JP2006326632A - Method for molding powder molding, and molding device for powder molding - Google Patents

Method for molding powder molding, and molding device for powder molding Download PDF

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JP2006326632A
JP2006326632A JP2005152979A JP2005152979A JP2006326632A JP 2006326632 A JP2006326632 A JP 2006326632A JP 2005152979 A JP2005152979 A JP 2005152979A JP 2005152979 A JP2005152979 A JP 2005152979A JP 2006326632 A JP2006326632 A JP 2006326632A
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raw material
powder
molding
material powder
hole
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Shinichi Akiyama
新一 秋山
Kinya Kawase
欣也 川瀬
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Diamet Corp
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Diamet Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • B30B15/302Feeding material in particulate or plastic state to moulding presses
    • B30B15/304Feeding material in particulate or plastic state to moulding presses by using feed frames or shoes with relative movement with regard to the mould or moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0005Details of, or accessories for, presses; Auxiliary measures in connection with pressing for briquetting presses
    • B30B15/0011Details of, or accessories for, presses; Auxiliary measures in connection with pressing for briquetting presses lubricating means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Powder Metallurgy (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To reduce evil caused by raw material powder remaining, e.g., on the upper side of the body of a molding die for forming a molding part. <P>SOLUTION: A removing means 17 for raw material powder 6A remaining at the sliding path 7A of a shoe box 7 and a through hole 1 is provided so as to face to the sliding path 7A and the through hole 1. A powder molding A is molded by a molding part, and when the powder molding A is thereafter discharged from the molding part, after the powder molding A is discharged from the molding part and also before a solution 8 is stuck thereto, the raw material powder 6A remaining on the upper side 3 of a die 2 and the upper side 19A in the vicinity thereof is removed by the removing means 17, thus the upper side 3 and the upper side 19A are made clean, and the sliding of the shoe box 7 can be satisfactorily performed. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、粉末成形体の成形方法及び粉末成形体の成形装置に関するものである。   The present invention relates to a method for molding a powder molded body and a molding apparatus for a powder molded body.

従来、成形金型の成形部からの粉末成形体の抜出圧力を低減すると共に、粉末成形体の密度を向上するため、加熱手段を備えた成形部に、潤滑剤を水に溶解した溶液又は潤滑剤を水に分散した分散液を前記成形部に向けて噴射して付着させ、前記溶液の水分又は分散液の水分を蒸発させて前記成形部に潤滑層を形成して、原料粉末を充填し、その後パンチを前記成形部に嵌合して粉末成形体を成形し、さらにこの後前記成形部より粉末成形体を抜き出す粉末成形体の成形方法が知られている(例えば特許文献1、2)。
特開2004−167582号公報 特開2004−298892号公報
Conventionally, in order to reduce the extraction pressure of the powder compact from the molding part of the molding die and improve the density of the powder compact, a solution in which a lubricant is dissolved in water or a molding part equipped with heating means Fill the raw material powder by spraying and adhering a dispersion liquid in which the lubricant is dispersed in water toward the molding part, evaporating the water of the solution or the water of the dispersion liquid to form a lubricating layer in the molding part. Thereafter, a molding method of a powder molded body is known in which a punch is fitted into the molded portion to mold a powder molded body, and then the powder molded body is extracted from the molded portion (for example, Patent Documents 1 and 2). ).
JP 2004-167582 A Japanese Patent Application Laid-Open No. 2004-289892

前記従来技術においては、成形型本体の上面を摺動する原料供給体により原料粉末を前記成形部に充填するものであるが、原料供給体の摺動する前に成形型本体の上面に原料粉末が残存していた場合、原料供給体の摺動を良好に行えないというおそれがあった。これは原料供給体で摺り切れない原料粉末が成形型本体の上面に残ることや、上パンチに例えば着磁により付着していた原料粉末が成形型本体の上面に落下すること等によって起因する。特に、成形型本体の上面に原料粉末が残存し、この残存した原料粉末に溶液又は分散液が付着した場合には、塊状となってしまって原料供給体の摺動をさらに良好に行えないというおそれもある。この結果、原料供給体で摺り切れない原料粉末が成形型本体、下パンチに残り、前記溶液又は分散液で固着して粉末成形体の表面が黒変色又は粉付き状態となる。   In the prior art, the raw material powder is filled into the molding part by the raw material supplier that slides on the upper surface of the mold body, but the raw material powder is applied to the upper surface of the mold body before the raw material supplier slides. In the case where the material remains, there is a fear that the raw material supplier cannot be satisfactorily slid. This is caused by the fact that the raw material powder that cannot be rubbed by the raw material supply body remains on the upper surface of the mold body, or the raw material powder that has adhered to the upper punch by, for example, magnetization, falls to the upper surface of the mold body. In particular, when the raw material powder remains on the upper surface of the mold main body and the solution or dispersion liquid adheres to the remaining raw material powder, it becomes a lump and the sliding of the raw material supply body cannot be further improved. There is also a fear. As a result, the raw material powder that cannot be completely slid by the raw material supply body remains on the mold body and the lower punch, and is fixed by the solution or dispersion, and the surface of the powder molded body is blackened or powdered.

解決しようとする問題点は、成形部を形成する成形型本体の上面等に残存する原料粉末による弊害を少なくする点である。   The problem to be solved is to reduce the adverse effects of the raw material powder remaining on the upper surface of the mold body forming the molding part.

請求項1の発明は、成形型本体に形成した成形部に潤滑液を付着させた後、成形型本体の上面を摺動する原料供給体により原料粉末を前記成形部に充填し、その後パンチを前記成形部に嵌合して粉末成形体を成形し、さらにこの後前記成形部より粉末成形体を取り出す粉末成形体の成形方法において、前記粉末成形体を前記成形部より取り出した後でかつ前記潤滑液を付着させる前に、前記成形型本体の上面またはその近傍に残存する原料粉末を除去することを特徴とする粉末成形体の成形方法である。   According to the first aspect of the present invention, after the lubricating liquid is attached to the molding part formed on the molding die body, the raw material powder is filled into the molding part by a raw material supplier that slides on the upper surface of the molding die body, and then punching is performed. In a molding method of a powder molded body, which is fitted into the molded part to mold a powder molded body, and then the powder molded body is taken out from the molded part, after the powder molded body is taken out from the molded part and Before the lubricating liquid is adhered, the raw material powder remaining on or near the upper surface of the mold main body is removed.

請求項2の発明は、成形型本体に形成した成形部に潤滑液を付着させ、前記付着した潤滑液の液分を蒸発させて前記成形部に潤滑層を形成した後、成形型本体の上面を摺動する原料供給体により原料粉末を前記成形部に充填し、その後パンチを前記成形部に嵌合して粉末成形体を成形し、さらにこの後前記成形部より粉末成形体を取り出す粉末成形体の成形方法において、前記粉末成形体を取り出した後でかつ前記潤滑液を付着させる前に、前記成形型本体の上面またはその近傍に残存する前記原料粉末を除去することを特徴とする粉末成形体の成形方法である。   According to the second aspect of the present invention, a lubricating liquid is adhered to a molding portion formed on the mold body, and a liquid layer of the adhered lubricating liquid is evaporated to form a lubricating layer on the molding portion. Powder molding in which the raw material powder is filled into the molding part by a raw material supply body that slides, and thereafter a punch is fitted into the molding part to form a powder compact, and thereafter the powder compact is taken out from the molding part. In the body molding method, after the powder molded body is taken out and before the lubricating liquid is attached, the raw material powder remaining on or near the upper surface of the molding body is removed. This is a body molding method.

