれでもよいが、好ましくは、加工のしやすさ、入手の容易さから、植物性繊維が好ましく、特に、竹、杉、檜、ケナフ、さとうきび、パイナップルが好ましい。植物の利用部位としては、表皮、内部繊維のいずれでもよく、目的に応じて任意に選択することができる。本発明の不織布に含まれる天然物由来繊維の長さについては特に制限はなく、短繊維であっても長繊維であってもよい。
The present invention will be specifically described below.
The nonwoven fabric of the present invention is a nonwoven fabric characterized by three-dimensional entanglement of fibers containing fibers derived from natural products, a basis weight of 5 to 500 g / m 2 , and a penetration strength of 4N or more.
The natural product-derived fiber of the present invention may be any of vegetable fiber, animal fiber, and mineral fiber, but is preferably vegetable fiber from the viewpoint of ease of processing and availability, and particularly bamboo. Cedar, straw, kenaf, sugar cane and pineapple are preferred. The plant utilization site may be either the epidermis or the internal fiber, and can be arbitrarily selected according to the purpose. There is no restriction | limiting in particular about the length of the natural product origin fiber contained in the nonwoven fabric of this invention, A short fiber or a long fiber may be sufficient.
天然物由来の繊維は、原料植物をそのまま、あるいは、乾燥後、粉砕して製造することができる。粉砕方法としては、機械的粉砕、爆砕、アルカリ等を用いた薬品粉砕などが使用できるが、機械的粉砕で製造することが好ましい。爆砕、アルカリ等を用いた薬品粉砕を用いると、天然物由来の繊維のセルロースの重合度が低下し、貫通強力が低下するからである。天然物由来の繊維を構成するセルロースの重合度としては、400〜1500が好ましく、特に好ましくは400〜1200である。 The fiber derived from a natural product can be produced by pulverizing the raw plant as it is or after drying. As a pulverization method, mechanical pulverization, explosion pulverization, chemical pulverization using alkali or the like can be used, but it is preferable to manufacture by pulverization. This is because when the chemical pulverization using explosion or alkali is used, the degree of polymerization of cellulose of the fiber derived from the natural product is lowered and the penetration strength is lowered. As a polymerization degree of the cellulose which comprises the fiber derived from a natural product, 400-1500 are preferable, Most preferably, it is 400-1200.
本発明の不織布に含まれる天然物由来繊維の長さについては特に制限はなく、短繊維であっても長繊維であってもよい。繊維長が長すぎると不織布にした場合繊維同士が絡んで斑となって部分的にバリアー性が低下したり、抄造法によって得られるシートの目付の均一性が低下することがある。また、繊維長が短すぎると繊維同士の交絡が不十分で素抜けが起こりやすく十分な強度を発現出来ない場合がある。不織布の均一性及び成形性の観点から、繊維長が0.5〜75mmの短繊維であることが好ましく、より好ましい繊維長は1〜60mm、更に好ましくは5〜50mmである。 There is no restriction | limiting in particular about the length of the natural product origin fiber contained in the nonwoven fabric of this invention, A short fiber or a long fiber may be sufficient. When the fiber length is too long, when the nonwoven fabric is used, the fibers are entangled and become uneven, and the barrier property is partially reduced, or the basis weight of the sheet obtained by the papermaking method may be reduced. On the other hand, if the fiber length is too short, the fibers may not be entangled easily, and the fibers may be easily lost, and sufficient strength may not be exhibited. From the viewpoint of the uniformity and formability of the nonwoven fabric, it is preferably a short fiber having a fiber length of 0.5 to 75 mm, more preferably 1 to 60 mm, and even more preferably 5 to 50 mm.
本発明に用いる天然物由来の形状しては、単糸の直径が1μm〜2mmであり、繊維長Lと単糸の直径Dの比L/Dが50〜10000であることが好ましい。その理由は、この範囲で不織布にする時の交絡性がよく、貫通強度を高めることができるからである。単糸の直径は5μm未満になると、水流交絡する時に水中で均一に分散しにくくなる。特に
2mmを越えると、交絡がかかりにくくなる場合がある。好ましくは、10μm〜1mm、更に好ましくは10μm〜800μmである。L/Dは、100〜6000であることが好ましく、さらに300〜5000で有ることが好ましく、特に好ましい範囲は350〜4500である。10000を超える場合は繊維同士が絡み合いシートの均一性が悪化し、製造条件によっては目的とする不織布が得られない場合がある。
天然物由来繊維の比表面積は、0.05〜50m2/gが好ましい。0.05m2/g以下だと力学強度が下がり、50m2/g以上であると細かすぎて貫通強力が低下する場合がある。好ましくは0.05〜5m2/g、特に好ましくは0.05〜3m2/gである。
As the shape derived from the natural product used in the present invention, the diameter of the single yarn is preferably 1 μm to 2 mm, and the ratio L / D of the fiber length L to the single yarn diameter D is preferably 50 to 10,000. The reason is that the entanglement property when making a nonwoven fabric within this range is good and the penetration strength can be increased. When the diameter of the single yarn is less than 5 μm, it becomes difficult to uniformly disperse in water when hydroentangled. In particular, if it exceeds 2 mm, it may be difficult to entangle. Preferably, they are 10 micrometers-1 mm, More preferably, they are 10 micrometers-800 micrometers. L / D is preferably 100 to 6000, more preferably 300 to 5000, and particularly preferably 350 to 4500. When it exceeds 10,000, the fibers are entangled with each other and the uniformity of the sheet is deteriorated, and the target nonwoven fabric may not be obtained depending on the production conditions.
