JP2006328145A - Adhesive composition for coverlay of flexible printed circuit board and the flexible printed circuit board given by using the same - Google Patents
Adhesive composition for coverlay of flexible printed circuit board and the flexible printed circuit board given by using the same Download PDFInfo
- Publication number
- JP2006328145A JP2006328145A JP2005150942A JP2005150942A JP2006328145A JP 2006328145 A JP2006328145 A JP 2006328145A JP 2005150942 A JP2005150942 A JP 2005150942A JP 2005150942 A JP2005150942 A JP 2005150942A JP 2006328145 A JP2006328145 A JP 2006328145A
- Authority
- JP
- Japan
- Prior art keywords
- coverlay
- adhesive composition
- flexible printed
- silicone oligomer
- circuit board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000853 adhesive Substances 0.000 title claims abstract description 35
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 35
- 239000000203 mixture Substances 0.000 title claims abstract description 35
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- 229910000000 metal hydroxide Inorganic materials 0.000 claims abstract description 23
- 150000004692 metal hydroxides Chemical class 0.000 claims abstract description 23
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 17
- 229920001971 elastomer Polymers 0.000 claims abstract description 15
- 239000000806 elastomer Substances 0.000 claims abstract description 15
- 229920005989 resin Polymers 0.000 claims abstract description 14
- 239000011347 resin Substances 0.000 claims abstract description 14
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 13
- 125000000524 functional group Chemical group 0.000 claims abstract description 10
- -1 siloxane unit Chemical group 0.000 claims description 44
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- 229910004298 SiO 2 Inorganic materials 0.000 claims description 5
- 229910004283 SiO 4 Inorganic materials 0.000 claims description 5
- 125000000962 organic group Chemical group 0.000 claims description 3
- 238000013508 migration Methods 0.000 abstract description 15
- 230000005012 migration Effects 0.000 abstract description 15
- 229910052736 halogen Inorganic materials 0.000 abstract description 3
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- 239000003063 flame retardant Substances 0.000 description 13
- 239000000243 solution Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
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- 238000000034 method Methods 0.000 description 9
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- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 7
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- 230000000052 comparative effect Effects 0.000 description 7
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
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- 238000005476 soldering Methods 0.000 description 4
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
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- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
- 150000001299 aldehydes Chemical class 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 239000011889 copper foil Substances 0.000 description 3
- 239000012787 coverlay film Substances 0.000 description 3
- 229930003836 cresol Natural products 0.000 description 3
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- 239000007788 liquid Substances 0.000 description 3
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- 229910000679 solder Inorganic materials 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- 229930040373 Paraformaldehyde Natural products 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000003377 acid catalyst Substances 0.000 description 2
- 150000001463 antimony compounds Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- HUMNYLRZRPPJDN-UHFFFAOYSA-N benzaldehyde Chemical compound O=CC1=CC=CC=C1 HUMNYLRZRPPJDN-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 150000002366 halogen compounds Chemical class 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 150000002484 inorganic compounds Chemical class 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 239000012796 inorganic flame retardant Substances 0.000 description 2
- 229910017464 nitrogen compound Inorganic materials 0.000 description 2
- 150000002830 nitrogen compounds Chemical class 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- NUJGJRNETVAIRJ-UHFFFAOYSA-N octanal Chemical compound CCCCCCCC=O NUJGJRNETVAIRJ-UHFFFAOYSA-N 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 150000002903 organophosphorus compounds Chemical class 0.000 description 2
- 229920002866 paraformaldehyde Polymers 0.000 description 2
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- 230000008961 swelling Effects 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- 150000003918 triazines Chemical class 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
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- 235000013311 vegetables Nutrition 0.000 description 2
- VZXTWGWHSMCWGA-UHFFFAOYSA-N 1,3,5-triazine-2,4-diamine Chemical compound NC1=NC=NC(N)=N1 VZXTWGWHSMCWGA-UHFFFAOYSA-N 0.000 description 1
- IVORCBKUUYGUOL-UHFFFAOYSA-N 1-ethynyl-2,4-dimethoxybenzene Chemical compound COC1=CC=C(C#C)C(OC)=C1 IVORCBKUUYGUOL-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- CRBJBYGJVIBWIY-UHFFFAOYSA-N 2-isopropylphenol Chemical compound CC(C)C1=CC=CC=C1O CRBJBYGJVIBWIY-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- WADSJYLPJPTMLN-UHFFFAOYSA-N 3-(cycloundecen-1-yl)-1,2-diazacycloundec-2-ene Chemical compound C1CCCCCCCCC=C1C1=NNCCCCCCCC1 WADSJYLPJPTMLN-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
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- 229910015900 BF3 Inorganic materials 0.000 description 1
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- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- 239000004641 Diallyl-phthalate Substances 0.000 description 1
- 239000005696 Diammonium phosphate Substances 0.000 description 1
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- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 1
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- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 description 1
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- 125000001477 organic nitrogen group Chemical group 0.000 description 1
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- 125000004437 phosphorous atom Chemical group 0.000 description 1
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- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- 229910052710 silicon Inorganic materials 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
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- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
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- 239000008096 xylene Substances 0.000 description 1
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 1
Landscapes
- Adhesives Or Adhesive Processes (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
Abstract
Description
本発明は、ハロゲンフリーで耐マイグレーション性に優れたフレキシブルプリント配線板に用いられるカバーレイ用接着剤組成物及びそれを用いたフレキシブルプリント配線板に関する。 The present invention relates to an adhesive composition for a coverlay used for a flexible printed wiring board that is halogen-free and excellent in migration resistance, and a flexible printed wiring board using the same.
近年、電子機器の小型化、薄型化、高性能化がすすみ、プリント配線板には、折り曲げが可能なフレキシブルプリント配線板(以下、FPC)が多用されている。そのFPCには、機械的特性、熱的特性、耐薬品性、難燃性、接着性等の諸特性に優れたものが要求されている。さらには、FPCの高密度化のため、配線ピッチが小さくなることから、高マイグレーション性も要求されている。 In recent years, electronic devices have become smaller, thinner, and higher in performance, and flexible printed wiring boards (hereinafter referred to as FPC) that can be bent are frequently used as printed wiring boards. The FPC is required to have excellent properties such as mechanical properties, thermal properties, chemical resistance, flame retardancy, and adhesiveness. Furthermore, since the wiring pitch is reduced to increase the density of the FPC, high migration is also required.
カバーレイとは、ポリイミドフィルムやポリエステルフィルムの片面に接着剤層が設けられているもので、FPCに接着剤層を介して積層され、フィルムと銅箔との密着性を強固にして屈曲や変位を受けた際の回路の切断の防止や、回路の絶縁の保持や、外部からの湿気の浸入やサビを防止する為に使用されるものである。 A coverlay is an adhesive layer provided on one side of a polyimide film or a polyester film, and is laminated on the FPC via an adhesive layer to strengthen the adhesion between the film and the copper foil, and bend and displace. It is used to prevent disconnection of the circuit when it is exposed, to maintain insulation of the circuit, and to prevent moisture from entering and rusting from the outside.