請求項3の発明は、前記残存する原料粉末を除去する手段を、吹き飛ばし手段によって形成することを特徴とする請求項1又は2記載の粉末成形体の成形方法である。   The invention according to claim 3 is the method for forming a powder compact according to claim 1 or 2, wherein the means for removing the remaining raw material powder is formed by blowing means.

請求項4の発明は、前記残存する原料粉末を除去する手段を、吸入手段によって形成することを特徴とする請求項1又は2記載の粉末成形体の成形方法である。   According to a fourth aspect of the present invention, there is provided the method for forming a powder compact according to the first or second aspect, wherein the means for removing the remaining raw material powder is formed by suction means.

請求項5の発明は、前記残存する原料粉末を除去する手段を、前記掻き取り手段によって形成することを特徴とする請求項1又は2記載の粉末成形体の成形方法である。   The invention according to claim 5 is the method for forming a powder compact according to claim 1 or 2, wherein the means for removing the remaining raw material powder is formed by the scraping means.

請求項6の発明は、粉末成形体の側面を形成する貫通孔を上面に縦向きに有する成形型本体と、前記貫通孔に下方から嵌合する下パンチと、前記貫通孔に上方から嵌合する上パンチと、前記貫通孔に設けられ潤滑液を前記貫通孔に付着する付着手段と、原料粉末を収容し前記成形型本体の上面を摺動して前記成形部に充填する原料供給体を備え、前記原料供給体の摺動路又は及び前記貫通孔に臨んで、前記摺動路又は及び前記貫通孔に残存する残存原料粉末の除去手段を設けることを特徴とする粉末成形体の成形装置である。   According to a sixth aspect of the present invention, there is provided a molding die main body having a through hole that vertically forms a side surface of a powder molded body, a lower punch that fits into the through hole from below, and a fitting into the through hole from above. An upper punch, an attachment means provided in the through hole for adhering a lubricating liquid to the through hole, and a raw material supply body that contains raw material powder and slides on the upper surface of the mold body to fill the molding portion. A molding apparatus for a powder molded body, characterized by comprising a means for removing residual raw material powder remaining in the sliding path or the through hole facing the sliding path or the through hole of the raw material supply body It is.

請求項7の発明は、前記残存する原料粉末を除去する手段を、吹き飛ばし手段によって形成することを特徴とする請求項6記載の粉末成形体の成形装置である。   The invention according to claim 7 is the apparatus for forming a powder compact according to claim 6, wherein the means for removing the remaining raw material powder is formed by blowing means.

請求項8の発明は、前記残存する原料粉末を除去する手段を、吸入手段によって形成することを特徴とする請求項6記載の粉末成形体の成形装置である。   The invention according to claim 8 is the molding apparatus for the powder compact according to claim 6, wherein the means for removing the remaining raw material powder is formed by suction means.

請求項9の発明は、前記残存する原料粉末を除去する手段を、前記上面の掻き取り手段によって形成することを特徴とする請求項6記載の粉末成形体の成形装置である。   The invention of claim 9 is the apparatus for forming a powder compact according to claim 6, wherein the means for removing the remaining raw material powder is formed by scraping means on the upper surface.

請求項10の発明は、粉末成形体の側面を形成する貫通孔を上面に縦向きに有する成形型本体と、前記貫通孔に下方から嵌合する下パンチと、前記貫通孔に上方から嵌合する上パンチと、前記貫通孔に設けられ潤滑液を前記貫通孔に付着する付着手段と、原料粉末を収容し前記成形型本体の上面を摺動して前記成形部に充填する原料供給体を備え、貫通孔の上方位置にある前記上パンチに付着原料粉末の除去手段を設けることを特徴とする粉末成形体の成形装置である。   The invention according to claim 10 is a mold main body having a through hole that vertically forms a side surface of a powder molded body, a lower punch that fits into the through hole from below, and a fitting into the through hole from above. An upper punch, an attachment means provided in the through hole for adhering a lubricating liquid to the through hole, and a raw material supply body that contains raw material powder and slides on the upper surface of the mold body to fill the molding portion. A powder molding apparatus is provided, wherein the upper punch located above the through hole is provided with means for removing adhering raw material powder.

請求項11の発明は、前記付着する原料粉末を除去する手段を、吹き飛ばし手段によって形成することを特徴とする請求項10記載の粉末成形体の成形装置である。   The invention of claim 11 is the apparatus for forming a powder compact according to claim 10, wherein the means for removing the adhering raw material powder is formed by blowing means.

請求項1の発明によれば、残存原料粉末を除去手段により除去することで、上面を清浄な状態として原料供給体の摺動を良好に行うことができる。   According to the first aspect of the present invention, by removing the residual raw material powder by the removing means, the raw material supply body can be satisfactorily slid with the upper surface clean.

請求項2の発明によれば、液分を蒸発させる加熱手段などがあると上面に残存原料粉末が付着しやすくなっていても、残存原料粉末を除去手段により除去して原料供給体の摺動を良好に行うことができる。   According to the second aspect of the present invention, if there is a heating means for evaporating the liquid component, even if the residual raw material powder is likely to adhere to the upper surface, the residual raw material powder is removed by the removing means to slide the raw material supply body. Can be performed satisfactorily.

請求項3の発明によれば、残存原料粉末を吹き飛ばして除去することができる。   According to the invention of claim 3, the remaining raw material powder can be blown off and removed.

請求項4の発明によれば、残存原料粉末の飛散はなく、また残存原料粉末も可能となる。   According to the invention of claim 4, there is no scattering of the remaining raw material powder, and the remaining raw material powder is also possible.

請求項5の発明によれば、付着している残存原料粉末を確実に除去することができる。   According to the invention of claim 5, the remaining raw material powder adhering to it can be removed reliably.

請求項6の発明によれば、残存原料粉末を除去手段により除去することで、上面を清浄な状態として原料供給体の摺動を良好に行うことができる。   According to the sixth aspect of the present invention, by removing the remaining raw material powder by the removing means, it is possible to satisfactorily slide the raw material supply body with the upper surface being in a clean state.

請求項7の発明によれば、残存原料粉末を吹き飛ばして除去することができる。   According to the invention of claim 7, the remaining raw material powder can be blown off and removed.

請求項8の発明によれば、残存原料粉末の飛散はなく、また残存原料粉末も可能となる。   According to the invention of claim 8, there is no scattering of the remaining raw material powder, and the remaining raw material powder is also possible.

請求項9の発明によれば、付着している残存原料粉末を確実に除去することができる。   According to the invention of claim 9, the adhering residual raw material powder can be reliably removed.

請求項10の発明によれば、付着している付着原料粉末を確実に除去することができる。   According to the invention of claim 10, it is possible to reliably remove the adhering raw material powder adhering.

請求項11の発明によれば、付着している付着原料粉末を吹き飛ばして確実に除去することができる。   According to the eleventh aspect of the present invention, the adhering raw material powder that adheres can be blown off and reliably removed.