The specific surface area of the natural product-derived fiber is preferably 0.05 to 50 m 2 / g. 0.05m mechanical strength is lowered and it 2 / g or less, there is a case where too fine When it is 50 m 2 / g or more through strength is reduced. Preferably it is 0.05-5 m < 2 > / g, Most preferably, it is 0.05-3 m < 2 > / g.
また、本発明の不織布には、本発明の目的を達成できる範囲で、天然物由来の繊維以外の繊維を含有してもよい。とりわけ、天然物由来の繊維の交絡性が悪い場合や熱与形性を付与するために、天然物由来の繊維以外の繊維を混合することは好ましい。それらの例としては、ポリエチレンテレフタレート繊維、ポリトリメチレンテレフタレート繊維、ポリブチレンテレフタレート繊維、ポリ乳酸繊維、アクリル繊維、ポリアミド繊維、ポリエチレン繊維、ポリプロピレン繊維、ポリアクリル繊維、銅アンモニアレーヨン、レーヨン等の再生セルロース繊維、酢酸セルロース繊維、アラミド繊維、ポリビニルアルコール繊維、ポリベンザゾール繊維等の合成繊維等が挙げられる。これらの繊維の形状としては、特に制限はないが、繊維長が0.5〜75mmの短繊維、単糸繊度が0.1〜2dtex、L/Dが50〜10000が好ましい。不織布への混合比率としては、特に制限はないが、不織布重量の50wt%未満、好ましくは30wt%、特に好ましくは、20wt%未満である。
不織布内部では、上記の天然物由来の繊維あるいは、必要に応じて混合したそれら以外の繊維は、互いに3次元的に交絡している必要がある。このような交絡は、目付や貫通強力の向上、取り扱い性、繊維の脱落防止に有効となる。
In addition, the nonwoven fabric of the present invention may contain fibers other than the fibers derived from natural products as long as the object of the present invention can be achieved. In particular, it is preferable to mix fibers other than those derived from natural products when the confounding property of the fibers derived from natural products is poor or to impart heat shaping properties. Examples thereof include polyethylene terephthalate fiber, polytrimethylene terephthalate fiber, polybutylene terephthalate fiber, polylactic acid fiber, acrylic fiber, polyamide fiber, polyethylene fiber, polypropylene fiber, polyacrylic fiber, copper ammonia rayon, rayon and other regenerated cellulose. Examples thereof include synthetic fibers such as fibers, cellulose acetate fibers, aramid fibers, polyvinyl alcohol fibers, and polybenzazole fibers. The shape of these fibers is not particularly limited, but short fibers having a fiber length of 0.5 to 75 mm, single yarn fineness of 0.1 to 2 dtex, and L / D of 50 to 10,000 are preferable. Although there is no restriction | limiting in particular as a mixing ratio to a nonwoven fabric, It is less than 50 wt% of a nonwoven fabric weight, Preferably it is 30 wt%, Most preferably, it is less than 20 wt%.
Inside the nonwoven fabric, the above-mentioned fibers derived from natural products or fibers other than those mixed as necessary need to be entangled three-dimensionally. Such entanglement is effective in improving the basis weight and penetration strength, handling properties, and preventing the fibers from falling off.
本発明の不織布には、必要に応じて、接着剤や添加剤、表面塗布剤、撥水剤、親水剤等の表面改質剤、樹脂、ゴム、フィルム等の繊維以外の成分を含んでいてもよい。
本発明の不織布の目付は5〜500g/m2 であることが必要である。目付が5g/m2未満の場合、も貫通強力の高い不織布を得ることが困難となる問題、形態保持性が劣り、結果としてシワ発生などの不具合が生じる。目付の上限については特に制限はないが、不織布内部の交絡の均一性、不織布厚みの均一性、表面平滑性等の観点から500g/m2以下であることが好ましい。目付のより好ましい範囲は20〜250g/m2 であり、更に好ましい範囲は20〜100g/m2 である。
The nonwoven fabric of the present invention contains components other than fibers such as adhesives, additives, surface coating agents, water repellents, hydrophilic agents and other surface modifiers, resins, rubbers, and films as necessary. Also good.