従来、カバーレイに用いられる接着剤に難燃性を付与するためには、接着剤組成物中に臭素などのハロゲン化合物を用いる方法やアンチモン化合物を補助剤として用いる方法が知られている。 Conventionally, in order to impart flame retardancy to an adhesive used for a coverlay, a method using a halogen compound such as bromine in an adhesive composition or a method using an antimony compound as an auxiliary agent is known.
しかしながら、ハロゲン化合物は燃焼時にダイオキシンを発生する可能性があることから、近年の環境問題から使用規制が望まれている。また、同様にアンチモン化合物も環境負荷成分として規制する方向であり、これらを含まないハロゲンフリーの難燃剤を使用したカバーレイの開発が望まれている。 However, since halogen compounds may generate dioxins during combustion, use restrictions are desired due to recent environmental problems. Similarly, antimony compounds are also being regulated as environmentally hazardous components, and the development of coverlays using halogen-free flame retardants that do not contain them is desired.
このため、ハロゲンフリーで難燃性を満たすためにリン酸エステル等のリン系化合物を添加する方法がある。しかし、難燃性を付与する為に多量のリン酸エステルを添加すると耐マイグレーション性が著しく低下するという問題点がある。また、窒素化合物、シリコーン化合物、金属水酸化物を添加する方法があるが、難燃効果がハロゲン、リン系化合物に比べ低く、難燃性を満足するためには、多量に添加する必要が有り、接着力の低下する問題点がある。金属水酸化物を添加する場合には、分散性も問題となる。金属水酸化物の分散性を向上させる手法としては、カップリング剤等の表面処理剤により予め表面を処理した充填剤を用いる方法がある(特許文献1〜3参照)。しかしながら、市販されている処理充填剤の種類が非常に限られているため、各種樹脂配合系に適した処理充填剤を選択するのは困難である。
この為、リン酸エステルと金属水酸化物や窒素化合物等複数の難燃剤を併用する方法がとられているが、接着性や難燃性、汚染性やその他諸特性を十分に満足する比率を見いだすのが困難である。
For this reason, there is a method of adding a phosphorus compound such as a phosphate ester in order to satisfy the flame retardancy without halogen. However, when a large amount of phosphate ester is added to impart flame retardancy, there is a problem that migration resistance is remarkably lowered. In addition, there is a method of adding a nitrogen compound, a silicone compound, and a metal hydroxide, but the flame retardant effect is lower than that of halogen or phosphorus compounds, and it is necessary to add a large amount to satisfy the flame retardancy. There is a problem that the adhesive strength is lowered. When a metal hydroxide is added, dispersibility is also a problem. As a method for improving the dispersibility of the metal hydroxide, there is a method of using a filler whose surface is previously treated with a surface treatment agent such as a coupling agent (see Patent Documents 1 to 3). However, since the types of commercially available treatment fillers are very limited, it is difficult to select treatment fillers suitable for various resin compounding systems.
For this reason, a method using a combination of a phosphoric acid ester and a plurality of flame retardants such as metal hydroxides and nitrogen compounds has been adopted, but a ratio that sufficiently satisfies adhesiveness, flame retardancy, contamination, and other characteristics. It is difficult to find.
本発明は、上記従来技術の問題点に鑑みてなされたものであり、その目的とするところは、無機充填剤と樹脂との界面の接着性を向上させる新たな手段を提供することにより、ハロゲンフリーで耐マイグレーション性、難燃性、はく離強さに優れたフレキシブルプリント配線板に用いられるカバーレイ用接着剤組成物及びそれを用いたフレキシブルプリント配線板を提供することである。 The present invention has been made in view of the above-mentioned problems of the prior art. The object of the present invention is to provide a new means for improving the adhesiveness at the interface between an inorganic filler and a resin, thereby It is an object to provide an adhesive composition for a coverlay used for a flexible printed wiring board which is free and excellent in migration resistance, flame resistance and peel strength, and a flexible printed wiring board using the same.
これら問題を解決するために鋭意研究を重ねた結果、金属水酸化物の表面をシリコーンオリゴマーで処理することで、接着性の低下が少なくなり、金属水酸化物の添加量の増量が可能となった。即ち、ハロゲンフリーでありながら優れた接着性、難燃性、耐マイグレーション性を併せ持つFPCのカバーレイ用の接着剤組成物を見出した。 As a result of intensive research to solve these problems, the surface of the metal hydroxide is treated with a silicone oligomer, so that the decrease in adhesion is reduced and the amount of metal hydroxide added can be increased. It was. That is, the present inventors have found an adhesive composition for an FPC coverlay that has excellent adhesion, flame retardancy, and migration resistance while being halogen-free.
即ち、本発明は、[1]フレキシブルプリント配線板のカバーレイに用いられるハロゲンフリー接着剤組成物であって、エラストマー(A)、熱硬化性成分(B)、金属水酸化物(C)、硬化剤(D)及びシリコーンオリゴマー(E)を含むカバーレイ用接着剤組成物に関する。
また、本発明は、[2]エラストマー(A)が、熱硬化性成分(B)の熱硬化性樹脂と反応可能な官能基を有することを特徴とする上記[1]に記載のカバーレイ用接着剤組成物に関する。
また、本発明は、[3]金属水酸化物(C)の表面が、シリコーンオリゴマー(E)で処理されている上記[1]または上記[2]に記載のカバーレイ用接着剤組成物に関する。
また、本発明は、[4]熱硬化性成分(B)が、エポキシ樹脂、フェノール樹脂のいずれか1以上である上記[1]ないし上記[3]のいずれかに記載のカバーレイ用接着剤組成物に関する。
また、本発明は、[5]シリコーンオリゴマー(E)が、2官能性シロキサン単位(R2SiO2/2)、3官能性シロキサン単位(RSiO3/2)及び4官能性シロキサン単位(SiO4/2)(式中、Rは有機基であり、シリコーンオリゴマー中のR基は互いに同一であっても、異なっていてもよい)から選ばれる少なくとも1種類のシロキサン単位を含有し、重合度が2〜70であり、末端に水酸基と反応する官能基を1個以上有するシリコーンオリゴマーである上記[1]ないし上記[4]のいずれかに記載のカバーレイ用接着剤組成物に関する。
また、本発明は、[6]上記[1]ないし上記[5]のいずれかに記載のカバーレイ用接着剤組成物を用いたフレキシブルプリント配線板に関する。
That is, the present invention is [1] a halogen-free adhesive composition used for a cover lay of a flexible printed wiring board, comprising an elastomer (A), a thermosetting component (B), a metal hydroxide (C), The present invention relates to an adhesive composition for a coverlay containing a curing agent (D) and a silicone oligomer (E).
The present invention also provides [2] the coverlay as described in [1] above, wherein the elastomer (A) has a functional group capable of reacting with the thermosetting resin of the thermosetting component (B). The present invention relates to an adhesive composition.
The present invention also relates to [3] the adhesive composition for coverlay according to [1] or [2] above, wherein the surface of the metal hydroxide (C) is treated with the silicone oligomer (E). .