本発明における好適な実施の形態について、添付図面を参照して説明する。尚、以下に説明する実施の形態は、特許請求の範囲に記載された本発明の内容を限定するものではない。また、以下に説明される構成の全てが、本発明の必須要件であるとは限らない。   Preferred embodiments of the present invention will be described with reference to the accompanying drawings. The embodiments described below do not limit the contents of the present invention described in the claims. In addition, all of the configurations described below are not necessarily essential requirements of the present invention.

図1〜図7は実施例1を示しており、同図において、1は成形部たる貫通孔であり、この貫通孔1は、後述する圧粉体たる粉末成形体Aの側面を成形する成形型本体たるダイ2の上面3に縦方向に貫通形成しており、該貫通孔1の下方より下パンチ4が嵌合され、一方貫通孔1の上方より上パンチ5が嵌合されるようになっている。さらに、金属粉を主原料とする原料粉末6を供給し底面を開口した箱状の原料供給体たるシューボックス7が設けられる。このシューボックス7は、ダイ2の上面3及び後述するダイ取り付け台19の上面19Aを摺動自在に往復できるように設けられている。尚、7Aは上面3及び上面19Aに設けられるシューボックス7の摺動路を示している。さらに、シューボックス7の前側上方に潤滑剤を溶媒たる水に溶解した潤滑液たる溶液8を貫通孔1に付着するための噴射手段たるノズル9が取り付け部材9Aを介して一体的に設けられている。尚、溶液8にかえて潤滑剤を溶媒たる水に分散した分散液を用いてもよく、さらにまた潤滑液としてはステアリン酸亜鉛をアセトン等有機溶剤で溶かしたようなものでもよい。このノズル9はシューボックス7と一体的ではなく、貫通孔1の上方に固定されていてもよい。   FIGS. 1 to 7 show Example 1, in which 1 is a through-hole as a molding part, and this through-hole 1 is a molding for molding a side surface of a powder compact A, which will be described later. A die punch 2 is vertically penetrated through the upper surface 3 of the die 2 as a mold body so that the lower punch 4 is fitted from below the through hole 1 and the upper punch 5 is fitted from above the through hole 1. It has become. Further, a shoe box 7 is provided which is a box-shaped raw material supply body having a bottom surface opened by supplying raw material powder 6 containing metal powder as a main raw material. The shoe box 7 is provided so as to be slidable back and forth on the upper surface 3 of the die 2 and an upper surface 19A of a die mount 19 which will be described later. Reference numeral 7A denotes a sliding path of the shoe box 7 provided on the upper surface 3 and the upper surface 19A. Further, a nozzle 9 as an injection means for adhering a solution 8 as a lubricating liquid obtained by dissolving a lubricant in water as a solvent to the through hole 1 is integrally provided above the front side of the shoe box 7 via an attachment member 9A. Yes. Instead of the solution 8, a dispersion liquid in which a lubricant is dispersed in water as a solvent may be used. Further, as the lubricating liquid, a solution obtained by dissolving zinc stearate with an organic solvent such as acetone may be used. The nozzle 9 may not be integral with the shoe box 7 but may be fixed above the through hole 1.

また、貫通孔1と該貫通孔1に嵌合した下パンチ4とで画成される粉末成形体Aの成形部2Aの周囲に成形部加熱手段10が設けられ、そして、成形部加熱手段10はダイ2の温度、ひいては成形部2Aの温度を検知する検知手段11Sを備えた成形部加熱温度制御手段11に接続され、該成形部加熱温度制御手段11により貫通孔1の表面の温度を、例えば130℃より高く180℃より低くする。好ましくは150℃±15℃、さらに好ましくは150℃±5℃等のように溶液8の水分の蒸発温度より高く、かつ潤滑剤の溶融温度よりも低く制御するようにしている。   Further, a molding part heating means 10 is provided around the molding part 2A of the powder molded body A defined by the through hole 1 and the lower punch 4 fitted in the through hole 1, and the molding part heating means 10 is provided. Is connected to a molding part heating temperature control means 11 provided with a detecting means 11S for detecting the temperature of the die 2 and consequently the temperature of the molding part 2A. For example, it is higher than 130 ° C. and lower than 180 ° C. Preferably, the temperature is controlled to be higher than the water evaporation temperature of the solution 8 and lower than the melting temperature of the lubricant, such as 150 ° C. ± 15 ° C., more preferably 150 ° C. ± 5 ° C.

また、前記噴射手段たるノズル9は、貫通孔1に臨むように該貫通孔1にノズル口12が対向可能に設けられ、溶液8を収容したタンク状の収容部13が、図示しない供給ポンプを備えたパイプ状の供給路14を介してノズル9に接続されている。これら収容部13、供給路14及び成形部2Aに臨むように設けられるノズル9によって溶液8の付着手段15が形成される。   Further, the nozzle 9 serving as the injection means is provided so that the nozzle port 12 can be opposed to the through hole 1 so as to face the through hole 1, and a tank-shaped container 13 containing the solution 8 is provided with a supply pump (not shown). It is connected to the nozzle 9 through a pipe-like supply path 14 provided. The adhering means 15 for the solution 8 is formed by the nozzles 9 provided so as to face the storage part 13, the supply path 14, and the molding part 2A.

さらに、上面3の一側上方には、上面3に残存する原料粉末6を吹き飛ばすノズルによって形成される除去手段17が設けられると共に、この除去手段17の噴出口17Aはほぼ貫通孔1及び摺動路7Aとなる上面3やその近傍である上面19Aに臨んで設けられており、該除去手段17には空気圧縮機18が開閉制御弁18Aを介して接続している。尚、噴出口17Aは貫通孔1のみ、或いは摺動路7Aのみに臨んで設けられてもよい。   Further, a removing means 17 formed by a nozzle that blows off the raw material powder 6 remaining on the upper surface 3 is provided above one side of the upper surface 3, and a jet outlet 17 A of the removing means 17 is substantially formed in the through hole 1 and the sliding. An air compressor 18 is connected to the removing means 17 via an open / close control valve 18A. The jet port 17A may be provided facing only the through hole 1 or only the sliding path 7A.

また、ダイ2はダイ取り付け台19に嵌合しており、このダイ取り付け台19の上面19A及び上面3の摺動路7Aをシューボックス7が摺動できるようになっており、シューボックス7の上部には原料収納部20が供給路20Aを介して接続している。また、シューボックス7の後部にはサーボモータやシリンダー装置等の進退駆動装置21がロッド21Aを介して接続していると共に、前部には成形され上面3にあらわれた粉末成形体Aを反対側に払い出す押圧体22が突設している。尚、ダイ取り付け台19の両側は下方に配置されたベース台23に立設した支持部材24によって固定されて支持されている。   The die 2 is fitted to the die mounting base 19 so that the shoe box 7 can slide on the sliding path 7A of the upper surface 19A and the upper surface 3 of the die mounting base 19. A raw material storage unit 20 is connected to the upper part via a supply path 20A. Advancing / retreating drive device 21 such as a servo motor or a cylinder device is connected to the rear portion of the shoe box 7 via a rod 21A, and a powder molded body A formed on the upper surface 3 is formed on the opposite side. A pressing body 22 is provided so as to project out. Note that both sides of the die mounting base 19 are fixed and supported by support members 24 erected on a base base 23 disposed below.