The basis weight of the nonwoven fabric of the present invention is required to be 5 to 500 g / m 2 . When the basis weight is less than 5 g / m 2, it is difficult to obtain a nonwoven fabric with high penetration strength, and the shape retention is inferior, resulting in problems such as wrinkling. Although there is no restriction | limiting in particular about the upper limit of a fabric weight, It is preferable that it is 500 g / m < 2 > or less from viewpoints of the uniformity of the entanglement inside a nonwoven fabric, the uniformity of a nonwoven fabric thickness, surface smoothness, etc. A more preferable range of the basis weight is 20 to 250 g / m 2 , and a more preferable range is 20 to 100 g / m 2 .
本発明の不織布は貫通強力が4N以上であることが必要である。貫通強力が4N未満では、加工時や加工後には衝撃や突き当て等の外力に対して不織布が破損したり、孔が空く等の不具合が起こりやすい。好ましくは5N以上、より好ましくは7N以上、さらに好ましくは9N以上である。
天然物由来の繊維の繊維交絡点間距離の平均値は400μm以下であることが好ましい。交絡点間距離の平均値が400μmを超えると繊維が3次元的な交絡が不十分で引張強度が不足し、シート作製時や加工時に破れる等トラブルの原因となる場合がある。繊維交絡点間距離として好ましくは350μm以下であり、より好ましくは300μm以下である。
The nonwoven fabric of the present invention needs to have a penetration strength of 4N or more. If the penetration strength is less than 4N, problems such as damage to the nonwoven fabric or opening of holes due to external forces such as impact and butting are likely to occur during and after processing. Preferably it is 5N or more, More preferably, it is 7N or more, More preferably, it is 9N or more.
It is preferable that the average value of the distance between the fiber entanglement points of the natural product-derived fiber is 400 μm or less. If the average value of the distance between the entanglement points exceeds 400 μm, the three-dimensional entanglement of the fibers is insufficient and the tensile strength is insufficient, which may cause troubles such as tearing during sheet production or processing. The distance between fiber entanglement points is preferably 350 μm or less, more preferably 300 μm or less.
本発明の不織布は、例えば、天然物由来の繊維を含有する繊維のシートを形成した後に、流体流処理により繊維を3次元的に交絡させて繊維交絡点間距離の平均値を400μm以下とする工程を含むことを特徴とする不織布の製造方法により製造できる。
本発明の不織布を作成するため繊維のシート化方法は、通常湿式法が用いられる。
本発明の不織布は、下記の製造方法によって得られるものであるが、製造方法は特に限定される物ではない。
In the nonwoven fabric of the present invention, for example, after forming a fiber sheet containing fibers derived from natural products, the fibers are three-dimensionally entangled by fluid flow treatment so that the average value of the distance between the fiber entanglement points is 400 μm or less. It can manufacture with the manufacturing method of the nonwoven fabric characterized by including a process.
In order to prepare the nonwoven fabric of the present invention, a wet method is usually used as a method for forming a fiber sheet.
The nonwoven fabric of the present invention is obtained by the following production method, but the production method is not particularly limited.
湿式法を用いる場合、短繊維の長さが20mm以下であることが好ましく、短繊維の長さ(L)と短繊維の単糸の直径(D)の比L/Dが300〜2000を満たす特定形状の短繊維を0.1〜3%濃度になるよう水に分散し、スラリーを調合する。この際少量の分散剤を加えることが好ましい。このスラリーを長網型、丸網型などの抄造機で抄造シートを作成する。乾式法の場合は、繊維長が20mm以上であることが好ましく、L/Dが1000〜5000を満たす繊維を、カード法やクロスラッパー法、両者を組み合わせた方法等でシート化される。
次いで得られたシートを高速流体流処理やニードルパンチ、ステッチボンド等公知の方法によって短繊維を相互に三次元交絡させる。
When the wet method is used, the length of the short fiber is preferably 20 mm or less, and the ratio L / D of the short fiber length (L) to the single fiber diameter (D) satisfies 300 to 2000. Disperse the short fibers of a specific shape in water to a concentration of 0.1 to 3%, and prepare a slurry. At this time, it is preferable to add a small amount of a dispersant. A papermaking sheet is prepared from this slurry by a papermaking machine such as a long net type or a round net type. In the case of the dry method, the fiber length is preferably 20 mm or more, and a fiber satisfying L / D of 1000 to 5000 is formed into a sheet by a card method, a cross wrapper method, a method in which both are combined, or the like.
Next, the obtained sheet is tangled with the short fibers by a known method such as high-speed fluid flow treatment, needle punching, stitch bonding or the like.
以下、高速流体処理法について詳細に説明する。
高速流体処理を行う場合、流体には、液体もしくは気体を用いることが出来るが、取り扱い易さ、コスト、衝突エネルギーの大きさなどの点から、水が最も好ましい。水を用いる場合、水圧は用いる繊維の種類、シートの目付量、処理速度によって異なるが、充分に交絡させるには1〜25MPaに設定するのが好ましい。さらに好ましくは2〜20MPaである。水流を噴出するノズルの径は0.05〜0.5mmが好ましい。ノズルの孔の間隔は0.2〜10mmに成るよう配置することが好ましい。交絡を効果的に行い交絡点間距離を小さくするには、シートに噴き当てられた水を除去することも重要である。
Hereinafter, the high-speed fluid processing method will be described in detail.