[4] The coverlay adhesive according to any one of [1] to [3], wherein [4] the thermosetting component (B) is at least one of an epoxy resin and a phenol resin. Relates to the composition.
In the present invention, [5] silicone oligomer (E) is difunctional siloxane unit (R 2 SiO 2/2 ), trifunctional siloxane unit (RSiO 3/2 ) and tetrafunctional siloxane unit (SiO 4). / 2 ) (in the formula, R is an organic group, and the R groups in the silicone oligomer may be the same or different from each other). The coverlay adhesive composition according to any one of [1] to [4] above, which is a silicone oligomer having 2 to 70 and having at least one functional group that reacts with a hydroxyl group at a terminal.
The present invention also relates to [6] a flexible printed wiring board using the coverlay adhesive composition according to any one of [1] to [5].
本発明によれば、エラストマー(A)、熱硬化性成分(B)、金属水酸化物(C)、硬化剤(D)、シリコーンオリゴマー(E)を必須成分として含有し、シリコーンオリゴマーで金属水酸化物(C)の表面が処理されることにより、難燃性に優れ、耐マイグレーション性、はく離強さに優れるFPC用接着剤組成物及びそれらの特性を有するフレキシブルプリント配線板を提供することができる。 According to the present invention, the elastomer (A), the thermosetting component (B), the metal hydroxide (C), the curing agent (D), and the silicone oligomer (E) are contained as essential components. It is possible to provide an FPC adhesive composition excellent in flame retardancy, migration resistance and peel strength, and a flexible printed wiring board having these properties by treating the surface of the oxide (C). it can.
以下、本発明の実施の形態を具体的に説明する。
本発明に使用されるエラストマー(A)として、アクリルゴム、アクリル酸アルキルエステル(メタアクリル酸エステルも含む、以下同じ)を主成分としビニル単量体と必要に応じてアクリロニトリル、スチレン等を含む共重合体、ポリイソプレン、ポリブタジエン、カルボキシル基末端ポリブタジエン、水酸基末端ポリブタジエン、1,2−ポリブタジエン、カルボキシル基末端1,2−ポリブタジエン、水酸基末端1,2−ポリブタジエン、スチレン−ブタジエンゴム、水酸基末端スチレン−ブタジエンゴム、アクリロニトリル−ブタジエンゴム、カルボキシル基、水酸基、(メタ)アクリロイル基またはモルホリン基をポリマ末端に含有するアクリロニトリル−ブタジエンゴム、カルボキシル化ニトリルゴム、水酸基末端ポリ(オキシプロピレン)、アルコキシシリル基末端ポリ(オキシプロピレン)、ポリ(オキシテトラメチレン)グリコール、ポリオレフィングリコール、ポリ−ε−カプロラクトン、スチレン−ブタジエン−スチレン共重合体、ブチルゴム、クロロプレンゴム、二トリルゴム、アクリロニトリル−ブタジエン−メタクリル酸共重合体、スチレン−イソプレン共重合体、スチレン−ブチレン−スチレンブロック共重合体、スチレン−エチレン−ブチレン−スチレンブロック共重合体などがあげられ、これらに制限するものではない。
これらのエラストマー(A)としては、エポキシ樹脂またはフェノール樹脂のいずれか、または、その両方と反応する官能基を有することが好ましい。本発明で使用するエラストマー(A)は、分子量、組成等に特に制限なく使用することができる。
Hereinafter, embodiments of the present invention will be specifically described.
As the elastomer (A) used in the present invention, acrylic rubber, acrylic acid alkyl ester (including methacrylic acid ester, the same shall apply hereinafter) as a main component, vinyl monomer, and acrylonitrile, styrene, etc. Polymer, polyisoprene, polybutadiene, carboxyl group-terminated polybutadiene, hydroxyl-terminated polybutadiene, 1,2-polybutadiene, carboxyl-terminated 1,2-polybutadiene, hydroxyl-terminated 1,2-polybutadiene, styrene-butadiene rubber, hydroxyl-terminated styrene-butadiene Rubber, acrylonitrile-butadiene rubber, carboxyl group, hydroxyl group, acrylonitrile-butadiene rubber containing carboxyl group, (meth) acryloyl group or morpholine group at the polymer end, carboxylated nitrile rubber, hydroxyl group terminated poly (oxy Lopyrene), alkoxysilyl group-terminated poly (oxypropylene), poly (oxytetramethylene) glycol, polyolefin glycol, poly-ε-caprolactone, styrene-butadiene-styrene copolymer, butyl rubber, chloroprene rubber, nitrile rubber, acrylonitrile-butadiene -A methacrylic acid copolymer, a styrene-isoprene copolymer, a styrene-butylene-styrene block copolymer, a styrene-ethylene-butylene-styrene block copolymer, and the like, but are not limited thereto.
These elastomers (A) preferably have a functional group that reacts with either an epoxy resin or a phenol resin, or both. The elastomer (A) used in the present invention can be used without any particular limitation in molecular weight, composition, and the like.
上記の本発明で使用されるエラストマー(A)のエポキシ樹脂またはフェノール樹脂のいずれか、またはその両方と反応する官能基として、カルボキシル基、エポキシ基、水酸基等があげられる。官能基としては、これらに制限されるものではないが、反応性、汎用性等の面から、カルボキシル基が好ましい。 Examples of the functional group that reacts with either or both of the epoxy resin and phenol resin of the elastomer (A) used in the present invention include a carboxyl group, an epoxy group, and a hydroxyl group. Although it does not restrict | limit to these as a functional group, A carboxyl group is preferable from surfaces, such as reactivity and versatility.
本発明で使用される熱硬化性成分(B)としては、反応性、耐熱性の点から、フェノール樹脂、エポキシ樹脂のいずれか又はこれら2種類以上の混合物であればよく、分子量、軟化点、水酸基当量などは特に制限されるものではない。
エポキシ樹脂としては、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂などのビスフェノール型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ビスフェノールAノボラック型エポキシ樹脂などのノボラック型エポキシ樹脂、脂環式エポキシ樹脂、脂肪族鎖状エポキシ樹脂、ビフェノールのジグリシジルエーテル化物、ナフタレンジオールのジグリシジルエーテル化物、フェノール類のジグリシジルエーテル化物、アルコール類のジグリシジルエーテル化物、及びこれらのアルキル置換体、水素添加物などが例示される。エポキシ樹脂は、1種類のものを単独で用いても良いし、2種類以上を混合して用いても良い。
As the thermosetting component (B) used in the present invention, from the viewpoint of reactivity and heat resistance, any one of phenol resin and epoxy resin or a mixture of two or more of these may be used. Molecular weight, softening point, The hydroxyl equivalent is not particularly limited.