さらに、貫通孔1の軸芯X上にコアロッド25を配置する。このコアロッド25はベース台23に立設し、上部25Aは上面3と面一に設けられている。ダイ2は昇降台26の上面に固定されており、この昇降台26の軸線X上にコアロッド25が摺動可能に貫通している。コアロッド25の下部側にはバンドヒータからなるコアロッド加熱手段27が設けられており、このコアロッド加熱手段27の外側にはグラスウールからなる断熱材27Aが設けられている。そしてコアロッド加熱手段27は、コアロッド25の温度を検知する検知手段11Tを備えた成形部加熱温度制御手段11に接続されて上述の温度制御できるようになっている。   Further, the core rod 25 is disposed on the axis X of the through hole 1. The core rod 25 is erected on the base base 23, and the upper portion 25A is provided flush with the upper surface 3. The die 2 is fixed to the upper surface of the lifting platform 26, and the core rod 25 penetrates the axis X of the lifting platform 26 so as to be slidable. A core rod heating means 27 made of a band heater is provided on the lower side of the core rod 25, and a heat insulating material 27A made of glass wool is provided outside the core rod heating means 27. The core rod heating means 27 is connected to the forming part heating temperature control means 11 provided with the detecting means 11T for detecting the temperature of the core rod 25 so that the above-described temperature control can be performed.

また、貫通孔1の上方位置にある上パンチ5に付着している付着原料粉末6Bの除去手段29を設ける。この除去手段29は、開閉制御弁18Aを介して接続した噴出口29Aが待機位置である貫通孔1の上方に位置する上パンチ5の下部に臨んでいる。   Further, a removing means 29 for the attached raw material powder 6B adhering to the upper punch 5 located above the through hole 1 is provided. In this removing means 29, a jet outlet 29A connected via an opening / closing control valve 18A faces the lower portion of the upper punch 5 located above the through hole 1 which is a standby position.

次に製造方法について説明する。この製造方法は高密度成形を行ういわゆる水溶性温間型潤滑成形であって、第1工程においては、予め成形部加熱温度制御手段11により制御された成形部加熱手段10及びコアロッド加熱手段27の熱により貫通孔1の表面及び貫通孔1内のコアロッド25の表面は溶液8の水分の蒸発温度より高く、かつ潤滑剤の溶融温度よりも低く設定されている。さらにシューボックス7は進退駆動装置21を介して前進して一点鎖線で示すようにノズル9のノズル口12が貫通孔1上に予め配置されている。そして、ダイ2の貫通孔1に下パンチ4が嵌合して成形部2Aが形成されている状態で、供給ポンプ(図示せず)を作動させて収容部13の溶液8をノズル9のノズル口12より霧状として噴出する。この溶液8が成形部加熱手段10及びコアロッド加熱手段27により加熱されたダイ2の成形部2A及び貫通孔1内のコアロッド25に吹き付けられて付着する。このため、貫通孔1に設けたダイ2の成形部2A、コアロッド25の表面には溶液8が液状でほぼ均一に付着し、水分が蒸発することで、溶液8は乾燥し結晶が全面的に成長して前記潤滑剤の潤滑層28たる晶出層が均一に形成される。   Next, a manufacturing method will be described. This manufacturing method is so-called water-soluble warm lubrication molding in which high-density molding is performed. In the first step, the molding part heating means 10 and the core rod heating means 27 previously controlled by the molding part heating temperature control means 11 are used. The surface of the through-hole 1 and the surface of the core rod 25 in the through-hole 1 are set to be higher than the evaporation temperature of water in the solution 8 and lower than the melting temperature of the lubricant due to heat. Further, the shoe box 7 is advanced through the advance / retreat drive device 21 and the nozzle port 12 of the nozzle 9 is disposed in advance on the through hole 1 as indicated by a one-dot chain line. Then, in a state where the lower punch 4 is fitted into the through hole 1 of the die 2 to form the molding part 2A, the supply pump (not shown) is operated to supply the solution 8 in the container part 13 to the nozzle 9 It spouts out as a mist from the mouth 12. This solution 8 is sprayed and attached to the molding part 2A of the die 2 heated by the molding part heating means 10 and the core rod heating means 27 and the core rod 25 in the through hole 1. For this reason, the solution 8 adheres almost uniformly to the surface of the forming part 2A of the die 2 and the core rod 25 provided in the through hole 1, and the water evaporates, so that the solution 8 is dried and the crystals are entirely formed. By growing, a crystallized layer as the lubricant layer 28 of the lubricant is uniformly formed.

次に第1工程から溶液8の乾燥時間、例えば1〜3秒経た後、図2の第2工程に示すように、シューボックス7がさらに前進して、原料収納部20から供給路20Aを介してシューボックス7に収容された原料粉末6を成形部2Aに落下させて充填する。   Next, after a lapse of drying time of the solution 8 from the first step, for example, 1 to 3 seconds, as shown in the second step of FIG. 2, the shoe box 7 further moves forward from the raw material storage unit 20 via the supply path 20A. Then, the raw material powder 6 accommodated in the shoe box 7 is dropped into the molding part 2A and filled.

次に図3の第3工程に示すように、シューボックス7を後退させた後、ダイ2を下方に移動させると共に、貫通孔1の成形部2Aに上方から上パンチ5を挿入し、上パンチ5と下パンチ4とで挟むようにして原料粉末6を圧縮する。この時、下パンチ4は、昇降台26と共にやや下降しながら原料粉末6を圧縮する。そして、この第3工程において、原料粉末6は、貫通孔1の表面、コアロッド25の表面において潤滑剤により形成されている晶出層(潤滑層16)に潤滑状態で圧縮される。これにより貫通孔1によって粉末成形体Aの外周面、コアロッド25により内周面、下パンチ4により下面、上パンチ5により上面が成形されるようになっている。   Next, as shown in the third step of FIG. 3, after the shoe box 7 is retracted, the die 2 is moved downward, and the upper punch 5 is inserted into the molding portion 2A of the through-hole 1 from the upper side. The raw material powder 6 is compressed so as to be sandwiched between 5 and the lower punch 4. At this time, the lower punch 4 compresses the raw material powder 6 while being slightly lowered together with the lifting platform 26. In the third step, the raw material powder 6 is compressed in a lubricated state into a crystallization layer (lubricant layer 16) formed of a lubricant on the surface of the through-hole 1 and the surface of the core rod 25. Thereby, the outer peripheral surface of the powder compact A is formed by the through-hole 1, the inner peripheral surface by the core rod 25, the lower surface by the lower punch 4, and the upper surface by the upper punch 5.

前記シューボックス7を後退させたときには、上面3又は及びダイプレート19の上面19Aに残存していた残存原料粉末6Aはシューボックス7の後退に伴い摺り切りされて排除されるものであるが、摺り切りが十分でない場合、残存原料粉末6Aが残ってしまう。   When the shoe box 7 is retracted, the residual raw material powder 6A remaining on the upper surface 3 and the upper surface 19A of the die plate 19 is scraped and removed as the shoe box 7 retracts. If the cutting is not sufficient, the remaining raw material powder 6A remains.