In the case of performing high-speed fluid treatment, liquid or gas can be used as the fluid, but water is most preferable from the viewpoints of ease of handling, cost, impact energy, and the like. When water is used, the water pressure varies depending on the type of fiber used, the basis weight of the sheet, and the processing speed, but is preferably set to 1 to 25 MPa in order to sufficiently entangle the water. More preferably, it is 2-20 MPa. The diameter of the nozzle that ejects the water flow is preferably 0.05 to 0.5 mm. It is preferable to arrange so that the interval between the nozzle holes is 0.2 to 10 mm. In order to effectively entangle and reduce the distance between the entanglement points, it is also important to remove water sprayed on the sheet.
方法としては、シートの下に目の細かい金網などの支持体を置き、その下から吸引脱水するのが良い。水流の軌跡形状は、シートの進行方向に対し、平行な直線状であってもよいし、ノズルを取り付けたヘッダーを回転運動させたり、或いはシートの進行方向に対して直角に往復運動させることによって得られる曲線状であってもよいが、ヘッダーの回転運動や往復運動によって得られる曲線状軌跡の方が、ノズル1錘当たりのシートに対する水の噴射面積が大きくなり、繊維間距離を小さくするには効果的であると同時に、シートの優れた均一性を損なうことなく、水流軌跡が見えにくい点でも曲線状軌跡の方が好ましい。またこの場合、水圧を変化させても良い、最初は弱い水圧で徐々に高くする方法をとると、シートを形成している糸の前後左右への動きが少なくなり均一な不織布を得ることが出来る。初期水圧は工程最高水圧の80%以下であることが好ましく、より好ましくは70%以下である。 As a method, it is preferable to place a support such as a fine wire net under the sheet and perform suction dehydration from the bottom. The trajectory shape of the water flow may be a straight line parallel to the traveling direction of the sheet, or the head mounted with the nozzle is rotated or reciprocated perpendicularly to the traveling direction of the sheet. Although the curved shape obtained may be used, the curved trajectory obtained by the rotational movement or reciprocating movement of the header increases the water injection area to the sheet per nozzle weight, and reduces the interfiber distance. Is effective, and at the same time, the curved trajectory is preferable in that it is difficult to see the water trajectory without impairing the excellent uniformity of the sheet. In this case, the water pressure may be changed. If a method of gradually increasing the water pressure with a weak water pressure is adopted at the beginning, the movement of the yarn forming the sheet is reduced in the front-rear and left-right directions, and a uniform nonwoven fabric can be obtained. . The initial water pressure is preferably 80% or less of the maximum process water pressure, more preferably 70% or less.
水流をシートに当てる順序は、表裏交互に当てる方法でも、片面だけに当てる方法でもよいが、繊維間距離を小さくし、且つ表裏共に均一な表面を得ようとする場合は、表裏交互に処理するのがよい。水圧を段階的に変化させるのも、繊維間距離を小さくすると同時に水流軌跡を見え難くし、フラットで均一な表面を得るには有効である。このようにして交絡して得られたシートや不織布を、接着剤や樹脂によって繊維同士を接着せしめたり、混合された天然物由来の繊維以外の熱可塑性繊維のガラス転移温度以上、融点以下の温度に加熱し繊維同士を融着せしめてもよい。接着剤、接着用樹脂としては、エポキシ樹脂、シリコン樹脂、アクリル樹脂、メラミン樹脂、不飽和ポリエステル樹脂、ウレタン樹脂、尿素樹脂、フェノール樹脂、ホルマリン、グリオキザール等公知のものが使用できる。上記熱可塑性繊維を加熱融着せしめる場合には、100℃〜熱可塑性繊維の融点に加熱することが好ましく、熱可塑性繊維の(融点―30℃)〜(熱可塑性繊維の融点−10℃がより好ましい。 The order of applying the water flow to the sheet may be the method of alternately applying the front or back, or the method of applying only to one side. However, if the distance between the fibers is to be reduced and a uniform surface is to be obtained, the front and back are processed alternately. It is good. Changing the water pressure stepwise is also effective in reducing the distance between fibers and making it difficult to see the trajectory of the water flow and obtaining a flat and uniform surface. The sheet or nonwoven fabric obtained by entanglement in this way, the fibers are bonded to each other with an adhesive or resin, or the glass transition temperature of the thermoplastic fiber other than the fiber derived from the mixed natural product, the temperature below the melting point May be heated to fuse the fibers together. As the adhesive and adhesive resin, known ones such as epoxy resin, silicon resin, acrylic resin, melamine resin, unsaturated polyester resin, urethane resin, urea resin, phenol resin, formalin, glyoxal can be used. When the thermoplastic fiber is heat-sealed, it is preferably heated to 100 ° C. to the melting point of the thermoplastic fiber, and (melting point−30 ° C.) of the thermoplastic fiber to (melting point−10 ° C. of the thermoplastic fiber is more preferable.