Epoxy resins include bisphenol A type epoxy resins, bisphenol F type epoxy resins, bisphenol S type epoxy resins and other bisphenol type epoxy resins, phenol novolac type epoxy resins, cresol novolac type epoxy resins, and bisphenol A novolak type epoxy resins. Type epoxy resin, cycloaliphatic epoxy resin, aliphatic chain epoxy resin, diglycidyl etherified product of biphenol, diglycidyl etherified product of naphthalenediol, diglycidyl etherified product of phenol, diglycidyl etherified product of alcohol, and these And alkyl-substituted products, hydrogenated products, and the like. One type of epoxy resin may be used alone, or two or more types may be mixed and used.
フェノール樹脂は、フェノール類とアルデヒドを酸またはアルカリを触媒として加え反応させたもので、フェノール類としては、フェノール、メタクレゾール、パラクレゾール、オルソクレゾール、イソプロピルフェノール、ノニルフェノール等が使用され、アルデヒド類として、ホルムアルデヒド、パラホルムアルデヒド、アセトアルデヒド、パラアセトアルデヒド、ブチルアルデヒド、オクチルアルデヒド、ベンズアルデヒド等が挙げられ、特に制限されるものではない。一般にはホルムアルデヒドまたはパラホルムアルデヒドが使用される。この他に、植物油変性フェノール樹脂を用いることもできる。植物油変性フェノール樹脂は、フェノール類と植物油とを酸触媒の存在下に反応させ、ついで、アルデヒド類をアルカリ触媒の存在下に反応させることにより得られる。酸触媒としてはパラトルエンスルホン酸などが挙げられる。アルカリ触媒としては、アンモニア、トリメチルアミン、トリエチルアミンなどのアミン系触媒が挙げられる。
また、熱硬化性成分(B)として、キシレン樹脂、グアナミン樹脂、ジアリルフタレート樹脂、ビニルエステル樹脂、不飽和ポリエステル樹脂、フラン樹脂、ポリイミド樹脂、ポリウレタン樹脂、シアネート樹脂、マレイミド樹脂、ベンゾシクロブテン樹脂などを用いることができる。
Phenol resins are phenols and aldehydes that are reacted with acid or alkali as a catalyst. Phenols, such as phenol, metacresol, paracresol, orthocresol, isopropylphenol, and nonylphenol are used as aldehydes. , Formaldehyde, paraformaldehyde, acetaldehyde, paraacetaldehyde, butyraldehyde, octylaldehyde, benzaldehyde and the like, and are not particularly limited. In general, formaldehyde or paraformaldehyde is used. In addition, a vegetable oil-modified phenol resin can also be used. The vegetable oil-modified phenol resin is obtained by reacting phenols and vegetable oil in the presence of an acid catalyst, and then reacting aldehydes in the presence of an alkali catalyst. Examples of the acid catalyst include p-toluenesulfonic acid. Examples of the alkali catalyst include amine catalysts such as ammonia, trimethylamine, and triethylamine.
Further, as the thermosetting component (B), xylene resin, guanamine resin, diallyl phthalate resin, vinyl ester resin, unsaturated polyester resin, furan resin, polyimide resin, polyurethane resin, cyanate resin, maleimide resin, benzocyclobutene resin, etc. Can be used.
本発明で使用される金属水酸化物(C)としては、特に制限はなく、本質的に電気絶縁性のものであれば使用することができる。例えば、水酸化アルミニウム、水酸化マグネシウム、ドロマイト、ハイドロタルサイト、水酸化カルシウム、水酸化バリウム、水酸化ジルコニウム等が挙げられる。本発明においては、特に水酸化アルミニウムが好ましい。水酸化アルミニウムは、イオン性不純物が少なく、低コストであることから、FPCを含め、電子材料用途として汎用されていることから好適である。これらは、単独あるいは必要に応じて2種以上併用して用いることができる。無機充填剤の形状、粒径については特に制限はなく、通常、粒径0.01〜50μm、好ましくは0.1〜15μmのものが好適に用いられる。これらの金属水酸化物の配合量は、(A)+(B)の樹脂固形分の合計100重量部に対して50〜200重量部の範囲が好ましい。50重量部未満では、充分な難燃性が得られない傾向があり、また、200重量部を超えると、常態はく離接着強さが低下する傾向がある。 There is no restriction | limiting in particular as a metal hydroxide (C) used by this invention, If it is an electrical insulation essentially, it can be used. Examples thereof include aluminum hydroxide, magnesium hydroxide, dolomite, hydrotalcite, calcium hydroxide, barium hydroxide, zirconium hydroxide and the like. In the present invention, aluminum hydroxide is particularly preferable. Aluminum hydroxide is preferable because it has few ionic impurities and is low in cost, and is widely used for electronic materials including FPC. These can be used alone or in combination of two or more as required. There is no restriction | limiting in particular about the shape of a inorganic filler, and a particle size, Usually, the particle size of 0.01-50 micrometers, Preferably 0.1-15 micrometers is used suitably. The compounding amount of these metal hydroxides is preferably in the range of 50 to 200 parts by weight with respect to 100 parts by weight of the total resin solids (A) + (B). If it is less than 50 parts by weight, there is a tendency that sufficient flame retardancy cannot be obtained, and if it exceeds 200 parts by weight, the normal peel adhesion strength tends to decrease.
本発明のカバーレイ用接着剤組成物には、必要に応じて、金属水酸化物以外の難燃剤、添加剤の配合剤を添加することができる。 In the coverlay adhesive composition of the present invention, a flame retardant other than a metal hydroxide and a compounding agent for additives can be added as necessary.
金属水酸化物と併用する難燃剤としては、リン系難燃剤、窒素系難燃剤、シリコーン系難燃剤、無機系難燃剤が挙げられ、特性を低下させない範囲で添加できる。 Examples of flame retardants used in combination with metal hydroxides include phosphorus flame retardants, nitrogen flame retardants, silicone flame retardants, and inorganic flame retardants, which can be added within a range that does not deteriorate the characteristics.
リン系難燃剤としては、リン原子を含有する化合物であれば、無機系、有機系のいずれも使用することができる。無機系化合物としては、例えば、加水分解等の防止を目的として表面処理が施されていてもよい赤リン、リン酸一アンモニウム、リン酸二アンモニウム、リン酸三アンモニウム、ポリリン酸アンモニウム等のリン酸アンモニウム類、リン酸アミド等の無機系含窒素リン化合物が挙げられる。
有機リン系化合物としては、例えば、リン酸エステル化合物、ホスホン酸化合物、ホスフィン酸化合物、ホスフィンオキシド化合物、ホスホラン化合物、有機系含窒素リン化合物等が挙げられる。
As the phosphorus-based flame retardant, both inorganic and organic compounds can be used as long as they are compounds containing phosphorus atoms. Examples of the inorganic compound include phosphoric acids such as red phosphorus, monoammonium phosphate, diammonium phosphate, triammonium phosphate, and ammonium polyphosphate, which may be surface-treated for the purpose of preventing hydrolysis and the like. Examples thereof include inorganic nitrogen-containing phosphorus compounds such as ammonium and phosphoric acid amide.
Examples of the organic phosphorus compound include a phosphate ester compound, a phosphonic acid compound, a phosphinic acid compound, a phosphine oxide compound, a phosphorane compound, and an organic nitrogen-containing phosphorus compound.