そして、加圧成形された粉末成形体Aは、図4の第4工程で示すように上パンチ5が上昇し、そして下パンチ4の上面がダイ2の上面3と略同じ高さになったとき抜いて取り出し可能となる。この取り出しの際においても、潤滑剤により形成されている晶出層(潤滑層16)に粉末成形体Aは潤滑状態で接触し、潤滑層16の大部分は剥ぎ取られるようになる。   Then, in the pressure-molded powder compact A, as shown in the fourth step of FIG. 4, the upper punch 5 is raised, and the upper surface of the lower punch 4 is substantially level with the upper surface 3 of the die 2. Sometimes it can be removed and taken out. Even during the removal, the powder compact A comes into contact with the crystallization layer (lubricant layer 16) formed of the lubricant in a lubricated state, and most of the lubricant layer 16 is peeled off.

次に図5の第5工程で示すようにシューボックス7が、少なくとも上面3に達しないように摺動路7Aをやや前進して下パンチ4の上面上にあった粉末成形体Aを押圧体22によって一側方向に押圧して払い出す。このようにして粉末成形体Aを少なくとも上面3より排出した状態で、開閉制御弁18Aを開成して噴出口17Aより空気圧縮機18からの圧縮空気を上面3や上面19Aに向けて噴出させ、該上面3又は上面3とダイ取り付け台19の上面19Aに残存する残存原料粉末6Aを吹き飛ばして、上面3又は上面3とダイ取り付け台19の上面19Aを残存原料粉末6Aが残っていない清浄な状態にする。さらに、下パンチ4の上面及びコアロッド25の上面も清浄な状態となる。尚、除去手段17による残存原料粉末6Aの除去は1成形サイクルごとでもよく、数成形サイクルごとに行ってもよい。また、除去手段17による残存原料粉末6Aの除去の際、下パンチ4は下降していてもよい。   Next, as shown in the fifth step of FIG. 5, the shoe box 7 moves forward slightly in the sliding path 7 </ b> A so that it does not reach at least the upper surface 3, and the powder compact A on the upper surface of the lower punch 4 is pressed. Press out by 22 in one direction and pay out. In this manner, with the powder compact A discharged from at least the upper surface 3, the opening / closing control valve 18A is opened, and the compressed air from the air compressor 18 is ejected from the ejection port 17A toward the upper surface 3 and the upper surface 19A. The remaining raw material powder 6A remaining on the upper surface 3 or the upper surface 3 and the upper surface 19A of the die mounting table 19 is blown off, and the upper raw material 3 or the upper surface 3 and the upper surface 19A of the die mounting table 19 are not cleaned. To. Furthermore, the upper surface of the lower punch 4 and the upper surface of the core rod 25 are also clean. The removal of the remaining raw material powder 6A by the removing means 17 may be performed every molding cycle or every several molding cycles. Further, when the residual raw material powder 6A is removed by the removing means 17, the lower punch 4 may be lowered.

同時に、噴出口29Aより空気圧縮機18からの圧縮空気を上パンチ5の下部に向けて噴出させ、該箇所に付着する付着原料粉末6Bを吹き飛ばして、上パンチ5の下部を付着原料粉末6Bが残っていない清浄な状態にする。尚、この作動は除去手段17と同一時ではなく、それぞれの開閉制御弁を用いることで別々の時間で作動するようにしてもよい。   At the same time, the compressed air from the air compressor 18 is ejected from the jet outlet 29A toward the lower portion of the upper punch 5, the attached raw material powder 6B adhering to the portion is blown off, and the lower portion of the upper punch 5 is adhering raw material powder 6B. Keep it clean and not left. This operation is not performed at the same time as that of the removing means 17, but may be performed at different times by using respective opening / closing control valves.

次に図6の第6工程で示すように下パンチ4は下降して成形部2Aが形成され、さらにシューボックス7がさらに前進する。この際、上面3又は上面3とダイ取り付け台19の上面19Aは残存原料粉末6Aが残っていない清浄な状態となっているので、シューボックス7より原料粉末6がこぼれることなく摺動できる。そして、ノズル9のノズル口12が貫通孔1上に配置され、溶液8をノズル9のノズル口12より霧状として噴出する。これにより成形部2A、コアロッド25の表面には溶液8が液状でほぼ均一に付着し、水分が蒸発することで、溶液8は乾燥し結晶が全面的に成長して前記潤滑剤の潤滑層16たる晶出層が均一に形成される。   Next, as shown in the sixth step of FIG. 6, the lower punch 4 is lowered to form the molded portion 2A, and the shoe box 7 is further advanced. At this time, the upper surface 3 or the upper surface 3 and the upper surface 19A of the die mount 19 are in a clean state in which the remaining raw material powder 6A does not remain, so that the raw material powder 6 can slide without spilling from the shoe box 7. And the nozzle port 12 of the nozzle 9 is arrange | positioned on the through-hole 1, and the solution 8 is ejected from the nozzle port 12 of the nozzle 9 as a mist form. As a result, the solution 8 adheres almost uniformly to the surfaces of the molding part 2A and the core rod 25, and the water evaporates, so that the solution 8 dries and crystals grow entirely, and the lubricant layer 16 of the lubricant is formed. A crystallization layer is formed uniformly.

次に図7の第7工程で示すように上面3又は上面3とダイ取り付け台19の上面19Aは残存原料粉末6Aが残っていない清浄な状態となって、シューボックス7より原料粉末6がこぼれることなくさらに摺動し前進して、シューボックス7に収容された原料粉末6を成形部2Aに落下させて充填する。この後、再び図3等に示すように原料粉末6を圧縮、成形を繰り返し行うものである。   Next, as shown in the seventh step of FIG. 7, the upper surface 3 or the upper surface 3 and the upper surface 19 </ b> A of the die mount 19 are in a clean state in which no remaining raw material powder 6 </ b> A remains, and the raw material powder 6 spills from the shoe box 7. The material powder 6 accommodated in the shoe box 7 is dropped and filled in the molded part 2A. Thereafter, as shown in FIG. 3 and the like, the raw material powder 6 is repeatedly compressed and molded.

以上のように、前記実施例においては粉末成形体Aの側面を形成する貫通孔1を上面に縦向きに有するダイ2と、前記貫通孔1に下方から嵌合する下パンチ4と、前記貫通孔1に上方から嵌合する上パンチ5と、前記貫通孔1に設けられ溶液8を前記貫通孔1に付着する付着手段15と、原料粉末6を収容し前記ダイ2の上面3を摺動して前記成形部2Aに充填するシューボックス7を備え、前記シューボックス7の摺動路7A又は及び前記貫通孔1に臨んで前記摺動路7A又は及び前記貫通孔1に残存する残存原料粉末6Aの除去手段17を設け、下パンチ4が嵌合して貫通孔1に形成した成形部2Aに溶液8を付着させた後、成形部2Aの上面3を摺動するシューボックス7により原料粉末6を前記成形部2Aに充填し、その後上パンチ5を前記成形部2Aに嵌合して粉末成形体Aを成形し、さらにこの後前記成形部2Aより粉末成形体Aを取り出す際、粉末成形体Aを成形部2Aより取り出し後でかつ溶液8を付着させる前にダイ2の上面3やその近傍である上面19Aに残存する残存原料粉末6Aを除去手段17により除去することで、上面3や上面19Aを清浄な状態としてシューボックス7の摺動を良好に行うことができる。   As mentioned above, in the said Example, the die | dye 2 which has the through-hole 1 which forms the side surface of the powder compact A vertically on the upper surface, the lower punch 4 fitted to the said through-hole 1 from the downward | lower direction, and the said penetration An upper punch 5 that fits into the hole 1 from above, an attachment means 15 that is provided in the through-hole 1 and adheres the solution 8 to the through-hole 1, and contains raw material powder 6 and slides on the upper surface 3 of the die 2. And the remaining raw material powder remaining in the sliding path 7A or the through hole 1 facing the sliding path 7A or the through hole 1 of the shoe box 7. 6A removal means 17 is provided, and after the lower punch 4 is fitted and the solution 8 is attached to the molding part 2A formed in the through hole 1, the raw powder is produced by the shoe box 7 sliding on the upper surface 3 of the molding part 2A. 6 is filled in the molding part 2A, and the upper punch 5 is then moved forward. The powder molded body A is molded by fitting into the molded section 2A, and when the powder molded body A is further taken out from the molded section 2A, the powder 8 is attached after the powder molded body A is taken out from the molded section 2A. Before removing, the residual raw material powder 6A remaining on the upper surface 3 of the die 2 and the upper surface 19A in the vicinity thereof is removed by the removing means 17, so that the upper surface 3 and the upper surface 19A are kept clean and the shoe box 7 slides well. Can be done.