また、得られた不織布をさらに必要に応じて表面改質や後加工処理をしてもよい。表面改質では、例えば天然物由来の繊維と反応性の化合物を接触させて化学的変性を施したり、電子線やプラズマ処理によって物理的改質を施す等公知の方法を採用できる。具体的に例えば、アンモニアやジエチルアミン、エチレンジアミン、エチルアミン、ポリアルキルアミン、アミノピリジン、アミノアルキルピリジン、アルキルアニリン、アルキルアミノ
ベンゾエート、エポキシアミン等のアミン化合物、エチレンオキサイド、エチレンオキサイドグリシジルエーテル等のオキシム化合物、硫酸、亜硫酸等の硫酸化合物等の化合物と反応させる方法、電子線照射後に酢酸ビニル、アリルスルホン酸、スチレン、スチレンスルホン酸等のビニル化合物やオキシム化合物と反応させる方法、水素化ホウ素ナトリウムやルテニウム化合物等を触媒として水素と接触させて水添する方法等が挙げられる。
Further, the obtained nonwoven fabric may be further subjected to surface modification or post-processing treatment as necessary. In the surface modification, for example, a known method such as chemical modification by bringing a fiber derived from a natural product into contact with a reactive compound or physical modification by electron beam or plasma treatment can be employed. Specifically, for example, ammonia, diethylamine, ethylenediamine, ethylamine, polyalkylamine, aminopyridine, aminoalkylpyridine, alkylaniline, alkylaminobenzoate, amine compounds such as epoxyamine, oxime compounds such as ethylene oxide, ethylene oxide glycidyl ether, A method of reacting with a compound such as sulfuric acid such as sulfuric acid or sulfurous acid, a method of reacting with a vinyl compound or oxime compound such as vinyl acetate, allylsulfonic acid, styrene or styrenesulfonic acid after electron beam irradiation, sodium borohydride or ruthenium compound And the like, and a method of hydrogenation by contacting with hydrogen as a catalyst.
実施例などによって本発明を更に具体的に説明するが、本発明はこれらの実施例などにより何等限定されるものではない。
本発明に用いられる各測定値の測定方法は次の通りである。
(1)比表面積: 島津製作所(株)製のトライスター3000を用い、吸着ガスを窒素とした、BET吸着法で測定した。
(2)目付: JIS−L−1096に準じて測定した。
The present invention will be described more specifically with reference to examples, but the present invention is not limited to these examples.
The measuring method of each measured value used in the present invention is as follows.
(1) Specific surface area: Measured by a BET adsorption method using a tristar 3000 manufactured by Shimadzu Corporation and using an adsorption gas of nitrogen.
(2) Fabric weight: Measured according to JIS-L-1096.
(3)厚み: 試験片の4ヶ所を一定の測定面積(直径10mmの円面積)で一定の圧力(5kPa)がかかる厚み計(ピーコック社製:モデルH)にて測定、その平均値を厚みとした。
(4)引張強度: JIS−L−1096のストリップ法に基づいて、タテ(シートの進行方向)、ヨコ(シートの幅方向)それぞれの引張強度を測定した。
(3) Thickness: Measured with a thickness meter (Peacock Co., Ltd .: Model H) at a constant measurement area (circular area of 10 mm in diameter) at four locations on the test piece, and the average value is the thickness. It was.
(4) Tensile strength: Based on the strip method of JIS-L-1096, the tensile strength of each of the vertical (sheet traveling direction) and the horizontal (sheet width direction) was measured.
(5)引裂強度: JIS−L−1096のストリップ法に基づいて、タテ、ヨコそれぞれの引裂強度を測定した。
(6)貫通強力: 20cm×2.5cmの試験片1枚をハンディー圧縮試験機(カトーテック製、KES−G5)に取り付けられたステンレス製冶具(刃厚み0.3mmのOLFA社製スクレーバーカッター刃を幅5.0mmに切断したもの)を25mm/secの速度で垂直に突き刺し、不織布を切断するのに要する力(貫通強力)を測定した。
(5) Tear strength: Based on the strip method of JIS-L-1096, each tear strength was measured.
(6) Penetrating strength: A stainless steel jig (a blade thickness of 0.3 mm, a scraper cutter blade manufactured by OLFA) in which one test piece of 20 cm × 2.5 cm is attached to a handy compression tester (manufactured by Kato Tech, KES-G5) Was cut vertically at a speed of 25 mm / sec, and the force required to cut the nonwoven fabric (penetration strength) was measured.