窒素系難燃剤としては、窒素原子を含有する化合物であれば特に制限されるものではなく、例えば、トリアジン化合物、シアヌル酸化合物、イソシアヌル酸化合物、フェノチアジン等が挙げられ、トリアジン化合物、シアヌル酸化合物、イソシアヌル酸化合物が好ましい。 The nitrogen-based flame retardant is not particularly limited as long as it is a compound containing a nitrogen atom, and examples thereof include triazine compounds, cyanuric acid compounds, isocyanuric acid compounds, phenothiazines, triazine compounds, cyanuric acid compounds, Isocyanuric acid compounds are preferred.
シリコーン系難燃剤としては、ケイ素原子を含有する有機化合物であれば特に制限がなく使用でき、例えば、シリコーンオイル、シリコーンゴム、シリコーン樹脂等が挙げられる。 The silicone flame retardant is not particularly limited as long as it is an organic compound containing a silicon atom, and examples thereof include silicone oil, silicone rubber, and silicone resin.
無機系難燃剤としては、例えば、金属炭酸塩化合物、ホウ素化合物、低融点ガラス等が挙げられる。 Examples of inorganic flame retardants include metal carbonate compounds, boron compounds, and low-melting glass.
本発明で使用される硬化剤(D)は、樹脂の硬化剤および硬化触媒として作用する。これらは、従来公知の種々のものを使用することができ、例えば、ジアミノジフェニルメタン、ジアミノジフェニルスルフォン、無水ピロメリット酸、芳香族ポリアミン、三フッ化ホウ素トリエチルアミン錯体等の三フッ化ホウ素のアミン錯体、1−アルキル−2−フェニルイミダゾール、2−アルキル−4−メチルイミダゾール、2−フェニル−4−アルキルイミダゾール等のイミダゾール誘導体、無水フタル酸、無水トリメリット酸等の有機酸、ジシアンジアミド、トリフェニルフォスフィン、ジアザビシクロウンデセン、ヒドラジン、フェノールノボラックやクレゾールノボラック等の多官能性フェノール、有機リン系化合物、第3級アミン、第4級アンモニウム塩等の公知のものが使用できる。なお、これら硬化剤(硬化触媒)は単独で用いてもよいし、必要に応じて2種類以上を併用してもよい。 The curing agent (D) used in the present invention acts as a curing agent and a curing catalyst for the resin. As these, various conventionally known ones can be used, for example, diaminodiphenylmethane, diaminodiphenylsulfone, pyromellitic anhydride, aromatic polyamine, boron trifluoride amine complex such as boron trifluoride triethylamine complex, Imidazole derivatives such as 1-alkyl-2-phenylimidazole, 2-alkyl-4-methylimidazole, 2-phenyl-4-alkylimidazole, organic acids such as phthalic anhydride and trimellitic anhydride, dicyandiamide, triphenylphosphine Known compounds such as diazabicycloundecene, hydrazine, polyfunctional phenols such as phenol novolac and cresol novolak, organic phosphorus compounds, tertiary amines, and quaternary ammonium salts can be used. In addition, these hardening | curing agents (curing catalyst) may be used independently, and may use 2 or more types together as needed.
本発明で使用するシリコーンオリゴマー(E)は、末端に水酸基と反応する官能基を一つ以上有していれば、その分子量や構造等に特に制限はない。 If the silicone oligomer (E) used by this invention has one or more functional groups which react with a hydroxyl group at the terminal, there will be no restriction | limiting in particular in the molecular weight, a structure, etc.
本発明に用いられるシリコーンオリゴマー(E)は、予め3次元架橋していることが好ましく、従って、2官能性シロキサン単位(R2SiO2/2)、3官能性シロキサン単位(RSiO3/2)および4官能性シロキサン単位(SiO4/2)(式中、Rは有機基、例えば、メチル基、エチル基等の炭素数1〜6のアルキル基、フェニル基等の炭素数6〜12のアリール基、ビニル基等であり、シリコーンオリゴマー中のR基は互いに同一であってもよいし、異なっていてもよい。)から選らばれる少なくとも一種類のシロキサン単位を含有し、シリコーンオリゴマーの重合度は、2〜70(GPCによる重量平均分子量からの換算)のものであると好ましい。例えば、2官能性シロキサン単位からなるもの、3官能性シロキサン単位からなるもの、4官能性シロキサン単位からなるもの、2官能性シロキサン単位と3官能性シロキサン単位からなるもの、3官能性シロキサン単位と4官能性シロキサン単位からなるもの、2官能性シロキサン単位と4官能性シロキサン単位からなるもの、及び2官能性シロキサン単位と3官能性シロキサン単位と4官能性シロキサン単位からなるものがあげられる。また、シリコーンオリゴマーの重合度は、2〜70のものであるが、好ましくは、重合度6〜70であり、より好ましくは10〜50である。重合度が2未満では、充分な3次元架橋構造が得られず、重合度が70を超えるシリコーンオリゴマーを用いると、表面処理の際に処理むらが起こり、耐熱性が低下することがある。 The silicone oligomer (E) used in the present invention is preferably preliminarily three-dimensionally cross-linked, and accordingly, a bifunctional siloxane unit (R 2 SiO 2/2 ), a trifunctional siloxane unit (RSiO 3/2 ). And tetrafunctional siloxane units (SiO 4/2 ) (wherein R is an organic group, for example, an alkyl group having 1 to 6 carbon atoms such as a methyl group or an ethyl group, or an aryl having 6 to 12 carbon atoms such as a phenyl group) R group in the silicone oligomer may be the same as or different from each other, and at least one siloxane unit selected from 2 to 70 (converted from the weight average molecular weight by GPC). For example, a bifunctional siloxane unit, a trifunctional siloxane unit, a tetrafunctional siloxane unit, a bifunctional siloxane unit and a trifunctional siloxane unit, a trifunctional siloxane unit, Examples thereof include those composed of tetrafunctional siloxane units, those composed of bifunctional siloxane units and tetrafunctional siloxane units, and those composed of bifunctional siloxane units, trifunctional siloxane units and tetrafunctional siloxane units. Moreover, although the polymerization degree of a silicone oligomer is a thing of 2-70, Preferably, it is a polymerization degree 6-70, More preferably, it is 10-50. If the degree of polymerization is less than 2, a sufficient three-dimensional crosslinked structure cannot be obtained, and if a silicone oligomer having a degree of polymerization of more than 70 is used, uneven treatment may occur during surface treatment and heat resistance may be reduced.
ここで、2官能性シロキサン単位(R2SiO2/2)、3官能性シロキサン単位(RSiO3/2)および4官能性シロキサン単位(SiO4/2)は、それぞれ下記の構造を有する。
R R O−
| | |
−O−Si−O− −O−Si−O− −O−Si−O−
| | |
R O− O−
R2SiO2/2 , RSiO3/2 , SiO4/2
Here, the bifunctional siloxane unit (R 2 SiO 2/2 ), the trifunctional siloxane unit (RSiO 3/2 ), and the tetrafunctional siloxane unit (SiO 4/2 ) each have the following structure.