特に、成形部2Aに溶液8を付着させ、前記付着した溶液8の液分を蒸発させて前記成形部2Aに潤滑層16を形成するような場合は、成形部2Aに成形部加熱手段10、コアロッド加熱手段27が設けられており、このため残存原料粉末6Aが熱影響を受けてしまうおそれがあるが、残存原料粉末6Aをなくすことで、摺動路7Aを移動するシューボックス7により常に良好な原料粉末6を成形部2Aに供給することができる。   In particular, when the solution 8 is attached to the molding part 2A and the liquid layer of the attached solution 8 is evaporated to form the lubricating layer 16 on the molding part 2A, the molding part heating means 10, The core rod heating means 27 is provided, so that the residual raw material powder 6A may be affected by heat, but by eliminating the residual raw material powder 6A, the shoe box 7 that moves along the sliding path 7A is always better. Raw material powder 6 can be supplied to the molding part 2A.

また、前記残存原料粉末6Aを除去する手段17を、噴出口17Aより圧縮空気を成形部2Aや摺動路7Aに向けて噴出する吹き飛ばし手段とすることで、成形部2A自体を加工せずに除去する手段17を設けることができる。   Further, the means 17 for removing the residual raw material powder 6A is a blowing means for blowing out compressed air from the jet port 17A toward the molding part 2A and the sliding path 7A, so that the molding part 2A itself is not processed. Means for removing 17 may be provided.

さらに、前記潤滑液としては、潤滑剤を溶媒に溶解した溶液8又は潤滑剤を溶媒に分散した分散液とすることで、貫通孔1の表面に潤滑剤を容易に付着させることができる。   Furthermore, the lubricant can be easily attached to the surface of the through-hole 1 by using a solution 8 in which a lubricant is dissolved in a solvent or a dispersion in which a lubricant is dispersed in a solvent.

また、噴出口29Aより空気圧縮機18からの圧縮空気を上パンチ5の下部に向けて噴出させ、該箇所に付着する付着原料粉末6Bを除去手段29によって吹き飛ばして、上パンチ5の下部を付着原料粉末6Bが残っていない清浄な状態にするので、上パンチ5を貫通孔1に嵌合した際、付着原料粉末6Bによる弊害をなくすことができる。   Further, the compressed air from the air compressor 18 is jetted from the jet outlet 29A toward the lower portion of the upper punch 5, and the adhering raw material powder 6B adhering to the portion is blown off by the removing means 29, and the lower portion of the upper punch 5 is adhered. Since the raw material powder 6B is in a clean state in which it does not remain, when the upper punch 5 is fitted into the through hole 1, it is possible to eliminate the adverse effects caused by the attached raw material powder 6B.

しかも、成形部2Aの周囲に成形部加熱手段10が設けられ、そして、成形部加熱手段10はダイ2の温度、ひいては成形部2Aの温度を検知する検知手段11Sを備えた成形部加熱温度制御手段11に接続され、さらにコアロッド25の下部側にはコアロッド加熱手段27が設けられており、このコアロッド加熱手段27は、コアロッド25の温度を検知する検知手段11Tを備えた成形部加熱温度制御手段11に接続され、そして成形部加熱温度制御手段11により貫通孔1、コアロッド25の表面の温度を、例えば150℃±15℃、好ましくは150℃±5℃等のように溶液8の水分の蒸発温度より高く、かつ潤滑剤の溶融温度よりも低く制御するようにすることで、成形部2Aの温度が定まり、その温度管理を行うことができる。特に130℃以下では、溶液18の乾燥不足で溶液18の巻き込みが発生し、180℃以下以上では下パンチ4のパンチ面がテンパーカラーとなり、粉末成形体Aのつやがなくなるおそれがある。   In addition, a molding part heating means 10 is provided around the molding part 2A, and the molding part heating means 10 is provided with a detecting means 11S for detecting the temperature of the die 2 and consequently the temperature of the molding part 2A. The core rod heating means 27 is provided on the lower side of the core rod 25. The core rod heating means 27 includes a detecting means 11T for detecting the temperature of the core rod 25. 11 and the temperature of the surface of the through-hole 1 and the core rod 25 is set to 150 ° C. ± 15 ° C., preferably 150 ° C. ± 5 ° C. By controlling the temperature to be higher than the temperature and lower than the melting temperature of the lubricant, the temperature of the molded part 2A can be determined and the temperature can be managed. In particular, at a temperature of 130 ° C. or lower, the solution 18 may be entrained due to insufficient drying of the solution 18, and at a temperature of 180 ° C. or lower, the punch surface of the lower punch 4 becomes a temper color and the powder compact A may not be glossy.

図8は実施例2を示しており、前記実施例1と同一部分には同一符号を付し、その詳細な説明を省略する。実施例2における残存原料粉末6Aを除去する集塵・吸入式の除去手段31は、成形部2A又は及び摺動路7Aの上方を覆うように吸引用カバー32を設け、この吸引用カバー32に開閉制御弁33を介して真空ポンプなどの吸引装置34を接続したものである。   FIG. 8 shows a second embodiment, and the same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. The dust collection / suction type removal means 31 for removing the residual raw material powder 6A in the second embodiment is provided with a suction cover 32 so as to cover the molded part 2A or the upper side of the sliding path 7A. A suction device 34 such as a vacuum pump is connected via an open / close control valve 33.