(7)交絡点間距離: 走査型電子顕微鏡で100倍の倍率で測定し、50個の平均値をとった。ここでいう交絡点間距離とは、特公昭58−191280号公報に記載の公知の方法で測定した値であり、繊維相互の交絡密度を示す1つの尺度である。この数値が小さいほど交絡が緻密であることを示すものである。第1図は、本発明による不織布シートにおける構成繊維を表面から観察した時の拡大模式図である。構成繊維をf1、f2、f3・・・とし、そのうち任意の2本の繊維f1、f2が交絡する点をa1で、上になっている繊維f2が他の繊維の下になる形で交差する点までたどっていき、その交差した点をa2とする。同様に、a3、a4・・・とする。次に、この様にして求めた交絡点間の直線水平距離a1〜a2,a2〜a3・・・を測定し、これら多数の測定値の平均値を求め、これを交絡点間距離とする。 (7) Distance between entanglement points: Measured with a scanning electron microscope at a magnification of 100, and an average value of 50 pieces was taken. The distance between the entanglement points here is a value measured by a known method described in Japanese Patent Publication No. 58-191280, and is one measure showing the entanglement density between fibers. The smaller this value, the denser the entanglement. FIG. 1 is an enlarged schematic view when the constituent fibers in the nonwoven fabric sheet according to the present invention are observed from the surface. The constituent fibers are f 1 , f 2 , f 3 ..., And a point where any two fibers f 1 and f 2 are entangled is a 1 , and the upper fiber f 2 is another fiber. will follow until the point of intersection in the form of the bottom, to the point where the the intersection with a 2. Similarly, a 3 , a 4 . Next, the horizontal horizontal distances a 1 to a 2 , a 2 to a 3 ... Between the entanglement points obtained in this way are measured, an average value of these many measurement values is obtained, and this is calculated between the entanglement points. Distance.
(参考例1)
本発明の実施例1〜11に示す不織布原料の天然物由来の繊維は、いずれも特願2003−435317号に記載の粗解繊と精解繊を組合せた製造方法に準じて作製した。すなわち、実施例1、3および実施例9〜11の竹繊維は、竹材を常温下で圧縮・開裂した後、同常温下で粗解繊、次いで精解繊したものを使用した。一方、実施例2の竹繊維は、竹材を予め高温高圧水蒸気で蒸煮し、常圧下で常温より高い温度下で粗解繊、次いで精解繊したものを使用した。また、実施例4〜8の杉、檜、松、ケナフ、さとうきび、パイナツプル繊維については、実施例2の竹繊維と同じ製造方法により作製した。
(Reference Example 1)
The fibers derived from the natural materials of the nonwoven fabric raw materials shown in Examples 1 to 11 of the present invention were each produced according to a production method combining rough defibration and fine defibration described in Japanese Patent Application No. 2003-435317. That is, the bamboo fibers of Examples 1 and 3 and Examples 9 to 11 were obtained by compressing and cleaving bamboo materials at room temperature, then roughing and then finely opening at the same temperature. On the other hand, the bamboo fiber of Example 2 was obtained by steaming bamboo material with high-temperature and high-pressure steam in advance, rough defibration at a temperature higher than normal temperature under normal pressure, and then fine defibration. The cedar, straw, pine, kenaf, sugar cane, and pineapple fiber of Examples 4 to 8 were produced by the same manufacturing method as the bamboo fiber of Example 2.
[実施例1]
参考例1で得た竹繊維の短繊維(長さ10mm、短糸直径0.3mm、比表面積0.7m2/g、重合度450)とし、水中に分散させ1wt%濃度のスラリーとした。このス
ラリーを傾斜長網抄造機で抄造し、目付45g/m2のシートを得た。
このシートを80メッシュの金網に載せ、ノズル径0.15mm、ノズル間ピッチ5mm、列数5列のノズルを装着したヘッダーを140rpmで円運動させながら、初期水圧5MPaで処理し、次いで水圧10MPaで噴射水をシートに衝突させることにより、短繊維を交絡させた。この処理を表裏共各3回繰り返した。引き続き、水圧を4MPaに設定し表裏各1回処理した。その後、100℃で乾燥して不織布を得た。得られた不織布の特性を表1に示す。
こうして得られた不織布は、優れた力学特性を示し、大腸菌に抗菌性を示した。
[Example 1]
The bamboo fiber short fibers (length 10 mm, short yarn diameter 0.3 mm, specific surface area 0.7 m 2 / g, polymerization degree 450) obtained in Reference Example 1 were dispersed in water to give a 1 wt% slurry. This slurry was made with an inclined long net making machine to obtain a sheet having a basis weight of 45 g / m 2 .
This sheet is placed on an 80-mesh wire mesh, and a header equipped with nozzles having a nozzle diameter of 0.15 mm, a nozzle pitch of 5 mm, and a number of rows of 5 rows is treated at an initial water pressure of 5 MPa while circularly moving at 140 rpm, and then at a water pressure of 10 MPa. Short fibers were entangled by causing the jet water to collide with the sheet. This treatment was repeated three times for each of the front and back sides. Subsequently, the water pressure was set to 4 MPa, and the front and back surfaces were treated once. Then, it dried at 100 degreeC and obtained the nonwoven fabric. Table 1 shows the properties of the obtained nonwoven fabric.
The nonwoven fabric thus obtained showed excellent mechanical properties and antibacterial properties against Escherichia coli.