R R O-
| | |
-O-Si-O- -O-Si-O- -O-Si-O-
| | |
R O- O-
R 2 SiO 2/2 , RSiO 3/2 , SiO 4/2
本発明で使用するシリコーンオリゴマー(E)の配合量は、金属水酸化物(C)に対して0.01〜50重量%が好ましい。0.01重量%未満では、界面接着性向上の効果が不充分となることがあり、50重量%を超えると、耐熱性等が低下する傾向がある。
金属水酸化物(C)表面のシリコーンオリゴマー(E)による処理は、金属水酸化物(C)の分散液にシリコーンオリゴマー(E)を配合し、予め金属水酸化物(C)の表面を処理し、これに他のエラストマー(A)、熱硬化性成分(B)、硬化剤(D)、を配合しても良い。また、(A)、(B)、(C)、(D)、(E)を順不同に配合しても良い。
As for the compounding quantity of the silicone oligomer (E) used by this invention, 0.01 to 50 weight% is preferable with respect to a metal hydroxide (C). If it is less than 0.01% by weight, the effect of improving the interfacial adhesion may be insufficient, and if it exceeds 50% by weight, the heat resistance and the like tend to decrease.
The treatment with the silicone oligomer (E) on the surface of the metal hydroxide (C) is performed by blending the silicone oligomer (E) into the dispersion of the metal hydroxide (C) and treating the surface of the metal hydroxide (C) in advance. And you may mix | blend another elastomer (A), a thermosetting component (B), and a hardening | curing agent (D) to this. Further, (A), (B), (C), (D), and (E) may be blended in any order.
本発明のFPCのカバーレイ用接着剤組成物は、有機溶剤に溶解または分散して使用できる。有機溶剤としては特に制限はなく、例えば、メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤、トルエン等の芳香族系溶剤、メタノール、エタノール等のアルコール系溶剤、N−メチルピロリドン、N,N−ジメチルホルムアミド等のアミド系溶剤を用いてもよい。 The FPC coverlay adhesive composition of the present invention can be used by dissolving or dispersing in an organic solvent. The organic solvent is not particularly limited, and examples thereof include ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone, aromatic solvents such as toluene, alcohol solvents such as methanol and ethanol, N-methylpyrrolidone, N, N-dimethylformamide. An amide solvent such as may be used.
本発明のFPCのカバーレイ用接着剤組成物の接着剤溶液はポリイミドフィルム、ポリエステルフィルム、液晶ポリマーフィルム等に直接コーティングし、有機溶剤を乾燥することでカバーレイとすることができる。コーティング方法としては、特に制限されないが、ロールコータ、リバースロールコーター、コンマコータ、グラビアコータ、エアーナイフコータ、ダイコータ、バーコータ等の公知の方法で行うことができる。また、乾燥は、60〜150℃、5〜30分間程度で行うことができる。 The adhesive solution of the FPC coverlay adhesive composition of the present invention can be directly coated on a polyimide film, a polyester film, a liquid crystal polymer film, etc., and dried with an organic solvent to form a coverlay. Although it does not restrict | limit especially as a coating method, It can carry out by well-known methods, such as a roll coater, a reverse roll coater, a comma coater, a gravure coater, an air knife coater, a die coater, a bar coater. Moreover, drying can be performed at 60-150 degreeC and about 5 to 30 minutes.
上記の用途に用いられるポリイミドフィルムとしては、特に制限されるものではないが、例えば、カプトン(商品名、東レデュポン株式会社製)、アピカル(商品名、株式会社カネカ製)、ユーピレックス(商品名:宇部興産株式会社製)等が使用できる。
上記の用途に用いられるポリエステルフィルムとしては、特に制限されるものではないが、例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート等が使用できる。
上記の用途に用いられる液晶ポリマーフィルムとしては、特に制限されるものではないが、例えば、ポリアクリレート系液晶ポリマー等が使用できる。
上記ポリイミドフィルム、ポリエステルフィルム、液晶ポリマーフィルムについては、フィルムの厚さに特に制限はないが、10〜100μmのものが通常使用される。
Although it does not restrict | limit especially as a polyimide film used for said use, For example, Kapton (brand name, Toray DuPont Co., Ltd. product), Apical (brand name, Kaneka Co., Ltd. product), Upilex (brand name: Ube Industries, Ltd.) can be used.
Although it does not restrict | limit especially as a polyester film used for said use, For example, a polyethylene terephthalate, a polybutylene terephthalate, a polyethylene naphthalate etc. can be used.
Although it does not restrict | limit especially as a liquid crystal polymer film used for said use, For example, a polyacrylate type liquid crystal polymer etc. can be used.
The polyimide film, polyester film, and liquid crystal polymer film are not particularly limited in film thickness, but those having a thickness of 10 to 100 μm are usually used.
次に本発明を、実施例および比較例を用いて具体的に説明する。 Next, the present invention will be specifically described using examples and comparative examples.
(実施例1)
(1)シリコーンオリゴマー溶液の製造
撹拌装置、コンデンサー及び温度計を備えたガラスフラスコに、テトラメトキシシラン40g及びメタノール93gを配合した溶液を入れ、次いで、酢酸0.47g及び蒸留水18.9gを添加し、50℃で8時間撹拌し、シロキサン単位の重合度が20(GPCによる重量平均分子量から換算、以下同じ)のシリコーンオリゴマーを合成した。得られたシリコーンオリゴマーは、水酸基と反応する末端官能基としてメトキシ基及び/又はシラノール基を有するものである。
得られたシリコーンオリゴマー溶液にメタノールを加えて、固形分10重量%のシリコーンオリゴマー処理液を作製した。
(2)カバーレイ用接着剤組成物溶液の調整
ハイジライトH−42M(水酸化アルミニウム;昭和電工株式会社製)100重量部をメチルエチルケトンに分散させた後、シリコーンオリゴマーとして実施例1の(1)で作製したシリコーンオリゴマー処理液を15重量部となるよう加え、30分間室温(25℃)にて撹拌し、水酸化アルミニウムの表面をシリコーンオリゴマーで処理した。この溶液に、WS023DR(アクリルゴム;帝国化学産業株式会社製)50重量部、YDCN703(クレゾールノボラック型エポキシ樹脂;東都化成株式会社製)を30重量部、ヒタノール2181(レゾール型フェノール樹脂;日立化成工業株式会社製)20重量部を加えた。さらに上記混合液に、エポキシ樹脂の硬化剤としてジシアンジアミド0.5重量部を混合したものをカバーレイ用接着剤組成物溶液とした。
(3)カバーレイの作製
コンマコーターを用いて、アピカルNPI(12.5μm厚み、株式会社カネカ製)に乾燥後の接着剤層の厚みが25μmになるように接着剤溶液を塗工、乾燥し、カバーレイを作製した。
Example 1
(1) Production of silicone oligomer solution A glass flask equipped with a stirrer, condenser and thermometer was charged with a solution containing 40 g of tetramethoxysilane and 93 g of methanol, and then 0.47 g of acetic acid and 18.9 g of distilled water were added. The mixture was stirred at 50 ° C. for 8 hours to synthesize a silicone oligomer having a degree of polymerization of siloxane units of 20 (converted from a weight average molecular weight by GPC, the same applies hereinafter). The obtained silicone oligomer has a methoxy group and / or a silanol group as a terminal functional group that reacts with a hydroxyl group.