したがって、実施例2においてはシューボックス7が、少なくとも上面3に達しないように摺動路7Aをやや前進して下パンチ4の上面上にあった粉末成形体Aを押圧体22によって一側方向に押圧して払い出し、粉末成形体Aを少なくとも上面3より排出した状態で、開閉制御弁33を開成して吸引用カバー32より吸引装置34からの吸引力によって、上面3又は上面3とダイ取り付け台19の上面19Aに残存する残存原料粉末6Aを吸入して、吸引装置34に残存原料粉末6Aを回収し、上面3又は上面3とダイ取り付け台19の上面19Aを残存原料粉末6Aが残っていない清浄な状態にする。さらに、下パンチ4の上面及びコアロッド25の上面も清浄な状態となる。   Therefore, in Example 2, the powder compact A on the upper surface of the lower punch 4 is slightly advanced by the pressing body 22 in the one-side direction by slightly advancing the sliding path 7A so that the shoe box 7 does not reach at least the upper surface 3. In the state where the powder compact A is discharged from at least the upper surface 3, the open / close control valve 33 is opened, and the upper surface 3 or the upper surface 3 and the die are attached by the suction force from the suction device 34 from the suction cover 32. The remaining raw material powder 6A remaining on the upper surface 19A of the table 19 is sucked, and the remaining raw material powder 6A is collected in the suction device 34, and the remaining raw material powder 6A remains on the upper surface 3 or the upper surface 3 and the upper surface 19A of the die mounting table 19. Not clean. Furthermore, the upper surface of the lower punch 4 and the upper surface of the core rod 25 are also clean.

このように、除去手段31を吸入式とすることで、残存原料粉末6Aを除去する際、残存原料粉末6Aの飛散がなく、さらに吸入式では残存原料粉末6Aを回収できるので、原料の再利用も容易に行うことができる。   Thus, by removing the residual raw material powder 6A when the removing means 31 is an intake type, the residual raw material powder 6A is not scattered when the residual raw material powder 6A is removed. Can also be done easily.

図9は実施例3を示しており、前記実施例1と同一部分には同一符号を付し、その詳細な説明を省略する。実施例3における残存原料粉末6Aを除去する掻き取り式の除去手段41は、成形部2A又は及び摺動路7Aを摺動するスクレーパーなどと称する掻き取り体42をシューボックス7の前部に設けたものである。この掻き取り体42の下向き先端42Aは上面3,19Aに適度の接触圧を有して接触しており、掻き取り体42の幅、すなわち摺動路7Aの方向と直交する方向の長さは、シューボックス7の幅とほぼ同じにする。   FIG. 9 shows a third embodiment, and the same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. The scraping-type removing means 41 for removing the residual raw material powder 6A in Example 3 is provided with a scraping body 42 called a scraper or the like that slides on the molding portion 2A or the sliding path 7A at the front portion of the shoe box 7. It is a thing. The downward tip 42A of the scraping body 42 is in contact with the upper surface 3, 19A with an appropriate contact pressure, and the width of the scraping body 42, that is, the length in the direction perpendicular to the direction of the sliding path 7A is The width of the shoe box 7 is almost the same.

したがって、実施例3においてはシューボックス7が摺動路7Aを前進することで、下パンチ4の上面上にあった粉末成形体Aを押圧体22によって一側方向に押圧して払い出し、同時に掻き取り体によって、上面3又は上面3とダイ取り付け台19の上面19Aに残存する残存原料粉末6Aを掻き取り、上面3又は上面3とダイ取り付け台19の上面19Aを残存原料粉末6Aが残っていない清浄な状態にしてシューボックス7を摺動できる。さらに、下パンチ4の上面及びコアロッド25の上面も清浄な状態となる。   Therefore, in Example 3, the shoe box 7 advances along the sliding path 7A, so that the powder compact A that has been on the upper surface of the lower punch 4 is pressed out in one direction by the pressing body 22 and simultaneously scraped. By scraping off, the remaining raw material powder 6A remaining on the upper surface 3 or the upper surface 3 and the upper surface 19A of the die mounting table 19 is scraped, and the remaining raw material powder 6A does not remain on the upper surface 3 or the upper surface 3 and the upper surface 19A of the die mounting table 19. The shoe box 7 can be slid in a clean state. Furthermore, the upper surface of the lower punch 4 and the upper surface of the core rod 25 are also clean.

このように、除去手段41を掻き取り式とすることで、残存原料粉末6Aを掻き取って除去する際、比較的強固に付着している残存原料粉末6Aを確実に除去することができる。   Thus, by making the removing means 41 a scraping type, when the residual raw material powder 6A is scraped off and removed, the residual raw material powder 6A adhering relatively firmly can be reliably removed.

以上のように本発明にかかる成形体は種々の用途に適用できる。   As described above, the molded body according to the present invention can be applied to various uses.

本発明の実施例1を示す第1工程を示す断面図である。It is sectional drawing which shows the 1st process which shows Example 1 of this invention. 本発明の実施例1を示す第2工程を示す断面図である。It is sectional drawing which shows the 2nd process which shows Example 1 of this invention. 本発明の実施例1を示す第3工程を示す断面図である。It is sectional drawing which shows the 3rd process which shows Example 1 of this invention. 本発明の実施例1を示す第4工程を示す断面図である。It is sectional drawing which shows the 4th process which shows Example 1 of this invention. 本発明の実施例1を示す第5工程を示す断面図である。It is sectional drawing which shows the 5th process which shows Example 1 of this invention. 本発明の実施例1を示す第6工程を示す断面図である。It is sectional drawing which shows the 6th process which shows Example 1 of this invention. 本発明の実施例1を示す第7工程を示す断面図である。It is sectional drawing which shows the 7th process which shows Example 1 of this invention. 本発明の実施例2を示す断面図である。It is sectional drawing which shows Example 2 of this invention. 本発明の実施例3を示す断面図である。It is sectional drawing which shows Example 3 of this invention.

符号の説明Explanation of symbols

1 貫通孔
2 ダイ(成形型本体)
2A 成形部
3 上面
4 下パンチ
5 上パンチ
6 原料粉末
6A 残存原料粉末
6B 付着原料粉末
7 シューボックス(原料供給体)
7A 摺動路
8 溶液(潤滑液)
17 31 41 除去手段
A 粉末成形体
1 Through hole 2 Die (mold body)
2A Molding part 3 Upper surface 4 Lower punch 5 Upper punch 6 Raw material powder 6A Remaining raw material powder 6B Adhering raw material powder 7 Shoe box (raw material supplier)
7A Sliding path 8 Solution (lubricant)
17 31 41 Removal means A Powder compact

Claims (11)