[実施例2]
形状を変えた竹短繊維を長さ5mm、短糸直径0.03mmの短繊維とする以外は、実施例1と同じ方法で目付46g/m2のシートを得た。
このシートから、他は実施例1と同じ方法で処理して不織布を得た。不織布の物性を表1に示した。
[実施例3]
竹繊維の80重量%と単糸繊度0.3cN/dtexの繊維長3mmのポリエチレンテレフタレート繊維(PET繊維)20重量%を混合し、実施例1を繰り返した。力学物性の向上が認められた。得られた不織布の特性を表1に示す。
[Example 2]
A sheet having a weight per unit area of 46 g / m 2 was obtained in the same manner as in Example 1 except that the short bamboo fiber having a changed shape was changed to a short fiber having a length of 5 mm and a short yarn diameter of 0.03 mm.
From this sheet, others were processed in the same manner as in Example 1 to obtain a nonwoven fabric. Table 1 shows the physical properties of the nonwoven fabric.
[Example 3]
Example 1 was repeated by mixing 80% by weight of bamboo fiber and 20% by weight of polyethylene terephthalate fiber (PET fiber) having a single yarn fineness of 0.3 cN / dtex and a fiber length of 3 mm. Improvement in mechanical properties was observed. Table 1 shows the properties of the obtained nonwoven fabric.
[実施例4〜8]
竹繊維の代わりに、他の天然物由来の繊維を用いて、実施例1を繰り返した。得られた不織布の特性を表1にまとめて示す。
[実施例9]
実施例1の不織布の製造工程において、乾燥前に自己架橋型アクリル樹脂とメラミン樹脂からなる接着剤水溶液に浸漬した後に、ニップロールを通し、110℃で乾燥した後に、引き続き200℃で熱硬化処理を行い、不織布を得た。得られた不織布の特性を表1に示す。
[Examples 4 to 8]
Example 1 was repeated using fibers derived from other natural products instead of bamboo fibers. The properties of the obtained nonwoven fabric are summarized in Table 1.
[Example 9]
In the manufacturing process of the nonwoven fabric of Example 1, after being dipped in an adhesive aqueous solution composed of a self-crosslinking acrylic resin and a melamine resin before drying, after passing through a nip roll and drying at 110 ° C., a thermosetting treatment is subsequently performed at 200 ° C. The nonwoven fabric was obtained. Table 1 shows the properties of the obtained nonwoven fabric.
[実施例10]
実施例1の不織布を250℃、15分、加熱処理した。得られた不織布は、やや黒味を帯び、枯れた印象の趣のある色を呈した。
[実施例11]
実施例1の不織布を1000℃、12時間で焼成し、竹炭不織布を得た。得られた不織布は、脱臭効果、水道水の臭み取りに有用であった。
[Example 10]
The nonwoven fabric of Example 1 was heat-treated at 250 ° C. for 15 minutes. The obtained non-woven fabric was slightly blackish and had a tasteful color with the impression of withering.
[Example 11]
The nonwoven fabric of Example 1 was baked at 1000 ° C. for 12 hours to obtain a bamboo charcoal nonwoven fabric. The obtained non-woven fabric was useful for deodorizing effect and deodorizing tap water.
[比較例1]
爆砕処理した竹繊維(長さ10mm、短糸直径0.3mm、比表面積0.7m2/g、重合度350)を実施例1と同様に不織布化した。貫通強力は不十分なものであった(表1)。
[比較例2]
長さ2mm、短糸直径0.05mm、比表面積0.7m2/g、重合度350の短繊維長(L/D=40)を用いた以外は、実施例1と同様にして目付41g/m2の不織布を得た。この不織布は、貫通強力は不十分なものであった(表1)。また、擦ると竹繊維の脱落が起こった。
[Comparative Example 1]
Blasting-treated bamboo fibers (length 10 mm, short yarn diameter 0.3 mm, specific surface area 0.7 m 2 / g, polymerization degree 350) were made into a nonwoven fabric in the same manner as in Example 1. The penetration strength was insufficient (Table 1).
[Comparative Example 2]
Except for using a short fiber length (L / D = 40) having a length of 2 mm, a short yarn diameter of 0.05 mm, a specific surface area of 0.7 m 2 / g, and a polymerization degree of 350, a basis weight of 41 g / A non-woven fabric of m 2 was obtained. This nonwoven fabric had insufficient penetration strength (Table 1). In addition, the bamboo fibers fell off when rubbed.