Methanol was added to the obtained silicone oligomer solution to prepare a silicone oligomer treatment liquid having a solid content of 10% by weight.
(2) Preparation of adhesive composition solution for coverlay After dispersing 100 parts by weight of Heidilite H-42M (aluminum hydroxide; manufactured by Showa Denko KK) in methyl ethyl ketone, Example 1 (1) as a silicone oligomer The silicone oligomer treatment solution prepared in (1) was added to 15 parts by weight, and the mixture was stirred for 30 minutes at room temperature (25 ° C.) to treat the surface of aluminum hydroxide with the silicone oligomer. To this solution, 50 parts by weight of WS023DR (acrylic rubber; manufactured by Teikoku Chemical Industry Co., Ltd.), 30 parts by weight of YDCN703 (cresol novolac type epoxy resin; manufactured by Tohto Kasei Co., Ltd.), and 2anol (resole type phenol resin; Hitachi Chemical Co., Ltd.) 20 parts by weight) was added. Further, a mixture of the above mixed solution and 0.5 part by weight of dicyandiamide as a curing agent for epoxy resin was used as an adhesive composition solution for coverlay.
(3) Preparation of coverlay Using a comma coater, apply and dry the adhesive solution to apical NPI (12.5 μm thickness, manufactured by Kaneka Corporation) so that the thickness of the adhesive layer after drying is 25 μm. A coverlay was prepared.
(実施例2)
実施例1において、難燃剤として、芳香族リン酸エステル縮合型難燃剤PX−200(リン含有率9重量%、大八化学工業株式会社製)を10重量部とし、水酸化アルミニウムの部数を70重量部、シリコーンオリゴマー処理液10重量部とした以外は、実施例1と同様に行い、カバーレイを作製した。
(Example 2)
In Example 1, as a flame retardant, aromatic phosphate ester condensation type flame retardant PX-200 (phosphorus content 9% by weight, manufactured by Daihachi Chemical Industry Co., Ltd.) is 10 parts by weight, and the number of parts of aluminum hydroxide is 70. A coverlay was produced in the same manner as in Example 1 except that the amount was 10 parts by weight and the silicone oligomer treatment solution was 10 parts by weight.
(実施例3)
実施例1において、アクリルゴムのWS023DRをカルボキシル変性NBRのPNR−1H(日本ゼオン株式会社社製)とした以外は、実施例1と同様に行い、カバーレイを作製した。
(Example 3)
A coverlay was produced in the same manner as in Example 1 except that the acrylic rubber WS023DR was changed to PNR-1H (made by Nippon Zeon Co., Ltd.) as the acrylic rubber.
(実施例4)
実施例1において、アクリルゴムのWS023DRを80重量部、エポキシ樹脂のYDCN703を17重量部、フェノール樹脂のH2181Sを3重量部とした以外は、実施例1と同様に行い、カバーレイを作製した。
Example 4
A coverlay was produced in the same manner as in Example 1 except that 80 parts by weight of the acrylic rubber WS023DR, 17 parts by weight of the epoxy resin YDCN703, and 3 parts by weight of the phenolic resin H2181S were used.
(比較例1)
実施例1において、シリコーンオリゴマー処理液を0重量部とした以外は、実施例1と同様に行い、カバーレイを作製した。
(Comparative Example 1)
In Example 1, a coverlay was produced in the same manner as in Example 1 except that the silicone oligomer treatment liquid was changed to 0 part by weight.
(比較例2)
実施例1において、水酸化アルミニウムを0重量部、シリコーンオリゴマー処理液を0重量部、PX−200を50重量部とした以外は実施例1と同様に行い、カバーレイを作製した。
(Comparative Example 2)
A coverlay was produced in the same manner as in Example 1 except that aluminum hydroxide was 0 parts by weight, silicone oligomer treatment liquid was 0 parts by weight, and PX-200 was 50 parts by weight.
(比較例3)
実施例1において、WS023DRを100重量部、YDCN703を0重量部、ヒタノール2181を0重量部、ジシアンジアミドを0重量部とした以外は、実施例1と同様に行い、カバーレイを作製した。
(Comparative Example 3)
A coverlay was prepared in the same manner as in Example 1 except that WS023DR was 100 parts by weight, YDCN703 was 0 parts by weight, Hitanol 2181 was 0 parts by weight, and dicyandiamide was 0 parts by weight.
(評価方法)
(1)はく離接着強さ
カバーレイフィルムと35μmの圧延銅箔を、100℃のラミネートロール(線圧5kgf/cm、ラミネート速度1m/分)にて貼り合せた。その後、プレス(温度170℃、圧力1MPa、60分間)を用いて硬化を行い試験片とした。硬化した試験片をJIS K 6854−3に準拠し、T形はく離接着強さを測定した。はく離温度は23℃、はく離速度は50mm/分とした。
(Evaluation methods)
(1) Peeling adhesive strength A coverlay film and a 35 μm-rolled copper foil were bonded to each other with a 100 ° C. laminating roll (linear pressure 5 kgf / cm, laminating speed 1 m / min). Then, it hardened using the press (temperature 170 degreeC, pressure 1MPa, 60 minutes), and it was set as the test piece. The cured specimen was measured in accordance with JIS K 6854-3, and the T-peeling adhesive strength was measured. The peeling temperature was 23 ° C., and the peeling speed was 50 mm / min.
(2)リフローはんだ耐熱
カバーレイフィルムと35μmの圧延銅箔を、100℃のラミネートロール(線圧5kgf/cm、ラミネート速度1m/分)にて貼り合せた。その後、プレス(温度170℃、圧力1MPa、60分間)を用いて硬化を行い試験片とした。上記試験片をJIS C 6481に準拠し、加湿条件(温度40℃、湿度80%)に12時間放置した後、リフローはんだ付け装置(日本パルス研究所製 RF430)を用いて、サンプル表面最高温度260℃となるように、試験片を加熱し、接着剤層のフクレの有無を観測した。
(3)耐マイグレーション性
試験装置は、IMV株式会社製マイグレーション装置及び、株式会社平山製作所製恒温恒湿槽を用いた。試験片は、フレキシブル銅張り積層板に試験用に回路幅および回路間隔が75μmの櫛型電極を作製し、上記で作製したカバーレイフィルムを積層し、170℃、圧力1MPa、60分間の条件でプレスし、硬化したサンプルを使用した。上記サンプルを温度85℃、湿度85%RHの恒温恒湿槽に投入し、電極間に50Vの直流電圧を1000時間連続印加し、湿中での抵抗値を連続測定した。評価は抵抗値の低下の有無、試験後の電極間のデンドライトの有無を観察することで行った。
(4)耐燃性試験
カバーレイをUL94 VTM−0に準拠した方法で耐燃性を評価した。
上記で説明した評価方法により、はく離接着強さ、リフローはんだ耐熱、耐マイグレーション性、耐燃性試験の測定結果を表1に纏めて示した。
(2) Reflow soldering heat resistance The coverlay film and 35 μm rolled copper foil were bonded together with a laminating roll (linear pressure 5 kgf / cm, laminating speed 1 m / min) at 100 ° C. Then, it hardened using the press (temperature 170 degreeC, pressure 1MPa, 60 minutes), and it was set as the test piece. According to JIS C 6481, the test piece was left in a humidified condition (temperature 40 ° C., humidity 80%) for 12 hours, and then the sample surface maximum temperature 260 was measured using a reflow soldering apparatus (RF430 manufactured by Nippon Pulse Laboratories). The test piece was heated so that it might become degree C, and the presence or absence of the swelling of the adhesive bond layer was observed.