成形型本体に形成した成形部に潤滑液を付着させた後、成形型本体の上面を摺動する原料供給体により原料粉末を前記成形部に充填し、その後パンチを前記成形部に嵌合して粉末成形体を成形し、さらにこの後前記成形部より粉末成形体を取り出す粉末成形体の成形方法において、前記粉末成形体を前記成形部より取り出した後でかつ前記潤滑液を付着させる前に、前記成形型本体の上面またはその近傍に残存する原料粉末を除去することを特徴とする粉末成形体の成形方法。   After adhering the lubricating liquid to the molding part formed on the molding die body, the raw material powder is filled into the molding part by a raw material supplier that slides on the upper surface of the molding die body, and then a punch is fitted into the molding part. In the method of forming a powder molded body, and thereafter, after the powder molded body is taken out from the molded portion and before the lubricating liquid is adhered, A method for forming a powder molded body, comprising removing raw material powder remaining on or near the upper surface of the mold body. 成形型本体に形成した成形部に潤滑液を付着させ、前記付着した潤滑液の液分を蒸発させて前記成形部に潤滑層を形成した後、成形型本体の上面を摺動する原料供給体により原料粉末を前記成形部に充填し、その後パンチを前記成形部に嵌合して粉末成形体を成形し、さらにこの後前記成形部より粉末成形体を取り出す粉末成形体の成形方法において、前記粉末成形体を取り出した後でかつ前記潤滑液を付着させる前に、前記成形型本体の上面またはその近傍に残存する前記原料粉末を除去することを特徴とする粉末成形体の成形方法。   A raw material supplier that slides on the upper surface of the mold body after a lubricating liquid is adhered to the molding part formed on the molding body and the lubricant layer is evaporated to form a lubricating layer on the molding part. In the molding method of the powder molded body, the raw material powder is filled in the molded portion, and then a punch is fitted into the molded portion to mold a powder molded body, and then the powder molded body is taken out from the molded portion. A method for molding a powder molded body, comprising: removing the raw material powder remaining on or near the upper surface of the mold body after taking out the powder molded body and before adhering the lubricating liquid. 前記残存する原料粉末を除去する手段を、吹き飛ばし手段によって形成することを特徴とする請求項1又は2記載の粉末成形体の成形方法。   The method for forming a powder compact according to claim 1 or 2, wherein the means for removing the remaining raw material powder is formed by blowing means. 前記残存する原料粉末を除去する手段を、吸入手段によって形成することを特徴とする請求項1又は2記載の粉末成形体の成形方法。   3. The method for forming a powder compact according to claim 1, wherein the means for removing the remaining raw material powder is formed by suction means. 前記残存する原料粉末を除去する手段を、前記掻き取り手段によって形成することを特徴とする請求項1又は2記載の粉末成形体の成形方法。   The method for forming a powder compact according to claim 1 or 2, wherein the means for removing the remaining raw material powder is formed by the scraping means. 粉末成形体の側面を形成する貫通孔を上面に縦向きに有する成形型本体と、前記貫通孔に下方から嵌合する下パンチと、前記貫通孔に上方から嵌合する上パンチと、前記貫通孔に設けられ潤滑液を前記貫通孔に付着する付着手段と、原料粉末を収容し前記成形型本体の上面を摺動して前記成形部に充填する原料供給体を備え、前記原料供給体の摺動路又は及び前記貫通孔に臨んで、前記摺動路又は及び前記貫通孔に残存する残存原料粉末の除去手段を設けることを特徴とする粉末成形体の成形装置。   A molding die main body having a through hole that vertically forms a side surface of the powder molded body, a lower punch that fits into the through hole from below, an upper punch that fits into the through hole from above, and the penetration An adhering means for adhering a lubricating liquid to the through-hole provided in the hole, and a raw material supply body that contains the raw material powder and slides on the upper surface of the mold main body to fill the molded portion. An apparatus for molding a powder molded body, characterized in that means for removing residual raw material powder remaining in the sliding path or the through hole is provided facing the sliding path or the through hole. 前記残存する原料粉末を除去する手段を、吹き飛ばし手段によって形成することを特徴とする請求項6記載の粉末成形体の成形装置。   7. The apparatus for forming a powder compact according to claim 6, wherein the means for removing the remaining raw material powder is formed by blowing means. 前記残存する原料粉末を除去する手段を、吸入手段によって形成することを特徴とする請求項6記載の粉末成形体の成形装置。   7. A molding apparatus for a powder compact according to claim 6, wherein the means for removing the remaining raw material powder is formed by suction means. 前記残存する原料粉末を除去する手段を、前記上面の掻き取り手段によって形成することを特徴とする請求項6記載の粉末成形体の成形装置。   7. The apparatus for molding a powder compact according to claim 6, wherein the means for removing the remaining raw material powder is formed by scraping means on the upper surface. 粉末成形体の側面を形成する貫通孔を上面に縦向きに有する成形型本体と、前記貫通孔に下方から嵌合する下パンチと、前記貫通孔に上方から嵌合する上パンチと、前記貫通孔に設けられ潤滑液を前記貫通孔に付着する付着手段と、原料粉末を収容し前記成形型本体の上面を摺動して前記成形部に充填する原料供給体を備え、貫通孔の上方位置にある前記上パンチに付着原料粉末の除去手段を設けることを特徴とする粉末成形体の成形装置。   A molding die main body having a through hole that vertically forms a side surface of the powder molded body, a lower punch that fits into the through hole from below, an upper punch that fits into the through hole from above, and the penetration An adhering means for adhering a lubricating liquid to the through-hole provided in the hole, and a raw material supply body that contains raw material powder and slides on the upper surface of the mold body to fill the molded portion, An apparatus for forming a powder compact, wherein the upper punch is provided with means for removing adhering raw material powder. 前記付着する原料粉末を除去する手段を、吹き飛ばし手段によって形成することを特徴とする請求項10記載の粉末成形体の成形装置。   11. The apparatus for forming a powder compact according to claim 10, wherein the means for removing the adhering raw material powder is formed by blowing means.
JP2005152979A 2005-05-25 2005-05-25 Method for molding powder molding, and molding device for powder molding Pending JP2006326632A (en)

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JP2011236447A (en) * 2010-05-06 2011-11-24 Sumitomo Electric Sintered Alloy Ltd Method for manufacturing sintered part and powder molding apparatus
JP2012045623A (en) * 2010-07-30 2012-03-08 Sumitomo Electric Sintered Alloy Ltd Method for manufacturing powder molding and apparatus for manufacturing the same
DE102008002311B4 (en) * 2007-10-22 2012-06-06 Korsch Ag Apparatus and method for dusting upper and lower punches of a powder press with a lubricant and / or release agent and powder press
JP2014213363A (en) * 2013-04-26 2014-11-17 株式会社神戸製鋼所 Coating apparatus and coating method
JP2016185633A (en) * 2015-03-27 2016-10-27 株式会社タイガーマシン製作所 Block molding machine
CN106938333A (en) * 2016-01-04 2017-07-11 厦门钨业股份有限公司 Powder fills die unit and fill method
CN112440504A (en) * 2020-11-04 2021-03-05 湖南省九喜日化有限公司 Mosquito-repellent incense shaping suppression device
CN117774429A (en) * 2023-12-28 2024-03-29 江苏金亚隆科技有限公司 Adjustable graphite boat pressing device and application method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008002311B4 (en) * 2007-10-22 2012-06-06 Korsch Ag Apparatus and method for dusting upper and lower punches of a powder press with a lubricant and / or release agent and powder press
JP2011236447A (en) * 2010-05-06 2011-11-24 Sumitomo Electric Sintered Alloy Ltd Method for manufacturing sintered part and powder molding apparatus
JP2012045623A (en) * 2010-07-30 2012-03-08 Sumitomo Electric Sintered Alloy Ltd Method for manufacturing powder molding and apparatus for manufacturing the same
JP2014213363A (en) * 2013-04-26 2014-11-17 株式会社神戸製鋼所 Coating apparatus and coating method
JP2016185633A (en) * 2015-03-27 2016-10-27 株式会社タイガーマシン製作所 Block molding machine
CN106938333A (en) * 2016-01-04 2017-07-11 厦门钨业股份有限公司 Powder fills die unit and fill method
CN106938333B (en) * 2016-01-04 2019-04-23 厦门钨业股份有限公司 Powder fills die unit and fill method
CN112440504A (en) * 2020-11-04 2021-03-05 湖南省九喜日化有限公司 Mosquito-repellent incense shaping suppression device
CN117774429A (en) * 2023-12-28 2024-03-29 江苏金亚隆科技有限公司 Adjustable graphite boat pressing device and application method thereof

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