本発明による不織布は、合成繊維同等以上の力学特性を有し、見た目にも天然物特有のやすらぎ感を有する特徴を生かし、各種包装材、壁紙、ルーフィング基布や防錆テープ、各ケーブルの補強材や押さえ巻、摩耗板、コンクリート補強材の各種補強材、各種摩耗布、隔離膜、分離膜、セパレータ衣料部材、ディスポ衣料、靴部材等の衣料用途、保護衣、防護用品等の防護用途、手術着、マスク、ハップ材基布等の医療用途、ルーフィング、タフト・カーペット基布、結露防止シート、補強材、保護材、地中埋設管の補修材等の土木用途、自動車内装、自動車部品等の車両用途、救急用品、洗浄用品、おしぼり、カーペット、家具部材、壁紙等の家具・インテリア用途、ウェットワイパー、クリーニング材、空気フィルター、バグフィルター、エレクトレットフィルター、水処理用フィルター用途、布団、布団袋、枕カバー等の寝装用途、べた掛けシート、防草シート、園芸プランター、収納用品、包装資材、台所用品等の生活資材用途、電気材料、製品材料、機器部材等の用途に用ることができる。 The non-woven fabric according to the present invention has mechanical characteristics equal to or higher than those of synthetic fibers, and takes advantage of the natural feeling of natural products, various packaging materials, wallpaper, roofing base cloth, rust-proof tape, and reinforcement of each cable. Reinforcement materials such as materials, presser rolls, wear plates, concrete reinforcements, various wear cloths, isolation membranes, separation membranes, separator clothing members, disposable clothing, shoe members, and protective applications such as protective clothing and protective equipment, Medical use such as surgical clothes, masks, hap material base fabrics, roofing, tuft / carpet base fabrics, anti-condensation sheets, reinforcement materials, protective materials, repair materials for underground pipes, automobile interiors, automotive parts, etc. Vehicle applications, emergency supplies, cleaning products, towels, carpets, furniture components, wallpaper and other furniture and interior applications, wet wipers, cleaning materials, air filters, bag filters Electret filters, water treatment filter applications, bedding, futon bags, pillow cover, etc., bedding sheets, grass protection sheets, garden planters, storage products, packaging materials, kitchen materials, etc. It can be used for product materials, equipment members, etc.
Claims (9)
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JP2005178673A JP2006348438A (en) | 2005-06-20 | 2005-06-20 | Nonwoven fabric |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2011111712A (en) * | 2009-11-24 | 2011-06-09 | Institute Of National Colleges Of Technology Japan | Asphalt concrete composition for pavement |
JP2012515852A (en) * | 2009-01-27 | 2012-07-12 | ロレアル | Device comprising bamboo fibers and related manufacturing methods for applying cosmetics |
JP2013177699A (en) * | 2012-02-02 | 2013-09-09 | Toa Kiko Kk | Carbonization raw sheet, method and apparatus for producing the same, and carbonized product |
JP2014116289A (en) * | 2012-11-02 | 2014-06-26 | Oita Univ | Gas diffusion electrode for fuel cell and manufacturing method therefor |
JP2014136566A (en) * | 2013-01-18 | 2014-07-28 | Mitsubishi Motors Corp | Interior finishing base material for vehicle |
JP7407257B1 (en) * | 2022-10-04 | 2023-12-28 | フロムファーイースト株式会社 | Artificial leather and method for manufacturing artificial leather |
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JPH0314693A (en) * | 1989-06-09 | 1991-01-23 | Asahi Chem Ind Co Ltd | Surgical gown having excellent lint-freeness and its production |
JPH0418186A (en) * | 1990-05-02 | 1992-01-22 | Kanzaki Paper Mfg Co Ltd | Production of fibrillated pulp |
JPH1199636A (en) * | 1997-09-29 | 1999-04-13 | Mitsubishi Paper Mills Ltd | Nonwoven fabric for cleaning printer blanket |
JP2000273747A (en) * | 1999-03-23 | 2000-10-03 | Uni Charm Corp | Water-disintegrable nonwoven fabric containing regenerated cellulose fiber different in fiber length |
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JPH0314693A (en) * | 1989-06-09 | 1991-01-23 | Asahi Chem Ind Co Ltd | Surgical gown having excellent lint-freeness and its production |
JPH0418186A (en) * | 1990-05-02 | 1992-01-22 | Kanzaki Paper Mfg Co Ltd | Production of fibrillated pulp |
JPH1199636A (en) * | 1997-09-29 | 1999-04-13 | Mitsubishi Paper Mills Ltd | Nonwoven fabric for cleaning printer blanket |
JP2000273747A (en) * | 1999-03-23 | 2000-10-03 | Uni Charm Corp | Water-disintegrable nonwoven fabric containing regenerated cellulose fiber different in fiber length |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012515852A (en) * | 2009-01-27 | 2012-07-12 | ロレアル | Device comprising bamboo fibers and related manufacturing methods for applying cosmetics |
JP2011111712A (en) * | 2009-11-24 | 2011-06-09 | Institute Of National Colleges Of Technology Japan | Asphalt concrete composition for pavement |
JP2013177699A (en) * | 2012-02-02 | 2013-09-09 | Toa Kiko Kk | Carbonization raw sheet, method and apparatus for producing the same, and carbonized product |
JP2014116289A (en) * | 2012-11-02 | 2014-06-26 | Oita Univ | Gas diffusion electrode for fuel cell and manufacturing method therefor |
JP2014136566A (en) * | 2013-01-18 | 2014-07-28 | Mitsubishi Motors Corp | Interior finishing base material for vehicle |
JP7407257B1 (en) * | 2022-10-04 | 2023-12-28 | フロムファーイースト株式会社 | Artificial leather and method for manufacturing artificial leather |
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