(3) Migration resistance The test apparatus used was a migration apparatus manufactured by IMV Co., Ltd. and a constant temperature and humidity chamber manufactured by Hirayama Manufacturing Co., Ltd. For the test piece, a comb-shaped electrode having a circuit width and a circuit interval of 75 μm was prepared for testing on a flexible copper-clad laminate, and the coverlay film prepared above was laminated, under the conditions of 170 ° C., pressure 1 MPa, 60 minutes. Pressed and cured samples were used. The sample was placed in a constant temperature and humidity chamber having a temperature of 85 ° C. and a humidity of 85% RH, a 50 V DC voltage was continuously applied between the electrodes for 1000 hours, and the resistance value in humidity was continuously measured. The evaluation was performed by observing the presence or absence of a decrease in resistance value and the presence or absence of dendrite between the electrodes after the test.
(4) Flame resistance test The flame resistance of the coverlay was evaluated by a method based on UL94 VTM-0.
Table 1 summarizes the measurement results of peel adhesion strength, reflow solder heat resistance, migration resistance, and flame resistance test according to the evaluation method described above.
表中の部数は溶剤を除いた重量部比
リフローはんだ耐熱性: ○:フクレはがれ無し、×:フクレ有り
耐マイグレーション性: ◎:抵抗値の低下無し、デンドライト無し、○:抵抗値の低下無し、デンドライト少量有り(陽極、陰極間の導通無し)、×:抵抗値の低下有り、デンドライト発生。
Parts in the table are parts by weight excluding the solvent. Reflow solder heat resistance: ○: No swelling, ×: Migration resistance: ◎: No decrease in resistance, no dendrite, ○: No decrease in resistance, There is a small amount of dendrite (no continuity between anode and cathode), x: There is a decrease in resistance value, and dendrite is generated.
エラストマー(A)、シリコーンオリゴマー(E)を含まない比較例1では、はく離接着強さ、耐マイグレーション性に劣る。また、エラストマー(A)、シリコーンオリゴマー(E)及び金属水酸化物(C)を含まない比較例2は、はく離接着強さに優れるが、リフローはんだ耐熱性、耐マイグレーション性に劣る。そして、熱硬化性成分(B)、硬化剤(D)を含まない比較例3は、リフローはんだ耐熱性、耐マイグレーション性、難燃性に劣る。これに対し、本発明のエラストマー(A)、熱硬化性成分(B)、金属水酸化物(C)、硬化剤(D)及びシリコーンオリゴマー(E)を含フレキシブルプリント配線板のカバーレイ用接着剤組成物及びそれを用いたフレキシブルプリント配線板は、はく離接着強さ、リフローはんだ耐熱性、耐マイグレーション性、難燃性に優れる。
In Comparative Example 1 which does not contain the elastomer (A) and the silicone oligomer (E), the peel adhesion strength and the migration resistance are inferior. Further, Comparative Example 2 which does not contain the elastomer (A), the silicone oligomer (E) and the metal hydroxide (C) is excellent in peel adhesion strength, but is inferior in reflow soldering heat resistance and migration resistance. And the comparative example 3 which does not contain a thermosetting component (B) and a hardening | curing agent (D) is inferior to reflow solder heat resistance, migration resistance, and a flame retardance. On the other hand, the adhesive for coverlay of a flexible printed wiring board containing the elastomer (A), thermosetting component (B), metal hydroxide (C), curing agent (D) and silicone oligomer (E) of the present invention. The agent composition and the flexible printed wiring board using the same are excellent in peel adhesion strength, reflow soldering heat resistance, migration resistance, and flame retardancy.
Claims (6)
The flexible printed wiring board using the adhesive composition for coverlays in any one of Claims 1 thru | or 5.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007048856A (en) * | 2005-08-09 | 2007-02-22 | Hitachi Ltd | Wiring board and structural member using it |
JP2009007442A (en) * | 2007-06-27 | 2009-01-15 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for flexible printed wiring board and adhesive film for flexible printed wiring board obtained using the same |
JP2010074050A (en) * | 2008-09-22 | 2010-04-02 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for flexible printed wiring board and adhesive film using the adhesive composition |
JP2012180472A (en) * | 2011-03-02 | 2012-09-20 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for flexible printed wiring board and coverlay film using the same |
Citations (3)
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JPH1160951A (en) * | 1997-08-19 | 1999-03-05 | Hitachi Chem Co Ltd | Resin composition for printed circuit board and prepreg, metal-clad laminate using the same |
JP2004051990A (en) * | 2002-07-16 | 2004-02-19 | Shin Etsu Chem Co Ltd | Organo-polysiloxane-coated powder and its production method |
JP2004146754A (en) * | 2002-10-22 | 2004-05-20 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for flexible printed wiring board lamination and adhesion film |
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2005
- 2005-05-24 JP JP2005150942A patent/JP4845422B2/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH1160951A (en) * | 1997-08-19 | 1999-03-05 | Hitachi Chem Co Ltd | Resin composition for printed circuit board and prepreg, metal-clad laminate using the same |
JP2004051990A (en) * | 2002-07-16 | 2004-02-19 | Shin Etsu Chem Co Ltd | Organo-polysiloxane-coated powder and its production method |
JP2004146754A (en) * | 2002-10-22 | 2004-05-20 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for flexible printed wiring board lamination and adhesion film |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007048856A (en) * | 2005-08-09 | 2007-02-22 | Hitachi Ltd | Wiring board and structural member using it |
JP2009007442A (en) * | 2007-06-27 | 2009-01-15 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for flexible printed wiring board and adhesive film for flexible printed wiring board obtained using the same |
JP2010074050A (en) * | 2008-09-22 | 2010-04-02 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for flexible printed wiring board and adhesive film using the adhesive composition |
JP2012180472A (en) * | 2011-03-02 | 2012-09-20 | Hitachi Kasei Polymer Co Ltd | Adhesive composition for flexible printed wiring board and coverlay film using the same |
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